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CATALOGUE
Cutting machines
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Index
Introduction to thermal cutting
2
Cutting machines range
3
CNC portal cutting machine VARPLAZ
3
CNC portal cutting machine VARCUT L1
5
CNC portal cutting machine VARCUT L2
7
CNC portal cutting machine VARCUT L2 with positioner
9
CNC portal cutting machine VARCUT S.P2N/B10
12
CNC portal cutting machine for laser cutting VARLAS
14
CNC control units
16
Torch height regulation systems
19
Air plasma cutting devices
22
Gas plasma cutting devices
23
Software for CNC cutting machines
27
Support tables VAR – ECO with segment extraction system
31
ECO – AIR extraction – filter devices
32
References
33
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1
Introduction to thermal cutting
Thermal metal cutting
Thermal metal cutting is using a concentrated heat energy for separation. The main thermal metal cutting procedures are as
follows:
· Flame (autogenous) cutting, at which the heat energy is produced from an oxygen flame and a burning gas (acetylene,
propane or NG) flame. It is the oldest procedure (used in industry since 1908) appropriate only for cutting sheet metals
from at thickness of 5 to 300 (600) mm, depending from the torch implemented.
· Plasma cutting, at which the heat energy source is the plasma arc. It is used in industry since 1960 for cutting all conductive metals, mostly materials up to 80 mm, depending on the used plasma device, but it is also used for cutting thin materials (>1 mm). The cutting speed is very high making the procedure extra productive.
· Laser cutting, at which the heat energy source is a concentrated light. It is used in industry since 1980 for precize cutting
of diverse materials (metals and nonmetals). It can be applied for cutting steel up to 30 mm (depending on the used laser
source), but its highest efficiency is cutting of thin metals (specially under 5 mm).
Material thickness up to ... mm
ACCURACY - procedure comparison
300
THERMAL CUTTING
Usage area
Material thickness (mm)
150
NO
NM
ETA
LS
CO
PPE
R
M
INIU
ALU
M
STE
hig EL
ha
lloy
ed
STE
low EL un
allo - an
yed d
FLAME
(3 - 500 mm)
PLASMA
(0 - 100 mm)
LASER
(0 - 30 mm)
FLAME
50
PLASMA
20
1
0
LASER
0,1
0,25
0,5
1,0
2,0
4,0
...
Cutting accuracy (mm)
The cutting accuracy depends on material thickness and even more on the used thermal cutting procedure. The biggest deviations appear by flame cutting, which is usually used for cutting thicker materials with lower speed and with multiple cutting
heads at once resulting in higher heat energy entry. On the other hand the lowest deviations appear by laser cutting, which is
usually used for cutting thiner materials with encreased cutting speed. The cutting quality and the cutting speed are determined exactly by the universal EN 9013 standard valid for all three main thermal cutting procedure.
The thermal metal cutting is performed mostly in flate position, almost entirely by a coordinated CNC controlled portal cutting
machine, various implementations and configurations, which provide high productivity and repeatability (the CNC cutting
machine accuracy and repeatability are determined by the EN 28 206 standard).
For spatial 3D cutting with the coordinate CNC cutting machines special rotary heads are used (i.e. at autogenous cutting up
to 3 torches for welding edges preparation can be used). The most universal method of spatial 3D cutting is cutting with robots.
2
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Cutting machine range
CNC portal cutting machine VARPLAZ
·
·
·
·
·
·
·
·
·
Precise plasma cutting with the recommended HPR or HiFocus plasma equipment
The longitudinal and lateral supply (electricity, control and gas line) is in the protective cable duct
Burny Phantom ST or Burny XL CNC control unit with a LCD ’’Touch Screen’’ monitor
Programming in a friendly environment in the chosen language
Easy import of various CAD files
Positioning and running with AC servo motors reliability
Positioning speed up to 25 m/min
Programmed torch height control with arc voltage - ARC system
Dust and smoke extraction by the automatic activation of the extracting chamber
Additional equipment:
· Plasma power source with machine torch (see page 22 to 26)
· Programming software ZEVS RX Basic or ZEVS RX Pro
· Automatic nesting module ZEVS
· Filter unit suitable to the chosen plasma device
· Laser position indicator (determining the cutting point)
· Positioning unit PR - 200 for tube cutting
· Air dryer E-300
· Extraction filter system ECO-AIR (see page 32)
Recommended plasma equipment:
Plasma source
Powermax 85
HSD 130
HPR 130XD
HPR 260XD
HiFocus 80i
HiFocus 161i
HiFocus 280i
Cutting thickness (mm)
0,5 – 15 (30)
0,5 – 25 (32)
0,5 – 25 (38)
0,5 – 40 (60)
0,5 – 15 (20)
0,5 – 30 (50)
0,5 – 50 (70)
H35 = 35%H2 + 65%Ar
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Plasma gas (mixtures)
Air / N2
Air / O2 / N2
Air / O2 / N2 / H35 / F5
Air / O2 / N2 / H35 / F5
Air / O2 / N2
Air / O2 / Ar / H 2 / N2
Air / O2 / Ar / H 2 / N2
F5 = 5%H2 + 95%N2
3
Cutting machine range
Technical characteristics
CNC control unit
Work width – A
Machine width – B
Work length – C
Machine length - D
Cutting heads
Cutting thickness
Drive version
Max. positioning speed
Programming accuracy
Repeatability
Torch height control version
Ordering code
VARPLAZ 1530
With arc voltage – with touching
– with or without touching
VARPLAZ 2040
VARPLAZ 2060
Phantom ST
1.500 mm
2.000 mm
2.000 mm
2.300 mm
2.800 mm
2.800 mm
3.000 mm
4.000 mm
6.000 mm
4.250 mm
5.250 mm
7.250 mm
1xplasma ( plasma is chosen according to the material type and thickness )
Depending on the used plasma device
AC servo motor
25.000 mm/min
±0,01mm
±0,1mm
C 1000 PCS (for precise plasma cutting)
641880
641881
641882
Torch height control options
PHC (for Powermax plasma), Arc Glide THC (for HPR plasma)
C 1000 ARC / C 1000 PCS / M 4000 ARC / M 4000 PCS (for HiFocus plasma)
Torch height control options:
C 1000 ARC
Torch height control system with arc
voltage (ARC system).
C 1000 PCS
Precise torch height
control system with
arc voltage (ARC
system).
PHC
Torch height control system with arc
voltage (ARC system).
ArcGlide THC
Precise torch height
control system with
arc voltage (ARC
system).
Production run
...120 mm
Collison protection
Production run
...120 mm
Collison protection
Production run
...150 mm
Collison protection
Production run
...200 mm
3D collison protection
4
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Cutting machine range
CNC portal cutting machine VARCUT L1
·
·
·
·
·
·
·
·
·
·
Precise flame cutting
Single side longitudinal portal drive
Burny Phantom or Hypertherm Micro EDGE CNC control unit with a LCD ’’Touch Screen’’ monitor
Programming in a friendly environment in the chosen language
Easy import of various CAD files
Positioning and running with AC servo motors reliability
Positioning speed up to 6 m/min
Central gas diffusion with manometers
A valve for automatic punching
Remote flame ignition
Additional equipment:
· Programming software ZEVS RX Basic or ZEVS RX Pro
· Automatic nesting module ZEVS
· Double nozzle for flange cutting
· Support table for sheet metal with extraction system underneath the cutting area
(see page 31)
· Extraction filter system ECO-AIR (see page 32)
· Laser position indicator
Optional:
· Extension of the longitudinal rail
· Torch height control (see chart)
· Additional cutting head
Recommended plasma equipment:
Plasma source
Powermax 85
D-12000
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Cutting thickness (mm)
0,5 – 15 (30)
0,5 – 25 (30)
Plasma gas (mixtures)
Air / N2
Air
5
Cutting machine range
Technical characteristics
CNC control unit
Work width – A
Machine width – B
Work length – C
Machine lengt – D
Cutting heads
Drive version
Max. positioning speed
Programming accuracy
Repeatability
Torch height control version
Ordering code
VARCUT 2,1 L1/Ph-1,5x6,0/1G
VARCUT 2,1 L1/Ph-2,0x6,0/1G
Phantom
1.500 mm
2.000 mm
2.220 mm
2.720 mm
6.000 mm
6.000 mm
8.000 mm
8.000 mm
1xflame (optional: acetylene, propane butane or NG)
AC servo motor
up to 6.000 mm/min
±0,01 mm
±0,15 mm
M 4000 CAP (for flame cutting)
641872
641875
Torch height control options
M 4000 MAN (for flame cutting)
M 4000 ARC (for D-12000 plasma)
PHC (for Powermax 85 plasma)
Manual
With arc voltage – with touching
- with or without touching
C
D
A
B
Torch height control options:
M 4000 MAN
Flame torch manual
control system.
M 4000 CAP
Simple flame torch height
control system with
contactless sensors.
