THE AUTHORITY ON EMERGING TECHNOLOGIES FOR DESIGN SOLUTIONS 07.11.13 electronicdesign.com Survey Says Design Engineers Have Power On Their Minds P. 20 NEW PRODUCTS ADDED DAILY $10.00 A PENTON PUBLICATION Periodicals Postage Paid • USPS 100 Approved Poly DIGIKEY.COM/NEW The best inductor selection tools. coilcraft.com/tools Now in a handy pocket size. coilcraft.com/mobile ® WWW.COILCRAFT.COM gy Efficiency & Technology | Defense Electronics | Motion System Design | gn Europe | Electronic Design China | Engineering TV | Fluid Power Expo | M yping | One Powerful Day | Combating Conterfeit Conference | Electronic D waves & RF | Medical Design | Source ESB | Hydraulics & Pneumatics | Glob ource | Power Electronics Technology | Mobile Development and Design | E Defense Electronics | Motion System Design | Auto Electronics | Electronic D n China | Engineering TV | Fluid Power Expo | Medical Silicone | Medical Pr Combating Conterfeit Conference | Electronic Design | Machine Design | M sign | Source ESB | Hydraulics & Pneumatics | Global Purchasing | Distribu s Technology | Mobile Development and Design | Energy Efficiency & Techn on System Design | Auto Electronics |ARE Electronic Design Europe | Electroni WE Fluid Power Expo | Medical Silicone | Medical Prototyping | One Powerful D ence | Electronic Design | Machine Design | Microwaves & RF | Medical Des umatics | Global Purchasing | Distribution Resource | Power Electronics Te d Design | Energy Efficiency & Technology | Defense Electronics | Motion S | Electronic Design Europe | Electronic Design China | Engineering TV | Flu | Medical Prototyping | One Powerful Day | Combating Conterfeit Confere Design | Microwaves & RF | Medical Design | Source ESB | Hydraulics & Pn bution Resource | Power Electronics Technology | Mobile Development and nology | Defense Electronics | Motion System Design | Auto Electronics | E c Design China | Engineering TV | Fluid Power Expo | Medical Silicone | Me Day | Combating Conterfeit Conference | Electronic Design | Machine Desig esign | Source ESB | Hydraulics & Pneumatics | Global Purchasing | Distrib s Technology | Mobile Development and Design | Energy Efficiency & Techn on System Design | Auto Electronics | Electronic Design Europe | Electroni Fluid Power Expo | Medical Silicone | Medical Prototyping | One Powerful D ence | Electronic Design | Machine Design | Microwaves & RF | Medical Des umatics | Global Purchasing | Distribution Resource | Power Electronics Te d Design | Energy Efficiency & Technology | Defense Electronics | Motion S | Electronic Design Europe | Electronic Design China | Engineering TV | Flu WE SUPPORT THE DESIGN PROCESS | Medical Prototyping | One Powerful Day | Combating Conterfeit Confere Design | Microwaves & RF |INTENT Medical Design ESB | Hydraulics & Pn FROM TO| Source ACTION bution Resource | Power Electronics Technology | Mobile Development and nology | Defense Electronics | Motion System Design | Auto Electronics | E c Design China | Engineering TV | Fluid Power Expo | Medical Silicone | Me Day | Combating Conterfeit Conference | Electronic Design | Machine Desig Sense-ability. 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GO TO ELECTRONICDESIGN.COM 5 TV\ZLYJVT ;OL5L^LZ[7YVK\J[ZMVY@V\Y5L^LZ[+LZPNUZ 4VYL5L^7YVK\J[Z 4VYL5L^;LJOUVSVNPLZ 4VYL(KKLK,]LY`+H` (\[OVYPaLKKPZ[YPI\[VYVMZLTPJVUK\J[VYZ HUKLSLJ[YVUPJJVTWVULU[ZMVYKLZPNULUNPULLYZ 4V\ZLYHUK4V\ZLY,SLJ[YVUPJZHYLYLNPZ[LYLK[YHKLTHYRZVM4V\ZLY,SLJ[YVUPJZ0UJ6[OLYWYVK\J[ZSVNVZHUKJVTWHU`UHTLZTLU[PVULKOLYLPUTH`IL[YHKLTHYRZVM[OLPYYLZWLJ[P]LV^ULYZ InThisIssue 07.11.13 VOLUME 61, ISSUE 8 DESIGN SOLUTION 43 TRANSACTION-BASED VERIFICATION AND EMULATION COMBINE FOR MULTI-MEGAHERTZ VERIFICATION PERFORMANCE Rx IF TBV is becoming the emulation mode of choice because of its unique ability to keep pace with VS VF growing verification support requirements. DISTRIBUTION RESOURCE 51 48 SLOW RECOVERY STILL THE NORM Executives adjust to slower industry conditions as they look to new regions and expanding markets for growth. 51 51 GLOBALIZATION, PRODUCT OBSOLESCENCE TOP SUPPLY CHAIN CHALLENGES IDEAS FOR DESIGN Distributors respond with tools 48 Graphical, Numerical to help engineers and procure- Techniques Size LED ment professionals meet the Array’s Drive increasingly complex electron- PRODUCT FEATURES CAPACITOR SUPPLIERS 59 MEET GROWING MARKET DEMANDS Design Kit Optimizes Any SoC 60 Maximizes Smart-Phone 2.5% over the next five years, Antenna Efficiency 61 Fast Precision SAR ADCs Battle For Sockets complex electronics and innovative component solutions. 56 Digital RF MEMS Capacitor The capacitor market will grow driven by demand for more 56 High-Performance Computing 63 Ad Index Antenna frequency tuning performance 50% FEW COMPANIES Antenna efficiency 54 ics supply chain. READY FOR CONFLICT MINERALS REGS Traditional antenna performance 40% 30% 20% Instantaneous performance 10% An IHS poll reveals that more LTE band GSM band 0% 600 than a third of electronics 700 800 900 Frequency (MHz) 1000 industry firms have made no 60 plans to meet new reporting reqirements. Permission is granted to users registered with the Copyright Clearance Center Inc. (CCC) to photocopy any article, with the exception of those for which separate copyright ownership is indicated on the first page of the article, provided that a base fee of $2 per copy of the article plus $1.00 per page is paid directly to the CCC, 222 Rosewood Drive, Danvers, MA 01923 (Code No. 0013-4872/94 $2.00 + $1.00). Copying done for other than personal or internal reference use without the express permission of Penton Media, Inc. is prohibited. Requests for special permission or bulk orders should be addressed to the editor. To purchase copies on microfilm, please contact National Archive Publishing Company (NAPC) at 732-302-6500 or 800-420-NAPC (6272) x6578 for further information. GO TO ELECTRONICDESIGN.COM 2008 Winner GOLD EXCELLENCE IN MAGAZINE DESIGN 2008 Winner SILVER EDITORIAL AWARD OF EXCELLENCE 7 on TESLA LAUNCHES NATIONWIDE SUPERCHARGER NETWORK Tesla Motors will expand its network of Superchargers, with 27 sations expected to open through the summer of 2013 and 98% of the U.S. and Canada covered by 2015. INTERVIEW:JANE PREYTARGETSTHE GENDER GAP IN COMPUTING AND ENGINEERING ELECTRONIC PAPER PROVIDES DESIGN FREEDOM Also known as e-paper, electrophoretic displays are common in e-readers today but can be used for much more. blogs JOE DESPOSITO • Engineering An IndyCar Victory EDITOR-IN-CHIEF DON TUITE ANALOG/POWER Is More About Data And Simulation Than The Car’s Electronics • SID 2013: Quantum Dots, Yes; ASK THE EXPERT Join Contributing Technical Expert Dave Van Ess in our forums as he responds to your questions with hands-on, practical advice. Pico Projectors, Hardly Any LOUIS FRENZEL COMMUNICATIONS • CTIA 2013: Your Mobile Future Revealed BILL WONG EMBEDDED/SYSTEMS/ SOFTWARE • Arm Micro Consolidation: Silicon Labs Acquires Energy Micro join us online 8 07.11.13 ELECTRONIC DESIGN TOP GUNS. IP&E SOLUTIONS FROM AVNET Your top flight semiconductor cannot work alone. You need world-class interconnect, passive and electromechanical components to support your design. Avnet’s legacy in the IP&E business dates back to 1921 and is stronger than ever today. As a worldwide distributor of IP&E products, we source from the leading global manufacturers – and you can count on us to provide top quality components to meet your needs. We are ready to help your products take flight. What can we do for you? www.avnetexpress.com Accelerating Your Success!™ 1 800 332 8638 | www.avnetexpress.com | @avnetdesignwire MDK-ARM™ is the complete development environment for ARM® Cortex™-M series microcontrollers. EDITORIAL EDITOR-IN-CHIEF: JOE DESPOSITO joe.desposito@penton.com MANAGING EDITOR: RICHARD GAWEL richard.gawel@penton.com CREATIVE DIRECTOR: DIMITRIOS BASTAS dimitrios.bastas@penton.com ANALOG/POWER: DON TUITE don.tuite@penton.com COMMUNICATIONS: LOUIS E. 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CHIEF EXECUTIVE OFFICER: DAVID KIESELSTEIN david.kieselstein@penton.com CHIEF FINANCIAL OFFICER: NICOLA ALLAIS nicola.allais@penton.com SENIOR VP, DESIGN ENGINEERING GROUP: BOB MACARTHUR bob.macarthur@penton.com +1 800 348 8051 1166 AVENUE OF THE AMERICAS, 10TH FLOOR NEW YORK, NY 10036 T | 212.204.4200 Electronic Design | Machine Design | Microwaves & RF | Medical Design | Source ESB | Hydraulics & Pneumatics | Global Purchasing | Distribution Resource | Power Electronic | Mobile Dev & Design | Defense Electronics | Auto Electronics | Electronic Design Europe | Engineering TV © ARM Ltd. AD364 | 01.13 07.11.13 ELECTRONIC DESIGN Economy oscilloscopes redefined. InfiniiVision 2000 X-Series 70 to 200 MHz New memory depth up to 1 Mpts New serial decode options* New 5-year warranty Starting at $1,258** InfiniiVision 4000 X-Series InfiniiVision 3000 X-Series 200 MHz to 1.5 GHz 12.1-inch touch screen InfiniiScan Zone touch triggering Update rate to 1 million wfms/s Memory depth up to 4 Mpts Starting at $5,611** 100 MHz to 1 GHz 8.5-inch display Update rate to 1 million wfms/s Memory depth up to 4 Mpts Starting at $2,929** Oscilloscopes Redefined. With its brilliant 8.5-inch screen, fast update rate, full upgradability and 5-in-1 instrument integration, the Agilent 2000 X-Series oscilloscope is already first in class. Now with more memory depth, new serial decode options and 5-year warranty, it’s accelerating ahead. Experience the complete InfiniiVision line for oscilloscope features and performance you need at prices that will surprise you. Agilent and our Distributor Network Right Instrument. Right Expertise. Delivered Right Now. © Agilent Technologies, Inc. 2013 800-433-5700 www.alliedelec.com/agilent See the InfiniiVision X-Series oscilloscopes www.alliedelec.com/lp/agilentscopes/ *I2C, SPI, CAN, LIN, RS232, UART **Prices are in USD and are subject to change Editorial JOE DESPOSITO Editor-in-Chief joe.desposito@penton.com Passive Components Still See Ink And Innovation W JOIN US ONLINE Become a fan at facebook.com/ ElectronicDesign. hen people first learn about electronics, they’re usually taught how resistors, capacitors, and inductors interact in a circuit. Since these components have been around a long time, you might think there’s nothing more to say about them and certainly not much innovation going on. Nothing could be further from the truth. Just look at our annual list of the Top 101 Components (p. 20) to see that fully 10% of them are passives. We’ve written about these specific products and more over the past year. For instance, in our new online Ask The Expert series, Tamara Schmitz, an applications manager at Intersil, wrote about selecting components for prototypes. In particular, she wrote about selecting resistors. In the photo that accompanies her article, the resistors look like the common ones we’re all used to seeing. But Tamara also writes about a dizzying array of choices you might find at a distributor’s Web site. She notes that “they are categorized by the way they are mounted: surface mount, through hole, chassis mount, array… or two others: precision or accessories. Many designers just start clicking away and hope for pictures that can be deciphered.” You can find Tamara’s full post by clicking on the Forums tab at electronicdesign.com. Bill Laumeister of Maxim Integrated is also writing about passives, saying maybe they aren’t so passive after all. “These apparently passive components can, and do, change the signal in unexpected ways since they contain parasitic portions,” he said. As an example of the continuing innovation in passive components, I’ll point to two resistors that were just introduced by Ohmite Manufacturing. These are the RW5 (5 W) and RW7 (7 W) surface-mount wirewound resistors (see the figure). As you might guess, their unique finned body style maximizes surface area and therefore cooling capacity and makes them a great fit for high-power-density applications. You can find a full description at electronicdesign.com. GO TO ELECTRONICDESIGN.COM Ohmite Manufacturing’s RW5 and RW7 surfacemount wirewound resistors sport a finned body style that makes them a great fit for high-powerdensity applications. 13 Simply the Bits that Matter AL WEGENER | Contributing Technical Expert awegener@samplify.com Compress Climate And Physics Datasets For Petascale Computing M ulticore computing results are increasingly determined by the rate at which operands are fed to the cores and decreasingly by the speed or the number of cores. SDRAM and flash memory bottlenecks often slow down computations, but disk drive speeds can also determine the rate at which supercomputers deliver results. Indeed, in high-performance computing (HPC) applications, “time to results” can be directly related to the rate at which numerical datasets, such as climate measurements, are read from disk, as well as the rate at which simulation results, such as 3D physics arrays, are stored to disk drives. TITANIC COMPUTING mate change. Climate scientists typically begin a simulation at a historical point where atmospheric, oceanic, and land temperatures were once measured. These simulations combine multiple abstracted, mathematical 3D models of the Earth’s air, ocean, land, and ice conditions and advance the simulation one timestep at a time. Depending on the purpose of the climate simulation, timestep sizes may range from minutes (weather forecasts having a daily or weekly duration) to months (climate simulations having 100-year durations). The output of every Nth timestep is saved for post-simulation analysis and visualization, where N may range from 1 to 100. The beautiful, complex color weather maps we see on television and on the Internet are the outcome of such climate simulations, as are the decadal distribution and density maps of carbon dioxide, methane, water, clouds, and ice that are consistent with global warming. Scientists are improving climate models in two aspects: improved grid density and more complex boundary interactions. Since atmospheric and oceanic grid densities have both spatial (x-y-z) and temporal (t) dimensions, improved grid density directly affects the size of intermediate timestep results. A twofold increase per dimension in 3D spatial grid density creates intermediate datasets that are eight times larger, exacerbating the I/O challenges of climate simulations. Similarly, improving the accuracy of boundary interactions (such as between the air and ocean, or between ice and water) often Today’s supercomputers have immense computing power. Supercomputers are ranked according to a “flops” metric that’s calculated using the rather dated Linpack benchmark.1 Every six months, www.top500.org updates the list of the most powerful supercomputers. In November 2012, the fastest supercomputer in the world was the Titan supercomputer at Oak Ridge National Labs in Tennessee, clocking in at 17.6 Pflops (17.6 = 1018 floating-point operations per second). Titan uses Intel x86 processors and Nvidia GPUs to achieve this prodigious calculation rate. Unfortunately, a supercomputer’s Linpack rating rarely predicts the performance of everyday “codes,” as the supercomputing programmers and users call their application-specific software. Two application codes that require long calculation times and generate and consume multi-petabyte (1018 bytes) datasets are climate and physAPAX NUMERICAL ENCODING RESULTS ics simulations. It’s not uncommon for APAX compression ratio climate and physics simulations to run for Application “Codes” Datasets tested at “same results” many months using hundreds of thousands of cores and to consume terabytes Climate Various 127 climate variables 4:1 of RAM and petabytes of disk storage. The Sedov blast wave radius, density, supercomputing community is actively Physics LULESH 4.5:1 thickness (three variables) evaluating various techniques, including Mixing layer thickness, growth rate, compression, to reduce RAM, flash, and MIRANDA 5.4:1 energy density (six variables) disk bottlenecks in supercomputing. Climate simulations have been in the Laser intensity pF3D (incoming and back-scattered), 6.2:1 news since the late 1990s because they plasma density (six variables) improve society’s understanding of cli- 14 07.11.13 ELECTRONIC DESIGN requires higher grid densities at the boundaries. More complex models result in longer climate simulation times and more data to be captured and visualized. IN THE LABS disk I/O bottlenecks by factors of four and six. The table summarizes the results of compressing climate4 and physics5 datasets using the APAX universal numerical encoder. These two papers are the first to document that compression’s effects maintain simulation results for large, complex HPC calculations while significantly reducing memory and disk bottlenecks. One of Samplify’s climate simulation collaborators participated in the latest Coupled Model Intercomparison Project Phase 5 (CMIP5) long-term climate simulation.2 This group References struggled to analyze the climate results it generated for CMIP5, 1. Frequently Asked Questions on the Linpack Benchmark which were 10 times larger than its CMIP4 datasets five years and Top500, www.netlib.org/utk/people/JackDongarra/ earlier. This group’s problem occurred not in the generation of faq-linpack.html climate simulation data, but rather in the post-simulation data 2. CMIP – Coupled Model Intercomparison Project Phase analysis and visualization phase, where slow disk reads threat5 – Overview, http://cmip-pcmdi.llnl.gov/cmip5/ ened the group’s timely delivery of well-studied CMIP5 results. 3. The National Ignition Facility: Ushering in a New Age for Lawrence Livermore National Labs (LLNL) operates a special Science, https://lasers.llnl.gov/about/nif/ research building called the National Ignition Facility3 (NIF) 4. International Supercomputing Conference Presentation that evaluates next-generation fusion energy. At NIF, the world’s Details, www.isc-events.com/isc13_ap/presentationdetails. most powerful laser (actually a complex of 192 high-energy php?t=contribution&o=2217&a=select&ra=speakerdetails lasers) impinges on a tiny, gold-plated cylinder the size of a 5. submitted to http://sc12.supercomputing.org/ pencil eraser called a “hohlraum” (the German word for “hollow space”) in which the fusion reaction occurs. AL WEGENER, CTO and founder of Samplify, earned an MSCS Because of the immense amounts of power and months of from Stanford University and a BSEE from Bucknell University. preparation required for each NIF experiment, it is significantly less expensive for LLNL to perform multiple hohlraum physics simulations in a supercomputer than it is to perform a single NIF experiment. LLNL’s dedicated NIF physicists perform considerably more NIF simulaRELIABLE CAPACITORS FOR AUTOMOTIVE APPLICATIONS tions than experiments, but the complexity of laser-plasma interactions within the hohlraum requires the interaction of several physics simulations. As with climate simulations, grid density and timestep size are key NIF simulation parameters, and LLNL physicists always want smaller grid and timestep spacing because better resolution provides additional physics insights. Simulating NIF’s multi-physics interactions AEC • Extremely low failure rate Q200 generates petabyte-scale datasets over QUALIFIED* • Body and safety system grades months-long simulations using LLNL’s • Built with our own raw materials and advanced technology Sequoia, the world’s second-fastest • Quality controlled through entire manufacturing process supercomputer. • Smaller cutting-edge solutions at competitive prices Samplify collaborated both with • TS-16949 Certified Factory Deutsches Klimarechenzentrum (DKRZ; German Climate Computing Centre) and *Please contact our sales LLNL in experiments that demonstrate office for latest information that lossy compression of climate and t-yuden.com/automotive physics datasets maintains the simulation results while reducing the memory and 800-348-2496 GO TO ELECTRONICDESIGN.COM & Analysis Xbox One And PlayStation 4 Look More Alike (a) I t has an eight-core, x86, 64-bit Jaguar CPU with a Radeon GPU system-on-chip (SoC) from AMD with access to 8 Gbytes of RAM. It sports half a terabyte of hard-disk storage, a Blu-ray drive, and a 3D image sensor. Of course, it has Gigabit Ethernet, 802.11 b/g/n, USB 3.0, and HDMI output too. So what is it? It could be the Microsoft Xbox One or the Sony PlayStation 4 (see the figure). If you stand far enough back and don’t look too closely at their specs, they look pretty much the same. Differentiating the two platforms is more difficult, but the developer’s job is significantly easier. (b) Microsoft’s Xbox One (a) and Sony’s PlayStation 4 (b) are very similar architecturally, including the use of an eight-core SoC from AMD and a Blu-ray disc drive. There are some differences. Sony uses GDDR5, while Microsoft went with DDR3. Sony’s optional 3D image sensor is a pair of cameras, while Microsoft bundles the latest version of the Kinect. These platforms will be among the first to use AMD’s heterogeneous Uniform Memory Access (hUMA) support (see “Unified CPU/GPU Memory Architecture Raises The Per- IMAGING TECHNOLOGIES TAKE FLIGHT NASA SUBJECTED ITS Interface Imaging Spectrograph (IRIS) observatory to vibration and other testing before its June 26 launch. The satellite will use its ultraviolet telescope and multichannel imaging spectrograph to observe how solar material moves, gathers energy, and heats up as it travels through the lower atmosphere. (courtesy of LM Photo) 16 07.11.13 ELECTRONIC DESIGN Gather, organize and control data like never before. Agilent 34970A/72A Data Acquisition Switch Units (DAQs) have achieved market leadership for more than a decade. Perhaps it’s the 34970A/72A DAQ’s unmatched capability. Or the 34972A DAQ’s ability to control everything remotely via mobile interface. Or the BenchLink Data Logger software that lets you scan, monitor, control and analyze your data so you can quickly act on it. Maybe it’s all of the above. 