Bulletin 140M/190E/190S Motor Protectors and Compact Starters Modular Solutions for Motor Management File Name: AB_MotorProtectors_140E_cat_D100 1 2 3 4 5 6 7 8 9 11 16 15 13 14 17 12 18 2 1 2 3 4 5 6 7 8 9 10 Commoning Links Blank Space Cover Feeder Terminal Undervoltage Release Voltage Release High Break, 25 A High Break PLUS, 25 A High Break PLUS, 45 A Trip Contact, Side Mount Auxiliary Contact, Side Mount 11 12 13 14 15 16 17 18 Door Coupling/Extension Shaft Door Coupling Handle Lockable Handle Locking Tag Auxiliary Contact, Front Mount Combination Trip/ Auxiliary Contact, Front Mount Connection Module MCS Contactor Modular Solutions for a New Era Sophisticated construction and modern material technology provide the new capabilities of the Allen-Bradley 140M Motor Protectors, completing the Modular Control System UL/CSA Self-Protected (Type E) Combination Starters UL/CSA Manual Starter with optional approval – “Suitable for use as Motor Disconnect” • Provides both overload and short circuit protection for individual motors Current limiting with fast interruption time delivers excellent short circuit breaking capability • Eliminates the need for additional short circuit protection • 65kA at 480Y/277V as Type E, self-protected combination starters • Eliminates the restrictive NEC/CEC rules that apply to Group Motor installations • 65kA at 480V as motor protectors in group motor installations • Type 2 coordination at 480V without oversizing of contactors Modular Solutions 10 Outstanding flexibility through MCS modularity Three sizes of motor protectors are available: Three varieties of motor protectors are also available 140M-C • Standard Trip – Class 10 adjustable bimetallic overload and 13X fixed short circuit • Motor protection from 0.10 to 25 A • 45mm wide x 74mm deep 140M-D • Motor protection from 1.6 to 25 A • 45mm wide x 84mm deep • Additional 10mm depth provides increased short circuit capability on motors above 10 A 140M-F • Motor protection from 6.3 to 45 A • High Trip – Class 10 adjustable bimetallic overload and 16-20X fixed short circuit • Mag Only Trip – No overload and 13X fixed short circuit – for use with MCS-E solid state overload relays Dimensional and electrical integration with other MCS components • Provides improved assembly/handling and reduces panel space Comprehensive range of accessories • Includes unique front-mounted trip contacts for greater signaling and control functionality • 54mm wide x 114mm deep 3 ✔ Protection of installation ✔ Protection of circuits ✔ Motor protection ✔ Starter protection ✔ Wide range of ambient temperature compensation ✔ Phase failure protection ✔ High phase loss sensitivity The money saving champion Comparison Type « 2 » co-ordinated Price 140M-C 0,3 0,4 0,5 0,7 0,9 1,2 1,6 Rockwell Automation 140M 2 140M-D 2,8 3,7 5,3 7 9 12 16 20 23 Conventional solution with oversizing 140M-F 30 37 43 [A] Integrated solutions Improved Short Circuit Protection 480V Short Circuit Breaking Capacity 65KA 70 Fault Current 60 65KA 50 50 65KA 40 30 25 20 10 140M-F 140M-D 140M-C 10 4 45 32 25 20 16 10 6.3 4.0 2.5 1.6 1.0 0.63 0.25 0. 40 0.16 0 Full Load Current • With the new 140M you get a superior price/performance ratio compared to other solutions. • No oversizing of contactors necessary, this makes starters more economical. • No need for costly integrated starter solutions thanks to the consistent modular concept. • Compact starters lead to smaller, more economical control cabinets and panels. • The 140M motor protectors set new standards in breaking capacity and current limiting. ➤ No back-up fuses needed ➤ No current limiters required ➤ No oversizing of contactors • The 140M meets electrical code requirements for short circuit protection of individual motors. Lower Cost Functionality 140M-D.. 25 A | High Break PLUS | Scale 1:1 Smaller footprint than competitive devices for the same performance. Where space was needed for five motor protectors, six 140M motor protectors fit. A gain of 20% Open terminals save wiring time Finger safe terminals Marking plate for the Allen-Bradley labeling system Easy to read data labels with performance rating on both sides of the 140M Short-circuit indicator provides differentiation between short-circuit trip and overload trip Easy mounting onto DIN Rails Large scale for precise overload setting Auxiliaries are snapped on quickly and without tools Test trip feature checks operation of trip mechanism Ergonomic handle provides clear status indication ON-OFF-Tripped state 45 mm Unique front mounted trip/auxiliary contact with no increase in overall dimensions. Saves up to 20% of valuable panel space Motor Protection made simple Select 140M motor protector according to the rated motor current • Complete branch circuit motor protection is provided No current limiter needed • Adjustable, ambient compensated bimetallic overload protection • Rationalizes design, saves panel space. • Short circuit protection is provided with Self-Protected (Type E) combination starter listing • You can build more economical and smaller panels. Type 2 coordination with 100C contactors at 480V can be achieved without oversizing • Compared to competitive solutions, you get up to 20% higher performance per volume unit. No complicated calculations for multi-motor installations 5 Clear information at a glance • Positive status indication • Robust and powerful jump mechanism leads to enhanced safety and reliability • Teaseproof operation • Ergonomic handle design for ease of operation • Enhanced safety – has to be reset to OFF position before reenergizing Lockable rotary handles open wide fields of application 6 140M Motor Protectors are approved for application as: • UL/CSA Self-Protected Combination Motor Controllers (UL508) • UL/CSA Manual Motor Controller (UL508) • Optional approval obtained for use as Motor Disconnect • Disconnector (IEC 947-2) • Main Switch (IEC 204-1) • Emergency Off (IEC 204-1) • Revision Service Switch (IEC947) Door coupling ensure full functionality • Displays status indication of Motor Protector at the door – OFF, ON and TRIP • Door interlock when in ON position – requires tool to override • Common look and design of the handles up to 90 A Superior Actuation and Status Indication Allen-Bradley 140M I ON O OFF Short-circuit indicator • A red flag on the I» magnetic short circuit trip window shows that a shortcircuit has occurred. This allows the immediate distinction between a shortcircuit trip and an overload trip • Saves time in troubleshooting Other Motor Protectors I ON O OFF Jump mechanism guarantees clear switching status • The jump mechanism ensures a very fast closing or opening of the contacts • The motor protector is either OFF or ON, 140M is teaseproof • No more guessing if the motor protection is “ON” or tripped Manipulation made impossible • The anti-tamper cover prevents unauthorized change of the operational current setting • Clear current setting scale, recessed to prevent unintentional setting changes Undervoltage / voltage release • Undervoltage release • Undervoltage release with 2 early make contacts • Voltage release Front mounting trip / auxiliary contacts Side mounting trip contacts Side mounting auxiliary contacts More indication possibilities • Different operation and fault conditions can be transmitted by auxiliary contacts • The 140M offers more auxiliary combinations than others: ➤ Front mounting: 6 variations ➤ Side mounting: 8 variations 7 Minimal arcing safety clearance required Compact mounting allows more compact panels • Compact side by side mounting saves valuable panel space. No gaps required in between devices No gaps required • Lowest arcing safety space requirements allow denser layouts • No current limiters required • No increase in width due to the unique front mounted trip indicator/auxiliary contact • Consistent 9mm spacing simplifies planning and installation 8 Compact connection modules Faster and easier mounting Vertical mounting saves space Auxiliaries easily snap on • No tools required for DIN Rail mount/dismount • Complete starter assemblies can be snapped on only one DIN Rail for motors up to 25 A. The new connection modules mechanically fix the contactor to the 140M motor protector. • Vertical mounting allows optimal positioning of wiring channels close to the components • No tools required for installation of auxiliaries • Simple field modification even when mounted Compact Dimensions and Easy Handling Built for faster wiring Terminals save wiring time • Easy fitting of large or different size conductors • Only one screwdriver (Pozidrive No. 2 or blade type No. 3) needed for all 140M components • Dual terminal technology offers more wiring flexibility • Screw driver guiding shafts speed up connection time • Insertion funnels and shrouded terminals increase • Delivered with open terminal screws for immediate wiring finger protection The smart concept for fast panel building • Complete range of commoning links for easy wiring • Connection modules facilitate the connection of motor protectors and contactors • Connection modules and commoning links are required for building assemblies in compliance with the new regulations (EN 60 439) • Wiring accessories help build assemblies quickly, easily and safely 9 Superior Functionality in Two Versions of Compact Starters Mounts to (1) DIN rail Current adjustment dial Short circuit trip indication flag is required for SelfProtected (Type E) starters 140M Motor Protector Connection module provides physical and electrical connection of 140M to 100C or 100M up to 25 A Bulletin 190E Eco Starters Consists of a Bulletin 140M Motor Protector and an IEC Contactor assembled into a single unit using one of the new Connection Modules • UL/CSA as Type E, Self-Protected Combination Starters and Group Motor Starters • Type 2 coordination per IEC947-4-1 • Available with 100-C MCS contactors through 23 A - AC coils • Available with 100-M Mini-Contactors - AC or DC coils Bulletin 190 Compact Combination Starters • A Bulletin 190 Compact Combination Starter consists of a Bulletin 140M Motor Protector and an IEC Contactor assembled into a single unit • UL/CSA as Self-Protected (Type E) Combination Starters • Type 2 coordination at 480V per IEC947-4-1 • Available with AC or DC coils • Bulletin 191 Reversing Compact Combination Starters are also available 10 Wiring channel for control wires 25 A Eco Starter 100C Contactor Coil terminals at bottom of assembly for attractive and easy wiring Bulletin 190S Compact Starters Consists of a Bulletin 140M Motor Protector and an IEC Contactor assembled into a single unit on a mounting socket with an integrated terminal block • UL/CSA as Type E, Self-Protected Combination Starters and Group Motor Starters • Type 2 coordination per IEC947-4-1 • Prewired terminal block - (2) auxiliary/trip front mount contacts from the 140M - (1) auxiliary contact from the 100-C contactor - All control connections are at the bottom of the starter to for attractive and cost effective panel wiring • Available with 100-C MCS contactors through 43 A - AC or DC coils Socket base provides physical support of 140M and 100C components for applications up to 45 A Mounts to (1) or (2) DIN rails or screw mounts Current adjustment dial Short circuit trip indication flag is required for Self-Protected (Type E) starters 140M Motor Protector Front mount, 2 pole auxiliary/trip contact is standard Enhanced unitary appearance 100C Contactor 25 A Compact Starter Coil terminals at bottom of assembly for attractive and easy wiring 140M and 100C auxiliary contacts are pre-wired to the integrated terminal block To Supply Bulletin 190 Compact Combination Starters Bulletin 140M Motor Protector Bulletin 100C Motor Disconnecting Means Short Circuit/Ground Fault Protection Motor Overload Protection 190E/190S Compact Combination Starter Motor Controller (Contactor) Motor 11 Bulletin 190E Eco Starters provide an extremely cost-effective panel solution • Self-Protected combination starter listing eliminates NEC/CEC Group Motor rules - A non-fusible disconnect may be used for the main panel disconnecting means • Bulletin 140M Commoning Links eliminate need for splitter block or daisy chaining of power wiring • Devices mount on a single DIN rail - Connection Modules provide electrical connection between 140M and 100C or 100M contactors - The contactor is also physical supported from the 140M • Coil terminals at bottom of assembly for attractive panel wiring. Bulletin 190S Compact Starters provide an attractive panel design with value-added functionality • Self-Protected combination starter listing eliminates NEC/CEC Group Motor rules - A non-fusible disconnect may be used for the main panel disconnecting means • Bulletin 140M Commoning Links eliminate need for splitter block or daisy chaining of power wiring • Three mounting options are provided: (1) DIN rail, (2) DIN rails or screw mount • Auxiliary contacts of 140M and 100C are prewired to the integrated terminal and coil terminals are also at the bottom of the assembly, for attractive and cost effective control wiring. 12 Bulletin 140M Motor Protectors 0Circuit Breaker 0 Bulletin 140M Motor Protectors • Current Range 0.1...45 A • With 140-CMN up to 90 A • Type 2 Coordination with Bulletin 100-C Contactors • UL Listed • “Self-protected” Type E Manual Combination Starters Cat. No. 140M-C2E • Manual Starter • Motor Disconnect • Group Motor Installation • • • • Visible Trip Indication Rotary Actuator High Current Limiting High Switching Capacity Cat. No. 140M-F8E TABLE OF CONTENTS Description Page Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Specifications Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Description Page General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Type 2 Coordination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Description The Bulletin 140M Motor Protector provides short circuit and overload protection for individual motor loads. A wide range of accessories makes installation and wiring easy. Motor protectors may be applied as Manual Starters, Group Motor Starters, Motor Disconnects, and Manual Combination Starters. Conformity to Standards: Approvals: IEC 947-1/2/4 CE IEC 204-1 CSA Certified CSA, C22.2 No.14 UL Listed Your order must include: UL 508 • Cat. No. of the motor protector selected. Construction Type E Self-Protected Manual Combination Starter. • If required, Cat. No. of any accessories. Manual Motor Controller suitable for Group Installation. Meets IEC Circuit Breaker requirements per IEC 947-2. Does not meet UL489 requirements for molded case circuit breakers in North America. 13 Bulletins 140M and 190S/190E Motors Protectors/Compact Starters/Eco Starters Product Overview General Information The new Bulletin 140M Motor Protectors provide Class 10 overload protection as well as current limiting short-circuit protection for individual motor loads. They are approved for use as circuit breakers per IEC 947-2 for applications outside of North America, but in the United States and Canada, they are UL/CSA listed as Manual Starters with the optional approvals for Motor Disconnecting and Group Motor applications. 400V, 50 Hz, 3-Phase Power Supply 140M-C2E -C10 Circuit Breaker Applications – IEC Contactor Additionally, these new devices are UL/CSA listed as Self-Protected (Type E) Manual Combination Starters — eliminating the requirement for additional short-circuit protection in many applications. This reduces both panel space and cost in multi-motor installations and eliminates the restrictive NEC/ CEC rules that pertained to Manual Starters used in Group Motor applications. The following information is provided to aid in proper system design utilizing the capabilities of the new Bulletin 140M Motor Protectors in North American applications. Please be sure to follow all local and national codes for your particular installation. Circuit Breaker Applications – IEC The new Bulletin 140M Motor Protectors are current limiting IEC circuit breakers (IEC 947-2) that also provide Class 10 motor overload protection. Additionally, they meet the IEC requirements for applications such as: • Disconnector (IEC 947-2) Motor Protector as IEC Circuit Breaker 100-C09 14 AWG 7.6A Fan #2 5 HP Motor 480V, 60 Hz, 3-Phase Power Supply 194R-NN030P3 30A Fusible Disconnect FUSE 3 Fuses Manual Starter Applications – UL/CSA 140M-C2E -C10 Motor Protector as Manual Starter • Main Switch (IEC 204-1) 14 AWG • Emergency Off (IEC 204-1) The Bulletin 140M Motor Protectors cannot be applied in North America as circuit breakers, however, since they do not meet the UL specification for circuit breakers (UL 489). 7.6A Fan #1 5 HP Motor 480V, 60 Hz, 3-Phase Power Supply Manual Starter Applications – UL/CSA The new Bulletin 140M Motor Protectors are an excellent choice for manual starting applications. As UL/CSA listed manual motor controllers they provide motor overload protection, but a separate short-circuit protective device must still be used. The fuse or circuit breaker used for the short-circuit protection may be sized to the maximum allowable per NEC Article 430 in the U.S. and CEC Rule 28-200 in Canada. 194R-NJ030P3 30A Fusible Disconnect FUSE 3 Fuses Contactor 100-C09 Motor Disconnecting Applications – UL/CSA The new Bulletin 140M Motor Protectors are also UL/CSA listed as manual motor controllers with the optional approval “Suitable for use as a motor disconnect” when a lockable twist knob is used. This UL listing is new in 1999 and allows the 140M’s to be applied as “at-motor” disconnects. All manual starters used in such applications must be marked as “suitable for use as a motor disconnect” per UL 508. At motor disconnects are required by the NEC if the motor cannot be seen from the main panel disconnect. 193-E Overload 140M-C2E Motor Disconnecting Applications – UL/CSA -C10 14 AWG 7.6A Fan #1 5 HP 14 Motor Protector as At-Motor Disconnect Motor Bulletins 140M and 190S/190E Motors Protectors/Compact Starters/Eco Starters Product Overview Group Motor Applications – UL/CSA The new 140M Motor Protectors are also UL/CSA listed as manual starters for use in Group Motor installations. This listing allows the 140M Motor Protectors to be used as manual starters providing individual overload protection with a single set of fuses or a circuit breaker providing the short-circuit protection for the “Group” of motors. This is the most popular application for these products in North America and greatly reduces both panel space and cost versus the traditional use of fuses or circuit breakers in each motor branch circuit. However, there are several NEC rules to follow for Group Motor installations and one of these rules can dramatically affect panel size and layout. Per NEC Article 430-53(d), the conductors of any tap supplying a single motor must have an ampacity less than one-third that of the branch-circuit conductors. This limits the number of motors that can be “grouped” under one set of fuses or circuit breakers. See the following examples of two typical group motor applications. For further assistance on how to properly apply Bulletin 140M Motor Protectors in Group Motor applications, please see Publications 0140-2.3 and 6219-NP. 480V, 60 Hz, 3-Phase Power Supply 194R-NJ100P3 100A 80HP Fuse 45 A Fusible Disconnect 3 Fuses 8 AWG Commoning Links 140M-C2E 140M-C2E -C10 -C10 -C10 100-C09 100-C09 100-C16 14 AWG 7.6A Fan #1 5 HP 14 AWG 7.6A Fan #2 5 HP 140M-C2E 14 AWG 7.5A Heater #1 140M-C2E 140M-C2E -C10 -C16 100-C16 14 AWG 100-C16 Motor Protectors In this example, a single panel controls 5 motors. This Group Installation meets all of the required NEC rules resulting in a very compact, cost effective, and attractive panel design. Contactors 14 AWG 7.5A Heater #2 14.0A Pump #1 10 HP Motors 480V, 60 Hz, 3-Phase Power Supply 194R-NJ100P3 100A 80HP FUSE 50A Fusible Disconnect 3 Fuses 6 AWG 8 AWG FUSE 35A 14 AWG 3 Fuses 3 Fuses 8 AWG FUSE 25A 14 AWG Commoning Links 140M-C2E 140M-C2E -C10 -C10 100-C09 100-C09 14 AWG 7.6A Fan #1 5 HP 14 AWG 7.6A Fan #2 5 HP 140M-C2E -C10 100-C16 14 AWG 7.5A Heater #1 140M-C2E -C10 100-C16 14 AWG 7.5A Heater #2 140M-C2E -C16 100-C16 Motor Protectors Contactors 14 AWG 14.0A Pump #1 10 HP In this example, we have the same group of 5 motors, only now the pump motor is 10 HP rather than 5 HP. This Group Installation no longer meets the NEC rules since the wire feeding the group has increased from #8 AWG to #6 AWG, and the ampacity of the #14 AWG motor circuit conductors is less than one third that of the #6 AWG branch circuit conductors. This forces the Group to be split, with 1 set of fuses protecting the 4 small motors, and 1 set of fuses protecting the 10 HP pump motor. The third set of fuses just below the disconnect is for protection of the #6 AWG branch circuit conductors. Motors 15 Bulletins 140M and 190S/190E Motors Protectors/Compact Starters/Eco Starters Product Overview Self-Protected (Type E) Manual Combination Starter Applications – UL/CSA The new 140M Motor Protectors, with improved current limiting and breaking capacity, are now UL/CSA listed as self-protected (Type E) Manual Combination Starters. This new listing allows the 140M Motor Protectors to be used as short-circuit protection for individual motors, in addition to overload protection. This eliminates the need for fuses or a circuit breaker to provide short-circuit protection and also eliminates all of the NEC/CEC Group Motor rules for installations involving multi-motor panels. The new Bulletin 140M Motor Protectors are standard components of the MCS Modular Control System. This provides for maximum flexibility and