MEM_IND_SWITCH_&_FUSE 15/5/03 11:11 M E M F O R M Page 66 F O R M 4 C U B I C L E S W I T C H B O A R D S Cubicle switchboards are of standardised modular construction giving a great degree of flexibility and good technical performance with cost effectiveness. Eaton MEM specialises in producing equipment to the customer’s precise needs. Thus metering, locking devices, power factor correction equipment, alternative paint finishes or other non-standard requirements may be specified. Designed on a modular concept the Memform switchboard can be modified or extended in an infinite variety of ways with standard components - a factor which greatly reduces delivery times. Both the front and rear access designs are fully cable segregated and suitable for top and bottom cable entry - with busduct and removable cable entry plates being provided where appropriate. Cabling operations are simplified by the provision, as standard, of removable crossrails etc., thus enabling the ‘laying-in’ of cable tails. Cable gland location within the fully segregated wiring chamber is readily adjustable on site, both vertically and fore-and-aft, to suit specific requirements. ■ Form 4 individual metal compartments as standard Combinations of the following earthing facilities are available: A FULL WIDTH EARTH BAR B GLAND RAIL/GLAND PLATE BONDING C SUPPLEMENTARY INTERNAL BONDING D STAR POINT EARTH/NEUTRAL LINK ■ Complies fully with BSEN60 439-1 and IEC60439-1 ■ Busbar ratings from 1000A to 10000A REAR ACCESS SWITCHBOARDS ■ Naturally ventilated A unit generally more suited to heavy current applications which provides unobstructed access at the rear for cabling and both front and rear access for maintenance. ■ Totally enclosed busbars, risers and inter-connections in sheet steel compartments ■ IP31 as standard ■ Compact modular design to conserve space ■ Front or rear access, with protective devices removable from the front ■ Vertical/horizontal busbars are ASTA/KEMA Certified for short circuit performance: 1000A - 50kA for 1 second 1250A - 4000A - 50kA for 3 seconds 1600A - 4000A - 80kA for 1 second 2000A - 10000A - 100kA for 1 second ■ Switchboards can incorporate: ACBs, MCCBs, fuse-switches, contactors, fuseboards, MCB boards and other ancillary equipment to customer specifications ■ A full range of integral power factor correction equipment, TVSS and controls ■ Wide range of control options includes PLC’s and BMS interfacing ■ A comprehensive range of metering ■ Locking options include Castell/Fortress door, shaft and handle locking ■ Versatile enclosure system allows for future extension of switchboard 66 FRONT ACCESS SWITCHBOARDS Designed for those applications where depth rather than length is a critical factor in the switchroom. This unit can be installed directly against a wall and is wholly accessible from the front for cabling and maintenance. MEM_IND_SWITCH_&_FUSE 15/5/03 11:11 Page 67 CUBICLE CONSTRUCTION The Memform Form 4 system is designed so that combinations of fuseswitches, MCCBs, ACBs, MCBs, contactors, fuseboard assemblies, power factor correction, CTs, anti-condensation heaters and other ancillary equipment can be arranged in vertical stacks, complete with busbars, risers and interconnections - all enclosed with separation of the busbar system from functional units, and separation of all functional units from one another. Incoming and outgoing terminals are also separated from the busbars and from each other. A complete switchboard layout can be quickly and easily determined for combinations of fuse-switches and/or moulded case circuit breakers. Standard switchboard dimensions are shown below, however arrangements of switchboards can be accommodated to meet the customers own specifications. The basic design includes corner sections for both Rear and Front Access types, providing facilities for ‘L’ or ‘U’ shaped assemblies. ■ We can provide a complete system design and application service from our specialist technical team, based in Birmingham, who are always available to help and advise on any project. COMPLIANCE WITH STANDARDS The Memform Form 4 cubicle switchboard in its standard form complies fully with BSEN60439-1 and IEC60439-1. STANDARD STACK DIMENSIONS (NOMINAL) FOR UP TO 80kA FRONT ACCESS REAR ACCESS Depth Depth 600mm Height* 2000mm or 2300mm 1000mm Height* 2000mm or 2300mm FOR 100kA REAR ACCESS ONLY Depth 1200 to 1800mm to meet system requirements Height* 2300mm *Not including ventilation cowls 67 MEM_IND_SWITCH_&_FUSE 15/5/03 11:12 M E M F O R M Page 68 F O R M 4 C U B I C L E S W I T C H B O A R D S Choice of Protective Device Individual Circuit Monitoring MCCB Rotary Handle Mechanism MCB Distribution Boards HRC Fuse Distribution Boards CT Arrangements Castell, Handle and Shaft Locking 68 MEM_IND_SWITCH_&_FUSE 15/5/03 11:12 Page 69 Power Factor Control Contactors Contractor ‘Friendly’ Connections Cable tray fitted as standard MCCB Distribution Boards Typical Metering Choice of Incoming Device 69 MEM_IND_SWITCH_&_FUSE 15/5/03 M E M F O R M M E M F O R M 11:13 Page 70 F O R M 4 P A C K A G E D C U B I C L E S W I T C H B O A R D S S U B S T A T I O N S A typical indoor packaged substation comprises a power transformer to BS171 (IEC176) rated up to 4 MVA and a low voltage switchboard, assembled together to form a complete unit. The transformer, generally of Class C air insulated design or resin encapsulated, is air cooled (AN) and housed in a ventilated sheet steel enclosure designed to match the front appearance of a MEMFORM Switchboard. Transformer ratings can be enhanced by the additions of fans and ratings up to 4MVA (AN) force cooled are available. A fully supported copper busbar system connects between the transformer LV secondary terminals and the LV switchboard main incomer, which is usually an air circuit breaker. Provision is generally made for MV cable termination into an appropriate cable box mounted at the rear or side of the transformer housing. It is possible however, to engineer the incoming MV circuit breaker, isolator or ring main unit (RMU) as part of a packaged substation installation. A full inter-tripping facility between MV and LV circuit breakers as well as interlocking between transformer housing and MV breaker is available to meet specific requirements. Standard forms of instrumentation, measuring and protective circuitry can be provided, the latter including alarm indication and trip relay protection for the transformer windings. Impulse voltage requirements for the supply system can readily be met by the provision of surge diverters at the MV terminals of the transformer. Due to the number of variations possible when putting together a composite package each substation is the subject of an individual design exercise, aimed at producing the optimum arrangement for the particular installation under consideration. 70