349972A 972A DAQ 3-slot LXI unit with built-in 6½ digit DMM USB and LAN GPIB and RS-232 Grap aphi h cal web interfacce – $1,9 $1 ,933* $1,6 ,673 73** Agilent and our Distributor Network Right Instrument. Right Expertise. Delivered Right Now. © Agilent Technologies, Inc. 2013 * Prices are in USD and are subject to change 3497 34 970A 0A DAQ Q 800-433-5700 www.alliedelec.com/agilent Free $800* PC software upgrade for advanced scanning control. www.alliedelec.com/lp/agilentdaq/ News&Analysis formance Bar” at electronicdesign.com), which is part of AMD’s heterogeneous system architecture (HSA). This puts the GPU and CPU cores into the same memory and cache space. Code that runs on the GPU will still be distinct from the CPU, but the tighter integra- tion means less copying and quicker dispatching. The similar SoC architectures will make a developer’s job much easier. The software that the two vendors wrap around this hardware will be much different, though. Microsoft is One less hat to wear. Let us be your power expert. We understand that you don’t have the time to master every aspect of electronic design. As a leading manufacturer of power supplies we are here to collaborate with you to ensure your next project is a success. Novum® Advanced Power Ac-Dc Power Supplies using Windows as the basis for the Xbox One, but don’t expect it to run Windows applications at this point. It’s a gaming system, after all. Power management is also critical to these designs. The latest multiplayer, 3D, first-person shooter games will tax the CPU and GPU cores. Yet these cores mostly will be idle when users are streaming videos or watching a movie on Blu-ray. Virtualization is likely to play a central role as well. HSA makes virtualization work across the CPU and GPU cores. Games will be easier to modularize, but security will be improved. The vendors may open up their systems a bit more by providing a virtual machine for developers and maybe even users so they have a bit more flexibility in how they can use the platforms. PC gaming platforms will still be able to deliver more computing horsepower, but the average PC or even a PC designed for gaming is likely to have less performance than these platforms. Whether portability between platforms will be improved remains to be seen, but at least the hardware is there. HSA likely will impact non-gaming applications, but it now will have a rather public pair of components. BILL WONG Dc-Dc Converters www.cui.com/PowerExpert 18 07.11.13 ELECTRONIC DESIGN Merger Propels Wired Home Networking T he recent merger of the HomePNA Alliance with the HomeGrid Forum creates a new critical mass that should be an incentive for increasing the number of home area networks (HANs) using wired technology. Today, most networked homes use Wi-Fi for Internet access and video distribution. HomePNA’s standard uses the frequencies above the standard DSL spectrum to carry video and Internet traffic. AT&T’s U-verse IPTV services use this technology. But with the availability of the ITU-T’s G.hn wired technology, equipment OEMs and service providers are slowly migrating to this flexible standard, which supports phone-line wiring, coax, or ac power-line media. The HomeGrid Forum (HGF) was created to support and champion G.hn, while the HomePNA Alliance sought to build and promote its own wired home networking technology. Under the HomeGrid Forum name, both will perform compatibility and interoperability testing and certification as they move to build the G.hn marketplace. The HGF also will continue to support and certify HomePNA products. G.hn has been finalized for several years now but has been slow to show up in homes. The lack of certified sili- con has been one problem, but so has the general lack of consumer knowledge about the various types of home network wiring potential. With most homes having an installed base of ac power line, telephone wiring, and cable TV coax, no new wiring is needed. The organizations will make a more consolidated effort toward G.hn’s promotion and development. LOUIS E. FRENZEL INTERFACES AID AMPUTEES THE DEFENSE ADVANCED Research Projects Agency (DARPA) is developing leaded implantable myoelectric sensors to be used as a novel peripheral-interface technology with targeted muscle re-innervation. These interfaces use signals from nerves or muscles to control prosthetics and provide direct sensory feedback. (courtesy of DARPA) GO TO ELECTRONICDESIGN.COM 19 EngineeringFeature JOE DESPOSITO | Editor in Chief joe.desposito@penton.com Survey Says Design Engineers Have Power On Their Minds A supercapacitor, two dc-dc converters, and a charging coil garner four of the top 10 spots on our annual list of the Top 101 Components. 20 07.11.13 ELECTRONIC DESIGN W elcome to our yearly roundup of the Top 101 Components, compiling the most sought devices in the electronics OEM industry. We regularly receive mountains of product announcements about connectors, power sources, passives, LEDs, sensors, and more. Our editors then select the most noteworthy for our design engineering audience. We post these products on our Web site and promote them via e-mail newsletters, tracking reader interest via Web site analytics. This year, we also asked vendors to tell us what they thought their best products were in the past 12 months. Readers then picked their favorite components of the ones we’ve published and those that were nominated by the vendors. Many design engineers are thinking about power and seeking more information about innovative power sources. In fact, 23 of the products on the list are categorized as power sources, and four of the top 10 are power-related: the CLK series of supercapacitors from Cellergy, the LXDC series of dc-dc converters for Murata Americas, the E200E series of dc-dc converters from MicroPower Direct, and the IWAS-3827EC-50 charging coil from Vishay Intertechnology. SENSOR CLAIMS TOP SPOT Though power sources made a strong showing, the component at the very top of the list is a sensor, the STMicroelectronics LIS3MDL. This is ST’s first discrete magnetometer, and it sparked quite a bit of interest among our readers. Announced in February, the LIS3MDL is now going to mass production. One of the interesting applications of this standalone threeaxis magnetometer is indoor navigation, where it reliably calculates dead-reckoning when no satellite signal is available. The part also can be combined with other discrete sensors from ST such as a three-axis micro-electromechanical systems (MEMS) accelerometer or three-axis MEMS gyroscope to build sensors with as many as nine degrees of freedom. ST has some indication of how this sensor might be used in novel applications due to its experience with a 6x iNemo part, an accelerometer plus magnetometer. Hapilabs, a company based in Hong Kong, has developed a product called HAPIfork, which helps individuals monitor and track their eating habits. With the help of indicator lights and gentle vibrations, the device alerts users to the fact that they are eating too fast. HAPIfork uses an ST accelerometer and a magnetometer module, as well as an STM32 microcontroller. LEDS TAKE SECOND PLACE One of the hottest areas in electronics today is solid-state lighting, so it makes complete sense that new LEDs would f c d e b a Vishay Intertechnology’s IWAS-3827EC-50 is designed for the wireless charging of 5-V portable electronics (a). Micro Power Direct’s low-cost E200E dc-dc converters deliver 2 W of reliable output power (b). Osram Opto Semiconductors’ latest automotive LEDs offer high light output at high currents (c). Cellergy’s CLK supercapacitors feature twice the capacitance of the company’s general-purpose CLG series (d). Cree’s XLamp series LEDs provide discrete (XB-D) and multicolor (XM-L) LED options for applications ranging from architectural to vehicle and display lighting (e). The standalone LIS3MDL three-axis magnetometer developed by STMicroelectronics measures 2 by 2 by 1 mm (f). GO TO ELECTRONICDESIGN.COM 21 EngineeringFeature 2013 TOP 101 COMPONENTS Rank Product Company Category 1 LIS3MDL magnetometer STMicroelectronics Sensors 2 XLamp series LEDs Cree Inc. LEDs 3 CLK series of supercapacitors Cellergy Power sources 4 LXDC2UR/LXDC3EP series of dc-dc converters Murata Americas Power sources 5 E200E series of dc-dc converters MicroPower Direct Power sources 6 DCM4826X stepper-motor drive module Haydon Kirk Motion Systems Motors & motion control products 7 Oslon Black Flat LED Osram Opto Semiconductors LEDs 8 IWAS-3827EC-50 charging coil Vishay Intertechnology Power sources 22 9 T24-WSS wind-speed sensor Mantracourt Sensors 10 SBS75x family of PCB connectors Anderson Power Products Interconnects 11 Pi Sandwich case Bud Industries Cabinets & enclosures 12 A1250 bipolar switch Allegro Microsystems Switches 13 White Lite SSL connectors Global Connector Technology Interconnects 14 Displix LEDs Osram Opto Semiconductors LEDs 15 Nanominiature connectors TE Connectivity Interconnects 16 HyperLink PoE injector/midspans L-com Inc. Power Sources 17 2M series micro-miniature connectors Amphenol Aerospace Interconnects 18 TSL4531 ambient light sensor family ams AG Sensors 19 ESD-Safe MLC capacitor series AVX Corp. Circuit protection devices 20 ESD-SafeT X7R capacitors AVX Corp. Passive components 21 WM7121/WM7132 MEMS microphones Wolfson Microelectronics Sensors 22 VCNL3020 proximity sensor Vishay Intertechnology Sensors 23 Transreflective TFT displays Phoenix Display International Displays 24 ULS series of dc-dc converters Murata Power Solutions Power sources 25 SPD500 pressure sensor Sensirion AG Sensors 26 AH1806/AH1808 Hall-effect switches Diodes Inc. Switches 27 RUW15 series of dc-dc converters Murata Power Solutions Power sources 28 MLO3 series capacitors AVX Corp. Passive components 29 F77 series of ultrasonic sensors Pepperl+Fuchs Sensors 30 TACmicrochip series capacitors AVX Corp. Passive components 31 MiniMax push-pull interconnect Fischer Connectors Interconnects 32 BFS 33M true color sensor Balluff Sensors 33 CSM series of current-sense resistors Stackpole Electronics Inc. Passive components 34 ZWS10-30B series power supplies TDK-Lambda Americas Power sources 35 2Pro PPTC/MOV hybrid device TE Circuit Protection Circuit protection devices 36 BL3100C18650XSXPPGQA intelligent battery pack GlobTek Inc. Power sources pique our readers’ interest. In this particular case, the product that made the greatest impression during the past year is the Cree XLamp series of LEDs: the discrete (XBD) and multicolor (XM-L). Built on Cree’s SC³ Technology Platform, the XB-D White LED delivers 139 lumens and 136 lumens per watt in cool white (6000 K) or 107 lumens and 105 lumens per watt in warm white (3000 K), both at 350 mA and 85°C. Multicolor XM-L LEDs combine very high efficacy at very high drive currents, delivering 1000 lumens with 100 lumensper-watt efficacy at 3 A in a 5- by 5-mm footprint. They’re designed for very-highlumen applications such as high-bay, indoor commercial, or roadway lighting. Cree wasn’t the only company that placed an LED in our top 10. Osram Opto Semiconductors secured the seventh position with its Oslon Black Flat LED. Designed for automotive front lighting applications, the LED features high light output at high currents, uniform light distribution, thermal stability, and strong contrast. It employs Osram’s UX:3 chip technology, which is based on the company’s ThinGaN process. This technology uses a metallic mirror below its active layer and a well-defined scattering surface for optimized light extraction. SUPERCAP LEADS POWER QUARTET When Cellergy announced a supercapacitor with double the capacitance of its CLG series last year, our readers noticed, placing it third on our list. The CLK series comes in two form factors, 17 by 17 and 28 by 17, and has an extended temperature range from –40°C to 85°C. Capacitance ranges from 30 to 240 mF. Supercapacitors are generally used for pulse applications and in conjunction with batteries to assist in delivering energy to the load. Cellergy plans on expanding the CLK series to include additional voltages and a version with lower leakage current. Small dc-dc converters nailed the next two spots. Murata Americas touted its LXDC micro dc-dc converters as the world’s smallest when they debuted in June 07.11.13 ELECTRONIC DESIGN ANALOG INTEGRATION ISN’T FOR EVERYONE © 2013 Maxim Integrated Products, Inc. All rights reserved. Maxim Integrated and the Maxim Integrated logo are trademarks of Maxim Integrated Products, Inc., in the United States and other jurisdictions throughout the world. EngineeringFeature 2013 TOP 101 COMPONENTS Rank Product Company Category 37 USB 2.0 connector Conec Interconnects 38 PXS series of power supplies UltraVolt Inc. Power sources 39 High-power TVS diodes AVX Corp. Circuit protection devices 40 CeeLok FAS-T connector TE Connectivity Interconnects 41 SMA6F series TVSs Vishay Intertechnology Power sources 24 42 PS25203 EPIC sensor Saelig Co. Sensors 43 PH9185NL transformers Pulse Electronics Power sources 44 Smart Position Sensor Honeywell Sensing and Control Sensors 45 9286 series wire-to-wire connector system AVX Corp. Interconnects 46 Illuminated tactile switch series C&K Components Switches 47 A1128 Hall-effect switch Allegro Microsystems Switches 48 RBE-12/20-D48 dc-dc converter Murata Power Solutions Power sources 49 PDJack connector Molex Interconnects 50 SM3KWxxA/SM5KWxxA series TVS modules ProTek Devices Circuit protection devices 51 PwrBlade series connector FCI Interconnects 52 Okami OKX series of dc-dc converters Murata Power Solutions Power sources 53 OA109AP/OA172SAP series LED cooling fans Orion Fans (Knight Electronics) Cooling products 54 Tekal series of aluminum housings Teko Enclosures Cabinets & enclosures 55 JCK60 series dc-dc converter XP Power Power sources 56 DF50 connector Hirose Electric Co. Ltd. Interconnects 57 GCL-536 series switch CW Industries Switches 58 BD9521 battery disconnect switch Gigavac Switches 59 ERGO-CASE XS enclosure systems OKW Enclosures Inc. Cabinets & enclosures 60 NFC antenna Pulse Electronics Passive components 61 6U VPXtra 1000CD power supply Behlman Electronics Power sources 62 MK23 proximity switches Meder Electronic Inc. Switches 63 MPU-800S power supplies MicroPower Direct Power sources 64 15208A/25208A/35208A digital accelerometers API Technologies Sensors 65 DDR4 DIMM sockets FCI Interconnects 66 Intelligent fan trays Verotec Cooling products 67 DH50 series dc-dc power converters Wall Industries Power sources 68 AE458RFW series transformers Coilcraft CPS Power sources 69 GRN series power supplies Power Sources Unlimited Power sources 70 Shrouded male connectors Mill-MaxX Interconnects 71 Rig-Lok connector series Amphenol Industrial Global Operations Interconnects 72 Bulk Metal Z1-Foil (FRST) resistors Vishay Precision Group Passive components of 2012. The LXDC2UR has a 600-mA current rating and measures 2.3 by 2.5 mm, while the LXDC3EP has a 1-A current rating and is 3.2 by 3.5 mm. Both combine Murata’s proprietary materials and technical capabilities, specifically ferrite material expertise, multilayer processing, and power module design. Murata has since expanded the product lineup to accommodate higher voltage and current needs. Fifth on the list, the MicroPower Direct E200E series dc-dc converters come in a four-pin system-in-package (SIP), a popular form factor with our readers. Six models operate from 5- and 12-V dc inputs and have single outputs of 5, 12, or 15 V dc. All deliver up to 2 W and are specifically designed to provide reliable voltage conversion and/or power-line isolations for space-critical board-level applications. Rounding out the power sources quartet, Vishay Intertechnology’s IWAS3827EC-50 powdered-iron-based receiving coil targets the wireless charging of 5-V portable electronics. Compliant with the Wireless Power Consortium, it measures 38 by 27 mm. It also is 44% smaller and costs less than its predecessor, the IWAS-4832FF-50, yet has equivalent performance and greater than 70% efficiency. TINY STEPPER-MOTOR DRIVE, A WIND-SPEED SENSOR, AND A PCB CONNECTOR S e c u r i ng s i x t h pl a c e i s t h e t i ny DCM4826X stepper-motor drive module from Haydon Kerk Motion Systems. The totally enclosed unit’s mounting plate measures just 64 by 60 mm, with mounting-hole center-to-center distances of 52 by 38 mm. Total thickness is 34.4 mm. Due to its small size, the DCM4826X is well-suited for multi-axis stepper-motor applications where space is at a premium. As a bipolar, two-phase chopper drive, it can be used with rotary stepper motors or stepper-motor-based linear actuators. The drive is integrated using the company’s PDE User Interface via an RS-485 protocol or a computer USB port. Ninth on the Top 101 is a sensor that measures wind speed and transmits the 07.11.13 ELECTRONIC DESIGN EngineeringFeature data wirelessly. Mantracourt’s T24-WSSPR-A can make high-accuracy measurements over a 5- to 125-mph range. Its three-cup rotor is pressed on a stainlesssteel shaft with a Delron body fitted with bronze Rulon bushings. The anemometer’s output value can be calibrated and configured to the user’s requirements. On the wireless side, the device powers down between transmissions to maximize battery life in the field. Like last year, just one interconnect made it into the top 10. This time it’s the SBS75x family of touch-safe, highpower connectors from Anderson Power Products. The female part is a right-angle connector that sits on the printed-circuit board (PCB). This dual-pole connector incorporates 105-A power contacts and four auxiliary power contacts for applications requiring single or low-power capability up to 20 A. The male signal contacts on the wire side come in four lengths when sequenc- 2013 TOP 101 COMPONENTS Rank Product Company Category 73 BMA355 three-axis MEMS accelerometer Bosch Sensortec Sensors 74 Sfernice P16S potentiometer Vishay Intertechnology Passive components 75 193 PUR-SI solar capacitors Vishay Intertechnology Passive components 76 P105 MiniTactor Gigavac Switches 77 OOSD101T1402-45TS TFT display OSD Displays Displays 78 ASR series resistors Stackpole Electronics Inc. Passive components 79 Mini reed relays Meder Electronic Inc. Relays 80 EMH-54/3-Q48N-C dc-dc converter Murata Power Solutions Power sources 81 Non-contact proximity alarm Standex Electronics Transducers 82 Micro-SIM connector card Molex Interconnects 83 VLMU3100 UV LED Vishay Intertechnology LEDs 84 Miniature strain gauge Vishay Precision Group Sensors 85 FE series capacitors AVX Corp. Passive components 86 Family of ac-dc power supplies Turck Power sources 87 CCSO-914X SAW clock oscillator Crystek Crystals Timing devices 5FTU4PMVUJPOT ... from SRS ! 