B30 Installation Instructions EMERGENCY LIGHTING EQUIPMENT NRTL/C ! IMPORTANT SAFEGUARDS ! WHEN USING ELECTRICAL EQUIPMENT, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING: READ AND FOLLOW ALL SAFETY INSTRUCTIONS 1. To prevent high voltage from being present on red & yellow output leads prior to installation, inverter connector must be open. Do not join inverter connector until installation is complete and AC power is supplied to the emergency ballast. 2. This product is for use with most 2' through 8' (17 W - 215 W) T5, T8, T9, T10 and T12 single pin or bipin fluorescent lamps, including energy saving, circline, and U-shaped fluorescent lamps. 3.Make sure all connections are in accordance with the National Electrical Code or Canadian Electrical Code and any local regulations. 4. To reduce the risk of electric shock, disconnect both normal and emergency power supplies and battery connector of the emergency ballast before servicing. 5. This emergency ballast is for factory or field installation. 6. This product is suitable for damp locations where the ambient temperature is +5°C minimum, +50°C maximum. Not suitable for heated air outlets and wet or hazardous locations. 7. An unswitched AC power source is required (120 or 277 VAC, 60 Hz). 8. Do not install near gas or electric heaters. 9. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. 10. Do not use this product for other than intended use. 11. Servicing should be performed by qualified service personnel. CAUTION: Verify that all replacement lamp types marked on the installed luminaire are also identified as suitable for use with this inverter/charger pack. SAVE THESE INSTRUCTIONS Ni - Cd THIS PRODUCT CONTAINS A RECHARGEABLE NICKEL-CADMIUM BATTERY. THE BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY. 01/05/15 © Philips Emergency Lighting 236 Mt. Pleasant Rd. • Collierville, TN USA 38017-2752 • Tech Support 888-263-4638 • Fax 901-853-5009 • www.philips.com/bodine 73000001 INSTALLATION WARNING: TO PREVENT HIGH VOLTAGE FROM BEING PRESENT ON RED & YELLOW OUTPUT LEADS PRIOR TO INSTALLATION, INVERTER CONNECTOR MUST BE OPEN. DO NOT JOIN INVERTER CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLIED TO THE EMERGENCY BALLAST. NOTE: Make sure that the necessary branch circuit wiring is available. An unswitched source of power is required. The emergency ballast must be fed from the same branch circuit as the AC ballast. STEP #1 On Top of Fixture INSTALLING THE EMERGENCY BALLAST > Disconnect AC power from the fixture. Install the emergency ballast as shown. Remote mounting distance must be less than half the maximum remote mounting distance of the AC ballast. Consult AC ballast manufacturer before remote installation. STEP #2a INSTALLING THE ITS ON WALL PLATE OR FIXTURE SURFACE > Drill a 3/8" hole and install the test switch (e.g. through the side of a surface mounted fixture). Fixture or Test/Monitor Plate > Refer to the illustrations below and wire the test switch so that it removes AC power from both the emergency ballast and the AC ballast at the same time. > If wired correctly, the ITS indicator light should be ON when AC power is supplied to the fixture, indicatingthat the emergency ballast battery is charging. After installing, mark with the "PUSH TO TEST" and "CHARGING INDICATOR LIGHT" labels. STEP #2b Lock Washer Hex Nut Illuminated Test Switch Violet Black Black Brown Drill or Punch a 3/8” Hole INSTALLING THE ITS ON THE BALLAST CHANNEL COVER > Drill or punch a 7/8 inch hole in ballast channel cover and insert bushing. > Slide the ITS tube up or down to adjust the height and visibility of the charging indicator light. > If the tube is too long, cut the plastic tubing to necessary length. > After cutting the tube to the proper length, assemble the ITS. To assemble the ITS: > Remove the washer and hex nut from the ITS. > Place the strain relief bushing on the wires back from the tip of the switch approximately the length of the plastic tube. > Feed the switch through the plastic tubing and seat the tapered end of the strain relief bushing into the tubing. The threaded end of the switch should protrude slightly from the plastic tubing. If the threaded end of the switch is not extending beyond the end of the plastic tubing or is protruding too far, reposition the strain relief bushing until you achieve the desired result. > Place the washer and hex nut back on the switch and tighten. 