Manufacturing cyclus
World-Class Productiemiddelen
19-9-2013
Marc Corthout
www.openmanufacturingcampus.com
info@openmanufacturingcampus.com
OMC creation
High Tech
campus
Eindhoven as
benchmark
New Industrial
Policy
Flanders (NIB)
External focus
Mechanization
department
Main objective
Sustainable
industrial
employment
OMC concept
3
OMC “infrastructure”
1. Space
2. Test and measuring equipment
3. Production infrastructure
4. Competence infrastructure
Main OMC halls available next year
In the meantime Philips’ space available
Testing and Measuring Equipment
•Mechanical Testing
•Bump
•Drop
•Vibration
•Tensile and Compression
•Torsion
•Dimensional inspection
•3D CNC touch probe
•CNC Vision
•Visual inspection
•SEM
•X-ray
•IR
•High Speed Video
•Endurance Testing
•Thermal
•Electrical
6
Production Infrastructure
Closing the loop on one site: optimal learning
PRODUCT DEVELOPMENT
PRODUCTION EQUIPMENT
DEVELOPMENT
PRODUCTION
Key competences HID system design
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Physics:
Chemistry:
Materials:
Electronics:
Architects:
Processing:
Statistics:
Plasma physics, light generation
Lamp Chemistry, impurity control, reliability
Ceramics, glass, metals, reliability, lifetime
Lamp driver interaction
Designing the best compromise
To know how to mass produce our lamps
o To guarantee performance using accelerated testing
o (advanced) design of experiments for lamp design rules
• Diagnostics: To understand how they perform, spectroscopy
• Engineers: For lamp making, measuring and testing
Total size is 80 people in Turnhout and Uden
9
Reliable and fast adaptable
Production processes
Application of servo-electrical actuators iso
pneumatics or cam drives
Laser processing: perfect control, energy
saving and versatile (welding, cutting,
heating, drilling, ablation, …)
Closed loop control: real-time
processsteering using machine vision and
other sensors enable zero-defect
performance
Smart
Production
World
Class
Production
Resources
Industrialization
Activities and Competences
Concept
Specification
Engineering
Realization
Service
Product codevelopment
Research
Feasibility
studies
Concept creation
Consulting
Lean solutions
Industrial Setup
Manufacturing
process
development
Design for Six
Sigma
Design for
manufacturing
Prototyping
studies
Concept freeze
Mechanical,
electrical and
software design
FEM analysis
System
integration
Project
management
CE - Safety
Ergonomics
Product range &
capacity
extension
Productivity
improvement
Spare parts
management
Relocation
Global sourcing
Assembly
Start & ramp up
Training
Repeats
Industrialization
Core competences on site
Laser processing
Micro welding
Special capabilities:
• Continuous Wave:
- heating of ceramics & metal (up
to 6kW)
• Pulsed laser:
- micro welding
- cutting & drilling
- rounding
• Q-switched laser:
- ablation
- surface
modification
- marking
• extensive laser lab
with multiple CO2,
YAG and diode lasers
available
Technologies:
• laser welding
• resistance welding
• TIG-welding
Special capabilities:
• high °T metals (W,
Mo, Nb,...)
• small parts, high
precision
• high yield & quality
welds through:
- vision-controlled
laser welding
- displacement
controlled
resistance welding
Small parts handling
& micro dosing
Special capabilities:
• ultra reliable separation, transportation
and deposition of
single and multiple
particles as small as
50 µm
• in-line detection &
weight measurement of particles
• micro dosing of
liquids, glue &
silicones
• parts handling in
glovebox (inert
atmosphere)
Vision systems
Light measurement
Special capabilities:
• measurement on
transparent products
(e.g. glass)
• vision systems
integrated in (fast)
production lines
• detection of visual
defects (e.g.contamination, cracks,...)
• multi-camera
systems (3D)
• x-ray based vision
• self-learning vision
systems
• state-of-the-art
vision lab available
Special capabilities:
• light measurement
systems in production lines
• customized measurement systems for
product characterization and quality
control
• calibration and
performance
monitoring of measurement systems
• spectrometer and
camera based
solutions
• integrated database
applications
Core competence:
Ramping up production with highest quality
Make one
Make a
good one
Make lots
of good
ones
We are one of the few sites that has the complete chain in house
13
A recent example: Controlled leak in breastpump
• Research Mother and childcare
• Challenge: make a controlled hole that vents the system @ 50Nml/min
• Different principles tested: all had very large variation
A recent example:
• Process development @ Philips Innovation services
• Laser source selected
• Measure system installed
• Flow measurement system linked to the laser
• Laser drilling system with feed-forward realized.
=> Process under control
OMC Campus development: our dream
www.openmanufacturingcampus.com
info@openmanufacturingcampus.com
Master Plan: Think Big, Start small