2 GHz Signal Generator SG382 ... $3900 10 MHz Rubidium Std. FS725 ... $2695 Stanford Research Systems Distribution Amplifiers FS735 ... from $950 2 GHz Clock Generator CG635 ... $2995 2013 TOP 101 COMPONENTS Rank Product Company Category 88 89 GLV-24-150 LED power supply Green Watt Power Power sources SBT-MicroSD-01 socket Ironwood Electronics Interconnects 90 OV8835 CameraChip OmniVision Technologies Sensors 91 HPS series pressure switches Honeywell Sensing and Control Switches 92 Microwave coaxial cables Temp-Flex LLC, a subsidiary of Molex Inc. Interconnects 93 Series 770 NCC connectors Binder-USA Interconnects 94 COOL-CC3 chassis Curtiss-Wright Controls Defense Solutions Cabinets & enclosures 95 FHD LCD module NLT Technologies Displays 96 Saf-D-Grid connector system Anderson Power Products Interconnects 97 9175/9176 series of connectors AVX Corp. Interconnects 98 BNO055 nine-axis sensor node Bosch Sensortec Sensors 99 MPA magnetic positioning sensor Sick Inc. Sensors 100 DF62 series of connectors Hirose Electric Co. Ltd. Interconnects 101 PPWA150B series of power supplies Power Partners Power sources FOR MORE INFORMATION %XLOGLQJRQRXUULFK\HDUKLVWRU\RIGHVLJQLQJKLJK SHUIRUPDQFHVFLHQWL¿FDQGHQJLQHHULQJWHVWHTXLSPHQW 656QRZRIIHUVDEURDGOLQHRI5)LQVWUXPHQWDWLRQ 656SURGXFWVDUHQRWRQO\DIIRUGDEOHEXWWKH\RIIHU LQFUHGLEOHSHUIRUPDQFH²OLNHWKHQHZ6* '&WR*+]6LJQDO*HQHUDWRUZKLFKKDVRXWVWDQGLQJ Frequency Counter SR620 ... $4950 ing is required. They also provide a last mate/first break connection in relation to the power contacts. The touch-safe mating interface protects the user by eliminating finger contact with live circuits (per UL1977, section 10.2). The device saves space and increases design flexibility by eliminating the need to bring wires to the PCB. Press-fit containers on the housing secure and position the connector to the PCB prior to soldering. This wraps up our look at the top 10 components on this year’s list. We’d also like to congratulate all of the companies whose innovative products made this year’s Top 101. You can find the full roster of components in the table. The online version of the table contains links to the full product reports on electronicdesign. com, where you can find links to the manufacturers’ Web sites and to many of the datasheets for these products. VSHFL¿FDWLRQVDQGVHOOVIRUDERXWWKHSULFHRI FRPSHWLQJLQVWUXPHQWV 3OHDVHYLVLWXVDWZZZWKLQN656FRPRUFDOOXVDW IRUGHWDLOVRQWKHVHSURGXFWVDVZHOO DVRXUIXOOOLQHRILQVWUXPHQWDWLRQ 30 MHz Function/Arb Generator DS345 ... $1595 4 GHz Signal Generator SG384 ... $4600 10 MHz Rb Oscillator PRS10 ... $1495 6 GHz Signal Generator SG386 ... $5900 5FM tXXXUIJOL434DPN TechnologyReport LOUIS E. FRENZEL | Communications Editor lou.frenzel@penton.com Wi-Fi And Bluetooth Rule The Airwaves These two core wireless technologies continue to dominate short-range applications with new features and benefits. W ith dozens of short-range wireless standards to choose from, engineers still defer to Bluetooth and Wi-Fi. After more than 15 years, they continue to grow, improve, and provide new features and benefits. These amazingly useful technologies both use the 2.4-GHz industrial-scientific-medical (ISM) unlicensed spectrum. Wi-Fi also has access to the 5-GHz and 60-GHz ISM spectrum. WHAT’S NEW WITH BLUETOOTH? The most recent version of Bluetooth, 4.0, incorporates all of its previous features but adds Bluetooth Low Energy (BLE). Also known as Bluetooth Smart, BLE uses a different set of technical and radio techniques to ensure very low power consumption compared to the original Bluetooth standard (see “Bluetooth’s Background” at electronicdesign.com). BLE’s data protocol was changed to support low-duty-cycle transmissions or very short transmission bursts between long periods. The low duty cycle and extremely low-power sleep modes enable BLE products to operate for many years on a coin cell. BLE also provides a group of application programming interfaces (APIs) for fast and easy application development. 28 BLE still operates in the same ISM license-free 2.4- to 2.483GHz frequency band as standard Bluetooth, but it uses a different frequency-hopping spread-spectrum (FHSS) scheme. Standard Bluetooth hops at a rate of 1600 hops per second over 79 channels that are 1 MHz wide. BLE FHSS uses 40 channels that are 2 MHz wide to ensure greater reliability over longer distances. Standard Bluetooth offers gross data rates of 1, 2, or 3 Mbits/s. BLE’s maximum rate is 1 Mbit/s with a net throughput of 260 kbits/s. Also, BLE uses Gaussian frequency shift keying (GFSK) modulation. It offers a power output of 0 dBm (1 mW) and a typical maximum range of 50 meters. Security is via the 128-bit Advanced Encryption Standard (AES). An adaptive frequency-hopping technique that avoids interference, a 24-bit cyclic redundancy code (CRC), and a 32-bit message integrity check all improve link reliability. The most common network configurations are point-to-point (P2P) and star. Latency is only 6 ms. Most low-power wireless networks are involved in consumer, medical, health, or sports and fitness applications. These mobile applications require small size and coin cell power that can function for years without attention. Consumer applications include electronic leashes to locate people, animals, or things; proximity detection for use in iden- 07.11.13 ELECTRONIC DESIGN GO TO ELECTRONICDESIGN.COM 29 TechnologyReport tification, authentication, and wireless locks; RFID-like (radio-frequency identification) cases; automatic meter reading; toys; automotive applications such as On-Board Diagnostic II connector plug-ins; home-area networks; human interface device (HID) peripherals like mice and keyboards; and game controllers. Medical and health care applications include heart-rate monitors, temperature monitors, instrumentation, and body-area networks. Similarly, sports and fitness applications include sports watches and monitors, heart-rate belts, bike computers, speed and distance monitoring, and fitness equipment. BLE isn’t compatible with standard Bluetooth, though. It is a separate radio on standard Bluetooth 4.0 chips. BLE devices do not interoperate with classical Bluetooth. But such interoperability could be implemented with a dualmode IC that integrates a standard Bluetooth radio and a BLE radio, operating separately but not at the same time. They also can share an antenna. Dual-mode devices are available separately for low-power-only applications. Bluetooth Smart Ready refers to the dual-mode chips of version 4.0. It handles previous versions of classic Bluetooth in addition to BLE. Bluetooth Smart is BLE only. It won’t connect with any other version of Bluetooth except for Smart Ready 4.0 or other BLE devices. Classic Bluetooth is compatible with previous versions and Smart Ready devices. It won’t connect with Smart devices. Recent announcements from Apple, Google Android, and Microsoft (Windows 8) indicate software support for the new Bluetooth standards. This support will expedite connectivity with Smart devices to smart phones, tablets, and laptops. Multiple vendors offer dual-mode and BLE chips, including Broadcom, CSR, Dialog Semiconductor, EM Microelectronics, Nordic Semiconductor, Texas Instruments, and the TTP Group. Nordic Semiconductor, for example, offers the nRF51822 BLE radio (Fig. 1). WI-FI REVIEW Wi-Fi is the trade name of the IEEE’s wireless local-area network (WLAN) standard, designated 802.11. A suffix at the end indicates the standard version. 802.11n is the current most widely implemented variant found in Wi-Fi access points, hotspots, and routers. Wi-Fi is also in most of today’s laptops, all tablets and smart phones, and smart television sets. The 802.11 standard defines both a physical layer (PHY) and a media access control (MAC) layer in the networking scheme. While the MAC tends to remain mostly the same, the PHY changes to include the most recent wireless technology for greater speed and link reliability. 30 1. Nordic Semiconductor’s nRF51822 Bluetooth Low Energy module can be embedded in almost any application. The radio features data rates of 250 kbits/s, 1 Mbit/s, and 2 Mbits/s with an output power of +4 dBm and a receive sensitivity of –92.5 dBm. The module incorporates an ARM Cortex M0 CPU with 256 kbytes of flash and 16 kbytes of RAM. The first generation 11b showed up in 1997 and uses direct sequence spread spectrum (DSSS) to achieve data rates to 11 Mbits/s in a 20-MHz channel in the 2.4-GHz ISM radio band. With the growth of the Internet, that low speed soon became a disadvantage. The second-generation 802.11a appeared in 1999. It was the first to use the 5-GHz ISM band and orthogonal frequency division multiplexing (OFDM) with 64 subcarriers spaced 312.5 kHz apart. Channel bandwidth was 20 MHz, and binary phase-shift keying (BPSK), quadrature phaseshift keying (QPSK), 16-phase quadrature amplitude modulation (16QAM), and 64-state quadrature amplitude modulation (64QAM) types were defined, permitting the data rate to increase to a maximum of 54 Mbits/s. While the 802.11a version was more robust because of the OFDM characteristics that mitigated multipath reflections and the 5-GHz assignment meant less interference, the higher frequency still limited the range. This version was never too popular despite its advantages. The big breakthrough came when the 802.11g standard was approved in 2003. It is essentially the same as 11a but operates in the 2.4-GHz band. Using the same OFDM and modulation options, it too can deliver up to 54 Mbits/s. It was immediately popular because the many IC companies competing for the business brought chip prices very low. The current 11n standard is a further improvement over 11a/g. It adds 40-MHz channels and multiple-input multiple-output (MIMO) features to the OFDM, allowing data rates to increase to as much as 600 Mbits/s. MIMO uses multiple receivers, transmitters, and antennas to achieve spatial division multiplexing (SDM). SDM transmits fast multiple data streams concurrently 07.11.13 ELECTRONIC DESIGN Generate the exact waveforms you want. Introducing Agiileent Trueform m technology. Agilent 33500B Series waveform generators with exclusive Trueform signal generation technology offer more capability, fidelity and choice than traditional DDS generators. Get the precision and flexibility you need to characterize new components and designs with superior confidence. And accelerate development from start to finish. Agilent and our Distributor Network Right Instrument. Right Expertise. Delivered Right Now. © Agilent Technologies, Inc. 2013 800-433-5700 www.alliedelec.com/agilent 33500B Series Waveform Generators Sine waves with 5x lower harmonic distortion Pulses up to 30 MHz with 10x less jitter Point-by-point arbitrary waveforms with sequencing 16 -bit resolution with 1 mVpp to 10 Vpp amplitude 8 upgradable models in 20 & 30 MHz Learn more about the advantages of Trueform waveform generation www.alliedelec.com/lp/agilentfunctiongenerators TechnologyReport within the same 20- or 40-MHz channel bandwidth. Precoding and post-decoding as well as unique path characteristics distinguish the data streams. The data rate then can be multiplied by a factor roughly equal to the number of data streams. The 11n MIMO standard permits up to four transmit and four receive channels (4x4), although 1x2, 2x2, and 3x3 versions are more widely used. The 600-Mbit/s data rate is achieved using 4x4 MIMO with 64QAM in a 40-MHz channel. What makes 11n so popular is its ability to carry video, enabling wireless connectivity in TV sets, DVD players, and other video equipment. Using compressed video (H.264, MPEG4, etc.), full HD signals can be transmitted reliably with the higher levels of MIMO. The WLAN space is dominated by 11n Wi-Fi, which is available in all smart phones, tablets, and laptops. It also is the wireless technology of most hotspots and access points, including millions of home wireless routers. It’s increasingly being embedded in other consumer electronics. And, it’s backwards compatible with previous standards, allowing 802.11a/g equipment to be used. 32 2. The Texas Instruments SimpleLink Wi-Fi CC3000 BoosterPack development board and MSP430 LaunchPad evaluation kit speed the creation of Wi-Fi based IoT applications. The latest version of the standard is 802.11ac. It isn’t fully ratified yet, but it’s essentially complete. Finalization is expected in 2014. It uses the 5-GHz ISM band only for minimum interference and maximum available bandwidth. Furthermore, it continues the use of MIMO and OFDM. Some key changes boost theoretical data rate in excess of 3 Gbits/s, depending on modulation, channel bandwidth, and MIMO configuration. The primary changes are its 80- and 160-MHz wide channels in addition to the usual 40-MHz channel. As the bandwidth increases, so does the number of OFDM subcarriers to a maximum of 512 at 160-MHz bandwidth. OFDM also adds 256QAM, which further boosts data rate. And, 11ac defines a greater number of MIMO versions with a maximum of an 8x8 configuration. A multi-user version, MU-MIMO, is defined as well. The standard additionally supports coexistence and compatibility with previous 11a and 11n devices. Transmit beamforming is an option to extend range and ensure link reliability. Products for 11ac are emerging. Routers and access points are showing up, but few user devices include it. But because of its many advantages in speed and freedom from interference, you will eventually see 11ac capability not only in laptops but also tablets and smart phones. Another recent version of Wi-Fi, 802.11ad, uses the 60-GHz ISM band. It is backwards compatible with all previous versions, including 11a/b/g/n/ac, as the 07.11.13 ELECTRONIC DESIGN Technical Notes The Avago Advantage Driving and Protecting IGBTs in Inverter BIPOLAR BUFFER Gate Drive Optocoupler IOUT The ACPL-339J is an advanced 1.0 A dual-output, easy-to-use, intelligent IGBT gate drive optocoupler interface. Uniquely designed to support MOSFET buffer of various current ratings, the ACPL-339J makes it easier for system engineers to support different system power ratings using one hardware platform by interchanging the MOSFET buffers and power IGBT/ MOSFET switches. This concept maximizes gate drive design scalability for motor control and power conversion applications ranging from low to high power ratings. The ACPL-339J is also integrated with short circuit protection, under voltage lockout (UVLO), “soft” IGBT turn-off, and isolated fault feedback to provide maximum design flexibility and circuit protection. 13 VCC2 12 VOUTP UVLO_P CATHODE % 3 * 7 & 3 3 2,4 LED1 SHIELD Drive Logic & Overlap Protection 16 9 6 LED2 15 7 DESAT VGND1 VE UVLO_N 11 VCC1 FAULT IGBT 1200V/50A IOUT 0.4A Introduction ANODE 3A 14 VOUTN VEE Gate Drive Optocoupler IOUT 8A IGBT 1200V/300A IOUT 1A Gate Drive Optocoupler IOUT 16A IGBT 1200V/600A IOUT 3A Figure 2: Gate drivers with different output currents to match BIPOLAR buffers of the BIPOLAR’s output current is a factor of its base current, IB and the transistor current gain, β. In another words, gate drivers with different peak output currents and matching BIPOLAR buffers are needed to achieve the peak gate current required by different class of IGBTs. MOSFET buffers on the other hand are voltage controlled devices and their current amplifications are independent on the previous gate driver stage. Figure 3 shows MOSFET buffers with different internal turn-on resistance, RDSON to deliver the peak gate current required by the different class of IGBTs. Although the ACPL-339J output is specified at 1A, the switching of the MOSFET buffer will happen as long as the ACPL-339J output voltage crosses the input threshold of the MOSFET buffer. DESAT VGMO3 MOSFET BUFFER 5,8 SHIELD 3A Figure 1: Functional diagram of the ACPL-339J gate drive optocoupler IGBT 1200V/50A ACPL-339J Driving IGBTs 8A IGBT 1200V/300A One of the key feature of gate drive optocoupler is its ability to provide high peak output current to charge or discharge the gate of the IGBT quickly to prevent switching loss. Avago’s gate drive optocoupler has output current ranging from 0.4A up to 5A which can be used to drive small IGBT directly. For IGBT with higher ratings, discrete PNP/NPN bipolar buffer stage is usually used. By changing the buffer stage to MOSFET, it maximizes gate drive design scalability and power conversion efficiency. Figure 2 shows different BIPOLAR buffers are used to drive different class of IGBTs from 50A to 600A. As the size of IGBT gets bigger, higher peak current is required at the gate of the IGBT to turn it on efficiently. The magnitude VOUT Signal 16A IGBT 1200V/600A Figure 3: ACPL-339J to drive MOSFET buffer with different output current capability Your Imagination, Our Innovation Sense • Illuminate • Connect The Avago Advantage Technical Notes The ACPL-339J makes it easier to support different system power ratings using one gate drive platform by interchanging the MOSFET buffers and power IGBT/MOSFET switches. And all these changes can be made without redesigning the critical circuit isolation and short circuit protection. Protecting IGBTs BIPOLAR BUFFER Gate Drive Optocoupler The IGBT’s collector-emitter voltage (VCE) can be monitored by ACPL339J DESAT pin during IGBT normal operation. When short circuit occurs, high current flows through the IGBT and it comes out of saturation into DESAT mode. This causes the IGBT’s VCE to increase rapidly from a saturation voltage of 2V. Once its crosses the ACPL-339J’s threshold of 8V, a short circuit fault is registered and soft shutdown is triggered. The ACPL-339J’s VGMOS pin will switch on an external transistor to slowly discharge the gate of the IGBT to achieve the soft shutdown effect. The rate of the soft shutdown can be adjusted by the size of the external transistor and resistor to minimize the overshoot at the IGBT. And lastly, the entire DESAT operation is completed by reporting the FAULT through a built-in insulated feedback path to the controller. PPEAK=32W VCESAT=2V IGBT 1200V/600A 16A IOUT 3A MOSFET BUFFER Gate Drive Optocoupler PPEAK=2W RDSON=8mΩ VOUT Signal IGBT 1200V/600A 16A Figure 4: MOSFET buffer consumes less power and improves the overall efficiency Summary BIPOLAR buffer uses a compounded structure consisting of 2 or more transistor stages cascaded to achieve high current gain. The drawback is the increased in saturation voltage, VCESAT and the output not able to pull to the rail. This results in high power losses when the BIPOLAR buffer delivers high peak output current to the gate of the IGBT. The power loss from the BIPOLAR buffer increase tremendously as higher peak current is needed by the gate of the IGBT. VC 16 1 NC R + – + – 2 CATHODE 3 ANODE R 0.3μF RF=10k Ω CF=1nF 4 CATHODE MOSFET buffer has “rail-to-rail” output and lower internal turn-on resistance, RDSON while delivering higher peak current compared to bipolar buffer. The MOSFET buffer in figure 4 shows significant power reduction when compared to the BIPOLAR buffer delivering the same peak current. DESAT 15 VOUTP 12 6 VCC1 VOUTN 11 7 FAULT NC 10 8 VGND1 VCC 4 100 Ω DDESAT 330 Ω 1μF 2 VGMOS 14 VCC2 13 5 VGND1 CBLANK 1μF The concept of ACPL-339J driving MOSFET buffer helps to maximize gate drive design scalability from low to high power systems. This helps to reduce design cycle time and together with the integrated short circuit protection and feedback, the gate drive design is simplified with less PCB space and costs. ^ RP R3=330 Ω + MP1 – RGP MN1 RGN + MN2 ^ RN + 10μF + – 9 + VCE – Q1 1 Short Circuit MN3 3 MP1=Si7415DN / Si7465DP MN1=Si7414DN / Si7848DP Q2 8V 1 • Short circuit causes IGBT to go into DESAT and VCE increases • DESAT pin detects FAULT and triggers soft shutdown 2 • VGMOS switches on MN2 for soft shutdown to prevent VCE voltage overshoot due to parasitic inductance VG(IGBT) 3 • The size of MN2 and RS can be adjusted to achieve desired soft shutdown slew rate FAULT 4 • FAULT pin reports DESAT fault VDESAT DC BUS VGMOS Soft Shut Down L IGBT V=L di/dt hard shutdown during short circuit will cause high VCE overshoot stressing the IGBT Figure 5: Short circuit protection, “soft” IGBT turn-off, and isolated fault feedback Contact us for your design needs at: Short Circuit www.avagotech.com/gatedriver Avago, Avago Technologies, the A logo are trademarks of Avago Technologies in the United States and other countries. All other trademarks are the property of their respective companies. Data subject to change. Copyright © 2013 Avago Technologies MAC layers of the protocol are similar. The 11ad version is also known by its trade name, WiGig. The Wireless Gigabit (WiGig) Alliance, the trade association supporting and promoting 11ad, recently merged with the Wi-Fi Alliance (see “The Wi-Fi Alliance Ensures Compatibility” at electronicdesign.com). WiGig