M 4000 ARC
Precise torch height
control system with
arc voltage (ARC
system).
PHC
Precise torch height
control system with
arc voltage (ARC
system)..
Production run
...220 mm
Collison protection
Production run
...220 mm
Collison protection
Production run
...220 mm
3D collison protection
Production run
...150 mm
3D collison protection
6
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Cutting machine range
CNC portal cutting machine VARCUT L2
·
·
·
·
·
·
·
·
·
·
Precise flame and/or plasma cutting
Dual side longitudinal portal drive
Burny Phantom ST CNC control unit with a LCD ’’Touch Screen’’ monitor
Programming in a friendly environment in the chosen language
Easy import of various CAD files
Positioning and running with AC servo motors reliability
Positioning speed up to 15 m/min
Central gas diffusion with manometers
A valve for automatic punching
Remote flame ignition
Additional equipment:
· Plasma power source with machine torch (see page 22 to 26)
· Programming software ZEVS RX Basic or ZEVS RX Pro
· Automatic nesting module ZEVS
· Double nozzle for flange cutting
· Support table for sheet metal with extraction system underneath
the cutting area (see page 31)
· Extraction filter system ECO-AIR (see page 32)
· Laser position indicator
Optional:
· Extension of the longitudinal rail
· Torch height control (see chart)
· Additional cutting head
Recommended plasma equipment:
Plasma source
Powermax 85
D - 12000
HiFocus 80i
HiFocus 161i
HiFocus 280i
HiFocus 360i
FineFocus 800 PLUS
HSD 130
HPR 130XD
HPR 260XD
Cutting thickness (mm)
0,5 – 15 (30)
0,5 – 25 (30)
0,5 – 15 (20)
0,5 – 30 (50)
0,5 – 50 (70)
0,5 – 60 (80)
5 – 60 (80)
0,5 – 25 (32)
0,5 – 25 (38)
0,5 – 40 (60)
H35 = 35%H2 + 65%Ar
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Plasma gas(mixtures)
Air / N2
Air
Air / O2 / N2
Air / O2 / Ar / H 2 / N2
Air / O2 / Ar / H 2 / N2
Air / O2 / Ar / H 2 / N2
Air / O2 / Ar / H 2 / N2
Air / O2 / N2
Air / O2 / N2 / H35 / F5
Air / O2 / N2 / H35 / F5
F5 = 5%H2 + 95%N2
7
Cutting machine range
Technical characteristics
CNC control unit
Work width – A
Machine width – B
Work length – C
Machine lengt – D
Cutting heads
Drive version
Max. positioning speed
Programming accuracy
Repeatability
Torch height control version
Ordering code
Mechanical (up to 3 mm)
Manual
With arc voltage – with touching
- with or without touching
VARCUT 2,6 L2/Ph-2,0x6,0/1(G+PL)
VARCUT 3,2 L2/Ph-2,5x6,0/1(G+PL)
Phantom
2.000 mm
2.500 mm
3.650 mm
4.150 mm
6.000 mm
6.000 mm
7.500 mm
7.500 mm
1xflame + 1xplasma
AC servo motor
Up to 15.000 mm/min
±0,01 mm
±0,1 mm
M 4000 CAP (for flame cutting)
M 4000 ARC (for plasma cutting)
ON REQUEST
Torch height control options
PPL 150
M 4000 MAN (for flame cutting)
PHC (for Powermax plasma), ArcGlide THC (for HSD and Hpr plasma)
M 4000 PCS (for HiFocus and FineFocus plasma)
C
D
A
B
Torch height control options:
M 4000 MAN
Flame torch manual
control system.
M 4000 CAP
Simple flame torch height
control system with
contactless sensors.
Production run
Production run
...220 mm
...220 mm
Collison protection
Collison protection
8
M 4000 ARC
Precise torch height
control system with
arc voltage (ARC
system).
M 4000 PCS
Precise torch height
control system with
arc voltage (ARC
system).
PHC
Arc Glide THC
Torch height control
Precise torch height
system with arc voltage control system with
arc voltage (ARC
(ARC system).
system).
Production run
...220 mm
3D collison protection
Production run
...220 mm
3D collison protection
Production run
...220 mm
3D collison protection
Production run
...220 mm
3D collison protection
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Cutting machine range
CNC portal cutting machine VARCUT L2 with positioner
· Precise plasma cutting up to 25 mm / 40 mm / 70 mm (depending on the used plasma device) and flame cutting up to
150 mm
· Positioning speed up to 15 m/min
· Precise height guidance for plasma cutting with arc voltage - ARC system
· Capacity height guidance for flame cutting - CAP system
· Phantom CNC controller with programs for 50 macros or the use of NC programs made outside of the numeric control
· Positioning unit for tube cutting
· Dual side longitudional drive with AC servomotors and rack
· The cutting machine’s base rail has a rigid structure, which prevents transfer of vibrations from the environment on the
machine and provides high accuracy torch positioning
· The instalation and the tubes alongside the cutting machine and on the portal are placed into a protective mobile cable
chain
· The cutting machine’s portal is equipped with a Laser Pointer
· The reference point switch allows to resume the cutting programme from wherever point it was interrupted
Recommended plasma equipment:
· Standard cutting quality:
D - 12000
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· Increased cutting quality:
HiFocus 80i, 160i, 280i, 360i or HPR 130XD, 260XD
9
Cutting machine implementations
Version with the positioning unit on the base rail’s OUTER side
Cutting machine dimensions
Work width – A
Machine width – B
Work length – C
Machine length - D
VARCUT 2,6 L2/Ph / C z
2.000 mm
4.200 mm
6.000 mm
7.200 mm
VARCUT 3,2 L2/Ph / C z
2.500 mm
4.800 mm
6.000 mm
7.200 mm
C
VARCUT 3,7 L2/Ph / C z
3.000 mm
5.300 mm
6.000 mm
7.200 mm
D
A
B
Version with the positioning unit on the base rail’s INNER side
Cutting machine dimensions
Work width – A
Machine width – B
Work length – C
Machine length - D
VARCUT 2,6 L2/Ph / C n
2.000 mm
3.300 mm
6.000 mm
7.200 mm
VARCUT 3,2 L2/Ph / C n
2.500 mm
3.900 mm
6.000 mm
7.200 mm
VARCUT 3,7 L2/Ph / C n
3.000 mm
4.400 mm
6.000 mm
7.200 mm
C D
A
B
Version with the
positioning unit
on the base rail’s
outer side
10
Version with the
positioning unit
on the base rail’s
inner side
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Cutting machine range
Positioning units
Technical characteristics
Angular speed
Minimum tube diameter
Maximum tube diameter
Maximum moment
PR 200 C
250°/s
40 mm
200 mm
100 Nm
PR 400 C
250°/s
75 mm
400 mm
120 Nm
The cutting thickness depends upon the cutting process used
(plasma or flame). *
Note:
* the tube length is proportional to the length of the cutting machine’s rail
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11
Cutting machine range
CNC portal cutting machine VARCUT S.P2N/B10
·
·
·
·
·
·
·
·
·
·
·
·
Precise plasma and flame cutting in heavy industry environment
Dual side longitudinal portal drive
Burny Phantom 10 LCD Plus control unit with a LCD ’’Touch Screen’’ monitor
Programming in a friendly environment in the chosen language
Easy import of various CAD files
Positioning and running with AC servo motors reliability
Positioning speed up to 15 m/min
Precise height guidance for plasma cutting with arc voltage - ARC system
Dust and smoke extraction by the automatic activation of the extraction chamber
Central gas diffusion with manometers
A valve for automatic punching
Remote flame ignition
Additional equipment:
· Plasma power source with machine torch (see page 22 to 26)
· Programming software ZEVS RX Basic or ZEVS RX Pro
· Automatic nesting module ZEVS
· Double nozzle for flange cutting
· Support table for sheet metal with extraction system underneath the cutting area VAR - ECO
(see page 31)
· Extraction filter system ECO-AIR (see page 32)
· Laser position indicator
Recommended plasma equipment:
Plasma source
Powermax 85
D – 12000
HiFocus 161i
HiFocus 280i
HiFocus 360i
FineFocus 800 PLUS
HSD 130
HPR 130XD
HPR 260XD
Cutting thickness (mm)
0,5 – 10 (20)
0,5 – 25 (30)
0,5 – 30 (50)
0,5 – 50 (70)
0,5 – 60 (80)
5 – 60 (80)
0,5 – 25 (32)
0,5 – 25 (38)
0,5 – 40 (60)
H35 = 35%H2 + 65%Ar
12
Plasma gas (mixtures)
Air / N 2
Air
Air / O2 / Ar / H 2 / N2
Air / O2 / Ar / H 2 / N2
Air / O2 / Ar / H 2 / N2
Air / O2 / Ar / H 2 / N2
Air / O2 / N2
Air / O2 / N2 / H35 / F5
Air / O2 / N2 / H35 / F5
F5 = 5%H2 + 95%N2
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Cutting machine range
VARCUT 3,2 S.P2N/
B10 LCD - 2,0x6,0
1(G+PL)+1G
Technical characteristics
CNC control unit
Work width – A
Machine width – B
Work length – C
Machine lengt – D
Cutting heads
Drive version
Max. positioning speed
Programming accuracy
Repeatability
Torch height control version
Ordering code
Manual
With arc voltage – with touching
- with or without touching
VARCUT 3,7 S.P2N/
VARCUT 4,2 S.P2N/
B10 LCD - 2,0x6,0
B10 LCD - 2,0x6,0
1(G+PL)+1G
1(G+PL)+1G
BURNY 10 LCD Plus
2.000 mm
2.500 mm
3.000 mm
4.000 mm
4.500 mm
5.000 mm
3.000 mm
4.000 mm
6.000 mm
4.750 mm
5.750 mm
7.750 mm
2xflame + 1xplasma
AC servo motor
up to 15.000 mm/min
±0,01 mm
±0,1mm
2 x M 4000 CAP (for flame cutting )
1 x M 4000 ARC (for plasma cutting )
ON REQUEST
Torch height control options
M 4000 MAN (for flame cutting )
PHC (for Powermax plasma), Arc Glide THC (for HSD and HPR plasma)
M 4000 PCS (for HiFocus and FineFocus plasma)
C
D
A
B
Torch height control options:
M 4000 MAN
M 4000 CAP
Flame torch manual Simple flame torch
height control syscontrol system.