2 Plastic Tube Strain Relief Bushing Washer Hex Nut Indicator Light/Test Switch Switched Fixtures Unswitched Fixtures WALL SWITCH HOT HOT WHT/RED BLK VIOLET ITS VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON WHITE WHT/BLK E M E R G E N C Y B A L L A S T BLACK WHITE WHT/RED BLK VIOLET ITS B A L A L C A S T VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON WHITE WHT/BLK E M E R G E N C Y B A L L A S T BLACK WHITE Breaking Hot B A L A L C A S T Breaking Hot WALL SWITCH WHT/RED HOT COM (CAP UNUSED LEAD) B L K ITS BLACK 120V OR ORANGE 277V VIOLET VIOLET(+) BROWN BROWN(-) B L K WHITE WHT/BLK WHT/RED HOT E M E R G E N C Y B A L L A S T BLACK WHITE COM (CAP UNUSED LEAD) B L K ITS B A L A L C A S T VIOLET VIOLET(+) BROWN BROWN(-) B L K WHITE WHT/BLK E M E R G E N C Y B A L L A S T BLACK WHITE Breaking Common STEP #3 BLACK 120V OR ORANGE 277V B A L A L C A S T Breaking Common WIRING THE EMERGENCY BALLAST > Determine the type of AC ballast installed in the fixture. > Select the appropriate wiring diagram on back to connect the emergency ballast to the AC ballast and lamp(s). Make electrical connections in accordance with the National Electrical Code, Canadian Electrical Code and any local regulations. > After installation is complete, supply AC power to the emergency ballast and join the inverter connector. > At this point, power should be connected to both the AC ballast and the emergency ballast, and the Charging Indicator Light should illuminate indicating the battery is charging. > A short-term discharge test may be conducted after the emergency ballast has been charging for one hour. Charge for 24 hours before conducting a long-term discharge test. Refer to OPERATION. > In a readily visible location, attach the label "CAUTION - This Unit Has More Than One Power Connection Point. To Reduce The Risk Of Electric Shock, Disconnect Both The Branch Circuit-Breakers Or Fuses And Emergency Power Supplies Before Servicing." OPERATION When AC power is applied, the charging indicator light is illuminated, indicating that the battery is being charged. When power fails, the emergency ballast automatically switches to emergency power (internal battery), operating either one or two lamps at reduced illumination for at least 90 minutes. When AC power is restored, the emergency ballast returns to the charging mode and delays AC ballast operation for approximately three seconds to prevent false-tripping of AC ballast (end-of-lamp-life) shutdown circuits. MAINTENANCE Although no routine maintenance is required to keep the emergency ballast functional, it should be checked periodically to ensure that it is working. The following schedule is recommended: 1. Visually inspect the charging indicator light monthly. It should be illuminated. 2. Test the emergency operation of the fixture at 30-day intervals for a minimum of 30 seconds. One or two lamps should operate at reduced illumination. 3. Conduct a 90-minute discharge test once a year. One or two lamps should operate at reduced illumination for at least 90 minutes. 4. The life expectancy of the battery is 7 to 10 years. ! REFER ANY SERVICING INDICATED BY THESE CHECKS TO QUALIFIED PERSONNEL ! 