us es the unlicens ed ISM 60-GHz band from 57 to 64 GHz, dividing it into four 2.16-GHz bands. Its OFDM primary modulation scheme can support up to 7 Gbits/s, making it one of the fastest wireless technologies available. A single-carrier mode uses less power and is a better fit for some portable handheld devices, delivering up to 4.6 Gbits/s. Uncompressed video can be transmitted at both speeds. The WiGig specification also provides AES security. Because of the small antenna size at 60 GHz, gain antennas are normally used to boost signal power and range. The maximum typical range is 10 meters. WiGig products use antenna arrays that can provide beamforming. This adaptive beamforming permits beam tracking between the transmitter and receiver to ensure that obstacles can be avoided and speed maximized even under changing environmental conditions. One clever feature of the standard is its use of a protocol adaption layer (PAL). This software structure talks to the MAC layer and allows simplified wireless implementation of other fast standard interfaces like USB, HDMI, DisplayPort, and PCI Express. Wi-Fi continues to be one of the most widely used wireless technologies in history. More than 1 billion Wi-Fi enabled devices were shipped in 2011, and those shipments are expected to double by 2015. Many new devices in the works are related to consumer media products, health/fitness/medical, automotive, smart meters, and automation products. WHAT’S NEW WITH WI-FI? The IEEE 802.11 Working Groups keep a running agenda of development. They work on the next major standard versions as well as many additions and improvements to the basic standards. The most significant standards include: • 802.11e: provides quality-of-service (QoS) features that allow Voice over Internet Protocol (VoIP) and other critical services to be carried over Wi-Fi • 802.11i: provides full security for Wi-Fi in the form of Wired Equivalent Privacy (WEP), Wireless Protected Access (WPA), and Wi-Fi Protected Access 2 (WPA2) • 802.11s: brings automatic ad hoc mesh networking to Wi-Fi • 802.11u: a protocol between access points and clients that permits internetworking with support for authentication, authorization, and accounting with network selection, encryption policy enforcement, and resource management; facilitates automatic connections and network handoffs • 802.11y: brings Wi-Fi to the 3650- to 3700-MHz band One of the most interesting new versions is the 802.11p standard, which will be deployed in V2x or vehicle-to-vehicle (V2V) and vehicle-to-infrastructure (V2I) systems. These systems are part of the proposed Intelligent Telecommunications System (ITS), which provides safety and traffic information to vehicles using telematics. Called the Dedicated Short Range Communications (DSRC) wireless system, this standard is similar to the 802.11a Wi-Fi standard. The Dedicated Short-Range Communications (DSRC) system uses the IEEE 802.11p standard and a protocol known as Wireless Access in Vehicular Environments (WAVE). The DSRC is assigned a 75-MHz segment of spectrum from 5.85 to 5.925 GHz. There are seven 10-MHz channels designated by even numbers from 172 to 184. These channels are half the size of a standard 20-MHz 802.11 channel to minimize Doppler shift and multipath fading. A European version of 42+/* 3 . , 5 + 0+4/./" ./"4& 5)35114 !5./1/,2 25 "+-* 0 )3"(.*3 *.024() . 4 00 + ) 214, 1 - 2 334&(- * 5 2 / (- # # # (- 2 3 03 2#4&52,(034,52) +"(24!5./1,25)351 Impedance Levels 10 ohms to 250k ohms, Power Levels to 3 Watts, Frequency Response ±3db 20Hz to 250Hz. All units manufactured and tested to MIL-PRF-27. QPL Units available. &2#354 44/"+-*251 Ideal for Noise, Spike and Power Filtering Applications in Power Supplies, DC-DC Converters and Switching Regulators &+0134!5./1,25)351 10 Nanoseconds to 100 Microseconds. ET Rating to 150 Volt Microsecond, Manufactured and tested to MIL-PRF-21038. +0*(034.*.4+1 &+0134!5./1,25)351 Plug-In units meet the requirements of QPL-MIL-PRF 21038/27. Surface units are electrical equivalents of QPL-MIL-PRF 21038/27. % 4 2/35*35 !5./1,25)351 Input voltages of 5V, 12V, 24V And 48V. Standard Output Voltages to 300V (Special voltages can be supplied). Can be used as self saturating or linear switching applications. All units manufactured and tested to MIL-PRF-27. $''''4 &2#354!5./1,25)351 0.4 Watts to 150 Watts. Secondary Voltages 5V to 300V. Units manufactured to MIL-PRF-27 Grade 5, Class S (Class V, 1550C available). ek ne we k to o ies c o t S it ry nt Delive ample qua for s .004*2004,5334''%$%'$ $%%$'' $%% & 03-*52/(-14/- 143 Sparks Ave. Pelham, N.Y. 10803 www.picoelectronics.com GO TO ELECTRONICDESIGN.COM 5)4XL] TechnologyReport ,IRQO\5)FRXOG EHVRHDV\ 5)0RGXOHV 5HPRWH&RQWUROV $QWHQQDV 5)&RQQHFWRUV &XVWRP'HVLJQV the system is assigned 50 MHz of bandwidth for five channels. The spectrum permits vehicle and roadside unit (RSU) infrastructure radios to form vehicular ad hoc networks (VANETs). These dynamic networks will p r ov i d e s h o r t - l i v e d intermittent connectivity to implement various safety applications 3. The Ruckus Wireless 7782 outdoor carrier-grade access point for collision avoidance uses 30° and 120° antenna patterns to improve link reliability, and road safety. Connec- capacity, and speed. tions are automatic. The 802.11p standard radio is half duplex with are least likely to interfere with the TV a data rate in the 6- to 27-Mbit/s range channels. A national database of TV staand has an estimated maximum range of tion locations and open channels lets the cognitive radio hop to an appropri300 meters (1 km). The WAVE protocol uses the standard ate channel. You will hear of 802.11af PHY and MAC layer of 802.11a but uses referred to as Super Wi-Fi or White-Fi. The 802.11af standard defines the PHY IEEE 1609 for the upper layers including a MAC extension, a logical link control and MAC layer for white space operation. (LLC) layer, network and transport layers While the standard is still under developthat include IPv6 with User Datagram ment, the basic features are defined. It Protocol (UDP) and Transmission Con- uses the TV channels in the 470- to 710trol Protocol (TCP), and an upper mes- MHz range, or UHF TV channels 20 to sage application layer. The 1609.2 stan- 31. The channel bandwidth is 6 MHz. The dard also provides security. Several types basic modulation scheme is OFDM with of short message formats have been devel- BPSK, QPSK, 16QAM, or 64QAM. The transmit power level is 20 dBm, and the oped for different conditions. Then there are projects still being antenna gain is 0 dBi. These low frequencies offer exceptiondeveloped by the Task Groups, such as 802.11ah. This modification to exist- al range, far greater than other Wi-Fi vering standards would allow operation in sions in the 2.4- and 5-GHz range. Ranges sub-1-GHz bands to extend the range to several miles are possible. Data rates and implement applications such as will vary depending on modulation type, smart meters. Another new standard in range, and other factors. Equipment for development, 11af, targets the TV white white spaces initially will use proprietary space opportunity. It seeks to meet the wireless standards. The 802.11af standard legal requirements for channel access and will be used with these early systems as well as another IEEE standard, 802.22. coexistence in the TV white space bands. White space refers to the unused TV channels that are present around the U.S. A WI-FI FUTURE The idea is to use the vacant channels for While Wi-Fi appears to be everywhere, short-range data transmission. The num- soon it will be even more widespread. It ber and location of these unused channels is already available on many airlines so vary widely, so cognitive radio techniques passengers can connect to the Internet are used to identify vacant channels that in flight. It is used in printers and cam- ZZZOLQ[WHFKQRORJLHVFRP 07.11.13 ELECTRONIC DESIGN eras. But that’s not all. Wi-Fi also is targeting the machine-tomachine (M2M) field and the Internet of Things (IoT). Wi-Fi appears to be emerging as the wireless technology of choice in home networks and even appliances. ZigBee and Z-Wave wireless devices are already in the home, and they require some kind of gateway to connect to the Internet. Since many homes have a Wi-Fi network, it is a natural choice for home networks. Whirlpool, LG, and other companies use Wi-Fi to collect usage data on their refrigerators, washers, and other appliances. Texas Instruments designed its SimpleLink Wi-Fi CC3000 BoosterPack to help engineers develop Wi-Fi enabled IoT products. It offers simplified Wi-Fi connectivity for microcontroller-based systems and works with TI’s MSP430 and TivaC series for MCUs. The TI CC3000 module is a self-contained wireless network processor that simplifies the implementation of Internet connectivity (Fig. 2). Wi-Fi als o is incre asing ly b eing deployed in factory automation, petrochemical plants, and other challenging RF environments. Enterprise-class throughput is combined with a broad operating temperature and rugged packaging to provide a reliable wireless access point for industrial users. Carrier-grade Wi-Fi refers to ruggedized access points (APs) with special performance characteristics. The Ruckus Wireless ZoneFlex 7782 outdoor AP features 802.11n operation in the 2.4- and 5-GHz bands (Fig. 3). Its internal smart antennas provide 120° and 30° patterns for improved capacity and performance. The latest and most ambitious use of Wi-Fi is in offloading data from cellular networks. Cellular carriers are trying hard to handle the big explosion of data, like video to smart phones and tablets. The ongoing upgrade to 4G LTE is going well but takes time and capital investment. In many instances, the networks are not keeping up with the demand for speed. Wi-Fi networks are being implemented to handle the load. When a cellular connection cannot handle the speed, the user is passed off to a nearby Wi-Fi network if one is available. Many cellular GO TO ELECTRONICDESIGN.COM carriers are adding or expanding their own Wi-Fi networks to ensure that the offload process can occur seamlessly. The offload is not fully automatic, but work is in progress to make that happen. Carriers are discovering that Wi-Fi offload provides cheaper and faster service than LTE. Look for more hardened, carrier-grade Wi-Fi as cellular providers implement the offload option. 35 EngineeringEssentials BILL WONG | Embedded/Systems/Software Editor bill.wong@penton.com Advanced Packaging Delivers Capacity AND PERFORMANCE High-density BGAs and 3D stacking increase compute and storage density. INSIDE THE CHIP The die inside a chip are much smaller than the chip. A lead frame typically surrounds the die. Early microcontrollers were delivered in packages as large as 40 pins like the 8-bit Intel 8742 (Fig. 1). The 2. Intel’s many Pen- die has a large bonding pad. t i u m g e n e r a t i o n s A bonding wire connects utilized a multilayer the pad to a lead in the lead package to link the frame that is the pin on the bonding wires to the exterior of the chip. DIPs limited the size of I/O pins. pins, but the approach still works for some surface-mount packages. For example, flat-pack packages are internally similar to the technology used on the 8742, but the exterior pins 1. The Intel 8742 was an 8-bit microwere designed for surface mounting. Dual and quad controller that came in a 40-pin DIP. flat-pack (QFP) chips are now very common for (photograph by Ioan Sameli) surface-mount applications. Leadless chip carriers (LCCs) essentially eliminate the leads but keep the same internal architecture. The hip die sizes continue to grow, as does the number of connections are exposed on the bottom and sometimes the connections. The switch to high-speed serial interside of the chip. These chips allow denser circuit boards. Some faces reduced the required pin count, but that simply LCC form factors can be mounted in matching sockets. These slowed the pin count down. form factors typically were processors or more expensive Dual inline packages (DIPs) used to be the mainstay for the components. electronics industry, and many applications still use them. They A single lead frame does not work well with chips that worked well with sockets and circuit boards. Through-hole sprout hundreds of pins. A move to stacked frames like the connections allowed double-sided and then multilayer boards. ones used in Intel’s Pentium allows more bonding wires to be The problem is that DIPs hit limitations as they scaled connected in a smaller area (Fig. 2). down in size and the number of connections rose. These days, Ball grid arrays (BGAs) place the chip on top of a doublesurface-mount technology (SMT) has become the primary sided circuit board (Fig. 3). The bonding wires on top of the way to utilize electronic components. C 36 07.11.13 ELECTRONIC DESIGN Bonding wire Die Metal layer Circuit board Solder balls 3. A BGA has solder balls on the bottom of the circuit board. The die sits on top, and the bonding wires connect the die to the board. Through holes connect the top layer to the bottom. Redistribution layer metal Dielectric layer 2 Solder ball Dielectric layer 1 Die Aluminum bond pad Die second passivation layer 4. Freescale’s Kinetis KL02 wafer-scale package has the solder balls attached directly to the die. die connect to a small, double-sided circuit board. Solder balls are attached to the bottom of the board, and through-holes link the balls to the pads connected to the gold bonding wires. CHIP AND WAFER SCALE PACKAGING BGAs are moving toward chip-scale packaging (CSP), where the die size is very close to the package size. In some cases there are cooling and power challenges. Wafer-scale packaging eliminates the BGA circuit board and attaches the solder balls directly to the die (Fig. 4). Freescale’s Kinetis KL02 uses this approach. This 48-MHz, 32-bit Arm Cortex-M0+ microcontroller fits into a 1.5-mm by 2-mm package (Fig. 5). The chip is so small, it can be used in medical devices that would be swallowed. Of course, using only 36 μA/ MHz helps keep power requirements down as well. where multiple die can be blended in one package. We will take a look at 3D die later. 3D tends to be a much different approach than simply packaging die together. Multichip carriers enable designers to put more than one die into the package. There are numerous multichip solutions, but in general they employ a circuit board to connect the chips together and to link them to the pins or solder balls. Multichip carriers give designers a common pin-out but utilize different dies, possibly to provide faster processors or more memory. These chips often are used to combine processor and support chipsets so a system-on-chip (SoC) can fit into a single chip. Intel has taken this approach with a number of chips, and the company is not alone. Another way to mix multiple chips together is to stack them on top of each other (Fig. 6). The dies are not the same size, so the bonding wires can be attached to each die. Not all die can be stacked, but the approach has proven very popular with mobile devices. Smart phones and tablets often require stacked solutions to address their small size. Apple’s A4 and A5 SoC solutions for the iPhone and iPad add a memory die on top of the dual-core processor. Multichip carriers and stacked die each have challenges. They are more complex to build and require exacting standards. Power distribution and heat distribution are also significant issues in most applications. The issues depend upon the chips employed and how they are utilized. For example, multichip carriers like those used with highend microcontrollers have die that dissipate considerable amounts of heat. Separating them in a multichip carrier enables better heat distribution to heatsinks. A stacked die would be a challenge because the heat dissipation also can affect how the die are mounted. Stacked die will generate heat, which must be kept within a manageable range. That’s why a smart phone can get rather warm, but it shouldn’t get as hot as a processor chip within a PC. Two-level stacked die are common. Multilevel stacked die 5. Freescale’s 32-bit Arm Cortex-M0+ Kinetis KL02 wafer scale package is only 1.5 mm by 2 mm. COMPOUND CHIPS A package usually includes a single die. This simplifies the overall design, and it’s normally the configuration required for a chip. A larger die can address higher-density applications. Unfortunately, moving to a larger die is not always an option. In other instances, multiple dies may be required because each die needs to be created separately. This is often the case when different technologies are required. For example, some analog or power circuits are better when they are not built on the same die as the digital components. There are several ways to create a system-in-package (SiP), not to be confused with single inline packages (SIPs), which are simpler DIPs. Multichip SiPs come in a number of forms GO TO ELECTRONICDESIGN.COM 37 EngineeringEssentials Die Die Circuit board Bonding wire Metal layer Solder balls 7. Xilinx uses its 2.5D multidie tech- 6. Stacked die packages layer additional die on top of each other. These die are then wired together to provide a cohesive system. nology in its high-end Virtex-7 Designs need to address power and heat distribution due to mul- FPGAs. It connects the multiple die using tiple die. are possible, but additional levels increase system complexity. Construction obviously requires more steps. Multichip packages have other advantages. Each die in a package can be tested and verified prior to package construction. This makes it more likely that the package will result in a working system. Likewise, die can be binned (categorized) based on functionality and performance. Multichip packages reduce wiring distances. Wiring density, although less than on-chip, normally is higher than off-chip wiring density. Likewise, the in-package wiring can be more efficient. It also is not as susceptible to the printed-circuit board (PCB) design. High-speed serial connections and parasitic capacitance issues tend to exacerbate these issues. Multichip solutions are becoming more common because of the variety of technologies needed these days. Nanotechnology is often utilized for sensors like accelerometers. Developers are also looking for smart sensors and matching them up with a microcontroller. Mixing multiple sensors with the microcontroller allows sensor integration in a single package. a metallic interposer layer. Improving the design tools was paramount in producing FPGA designs that take advantage of the multislice architecture. Xilinx’s Vivado design tool does this (Fig. 9). It knows about the multislice nature of the Virtex-7 as well as how the interconnects link the slices together. The 2.5D interposer approach is similar to the multichip carrier except on a much smaller, finer scale. The approach works very well with FPGAs that need a high-density slice-toslice interconnect. This more regular interconnect approach could be applicable to mixing other array-style dies such as memory die including DRAM and flash or other non-volatile storage. Here the wide parallel connects would be more efficient, eliminating the transceivers and SERDES now found in many high-density memory interfaces. The approach would be more challenging for mixed logic slices since the technology is relatively new. Still, the approach would be a good way to mix a hard-core processing slice with a set of FPGA slices and high-speed SERDES. Nothing like this has been announced yet, and it will be at least a couple of years before it might occur. GOING PAST 2D Multichip solutions result in more dense packages, but moving toward the die in terms of design can reduce size further while increasing connection density. This is important in a number of applications. Xilinx’s 2.5D technology takes this approach (Fig. 7). It utilizes a 65-nm metallic interposer layer to connect up to four dies or “slices.” The slices can be homogeneous or heterogeneous. The Virtex-7 H580T employs two 28-nm FPGA slices and a high-speed SERDES slice with eight 28-Gbit/s transceivers implemented in 40-nm technology. The SERDES can be mixed with the FPGA slices, but the result is suboptimal in terms of performance and efficiency. The hybrid approach provides the best of both silicon technologies. The interposer provides a significantly higher sliceto-slice interconnect density that would be possible using bonding wires that are in turn better than doing the same thing off-chip. There are tens of thousands of connections between slices. 