tem with contactless sensors.
M 4000 ARC
Precise torch height
control system with
arc voltage (ARC
system).
M 4000 PCS
Precise torch height
control system with
arc voltage (ARC
system).
PHC
Torch height control system with
arc voltage (ARC
system).
Arc Glide THC
Precise torch height
control system with
arc voltage (ARC
system).
Production run
Production run
Production run
Production run
Production run
Production run
...220 mm
...220 mm
...220 mm
...220 mm
...220 mm
...220 mm
Collison protection Collison protection 3D collison protec- 3D collison protec- 3D collison protec- 3D collison protection
tion
tion
tion
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13
Cutting machine range
CNC portal cutting machine for laser cutting VARLAS
Compact design of CNC-controlled machine for precise and productive cutting of plates with a “fiber” laser. This is a new generation of lasers for cutting metals, which, according to conventional CO2 laser has the following advantages:
· For approximately 3-times better efficiency and therefore significantly lower power consumption.
· Beam conduction is performed through a flexible optical conductor and therefore there are no particular restrictions on
length of the conduction or on size of the machine,which is a prominent problem with CO2 laser due to sensitive system
of mirrors for directing the laser beam.
· The lifetime of the laser beam source is approximately 50,000 hours and requires no special maintenance, so the operation and maintenance costs are significantly lower.
· The short wavelength of the "fiber" laser allows greater penetration at reflective metals (eg. aluminum, brass and copper),
therefore also allows the cutting of such materials.
Basic machine:
· Compact designed basic construction of the machine with built-in chambers for the extraction of gas and dust from the site of cutting.
· Precision roller guides with roller bearings and precision and dynamic AC servo drives.
· Complete leading machine is installed in a protective housing that meets all safety requirements for laser cutting.
· Changeable support table for automatic grid exchange with cut parts or a new plate; enables quick material replacement.
Lasers source Fiber Laser – HFL:
Laser cutting head - HFL 015
· laser beam output: 1,5 kW
· max. laser power: 1,5kW
· laser beam wavelength field:
· lens diameter: 35mm
- output power <5 mW CW at 630-680 nm wavelength
· stroke height: 120 mm
- output power <3.200 W CW at 1.050-1.250 nm wavelength
· coolant cooled koliminator
· mains connection: 3 x 400V / 50 Hz
· magnetic protection against colision
· fuses: 3 x 30 A
· temperature protection with sensors
· gas pressure:
· fast exchange of the protective glass
- compressed air: 9 bar (250l/min)
· built-in capacitive sensor for height control
- oxygen: 8 bar (170l/min),
99,95% clean
- nytrogen: 27 bar (1600l/min),
99,5% clean
· closed system of water cooling
14
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Cutting machine range
Technical characteristics
CNC control unit
Laser head type
Laser source type
Laser intensity
Efficiency
Material thickness:
construction steel
CrNi steel
aluminium
Work width
Machine width
Work length
Machine length
Drive version
Max. positioning speed
Max. cutting head
Positioning accuracy
Mean dispersion
Cutting control
Exchange table:
plate dimensions, WxL
max. capacity the exchange table
implementation of the exchange table
rise/descent of the exchange table
VARLAS 1530
VARLAS 2040
Hypertherm EDGE Pro
LF 015
HLF 015
1,5 kW (comparable with 3 kW CO2 laser)
25-30% (at CO2 laser only 10%)
up to 12 mm
up to 8 mm
up to 6 mm
1.500 mm
3.600 mm
3.000 mm
8.100 mm
2.000 mm
4.100 mm
4.000 mm
10.100 mm
AC servo motor
up to 50.000 mm/min
up to 20.000 mm/min
±0,1 mm
+/-0,05mm
Camera and colour monitor
1.000 x 1.500 mm
500 kg
A
B
2.000 x 4.000 mm
1.000 kg
Electromotor
hydraulically
C
D
CNC control unit EDGE Pro:
· 15” HR touch screen colour LCD monitor
· Windows XP graphical operating system
· 1 GB (ali več) user memory capacity and SATA hard disc
· standard pre-programmed shapes (macros) can be directly used for
cutting (only the part dimensions and numbers must be determined
…)
· direct import of DXF and other files in the controller
· fast arrangement of different cutting shapes on the selected cutting
plate
· network connection and USB interface for program loading
· support for cutting optimization on the controller itself
· real-time monitoring of the cutting process technology
· digital communication with: automatic gas console, torch height control, laser source and laser head
CNC conrol unit EDGE Pro with
a additional monitor to control the cutting head
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15
CNC control units
The CNC Burny control units manage the operating process of the cutting machine in automatic or manual mode.
Burny Phantom ST
Burny Phantom
Technical characteristics
Monitor
Max. Nr. of controlled axes
Max. I/O number
Macro number
Operating system
Data transfer
Burny XL
BURNY
BURNY
Phantom
Phantom ST
10,4''LCD Touch Screen
3 (5)
Burny 10 LCD Plus
BURNY
BURNY
XL
10 LCD Plus
15,0''LCD Touch Screen
3 (4)
8/8
50
WINDOWS XP
Serial USB and RS-232, network cable (option)
Advantages:
· Working with the mm - metric system or inch measurement system
· The program input runs via the standard built-in floppy disc unit for a 3,5'', 1.44Mbyt floppy or by means of a cable via the
serial USB interface or via network connection
· Possible remote diagnostics, possible to connect to the internetor to work via in a NET through the corresponding interfaces
(Note: The cable connection to the server is the customer’s obligation)
· The controller includes 50 MACROS - pre - programmed most frequently used standard contours; the operator enters the
required measurements interactively
· The standard communckation language is Slovenian; it is however possible to switch to any other within the system
parameters (foreign languages such as: English - basic, German, Italian, French etc)
Programmed contours can:
· Be rotated around the starting point for an arbitrary angle
· Be mirrored across the X - or Y - axis
· Be scaled (minimize/maximize)
· Grafically align the imaginary axis of the cutter according to the position of the work piece
· Dynamically calculate the cut width compensation
· Real time graphic image display
· Multitasking (loading programs, listing prepared works, standard contours, aranging etc)
· Information about the state of the machine (x,y position, cutting speed; number of cut off segments; ongoing control of the
machine operation, program or template being cut etc) is grafically shown in real time on the industrial colour Touch Screen
LCD display, with sharp contrasts, which minimizes the number of elements to be controlled.
16
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CNC control units
Individual program applications
Burny CAP
Burny CAP is a soft programmable logic controller (PLC) that can be
built into the XL control to provide maximum expandability. The user
interface is customizable for multiple screens and replaces the need for
an external PLC.
Advanced Plasma Process Control
The Plasma Process Wizard integrates automatic gas regulators and
secondary height control remotes into a streamlined, state-of-the-art
software package. Simply choose your material, thickness, and
amperage right at the Burny. By sending the cut chart data to the
plasma power supply from the embedded material database, all of the
appropriate gas pressures, feedrates, and kerf values are adjusted to
the perfect setting for that type of material.
Burny CAP
Advanced Command Messaging (ACM)
Superior hole capability and fully automatic plasma control is the result
of Burny’s AdvancedCommand Messaging. ACM is a series of
messages that are embedded into a part program to create on the fly
plasma and job setting changes. These changes can mean the
difference betweena good hole or bad hole and long or short
consumable life.