3 WIRING DIAGRAMS Table 1 - Lamp Compatibility The following diagrams are typical schematics only. The unit may be used with other ballasts. Consult the factory for other wiring diagrams. LAMP DIAMETER BASE WATTAGE 1”, 1¼”, 1½” Single or Bipin 17 - 40 W (2’ - 4’) NO. of LAMPS (EMERGENCY) 1 2 32 - 215 W (5' -8') 1 OPEN 1 CLOSED 2 OPEN (T8, T9, T10, T12) 16 - 38 W 4-PIN 2D EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT (Length) (GR10q) T5 (5/8”) Bipin BROWN CONNECTOR CLOSED OPEN 55 W 1 OPEN 21 - 54 W (2’ - 4’) 1 CLOSED TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS. WIRING DIAGRAMS FOR 1-LAMP EMERGENCY OPERATION FIG A ONE (1) LAMP INSTANT START BALLAST FIG B ONE (1) LAMP RAPID START BALLAST WALL SWITCH HOT BLK ITS WALL SWITCH WHT/RED RED INVERTER CONNECTOR WHITE VIOLET VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE BLK LAMP ITS RED BLUE BLACK WHITE FIG C HOT WARNING: Refer to Table 1 before connecting 1 LAMP INSTANT START BALLAST BLK ITS WHITE VIOLET VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE FIG D WHITE VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON LAMP (EMERGENCY) BLUE BLUE ITS LAMP RED 2 LAMP INSTANT START BALLAST WHT/RED RED INVERTER CONNECTOR WHITE VIOLET VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE FIG F BLK LAMP (EMERGENCY) BLUE BLUE BLUE 3 LAMP INSTANT START BALLAST WHT/RED RED INVERTER CONNECTOR WHITE VIOLET(+) VIOLET ITS LAMP LAMP BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON RED OR YELLOW ITS WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WHITE VIOLET VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE FIG H BLK INVERTER CONNECTOR BLUE BLUE RED 4 LAMP INSTANT START BALLAST RED ITS LAMP LAMP WHT/RED RED WHITE LAMP (EMERGENCY) VIOLET VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) LAMP COMMON WHITE WHT/BLK YELLOW YELLOW E M E R G E N C Y B A L L A S T BROWN BROWN RED FIG J ITS VIOLET BLU/WHT BLUE LAMP (EMERGENCY) BLU/WHT BLU/WHT RED RED LAMP LAMP 4 LAMP RAPID START BALLAST BLUE BLUE LAMP BROWN BROWN YELLOW YELLOW WALL SWITCH WHT/RED RED WHITE VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON WARNING: Refer to Table 1 before connecting TWO (2) 4-PIN COMPACT LAMP RAPID START BALLAST WALL SWITCH INVERTER CONNECTOR RED RED BLU/WHT BLU/WHT YELLOW YEL/BLK BLACK WHITE ONE (1) 4-PIN COMPACT LAMP RAPID START BALLAST BLK LAMP LAMP 3 LAMP RAPID START BALLAST FOUR (4) LAMP RAPID START BALLAST HOT WHITE HOT LAMP (EMERGENCY) YELLOW YELLOW BLUE BLUE BLACK WARNING: Refer to Table 1 before connecting BLACK FIG I WARNING: Refer to Table 1 before connecting WALL SWITCH WHT/RED RED COMMON LAMP YELLOW YELLOW 2 LAMP RAPID START BALLAST WHITE WALL SWITCH INVERTER CONNECTOR LAMP (EMERGENCY) RED RED BLUE BLUE THREE (3) LAMP RAPID START BALLAST HOT FOUR (4) LAMP INSTANT START BALLAST BLK 1 LAMP RAPID START BALLAST WARNING: Refer to Table 1 before connecting BLACK WARNING: Refer to Table 1 before connecting BLACK HOT RED RED WHITE WHITE FIG G LAMP BLUE BLUE WALL SWITCH WHT/RED RED VIOLET ITS WARNING: Refer to Table 1 before connecting TWO (2) LAMP RAPID START BALLAST WALL SWITCH BLK WHITE WHT/BLK HOT THREE (3) LAMP INSTANT START BALLAST INVERTER CONNECTOR BLACK 120V OR ORANGE 277V BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WHITE BLK WHITE HOT BLACK B A L L A S T BLACK WARNING: Refer to Table 1 before connecting BLACK FIG E VIOLET(+) BROWN(-) E M E R G E N C Y WALL SWITCH WHT/RED RED COMMON VIOLET BROWN (CAP UNUSED LEAD) WALL SWITCH INVERTER CONNECTOR WHITE COMMON TWO (2) LAMP INSTANT START BALLAST HOT WHT/RED RED INVERTER CONNECTOR WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE HOT WARNING: Refer to Table 1 before connecting BLK LAMP BLUE BLUE BLACK WHITE ITS RED RED 1 4-PIN COMPACT LAMP RAPID START BALLAST INVERTER CONNECTOR VIOLET WHT/RED RED WHITE VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WARNING: Refer to Table 1 before connecting LAMP (EMERGENCY) BLUE BLUE BLACK WHITE 4 YELLOW YELLOW 2, 4-PIN COMPACT LAMP RAPID START BALLAST RED RED LAMP WIRING DIAGRAMS FOR 1-LAMP EMERGENCY