38 3D MEMORY STACKS Stacked die are one form of die-on-die packaging technology that has a long track record. Stacked 3D solutions also are emerging. They employ through-silicon vias (TSVs) to create a true 3D chip. They have the advantage in terms of connection density and efficiency, but they do have heat and power distribution issues like the stacked-die approach. Power has to be distributed through the die to the next one above. The same is true for heat. The 3D stacked chip holds a lot of promise and may eventually be as common as multilayer PCBs are now. For now, memory solutions are taking advantage of this approach. 8. The Xilinx Virtex-7 H580T employs two 28-nm FPGA slices and a high-speed SERDES slice with eight 28-Gbit/s transceivers implemented in 40-nm technology. 07.11.13 ELECTRONIC DESIGN (a) (b) 9. Xilinx’s Vivado design tool accounts for the multislice nature 10. The Hybrid Memory Cube (HMC) stacks multiple memory die on of the Virtex-7 when turning an initial layout (a) into an optimized top of a logic layer. The die are stacked on top of each other, and they layout (b). are connected via though-silicon vias (TSVs). The Hybrid Memory Cube (HMC) Consortium has delivered its first specification, which defines an architecture with a logic layer and multiple, identical memory die stacked on top of it in a 3D TSV configuration (Fig. 10). The logic layer provides the access mechanism to the memory die and the high-speed serial interface to the outside world. The approach eliminates the bonding wires found in stacked die solutions using TSVs for connections between memory chips and to the logic layer. An HMC has four or eight memory die. A board designer will only need to contend with the capacity and standard interface in a fashion similar to DRAM modules today. There are architectural differences between a DRAM module and an HMC. DRAM modules are designed to work with a single host, although that host may be part of a multicore NUMA system. HMCs are designed to work with multiple hosts and can be employed in an array (Fig. 11). An array of HMCs increases the capacity potential but also the system’s bandwidth potential. A host attached to any point of the array has full access to the entire memory. Go With The Best In Motor Control! =LORJ0RWRU&RQWURO6ROXWLRQV %/'8QLYHUVDO DQG %UXVKHG'&0RWRU&RQWURO 6WHSSHU 0RWRU &RQWURO =(QFRUH)$6HULHV3LQ =(QFRUH;3)6HULHV3LQ 3KDVH6LQJOH3KDVH $&,QGXFWLRQDQG3060 0RWRU&RQWURO 3HUPDQHQW0DJQHW6\QFKURQRXV0RWRUV =)0&6HULHV0RWRU&RQWURO For more information, please visit www.zilog.com. GO TO ELECTRONICDESIGN.COM %/'&6HQVRU DQG 6HQVRUOHVV0RWRU&RQWURO =)0&6HULHV0RWRU&RQWURO Design With Freedom 39 EngineeringEssentials Multiport support of a single HMC has design implications for multihost environments such as network switching. It simplifies host memory management and provides scalable support that would otherwise require more complex host designs like those found in high-end, multicore processors. The multiport HMC interface uses high-speed serial links like PCI Express but with its own HMC protocol. It is scalable by lane like PCI Express, and a single HMC chip can support hosts with different link requirements. The interface is host agnostic, although a host will obviously need an HMC interface. This should be a software design exercise for FPGAs. HMC represents a major change in memory architectures. It should be able to provide a 15x bandwidth increase compared to DDR3 while cutting power per bit by 70%. The 3D architecture reduces the memory footprint by 90%. Of course, the memory system should have a lower latency and higher availability than existing memory solutions. Companies like Micron hope to deliver HMC chips soon (Fig. 12). Initially, HMC is targeting high-performance applications such as networking and servers. Thicker chips will stand out , but initially they will be much like packages already found on systems. Standard pin-outs will make designing with HMC chips easy with multiple sources for the hardware. HMC hardware will be available in the next year or so. HMC targets DRAM. In the future, it could address nonvolatile storage. Designers are mixing flash and DRAM like Viking Technology’s ArxCis-NV hybrid DDR3 DRAM module, which also incorporates flash backup storage. It might simply be a matter of adding flash memory die to the HMC stack. 11. HMCs can be connected in an array to 12. 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So if 2D printers have 2D scanners, why shouldn’t 3D printers have 3D scanners? The Matterform 3D Scanner costs less than $600 (see the figure). Company cofounders Adam Brandejs and Drew Cox explain the technology. WONG: Tell me about the scanner. MATTERFORM: It’s the world’s first truly affordable 3D scanner for anyone! It allows you to take a physical object and turn it into a digital 3D model on your computer. From there, you can print your file on any 3D printer or online printing service or use the model you created in an animation or video game. It’s lightweight, portable, and compact, making it easy to integrate into your workspace. Anyone can use it. End of story. Unfold it, plug it in, place an object on the scan bed, and press go! It’s that simple. Really. Not only is it the first affordable 3D scanner, but for the first time ever in the home 3D makerspace comes a product that you can actually be proud to have on your desk. Long gone are the days of laser-cut wood and threaded rod projects. Get creating and scanning right out of the box. When not in use, the scanner easily folds and tucks away on a shelf, and because of the built-in handle it also makes it easier for you to transport it should you ever want to. Its high-resolution scan is created with a high-definition camera and dual lasers. All scanners are fully assembled and tested prior to shipping. There are no kits here. Its easy folding design makes storage or transport simple. Multiple quality GO TO ELECTRONICDESIGN.COM settings can be chosen, but an average scan is 3 minutes. Scan objects up to 190 mm by 190 mm by 250 mm (7.5-in. diameter and 9.75-in. height). Dual stepper motors provide full software control over the scan bed and the z-axis. See the point cloud being captured in real time! WONG: How does it work? MATTERFORM: The unit works from a standard 5-V dc power supply and is connected to the PC via a single USB 2.0 connector. The software was designed from the ground up and works seamlessly with the hardware. Free to use and download, the software is available for PC, Mac, and Linux. Whether you’ve used 3D software before or if you’re just getting into it now, you’ll find the software was designed to be as easy as possible. After a one-time setup, scanning becomes as easy as one click. We know you want to spend your time creating things and being creative, not calibrating, tweaking hardware, or figuring out yet another tool. Because the scanner is one solid desktop device, the objects you scan are accurate and precise. Unlike softwarebased solutions, it gives dimensional data, making 3D scans far more useful. We’re aiming to make the 3D files compatible with all major CAD packages, 3D modeling software, and 3D printers. Currently, models produced from the The low-cost Matterform 3D scanner is the ideal complement for 3D printers. 41 Q&A over $400,000 contributed so far. scanner can be saved as .STL, .OBJ, and point cloud .PLY formats, making it easy to integrate scans within existing systems, such as 3ds Max, Maya, SolidWorks, Cinema 4d, Google SketchUp, Rhino, and TrueSpace. Currently the resolution of the scannner, on a 4-in. figurine, is 0.43 mm at 0.5° scans, with an accuracy of ±0.2 mm. We’re quite excited about the current results and are working every day to continue improving the resolution. ing things since he could move his hands. Professionally, he has been a programmer, WONG: What future enhancements artist, art director, and graphic designer. Un- might be in the works? MATTERFORM: Many! Including color. professionally, he is an inventor, hacker, and mad scientist. His career path has led him to help build brands like Labatt, Budweiser, Audi, Honda, and Coca Cola. His hobbies ADAM BRANDEJS (left in the photo) is and passion have brought him to respect a programmer, sculptor, Eagle PCB junky, the names of Prusa, Sherline, Arduino, and hacker, and maker. He has been making every person who has ever contributed to things all of his life, from robots and code to open source projects. sculptural art that tours art galleries all over MORE INTERVIEWS ONLINE the world. He was dry walling at 7, picked WONG: How does the scanner com- up his first soldering iron at 10, was pro- pare to other alternatives? MATTERFORM: Other alternatives start at $3000, so the Matterform 3D Scanner is by far the cheapest. gramming Commodore 64s at 12, picked Check out Electronic Design’s series on online interviews as we probe big industry trends and particular design issues alike with engineers, executives, and academics from across the spectrum. For more, go to http://electronicdesign. com/community/interviews and see: • LSI Fellow Rob Ober Discusses PCIe Flash Technology • Gumstix Explains How To Cut Time-To-Market Using Modules • Digia’s Lars Knoll Discusses The Qt GUI Framework • Spansion’s CTO Talks About Embedded Charge Trap NOR Flash Technology up 3DS Max r2.5 in high school, fixed everyone’s computer during university, and spent a few years in advertising making Web sites for Audi, Coca Cola, Budweiser, WONG: You used crowd funding to get and countless other big name companies. started. How has that worked out? MATTERFORM: Very well. We’ve achieved over five times our goal with an entrepreneur since he was 18 and mak- DREW COX (right in the photo) has been 3:0&RQWUROOHU +9$PSOLILHU 8OWUDVRXQG,&V ,&V $UUD\,&V 7HOHFRPPXQLFDWLRQ 3RZHU /(''ULYHU,&V 0DQDJHPHQW,&V 026)(7V ,&V +9,QWHUIDFH,&V Supertex inc. 6SHFLDOW\,&V Ɣ(OHFWURQLF/LQH6ZLWFK,&V 'HYLFH 6ZLWFK5HVLVWDQFH ,QSXW9ROWDJH %UHDNGRZQ9ROWDJH 'LDO3XOVH'3'3 +7 ȍPD[ 9 9PD[ ȍPD[ 9 9PD[ +7 +7 3DFNDJH $FWLYH+LJK 62,& $FWLYH/RZ Ɣ5LQJ*HQHUDWRU,&V 'HYLFH 5LQJ6LJQDO 506 +9 9PD[ PD[ +9 9PD[ RUPD[ +9 9PD[ PD[ 2XWSXW/RDG 5(1 +LJK9ROWDJH 3RVLWLYH 6XSSOLHV +LJK9ROWDJH 1HJDWLYH 6XSSOLHV ([WHUQDO &LUFXLWU\ <HV <HV <HV 1R 1R 6HOIFRQWDLQHG 3DFNDJH 62,& 62,& /4)3 Ɣ+RWVZDS,QUXVK&XUUHQW/LPLWHU&RQWUROOHU,&V1HJDWLYH6XSSO\5DLO 'HYLFH +9 +9 ,QSXW 9ROWDJH 897KUHVKROG 9ROWDJH 9PD[ 9W\S 9W\S 6XSSO\ &XUUHQW P$W\S )HDWXUHV 3DFNDJH 8QGHUYROWDJH89GHWHFWLRQFLUFXLWVSRZHURQ UHVHW325VXSHUYLVRU\FLUFXLWVLQUXVKFXUUHQW OLPLWLQJVKRUWFLUFXLWSURWHFWLRQDXWRUHWU\ 627 Ɣ+LJK9ROWDJH/HYHO7UDQVODWRU,&V 'HYLFH ,VRODWHG2XWSXW 'ULYHUV +7 'XDO +7 6LQJOH ,QSXW 9ROWDJH 9 2XWSXW 9ROWDJH 9 9 ,QSXWWR 2XWSXW,VRODWLRQ 9 2XWSXWWR 2XWSXW,VRODWLRQ 3DFNDJH 9 ')162,& 62,& 7RGRZQORDGGDWDVKHHWVYLVLWZZZVXSHUWH[FRPDQGVHDUFKWKHGHYLFHQXPEHU 42 07.11.13 MEDICAL DESIGN DesignSolution LAWRENCE VIVOLO | Synopsys Inc. lvivolo@synopsys.com Transaction-Based Verification And Emulation Combine For Multi-Megahertz Verification Performance Transaction-based verification is becoming the emulation mode of choice because of its unique ability to keep pace with the growing verification support requirements of the latest high-performance, industry-standard interfaces. D SIMULATION Today, simulation continues to be the workhorse of complex verification. Most verification is done using simulation, finding more than 95% of bugs. GO TO ELECTRONICDESIGN.COM peripherals Transactor Transaction-based verification (TBV) SCEMI/ZEMI Transactor Simulation usually runs on a single workstation, and its enviesign complexity has grown with each sucronment consists of two components: the design under test cessive generation of system-on-chip (SoC) (DUT) and the stimuli generator—the testbench (Fig. 1). evolution. SoCs now include many indusWith simulation, the design runs at a wire level and is clock try-standard interfaces, multiple processor accurate, which means there is a wire-level interface between cores, on-board memories, and embedded firmware and the testbench and the DUT. For a full chip, these wires may software. With this growth, we’ve seen verification complexbe the device pins. With the addition of various monitors and ity grow exponentially, driving engineers to seek advanced checkers, the interface between the DUT and testbench can verification methodologies. grow to include thousands of wires. While in-circuit emulation (ICE) promises megahertz veriSimulation is still what’s used for most register transfer level fication performance, its dependence on protocol-specific rate adapters combined with the sheer number of high-speed, (RTL) development and design. Nevertheless, for designs protocol-specific physical interfaces has proven to be a recent requiring hardware/software co-verification, as well as those challenge for today’s advanced designs. External hardware Target system Host workstation Transaction-based verification (TBV) holds the key to bridging the perforTestmance of emulation with the flexibility DUT bench Simulation and simplicity of simulation. Simulator By adopting accelerated transactionbased emulation strategies, designers TestDUT In-circuit bench can move their verification strategy up a emulation (ICE) Emulator Rate adapter level of abstraction and achieve the leap forward in verification performance Testand productivity that is necessary to DUT Embedded bench testbench fully debug and develop the most comEmulator plex electronic hardware and softwarebased systems. Different use modes are TestDUT Co-simulation available in today’s emulation systems, bench (signal level) Emulator and TBV is becoming the preferred emulation mode for achieving multimegahertz verification performance. Virtual DUT Emulator 1. This graphical description of the most commonly used emulation modes highlights the location of the testbench, the design under test, any rate adapters and physical interfaces, and potential performance bottlenecks. 43 DesignSolution utilizing many industry-standard protocol interfaces, maximum verification performance is required. Simulation performance is often limited by the performance of the host PC or workstation on which it executes. A large SoC, designed to run at 1 GHz, may clock at 1 Hz or less in simulation on a standard PC. To put that into perspective, if the operating-system (OS) boot-up sequence for a cell phone, whose processor is running at 1 GHz, were to take 10 seconds, the same boot-up sequence, simulated on a host PC at 1 Hz, would require 1 billion seconds (317 years). Very few design teams enjoy a project schedule that can accommodate that. As a result, more and more design teams are adopting some form of hardware-assisted verification. Today’s high-performance emulators run very fast and support many operating modes. Synopsys’ Zebu, for example, reduces the boot-up time for the above example from more than 300 years to less than an hour with its transaction-based verification mode. IN-CIRCUIT EMULATION The first widely used emulation platforms were introduced in the early 1990s and were limited to ICE. With ICE, the idea is to eliminate the host PC or workstation, which was (and still is) the performance bottleneck. First, the DUT is moved from the host PC to dedicated emulation hardware. Next, a live “target system,” or a physical device, replaces the PC-based testbench. A physical cable connects the two. The cable is often plugged into the very socket that the SoC will eventually plug into. This combination eliminates the host workstation or PC, allowing the design to run several orders of magnitude faster, typically at the maximum performance of the emulator itself. ICE is not without its challenges, however, as an emulator is rarely fast enough to run at the same speed at which a target system would normally operate. In the early days, the entire target system had to be slowed down to match the speed of the emulator. This tended to be very complicated, and many devices, such as disk drives, simply could not be slowed down. Thus, rate adapters were introduced. A rate adapter acts as a buffer, collecting all the required information from the DUT and—once the data (wire-level signal changes) is sufficiently cached—sending it at real-time speed to the target system. It also captures data from the target system at full speed, caches it, and then plays it back at emulation speed to the DUT. While this approach works well for fairly simple protocols, today’s SoCs include many complex, high-speed interfaces, each of which would require a rate adapter to be connected to an emulator. Even when a rate adapter is available, the constant evolution of speed and complexity of individual protocols (such as SATA2 versus SATA3) has made timely rate adapter development difficult. Speed requirements alone 44 typically delay, and in more recent cases eliminate, the availability of rate adapters for the latest protocols. Another characteristic of ICE is the simple fact that the physical devices connected to the emulator often require an operator to be physically present—for example, to push a reset switch or power-cycle the target system. This makes it difficult to leverage an emulator that is centrally located. EMBEDDED TESTBENCH In an attempt to leverage the existing simulation environment, as well as to avoid some of the limitations of ICE, many design teams in the mid-1990s adopted an embedded testbench approach that moves the entire simulation testbench onto the emulator. This eliminates the physical interfaces required by ICE, and with them, the need for rate adapters. Unfortunately, such a testbench must be synthesizable to be loaded onto an emulator. Because virtually no simulation testbenches are synthesizable in today’s advanced verification environments, this method is limited in use. A variation (special case) of this approach is commonly used today. Leveraging the emulator’s large reserves of physical memory, designers load this memory with system software, such as firmware, drivers, or an entire OS. The DUT’s embedded processor can then run that software directly as if it were running in the actual system, effectively making the software a testbench. This approach is relatively simple to implement, and since there are no physical connections, the emulator runs at its highest level of performance As the software is only being run through the processor, this approach still lacks the ability to test interfaces between different chip protocols. Additionally, because it requires a fairly complete processor implementation, it can only be used relatively late in the design cycle. As a result, it is generally best suited for late system-level hardware verification and early hardware/software bring-up. CO-SIMULATION With co-simulation, also called simulation acceleration, the DUT is moved to the high-performance emulator as with the other use models. The testbench, though, remains on the host PC or workstation. A wire-level interface connects the two. This verification approach is very straightforward, as it leverages the existing simulation testbench and eliminates the need for external rate adapters. However, the actual verification performance is heavily limited by the performance of the host PC, the complexity of the existing testbench, and/or the wire-level interface between the testbench and the DUT. In a typical verification environment, there are thousands of signals at the interface, with many changing multiple times within each clock period. With wire-level co-simulation, each signal must be transferred between the testbench and DUT on 07.11.13 ELECTRONIC DESIGN Emulator PC magnitude faster than any wire- or pinbased verification approach. Front-end TX Back-end Testbench Communication C/C++/ Beyond performance, TBV offers DUT HDL BFM C/C++/ infrastructure SC/SV RX model designers several other advantages. SC/SV model Primarily, it eliminates the need for rate adapters and physical interfaces. With TBV commands Bit-based protocol TBV, each physical interface is replaced with a transaction-level interface. 