Fast DXF/DWG File Conversion
The XL accepts direct downloads of CAD fi es, which reduces the expense of third-party post processing software. Furthermore, the XL can
automatically assign Lead In/Lead Out positions or the leads can be
assigned in the drawing.
Advanced Plasma Process Control
Advanced Nest Navigation
Interrupt the current cutting routine to cut a new part, move ahead
multiple pierce points, recover from cut loss, recover from power loss,
change torch consumables, interrupt a long nest, jump to the end of a
part or nest, reverse cutting path—all quickly done at the touch of a
button without losing machine position and without scraping valuable
material! Up to 18 programmable home positions can be used for
multiple cutting tables, part start locations, consumable change areas,
or remote park positions.
Dynamic Bevel
The Burny XL boasts advanced bevel logic capabilities using A, B, and
C axes. This system is based on a SERCOS interface that requires
very little electronic hardware on the CNC and is easy to confi gure for
multiple bevel heads whether coordinated, mirrored, or slaved. The
XL’s very versatile bevel logic, for support of up to 22 axes, can be
configured for most any mechanical design making XL customizable
and extremely flexible.
Plasma torch consumable parts
Beveled Cut Sample
www.varstroj.si
17
CNC control units
The CNC control units Hypertherm with its remarkable adaptability support a wide range of portal implementations and cutting
applications.
MicroEDGE
EDGE Pro
Hypertherm
EDGE Pro
Monitor
15'' LCD Touch Screen
12
Max.Nr. of controlled axes
Max.I/O number
512/512
Macro number
66
Operating system
WINDOWS XP
Data transfer
Ethernet LAN, Hypernet, USB and RS-232/422/485
Technical
characteristics
Hypertherm
Micro EDGE
as accessory
3(6)
Advantages:
· CutPro® wizard makes possible even to new users to cut plates in less than 5 minutes.
· CNC software, tips for cutting optimization, instructions for changing consumable parts and manuals for the plasma device,
control unit and torch height control in 14 languages.
· Program input through the serial USB interface or the network connection.
· Integrated operating console for 2 stations with a joystick and torch position control.
· The controller contains 66 MAKRO’s - pre-programmed commonly used standard forms, to whom the operator interactively
deliver only the required dimensions
· PPS (Part Program Support) function enables control over the critical plasma, THC and cutting parameters of the partial
program.
· Watch Windows™ function enables real-time control over the key cutting parameters.
· Supports a fast transition from marking to cutting.
· Programmed contours can be rotated around the starting point for an arbitrary angle, mirrored across the X or Y axis, and
scaled (Reduction / Enlargement).
· Graphical alignment of the cutting machine’s imaginary axes according to the position of the workpiece.
· Dynamic calculation of the cutting width compensation and a real-time graphical presentation of the image.
· Simultaneous multitasking (program loading, list of works in preparation, standard shapes, editing,…).
18
www.varstroj.si
Torch height regulation systems
System PPL 150
The PPL150 system enables a pneumatic LIFT/DROP of the plasma
torch with the sheet metal holder. The sheet metal holder ensures a
constant clearance of the torch from the sheet metal during cutting and
is set manually. The PPL150 system is designed for guiding a plasma
torch in cutting sheet metal (up to 3mm).
Characteristics:
· Production run 150 mm
· Pneumatic drive
· Load capacitiy 12 kg
System M 4000 MAN
The M 4000 MAN system enables manual guiding of the flame torch.
The control commands MANUAL UP/ MANUAL DOWN take the torch
into the desired position. The control circuit of the sensor protects the
compact and precise electric motor drive from overload and vertical collision of the drive unit with the start signal.
Characteristics:
· Production run 220 mm
· Maximum drive speed 80 mm/s
· Load capacity 12 kg
· Collision protection (protecting the torch against collision)
· Anti-dust drive protection
· Possible to connect to all cutting machines
· Simple upgrade with IHT sensors
System M 4000 CAP
The M 4000 CAP is a simple system for fast height regulation and exact
balancing of the clearance of the torch in autogenous cutting with contactless sensors. It comprises a vertical drive with integrated capacity
sensor electronics with motor drive and control unit.
Characteristics:
· Production run 220 mm
· Maximum drive speed 80 mm/s
· Guidance accuracy +/- 0,3 mm
· Load capacity 12 kg
· Collision protection (protecting the torch against collision)
· Anti-dust drive protection
· Possible to connect to all cutting machines
· Remote controlling of height clearance sheet metal
· Precise contactless height correction of the torch
ARC Operator Panel
(C 1000 ARC)
Operator Terminal
(C 1000 PCS)
Systems C 1000 ARC and C 1000 PCS
Compact and simple system for fast (ARC) and precise (PCS) height
regulation of the torch at plasma cutting up to 10 mm material thickness
with contactless sensors. A precise height control is provided by the integrated ARC Voltage control. It comprises a vertical drive with integrated capacity sensor electronics with motor drive and a special control
unit (,,ARC Operator Panel’’ at ARC implementation and ,,Operator Terminal’’at PCS implementation).
ARC Operator Panel enables the following settings:
- cutting height (in mm),
- piercing height (in mm) and
- piercing time (in seconds).
Operator Terminal enables the following settings:
- precise adjustment of the torch height control (±0,1mm) for the most
precise plasma cutting
- reliable piercing of thick plates, with the possibility of setting an additional lift and to retent the torch after the piercing
Characteristics:
· Production run 120 mm
· Maximum drive speed 120 mm/s
· Load capacity 7 kg
· Guidance accuracy > +/- 0,5 mm
· Collision protection (protecting the torch against collision)
www.varstroj.si
·
·
·
·
Anti-dust drive protection
Automatic detection of the basic height at cutting start
Adjustable time delay after cutting star for stabilizing the arc
Adjustable torch lift into a selected position after cutting pause
19
Torch height regulation systems
Systems M 4000 ARC and M 4000 PCS
Simple system for fast (ARC) and precise (PCS) height regulation of the
torch at plasma cutting up to 10 mm material thickness with contactless
sensors. A precise height control is provided by the integrated ARC Voltage control. It comprises a vertical drive with integrated capacity sensor
electronics with motor drive and a special control unit (,,ARC Operator
Panel’’ at ARC implementation and ,,Operator Terminal’’at PCS implementation).
ARC Operator Panel enables the following settings:
- cutting height (in mm),
- piercing height (in mm) and
- piercing time (in seconds).
Operator Terminal enables the following settings:
- precise adjustment of the torch height control (±0,1mm) for the most
precise plasma cutting
- reliable piercing of thick plates, with the possibility of setting an additional lift and to retent the torch after the piercing
ARC Operator Panel
(M 4000 ARC)
Operator Terminal
(M 4000 PCS)
Characteristics:
· Production run 220 mm
· Maximum drive speed 800 mm/s
· Regulation accuracy > +/- 1V
· Guidance accuracy > +/- 0,3 mm
· Load capacity 12 kg
· 3D collision protection (protecting the torch against
collision)
· Anti-dust drive protection
· Possible to connect to all cutting machines
· Remote controlling of height clearance sheet metal
· Precise contactless height correction of the torch
· Automatic detection of the basic height for plasma arc ignition
(with touching the plate with the torch or without touching with
a tapping sensor)
· Height adjustment for the main arc ignition
· Automatic switch to the height control with plasma arc voltage
· Adjustable time delay after cutting start
· Adjustable torch lift into a selected position after cutting pause
Additional option NOZZLE SENSOR at M 4000 PCS:
Nozzle sensor for contactless detection of the base position for high deCoaxial
manding plasma cutting.
cable
Grounding
conductor
Torch clamp
Sensor
connection unit
Characteristics:
· Contactless detection of the base position
· High repeatability accuracy
· Without suspension of thin sheets at detection of the base position
· Without damaging the plate surface
· Suitable for plates with surface protection
Measuring cable
Ring
Torch movement flow diagram at C 1000 ARC
and M 4000 ARC for plasma cutting
Base position
Ignition
Cutting
Torch movement flow diagram at C 1000 PCS
and M 4000 PCS for precise plasma cutting
Base position
Ignition
Piercing
Cutting
Piercing height
Ignition height
Cutting height
Torch
Height regulation
active
Material
Cutting height
Torch
Height regulation
active
Material
Time course
20
Ignition height
Time course
www.varstroj.si
Torch height regulation systems
System ArcGlide THC
Compact system for precise torch height control by plasma cutting with
ARC voltage, which accurately sets and controls the initial piercing
height of a plasma torch during cutting. Rapid pull-back feature moves
the torch away from the workpiece if a touch is detected during cutting.
Parameters are easily entered through the CNC control unit. It comprises a THC control module, plasma system interface module, mechanic
Z - axis, interconnecng cables and an optional breakaway.
Characteristics:
· Maximum Z - axis speed 4980 mm/min
· Production run 200 mm
· Regulation accuracy > +/- 0,5V
· Guidance accuracy +/- 0,025 mm
· Load capacity 25 kg
· Determination of the base position with ohm contact
· 3D pneumatic collision protection
· Automatic detection of the basic height for plasma arc ignition
(with ohm contact at touching the material with the torch)
· Height adjustment for the main arc ignition
· Automatic switch to the height control with plasma arc voltage
· Adjustable time delay after cutting start for stabilizing the arc
· Setting up the automatic identification of gaps and plate edges
· Adjustable torch lift into a selected position after cutting pause
System PHC
Torch height control by plasma cutting with ARC voltage, which accurately sets and controls the initial piercing height of a plasma torch during
cutting. The torch grip is with a magnet attached to the base structure,
which prevents damage to the the torch at a collision with the material.
Parameters are easily entered through the CNC control unit.
Characteristics:
· Maximum movement speed 5120 mm/min
· Production run 152 mm
· Arc voltage regulation accuracy 1 V
· Arc voltage range 50 - 210 V
· Determination of the base position with ohm contact
· 3D magnettic collision protection
Recommended torch height control according to the used plasma device:
PPL 150
C-1000
ARC
C-1000
PCS
M 4000
ARC
M 4000
PCS
ArcGlide
THC
PHC
45
l
Powermax
65
85
ˇ
ˇ
---
ˇ
---
HPR
130XD
260XD
-----
80i
ˇ
HiFocus
161 i
---
280i
---
FineFocus
800 plus
---
---
ˇ
---
---
---
ˇ
ˇ
l
l
l
l
---
---
---
ˇ
---
---
---
l
---
ˇ
ˇ
l
l
l
l
---
---
ˇ
l
l
---
---
---
---
---
---
l
---
---
---
---
---
---
1650
ˇ
A-70
ˇ
D-12000
---
HSD 130
---
ˇ
ˇ
ˇ
ˇ
ˇ
---
---
---
---
---
l
---
ˇ
---
---
---
l
ˇ
---
---
---
---
ˇ
---
---
---
ˇ
l
l
l
l
recommended
optional
--- not recommended
www.varstroj.si
21
Air plasma cutting devices
This group of plasma devices is intended for cutting construction steels with compressed air and also for cutting high - alloy
steel and aluminium. The usage of this devices is simple and very economical.
Powermax 45
(20 - 45 A)
Powermax 65
(20 - 65 A)
Powermax 85
(25 - 85 A)
Powermax 1650
(30 - 100 A)
A - 70
(10 - 70 A)
D - 12000
(30 - 120 A)
Technical characteristics
Mains connection
Fuse slow
Cutting current
Torch type
Cooling
Plasma gas
Gas consumption
Weight
Dimensions (LxDxH)
Powermax
45
230 V / 50 Hz
32 AT
20 – 45 A
T45
170 l/min
17 kg
426x172x348 mm
65
85
16 AT
20 – 65 A
M65
25 AT
25 – 85 A
M85
air
air or N 2
190 l/min
190 l/min
26 kg
28 kg
500x234x455 mm 500x234x455 mm
1650
3x400 V / 50 Hz
32 AT
30 – 100 A
T100M
A - 70
D - 12000
35 AT
10 – 70 A
CTP-0701
63 AT
30 – 120 A
CTPW-1201
water
260 l/min
61 kg
671x427x655 mm
165 l/min
106 kg
330x772x502 mm
air
50 l/min
176 kg
480x780x775 mm
Cutting range
Material thickness (mm)
Powermax 45
Powermax 65
Powermax 85
Powermax 1650
A – 70
D - 12000
Legend
22
1
2
3
4
5
6
7
Cutting quality (recommended)
8
9
10
12
15
20
25
30
35
40
45
Maximum cutting thickness
www.varstroj.si
Gas plasma cutting devices
The new-generation universal plasma devices enable high productiveness and optimum-quality (also fine) cutting of various
metals. They were developed for cutting construction steel with oxygen and for cutting high-alloy steel and aluminium with
cutting gases argon Ar/ hydrogen H2/nitrogen N2 and their mixtures. In using compressed air, they may also be deployed for
classic construction steel cutting by means of air. New-generation inverter power sources allow a broad span of electric
current regulation for cutting, which makes the devices suitable for plasma marking as well.
Applicability of devices in high quality cutting of various materials with different gases:
HiFocus 80i
HiFocus 161i
HiFocus 280i
HiFocus 360i
HiFocus 440i
FineFocus 800 PLUS
Legend
Technical
characteristics
Mains connection
Fuse slow
Cutting current
Torch type /
torch diameter in mm
Cooling
Plasma gas
Shielding gas
Marking gas
Weight
Dimensions (DxWxH)
Constr. steel (air)
ˇ
ˇ
ˇ
ˇ
ˇ
ˇ
Constr. steel (O2)
l
l
l
l
l
l
l ... standard equipment
Cr-Ni steel/ Aluminium (Ar / H2 /N2)
ˇ
l
l
l
l
ˇ
Plasma marking
--ˇ
ˇ
ˇ
ˇ
---
ˇ ... optional
HiFocus 80i
(10 - 80 A)
HiFocus 161i
(10 - 160 A)
HiFocus 280i/360i/440i
(10 - 280 A/360 A/440 A)
FineFocus 800 PLUS
(80 - 300 A)
80i
161i
HiFocus
280i
25 AT
10 – 80 A
50 AT
10 – 160 A
100 AT
10 – 280 A
PerCut 80/90
PerCut 200/210
360i
440i
125 AT
10 – 360 A
200 AT
10 – 440 A
FineFocus 800 PLUS
3x400V/50Hz
125 AT
80 – 300 A
PerCut 450M
PB-S80W
O2, Ar, N2,
N2 / H2 (F5)
air, O2, Ar / H2
air, O2, N2
air, N2
water
air, O2
O2, Ar / H2, N2
air, O2, N2,
N2 / H2 (F5)
--161 kg
1000x510x1020 mm
air, O2, N2,
N2 / H2 (F5)
argon
196 kg
960x540x1050 mm
505 kg
517 kg
1030x680x1450 mm
589 kg
--556 kg
1370x875x1505 mm
F5 = 5% H2 + 95% N2
www.varstroj.si
23
Gas plasma cutting devices
Cutting range:
1
Material thickness (mm)
Air (constr. steel)
HiFocus 80i
O2 (constr. steel)
Ar / H2 / N 2 (Cr-Ni steel / aluminium)
Air (constr. steel)
O2 (constr. steel)
HiFocus 161i
Ar / H2 / N 2 (Cr-Ni steel / aluminium)
Air (constr. steel)
HiFocus 280i
O2 (constr. steel)
Ar / H2 / N 2 (Cr-Ni steel / aluminium)
Air (constr. steel)
HiFocus 360i
O2 (constr. steel)
Ar / H2 / N 2 (Cr-Ni steel / aluminium)
Air (constr. steel)
O2 (constr. steel)
HiFocus 440i
Ar / H2 / N 2 (Cr-Ni steel / aluminium)
Air (constr. steel)
O2 (constr. steel)
FineFocus 800 PLUS
Ar / H2 / N 2 (Cr-Ni steel / aluminium)
Legend
2
3
4
5
6
7
8
9
… quality cutting (recommended)
10
12
15
20
25
30
35
40
45
50
55
60
70
80
100
.. maximum cutting thickness
Automatic gas console FlowControl
The FlowControl system enables plasma cutting with optimised and reproducible plasma gas mixtures all over the full process.
For achieving excellent results during cutting of metallic materials by the plasma arc the individual composition and the flow
rate of the plasma and the swirl gases influence them decisively. Unfavourably conventional mixing devices have the
disadvantage that they can not stabilize both of those parameters. Only the pressure is kept constant.
Characteristics:
· Tailored gas mixture in dependence of the cutting material
· Safe dosage, for even the smallest gas flows of different mixtures
· Stable gas parameters, therefore highest reproducibility by
· ·microprocessor control and monitoring
· Independency of the working condition of the plasma torch (gas pre-flow, pilot arc, main arc)
· Balance of pressure fluctuations
· Factory - established data bank for gas parameters available for standard materials
· Storage of optimised individual gas parameters in customer data banks for further materials
possible
Marking possibility
The plasma arc itself can be used together with the unit FlowControl as an excellent marking tool. There
is no change of consumable parts required. Line thickness and marking depth can be easily dialled by
the marking current (4 to 25 A), the speed (max. 12.000 mm/min) and the torch distance.
PLUS
HiFocus
technology (for cutting construction steel
with oxygen)
Contour Cut technology (or cutting construction steel)
The HiFocus PLUS technology is based on a computer - optimised
development of plasma torch components and control sequences. The result is a high quality cutting with extremely low
squareness tolerances for a very wide thickness range up
to 32 (40) mm.
The Contour Cut technology is an upgrade of for a number
of years successful HiFocus technology for cutting contours
in construction steels, especially holes of smaller dimensions, as well as fine internal and external contours.
Characteristics:
· metallically clean, laser-like cutting surfaces, also with thicker materials and stainless steels
· narrow cutting kerfs with lowest squareness tolerances
· very small heat effected zones, therefore nearly no distortions, also at thin plates
· dross-free cutting in a
wide range of thickness
· running cutting start and
running piercing
· direct corner cutting and
cutting of inside contours
Characteristics:
· High cutting quality and contour preserving
· Insignificant deviations in the corners and a smooth cutting surface.
· Excellent repeatibility and meOdlična ponovljivost and
measurement accuracy.
· High productivity at low cost
· Without additional equipment and consumables.
· Standard equipment of all HiFocus devices.
Without Contour Cut technology
24
With Contour Cut technology
www.varstroj.si
Gas plasma cutting devices
Heavy - duty production tools with cost - reducing LongLife technology for dramatically longer consumable life and much lower
operating costs. Ideal for production environments cutting mild steel, stainless and aluminum up to 75 mm thick.
Applicability of devices in high quality cutting of various materials with different gases:
Material (plasma gas)
HSD 130
HPR 130 XD
HPR 260 XD
HPR 400 XD
Legend
Constr. Steel (air)
ˇ
ˇ
ˇ
ˇ
l ... standard equipment
Technical
characteristics
Mains connection
Fuse slow
Cutting current
Cooling
Plasma gas
Shielding gas
Marking gas
Gas pressure
Air pressure
Weight
Dimensions (DxWxH)
* ... special gas unit required
www.varstroj.si
Constr. Steel (O2)
l
l
l
l
Cr-Ni steel/ aluminium (Ar / H2 / N2)
ˇ
l
l
l
Plasma marking
--ˇ
ˇ
ˇ
ˇ ... optional
HSD 130
(30 - 130 A)
HPR 130 XD
(30 - 130 A)
HPR 260 XD
(30 - 260 A)
HPR 400 XD
(30 - 400 A)
HSD 130
35 AT
30 – 130 A
--7,93 bar
6,55 bar
286 kg
1070x570x1120 mm
HPR
130XD
260 XD
400 XD
3x400V/50Hz
35 AT
75 AT
150 AT
30 – 130 A
30 – 260 A
30 – 400 A
water
Air, O2,H2, F5*, H35*
Air, O2, N2
Argon
8,3 bar (manual gas console)
8 bar (automatic gas console)
317 kg
567 kg
851 kg
1079x566x967 mm
1190x820x1190 mm
1126x880x1180 mm
F5 = 5% H2 + 95% N2
H35= 35% H2 + 65% Ar
25
Gas plasma cutting devices
Cutting range:
Material thickness (mm)
Air (constr. steel)
O2 (constr. steel)
HSD 130
Ar / H2 / N 2 (Cr-Ni steel / aluminium)
Air (constr. steel)
O2 (constr. steel)
HPR 130 XD
Ar / H2 / N 2 (Cr-Ni steel / aluminium)
Air (constr. steel)
O2 (constr. steel)
HPR 260 XD
Ar / H2 / N 2 (Cr-Ni steel / aluminium)
Air (constr. steel)
O2 (constr. steel)
HPR 400 XD
Ar / H2 / N 2 (Cr-Ni steel / aluminium)
1
2
3
4
5
6
7
8
9
10
12
15
… quality cutting (recommended)
Legend
20
25
30
35
40
45
50
55
60
70
80
100
.. maximum cutting thickness
Gas console options
Manual gas console
Auto gas console
· Provides an intuitive and easy to use
operator interface for the system
· Operators manually select gas types
and set gas flows
· Automatically adjusts for variations in
incoming gas pressure to produce consistent cutting performance
· Controls all of the plasma system settings
from the CNC
· Automatically changes processes on the fly to
enable rapid switching between cutting and
marking
· Automatically adjusts for variations in incoming
gas pressure to produce the most consistent
cutting performance.
· The auto gas console is required to enable
True Hole technology
LongLife technology
The LongLife technology ramps current and gas flow up
and down in a tightly controlled manner to reduce electrode
and nozzle erosion, which enables more consistent cutting
quality over a longer period of time, while providing a significant reduction in operating cost.
With LongLife technology Without LongLife technology
LongLife time diagram
Cut
pressure
Plasma gas
pressure
Pilot
pressure
Preflow
Transfer
Pressure
OFF
Cutting
Cutting
current
Current
Start
Current
OFF
Pilot current
Pilot arc Ramp up
Stop Ramp down
PowerPierce technology
True Hole technology
Liquid cooled shield technology repels molten metal during
piercing. It enables robust production pierce capability up to
50 mm mild steel. Consumable designs deliver speed and
thickness capabilities expected of higher amp systems.
The True Hole cutting technology is designed to cutting nonalloy steel, exclusively in combination with HPRXD automatic plasma systems. Its represents a special combination of
various parameters (type of cutting gas, gas flow, cutting
current, piercing method, cutting speed, cutting time), that
are associated with a certain amperage, material thickness,
as well as with the type of material and the drilling diameter.
41 pierces at 45 mm
300 pierces at 50 mm
12 mm drilling
Without PowerPierce technology
With PowerPierce technology
Without True Hole technology
26
With True Hole technology
www.varstroj.si
Software for CNC cutting machines
ZEUS RX is an interactive program for graphic programming of CNC machines. The development of CAD/CAM technologies
and state-of-the-art computer technology have transformed it into a comprehensive program package, which enables
planning, monitoring, documenting and analyzing of the technological process as well as integration with other company
business systems. ZEVS is available in three versions making it possible to choose the version fitting your needs and suiting
your financial background.
ZEUS RX Basic
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
Completely integrated and efficient drawing module
Automatic inner and outer shape recognition
Interactive semi / automatic fitting module*
Marking module
85 base shapes with an editor
Access determination for every shape specifically
Access form flexibility
Cutting direction
Producing order
Easy input of own technologies
Cutting possibility without interruption and from the sheet edge
Multi - user system
Plate storage management
Multi - machine cutting planning
Automatic data transfer on the cutting machine (ZEUS SL communication)*
Program setting for arbitrary user level (beginner,…)
Supporting import from various CAD files (DXF, IGS, CUT, CADDY, PLT,...)
Piece and cutting patterns export into a DXF - format
Machine connection via network connection and RS232
Automatic monitoring for novelties and newest versions, upgrade via internet
Producing possibility of completely adjusted documentation
Open contour cutting
Module for cutting with inert gases
Additional purchasing modules:
· Module for tube cutting
· Advanced automatic nesting
· Chain cutting, cutting bridges
· ZEUS SL
* option
www.varstroj.si
27
Software for CNC cutting machines
ZEUS RX Professional
It was designed for companies that would like better integration of the cutting process into their business process, better tracing, automation, interconnection; statistics and greater flexibility, as well as control over the cutting costs. The professional
version offers along with the high - efficient system for cutting preparation also a completion of the company’s business system. Compared to the basic package ZEUS RX Basic, the Professional package offers following additional features:
· Importing of shapes from the ISO and ESSI codes
The module for importing of geometry from the ISO and ESSI codes offers, besides importing of geometry for use in the
program, simulation of existing programs as well as simulation and checking after manual modifications of the ISO or
ESSI codes.
· Material resource planning
Material resource planning allows you to connect parts of different materials and thicknesses into sets.
· The module for calculation of expenses
This module offers calculation of cutting expenses per plate, piece or per project.
· Support for multiple cutting heads
This module allows you to prepare customised sheet shapes for simultaneous cutting with multiple heads.
· The basic module for automatic nesting
The basic version of the module for automatic nesting allows you to quickly prepare sheet shapes. The full version is
available to advanced users.*
· The universal module for connection with the warehouse
This module is a universal module for data exchange.
· Support for separate company units
The management of a company is often separated from the manufacturing unit by not only a few metres – frequently the
management is in an entirely different place. This is where the support module for separate company units, which handles
data exchange over the Internet, comes in.
· The purchase order module
It allows the customers to enter the pieces by themselves and then check their changes, etc.
· The module for directors
It allows the directors to review the current status of manufacturing of cut pieces and the statistics of material yield and to
perform various other analyses directly from the internet browser.
· Connection module
It allows a connection with the existing information systemom (warehous, purchase orders, manufacturing plan...)
· ZEUS SL program
Additional purchasing modules:
· Module for tube cutting
· Advanced automatic nesting
* option
COMPANY
Director
DIRECTORIAL
MODULE
Warehouse
Constructor
Entry of pieces
ZEVS RX
SEPARATE
COMPANY
UNIT
Programmer/
technologist
at home
ZEVS RX
Programmer/
technologist
ZEVS RX
Main database
28
Machine
ZEUS SL
Machine
ZEUS SL
3 SHIFTS:
cutter 1
cutter 2
cutter 3
3 SHIFTS:
cutter 4
cutter 5
cutter 6
Customer
MODULE FOR
PURCHASE
ORDERS
požarni zid / internet
MODULE FOR
PURCHASE
ORDERS
požarni zid / internet
ZEUS RX
Stroj
ZEVS SL
3 SHIFTS:
cutter 7
cutter 8
cutter 9
www.varstroj.si
Software for CNC cutting machines
ZEVS SL
The SL program is an extension of the Zeus program package which enables access to work orders (sheet shape + the ISO
or ESSI code) in the Zeus RX database or in a shared program folder directly from the machine (The Varstroj machines with
the Burny controller and a built-in monitor). The only conditions are that the machine has a network adapter and an
established network connection with the company's computer network. Of course, the transfer of the program over floppy
disks or the RS232 connection is here not available. The program is modified for a direct work on the cutting machine’s
display and is in a synergy with the control unit. It features:
· Cutting of 85 standard shapes
· The range of geometric shapes can be expanded
· Cutting of geometric shapes imported from different CAD
files
· Cutting of letters of different fonts
· Setting of cutting direction and access form
· Setting of technological parameters and selecting of
technology
· Nesting in pairs for better material yield
· Automatic nesting of pieces
· Option of decreasing the speed of cutting towards the end
of a geometric shape
· Transfer and management of work orders over a network
connection
www.varstroj.si
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Software for CNC cutting machines
ProNest 2010
ProNest is an advanced software for solving nesting problems in the industry, offering maximum capacity and reliability. It
provides a flexible integration with 2D and 3D CAD systems, savings in material costs due to the efficient and effective nesting and reproducible results, leading to an optimized cutting quality, productivity and production costs. ProNest is easy to
learn and is managed with the most demanding software applications for plasma, laser and flame cutting.
Characteristics:
· Import of different CAD and CNC file formats
· Import bill of material properties and information on the list of parts and plates from MRP/ERP.
· Components library with variable forms.
· Automatic CAD file correction and error notification.
· Automatic cutting direction and sequence.
· Separate multiple parts from a single CAD file.
· Automatic mapping of CAD layers to processes.
· Automatic tabulation technology and automatic rotation restriction due to thermal effects in automatic nesting.
· Advanced editing function for changing parts.
Optional moduls:
· Automatic nesting (metric, rectangular, form)
· Productivity (Common Line Cutting, Advanced Common Line Cutting, Chain Cutting, Bridge Cutting, Collision Avoidance,
Variable Multi-Head Cutting, Skeleton Cut-Up, PIPE Parametric Fittings (19 shapes))
· Material and inventory optimization module (Plate Inventory, Plate Inventory and Database, Custom Remnants, Background Picture of the Nest, Nesting System Optimization)
· 3D CAD Interface (SolidWorks, Inventor, Pro/ENGINEER)
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www.varstroj.si
Support tables VAR-ECO with segment extraction system
VAR-ECO 1,6
VAR-ECO 2,1
VAR-ECO 2,6
Segment extraction through transverse channels (500 mm grid)
Pneumatic activation of opening hatches of extraction channels
Extraction only below cutting surface
Optimum extraction of fumes, dust and small solid parts
Frame for mounting sheet metal with lifting option when purging
the table
· Waste material container with lift option when purging
· We recommend Eco-Air Extraction filter devices for optimum performance
·
·
·
·
·
VAR-ECO 3,1
Marks:
· 50; 150; 300 - max. material thickness in mm,
that can be processed
· 1,6; 2,1; 2,6; 3,1- unit width in mm (for 1,5; 2;
2,5; 3 m of cutting)
· 2 - length of unit that can be put together in
various lengths
· Example: You need 3 units for a cutting length
of 6.000 mm
VAR - ECO 150
VAR - ECO 50
Optional for thin plates
grid a=50
700
100
Lamellas 100 x 5 mm
Raster 100 mm
730
150
Lamellas 150 x 6 mm
Raster 100 mm
Overview of support tables for sheet metal with segment extraction
Type
VAR-ECO 50-1,6x2
VAR-ECO 50-2,1x2
VAR-ECO 50-2,6x2
VAR-ECO 50-3,1x2
VAR-ECO 150-1,6x2
VAR-ECO 150-2,1x2
VAR-ECO 150-2,6x2
VAR-ECO 150-3,1x2
VAR-ECO 300-1,6x2
VAR-ECO 300-2,1x2
Necessary extraction
Autogenous
Autogenous
Autogenous
Ordering
Width
Length
Heigth
(max. 2 torches)
(2 torches)
(2 torches)
code
HD-plasma
Plasma
Plasma
(max. 100 A)
(max. 200 A)
(>250 A)
Light version of the VAR-ECO 50 for max. 50 mm thick sheet metal
2.200 m3/h
3.500 m3/h
5200 m3/h
1.600 mm 2.050 mm 700 mm
640094
3
3
3.500 m /h
5.200 m /h
5800 m3/h
2.100 mm 2.050 mm 700 mm
640054
3
3
4.100 m /h
5.800 m /h
6500 m3/h
2.600 mm 2.050 mm 700 mm
640086
3
3
5.400 m /h
6.500 m /h
8400 m3/h
3.100 mm 2.050 mm 700 mm
640087
Standard version of the VAR-ECO 150 for max. 150 mm thick sheet metal
2.200 m3/h
3.500 m3/h
5200 m3/h
1.600 mm 2.050 mm 730 mm
697333
3
3
3.500 m /h
5.200 m /h
5800 m3/h
2.100 mm 2.050 mm 730 mm
697321
3
3
4.100 m /h
5.800 m /h
6500 m3/h
2.600 mm 2.050 mm 730 mm
697322
3
3
5.400 m /h
6.500 m /h
8400 m3/h
3.100 mm 2.050 mm 730 mm
697334
Heavy duty version of the VAR-ECO 300for max. 300 mm thick sheet metal
3.500 m3/h
5.200 m3/h
5800 m3/h
1.600 mm 2.100 mm 550 mm
640095
3
3
4.100 m /h
5.800 m /h
6500 m3/h
2.100 mm 2.100 mm 550 mm
640080
ATTENTION! When placing your order do not forget to write the extraction direction and extraction tube diameter (the diameter depends on the extraction filter device or fan).
Tables for cutting above water
Special design of a robust support table for autogenous plate cutting above water with
an integrated conveyor for waste (no need for waste collection and cleaning of small
parts, as well as for any special extraction system).
Advantages according to implementation with segment extraction:
· no need for an expensive extraction-filter device;
· silent transporter, since operating in water;
· waste material is rapidly cooled in water and does not stick to the ground.
www.varstroj.si
31
ECO - AIR extraction - filter devices
Extraction – filter units in thermal cutting
These are very flexible versions that can be deployed in extraction systems in thermal (flame-plasma) metal cutting. The devices are equipped with a system for automatic filter emptying. The system operates with purified (oil free) and dry compressed air (pressure 5-6 bar). It is controlled by a microprocessor unit. The appropirate choice of a cutting filter device according to the work width of the cutting machine, the number of the cutting heads and the strength of the plasma device is
crucial (see page 31).
ECO - AIR...compact extraction - filter devices
Filter
surface
Motor
power
71 m2
106 m2
142 m2
212 m2
5,5 kW
7,5 kW
11 kW
15 kW
Name
ECO - AIR 71/5,5 KAD - 2x2
ECO - AIR 106/7,5 KAD - 2x3
ECO - AIR 142/11 KAD - 2x4
ECO - AIR 212/15 KAD - 3x4
Nr. of
filter
cartridges
4
6
8
12
Filter
capacity
At
pressure
Dimensions
WxDxH
m2
m2
m2
m2
3.630 Pa
3.030 Pa
3.340 Pa
3.850 Pa
1575x1425x2253 mm
2000x1763x2445 mm
2480x1773x2472 mm
3187x1763x2390 mm
3.300
4.400
6.600
8.800
Hose connection
Input
Output
Ø 300 mm
Ø 300 mm Ø 500 mm
Ø 400 mm Ø 500 mm
Ø 400 mm Ø 500 mm
Ordering
code
644238
644236
644237
644319
ECO - AIR...composable extraction - filter devices
Name
ECO - AIR 60/4 MDB - 4
ECO - AIR 90/5,5 MDB - 6
ECO - AIR 120/7,5 MDB - 8
ECO - AIR 180/11 MDB - 12
Filter
surface
Motor
power
60 m2
90 m2
120 m2
180 m2
4 kW
5,5 kW
7,5 kW
11 kW
ECO - AIR 60/4 MDB - 4
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Nr. of
filter
cartridges
4
6
8
12
Filter
capacity
At
pressure
Dimensions
WxDxH
m2
m2
m2
m2
2.500 Pa
2.500 Pa
2.500 Pa
2.500 Pa
1575x1425x2253 mm
2000x1763x2445 mm
2480x1773x2472 mm
3187x1763x2390 mm
4.000
5.000
6.200
9.000
ECO - AIR 90/5,5 MDB - 6
ECO - AIR 120/7,5 MDB - 8
Hose connection
Input
Output
Ø 315 mm
Ø 315 mm
Ø 315 mm Ø 400 mm
Ø 400 mm Ø 500 mm
Ordering
code
641580
641581
641582
641583
ECO - AIR 180/11 MDB - 12
www.varstroj.si
References
VARCUT 2,6 L1/Ph - 2,0x6,0/1G
Technical data:
- Cutting width .................................................................. 2.000 mm
- Cutting length ................................................................. 6.000 mm
- Cutting thickness (flame) ............................................. 5 - 150 mm
- Torch height control .................................... MSX 750 CAP (flame)
- Control unit ...................................................... Burny Phantom ST
VARCUT 3,2 L2/Ph - 2,5x12,0/1(PL+G)
Technical data:
- Cutting width ................................................................... 2.500 mm
- Cutting length ................................................................ 12.000 mm
- Cutting thickness (plasma/flame) .... 0,5 - 25 (30) mm / 5 - 150 mm
- Plasma device ................................................................. D - 12000
- Torch height control ........................................... IHT 3000 (plasma)
MSX 750 CAP (flame)
- Control unit ............................................................. Burny Phantom
www.varstroj.si
33
References
VARCUT 3,2 L2/Ph - 2,5x12,0/1(G+PL+M)
Technical data:
- Cutting width .................................................................. 2.500 mm
- Cutting length ............................................................... 12.000 mm
- Cutting thickness (plasma/flame) .......3 - 50 (80) mm / 5 - 150 mm
- Plasma device ................................................. FineFocus 800 PLUS
- Torch height control .................................. MSX 750 ARC (plasma)
MSX 750 CAP (flame)
MSX 750 ARC (marking)
- Control unit ............................................................ Burny Phantom
VARCUT 3,9 L2N / EP 15 / Cn – 2,5 x 12/ 3PL+1C
Technical data:
- Cutting width .................................................................. 2.500 mm
- Cutting length ............................................................... 12.000 mm
- Cutting thickness (plasma) ............................................ 5 - 50 mm
- Plasma device ............................................................ HPR 260XD
- Torch height control .............................. 3x ArcGlide THC (plasma)
special programmable tilting rotary head for pipes trimming
- Control unit .................................................................... EDGE Pro
34
www.varstroj.si
References
VARCUT 2,6 L2/Ph/Cz - 2,0x6,0/1PL
Technical data:
- Cutting width .................................................................. 2.000 mm
- Cutting length ................................................................. 6.000 mm
- Cutting thickness (plasma) .................................. 0,5 - 25 (38) mm
- Plasma device ................................................................. HPR 130
- Torch height control ................................................. THC (plasma)
- Control unit ............................................................ Burny Phantom
VARCUT 2,6 L2/Ph/Cn - 2,0x12,0/1PL
Technical data:
- Cutting width .................................................................. 2.000 mm
- Cutting length ................................................................12.000 mm
- Cutting thickness (plasma) .................................. 0,5 - 60 (80) mm
- Plasma device ........................................................... HiFocus 280i
- Torch height control .......................................... IHT 3000 (plasma)
- Control unit ............................................................ Burny Phantom
www.varstroj.si
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References
VARCUT 3,2 L2N/B10 - 2,0x10,0/1(G+M)
Technical data:
- Cutting width .................................................................. 2.000 mm
- Cutting length ............................................................... 10.000 mm
- Cutting thickness (flame) ............................................. 5 - 300 mm
- Torch height control ....................................... M 4000 CAP (flame)
M 4000 ARC (marking)
- Control unit .............................................................. Burny 10 LCD
VARCUT 3,2 L2N/B10 - 2,5x16,0/1(Pl+M)
Technical data:
- Cutting width .................................................................. 2.500 mm
- Cutting length ................................................................16.000 mm
- Cutting thickness (plasma) .................................. 0,5 - 50 (80) mm
- Plasma device ........................................................... HiFocus 360i
- Torch height control ..................................... M 4000 PCS (plasma)
M 4000 ARC (marking)
- Control unit .............................................................. Burny 10 LCD
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www.varstroj.si
References
VARCUT 3,7 S.P2/10LCD - 2,5x12,0/1G+3GV
Technical data:
- Cutting width .................................................................. 2.500 mm
- Cutting length ............................................................... 12.000 mm
- Cutting thickness (plasma/flame) ... 0,5 - 30 (50) mm / 5 - 150 mm
- Plasma device .......................................................... HiFocus 160i
- Torch height control .......................................... IHT 3000 (plasma)
3GV - endless rotary unit (flame)
- Control unit ...................................................... Burny 10 LCD Plus
VARCUT 3,7 S.P2/B10 - 3,0x12,0/1(PL+G)+1(PL+G)
Technical data:
- Cutting width ................................................................... 3.000 mm
- Cutting length ............................................................... 12.000 mm
- Cutting thickness (plasma/flame) .... 0,5 - 30 (50) mm / 5 - 150 mm
- Plasma device ........................................................... HiFocus 160i
- Torch height control ...................................... 2x IHT 3000 (plasma)
2x MSX 750 CAP (flame)
- Control unit ....................................................... Burny 10 LCD Plus
www.varstroj.si
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References
VARCUT 6,0 R.P2 / B10 – 2x(2,5 x 8,0)/ 1(G+M)+1(G+M)
Technical data:
- Cutting width .............................................................. 2x 2.500 mm
- Cutting length ................................................................. 8.000 mm
- Cutting thickness (flame) ............................................. 5 - 300 mm
- Torch height control ................................... 2x M 4000 CAP (flame)
2x M 4000 ARC (marking)
- Control unit ............................................................... Burny 10 LCD
VARCUT 6,0 R.P2 / B10 – 2x(2,5 x 8,0) / 1Pl+1Pl
Technical data:
- Cutting width .............................................................. 2x 2.500 mm
- Cutting length ................................................................. 8.000 mm
- Cutting thickness (plasma) .................................. 0,5 - 50 (80) mm
- Plasma device ....................................................... 2xHiFocus 360i
- Torch height control ................................ 2x M 4000 PCS (plasma)
- Control unit .............................................................. Burny 10 LCD
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www.varstroj.si
References
VARCUT C600 R-PHST / L12
Technical data:
- Pipe diameter for cutting ....................................... Ø50 - Ø600 mm
- Cutting length ....................................................... max. 12.000 mm
- Cutting thickness (plasma) ............................................. 3 - 40 mm
- Plasma device ......................................................... FineFocus 600
- Torch control ....................................... special programmable head
inclination of the torch in X-direction (C-axes) .... electromotor +/-45°
- Control unit ....................................................... Phantom ST + PCL
RRC - 1G/1Pl
Technical data:
- Cutting width ..................................................................... 750 mm
- Cutting length ................................................................. 3.000 mm
- Cutting thickness (plasma/flame) .............. 3 - 40 mm / 3 - 200 mm
- Plasma device ........................................................ FineFocus 600
- Torch control .............................................................. robot AII-V6L
- Control unit ............................................................................. AX-C
www.varstroj.si
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References
VARPLAZ 1530C WITH EXCHANGE TABLE
Technical data:
- Cutting width .................................................................. 1.500 mm
- Cutting length ................................................................. 3.000 mm
- Cutting thickness (plasma) .................................. 0,5 - 25 (38) mm
- Plasma device ................................................................. HPR 130
- Torch heigt control .................................................... THC (plasma)
- Control unit ...................................................................... Burny XL
VAR-LASER 1530
Technical data:
- Cutting width ................................................................... 1.530 mm
- Cutting length .................................................................. 3.000 mm
- Cutting thickness
construction steel (up to 12 mm), CrNi steel (up to 8 mm), aluminium (up to 6 mm)
- Equipment for laser cutting (fiber laser)
laser head LF 015; laser source HFL 015 with 1,5 kW output power
- Control unit ..................................................................... EDGE Pro
- Cutting head control ................................... camera + color monitor
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www.varstroj.si
Notices
Varstroj d.d.
Lendava, October 2012
Print: ARMA
Edition: 100 pcs
The manufacturer reserves the right to make technical changes.
Pictures do not reflect the final technical implementation.
www.varstroj.si
varstroj
Varstroj is a medium sized manufacturing
company with headquarters in town
Lendava, located near the Hungarian,
Croatian and Austrian border. Our production consists of large range of products
like welding machines, CNC machines for
plasma and flame cutting and microprocessor controled machines for automatic
and robotic welding. We export our products to European and many other markets in the world.
Our products are manufactured according
to the EU valid legislation (CE sign
demands). We achieved certificate ISO
9001 in year 1999 and certificate ISO
9001:2000 in year 2002.
Wide offer of quality products, fourty
years of tradition, advantageous geographic position, suitable production and efficient personel management are guarantee for successfull business relations..
Varstroj d.d.
Industrijska ulica 4, 9220 Lendava
T.: 00 386 (0)2 57 88 820
F.: 00 386 (0)2 57 51 277
info@varstroj.si
www.varstroj.si