OPERATION FIG K TWO (2) LAMP RAPID START STEP DIMMING BALLAST HOT BLK INVERTER CONNECTOR E M E R G E N C Y VIOLET(+) VIOLET ITS RED WHITE BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON WHT/RED WHITE WHT/BLK BROWN BROWN RED B A L L A S T YELLOW YEL/BLK BLU/WHT BLUE LAMP (EMERGENCY) BLUE BLUE WHITE BLACK BLACK S1 S2 THE WHITE/BLACK LEAD MUST CONNECT TO THE WHITE LEAD OF THE STEP-DIMMING BALLAST ASSOCIATED WITH THE EMERGENCY BALLAST ONLY. CONNECTIONS TO OTHER BALLASTS OR FIXTURES COULD RESULT IN ABNORMAL OPERATION AND CAUSE PRODUCT DAMAGE. WARNING: Refer to Table 1 before connecting 2 LAMP RAPID START STEP DIMMING BALLAST RED RED LAMP YELLOW YELLOW WIRING WIRING DIAGRAMS DIAGRAMS for 2-LAMP FOR emergency 1-LAMPoperation EMERGENCY (T8 or T12, OPERATION 2´- 4´, 17- 40 W lamps only) FIG L TWO (2) LAMP INSTANT START BALLAST FIG M TWO (2) LAMP RAPID START BALLAST WALL SWITCH HOT INVERTER CONNECTOR BLK ITS WALL SWITCH WHT/RED RED WHITE VIOLET VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN YELLOW BLUE ITS LAMP BLUE RED BLACK WHITE FIG N BLK LAMP RED YEL/BLK BLU/WHT BLUE HOT WARNING: Do Not Connect brown connector 2 LAMP INSTANT START BALLAST ITS WHITE VIOLET VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON VIOLET(+) BROWN(-) BLACK BLACK 120V OR ORANGE 277V WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN YELLOW YEL/BLK RED BLU/WHT BLUE WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN YELLOW RED FIG O YEL/BLK BLU/WHT BLUE BLK LAMP (EMERGENCY) BLUE BLUE BLUE 3 LAMP INSTANT START BALLAST ITS LAMP (EMERGENCY) LAMP WHT/RED RED INVERTER CONNECTOR WHITE VIOLET VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON RED OR YELLOW WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN YELLOW YEL/BLK RED BLU/WHT BLUE ITS LAMP (EMERGENCY) YELLOW YELLOW BLUE BLUE BLACK LAMP (EMERGENCY) LAMP 3 LAMP RAPID START BALLAST RED RED BLU/WHT BLU/WHT FIG Q FOUR (4) LAMP RAPID START BALLAST WALL SWITCH WHT/RED RED WHITE VIOLET VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON WARNING: Do Not Connect brown connector WHITE WALL SWITCH INVERTER CONNECTOR 2 LAMP RAPID START BALLAST THREE (3) LAMP RAPID START BALLAST HOT FOUR (4) LAMP INSTANT START BALLAST BLK LAMP YELLOW YELLOW WHITE WARNING: Do Not Connect brown connector BLACK HOT LAMP RED RED BLUE BLUE BLACK WHITE FIG P WARNING: Do Not Connect brown connector WALL SWITCH WHT/RED RED INVERTER CONNECTOR VIOLET BROWN (CAP UNUSED LEAD) WALL SWITCH BLK WHITE COMMON THREE (3) LAMP INSTANT START BALLAST HOT WHT/RED RED INVERTER CONNECTOR WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN YELLOW RED YEL/BLK BLU/WHT BLUE HOT WARNING: Do Not Connect brown connector LAMP (EMERGENCY) BLUE BLUE BLACK RED INVERTER CONNECTOR LAMP WHT/RED RED WHITE VIOLET ITS LAMP (EMERGENCY) RED 4 LAMP INSTANT START BALLAST BLK VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) LAMP COMMON YELLOW YELLOW WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN YELLOW YEL/BLK RED BLU/WHT BLUE WARNING: Do Not Connect brown connector LAMP (EMERGENCY) RED RED BLACK WHITE WHITE BLU/WHT BLU/WHT 4 LAMP RAPID START BALLAST LAMP (EMERGENCY) LAMP BLUE BLUE LAMP BROWN BROWN YELLOW YELLOW WIRING DIAGRAM for EMERGENCY-ONLY fixtures FIG R ONE (1) 17-215 W LAMP WITHOUT AC BALLAST HOT (CAP) BLK ITS INVERTER CONNECTOR WHT/RED RED WHITE VIOLET VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON (CAP) WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN RED HOT WARNING: Refer to Table 1 before connecting (CAP) BLK YELLOW YEL/BLK BLU/WHT BLUE FIG S TWO (2) T8 OR T12 17-40 W LAMPS WITHOUT AC BALLAST LAMP ITS (CAP) (CAP) INVERTER CONNECTOR WHT/RED RED WHITE VIOLET VIOLET(+) BROWN BROWN(-) BLACK BLACK 120V OR ORANGE 277V (CAP UNUSED LEAD) COMMON (CAP) 5 WHITE WHT/BLK E M E R G E N C Y B A L L A S T BROWN BROWN RED WARNING: Do NOT Connect brown connector YELLOW YEL/BLK BLU/WHT BLUE LAMP (CAP) (CAP) LAMP