2. In the transaction-based verification environment, the back-end portion of the transactor and the DUT, which remains unchanged, are located within the emulator. Likewise, the rate adapter, required for ICE, is replaced with a protocol-specific This requires that they both be written with synthesizable RTL. transactor. Unlike rate adapters, transactor models for the latest protoevery transition. Even though the emulator can run orders of cols are readily available off-the-shelf and are easily upgraded magnitude faster, it must wait for these transfers to complete. to accommodate protocol revisions. Synopsys today, for In addition, the emulator will often be stalled by the perexample, provides vast libraries of transactors for standard formance of the testbench itself. If tightly coupled to the testinterface protocols as well as tools to enable the development bench, which is common in pure simulation environments, of custom, proprietary transactors. the emulator will quickly stall, waiting for the slower testIt is also possible to create an emulation-like environment bench to react to incoming signals and produce the next set of by using transactors to connect the DUT to “virtual devices.” stimuli. As a result, most designers do not use this mode for A virtual device is simply a soft model of a device that runs general verification. But they do use it as a stepping stone (to on the host PC. A design using an HDMI transactor to test an validate the DUT functionality on the emulator) for TBV. HDMI interface, for example, would be able to leverage the same transactor to connect to an HDMI virtual display. This TRANSACTION-BASED VERIFICATION would allow the engineer to see the video output from the TBV raises the level of verification abstraction away from a wire-level interface to run thousands to a million times faster than simulation on a host PC. It simplifies the communication between the testbench and DUT so a design team can access the full performance benefit of the emulator. With TBV, like co-simulation, the DUT is loaded onto the emulator, and the testbench resides on a host PC. But instead of a wire-level interface, TBV uses a high-performance interface using transaction-level protocols that are executed on the emulator. This transaction-level interface allows the testbench to be tightly or loosely coupled to the DUT. The communication between the testbench, now working at a protocol level, and the DUT, which still requires a wire-level interface, is accomplished through a transactor. The transactor converts the high-level commands from the testbench into the wire-level, protocol-specific sequences required by the DUT, and vice versa. The key is that all the wire-level communications are wholly contained within the emulator itself and run orders of magnitude faster as a result (Fig. 2). Another key difference of transaction-based verification is that the transaction-level interface allows the testbench to stream data to the DUT, which the transactor buffers automatically. This speeds up the execution of the testbench. With this methodology, it is also possible to have multiple trans5R+6 actions active across multiple transactors. Together, these transactors enable the emulator to process data continuously, which dramatically increases overall performance to that of a pure ICE environment. As noted earlier, this is orders of Transactor 9 GO TO ELECTRONICDESIGN.COM 45 DesignSolution DUT just as if it were connected to a physical monitor, without the need to physically connect to an actual monitor. Some of today’s virtual devices are bridges that provide connectivity to the actual physical device, but via the host PC (and a transactor). A USB bridge, for instance, connects a physical USB device, such as a memory stick, to the USB port of the host PC. As designed, the DUT only sees the USB 46 drive and behaves accordingly once it detects the presence of the flash drive (for example, it installs a driver, if the OS is also being emulated). An additional distinction of TBV is remote accessibility. As there are no physical interfaces connected to the emulator, a user can fully use and manage the emulator from anywhere in the world. When combined with virtual devices such as video displays, protocol analyzers, and audio processors, this distinction is very obvious. A user from anywhere in the world can remotely view a virtual display. An ICE user, on the other hand, would need to be in the same room with the TV, which is cabled directly into the emulator. Remote accessibility is also available when connecting the emulator to an architectural model environment, such as Synopsys’ Platform Architect and/or Virtualizer, which would also be done through a transaction-level interface. A transactor consists of three parts: the front-end interface, a back-end RTL bus-functional model (BFM), and a physical communications channel. The front-end interface is typically a behavioral model that runs on the host PC and interfaces to the testbench, usually through Direct Programming Interface (DPI) calls. It is written in C/ C++, SystemC, or System Verilog. This piece converts high-level transactionlevel commands and sends them across the physical interface protocol using either the Standard Co-Emulation Modeling Interface (SCEMI) standard or the Zebu Emulation Modeling Interface (ZEMI) language. The interface channel between the front-end interface on the host PC and the BFM on the emulator may be implemented at the physical level using any high-performance interface standard such as PCI Express. A standard TBV protocol, such as SCEMI or ZEMI, runs on top of this physical interface. This protocol is transparent to the user. The back-end hardware description level (HDL) BFM runs on the emulator and interfaces with the communica- 07.11.13 ELECTRONIC DESIGN tions channel to send and receive transactions. Here, the transactions are converted to a wire-level interface that interacts with the DUT. Because the BFM resides on the emulator, it must be fully synthesizable. The BFM also must adhere to the target interface protocol and therefore must be fully functional. So, as an example, the BFM would receive the high-level transaction command “read file” from the channel and convert it to the precise, cycle-accurate, wire-level handshake sequences that a physical direct memory access (DMA) controller, located within the emulated DUT, would need. tion can be used throughout the verification cycle, with worldwide 24x7 access. LAWRENCE VIVOLO is the product marketing director, emulation, at Synopsys. He holds a BS in engineering from California Polytechnic State University, San Luis Obispo, and an MBA from Santa Clara University, Santa Clara, Calif. TBV IN THE DESIGN FLOW TBV can be used throughout the flow, from the block level and beyond. Common applications include: • Debug and verification of large blocks, subsystems, or complete SoCs • Driver development or system-level verification when combined with virtualization • Early hardware/software bring-up, including firmware, drivers, and OSs • Full-chip power analysis and estimation • System-level hardware/software coverification or early software development when connected to prototyping hardware CONCLUSION TBV with emulation offers design teams a unique opportunity to accelerate SoC verification. By raising the level of abstraction of their verification environment, teams can achieve multiple orders of magnitude improvement in their verification performance. With TBV, designers have access to a platform that delivers megahertz performance for block- and system-level verification, as well as early hardware/software bring-up. The use of transactors delivers all the benefits of in-circuit emulation without the challenges of rate-adapter availability and physical accessibility. When combined with virtual interfaces and systemlevel virtual models, TBV with emula- GO TO ELECTRONICDESIGN.COM 47 ideas for design Graphical, Numerical Techniques Size LED Array’s Drive KENG WU | SWITCHING POWER INC. kengchi.goah@gmail.com L E D - BA S E D L I G H T I N G I S R E P L AC I N G incandescent and gas-discharge lamps in many situations. As practical lighting sources, and considering their directional nature, LED fixtures usually use multiple LEDs arranged in an array, with “m” LEDs in a serial string and “n” such strings in parallel (Fig. 1). For the array configuration and the exponential I-V characteristics model of a single LED,1 it’s additionally possible to have a similar model representing the loading of such an array. Since the single LED is a diode with a nonlinear forward-voltage/current, driving it with a fixed voltage source is generally not recommended. Rather, a serial (current-limiting) resistor is needed to equalize the power source and the load (Fig. 2). However, sizing this resistor requires a significant analytical manipulation. Using the single-LED exponential model, a Kirchoff ’s voltage law (KVL) equation around the circuit loop gives: separating the two key I-V relationship equations, v + RxIF = Vs and IF = aebv + c. For example, using a Lumileds Luxeon Rebel ES LED with a 3.2-V dc source and a desired drive current of 0.5 A, the horizontal current line intercepts the LED curve at 2.92 V (Fig. 3). Therefore, the series resistor will be R x = (3.2 – 2.92)/0.5 = 0.56 Ω. However, the graphical approach would not handle an LED array effectively, and the numerical method works better. To represent the array current iA, the exponential model for the (m × n) array is modified, since voltage drops across current-limiting resistor Rn and sense-resistor R Sense are usually small compared with driving-source Vs: 9 ²9 5 [ VE9) ) DH F R1 D1 48 9V P F With the array model, the switchmode buck-regulating current driver in a closed-loop configuration (Fig. 4) can be described by a set of equations starting at the feedback point, circling around the control loop, and ending at the driver output: • Current sensing: Vf = iA • RSense (4) • Error amplifier: Ver = A(VRef – Vf ) (5) 9HI 9HU ² 9) % &75 % 5 H 5G • PWM ramp: 95DPS W 90LQ 90D[ ² 90LQ W % 7V Dm Rx where a, b, and c are model parameters for a selected LED, as defined in the reference. This is a challenge to solve symbolically, but it can be solved numerically with mathematical software tools. Alternatively, it can be solved graphically by E • Effective error: Rn 5 [ DH E9) F 9) 9V which can be rearranged to: L$ Q DH VS IF VF R Sense 1. Establishing the correct resistor size for 2. Even for a single LED driven by a voltage each string of an array of n strings, where source, the exponential current-voltage each strings has m LEDs, is challenging relationship complicates selection of the due to the nonlinear nature of the diodes. series-resistor value. 07.11.13 ELECTRONIC DESIGN 1μA IQ Synchronous Boost Converter Extends Battery Life in Portable Devices Design Note 516 Goran Perica Introduction Boost converters are regularly used in portable devices to produce higher output voltages from lower battery input voltages. Common battery configurations include two to three alkaline or NiMH cells or, increasingly, Li-Ion batteries, yielding a typical input voltage between 1.8V and 4.8V. Because the batteries used in portable devices are usually as small as possible, they present high internal impedance under heavy loads, especially close to the end of their discharge cycle. Unlike other boost converters that struggle with high source impedance at startup, the LTC3122 prevents high surge currents at startup. The 12V output converter shown in Figure 1 is designed to run from any typical small battery power source. This design centers around the LTC®3122 boost converter, which can efficiently generate a regulated output up to 15V from a 1.8V to 5.5V input. The LTC3122 includes a 2.5A internal switch current limit and a full complement of features to handle demanding boost applications, including switching frequency programming, undervoltage lockout, Burst Mode® operation or continuous switching mode, and true output disconnect. The integrated synchronous rectifier is turned off when the inductor current approaches zero, preventing reverse inductor current and minimizing power loss at light loads. 1.8V to 5.5V Input to 12V Output Boost Regulator The circuit in Figure 1 is designed for high efficiency and small size. The LTC3122 operates at 1MHz to minimize the size of the filter capacitors and boost inductor, and uses Burst Mode operation to maintain high efficiency at light loads, as shown in Figure 2. At heavier loads, the converter can operate in constant frequency mode, resulting in lower input and output ripple. Constant frequency operation can result in lower EMI and is easier to filter. This unique output disconnect feature is especially important in applications that have long periods of idle time. While idling, the part can be shut down, leaving the output capacitor fully charged and standing by for quick turn-on. In shutdown, the part draws less than 1μA from the input source. 70 CAP SW 0.1μF VOUT PGND PWM/SYNC SD VIN RT PGND VC VOUT 12V R1 1.02M FB VCC RT 57.6k COUT 0.1μF CAP VIN CVCC 4.7μ RC R2 86.6k 113k CC 330p dn4gp F01 Figure 1. The 1MHz Operating Frequency and Small Inductor Make This Converter Suitable for Demanding Portable Battery-Powered Applications. 90 80 U1 LTC3122 4.7μH XAL4030-472 CIN 10μF Efficiency can be improved further by increasing the inductor size. Figure 4 shows the increase in efficiency EFFICIENCY (%) VIN 1.8V to 5.5V Efficiency can be increased by running the LTC3122 at a relatively low switching frequency. Figure 3 shows the results of reducing the switching frequency from 1MHz to 500kHz. 60 50 40 30 20 VIN=2V, BURST MODE VIN=3.3V, BURST MODE VIN=2V, PWM MODE VIN=3.3V, PWM MODE 10 0 0.1 1 10 IOUT (mA) 100 FSW = 1MHz 1000 dn4gpf F02 Figure 2. The High Efficiency of the LTC3122 Boost Converter Extends Battery Life in Portable Applications. L, LT, LTC, LTM, Burst Mode, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. achieved by replacing the 4mm w 4mm boost inductor (XAL4030-472) with a 7mm w 7mm inductor (744-777910 from Würth). The 90% efficiency at 10mA is 5% higher than the efficiency shown in Figure 3. 90 80 EFFICIENCY (%) 70 60 50 40 30 1MHz, BURST MODE 500kHz, BURST MODE 1MHz, PWM MODE 500kHz, PWM MODE 20 10 0 0.1 1 10 IOUT (mA) 100 1000 dn4gpf F03 Figure 3. The Efficiency is Greatly Affected by the Operating Frequency. At 100mA Load an Additional 4% Can Be Gained by Reducing the Switching Frequency from 1MHz to 500kHz. source can lift the output rail to regulation. The input current slowly ramps up. The input current overshoot required to charge the output capacitor is limited to only 200mA and the input power source voltage droop is limited to 0.5V, as shown in Figure 5. Conclusion The LTC3122 boost converter serves the needs of battery-operated applications that require low standby quiescent current and high efficiency. Unlike many other boost converters, it includes features, enableing operation from batteries near full discharge when battery ESR becomes high. Its very low quiescent and shutdown currents, combined with output disconnect, extend battery run time in applications with long idle periods. The LTC3122 includes a complete set of features for high performance battery operated applications and comes in a small, thermally enhanced 3mm w 4mm package. 90 Output Disconnect Typical boost converters cannot disconnect the output from the input because of the boost diode. Current always flows from the input through the inductor and boost diode to the output. Therefore the output can not be shorted or disconnected from the input, a significant problem in many applications, especially in shutdown. In contrast, the LTC3122 includes an internal switch that disconnects the boost MOSFET body diode from the output. This also allows for inrush current limiting at turn-on, minimizing the surge currents seen by the input power source. 80 70 EFFICIENCY (%) Battery size should be taken into account when considering inductor size. Using a relatively small inductor running at a high frequency may necessitate a correspondingly higher capacity battery to achieve the same run time at relatively lower efficiency. In other words, space gains achieved with a smaller inductor may be replaced by the need for a bigger battery. 60 50 40 30 VIN = 2V, BURST MODE VIN = 3.3V, BURST MODE VIN = 2V, PWM MODE VIN = 3.3V, PWM MODE 20 10 0 0.1 1 10 IOUT (mA) 100 1000 FSW = 300kHz dn4gpf F04 Figure 4. With a Lower Switching Frequency and a Larger Inductor, a Smaller Battery Can Be Used. Efficiency Gain Up to 30% in the 1mA to 10mA Load Range (in PWM Mode) Can Significantly Improve Applications That Operate with Light Loads. Figure 5 shows the output of the LTC3122 disconnected in shutdown. The output voltage is pulled to zero by the load following shutdown, and the LTC3122 consumes less than 1μA of current. Start-Up Inrush Current Limiting To simulate a real battery-operated application, the circuit in Figure 1 was tested with 1Ω of equivalent series resistance (ESR) placed between the power source and the LTC3122 circuit. Once the LTC3122 is enabled, it controls the startup so that the input power Data Sheet Download www.linear.com/LT3122 dn4gpf F05 Figure 5. Inrush Current Limiting at Turn-On Minimizes Surge Currents Seen by the Input Source. The Output Is Disconnected from Input During Shutdown. For applications help, call (408) 432-1900, Ext. 3788 /LQHDU7HFKQRORJ\ &RUSRUDWLRQ GQI/7$3.35,17(',17+(86$ FAX: (408) 434-0507 O www.linear.com ¦/,1($57(&+12/2*<&25325$7,21 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 O *'+ *'* *') )'2 )'1 • Duty cycle, D: (8) <nkk^gm!:" VRamp(D • Ts) = Vef • Power stage: 9,Q % 1 V % ' 9V 1S b? ! o " )'0 )'/ Bk ! o " )'. )')', )'+ With effort, all the equations can be consolidated into a single, closed-loop equation. Equation 10 is a transcendental equation with an exponential term that prevents us from solving it analytically, but it can be solved using computational techniques and software tools. )'* ) +'/ +'0 +'1 +'2 ,') ,'* ,'+ OhemZ`^!O" 3. The intersection of the desired current line and the forward cur- Reference rent/voltage curve (red) leads to the unique solution to the non- 1. “Generate Realistic Models for LED Current Versus Voltage,” Keng C. Wu; Electronic Design, Vol. 61, No. 1, p. 52, Jan. 10, 2013, http://electronicdesign.com/power/generate-realistic-models-led-current-versus-voltage linear equations of the LED model. (The blue line is the reverse-bias current/voltage relationship.) 