minimum panel size without the restrictive and cumbersome rules involved with typical multi-motor (group) applications. It should be noted that the 140M Motor Protectors, when used as self-protected (Type E) Manual Combination Starters, are rated only for (Wye) power systems for voltages above 240V (i.e. 480Y/277V or 600Y/347V). Self-Protected (Type E) Installations for Multi-Motor Panels 480V, 60 Hz, 3-Phase Power Supply 194R-NJ100P3 100A 80HP FUSE 50A Fusible Disconnect 3 Fuses 6 AWG 480Y/277V, 60 Hz, 3-Phase Power Supply 8 AWG 194R-NN100P3 100A 80HP FUSE 35A Non-Fusible Disconnect Commoning Links 140M-C2E 140M-C2E -C10 -C10 -C10 100-C09 100-C09 100-C16 7.6A Fan #1 5 HP 3 Fuses 8 AWG 6 AWG 14 AWG 14 AWG 3 Fuses 14 AWG 7.6A Fan #2 5 HP 140M-C2E 14 AWG 7.5A Heater #1 140M-C2E 140M-C2E -C10 -C16 100-C16 14 AWG 7.5A Heater #2 Self-Protected (Type E) Installation 100-C16 Contactors 14.0A Pump #1 10 HP Motors 140M-C2E -C10 -C10 100-C09 100-C09 14 AWG 14 AWG 14 AWG Commoning Links 140M-C2E Motor Protectors FUSE 25A 7.6A Fan #1 5 HP 14 AWG 7.6A Fan #2 5 HP 140M-C2E -C10 100-C16 14 AWG 7.5A Heater #1 140M-C2E -C10 100-C16 14 AWG 7.5A Heater #2 140M-C2E -C16 100-C16 Motor Protectors Contactors 14 AWG 14.0A Pump #1 10 HP Motors Group Motor Installation The new listing of the 140M as a self-protected (Type E) combination starter greatly simplifies multi-motor panel design. As a selfprotected combination starter the 140M provides both overload and short-circuit protection for the motors and the NEC/CEC group motor rules no longer apply. In the diagrams above, the same 5 motors are shown in both a self-protected (Type E) installation as well as the previous example of a Group Motor Installation. The rules in the NEC/CEC codes for the Group Motor Installation do not apply since each motor already has short circuit protection provided by the 140M’s– i.e. the 5 motors are no longer “grouped” under a single short-circ uit protective device (fuses or circuit-breaker). The 3 sets of fuses are no longer required and the 140M’s may simply be selected o fr each individual motor load according to the motor full-load current. A non-fusible disconnect switch for the main panel disconnecting function completes the self-protected (Type E) Manual Combination Starter installation. Also, for remote operation a contactor may be added to the installation Type 2 coordination may be achieved with the 100C in this case (see page 43). 16 Bulletins 140M and 190S/190E Motors Protectors/Compact Starters/Eco Starters Product Overview Self-Protected (Type E) Installations for Single Motor Panels 480V, 60 Hz, 3-Phase Power Supply 194R-NJ100P3 100 A 80 HP Fusible Disconnect FUSE 25 A 3 Fuses 480Y/277V, 60 Hz, 3-Phase Power Supply 140M-C2E -C16 Motor Protector 100-C16 Contactor Contactor 100-C16 193-E 14 AWG 14 AWG 14.0A Pump #1 10 HP Overload Relay Motor 14.0 A Pump #1 10 HP Motor The new listing of the 140M as a self-protected combination starter provides for extremely cost-effective and compact single mot or installations as well. In the diagrams above, a panel consisting of a self-protected (Type E) Manual Combination Starter and a contactor is compared with a traditional fusible combination starter panel. The Type E combination starter consists of a Bulletin 140M and a 100-C contactor. The Bulletin 140M provides both the overload and short circuit protection as well as the disconnecting function for the motor while the 100-C contactor allows for remote operation via push buttons. By contrast, the traditional fusible combination starter consists of a 194R fusible disconnect switch for disconnecting function fuses for short-circuit protection, a 100-C contactor for remote operation and a 193-E overload relay for overload protection. 17 Bulletin 140M Motor Protectors Product Selection 018 Motor Protectors For Use as Manual Starters and Motor Disconnects Cat. No. 140M-F Cat. No. 140M-D Cat. No. 140M-C Motor Protectors — For Use as Manual Starters Current Adjustment Range [A] Typical 1-phase [HP] ➊ 115V Typical 3-phase [HP] ➊ 230V 200V 230V 460V 575V Cat. No. ➋ 140M-C, High Break 0.10…0.16 — — — — — — 140M-C2E-A16➌➍ 0.16…0.25 — — — — — — 140M-C2E-A25➌➍ 0.25…0.40 — — — — — 0.40…0.63 — — — — — 0.63…1.0 — — — — 1/2 3/4 140M-C2E-B10➌➍ 1.0…1.6 — 1/10 — — 3/4 1 140M-C2E-B16➌➍ 1.6…2.5 1/10 1/6 1/2 1/2 1-1/2 2 140M-C2E-B25➌➍ 2.5…4 1/8 1/3 1 1 3 3 140M-C2E-B40➌ 4…6.3 1/4 3/4 1-1/2 2 3 5 140M-C2E-B63➌ 6.3…10 1/2 1-1/2 3 3 7-1/2 10 140M-C2E-C10➌ 10…16 1 3 3 5 10 10 140M-C2E-C16➌ 14.5…20 1-1/2 3 5 7-1/2 15 20 140M-C2E-C20 18…25 2 3 7-1/2 10 20 25 140M-C2E-C25 140M-C2E-A40➌➍ 140M-C2E-A63➌➍ 140M-D, High Break PLUS 1.6…2.5 1/10 1/6 1/2 1/2 1-1/2 2 140M-D8E-B25➍ 2.5…4 1/8 1/3 1 1 3 3 140M-D8E-B40➍ 4…6.3 1/4 3/4 1-1/2 2 3 5 140M-D8E-B63➍ 6.3…10 1/2 1-1/2 3 3 7-1/2 10 140M-D8E-C10➍ 10…16 1 3 3 5 10 10 140M-D8E-C16➌➍ 14.5…20 1-1/2 3 5 7-1/2 15 20 140M-D8E-C20➌➍ 18…25 2 3 7-1/2 10 20 25 140M-D8E-C25➍ 140M-F, High Break PLUS 6.3…10 1/2 1-1/2 3 3 7-1/2 10 140M-F8E-C10 10…16 1 3 3 5 10 10 140M-F8E-C16 14.5…20 1-1/2 3 5 7-1/2 15 20 140M-F8E-C20 18…25 2 3 5 10 20 25 140M-F8E-C25➌➍ 23…32 3 5 10 10 25 30 140M-F8E-C32➌➍ 32…45 3 7-1/2 15 15 30 40 140M-F8E-C45➍ 140-CMN 16…25 2 5 7-1/2 10 20 25 140-CMN-2500 25…40 3 7-1/2 10 15 30 40 140-CMN-4000 40…63 5 10 20 20 50 60 140-CMN-6300 63…90 7-1/2 20 30 30 60 75 140-CMN-9000 ➊ Horsepower ratings shown in the table above are for reference. The final selection of the manual starter depends on the actual motor full load current and service factor. • For motor with service factor less than 1.15. Use motor nameplate full load current times 0.9 and choose the motor starter with the appropriate current range. Example: Motor F.L.C. = 4.2 A; S.F. = 1.0. (4.2 A x 0.9 = 3.78 A.) Select Cat. No. 140M-C2E-B40. ➋ Magnetic trip is fixed at 13x the maximum value of the current adjustment range. ➌ Devices with a fixed magnetic trip set at 16-20x the maximum value of the current adjustment range are available if nuisance tri pping occurs (as with some highefficiency motors). To order these products, change the “E” in the catalog number to a “T” (e.g., Cat. No. 140M-C2E-A16 changes to 140M-C2T-A16). ➍ Devices without a thermal trip (i.e., current adjustment range) are also available if separate motor overload protection is requ ired. To order these products, change the “E” in the catalog number to an “N” (e.g., Cat. No. 140M-C2E-A16 changes to 140M-C2N-A16). 18 Bulletin 140M Motor Protectors Product Selection, Continued Motor Protectors For Use as Manual Starters in Group Installations Cat. No. 140M-C Cat. No. 140M-D Cat. No. 140M-F Motor Protectors for Group Installation For Use With Cat. No. ➋ Max Fuse or Circuit Breaker [A] Cat. No. ➊ Max. Short-Circuit Current [kA] Current Adjustment Range [A] 480V 0.10…0.16 65 47 100-C09, 100-M05 400 140M-C2E-A16➌➍ 0.16…0.25 65 47 100-C09, 100-M05 400 140M-C2E-A25➌➍ 0.25…0.40 65 47 100-C09, 100-M05 400 140M-C2E-A40➌➍ 0.40…0.63 65 47 100-C09, 100-M05 400 140M-C2E-A63➌➍ 0.63…1.0 65 47 100-C09, 100-M05 400 140M-C2E-B10➌➍ 1.0…1.6 65 47 100-C09, 100-M05 400 140M-C2E-B16➌➍ 1.6…2.5 65 5 100-C09, 100-M05 400 140M-C2E-B25➌➍ 2.5…4 65 5 100-C09, 100-M05 400 140M-C2E-B40➌ 4…6.3 65 5 100-C09, 100-M05 400 140M-C2E-B63➌ 6.3…10 65 5 100-C09, 100-M05 400 140M-C2E-C10➌ 10…16 10 5 100-C12 400 140M-C2E-C16➌ 14.5…20 10 5 100-C16 400 140M-C2E-C20 18…25 10 5 100-C23 400 140M-C2E-C25 600V 140M-C, High Break 140M-D, High Break PLUS 1.6…2.5 65 10 100-C09, 100-M05 400 140M-D8E-B25➍ 2.5…4 65 10 100-C09, 100-M05 400 140M-D8E-B40➍ 4…6.3 65 10 100-C09, 100-M05 400 140M-D8E-B63➍ 6.3…10 65 10 100-C09, 100-M05 400 140M-D8E-C10➍ 10…16 65 10 100-C12 400 140M-D8E-C16➌➍ 14.5…20 65 5 100-C16 400 140M-D8E-C20➌➍ 18…25 25 5 100-C23 400 140M-D8E-C25➍ 140M-F, High Break PLUS 6.3…10 65 10 100-C09 500 140M-F8E-C10 10…16 65 10 100-C12 500 140M-F8E-C16 14.5…20 65 10 100-C16 500 140M-F8E-C20 18…25 65 10 100-C23 500 140M-F8E-C25➌➍ 23…32 65 10 100-C30 500 140M-F8E-C32➌➍ 32…45 50 10 100-C37 500 140M-F8E-C45➍ 140-CMN 16…25 65 42 100-C16 1000 140-CMN-2500 25…40 65 42 100-C30 1000 140-CMN-4000 40…63 65 42 100-C43 1000 140-CMN-6300 63…90 65 30 100-C72 1000 140-CMN-9000 ➊ Magnetic trip is fixed at 13x the maximum value of the current adjustment range. ➋ Ratings apply to specified or larger contactor. ➌ Devices with a fixed magnetic trip set at 16-20x the maximum value of the current adjustment range are available if nuisance tripping occurs (as with some highefficiency motors). To order these products, change the “E” in the catalog number to a “T” (e.g., Cat. No. 140M-C2E-A16 changes to 140M-C2T-A16). ➍ Devices without a thermal trip (i.e., current adjustment range) are also available if separate motor overload protection is required. To order these products, change the “E” in the catalog number to an “N” (e.g., Cat. No. 140M-C2E-A16 changes to 140M-C2N-A16). ➎ For Type 2 coordination see pages 43 and 44. 19 Bulletin 140M Motor Protectors Product Selection, Continued 0 Motor Protectors For Use as Self-Protected (Type E) Manual Combination Motor Controllers Cat. No. 140M-C Cat. No. 140M-F Motor Protectors For Use As Self-Protected (Type E) Manual Combination Motor Controller Current Adjustment Range [A] Typical 3-phase [HP] ➊ Typical 1-phase [HP] ➊ 115V Max. Short-Circuit Current [kA] 230V 200V 230V 460V 575V 480Y/277V Cat. No. ➋ 140M-C, High Break 0.10...0.16 — — — — — — 65 140M-C2E-A16 0.16...0.25 — — — — — — 65 140M-C2E-A25 0.25...0.40 0.40...0.63 — — — — — — — — — — 65 65 140M-C2E-A40 140M-C2E-A63 0.63...1.0 1.0...1.6 — — — — 1/2 3/4 — 1/10 — — 3/4 1 65 65 140M-C2E-B10 140M-C2E-B16 1.6...2.5 2.5...4 1/10 1/6 1/2 1/2 1-1/2 2 1/8 1/3 1 1 3 3 65 65 140M-C2E-B25 140M-C2E-B40 4...6.3 6.3...10 1/4 3/4 1-1/2 2 3 5 1/2 1-1/2 3 3 7-1/2 10 65 65 140M-C2E-B63 140M-C2E-C10 10...16 14.5...20 1 3 3 5 10 10 1-1/2 3 5 7-1/2 15 20 10 10 140M-C2E-C16 140M-C2E-C20 18...25 2 3 7-1/2 10 20 25 10 140M-C2E-C25 140M-D, High Break PLUS 1.6...2.5 2.5...4 1/10 1/6 1/2 1/2 1-1/2 2 1/8 1/3 1 1 3 3 65 65 140M-D8E-B25 140M-D8E-B40 4...6.3 1/4 3/4 1-1/2 2 3 5 65 140M-D8E-B63 6.3...10 10...16 1/2 1-1/2 3 3 7-1/2 10 1 3 3 5 10 10 65 65 140M-D8E-C10 140M-D8E-C16 14.5...20 18...25 1-1/2 3 5 7-1/2 15 20 2 3 7-1/2 10 20 25 65 25 140M-D8E-C20 140M-D8E-C25 6.3...10 1/2 1-1/2 3 3 7-1/2 10 ➌ 140M-F8E-C10 10...16 14.5...20 1 3 3 5 10 10 1-1/2 3 5 7-1/2 15 20 ➌ ➌ 140M-F8E-C16 140M-F8E-C20 18...25 23...32 2 3 5— 10 20 25 3 5 10 10 25 30 ➌ ➌ 140M-F8E-C25 140M-F8E-C32 32...45 3 7-1/2 15 15 30 40 ➌ 140M-F8E-C45 140M-F, High Break PLUS ➊ Horsepower ratings shown in the table above are for reference. The final selection of the manual starter depends on the actual motor full load current and service factor. • For motor with service factor less than 1.15. Use motor nameplate full load current times 0.9 and choose the motor starter with the appropriate current range. Example: Motor F.L.C. = 4.2 A; S.F. = 1.0. (4.2 A x 0.9 = 3.78 A.) Select Cat. No. 140M-C2E-B40. ➋ Magnetic trip is fixed at 13x the maximum value of the current adjustment range. ➌ UL Pending. Contact your local Allen-Bradley Sales Office. 20 Bulletin 140M Motor Protectors Accessories Description Operator Position ➊ OFF ON Tripped Term. Desc. No. Connection Diagram➋ For Use With Cat. No. 13 O X O 13-14 N.O. Aux 140M 140M-C-AFA10 140M 140M-C-AFA01 140M 140M-C-AFA11 140M 140M-C-AFA20 140M 140M-C-AFA02 140M 140M-C-ASA20 140M 140M-C-ASA02 140M 140M-C-ASA11 14 I >> 11 X O X 11-12 N.C. Aux 12 I >> Front-Mounted Auxiliary Contact • 1-pole or 2-pole • • No additional space required For use with 140M O X O 13-14 13 21 14 22 13 23 14 24 N.O. Aux I >> X O X 21-22 N.C. Aux O X O 13-14 N.O. Aux I >> O X O 23-24 N.O. Aux X O X 11-12 N.C. Aux 11 21 12 22 I >> Right Side -Mounted Auxiliary Contact • 2-pole • Adds 9 mm to the width of the device • For use with 140M X O X 21-22 N.C. Aux O X O 33-34 N.O. Aux O X O 43-44 N.O. Aux X O X 31-32 N.C. Aux X O X 41-42 N.C. Aux O X O 33-34 N.O. Aux X O X 41-42 N.C. Aux 33 43 34 44 31 41 32 42 I >> I >> 33 41 34 42 I >> ➊ X = Contact Closed O = Contact Open ➋ 140 M Operator Overload (thermal) Trip I >> Short-Circuit (magnetic) Trip 21 Bulletin 140M Motor Protectors Accessories, Continued Description Operator Position ➊ OFF ON Tripped Term. Desc. No. Connection Diagram➋ O Front-Mounted Trip Contact • 2-pole • Indicates tripping of device • No additional space required • For use with 140M X 27-28 X O X 11-12 N.C. Aux O O X 27-28 N.O. Trip (Short-Circuit & Overload) O O X 57-58 N.O. Trip (Short-Circuit & Overload) 67-68 N.O. Trip (Short-Circuit) 57-58 N.O. Trip (Short-Circuit & Overload) X X O X O X Overload (thermal) Trip I >> Short-Circuit (magnetic) Trip 22 N.O. Aux O X 140 M Operator 13-14 O O ➊ X = Contact Closed O = Contact Open ➋ O N.O. Trip (Short-Circuit & Overload) O Right Side-Mounted Trip Contact • 2-pole • Indicates tripping of Motor Protector • Adds 9 mm to the width of the circuit breaker • For use with 140M X O O X X O X X O X X X O O X O O X O 65-66 N.C. Trip (Short-Circuit) 55-56 N.C. Trip (Short-Circuit & Overload) 67-68 N.O. Trip (Short-Circuit) 55-56 N.C. Trip (Short-Circuit & Overload) 65-66 N.C. Trip (Short-Circuit) 77-78 N.O. Trip (Short-Circuit) 65-66 N.C. Trip (Short-Circuit) 13 For Use With Cat. No. 140M 140M-C-AFAR10A10 140M 140M-C-AFAR10A01 140M 140M-C-ASAR10M10 140M 140M-C-ASAR10M01 140M 140M-C-ASAR01M10 140M 140M-C-ASAR01M01 140M 140M-C-ASAM11 27 I >> 14 28 11 27 12 28 I >> 57 67 58 68 I >> 57 65 58 66 I >> 55 67 56 68 55 65 56 66 I >> I >> 77 65 78 66 I >> Bulletin 140M Motor Protectors Accessories, Continued Description Operator Position ➊ OFF ON Tripped Term. Desc. No. Connection Diagram➋ O X O 13-14 N.O. Aux For Use With Cat. No. 140-CMN 140-CA20 13 23 14 24 140-CA20 I >> O Front-Mounted Auxiliary Contacts • Internal • 2-Pole X X O O X 23-24 11-12 N.O. Aux N.C. Aux 140-CMN 140-CMN 140-CA02 11 21 12 22 140-CA02 I >> X O X 21-22 N.C. Aux 140-CMN O X O 13-14 N.O. Aux 140-CA11 140-CA11 13 21 14 22 I >> X O X 21-22 N.C. Aux 140-CMN O O X 37-38 N.O. Trip (Overload) 140-CT10-10 a 37 43 38 44 140-CT10-10 I >> O O X 43-44 N.O. Trip (Short-Circuit) b a) Overload Trip b) Short-Circuit Trip 140-CMN X X O 35-36 N.C. Trip (Overload) 140-CT01-01 a 35 41 36 42 140-CT01-01 I >> Front-Mounted Trip Indicating Auxiliary Contacts • Internal • 2-Pole X X O 41-42 N.C. Trip (Short-Circuit) b a) Overload Trip b) Short-Circuit Trip 140-CMN 140-CMN X X O 35-36 N.C. Trip (Overload) 140-CT01-10 a 35 43 36 44 140-CT01-10 I >> O O X 43-44 N.O. Trip (Short-Circuit) b a) Overload Trip b) Short-Circuit Trip 140-CMN O O X 37-38 N.O. Trip (Overload) 140-CT10-01 a 37 41 38 42 140-CT10-01 I >> X X O 41-42 N.C. Trip (Short-Circuit) b a) Overload Trip b) Short-Circuit Trip ➊ ➋ X = Contact Closed O = Contact Open 140 M Operator Overload (thermal) Trip I >> Short-Circuit (magnetic) Trip 23 Bulletin 140M Motor Protectors 0 Accessories, Continued Description Undervoltage Trip • Left-side mounted • Adds 18 mm to the width of the circuit breaker • Trips motor protector when voltage is removed D1 U< D2 I >> Shunt Trip • Left-side mounted • Adds 18 mm to the width of the circuit breaker • Trips motor protector when voltage is applied Undervoltage Trip Unit • Internal, front mounted • Integrated short-circuit trip indication • Trips motor protector when voltage is removed For Use With Connection Diagram➊ C1 C2 I >> 24V, 50 Hz/28V, 60 Hz 110V, 50 Hz/127V, 60 Hz 220...230V, 50 Hz 240...260V, 60 Hz 240V, 50 Hz/277V, 60 Hz 380...400V, 50 Hz/440...460V, 60 Hz 415V, 50 Hz/480V, 60 Hz 21V, 50 Hz/24V, 60 Hz 110V, 50Hz/27V, 60 Hz 24V, 50 Hz/28V, 110V, 50 Hz/127V, 220...230V, 240...260V, 240V, 50 Hz/277V, 380...400V, 50 Hz/440...460V, 415V, 50 Hz/480V, 21V, 50 Hz/24V, 110V, 50 Hz/127V, 60 60 50 60 60 60 60 60 60 Hz Hz Hz Hz Hz Hz Hz Hz Hz Cat. No. 140M 140M-C-UXK 140M-C-UXD 140M-C-UXF 140M-C-UXA 140M-C-UXT 140M-C-UXN 140M-C-UXB 140M-C-UXJ 140M-C-UXC 140M 140M-C-SNK 140M-C-SND 140M-C-SNF 140M-C-SNA 140M-C-SNT 140M-C-SNN 140M-C-SNB 140M-C-SNJ 140M-C-SNC 140-CMN 140-CUV... 43 b I >> D1 U< 24V 50/60 Hz 110V 50 Hz/120V 60 Hz 140-CMN 220V 50 Hz/240V 60 Hz 140-CUV-KJ 140-CUV-D 140-CUV-A 24V 50/60 Hz 110V 50 Hz/120V 60 Hz 140-CMN 220V 50 Hz/240V 60 Hz 140-CRT-KJ 140-CRT-D 140-CRT-A 44 D2 b) Short-Circuit Trip Shunt Trip Unit • Internal, front mounted • Integrated short-circuit trip indication • Trips motor protector when voltage is applied 140-CMN 140-CRT... 43 b I >> C1 44 C2 b) Short-Circuit Trip ➊ 140 M Operator Overload (thermal) Trip I >> Short-Circuit (magnetic) Trip 24 Bulletin 140M Motor Protectors Accessories, Continued Description For Use With Cat. No. 140M 140M-C-CA black 140M 140M-C-KN red/yellow 140M 140M-C-KRY Anti Tamper Shield • Provides protection against inadvertent adjustment of the current setting Lockable Twist Knob • For 1 padlock 4...8 mm (5/16") dia. shackle • Can be locked in OFF position black Padlockable Operating Knob • Accepts 8mm (5/16") padlock — up to three padlocks. • Permits padlocking in the off position. 140-KN 140-CMN red/yellow 140-KRY 140M 140M-C-DN66 140-CMN 140-CDN66 140M 140M-C-DRY66 140-CMN 140-CDRY66 140M-C-DN66 140M-C-DRY66 140M-C-DS 140M-C-DN66 140M-C-DFCN 140M-C-DRY66 140M-C-DFCRY 140M-C-KN 140M-C-KRY 140M-F-KRY 140M-C-M3 IP65 Non-Metallic Enclosure • Knockouts for PG16 and PG21 fittings • Suitable for flexible cable with internal ground wire or conduit black handle when externally grounded around the outside of the enclosure 140M-C 140M-D 198E-AYTJ2 IP65 Non-Metallic Enclosure • Knockouts for PG16 and PG21 fittings red/yellow • Suitable for flexible cable with internal ground wire or conduit handle when externally grounded around the outside of the enclosure 140M-C 140M-D 198E-AYTG2 Door Coupling Handle black • For 3 padlocks 4...8 mm (5/16") in diameter • IP66 Protection/Type 1,3,3R,4,4x,13 • Interlock override capability • Can be modified for locking in "ON" position • Ships with coupling — order extension shaft and legend plate separately • Mounting depth (adapter-door): 140-C: 105.5 mm ± 5 mm (4.15" ± 3/16") 140-D: 114.5 mm ± 5 mm (4.5" ± 3/16") red/yellow 140-F: 137.1 mm ± 5 mm (5.4" ± 3/16") Extension Shaft • Cut to required length for mounting depth (adapter-door) 140-C: 117...338 mm (4.6"…13.3") 140-D: 126...347 mm (5.0"…13.7") 140-F: 149...369 mm (5.4"…14.5") Legend Plate • Marking: "Haupschalter" and "Main Switch" • Marking: "Not-Aus" and "Emergency Off" Locking Tag • Padlock attachment to the lockable handles • Up to three padlocks 4...8 mm (5/16") shackle 25 Bulletin 140M Motor Protectors Accessories, Continued Description For Use With 140M-C to 100-M 140M-C to Connecting Modules - 25 A • The Eco-connecting modules provide electrical and mechanical interconnection of 100-C09...C23 140M and 100M (with AC or DC coils) or 100C (with AC coils) for use as 140M-D combination starters to • Suitable for reversing and star/delta kits • Eco-starters mount on single DIN Rail (140M on DIN Rail) 100-C09...C23 140M-F to Connecting Modules - 45 A 100-C30...C37 • Electrical interconnection between 140M-F motor protector and 100-C contactors (with AC coils) 140M-F • Contactor and motor protector must be mounted separately to 100-C43 Commoning Link Feeder Terminal • For supply of commoning links — 600V, 65 A max. • Top feed — overlaps commoning link Cat. No. 140M-C-PEM12 140M-C-PEC23 140M-D-PEC23 140M-F-PNC37 140M-F-PNC43 140M-C 140M-D 140M-C-WT 140M-F 140M-F-WT Three-Phase Commoning Link for 25A Motor Protectors – 63A Max. Continuous Current • • 140M-D 140M-C 45 mm spacing For use with front-mounted auxiliary contact • • 54 mm spacing For use with side-mounted auxiliary contact • • 63 mm spacing For use with side-mounted undervoltage trip and shunt trip 2 x 3 connections 3 x 3 connections 4 x 3 connections 5 x 3 connections 2 x 3 connections 3 x 3 connections 4 x 3 connections 5 x 3 connections 2 x 3 connections 3 x 3 connections 4 x 3 connections 5 x 3 connections Jumper for 140M-D to 140M-C • Accommodates difference in depth from 140M-D to 140M-C 2 x 3 connections • Can be used with all other commoning links • 54 mm spacing Three-Phase Commoning Link for 45A Motor Protectors • • 54 mm spacing For use with front-mounted auxiliary contact • • 63 mm spacing For use with side-mounted auxiliary contact 2 x 3 connections 3 x 3 connections 3 x 3 connections 4 x 3 connections Screw Adapter • For screw arrangement of a motor protector 26 140M-C 140M-D 140M-C 140M-D 140M-D to 140M-C 140M-F 10 pcs per Pkg 140M-C-W452 140M-C-W453 140M-C-W454 140M-C-W455 140M-C-W542 140M-C-W543 140M-C-W544 140M-C-W545 140M-C-W632 140M-C-W633 140M-C-W634 140M-C-W635 140M-C-WD542 140M-F-W542 140M-F-W543 140M-F-W544 140M-F-W632 4 x 3 connections 2 x 3 connections Terminal Cover • For covering of unused connection terminals • IP2X finger protection DIN (#3) Symmetrical Rail • 35mm x 7.5mm x 1m long • Zinc-plated, yellow chromated • EN 50022 140M-C 140M-D 140M-F 140M-F-W633 140M-F-W634 140M-C 140M-D 140M-C-WS 140M-F 140M-F-WS 140M 140M-C-N45 199-DR1 Bulletin 140M Motor Protectors Specifications UL / CSA Performance Data Manual Motor Controller (UL 508, CSA C22.2 No.14 for Group Installation, in Connection with a Short-Circuit Protection Device) Cat. No. 140M-C2E- Rated Operational Current, Ie [A] Magnetic Release Current [A] Max. Short-Circuit Current 480V [kA] 600V [kA] Motor Load, Single-Phase 115V [HP] 230V [HP] Motor Load, Three-Phase 230V [HP] 460V [HP] 575V [HP] A16 A25 A40 A63 B10 B16 B25 B40 B63 C10 C16 C20 C25 0.16 2.1 0.25 3.3 0.4 5.2 0.63 8.2 1 13 1.6 21 2.5 33 4 52 6.3 82 10 130 16 208 20 260 25 325 65 47 65 47 65 47 65 47 65 47 65 47 65 5 65 5 65 5 65 5 10 5 10 5 10 5 — — — — — — — — — — — 1/10 1/10 1/6 1/8 2/3 1/4 3/4 1/2 1-1/2 1 3 1-1/2 3 2 3 — — — — — — 1/2 1 2 3 5 7-1/2 10 — — — — — — — — 1/2 3/4 3/4 1 1-1/2 2 3 3 3 5 7-1/2 10 10 10 15 20 20 25 Maximum Rated Current of Protection Device [A] 400 Self-Protected (Type E) Manual Combination Motor Controller (UL 508) Cat. No. 140M-C2E- Rated Operational Current, Ie [A] Magnetic Release Current Max. Short-Circuit Current 480Y/277V [kA] 600Y/347V [kA] Motor Load, Single-Phase 115V [HP] 230V [HP] Motor Load, Three-Phase 230V [HP] 460V [HP] 575V [HP] [A] A16 A25 A40 A63 B10 B16 B25 B40 B63 C10 C16 C20 C25 0.16 2.1 0.25 3.3 0.4 5.2 0.63 8.2 1 13 1.6 21 2.5 33 4 52 6.3 82 10 130 16 208 20 260 25 325 65 65 65 65 65 65 65 65 65 65 10 10 10 ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ — — — — — — — — — — — 1/10 1/10 1/6 1/8 2/3 1/4 3/4 1/2 1-1/2 1 3 1-1/2 3 2 3 — — — — — — 1/2 1 2 3 5 7-1/2 10 — — — — — — — — 1/2 3/4 3/4 1 1-1/2 2 3 3 3 5 7-1/2 10 10 10 15 20 20 25 ➊ Contact your local Allen-Bradley Sales Office. 27 Bulletin 140M Motor Protectors Specifications, Continued UL / CSA Performance Data Manual Motor Controller (UL 508, CSA C22.2 No.14 for Group Installation, in Connection with a Short-Circuit Protection Device) Cat. No. 140M-D8E- Rated Operational Current, Ie [A] Magnetic Release Current [A] Max. Short-Circuit Current 480V [kA] 600V [kA] Motor Load, Single-Phase 115V [HP] 230V [HP] Motor Load, Three-Phase 230V [HP] 460V [HP] 575V [HP] Cat. No. 140M-F8E- B25 B40 B63 C10 C16 C20 C25 C10 C16 C20 C25 C32 C45 2.5 33 4.0 52 6.3 82 10 130 16 208 20 260 25 325 10 130 16 208 20 260 25 325 32 416 45 585 65 10 65 10 65 10 65 10 65 10 65 5 25 5 65 10 65 10 65 10 65 10 65 10 50 10 1/10 1/6 1/8 1/3 1/4 3/4 1/2 1-1/2 1 3 1-1/2 3 2 3 1/2 1-1/2 1 3 1-1/2 3 2 3 3 5 3 7-1/2 1/2 1 2 3 5 7-1/2 10 3 5 7-1/2 10 10 15 1-1/2 2 3 3 3 5 7-1/2 10 10 10 15 20 20 25 7-1/2 10 10 10 15 20 20 25 25 30 30 40 Maximum Rated Current of Protection Device [A] 400 500 Cat. No. 140M-D8E- Cat. No. 140M-F8E- Type E Combination Motor Controller (UL 508) Rated Operational Current, Ie [A] Magnetic Release Current Max. Short-Circuit Current 480Y/277V [kA] 500Y/347V [kA] Motor Load, Single-Phase 115V [HP] 230V [HP] Motor Load, Three-Phase 230V [HP] 460V [HP] 575V [HP] [A] B25 B40 B63 C10 C16 C20 C25 C10 C16 C20 C25 C32 C45 2.5 33 4.0 52 6.3 82 10 130 16 208 20 260 25 325 10 130 16 208 20 260 25 325 32 416 45 585 65 ➊ 65 ➊ 65 ➊ 65 ➊ 65 ➊ 65 ➊ 25 ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 1/10 1/6 1/8 1/3 1/4 3/4 1/2 1-1/2 1 3 1-1/2 3 2 3 1/2 1-1/2 1 3 1-1/2 3 2 3 3 5 3 7-1/2 1/2 1 2 3 5 7-1/2 10 3 5 7-1/2 10 10 15 1-1/2 2 3 3 3 5 7-1/2 10 10 10 15 20 20 25 7-1/2 10 10 10 15 20 20 25 25 30 30 40 ➊ Contact your local Allen-Bradley Sales Office. 28 Bulletin 140M Motor Protectors Specifications, Continued UL / CSA Performance Data Manual Motor Controller (UL 508, CSA C22.2 No.14 for Group Installation, in Connection with a Short-Circuit Protection Device) Cat. No. 140M-C2NRated Operational Current, Ie [A] Magnetic Release Current [A] A16 A25 A40 A63 B10 B16 B25 0.16 2.1 0.25 3.3 0.40 5.2 0.63 8.2 1.0 13 1.6 20 2.5 32 65 47 65 47 65 47 65 47 65 47 65 47 65 5 — — — — — — — — — — — 1/10 1/10 1/6 — — — — — — — — — — — — — 1/2 3/4 — 3/4 1 1/2 1-1/2 2 Max. Short-Circuit Current 480V [kA] 600V [kA] Motor Load, Single-Phase 115V [HP] 230V [HP] Motor Load, Three-Phase 230V [HP] 460V [HP] 575V [HP] Maximum Rated Current [A] of Protection Device 400 Cat. No. 140M-D8NRated Operational Current, Ie [A] [A] Magnetic Release Current Cat. No. 140M-F8N- B25 B40 B63 C10 C16 C25 C25 C32 C45 2.5 32 4.0 52 6.3 82 10 130 16 208 25 325 25 325 32 416 45 585 65 10 65 10 65 10 65 10 65 10 25 5 65 10 65 10 50 10 1/10 1/6 1/8 1/3 1/4 3/4 1/2 1-1/2 1 3 2 3 2 3 3 5 3 25 1/2 1 2 3 5 10 10 10 15 1-1/2 2 3 3 3 5 7-1/2 10 10 10 20 25 20 25 25 30 30 40 Max. Short-Circuit Current 480V [kA] 600V [kA] Motor Load, Single-Phase 115V [HP] 230V [HP] Motor Load, Three-Phase 230V [HP] 460V [HP] 575V [HP] Maximum Rated Current of Protection Device [A] 400 500 29 Bulletin 140M Motor Protectors Specifications, Continued UL / CSA Performance Data Manual Motor Controller (UL 508, CSA C22.2 No.14 for Group Installation, in Connection with a Short-Circuit Protection Device) Cat. No. 140M-C2TRated Operational Current, Ie [A] Magnetic Release Current [A] A16 A25 A40 A63 B10 B16 B25 B40 B63 C10 C16 0.16 3.2 0.25 5.2 0.40 8.2 0.63 13 1.0 21 1.6 32 2.5 52 4.0 82 6.3 130 10 208 16 260 65 47 65 47 65 47 65 47 65 47 65 47 65 5 65 5 65 5 65 5 10 5 — — — — — — — — — — — 1/10 1/10 1/6 1/8 2/3 1/4 3/4 1/2 1-1/2 1 3 — — — — — — — — — — — — — 1/2 3/4 — 3/4 1 1/2 1-1/2 2 1 3 3 2 3 5 3 7-1/2 10 5 10 10 Max. Short-Circuit Current 480V [kA] 600V [kA] Motor Load, Single-Phase 115V [HP] 230V [HP] Motor Load, Three-Phase 230V [HP] 460V [HP] 575V [HP] Maximum Rated Current [A] of Protection Device 400 Cat. No. 140M-D8TRated Operational Current, Ie [A] Magnetic Release Current [A] Cat. No. 140M-F8T- C16 C20 C25 C32 16 260 20 325 25 416 32 585 65 10 65 10 65 10 65 10 1 3 1-1/2 3 2 3 3 5 5 10 10 7-1/2 15 20 10 20 25 10 25 30 Max. Short-Circuit Current 480V [kA] 600V [kA] Motor Load, Single-Phase 115V [HP] 230V [HP] Motor Load, Three-Phase 230V [HP] 460V [HP] 575V [HP] Maximum Rated Current [A] of Protection Device 30 400 500 Bulletin 140M Motor Protectors Specifications, Continued 0 0 0 IEC Performance Data Cat. No. 140M-C2E- Rated Operational Current, Ie [A] Magnetic Release Current [A] A16 A25 A40 A63 B10 B16 B25 B40 B63 C10 C16 C20 C25 0.16 2.1 0.25 3.3 0.4 5.2 0.63 8.2 1 13 1.6 21 2.5 33 4 52 6.3 82 10 130 16 208 20 260 25 325 0.37 0.55/ 0.75 1.1/ 1.5 2.2 4.0/ 5.5 — 0.75 1.1/1.5 2.2 3.0/ 4.0 5.5/ 7.5 7.5/10 11 1.1 1.5/2.2 2.5/ 3.0 1.8 2.2/3.0 4.0 Switching of Standard Three-Phase Motors AC-2, AC-3 0.25/ 0.37 0.37/ 0.55 0.18/ 0.25 0.37/ 0.55 0.55/ 0.75 0.75/ 1.1 ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 16 ➊ ➊ ➊ ➊ 20 ➊ ➊ ➊ ➊ 35 ➊ ➊ ➊ ➊ 50 ➊ ➊ 63 80 50 ➊ 80 63 80 63 100 100 80 80 63 100 100 80 80 63 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 8 100 100 100 100 8 100 100 100 100 8 100 100 100 100 4 100 100 50 50 4 100 50 10 10 3 50 15 10 6 3 50 15 10 6 3 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 8 100 100 100 100 8 100 100 100 100 8 100 100 100 100 4 100 100 50 50 4 100 50 6 6 3 50 15 6 6 3 50 15 6 6 3 0.06/ 0.09 0.12/ 0.18 230/240V [kW] — — — 400/415V [kW] 0.02 0.06 0.09 500V [kW] — — — 0.18 690V [kW] — — — 0.25 ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 0.12 0.25 3.0/ 4.0 4.0/ 6.3 5.5/ 7.5 7.5/10 11 15 11/13 15/17 18.5/ 22 Back-Up Fuses gG, gL, only if Icc > Icu 230/240V [A] 400/415V [A] 440/460V [A] 500V [A] 690V [A] Ultimate Short-Circuit Breaking Capacity Icu 230/240V [kA] 400/415V [kA] 440/460V [kA] 500V [kA] 690V [kA] Rated Service Short-Circuit Breaking Capacity Ics 230/240V [kA] 400/415V [kA] 440/460V [kA] 500V [kA] 690V [kA] ➊ No back-up fuse required. 31 Bulletin 140M Motor Protectors Specifications, Continued IEC Performance Data Cat. No. 140M-D8E- Rated Operational Current, Ie [A] Magnetic Release Current [A] Cat. No. 140M-F8E- B25 B40 B63 C10 C16 C20 C25 C10 C16 C20 C25 C32 C45 2.5 33 4.0 52 6.3 82 10 130 16 208 20 260 25 325 10 130 16 208 20 260 25 325 32 416 45 585 2.2 3.0/4.0 4.0/5.5 — 2.2 7.5 11/13 3.0/4.0 5.5/7.5 7.5/10 11 Switching of Standard Three-Phase Motors AC-2, AC-3 230/240V [kW] 0.37 0.55/ 0.75 1.1/1.5 400/415V [kW] 0.75 1.1/1.5 2.2 500V [kW] 1.1 1.5/2.2 690V [kW] 1.8 2.2/3.0 4.0 ➊ ➊ ➊ ➊ 20 ➊ ➊ ➊ ➊ 35 ➊ ➊ ➊ ➊ 50 ➊ ➊ ➊ ➊ 50 ➊ ➊ 80 80 63 ➊ 100 100 80 63 ➊ 100 100 80 63 ➊ 80 ➋ 80 50 ➊ 100 ➋ 80 63 ➊ 100 ➋ 80 63 ➊ 100 ➋ 80 63 ➊ 125 ➋ 100 80 ➊ 125 ➋ 100 80 100 100 100 100 10 100 100 100 100 10 100 100 100 100 10 100 100 100 40 10 100 100 50 25 6 100 50 50 25 6 100 50 50 25 6 100 50 100 50 100 50 100 50 100 50 100 50 ➋ 10 6 ➋ 10 6 ➋ 10 6 ➋ 10 6 ➋ 10 6 ➋ 10 6 100 100 100 100 10 100 100 100 100 10 100 100 100 100 10 100 100 100 100 6 100 50 50 50 4 100 25 25 25 4 100 25 25 25 4 100 50 ➋ 10 6 100 50 ➋ 10 6 100 25 ➋ 10 6 100 25 ➋ 10 6 100 25 ➋ 10 6 100 25 ➋ 10 4 2.5/3.0 4.0/6.3 7.5/10 5.5/7.5 11/13 11 15/17 15 18.5/ 22 3.0/4.0 4.0/5.5 5.5/6.3 3.0/4.0 5.5/7.5 7.5/10 11 15 4.0/6.3 7.5/10 11 15 15/20 18.5/ 22 22/30 5.5/7.5 11/13 15/17 18.5/22 22/25 30/40 Back-Up Fuses gG, gL, only if Icc > Icu 230/240V [A] 400/415V [A] 440/460V [A] 500V [A] 690V [A] Ultimate Short-Circuit Breaking Capacity Icu 230/240V [kA] 400/415V [kA] 440/460V [kA] 500V [kA] 690V [kA] Rated Service Short-Circuit Breaking Capacity Ics 230/240V [kA] 400/415V [kA] 440/460V [kA] 500V [kA] 690V [kA] ➊ No back-up fuse required. ➋ Contact your local Allen-Bradley Sales Office. 32 Bulletin 140M Motor Protectors Specifications, Continued 0 0 0 IEC Performance Data Cat. No. 140M-C2N- Rated Operational Current, Ie [A] Magnetic Release Current [A] A16 A25 A40 A63 B10 B16 B25 0.16 2.1 0.25 3.3 0.4 5.2 0.63 8.2 1 13 1.6 21 2.5 32 — 0.02 — — — 0.06 — — — 0.09 — — ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 16 ➊ ➊ ➊ ➊ 20 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 8 100 100 100 100 8 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 8 100 100 100 100 8 Switching of Standard Three-Phase Motors AC-2, AC-3 230/240V [kW] 400/415V [kW] 500V [kW] 690V [kW] 0.06/0.09 0.12 0.18/0.25 0.12/0.18 0.25 0.37/0.55 0.18 0.25/0.37 0.55/0.75 0.25 0.37/0.55 0.75/1.1 0.37 0.75 1.1 1.8 Back-Up Fuses gG, gL, only if Icc > Icu þ 230/240V [A] 400/415V [A] 440/460V [A] 500V [A] 690V [A] Ultimate Short-Circuit Breaking Capacity Icu 230/240V [kA] 400/415V [kA] 440/460V [kA] 500V [kA] 690V [kA] Rated Service Short-Circuit Breaking Capacity Ics 230/240V [kA] 400/415V [kA] 440/460V [kA] 500V [kA] 690V [kA] ➊ No back-up fuse required. 33 Bulletin 140M Motor Protectors Specifications, Continued IEC Performance Data Cat. No. 140M-D8N- Rated Operational Current, Ie [A] Magnetic Release Current [A] Cat. No. 140M-F8N- B25 B40 B63 C10 C16 C25 C25 C32 C45 2.5 32 4.0 52 6.3 82 10 130 16 208 25 325 25 325 32 416 45 585 2.2 3.0/4.0 4.0/6.3 5.5/7.5 3.0/4.0 5.5/7.5 7.5/10 11/13 — 11 15 18.5/22 5.5/6.3 11 15 18.5/22 7.5 15 15/20 22/25 11/13 18.5/22 22/30 30/40 Switching of Standard Three-Phase Motors AC-2, AC-3 230/240V [kW] 400/415V [kW] 500V [kW] 690V [kW] 0.37 0.75 1.1 1.8 0.55/0.75 1.1/1.5 1.1/1.5 2.2 1.5/2.2 2.5/3.0 2.2/3.0 4.0 Back-Up Fuses gG, gL, only if Icc > Icu 230/240V [A] 400/415V [A] 440/460V [A] 500V [A] 690V [A] ➊ ➊ ➊ ➊ 20 ➊ ➊ ➊ ➊ 35 ➊ ➊ ➊ ➊ 50 ➊ ➊ ➊ ➊ 50 ➊ ➊ 80 80 63 ➊ 100 100 80 63 ➊ 100 ➋ 80 63 ➊ 125 ➋ 100 80 ➊ 125 ➋ 100 80 100 100 100 100 10 100 100 100 100 10 100 100 100 100 10 100 100 100 10 6 100 100 50 50 6 100 50 50 25 6 100 50 100 50 100 50 ➋ 10 6 ➋ 10 6 ➋ 10 6 100 100 100 100 10 100 100 100 100 10 100 100 100 100 10 100 100 100 100 6 100 100 50 50 4 100 25 25 25 4 100 25 ➋ 10 6 100 25 ➋ 10 6 100 25 ➋ 10 4 Ultimate Short-Circuit Breaking Capacity I cu 230/240V [kA] 400/415V [kA] 440/460V [kA] 500V [kA] 690V [kA] Rated Service Short-Circuit Breaking Capacity Ics 230/240V [kA] 400/415V [kA] 440/460V [kA] 500V [kA] 690V [kA] ➊ No back-up fuse required. ➋ Contact your local Allen-Bradley Sales Office. 34 Bulletin 140M Motor Protectors Specifications, Continued IEC Performance Data Cat. No. 140M-C2T- Rated Operational Current, I e [A] Magnetic Release Current [A] A16 A25 A40 A63 B10 B16 B25 B40 B63 C10 C16 0.16 3.2 0.25 5.2 0.40 8.2 0.63 13 1.0 21 1.6 32 2.5 52 4.0 82 6.3 130 10 208 16 260 0.37 0.55/ 0.75 1.1/1.5 2.2 3.0/4.0 0.75 1.1/1.5 2.2 3.0/4.0 5.5/7.5 1.1 1.5/2.2 2.5/3.0 4.0/6.3 7.5/10 1.8 2.2/3.0 4.0 5.5/7.5 11/13 Switching of Standard Three-Phase Motors AC-2, AC-3 0.25/ 0.37 0.37/ 0.55 0.18/ 0.25 0.37/ 0.55 0.55/ 0.75 0.75/ 1.1 ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 16 ➊ ➊ ➊ ➊ 20 ➊ ➊ ➊ ➊ 35 ➊ ➊ ➊ ➊ 50 ➊ ➊ 63 80 50 ➊ 80 63 80 63 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 8 100 100 100 100 8 100 100 100 100 8 100 100 100 100 4 100 100 50 50 4 100 15 10 6 3 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 8 100 100 100 100 8 100 100 100 100 8 100 100 100 100 4 100 100 50 50 4 100 15 6 6 3 0.06/ 0.09 0.12/ 0.18 230/240V [kW] — — — 400/415V [kW] 0.02 0.06 0.09 500V [kW] — — — 0.18 690V [kW] — — — 0.25 ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 0.12 0.25 Back-Up Fuses gG, gL, only if Icc > Icu 230/240V [A] 400/415V [A] 440/460V [A] 500V [A] 690V [A] Ultimate Short-Circuit Breaking Capacity Icu 230/240V [kA] 400/415V [kA] 440/460V [kA] 500V [kA] 690V [kA] Rated Service Short-Circuit Breaking Capacity Ics 230/240V [kA] 400/415V [kA] 440/460V [kA] 500V [kA] 690V [kA] ➊ No back-up fuse required. 35 Bulletin 140M Motor Protectors Specifications, Continued IEC Performance Data Cat. No. 140M-D8T- Rated Operational Current, Ie [A] Magnetic Release Current [A] Cat. No. 140M-F8T- C16 C20 C25 C32 16 260 20 325 25 416 32 585 3.0/4.0 5.5/7.5 7.5/10 11/13 4.0/5.5 7.5/10 11 15/17 5.5/6.3 11 15 18.5/22 7.5 15 15/20 22/25 ➊ 80 80 80 63 ➊ 100 100 80 63 ➊ 100 ➋ 80 63 ➊ 125 ➋ 100 80 100 50 50 25 6 100 50 50 25 6 100 50 ➋ 10 6 100 50 ➋ 10 6 100 25 25 25 4 100 25 25 25 4 100 25 ➋ 10 6 100 25 ➋ 10 6 Switching of Standard Three-Phase Motors AC-2, AC-3 230/240V [kW] 400/415V [kW] 500V [kW] 690V [kW] Back-Up Fuses gG, gL, only if Icc > Icu 230/240V [A] 400/415V [A] 440/460V [A] 500V [A] 690V [A] Ultimate Short-Circuit Breaking Capacity Icu 230/240V [kA] 400/415V [kA] 440/460V [kA] 500V [kA] 690V [kA] Rated Service Short-Circuit Breaking Capacity I cs 230/240V [kA] 400/415V [kA] 440/460V [kA] 500V [kA] 690V [kA] ➊ No back-up fuse required. ➋ Contact your local Allen-Bradley Sales Office. 36 Bulletin 140M Motor Protectors Specifications, Continued General Data Cat. No. 140M-C... 140M-D... 140M-F... Rated Insulation Voltage 690 V 600 V IEC, SEV, VDE 0660 UL, CSA Rated Impulse Withstand Voltage Uimp/pollution degree 6 kV / 3 50/60 Hz Rated Frequency Utilization Category: - IEC 947-2 (Motor Protector) - IEC 947-4-1 (Motor Starter) Life Span A AC-3 Mechanical Electrical (Ie max.) [operations] [operations] Switching Frequency [operations] 100,000 100,000 max. 25 / h. (motor starts) 30,000 30,000 Ambient Temperature - 40 °C ... + 80 °C - 25 °C ... + 60 °C IEC 68-2 to 2,000 m N.N. IP20 all round, when wired 30 G, 11 ms IEC 68-2 Storage Operation Resistance to Climatic Change Site Altitude Protection Class Resistance to Shock Resistance to Vibration Rated Thermal Current Ith IEC, SEV, VDE 0660 Up to 60 °C ambient temperature [A] 0.1 ... 25 1.6 ... 25 6.3 ... 45 Overload Protection Characteristics Ambient temperature compensation Phase-failure protection IEC 947-4-1 Motor protection (except 140M-C2N, 140M-D8N, 140M-F8N) - 20°C...+ 60°C yes differential release Magnetic Release Response current fixed setting 13 x Iemax. (for 140M-C2E, 140M-D8E, 140M-F8E, 140M-C2N, 140M-D8N, 140M-F8N) 16…20 x Iemax. (for 140M-C2T, 140M-D8T, 140M-F8T) Iemax. = maximum values of setting ranges Total Power Loss Pv Motor protector at rated load operating temperature [W] 6…8 6…8 9…16 37 Bulletin 140M Motor Protectors Specifications, Continued General Data Cat. No. 140M-C... 140M-D... 140M-F... IEC 947; EN 60947; UL 508; CSA 22.2 CE, UL, CSA Conformity to Standards Approvals Terminal Parts Type of terminals Screwdriver 1.conductor 2.conductor [mm2] / [AWG] [mm2] / [AWG] 1.conductor 2.conductor [mm2] / [AWG] [mm2] / [AWG] 1.conductor 2.conductor Tightening torque [mm2] / [AWG] [mm2] / [AWG] [Nm] / [lb-in] Pozidriv No. 2 / Blade No. 3 Pozidriv No. 2 / Blade No. 3 1...4 / No. 16...12 1...4 / No. 16...12 1...6 / No. 16...8 1...6 / No. 16...8 1.5...6 / No. 16...8 1.5...6 / No. 16...8 1…2.5 / 8.9…22 2.5...16 / No.14...6 2.5...10 / No. 14...8 2.5...25 / No. 14...4 2.5...16 / No. 14...6 2.5...25 / No. 14...4 2.5...16 / No. 14...6 1.5...3.5 / 13…31 Accessories for Bulletin 140M Motor Protectors Rated Thermal Current Ith at 40°C ambient temperature at 60°C ambient temperature Contact Class Coordination According to NEMA (UL/CSA-Standards) Auxiliary Contact Blocks for Front Mounting Cat. No. 140M-C-AFA.., 140M-C-AFAR... Auxiliary Contact Blocks for Right-Side Mounting Cat. No. 140M-C-ASA.., 140M-C-ASAR... [A] [A] 5 4 10 6 AC DC B 300 Q 300 10 120 3 120 0.5 B 600 Q 600 10 240 3 240 0.25 Back-Up Fuses gG, gL [A] Rated Supply Current AC-15: [V] [A] DC-13: [V] [A] 24 4 24 2 240 1.5 240 0.25 24 6 24 2 120 5 120 0.5 Terminal Parts Type of terminals Screwdriver Pozidriv No. 2 / Blade No. 3 1. conductor 2. conductor [mm 2] / [AWG] [mm 2] / [AWG] 1. conductor 2. conductor [mm 2] / [AWG] [mm 2] / [AWG] 1. conductor 2. conductor [mm 2] / [AWG] [mm 2] / [AWG] Tightening torque 38 [Nm] / [lb-in] 0.5…2.5 / No. 18…14 0.5…2.5 / No. 18…14 0.75…2.5 / No. 18…14 0.75…2.5 / No. 18…14 0.75…2.5 / No. 18…14 0.75…2.5 / No. 18…14 1.5 / 13.3 415 2 415 0.15 690 0.7 Bulletin 140M Motor Protectors Specifications, Continued Accessories for Bulletin 140M Motor Protectors Actuating Voltage Pull-in Drop-out Rated Control Voltage Undervoltage Trip for Left-Side Mounting Cat. No. 140M-C-UX... Undervoltage Trip with 2 Auxiliary Contacts for Left-Side Mounting Cat. No. 140M-C-UC... 0.85...1.1 x Us 0.7...0.35 x Us 0.85...1.1 x Us 0.7...0.35 x Us 0.7...1.1 x Us min.: max.: 21V 50 Hz, 24V 60 Hz 600V 50 Hz 21V 50 Hz, 24V 60 Hz 600V 50 Hz 21V 50 Hz, 24V 60 Hz 600V 50 Hz 100% 100% 100% Pull-in Hold 8.5 VA, 6 W 3 VA, 1.2 W 8.5 VA, 6 W 3 VA, 1.2 W 8.5 VA, 6 W 3 VA, 1.2 W On-Time Coil Rating Shunt Trip for Left-Side Mounting Cat. No. 140M-C-SN... Terminal Parts Type of terminals Pozidriv No. 2 / Blade No. 3 Screw Driver 1.conductor [mm2] / [AWG] 2.conductor [mm2] / [AWG] 0.5...2.5 / No. 18...14 0.5...2.5 / No. 18...14 1.conductor [mm2] / [AWG] 2.conductor [mm2] / [AWG] 0.75...2.5 / No. 18...14 0.75...2.5 / No. 18...14 1.conductor [mm2] / [AWG] 2.conductor [mm2] / [AWG] 0.75...2.5 / No. 18...14 0.75...2.5 / No. 18...14 Tightening torque [Nm] / [lb-in] 1.5 / 13.3 Commoning Link Feeder Terminal 140M-C-WT Commoning Link 140M-C-W 63 63 1.conductor [mm2] / [AWG] 2.conductor [mm2] / [AWG] 4…16 4…10 — 1.conductor [mm2] / [AWG] 2.conductor [mm2] / [AWG] 6…25 / No. 14…4 6…16 / No. 14…6 — 1.conductor [mm2] / [AWG] 2.conductor [mm2] / [AWG] 6…25 / No. 14…4 6…16 / No. 14…6 — 3 / 27 — Rated Thermal Current Ith at 60×C ambient temperature Tightening torque [A] [Nm] / [lb-in] Weights Description Motor Protectors Auxiliary Contacts Undervoltage Trip Anti-tamper Cover Cat. No. 140M-C2E-... 140M-D8E-... 140M-F8E-... 140M-C2N-... 140M-D8N-... 140M-F8N-... 140M-C2T-... 140M-D8T-... 140M-F8T-... 140M-C-AFA10 140M-C-AFA01 140M-C-AFA11 140M-C-AFA20 140M-C-ASA... 140M-C-AFAR10A... 140M-C-ASAR...M... 140M-C-ASAM11 140M-C-UX... 140M-C-SN... 140M-C-UC... 140M-C-CA Weight 317 g 373 g 782 g 315 g 365 g 782 g 315 g 365 g 782 g Description Lockable Twist Knob Locking Tag Door Coupling Handle Extension Shaft Legend Plate Feeder Terminal 10 g 15 g 108 g 110 g 116 g 2g Commoning Links Cat. No. 140M-C-KN 140M-C-KRY 140M-C-M3 140M-C-DN66 140M-C-NRY66 140M-C-DS 140M-C-DFC... 140M-C-WT 140M-F-WT 140M-C-W452 140M-C-W453 140M-C-W454 140M-C-W455 140M-C-W542 140M-C-W543 140M-C-W544 140M-C-W545 140M-C-W632 140M-C-W633 140M-C-W634 140M-C-W635 Weight 5g 30 g 123 g 46 g 4g 172 g 47 g 80 g 104 g 132 g 52 g 86 g 118 g 154 g 56 g 92 g 134 g 170 g 39 Bulletin 140M Motor Protectors Specifications, Continued Time-Current Characteristic 140M Motor Protector 1) Thermal Release Trip Current: The adjustable current-dependent delayed bimetal release protects motors against overload. The curve shows the mean operating current at an ambient temperature of 20°C starting from the cold state. Careful testing and setting ensures effective motor protection even in the case of single-phasing. The overload characteristic is also valid for transformer protection. 10 000 1h 1 000 100 1 2) Magnetic Release Trip Current: The instantaneous magnetic trip has a fixed operating current setting. This corresponds to 13 times the maximum value of setting range. (Transformer protection up to 20 x Ie max.) At a lower setting it is correspondingly higher. 10 1 2 Tripping time [s] 0.1 0.01 0.001 0.8 1 2 4 6 10 Multiple of set current IeF 40 Current Setting IeF: 20 40 60 100 The overload trip corresponds to a thermal overload relay in a motor starter conforming to IEC 947-4-1. If a different value is prescribed (e.g. reduced Ie for cooling medium having a temperature higher than 40°C or a place of installation higher than 2000 m above sea level), the setting current is equal to the reduced rated current Ie of the motor. Bulletin 140M Motor Protectors Approximate Dimensions Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. ➋ 24.8 (31/32) 18 (23/32) 9 (23/64) 45 (1-25/32) 4.5 (3/16) 62 (2-7/16) 4.5 (3/16) 29.4 (1-5/32) ➋ 9 (23/64) ➍ 54 (2-1/8) 72 (2-53/64) 7.5 (19/64) 140M-D... 45 (1-25/32) ➊ 55 (2-11/64) 110 (4-21/64) 55 (2-11/64) 4.5 (3/16) ➌ 54 (2-1/8) 7.5 (19/64) ➊ 140M-C.... 140M-C..., 140M-D... 18 (23/32) ➍ 44 (1-47/64) 45 (1-25/32) 45 (1-25/32) ➊ 45 (1-25/32) ➌ . 45 (1-25/32) 4.5 (3/16) 90 (3-35/64) 45 (1-25/32) . ➊ ➋ ➌ ➍ Mounting on 35 mm DIN Rail EN 50 022-35 Auxiliary contact (side-mounted) Undervoltage trip or Shunt trip Auxiliary contact (front-mounted) ➍ 91 (3-37/64) 4.5 (3/16) 102 (4-1/64) 7.5 (19/64) 140M-F.... ˚ 90 90 90 ˚ 90 ˚ ˚ 4.5 min. 100 3.5 1.5...5 35...45 Mounting position 140M-C..., 140M-D..., 140M-F… b 53.5 a 53.5 + 5 mm 4...8 a 117...338 126...347 148.6...369.6 b 105.5 ±5 114.5 ±5 137.1 ±5 c1 49.5 49.5 59.35 c2 40.5 40.5 50.35 c2 4.5 c1 140M-C… 140M-D… 140M-F… 2.4 140M-C-D...66 41 Bulletin 140M Motor Protectors Approximate Dimensions Dimensions Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. Cat. No. 140-CMN Mounting position of Cat. No. 140-CMN 42 Bulletin 140M Motor Protectors Type 2 Coordination Type 2 Coordination per UL508E Voltage: 480V, 60 HZ Motor Protector Cat. No. Thermal Overload Release Setting Range [A] Magnetic Release Response Current [A] Contactor Cat. No. ➊ Short-Circuit Current, Iq [kA] 140M-C2E-A16 140M-C2E-A25 140M-C2E-A40 140M-C2E-A63 140M-C2E-B10 140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C20 140M-C2E-C25 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C20 140M-D8E-C25 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 140-CMN-2500 140-CMN-4000 140-CMN-6300 140-CMN-9000 0.10...0.16 0.16...0.25 0.25...0.40 0.40...0.63 0.63...1.0 1.0...1.6 1.6...2.5 2.5...4.0 4.0...6.3 6.3...10.0 10.0...16.0 14.5…20.0 18.0…25.0 1.6...2.5 2.5...4.0 4.0...6.3 6.3...10.0 10.0...16.0 14.5…20.0 18.0…25.0 6.3...10.0 10.0...16.0 14.5…20.0 18.0…25.0 23.0...32.0 32.0...45.0 16.0…25.0 25.0…40.0 40.0...63.0 63.0...90.0 2.1 3.3 5.2 8.2 13 21 33 52 82 130 208 260 325 33 52 82 130 208 260 325 130 208 260 325 416 585 350 560 882 1260 100-C09, 100-M05 100-C09, 100-M05 100-C09, 100-M05 100-C09, 100-M05 100-C09, 100-M05 100-C09, 100-M05 100-C09 100-C30 100-C30 100-C30 100-C30 100-C30 100-C30 100-C09 100-C09 100-C09 100-C09 100-C12 100-C23 100-C23 100-C16 100-C16 100-C23 100-C23 100-C30 100-C37 100-C30 100-C30 100-C43 100-C72 65 65 65 65 65 65 50 50 50 50 10 10 10 65 65 65 65 65 65 50 65 65 65 65 65 50 65 65 65 65 Definition of Type "2" short-circuit coordination per UL 508E: • • The contactor or starter must not endanger persons or plant in the event of a short-circuit. No damage to the overload relay or other parts may occur with the exception of welding of the contactor or starter contacts if t hese can be easily separated without appreciable deformation (such as with a screwdriver). In the event of short-circuit, fast-opening, strong current-limiting Bulletin 140M motor protectors make it possible to build economical, fully shortcircuit coordinated starter combinations in accordance with UL508E, Type "2" coordination. ➊ Ratings apply to specified or larger contactor. 43 Bulletin 140M Motor Protectors Type 2 Coordination Type 2 Coordination according to UL 508E Voltage: 600V, 60 HZ Motor Protector Cat. No. Thermal Overload Release Setting Range [A] Magnetic Release Response Current [A] Contactor Cat. No. ➊ Short-Circuit Current, Iq [kA] 140M-C2E-A16 140M-C2E-A25 140M-C2E-A40 140M-C2E-A63 140M-C2E-B10 140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C20 140M-C2E-C25 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C20 140M-D8E-C25 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 140-CMN-2500 140-CMN-4000 140-CMN-6300 140-CMN-9000 0.10...0.16 0.16...0.25 0.25...0.40 0.40...0.63 0.63...1.0 1.0...1.6 1.6...2.5 2.5...4.0 4.0...6.3 6.3...10.0 10.0...16.0 14.5…20.0 18.0…25.0 1.6...2.5 2.5...4.0 4.0...6.3 6.3...10.0 10.0...16.0 14.5…20.0 18.0...25.0 6.3...10.0 10.0...16.0 14.5…20.0 18.0…25.0 23.0...32.0 32.0...45.0 16.0…25.0 25.0…40.0 40.0...63.0 63.0...90.0 2.1 3.3 5.2 8.2 13 21 33 52 82 130 208 260 325 33 52 82 130 208 260 325 130 208 260 325 416 585 350 560 882 1260 100-C09, 100-M05 100-C09, 100-M05 100-C09, 100-M05 100-C09, 100-M05 100-C09, 100-M05 100-C09, 100-M05 100-C09 100-C16 100-C23 100-C30 100-C30 100-C30 100-C30 100-C09 100-C16 100-C23 100-C30 100-C30 100-C30 100-C30 100-C30 100-C30 100-C30 100-C30 100-C30 100-C37 100-C30 100-C30 100-C43 100-C72 47 47 47 47 47 47 10 5 5 5 5 5 5 10 10 10 10 10 5 5 10 10 10 10 10 10 42 42 30 15 Definition of Type "2" short-circuit coordination per UL 508E: • • The contactor or starter must not endanger persons or plant in the event of a short-circuit. No damage to the overload relay or other parts may occur with the exception of welding of the contactor or starter contacts if t hese can be easily separated without appreciable deformation (such as with a screwdriver). In the event of short-circuit, fast-opening, strong current-limiting Bulletin 140M motor protectors make it possible to build economical, fully shortcircuit coordinated starter combinations in accordance with UL508,Type "2" coordination. ➊ Ratings apply to specified or larger contactor. 44 Bulletin 190 Compact Combination Starters 0Circuit Breaker 0 Bulletin 190 Compact Combination Starters • Power Range 0.1...45 A • Bulletin 190E Modular Eco Starters • Bulletin 190S Pre-wired Compact Starters • Uses Bulletin 140M Motor Protectors and Bulletin 100-C Contactors • 140M is UL/CSA Approved as Self-Protected (Type E) Manual Combination Starters • Type 2 Coordination with 100-C Contactors • Mounts to DIN Rail(s) or Screw Mounts TABLE OF CONTENTS Description Page Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Specifications Factory Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Conformity to Standards: Approvals: IEC 947-1/2/4 CE IEC 204-1 Description Page Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Type 2 Coordination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Your order must include: • Cat. No. of the motor protector selected. • If required, Cat. No. of any accessories. 45 Bulletin 190E Compact Combination Starters Product Selection • 190E Modular Eco Starter using 140M Motor Protector and 100M Mini Contactor • Mounting Options: - Snap Fixing on (1) 35 mm DIN Rail • AC or DC Control Coils Typical 3-phase [HP] 575V Non-Reversing Starter ➊ Cat. No. — — 190E-MN⊗2-CA16X — — — — 190E-MN⊗2-CA25X 190E-MN⊗2-CA40X — 0.5 — 0.75 190E-MN⊗2-CA63X 190E-MN⊗2-CB10X 1 1.5 1 2 190E-MN⊗2-CB16X 190E-MN⊗2-CB25X 1 3 3 190E-MN⊗2-CB40X 2 3 3 5 5 5 190E-NN⊗2-CB63X 190E-NN⊗2-CC10X Thermal Trip [A] Magnetic Trip [A] Icu 200V 0.10...0.16 2.1 65 — — 0.16...0.25 0.25...0.40 3.3 5.2 65 65 — — — — 0.40...0.63 0.63...1.00 8.2 13 65 65 — — — — 1.00...1.60 1.60...2.50 21 33 65 65 — 0.5 — 0.5 2.50...4.00 52 65 1 4.00...6.30 6.30...10.0 82 130 65 65 1.5 3 230V 460V Uses 140M-C, High Break ➊ 1 N.O. auxiliary contact on contactor is standard. See Factory Options on p. 49 for additional auxiliary contact configurations. ⊗ Standard Voltage Suffix Codes for DC Control Voltage 24V 48V 100V 100…120V 220…230V 230…240V 380V 50 Hz 60 Hz KD KD KH KH D — — D A — — A KK KK DC 24 — — — — — — Factory Installed Options — Page 49 140M Accessories — Page 21 100M Accessories — Publication No. 0100C-1.0.1 46 Bulletin 190E Compact Combination Starters Product Selection, Continued • 190E Modular Eco Starter using 140M Motor Protector and 100C MCS Contactor • Mounting Options: - Snap Fixing on (1) 35 mm DIN Rail • AC Control Coils Typical 3-phase [HP] 575V Non-Reversing Starter ➊ Cat. No. — — 190E-AN⊗2-CA16X — — — — 190E-AN⊗2-CA25X 190E-AN⊗2-CA40X — 0.5 — 0.75 190E-AN⊗2-CA63X 190E-AN⊗2-CB10X — 0.5 1 1.5 1 2 190E-AN⊗2-CB16X 190E-AN⊗2-CB25X 1 1.5 1 2 3 3 3 5 190E-AN⊗2-CB40X 190E-AN⊗2-CB63X 65 10 2 3 3 5 7.5 10 10 10 190E-BN⊗2-CC10X 190E-CN⊗2-CC16X 260 325 10 10 5 5 7.5 7.5 15 15 15 15 190E-DN⊗2-CC20X 190E-DN⊗2-CC25X 1.60…2.50 33 65 0.5 0.5 1.5 2 190E-AN⊗2-DB25X 2.50…4.00 4.00…6.30 52 82 65 65 1 1.5 1 2 3 3 3 5 190E-AN⊗2-DB40X 190E-AN⊗2-DB63X Thermal Trip [A] Magnetic Trip [A] Icu 200V 0.10...0.16 2.1 65 — — 0.16...0.25 0.25...0.40 3.3 5.2 65 65 — — — — 0.40...0.63 0.63...1.00 8.2 13 65 65 — — — — 1.00...1.60 1.60...2.50 21 33 65 65 — 0.5 2.50...4.00 4.00...6.30 52 82 65 65 6.30...10.0 10.0…16.0 130 208 14.5…20.0 18.5…25.0 230V 460V Uses 140M-C, High Break Uses 140M-D, High Break PLUS 6.30…10.0 130 65 2 3 7.5 10 190E-BN⊗2-DC10X 10.0…16.0 14.5…20.0 208 260 65 65 3 5 5 7.5 10 15 10 15 190E-CN⊗2-DC16X 190E-DN⊗2-DD20X 18.5…25.0 325 25 5 7.5 15 15 190E-DN⊗2-DD25X ➊ 1 N.O. auxiliary contact on contactor is standard. See Factory Options on p. 49 for additional auxiliary contact configurations. ⊗ Standard Voltage Suffix Codes for AC Control Type [V] 12 24 50 Hz R 60 Hz Q 50/60 Hz [V] 190E 32 36 42 48 100 K V J — W X Y KP V — X — — KJ — — — KY KP 220… 230 230 230… 240 240 277 347 380 100… 110 110 120 — D KP — — 200… 220 200… 230 208 208… 240 KG — — — — — KG — H L — KG — KL — — 440 480 500 550 600 — 127 200 P S D — KD — 380... 400 400 400… 415 50 Hz F — VA T — — — N — G B — M C 60 Hz — — — A T I E — — — N B — — C 50/60 Hz — KF — KA — — — — KN — KB — — — — Factory Installed Options — Page 49 140M Accessories — Page 21 100M Accessories — Publication No. 0100C-1.0.1 47 Bulletin 190S Compact Combination Starters Product Selection, Continued • 190S Compact Combination Starter using 140M Motor Protector and 100-C Contactor • Auxiliary Contacts Wired to Terminal Block at Bottom of Starter Assembly • Mounting Options: - Screw Fixing - Snap Fixing on (1) or (2) 35 mm DIN Rails - Snap Fixing on (1) 75 mm DIN Rail • AC or DC Control Coils Typical 3-phase [HP] Non-Reversing Starter ➊ Cat. No. Thermal Trip [A] Magnetic Trip [A] Icu 0.10...0.16 0.16...0.25 2.1 3.3 65 65 190S-AN⊗2-CA16C 190S-AN⊗2-CA25C 0.25...0.40 0.40...0.63 5.2 8.2 65 65 190S-AN⊗2-CA40C 190S-AN⊗2-CA63C 0.63...1.00 1.00...1.60 13 21 65 65 1.60...2.50 2.50...4.00 33 52 65 65 0.5 1 4.00...6.30 6.30...10.0 82 130 65 65 10.0...16.0 14.5...20.0 208 260 10 10 18.5...25.0 325 10 200V 230V 460V 575V Uses 140M-C, High Break 0.5 1 0.75 1 190S-AN⊗2-CB10C 190S-AN⊗2-CB16C 0.5 1 1.5 3 2 3 190S-AN⊗2-CB25C 190S-AN⊗2-CB40C 1.5 2 2 3 3 7.5 5 10 190S-AN⊗2-CB63C 190S-BN⊗2-CC10C 3 5 5 7.5 10 15 10 15 190S-CN⊗2-CC16C 190S-DN⊗2-CC20C 5 7.5 15 15 190S-DN⊗2-CC25C 2 3 190S-AN⊗2-DB25C 190S-AN⊗2-DB40C Uses 140M-D, High Break PLUS 1.60...2.50 2.50...4.00 33 52 65 65 0.5 1 0.5 1 1.5 3 4.00...6.30 82 65 1.5 2 3 5 190S-AN⊗2-DB63C 6.30...10.0 10.0...16.0 130 208 65 65 2 3 3 5 7.5 10 10 10 190S-BN⊗2-DC10C 190S-CN⊗2-DC16C 14.5...20.0 18.5...25.0 260 325 65 25 5 5 7.5 7.5 15 15 15 15 190S-DN⊗2-DC20C 190S-DN⊗2-DC25C tions on p. 50 for additional auxiliary ➊ 1 N.O. + 1 N.C. auxiliary contacts on 140M is standard. 1 N.O. auxiliary contact on 100C contactor is standard. See Factory Op contact configurations. ⊗ Standard Voltage Suffix Codes for AC Control [V] 50 Hz 60 Hz 190S 12 24 32 36 42 48 100 100110 110 120 127 200 200220 200230 208 208240 R Q K J V — W V X — Y X KP — — KP D — P D S — KG — — KG — — — H — L — — — KY KP — KD — — KG — KL — — KJ — 220230 230 230240 240 277 347 380 380400 400 400415 440 480 500 550 600 50 Hz F — VA T — — — N — G B — M C — 60 Hz 50/60 Hz — — — KF — — A KA T — I — E — — — — KN — — N KB B — — — — — C — 50/60 Hz [V] ⊗ Standard Voltage Suffix Codes for DC Control 190S Voltage [V] Code 6…12 12 24 24 w/ diode 36 48 60 64 72 80 110 115 125 220 230 240 ZR ZQ ZJ DJ ZW ZY ZZ ZB ZG ZE ZD ZP ZS ZA ZF ZT Factory Installed Options — Page 50 140M Accessories — Page 21 100M Accessories — Publication No. 0100C-1.0.1 48 Bulletin 190 Compact Combination Starters Specifications 190E Factory Options: • For modifications add (option code ➊) and — (option code ➋) for desired features to catalog number. ➊ Replace option code X with desired auxiliary contact: 190E-MND2-CA16X 140M Auxiliary and Trip Contacts X Without Auxiliary and Trip Contacts (STANDARD) A Auxiliary Contact 1 N.C. B Auxiliary Contact 1 N.C. C Auxiliary Contact 1 N.O. + 1 N.C. D Auxiliary Contact 2 N.O. R 1 N.O. Trip + 1 N.C. Auxiliary Contact S 1 N.O. Trip + 1 N.O. Auxiliary Contact ➋ Add desired option codes AFTER auxiliary contact option code: 190E-MND2-CA-16X-Y Modifications, Accessories JE Electronic Interfaces (100-C) R Surge Suppressor RC (100-C) V Surge Suppressor Varistor (100-C) D Surge Suppressor Diode (100-C) KN Lockable Twist Knob (140M) - Black KY Lockable Twist Knob (140M) - Red/Yellow Additional Contactor Auxiliaries (Side Mount) S01 1 N.C. S10 1 N.O. S11 1 N.O. + 1 N.C. S20 2 N.O. Additional Contactor Auxiliaries (Front Mount) F11 1 N.O. + 1 N.C. F20 2 N.O. F22 2 N.O. + 2 N.C. Additional 140M Auxiliaries (Side Mount) A02 2 N.C. A20 2 N.O. A11 1 N.O. + 1 N.C. Additional 140M Trip Contacts (Side Mount) R00 1 N.O. Thermal-Mag + 1 N.O. Mag Only R01 1 N.O. Thermal-Mag + 1 N.C. Mag Only R10 1 N.C. Thermal-Mag + 1 N.O. Mag Only M11 1 N.O. Mag Only + 1 N.C. Mag Only 49 Bulletin 190 Compact Combination Starters Specifications, Continued 190S Factory Options: • For modifications add (option code ➊) and — (option code ➋) for desired features to catalog number. ➊ Replace option code C with desired auxiliary contact: 190S-AND2-CA16C 140M Auxiliary and Trip Contacts C Auxiliary Contact 1 N.O. + 1 N.C. (STANDARD) D Auxiliary Contact 2 N.O. R 1 N.O. Trip + 1 N.C. Auxiliary Contact S 1 N.O. Trip + 1 N.O. Auxiliary Contact ➋ Add desired option codes AFTER auxiliary contact option code: 190S-AND2-CA16C-Y Modifications, Accessories JE Electronic Interfaces (100-C) R Surge Suppressor RC (100-C) V Surge Suppressor Varistor (100-C) D Surge Suppressor Diode (100-C) SP Socket and Plug for Control Circuit KN Lockable Twist Knob (140M) - Black KY Lockable Twist Knob (140M) - Red/Yellow Additional Contactor Auxiliaries (Side Mount) S01 1 N.C. S10 1 N.O. S11 1 N.O. + 1 N.C. S20 2 N.O. Additional 140M Auxiliaries (Side Mount) A02 2 N.C. A20 2 N.O. A11 1 N.O. + 1 N.C. Additional 140M Trip Contacts (Side Mount) R00 1 N.O. Thermal-Mag + 1 N.O. Mag Only R01 1 N.O. Thermal-Mag + 1 N.C. Mag Only R10 1 N.C. Thermal-Mag + 1 N.O. Mag Only M11 1 N.O. Mag Only + 1 N.C. Mag Only 50 Bulletin 190 Compact Combination Starters Wiring Diagrams Wiring Diagram 190S-A…D L1 L2 L3 190S-A...D L1 L2 L3 190S-A...D 1 3 5 1 3 5 With Electronic Interface JE Trip Contact 2 4 6 2 4 6 1 3 5 1 3 5 N1 + A1 13 14 21 22 13 A1 2 4 6 A2 A2 T1 T2 T3 A2 K1M K1M 2 4 6 A2 T1 T2 T3 A2 A1 B A 14 13 14 27 28 13 A1 A1 A1 B A2 E1 E2 A1 A 14 - JE Option 23 24 21 B A 22 21 B A 22 190S-_ _ _ 2-_ _ _ _ C 190S-_ _ _ 2-_ _ _ _ S Wiring Diagram 190S-E…G L1 L2 L3 190S-E...G 1 3 5 21 13 1 3 5 13 14 22 14 L1 L2 L3 190S-E...G Q Q 2 4 6 With Electronic Interface JE 27 28 Trip Contact 2 4 6 N1 + 21 13 13 14 21 23 22 13 1 3 5 14 K1M 22 14 14 A1 2 4 6 A2 T1 T2 T3 A2 A1 B A 21 13 14 27 28 13 13 21 14 K1M 22 14 14 23 23 24 24 24 24 B A 190S-_ _ _ 2-_ _ _ _ C A1 2 4 6 A2 A2 T1 T2 T3 A2 A1 23 B A2 E1 E2 A1 A 24 23 A1 A1 21 23 24 1 3 5 - JE Option B A 190S-_ _ _ 2-_ _ _ _ S 51 Bulletin 190 Compact Combination Starters Approximate Dimensions Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes. 190E Approximate Dimensions b1 3 (3/32) b b2 b b2 b1 c1 a Cat. No. a a 190E Eco Starters 190E-MN…190E-NN 45 (1-25/32) 190E-AN…190E-DN 191E Reversing Eco Starters 191E-MN…191E-NN 191E-AN…191E-DN 52 45 (1-25/32) a1 a1 0 0 c a b 164 (6-15/32) 178 (7) 164 (6-15/32) 178 (7) b1 b2 45 (1-25/32) — 45 (1-25/32) — c 45 (1-25/32) 83.5 (3-19/64) 45 (1-25/32) 83.5 (3-19/64) c1 70 (2-49/64) 70 (2-49/64) Bulletin 190 Compact Combination Starters Approximate Dimensions, Continued Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes. 140M + 100-C/104-C Approximate Dimensions – Separate Mount b1 3 (3/32) b b2 b b2 b1 c1 a a 140M + 100-C Cat. No. a1 c a 140M + 104-C a a1 b b1 b2 140M-C2 OR 140M-D8 + 100C…(must be separately mounted on 2 DIN Rails) 100-C09ZU…100-C16ZU 45 (1-25/32) 0 178 (7) 45 (1-25/32) 100-C23ZU 140M-C2 OR 140M-D8 + 104C…(must be separately mounted on 2 DIN Rails) — 100-C09ZU…100-C16ZU 100-C23ZU — 45 (1-25/32) 10 (25/64) 178 (7) 45 (1-25/32) 140M-F8 + 100-C Contactors (must be separately mounted on 2 DIN Rails) 100-C30…100-C37 45 (1-25/32) 0 164 (6-15/32) 55 (2-11/64) 100-C30Z…100-C37Z 100-C43 54 (2-1/8) 0 178 (7) 55 (2-11/64) 100-C43Z 140M-F8 + 104-C Reversing Contactors (must be separately mounted on 2 DIN Rails) 100-C30…100-C37 45 (1-25/32) 10 (25/64) 164 (6-15/32) 55 (2-11/64) 100-C30Z…100-C37Z 100-C43 54 (2-1/8) 10 (25/64) 178 (7) 55 (2-11/64) 100-C43Z 105 (4-9/64) 105 (4-9/64) 105 (4-9/64) 105 (4-9/64) c 109 (4-19/64) 127 (5) 109 (4-19/64) 127 (5) 101 (4) 145 (5-45/64) 104 (4-1/8) 148 (5-13/16) 101 (4) 145 (5-45/64) 104 (4-1/8) 148 (5-13/16) c1 70 (2-49/64) 70 (2-49/64) 110 (4-21/64) 110 (4-21/64) 110 (4-21/64) 110 (4-21/64) 53 Bulletin 190 Compact Combination Starters Approximate Dimensions, Continued Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes. 190S-A…D Approximate Dimensions A 5.5 9 45 8 4 Ø5.4 9 215 178 18 9 Ø5.4 5.5 34 B C 5.5 A [mm] 190S-AN 190S-BN 190S-CN 190S-DN 190S-ANZ 190S-BNZ 190S-CNZ 190S-DNZ 54 140M-C B [mm] 112 140M-D 122 140M-C 134.5 140M-D 144.5 140M-C 140M-D 157 167 C [mm] 107 100-FA, 100-FC 100-FPT 100-FL 138 157 160 132.5 100-FA, 100-FC 163.5 150 100-FA, 100-FC 181 Bulletin 190 Compact Combination Starters Approximate Dimensions, Continued ;; ;; ;; ;; Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes. 190S-A…D Approximate Dimensions ˚ 11 5˚ 25˚ 90 90 ˚ 25 25 Safety Clearance ;;; ; ;; ;;;; yy ; ;; ;yy ; 3.5 21 135 101.5 35 46.2 11 15 75 35 125±1 7.5 25 55 Bulletin 190 Compact Combination Starters Approximate Dimensions, Continued Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes. 190S-E and 190S-F Approximate Dimensions A 9 8 5.5 4 54 Ø5.4 9 238 200 18 9 Ø5.4 B C 43 5.5 5.5 A [mm] B [mm] 135 124 100-FB 100-FPT 100-FL 154.5 173.5 176.5 179 168 100-FB 198.5 190S-EN 190S-FN 190S-ENZ 190S-FNZ 56 140M-F C [mm] Bulletin 190 Compact Combination Starters Approximate Dimensions, Continued Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes. 190S-G Approximate Dimensions A 9 8 5.5 4 54 Ø5.4 9 238 200 18 9 Ø5.4 B C 43 5.5 5.5 190S-GN A [mm] B [mm] 135 118.5 100-FB 100-FPT 100-FL 157 176 179 179 162.5 100-FB 201 140M-F 190S-GNZ C [mm] 57 Bulletin 190 Compact Combination Starters Approximate Dimensions, Continued ;; ;;; Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes. 190-E…G Approximate Dimensions 90 ˚ 25˚ DC AC 90 25˚ ˚ 90 ˚ 25 25 Safety Clearance 75 35 56 125±1 58 7.5 ; ;y ;y ; 21 145.5 ; ; 3.5 25 Bulletin 190E Compact Combination Starters Type 2 Coordination Type 2 Coordination per UL 508E • 190E Modular Eco Starter using 140M Motor Protector and 100M Mini Contactors or 100-C MCS Contactors Voltage: 480V, 60 HZ Eco Starter Cat. No. Thermal Overload Release Setting Range [A] Magnetic Release Response Current [A] Short-Circuit Current, Iq [kA] 190E-MN⊗ ⊗2-CA16X 190E-MN⊗ ⊗2-CA25X 190E-MN⊗ ⊗2-CA40X 190E-MN⊗ ⊗2-CA63X 190E-MN⊗ ⊗2-CB10X 190E-MN⊗ ⊗2-CB16X 190E-AN⊗ ⊗2-CA16X 190E-AN⊗ ⊗2-CA25X 190E-AN⊗ ⊗2-CA40X 190E-AN⊗ ⊗2-CA63X 190E-AN⊗ ⊗2-CB10X 190E-AN⊗ ⊗2-CB16X 190E-AN⊗ ⊗2-CB25X 190E-AN⊗ ⊗2-DB25X 190E-AN⊗ ⊗2-DB40X 190E-AN⊗ ⊗2-DB63X 190E-BN⊗ ⊗2-DC10X 190E-CN⊗ ⊗2-DC16X 190E-DN⊗ ⊗2-DC20X 190E-DN⊗ ⊗2-DC25X 0.10...0.16 0.16...0.25 0.25...0.40 0.40...0.63 0.63...1.0 1.0...1.6 0.10...0.16 0.16...0.25 0.25...0.40 0.40...0.63 0.63...1.0 1.0...1.6 1.6…2.5 1.6…2.5 2.5...4.0 4.0...6.3 6.3...10.0 10.0...16.0 14.5...20.0 18.0...25.0 2.1 3.3 5.2 8.2 13 21 2.1 3.3 5.2 8.2 13 21 33 33 52 82 130 201 260 325 65 65 65 65 65 65 65 65 65 65 65 65 50 65 65 65 65 65 65 50 Eco Starter Cat. No. Thermal Overload Release Setting Range [A] Magnetic Release Response Current [A] Short-Circuit Current, Iq [kA] 190E-MN⊗ ⊗2-CA16X 190E-MN⊗ ⊗2-CA25X 190E-MN⊗ ⊗2-CA40X 190E-MN⊗ ⊗2-CA63X 190E-MN⊗ ⊗2-CB10X 190E-MN⊗ ⊗2-CB16X 190E-AN⊗ ⊗2-CA16X 190E-AN⊗ ⊗2-CA25X 190E-AN⊗ ⊗2-CA40X 190E-AN⊗ ⊗2-CA63X 190E-AN⊗ ⊗2-CB10X 190E-AN⊗ ⊗2-CB16X 190E-AN⊗ ⊗2-CB25X 190E-AN⊗ ⊗2-DB25C 0.10...0.16 0.16...0.25 0.25...0.40 0.40...0.63 0.63...1.0 1.0...1.6 0.10...0.16 0.16...0.25 0.25…0.40 0.40…0.63 0.63…1.0 1.0…1.6 1.6…2.5 1.6…2.5 2.1 3.3 5.2 8.2 13 21 2.1 3.3 5.2 8.2 13 21 33 33 47 47 47 47 47 47 47 47 47 47 47 47 10 10 Voltage: 600V, 60 HZ Definition of Type "2" short-circuit coordination per UL 508E: • • The contactor or starter must not endanger persons or plant in the event of a short-circuit. No damage to the overload relay or other parts may occur with the exception of welding of the contactor or starter contacts if t hese can be easily separated without appreciable deformation (such as with a screwdriver). In the event of short-circuit, fast-opening, strong current-limiting Bulletin 140M motor protectors make it possible to build economical, fully shortcircuit coordinated starter combinations in accordance with UL 508E, Type "2" coordination. 59 Bulletin 190S Compact Combination Starters Type 2 Coordination Type 2 Coordination per UL 508E • 190S Compact Combination Starter using 140M Motor Protector and 100-C Contactor Voltage: 480V, 60 HZ Compact Starter Cat. No. Thermal Overload Release Setting Range [A] Magnetic Release Response Current [A] Short-Circuit Current, Iq [kA] 190S-AN⊗ ⊗2-CA16C 190S-AN⊗ ⊗2-CA25C 190S-AN⊗ ⊗2-CA40C 190S-AN⊗ ⊗2-CA63C 190S-AN⊗ ⊗2-CB10C 190S-AN⊗ ⊗2-CB16C 190S-AN⊗ ⊗2-CB25C 190S-AN⊗ ⊗2-DB25C 190S-AN⊗ ⊗2-DB40C 190S-AN⊗ ⊗2-DB63C 190S-BN⊗ ⊗2-DC10C 190S-CN⊗ ⊗2-DC16C 190S-DN⊗ ⊗2-DC20C 190S-DN⊗ ⊗2-DC25C 0.10...0.16 0.16...0.25 0.25...0.40 0.40...0.63 0.63...1.0 1.0...1.6 1.6…2.5 1.6…2.5 2.5…4.0 4.0…6.3 6.3…10.0 10.0…16.0 14.5…20.0 18.0…25.0 2.1 3.3 5.2 8.2 13 21 33 33 52 82 130 208 260 325 65 65 65 65 65 65 65 65 65 65 65 65 65 50 Compact Starter Cat. No. Thermal Overload Release Setting Range [A] Magnetic Release Response Current [A] Short-Circuit Current, Iq [kA] 190S-AN⊗ ⊗2-CA16C 190S-AN⊗ ⊗2-CA25C 190S-AN⊗ ⊗2-CA40C 190S-AN⊗ ⊗2-CA63C 190S-AN⊗ ⊗2-CB10C 190S-AN⊗ ⊗2-CB16C 190S-AN⊗ ⊗2-CB25C 190S-AN⊗ ⊗2-DB25C 0.10...0.16 0.16...0.25 0.25...0.40 0.40...0.63 0.63...1.0 1.0...1.6 1.6…2.5 1.6…2.5 2.1 3.3 5.2 8.2 13 21 33 33 47 47 47 47 47 47 10 10 Voltage: 600V, 60 HZ Definition of Type "2" short-circuit coordination per UL 508E: • • The contactor or starter must not endanger persons or plant in the event of a short-circuit. No damage to the overload relay or other parts may occur with the exception of welding of the contactor or starter contacts if t hese can be easily separated without appreciable deformation (such as with a screwdriver). In the event of short-circuit, fast-opening, strong current-limiting Bulletin 140M motor protectors make it possible to build economical, fully shortcircuit coordinated starter combinations in accordance with UL 508E, Type "2" coordination. 60 Publication 140M-SG001A-US-P — January 2000 © 1999 Rockwell International Corporation. All rights reserved. Printed in USA.