9V $ 95H I ² Q DH E KENG C. WU has a BS from & % 5 6HQVH ² 9) P 5G 9,Q % 1V % 1S Chiaotung University, Taiwan, % &755H²90LQ University, Evanston, Ill. He has published four books and holds 9V 90D[ ² 90LQ VIn and an MS from Northwestern seven U.S. patents. VS D1 Np NS D2 Figure 1 array Ver VMax Driver VMin PWM TS – A + Rd VCC Vf VRef – + CTR VF RSense Vef Re 4. Analysis of the switch-mode buck-regulating current driver in a closed-loop configuration for driving an array yields a set of equations that are better solved using numerical computation rather than an analytical, closed-form approach. GO TO ELECTRONICDESIGN.COM GO 49 :JHU/LYL $6$ TV\ZLYJVT ;OL5L^LZ[7YVK\J[ZMVY@V\Y5L^LZ[+LZPNUZ &HUWLILHG'LVWULEXWRU >LKLSP]LY (:(77+8 HUK10;:V `V\»YLUL]LY :63 4V\ZLYKLSP]LYZ[OLJVTWVULU[Z`V\ULLKVU[PTL(UK^P[OSVJHS;LJOUPJHS :\WWVY[HUK*\Z[VTLY:LY]PJL,_WLY[ZPU SVJH[PVUZHYV\UK[OL^VYSK`V\»SS ÄUK[OLUL^LZ[JVTWVULU[Z[VSH\UJO`V\YUL^KLZPNUZLHTSLZZS` (\[OVYPaLKKPZ[YPI\[VYVMZLTPJVUK\J[VYZ HUKLSLJ[YVUPJJVTWVULU[ZMVYKLZPNULUNPULLYZ 4V\ZLYHUK4V\ZLY,SLJ[YVUPJZHYLYLNPZ[LYLK[YHKLTHYRZVM4V\ZLY,SLJ[YVUPJZ0UJ6[OLYWYVK\J[ZSVNVZHUKJVTWHU`UHTLZTLU[PVULKOLYLPUTH`IL[YHKLTHYRZVM[OLPYYLZWLJ[P]LV^ULYZ from globalpurchasing.com VICTORIA FRAZA KICKHAM | DISTRIBUTION EDITOR | victoria.kickham@penton.com JULY 11, 2013 Globalization, Product Obsolescence Top Supply Chain Challenges Distributors respond with tools to help engineers and procurement professionals meet the increasingly complex electronics supply chain, says Components Direct’s Steve Martin. DISTRIBUTION RESOURCE RECENTLY CAUGHT up with Slow Recovery Still The Norm Electronics industry executives adjust to slower industry conditions as they look to new regions and expanding markets for electronic content as key growth drivers. SPEAKING TO OTHER ELECTRONICS supply chain executives in May, TTI’s Michael Knight characterized 2012 as a year in which the electronics industry “went sideways,” explaining the flat to very low growth most distributors in the sector experienced compared to 2011. This is new for an industry accustomed to sizeable year-over-year sales gains driven by new technologies and an ever-growing need for electronic content in just about all aspects of daily life. “I think there’s a possibility that 2013 will be another ‘sideways,’” said Knight, TTI’s vice president, Americas, in a separate interview in early May. “I think we’ll see some slight ‘up,’ but that’s not how the industry historically works. Plus or minus 2% or 3%, that’s just not how our industry looks. But it’s happening.” The slow economic recovery globally, combined with political uncertainty and other pressures here at home, is the main culprit, and most distribuContinued on Page 52 GO TO ELECTRONICDESIGN.COM GO Steve Martin, executive vice president of sales at Components Direct, a franchised distributor that specializes in excess, obsolete, and end-of-life electronic components. Steve Martin We asked Martin to discuss the state of the electronics supply chain and provide an industry outlook for the remainder of the year. He pointed to globalization, product obsolescence, and the increasingly important role of electronic commerce as key issues shaping the electronics supply chain. What follows are excerpts from our conversation. DISTRIBUTION RESOURCE: What are some of the most important challenges facing the electronics industry today? STEVE MARTIN: I think the number one challenge is globalization and the supply chain complexity that results from it. I see more globalization and a resulting leakage in collaboration between everyone in the supply chain. Companies are engaging in manufacturing product and distributing product in different Continued on Page 58 51 DistributionResource|GlobalPurchasing Continued from Page 51 tors say they are thankful for the continued drive for more electronics, which is helping to temper the situation. The drive for smarter cars, medical equipment, appliances, and other consumer devices is helping boost sales for many companies, and so is factory automation as the trend toward producing products closer to home gains steam. It all adds up to an electronics marketplace poised for continued slow growth in the second half of the year, say Knight and others. “It’s looking to be a ver y slow recovery,” says Julie Yuan, managing director of California-based regional electronics distributor Amidon. “It’s certainly become more of a challenging marketplace.” THE NEW NORMAL? Although conditions are improving, most economists predict continued challenges in the manufacturing sector and the overall economy for the remainder of 2013. In a late May economic update, the Manufacturers Alliance for Productivity and Innovation (MAPI) predicted 3% growth in the manufacturing sector this year—a moderate pace, but about a percentage point faster than the general economy. Looking further out, MAPI predicts 3.6% growth in the sector in 2014, also about a percentage point better than the general economy. “The major constraint on consumers in 2013 is that wages are not growing much faster than the inflation rate and spendable income is further reduced by higher taxes,” MAPI chief economist Daniel J. Meckstroth said, adding that despite volatility and the struggle for growth there are reasons for optimism between now and the end of the year. Rising home prices, pent-up demand for consumer durables, and more balanced job growth between manufacturing, mining/construction and service industries are a few key reasons. Despite that optimism, electronics industry executives look to the remainder of 2013 with a cautious eye, and 52 Mouser Electronics is looking to expand its Americas business with new growth in Central and South America, says Steve Newland, vice president of sales for the Americas. many are seeking growth by expanding their reach globally. Amidon is one such company. Yuan says the distributor will open an office in Hong Kong later this year to capitalize on its growing customer base in Asia. Similarly, large catalog distributor Mouser Electronics is looking to expand in the Americas. It is in the process of opening a new office in Mexico and is conducting a feasibility study to open one in Brazil. Expansion in the Americas follows Mouser’s focused growth in Europe and Asia over the last few years. “I see automation really shaping [the industry],” says Steven Engineering’s Paul Burk. “Customers are asking to automate processes that they never have before.” “We’re starting to get more focused on [Central and South America], [because] we’ve seen some nice growth in Mexico and Brazil,” explains vice president of sales for the Americas Steve Newland, pointing to Mouser’s mature business in North America. For many, mature North American markets are complicated by the slow recovery here at home. Looking at U.S. manufacturing in particular, economic activity had slowed as of early June compared to the beginning of the year. The Institute for Supply Management’s Purchasing Manager’s Index (PMI), which measures U.S. manufacturing activity, declined steadily from February to May, when it hit its lowest point in four years. May’s PMI registered 49, a nearly 2% slide compared to April and signaling a decline in manufacturing activity. A PMI above 50 indicates growth in the sector. A PMI below 50 indicates contraction. May’s reading was the first contraction since November 2012 and only the second since July 2009. Purchasing managers interviewed for the survey indicated a flattening of demand due to the sluggish local and global economies. REGIONALIZATION, AUTOMATION KEY FACTORS Rising costs are another key concern throughout the supply chain. When it comes to transportation, logistics, and labor, such increases are signaling a new manufacturing trend that bodes well for many distributors. Some North American executives point to a trend toward regional manufacturing, also referred to as on-shoring or re-shoring, as original equipment manufacturers (OEMs) seek to build their products closer to where they will be consumed, especially large, heavy products that are costly to ship around the world. The situation is heightened as labor costs increase in traditionally low-cost regions such as Asia. Avnet Electronic 07.11.13 ELECTRONIC DESIGN SIMPLIFIED. SUPPLY CHAIN SOLUTIONS FROM AVNET Your job is to develop and market innovative products; our job is to reduce your risk along the way. Even leading edge products need a cost-effective and dependable supply chain to be a success. That’s where Avnet can help. Around the world and around the clock, you can rely on our expertise at every point in the supply chain – from supply chain assessment to solution design to global planning. Avnet’s supply chain solutions save you inventory and infrastructure. That’s money in the bank, and the edge you need to stay ahead of the competition. Simple, really. What can we do for you? www.avnetexpress.com Accelerating Your Success!™ 1 800 332 8638 | www.avnetexpress.com | @avnetdesignwire DistributionResource|GlobalPurchasing Marketing’s Ed Smith says the trend is helping to increase manufacturing activity in Mexico, as one example. “I think what’s happening is, companies are saying, ‘I have certain products that are worth building in Asia and certain products I need to build in America [because] it’s not worth the logistics cost to build them in Asia and ship them back,’” says Smith, Avnet EM’s president for the Americas, adding, “I don’t know if I’d call it on-shoring or re-shoring, but there is clearly an increase in manufacturing [in places such as] Mexico. Some may view it as on-shoring or re-shoring. I think there’s just less going out and more being built in the regions where it’s being consumed.” Angelo Hrenczuk, director of sales, thermal materials, for electronics manufacturer Laird Technologies, agrees and says he sees more automotive and appliance manufacturing returning to Mexico as well. “The chasing of low-cost centers is going to have to end,” Hrenczuk says. “Anything that’s big and expensive to ship is coming back.” Hrenczuk adds that an increase in manufacturing in North and Central America will also signal an increased need for factory automation as manufacturers seek to become more competitive—another boon to many electronics distributors’ business. Northern California-based Steven Engineering is already reaping the rewards of that trend, says vice president of marketing Paul Burk. The specialty distributor of electronic components and industrial automation equipment is predicting double-digit growth this year, with factory automation work driving much of it. Burk points to medical/biotech, alternative energy (mainly wind), and food and beverage processing equipment as key growth areas for Steven Engineering. “I see automation really shaping [the industry],” says Burk. “Customers are asking to automate processes that they never have before.” 54 Capacitor Suppliers Meet Growing Market Demands The global capacitor market will grow 2.5% over the next five years, driven by demand for more complex electronics and innovative component solutions. THE CAPACITOR MARKET is expected to reach $20.2 billion in revenue by 2018, according to a new report from industry research firm Research and Markets. The report predicts a 2.5% compound annual growth rate for capacitors worldwide, driven by trends that continue to affect the overall electronics industry, including demand for compact, portable, and more complex electronic devices and the accompanying need for better, smaller, and more efficient component solutions. The anticipated increase follows a decline in the global capacitor market in 2012 due to slowing shipments of PCs and televisions, weaker production capacities for wireless handsets, and lower consumer and business spending on electronics, the report says. The industry also suffered from the lingering effects of natural disasters in 2011, particularly the Japanese tsunami early in the year and severe flooding in Thailand in the second half. But the growing amount of electronic content that’s employed in automotive applications and the increased demand for consumer electronics such as notebooks, ultrabooks, and smart phones are key trends driving capacitor growth over the long term. Component manufacturers are responding with enhanced products and solutions that offer greater efficiency and compact size to meet the new demands. Distributors were promoting many of these new offerings online this spring. Kemet’s T488 Small Case Substrate Terminal MnO2, T527 Facedown Polymer, and T529 Small Case Substrate Terminal Polymer tantalum chip capacitors offer the highest capacitance values available in both a standard 2012 and 3216 EIA case size with maximum package heights of as low as 1 mm. ON THE MARKET T488 Small Case Substrate Terminal MnO2, the T527 Facedown Polymer, and the T529 Small Case Substrate Terminal Polymer. These miniaturized solutions offer the highest capacitance values (22 to 220 μF) available in both a standard 2012 (2 by 1.2 mm) and 3216 (3.2 by 1.6mm) Electronic Industries Association (EIA) case size with maximum package heights of as low as 1 mm. The capacitors also feature advances in counter-electrode technology and package design, resulting in the lowest equivalent series resistance (ESR) values available in the industry for these package sizes (see the figure). Typical markets include computer/consumer and telecommunications. Mouser Electronics (www.mouser.com) is among the top distributors that are promoting the new offerings. Regional distributor Tonar Industries (www.tonar.com) is promoting Kemet Corp. released a series of new tantalum chip capacitors in May: the Continued on Page 56 07.11.13 ELECTRONIC DESIGN The Best in Automation & Control Allied stocks all the top brands under one roof. ® Play to Win! Visit alliedelec.com/control through Aug. 31 for your chance to win some top prizes. 1.800.433.5700 © Allied Electronics, Inc 2013. ‘Allied Electronics’ and the Allied Electronics logo are trademarks of Allied Electronics, Inc. An Electrocomponents Company. DistributionResource|GlobalPurchasing has issued guidelines that outline the key aspects of compliance. He also said companies should focus internally on four key areas as they develop compliance strategies: Few Companies Ready For Conflict Minerals Regs An IHS poll reveals that more than a third of electronics industry firms have made no plans to meet new requirements. FEW U.S. COMPANIES say they are prepared to meet new government regulations for reporting their use of so-called conflict minerals, according to industry analyst IHS. The regulations, which took effect in August 2012 with initial reporting to begin in May 2014, are part of the Securities and Exchange Commission’s Dodd-Frank Wall Street Reform and Consumer Protection Act of 2010. IHS polled 134 electronics industry managers this spring and found that just 7.5% said they were well prepared to meet compliance rules. More than 35% of respondents said they haven’t started developing compliance plans, and the remainder of respondents were somewhere in the middle. The new conflict minerals requirements apply to publicly traded companies but will have far-reaching implications for the electronics supply chain. Because manufacturers procure products and materials from all over the world, it’s likely that one or more supplychain partners will require information regarding the sourcing of conflict minerals, IHS explains. Conflict minerals are raw materials mainly sourced in the Democratic Republic of Congo, where their trade fuels criminal networks and perpetuates violence in the region. The materials— tantalum, tungsten, gold, and tin—are 56 used in the electronics market in everything from cell phones to pacemakers. IHS estimates that 15 cents worth of tantalum was in every smart phone shipped when Dodd-Frank was originally signed in 2010, for example. In 2012, this would amount to $93 million worth of tantalum in smart phones, IHS says. Newark element14’s Ken Manchen, director of safety, health, and environmental affairs for the electronic components distributor, has said the rule will affect distributors and suppliers as they must report back to customers on the presence and origin of conflict minerals in the components they supply. “This requirement will apply to both private and foreign suppliers, even if not regulated by the SEC,” Manchen said last fall. “A manufacturer will not be able to prepare a report without gathering reports from their suppliers.” Compliance is costly and time-consuming, but IHS notes industry efforts to help support the process. IHS’s content solution strategist Scott Wilson points to the smelting industry in particular. “Smelters are a good control point, and this simplifies how far back in the supply chain companies have to go,” Wilson told an IHS webinar audience earlier in April. Wilson also pointed to resources such as the Organization for Economic Cooperation and Development, which • Management systems: Most material requirements planning (MRP) and enterprise resources planning (ERP) systems can track materials, but may not be programmed to do so. Companies need to determine if their systems need additional capabilities. • Identify and assess risk: Companies should prioritize the suppliers that are most likely to use or source conflict minerals. • Respond to the risk: If suppliers don’t share information, companies should consider alternative sources. • Audit smelters: An Electronics Industry Citizenship Coalition (EICC) standard provides the necessary guidance and content. Continued from Page 54 new products from Cornell Dubilier. The manufacturer expanded its line of SPCX and SPSX surface-mount aluminum polymer capacitors, which are now available with lower ESR and higher capacitance values, making them topperforming filter capacitors for boardlevel power conversion applications. Both types are supplied in a surfacemount molded package with the same footprint as a D size tantalum capacitor in a thin profile of 1.9 mm with voltage values ranging from 2 to 6.3 V dc. ATC’s ultra-broadband capacitors are among Digi-Key’s (www.digikey. com) newest passive component offerings. They offer reliable and repeatable ultra-broadband performance from 16 kHz through more than 40 GHz. With ultra-low insertion loss, flat frequency response, and excellent return loss, the 550L series is ideal for dc blocking, coupling, bypassing, and feedback applications requiring ultra-broadband performance, the companies say. 07.11.13 ELECTRONIC DESIGN We know you’re looking for outstanding value, excellent customer service, proven market intelligence, engineering expertise, state-of-the-art distribution facilities, global reach, on-time delivery and the most reliable security of supply in the industry… YOU GOT IT! www.FutureElectronics.com 1-800-FUTURE-1 DistributionResource|GlobalPurchasing Continued from Page 51 parts of the world. This creates many challenges in ensuring that all standards of production and distribution are correctly adhered to and that, ultimately, the traceability of that product back to the original manufacturer has not been obscured in any way. Keeping a tight control on this process has been something our industry is continuing to deal with. Another challenge is the reduction in the product lifecycle of more and more components, which ultimately leads to an increasing rate of obsolescence in the supply chain. As manufacturers reduce the lifespan of many parts, and innovations in technology are occurring at faster and faster rates, this results in an increase in parts becoming obsolete and no longer produced by the manufacturer. The demand for this product, however, may still be present, resulting in a severe mismatch between supply and demand. DR: Counterfeit components are another challenge. What are the key issues buyers should consider when trying to keep counterfeit components out of their supply chains? MARTIN: This is a really wide topic of discussion. There is a tremendous amount of things they need to do, but a few come to mind first. They need to work with a trusted supplier and have a continuous plan for vendor reduction. Also, they <RXU *OREDO 'LVWULEXWRU RI 6SHFLDOW\ &KHPLFDOV IRU (OHFWURQLFV $GKHVLYHV6HDODQWV&RDWLQJV 3RWWLQJ(QFDSVXODQWV7DSHV DQG$SSOLFDWLRQ(TXLSPHQW ,62$6'LVWULEXWRU ZZZHOOVZRUWKFRP 58 need to buy parts direct from the manufacturer or through the franchised or authorized distributor. If they go outside the authorized channel, there are a few telltale signs to look for: how many years a company has been in business; the size of the company in terms of revenue; and whether they are members of any industry trade groups. We’re part of [the Electronic Components Industry Association], for example. In terms of warehousing, buyers need to know what the quality is, the handling, and the inspection process, both ingoing and outgoing. Does the supplier have a counterfeit screening or testing process in place? Are they ISO (International Organization for Standardization) certified? A lot of people say they’re not certified but they are compliant. That should be a telltale sign. A supplier really needs to be ISO certified to be sure they’re on the up and up. DR: Given the prevailing economic uncertainty worldwide, what is your outlook for electronics distribution this year? MARTIN: Even though there’s an ongoing recession in Europe and slow growth in China, we are optimistic. Last year was a building-block year. We expect right around 5% growth in 2013. Another growth area within the electronics distribution industry that I predict we will continue to observe is an increase in the growth of online purchases made by many design and procurement engineers. People are beginning to recognize the important role that e-commerce plays within electronic component distribution, not just in facilitating online sales for parts, but also researching data on parts as well as price point variables. DR: What end markets or geographies look most promising to you? MARTIN: In terms of excess, obsolete, and EOL (end of life) components, we’re seeing that North America is very promising. In addition, our e-commerce platform has seen substantial growth in the last four months [in places such as] Asia and South America. We see Brazil as a growing market, and we expect growth in Mexico as well. DR: Similarly, which end markets or geographies look the most challenging? MARTIN: Certainly Europe because of the economic difficulties there. But we’re also seeing some challenges in Asia. There’s great opportunity in Asia, but I also think with the counterfeit issue we’re seeing that as a challenging market as well, particularly with the proliferation of counterfeit parts in China. If you look at China in particular, there are a lot of newer companies. Whether they are OEMs, OCMs, distributors, or [businesses] in the secondary market, a lot of companies are popping up in China on a daily basis, and there are no checks and balances on that. 07.11.13 ELECTRONIC DESIGN NewProducts AG T L O V H G I H High-Performance Computing Design Kit Optimizes Any SoC Over 2500 Std. Models Surface Mount and Thru-Hole Power Performance D1 Delayed optimized flop D Q Critical path logic D Q Setup optimized flop Clock signal Master latch Slave latch Q1 Low Profile / Isolated Up to 10,000 Volts Standard Regulated and Programmable Models Available Clock D2 Delay optimized and setup optimized flops manage critical logic paths .-).%%%%.#&.*'-$'-( Clock Clock E Master latch Slave latch Q2 Multi-bit flops minimize loading, area, and leakage The Synopsys HPC Design Kit comes with a range of flip-flop designs. Using flops designed for an initial delay and then setup can lengthen the critical path time (left). Lower loading, smaller size, and reduced leakage can be achieved using shared logic designs (right). HOW DO you get the optimum systemon-chip (SoC) design? Tap the work of other experts in the field. The Synopsys Designware HPC Design Kit delivers more than 125 design cells and memories optimized for speed, space, and power. It can be applied to SoC designs that incorporate single-core or multicore CPUs, GPUs, and DSPs. It supports the latest TSMC 28-nm process today and is expected to extend this support to other nodes soon. The new package can be applied to any design. It is different from ARM’s Processor Optimization Package (POP), which targets specific architectures like the ARM CPU. POP-style solutions are fine when dealing with the main CPU, but this latest kit works with any CPU, GPU, or DSP core. It is probably unnecessary and possibly impossible to mix these approaches, but the new HPC kit will be ideal for custom designs. The HPC kit includes a range of flip-flop designs (see the figure). Each optimizes a different set of criteria. It would be great to have one design that is the smallest, fastest, and most power efficient, but normally there are tradeoffs so the fastest is not the most power efficient. Critical-path designs can benefit by using a flip-flop that optimizes the delay from input to output, which adds more time to the critical path. Likewise, a flip-flop that can extend the setup time also adds time to the critical path, resulting in the ability to incorporate more logic between the two different flip-flop implementations. Logically they are the same at both ends, but the timing details are different. In some instances, speed or critical-path timing is less of an issue. In this case, space and power efficiency can be optimized. Register designs that allow clock logic to be shared help. Synopsys calls these register designs multi-bit flip-flops. Also, the range of cells is an advantage when mixing CPUs, GPUs, and DSPs in an SoC. CPUs may have a very high clock rate compared to the GPUs and DSPs in the mix. Using areaoptimized two-port memory ensures reduced area and power implementation for GPUs. The selection of design cells still requires tradeoffs, but targeted designs permit optimization for particular sets of attributes. SYNOPSYS www.synopsys.com BILL WONG talog ll ca O’s fu IC See P .p www ec icoel diately imme cs.c t ro n i om High Power $.-).%.#&.*'-$'-( "!-(.'$.-).%.--( +# +..&* ..++ #,!,. -).-).*",.,, ).($,.'"-!-!,( +&* &*+& .+" 143 Sparks Ave., Pelham, New York 10803 Call Toll Free 800-431-1064 • FAX 914-738-8225 E Mail: info@picoelectronics.com GO TO ELECTRONICDESIGN.COM NewProducts Digital RF MEMS Capacitor Maximizes Smart-Phone Antenna Efficiency Antenna frequency tuning performance CAVENDISH KINETICS now offers a tunable RF MEMS capaci- Antenna efficiency tor that lets smart-phone antennas cover a wider range of frequencies to ensure good efficiency. Antennas can’t achieve maximum radiation efficiency unless they’re precisely tuned to the frequency of operation. However, most smart phones using LTE and other broadband modulation schemes operate in multiple bands that can extend from as low as 700 MHz to over 2300 MHz. Multiple antennas partially solve the problem, but they take up too much space in an already restricted package—and add cost as well. The solution is to tune the antenna to the band in use. The simplest way to tune an antenna is to add a variable capacitor that can change the resonant frequency. Electronically variable capacitors have been available for years but have some disadvantages. For example, some digitally variable capacitors use MOSFET switches to add or subtract capacitors to or from a parallel connected network of capacitors. The on resistance lowers the Q of the overall capacitance and, therefore, the efficiency. 50% Traditional antenna performance 40% 30% 20% Instantaneous performance 10% LTE band GSM band 0% 600 700 800 900 Frequency (MHz) 1000 Using the Cavendish high-Q digitally variable MEMS capacitor, tuning an antenna in increments significantly improves its efficiency compared to un-tuned antennas. The improved efficiency ensures reliable connections and higher data rates. Cavendish solves this problem by using hundreds of tiny MEMS capacitors that are selected digitally in groups to vary the capacitance. The device behaves like a bank of 32 high-precision high-Q capacitors using a 1P32T switch with zero insertion loss. The capacitor has a 5-to-1 capacitance range from maximum to minimum, making wide-tuning frequency ranges possible. A serial peripheral interface (SPI) takes the digital code to vary the capacitance. The figure illustrates the difference in performance between a standard un-tuned antenna and a Cavendish MEMS tuned antenna. Operating from 700 to 1000 MHz, the standard antenna efficiency is less than 40%. But tuning the antenna resonance at different parts of the range greatly improves the efficiency. This improved efficiency means more transmitted or received signal to ensure not only a reliable connection to the cell site but also higher data rates. In some cases, a smaller antenna can be used or an extra antenna can be eliminated. In addition to antenna tuning, the Cavendish digitally variable capacitor can be used to design variable impedance matching circuits, power amplifier networks, variable filters, and phase shifters and other networks that must be optimized for the operating frequency. It is available in a 2- by 2- by 0.4-mm chip scale package (CSP). Its operating voltage is 1.8 V. Production samples are available now. CAVENDISH KINETICS LOUIS E. FRENZEL www.cavendish-kinetics.com 60 07.11.13 ELECTRONIC DESIGN Fast Precision SAR ADCs Battle For Sockets LINEAR TECHNOLOGY and Maxim Integrated have announced highprecision successive approximation register (SAR) architecture analog-todigital converters (ADCs) for the industrial and instrumentation markets. Linear’s is faster with higher precision while Maxim’s has a smaller footprint and integrates its own voltage reference, saving more board space. Linear’s 1-Msample LTC237820-1 boasts an internal clock and accepts external references that can range from 2.5 to 5.1 V. It offers ±2-ppm integral non-linearity (INL) and –0.5 differential non-linearity (DNL) (max), no missing codes at 20 bits, and a 104-dB signal-to-noise ratio (SNR). Also, the LTC2378-20-1’s data-sheet guaranteed minimum signal-to-noise plus distortion (SINAD) with a 5-V reference and a 2-kHz frequency is 101 dB, which calculates out to a 16.48 effective number of bits (ENOB). The ADC comes in a 16-lead mini small-outline package (MSOP) and a 4- by 3-mm dual flat no-lead (DFN) package. In lots of 1000 units, it costs $29.50 each. Linear offers less expensive speed grades as well. Maxim Integrated’s MAX11156 is an 18-bit, 500-ksample/s, differential input SAR ADC with a precision internal reference that allows for measuring a bipolar input voltage range of ±5 V. With an external reference, it can handle input ranges between ±3.05 V and ±5.19 V. A patented charge-pump architecture permits direct sampling of high-impedance sources. The ADC also guarantees 18-bit no-missing codes. The inputs are sampled with a pseudo-differential on-chip trackand-hold that exhibits no pipeline delay or latency. The MAX11156’s SINAD is 91.5 dB minimum for a 14.9 ENOB. Its SNR is GO TO ELECTRONICDESIGN.COM 93 dB, based on the internal reference. Standard packaging is a 12-pin, 3- by 3-mm thin DFN (TDFN). Unit pricing for the MAX11156 with built-in voltage reference is $16.90. LINEAR TECHNOLOGY www.linear.com MAXIM INTEGRATED www.maximintegrated.com DON TUITE 61 DirectConnection Texas Instruments is looking to fill engineering positions working with semiconductor technologies. We are recruiting @ various educational and experience levels: Grass Valley, CA • Analog Design Engineer - http://tinyurl.com/ol88wjg Norcross, GA • Analog Design Engineer - http://tinyurl.com/p8t35vr San Diego, CA • Applications Engineer - http://tinyurl.com/noob7jk Stafford, TX • Applications Manager - http://tinyurl.com/pfv2kpa • Applications Engineer - http://tinyurl.com/nq8ocob • Digital Design Engineer - http://tinyurl.com/q8gkw4m • Electrical Design Engineer - http://tinyurl.com/qb7r4sp • Product Engineer - http://tinyurl.com/np79qzk • Software Design Engineer - http://tinyurl.com/owbqncx • Software Engineer - http://tinyurl.com/q7xzjag IR’s New 1200V IGBTs Deliver Higher Power Density and Increased Efficiency for Motor Drive and UPS Applications IR has introduced a family of rugged 1200V ultra-fast insulated-gate bipolar transistors (IGBTs) optimized for industrial motor drive and UPS systems. The new devices leverage IR’s field stop trench ultrathin wafer technology that delivers lower conduction and switching losses. Co-packaged with a soft recovery low Qrr diode and featuring a 10us minimum short circuit time rating, the devices are optimized for rugged industrial applications. The packaged devices cover a broad current range from 10 – 50A. Other key performance benefits include Tjmax of 150°C, positive VCE(on) temperature coefficient for easy paralleling and low VCE(on) to reduce power dissipation and achieve higher power density. Die products are also available. More information is available on the International Rectifier website at http://www.irf.com/whats-new/nr130606.html For more information, contact Sian Cummins, scummin1@irf.com, 310-252-7148. • Systems Engineer - http://tinyurl.com/qj2ep64 • Systems Manager - http://tinyurl.com/owyl585 The NEW Woodland Hills, CA • Tech Sales Rep/Eng - http://tinyurl.com/ppht2zc Some positions may require some travel. Please The place where engineering videos gather send in resumes using the individual URL code for the position listed. EOE. Catalog Literature Review Engineering Channels HIGH PERFORMANCE SOCKETS & ADAPTERS ,QFOXGHV *+] EDQGZLGWK VRFNHWV IRU %*$ DQG 4)1 RQO\ VOLJKWO\ ODUJHU WKDQ ,& ZLWK LQWHJUDO KHDWVLQN IRU PHGLXP SRZHU DQG RSWLRQDO KHDWVLQNLQJ WR RYHU ZDWWV 8S WR N LQVHUWLRQV $GDSWHUV IRU SURWRW\SH WHVW SDFNDJH FRQYHUVLRQ DQG PRUH 4XLFN7XUQ YROXPH DGDSWHUVDUHRXUVSHFLDOW\ Ironwood Electronics 1335 Eagandale Court Eagan, MN 55121 T: 800-404-0204 F: 952-229-8201 www.ironwoodelectronics.com 62 Recent Videos Trade Show Coverage THE SAME GREAT VIDEO CONTENT, IN AN EASY-TO-BROWSE FORMAT In the past, we’ve been told by our design engineers that Engineering TV is their favorite place to “geek out”. Well get your computers ready, because Engineering TV is all new and completely redesigned! Browsing the most compelling videos is easier than ever. Our new engineering channels let you explore the technologies that are of interest to you – everything from Aerospace to Embedded to Robotics. Plus, we film at all the key electronics and design engineering trade shows, so even if you can’t attend, you can find out everything that is happening at these important events. CHECK US OUT TODAY: www.engineeringtv.com ELECTRONIC DESIGN DirectConnection Otter Computer, Inc. Spring Pin Socket for Kelvin Resistance Measurement Power management devices need to be measured precisely for resistance values. Kelvin technique allows precise resistance measurement of devices using BGA or QFN socket over a wide temperature range with Ironwood Electronics’ Kelvin socket technology. BGA and QFN GHz bandwidth Sockets for pitches down to 0.4 mm pitch and bandwidth to 40 GHz, with industry’s smallest footprint simplifies development cycle. Ironwood Electronics, Inc. 1335 Eagandale Court Eagan, MN 55121 T: 800-404-0204 • F: 952-229-8201 Email: info@ironwoodelectronics.com Web Site: www.ironwoodelectronics.com FCI Ad Page Ad Page Ad Page ACCES I/O Products Inc. ............................. 47 Ellsworth Adhesives ...................................... 58 National Instruments ..................................... 12 Agilent Technologies .................................... 11 ExpressPCB .................................................. 32 Newark ............................................................ 3 Agilent Technologies .................................... 17 FCI ................................................................ 25 Pico Electronics Inc. ..................................... 33 Agilent Technologies .................................... 31 Front Panel Express ...................................... 40 Pico Electronics Inc. ..................................... 59 Allied Electronics.......................................... 55 Future Electronics ......................................... 57 Rohde & Schwarz ...................................... 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FC Mouser Electronics ......................................... 6 Digi-Key......................................................IFC Mouser Electronics ....................................... 50 ELECTRONIC DESIGN*272:::(/(&7521,&'(6,*1&20 Supertex Inc. ................................................. 42 Taiyo Yuden ................................................... 15 TDK-Lambda ................................................ 19 Zilog .............................................................. 39 For more information on products or services visit our website www.electronicdesign.com, menu item Reader Service. The advertisers index is prepared as an extra service. Electronic Design does not assume any liability for omissions or errors. 63 LabBench BILL WONG | Embedded/Systems/Software Editor bill.wong@penton.com Are You Writing Safe And Secure Software? S ecure Boot, iPhones, mulch, safety, and Ada—I promise to tie them all together, since they’re all related. Sort of. As a programmer, I try to write code that’s not only functional but also safe, secure, and reliable. I work at learning the best techniques, using the best compiler tools, and taking advantage of the latest technology. Great. Everyone knows that C dominates the embedded space. But what if some of those things I learn or use aren’t quite right? The new USB standard also provides a highcurrent feature, but it does not use the data link. Instead, it uses some creative analog signalling. READ ABOUT ADA 2012, TO BE SAFE This brings me to Ada, which is designed from the ground up for safety and security. Its features also turn out to make bug-free programming much easier. But from a programming perspective, I’m still a neophyte. I have Georgia Tech students atbeen using it more and learning quite a bit tacked a poor, helpless iPhone about it, but I defer to the experts in trying to using a string overflow bug in ... BUT EVERYONE USES MULCH convince programmers about its advantages. So now the mulch. You’ve seen it everywhere the phone’s USB charger DRM Safe and Secure Software - An Invitation to support designed to restrict on landscaped lawns. There are giant mounds Ada 2012, a free e-book from AdaCore availchargers to those licensed by around every tree. It looks great, if you like that able at www.adacore.com/safe-secure-booklet, Apple. kind of thing. It makes mowing, especially with highlights programming issues that arise with large riding lawnmowers, so easy. any programming language. Of course, it explains why Ada Unfortunately, piling bark mulch around most anything, 2012 is a better solution often because it does things that other especially trees, isn’t a great idea. Compost is good around languages, including C++ and Java, do not address. bushes, but trees don’t like anything stacked up on their bark. For example, Ada’s type system puts most others to shame. There are other good uses for bark mulch, though. Its pointer support provides finer-grain control, allowing the C and C++ aren’t quite as bad as mulch around trees, but compiler to catch more errors. Ada’s storage management is using them just because everyone else does can be an issue something that most languages relegate to libraries, but there because they’re prone to bugs. Dangling pointers and buffer are reasons for incorporating it into the compiler. overflows are common C bugs. Ada 2012 also brings contracts out of the SPARK comment realm and into the language itself. This is reason enough to take ... AND NOW THE IPHONE another look at Ada, but there is plenty more. The book shows Researchers at my alma mater, Georgia Tech, attacked the problems, how they are addressed with other languages, and an iPhone using a smart USB charger (see the figure). Apple why Ada was designed to address these issues. decided to use digital rights management (DRM) to restrict The book offers a flavor of Ada, but it is designed for any prolicensing of high-current USB chargers. Essentially, the charger grammer. It addresses Ada basics like built-in range checking handshakes with the phone using the USB data channel before that probably would have caught the iPhone charger problem. it raises the amount of power delivered. Hopefully, the book will get you thinking. The charger sends a key in its handshake packet. The Still, C and C++ won’t be abandoned en masse. Tools like researchers caused a buffer overflow. This form of injection MISRA C can help. I recommend looking into static and attack is common in jailbreaking smart phones and other devicdynamic analysis tools because they do make a difference. es. They take advantage of a software bug. The number of buffer overflow attacks on everything from smart phones to servers is rather extensive, though. One might Follow Bill Wong on Twitter at #AltEmbedded. think that avoiding these kinds of problems would improve the Become a fan at facebook.com/ElectronicDesign. safety and security of quite a few systems. 64 07.11.13 ELECTRONIC DESIGN 'XGTYKUJGFHQTC DGVVGTDGPEJUEQRG! 6JGPGY46/6WTPQP/GCUWTG 'CU[JCPFNKPIHCUVCPFTGNKCDNGTGUWNVUsGZCEVN[YJCVWUGTUGZRGEV HTQOCDGPEJQUEKNNQUEQRG4QJFG5EJYCT\QRGPUVJGFQQTVQ CPGYYQTNF9QTMYKVJVYQUETGGPUQPQPGFKURNC[#EEGUUCNN HWPEVKQPUSWKEMN[#PCN[\GOGCUWTGOGPVTGUWNVUYJKNGQVJGTUCTG UVKNNDQQVKPIWR5GGUKIPCNUYJGTGQVJGTULWUVUJQYPQKUG 6JCVoUVJG46/ 'XGTYKUJGFVJGTGYCUCPGCUKGTYC[!'XGTYKUJGFHQTOQTG TGNKCDNGTGUWNVU!'XGTYKUJGF[QWEQWNFFQ[QWTLQDHCUVGT! 6JGPVCMGCNQQM YYYUEQRGQHVJGCTVEQOCFTVOXKFGQ 20V, 2.5A SWITCHER+ VIN 12V BOOST PVIN 47μF VOUT 0.8V @ 2.5A 1.5μH SW INTVCC 47μF FB TTHERMAL LIMIT TMONITOR PGND IMONITOR FSW = 2MHz Programmable Input & Output Current Limits and Monitoring with Die Temp Sensing ® ™ The LTC 3626 SWITCHER+ is the first member of a new switcher family featuring programmable input and output current limits, as well as on-chip die temperature monitoring with programmable thermal shutdown. These features provide enhanced system level protection, control and real time status readings. Plus, its unique controlled on-time architecture is ideal for high step-down ratios where high switching frequencies and fast transient response are essential. The LTC3626 combines up to 3MHz switching with a small, compact solution footprint. Features sWide Output Voltage Range: 0.6V to 97%VIN s95% Efficient sUp to 2.5A Output Current - Average Input and Output Current Monitoring (IMONIN, IMONOUT) - Programmable Average Input/Output Current Limit - Die Temp Monitor and Programmable Limit (TSET) Measured Output Current Error (%) s2.6V to 20V Input Voltage Output Current Monitor Error 5 Info & Free Samples www.linear.com/product/LTC3626 4 1-800-4-LINEAR 3 2 1 0 –1 –2 –3 TA = 85°C TA = 25°C TA = –40°C –4 –5 1 1.25 1.5 1.75 2 Output Current (A) 2.25 2.5 cds.linear.com/docs/Design%20Note/dn511.pdf , LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and Switcher+ is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners.