TÜV SÜD Rail Consulting, training, engineering, testing and certification solutions 08.04.2015 Klaus Bosch CEO TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 1 Slide 1 Overview TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation 1 TÜV SÜD Rail 2 TÜV SÜD Group Introduction TÜV SÜD RailSlide 2 Slide 2 Safety assessment of the High-Speed Line Ankara/Istanbul, Turkey TCDD Turkish State Railways, Istanbul, Turkey About the project Project description • Safety Assessment of the understructure, super-structure, bridges, tunnel, electrification, rolling stock and signalling • ETCS Level 1 Performance Period • 2009 Our solution Outcome / Customer benefits TÜV SÜD Rail services • Achieve a safe railway with an independent assessment from an experienced and globally recognized institution like TÜV SÜD Rail • Independent expert judgement for approval by authority of the single subsystems and the overall railway system TÜV SÜD 15-04-08 Introduction TÜV SÜD Rail Slide 3 Delivering value-added solutions and expertise Engineering Services Consulting Services (SIGNON) (SIGNON & TÜV SÜD) Testing Services ISA & Certification Services Training Services Rolling stock High speed – conventional rail – light rail & metro Infrastructure Rail Services Earthworks – track works – civil works & tunnel Signalling Train protection systems – Signalling – Telecom & SCADA Energy Power supply & Catenary Embedded systems Programmable electronics – safety components – rail automation (HW, SW) – industrial IT security TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 4 Slide 4 TÜV SÜD Rail – Holistic solutions across the value chain Overall Services Rolling Stock Metro/Urban Rail Systems Infrastructure Complete Systems Signalling Systems Rail Energy Embedded Systems TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 5 Slide 5 Business Unit – Brand philosophy Consulting ISA ISA Engineering Testing Conformity assessment Verification Training Certification (acc. to TSI) Certification TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 6 Slide 6 Global expertise coupled with local knowledge Global Headquarter: Munich, Germany Copenhagen Seoul, Korea Istanbul/Ankara, Turkey Peabody, US New-Delhi, India Dubai, U.A.E. Schwerin Berlin Fareham Ede Duisburg Halle/Saale Erfurt Munich Zurich Shanghai, China Hongkong, China Singapore Kirchmöser Braunschweig São Paulo, Brazil Tokyo, Japan Bejing, China Görlitz Dresden Vienna Graz Legende: TÜV SÜD Rail coverage Turin Regional rail office locations TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 7 Slide 7 Offering a comprehensive suite of services Overall services TÜV SÜD provides services for: Safety management and approval management Independent safety assessment and certification Project management System integration Training (Operational rules, system concepts e.g. ETCS, regulations, standards) Management system certification (IRIS; ISO 9001; ISO 14001) Damage and cause analyses RAMS / CSM analyses Interface management TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 8 Slide 8 TÜV SÜD Rail: Overview of our Rolling Stock Test Areas Safety against derailment Brake tests Crash tests Running dynamics Container tests Other stationary tests Component testing TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 10 Slide 10 Static and dynamic tests at our own test areas Görlitz test area TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 11 Slide 11 Testing facility for rolling stock in Halle/Saale Was war sonst noch los? Test benches and rail tracks in Halle/Saale Examination of driving characteristics, driving capability and driving safety of railway vehicles, including analysis of kinematic vehicle envelopes Brake application examinations TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 12 Slide 12 Metro/Urban Rail Systems – Ensure safety and reliability Metro/Urban rail systems Consulting services Evaluation of system requirements and moderation of risk analysis Detailed design review of technical documentation Monitoring of manufacturing and installation of Subsystems Evaluation of operational procedures TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Testing services Acceptance tests ISA and certification services Assessment acc. to EN 50126 Introduction TÜV SÜD RailSlide 15 Slide 15 Implement safe and reliable railway infrastructure networks Infrastructure Consulting services For rehabilitation measures of earthworks, track works and civil works For certification and homologation processes as well as RAMS (EN50126) For construction of earthworks, track works and civil works Testing Testing of track components (e.g. sleeper, rail, fastening, welding, track fencing) ISA and certification services Assessment of infrastructure (understructure, superstructure, civil works, energy, interface track / civil works, interface track understructure, interface track/ rolling stock, interface rolling stock / catenary, interface track / energy, interface track / signalling) ISA of infrastructure (e.g. in acc. to EN 50126) and EC-Certification Assessment of fire protection, emergency and rescue concepts (e.g. railway stations, tunnels) Assessment of maintenance procedures related to the safety aspects Conformity assessment according to EN standards or any other national standard of track component Factory and on track acceptance tests, damage evaluation Evaluation of earthworks (geological and geotechnical) and civil works (incl. static calculation) Certification of track components (acc. EN, TSI etc.) as well as FATs TÜV SÜD TÜV SÜDAG 20/04/2015 Rail Presentation Rail Image Presentation Slide 16 Slide 16 TÜV SÜD Rail: Proprietary Tools guarantee success TÜV SÜD Rail Tools include Tools Measurement systems for approval of pantograph and monitoring for catenary TRAS SAT.engine SAT.valid Key connect ELBAS OLACAD ELBAS-SINANET ELBAS-WEBANET ELBAS-IMAFEB TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 19 Slide 19 High Speed Train – safety assessment of the complete vehicle TCDD Turkish State Railways, Istanbul, Turkey About the project Project description • High Speed Train TCDD CAF 120 Our solution Outcome / Customer benefits TÜV SÜD Rail services • Achieve a safe vehicle with an independent assessment from an experienced and globally recognized institution like TÜV SÜD Rail • Safety assessment of the train according to the European state of the art. TÜV SÜD 15-04-08 Introduction TÜV SÜD Rail Slide 21 Functional Safety – Vehicle Level Rotem EMU – CR2 Marmaray Project Manufacturer: HYUNDAI-Rotem, Changwon, Gyeongsangnam-do, Korea Customer contact: Mr. Fernando Solan Nuno About the project Project description • Functional Safety Assessment of complete vehicle including integration of TCMS system and other sub-components. Performance period • Start date: about 2013 • Duration: until October 2013 Our solution Outcome / benefits • Assessment of functional safety of complete vehicle including integration of TCMS and other sub-systems (brake system, traction control, door systems). • Evaluation of safety features according to employer requirements. • Evaluation of safety analysis. Performance of functional and fault injection tests on vehicle. TÜV SÜD TÜV SÜD AG 20/04/2015 TÜV SÜD Rail services • Functional Safety Assessment Standards covered • EN 50126 • EN 50128 • EN 50129 • EN 50159 • EN 50155 • Yellow Book and related standards 15-04-08 Referenzprojekt Introduction TÜV SÜD Rail • Third-party assessment of safety features according to project requirements. • Management and coordination of interface between train manufacturer and project stakeholder to support on-time delivery of complete vehicle safety case and assessment report. Folie 22 von 2 (EN) Slide 22 Marmaray railways line safety assessment, Turkey ODJV (OHL, Dimetronic Joint Venture), Spain and Turkey About the project Project description • F-ISA and S-ISA of the Marmaray project • S-ISA of all subsystems and F-ISA of the system Performance period • Start date: November 2012 • Duration: until June 2015 Customer contact: Mr. Fernando Solan Nuno Our solution Outcome / benefits TÜV SÜD services • The Marmaray project links the Asian and the European side of Turkey. An immersed tunnel beneath the Bosporus channel at a depth of 65 m now connects the two densely populated areas of the metropolis Istanbul within four minutes. • • TÜV SÜD Rail was involved in the safety assessment at system and subsystem level • following EN 50126. • System Independent Safety Assessment (STÜV SÜD ISA) of CR3, BC1: The assessment is related to the following subsystems: permanent way, under structure (geological and seismic), civil works (tunnels, stations, viaducts), energy, signalling, telecommunication, SCADA, automatic fare collection, E & M etc. System Independent Safety Assessment (SISA) of CR2 (ROTEM rolling stock) Federal Independent Safety Assessment (FISA) of the overall system including the related interfaces 15-04-08 Introduction TÜV SÜD Rail • Achieve a safe railway with an independent judgment from an experienced and to worldwide recognized institution like TÜV SÜD Rail Slide 23 DeBo-, NoBo- and AssBo-activities for VECTRON DE Locomotive Siemens AG - Germany Customer contact: peter.ebert@siemens.com About the project Project description: • EC-certification of the interoperability component wheels • EC-certification of the locomotive • Assessment report on national regulations in Germany for the locomotive • Safety evaluation report for the locomotive • NNTR-certificate during in the MoU-process Issuing of the NNTR-certificate and the EC-certificates summer 2014 Our solution / TÜV SÜD Rail services Outcome / Customer benefits TÜV SÜD Rail services • Assessment report concerning nearly all technical areas according to VV IBG by the means of EBA-accredited assessor • NNTR-certification and NNTR-dossier as “Interims-DeBo” • EC-certification of the locomotive and wheels by Notified Body (NoBo) Railcert (subsidiary of TÜV SÜD Rail) • Safety Assessment report according to regulation (EC) 352/2009 as AsBo • Delivery on schedule of all necessary documents for the authorization for putting into service • Small number of interfaces, due to the fact that TÜV SÜD Rail was responsible for all authorization-related segments merely one assessment or evaluation organization! TÜV SÜD TÜV SÜD AG 20/04/2015 • Type testing by TÜV SÜD Rail inspection body for Rolling Stock Standards covered: • TEIV • EC-guideline 2008/57/EG • CR LOC&PAS TSI (2011/291/EU) • CR NOI TSI (2011/229/EU) • SRT TSI (2008/163/EG) • Regulation (EC) 352/2009 • VV IBG • National regulations in Germany (NNTR) according to EBA checklist for VV IBG 15-04-08 Referenzprojekt Introduction TÜV SÜD Rail Folie 24 von 2 (EN) Slide 24 Assessment and Approval Services for Hoteltrain Berlin-Moscow PATENTES TALGO S.L.U. , Paseo del Tren Talgo, 2 - E-28290 Las Matas. Madrid - Spain Customer contact (optional): Mr. Félix Álvarez Pérez (Mail to: falvarez@talgo.com) About the project Project description • EC-Certification of Trainset • Assessment reports on national regulations in Germany • Support for EC-certification of interoperability components by the manufacturers • Aim of Putting into Service: 12/2015 Performance period • Since 09/2012, ongoing Outcome • Pending, since project is currently ongoing Our solution Outcome / Customer benefits TÜV SÜD Rail services • Monitoring of approval process in Germany, including the preparation or assessment of approval-relevant documents, e.g. verification plan, assessment reports and chapter dossiers in all technical areas according to VV IBG through EBA-accredited assessors • One-Face-to-the-Customer-Projectmanagement • EC-Certification of train by Notified Body (NoBo) Railcert (part of TÜV SÜD Rail Group) • Organization and implementation of test runs and type tests by our EBA-approved and accreditated Testing Body • Cross-Acceptance-Support Germany-Poland • Witness-Tests TÜV SÜD TÜV SÜD AG 20/04/2015 15-04-08 Referenzprojekt Standards covered • TEIV • VV IBG • National Notified Technical Rules in Germany (NNTR) according EBA-Checklist for VV IBG • EC-Directive 2008/57/EC • SRT TSI (2008/163/EG) • PRM TSI (2008/164/EC) • HS RST TSI (2008/232/EC) • Specific Cases Germany and Poland Introduction TÜV SÜD Rail • Introduction to the approval procedure in accordance with German VV IBG • Support in preparation of required documentation for product verification, based on the relevant standards • Direct communication between Test- and Inspection Bodies • Professional competence of TÜV SÜD Rail Experts by cooperation in current working groups and standards committees enables the identification and implementation of any necessary modification measures in time • Monthly report for project status and progress Folie 25 von 2 (EN) Slide 25 Accreditations, notifications & recognitions TÜV SÜD Rail GmbH Testing centre for vehicles: DIN EN ISO/IEC 17025 CAN/CGSB-43,147-2005 CSA B625-08 Testing centre for safety components: DIN EN ISO/IEC 17025 Inspection body for infrastructure, energy, signalling, IT security and rolling stock: DIN EN ISO/IEC 17020 Typ A DIN VDE V 0831-102, IEC 62443 Associated partner of EBC EBA approved experts, including ECM NE railways, BOStrab Interims designated Body (DeBo) TÜV SÜD Landesgesellschaft Österreich GmbH Certification of ECM for freight wagons TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Railcert B.V. NL: Inspection body: ISO/IEC 17020 Typ A EU & CH & N: Notified Body (NoBo) NL: Designated Body / Keuringsinstantie EU & CH & N: Assessment Body (AsBo) according to the EU regulation 402/2013 DE: Interims designated Body (DeBo) LUX: Designated Body / Organisme Compétent TÜV SÜD Danmark ApS Inspection body: DS/EN ISO/IEC 17065 Notified Body (NoBo) TÜV SÜD China CNAS fire lab ISO/IEC 17025 Introduction TÜV SÜD RailSlide 27 Slide 27 TÜV SÜD’s Business Unit Rail: a Partner for homologation bodies 1 One-stop technical solution provider 50 years of experience 28 locations worldwide 500 TÜV SÜD TÜV SÜD employees worldwide 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 29 Slide 29 TÜV SÜD – Your business benefits Gain world-class expertise The TÜV SÜD experts are recognised by and work in close collaboration with numerous national and international authorities including EBA. Get independent and impartial services TÜV SÜD Rail is recognised worldwide as an independent and neutral technical service provider. Receive value added services TÜV SÜD AG We offer a complete range of customer-focused services on safety & quality throughout the entire lifecycle of project. Our holistic approach covers the whole railway system, including gap analysis and maintenance procedures. Save money and time Our experts support to increase safety, save time and add tangible economic value to your railway operations. Minimise risk As one-stop solution provider we ensure safety of the entire rail system. We are working together with a global network of international and local experts in all key markets worldwide who provide global knowledge of processes and procedures in the rail sector. Rail Image Presentation Slide 30 Overview TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation 1 TÜV SÜD Rail 2 TÜV SÜD Group Introduction TÜV SÜD RailSlide 31 Slide 31 Our heritage: 149 years of business success 1866 Establishment of a Mannheim-based steam boiler inspection association by 21 operators and owners of steam boilers, with the objective of protecting man, the environment and property against the risk emanating from a new and largely unknown form of technology 1910 First vehicle periodic technical inspection (PTI) 1926 Introduction of the “TÜV mark / stamp” in Germany 1958 Development of a Bavaria-wide network of vehicle inspection centres in the late 1950s 1990s Conglomeration of TÜVs from the southern part of Germany to form TÜV SÜD and the expansion of business operations into Asia Today TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation TÜV SÜD continues to pursue a strategy of internationalisation and growth Introduction TÜV SÜD RailSlide 32 Slide 32 Global expertise. Local experience. Global Headquarters: Munich, Germany Legend: Countries with TÜV SÜD offices Regional headquarters TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation GERMANY INTERNATIONAL Euro 1,190 mio 10,400 staff Euro 750 mio 9,800 staff Introduction TÜV SÜD RailSlide 34 Slide 34 Independence and impartiality TÜV SÜD e.V. TÜV SÜD Foundation 74.9% 25.1% TÜV SÜD AG INDUSTRY TÜV SÜD TÜV SÜD MOBILITY CERTIFICATI ON Subsidiaries in GERMANY Subsidiaries in MIDDLE-EAST & AFRICA Subsidiaries in CENTRAL & EASTERN EUROPE Subsidiaries in the ASIA-PACIFIC REGION Subsidiaries in WESTERN EUROPE Subsidiaries in the AMERICAS 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 37 Slide 37 TÜV SÜD in numbers: Growing from strength to strength 1 One-stop technical solution provider 150 years of experience 800 locations worldwide 1,900 million Euro in sales revenue 2013 20,200 employees worldwide Note: Figures have been rounded off TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 38 Slide 38 Robust growth above industry average Sales revenue Euro 1,940 million ▲ 6.5 % 1,410 2009 1,550 2010 1,680 2011 1,820 2012 1,940 2013 Note: Figures have been rounded off. TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 39 Slide 39 20,200 dedicated employees collaborating with clients worldwide No. of employees* 20,200 headcount 14,500 2009 ▲ 7.4 % 16,100 17,200 2010 2011 18,800 2012 20,200 2013 *As of 31 Dec 2013 Note: Figures have been rounded off. TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 40 Slide 40 Adding value through quality, safety and sustainability solutions across the 3 Strategic Business Segments MOBILITY INDUSTRY CERTIFICATION Ensure 100 years in safe mobility: Maximise reliability, safety & efficiency for: Achieve market access for: • Periodical Technical Inspections • Car business services • Fleet management • Automotive • Chemical, oil & gas • Power & energy • Manufacturing & industrial machinery • Rail • Real estate and infrastructure TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation • Manufacturing & industrial machinery • Consumer products & retails • Healthcare & medical devices • Telecommunications & IT • Transportation (Automotive, Aerospace and Marine Component) Introduction TÜV SÜD RailSlide 41 Slide 41 How can we help you? www.tuv-sud.com/rail rail@tuv-sud.com TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 42 Slide 42 Assistance in the homologation of different traction vehicle types of the Bombardier TWINDEXX Bombardier Transportation GmbH Customer contact: Jens Krawczyk jens.krawczyk@de.transport.bombardier.com About the project Project description • Assistance in the homologation and requirements management • EC Certification of different traction vehicle types • Coordination of internal/ external assessors for national assessment reports • Multinational homologation DACH Performance period • Start date: 2011 • Duration: until today Our solution Outcome / Customer benefits TÜV SÜD Rail services • Assessment reports of subsystems done by Standards covered assessors admitted by the German NSA (EBA) • TEIV • EG Certification of the traction vehicles done • VV IBG, AB-EBV, EisbBBV by the NoBo Railcert a 100% subsidiary • 2008/57/EC company of the TÜV SÜD Rail • TSI LOC&PAS (2011/291/EU) • Assistance and consulting in the homologation • TSI HS RST (2008/232/CE) • Assistance in the cooperation with national • TSI PRM (2008/164/EC) safety authorities (BMVIT, BAV, EBA) • TSI SRT (2008/163/EC) • Safety assessment report CSM-REA • TSI ZZS (2006/679/EC) (402/2013/EU) • German, Swiss and Austrian NNTRs • Efficient homologation process due to reduced interfaces • Control of changes in regulations (e.g. TSI, standards, etc.) with reduced impact. TÜV SÜD TÜV SÜD AG 20/04/2015 15-04-08 Referenzprojekt Introduction TÜV SÜD Rail Folie 43 von 2 (EN) Slide 43 Pantograph Tests on KISS ODEG Stadler Pankow GmbH About the project Contact Test Center : uwe.roensch@tuev-sued.de Project description • Coordination and execution of the on track tests • Working together with the customer and the assessor for a successful permission of the German approval office EBA Performance period • Start date: April 2012 • Duration: until December 2012 (EBA approval) Our solution Outcome / benefits We work as an EN 17025 accredited test laboratory so you choose certainty and add value. • Coordination of on track tests as one-stop service • Successful tests on time with a high-level standard on quality and performance • Objective focused trouble shooting • Organization with competent partners for operation service on the German railway network TÜV SÜD services Standards covered • Optimizing and approval tests of pantograph • EN 50317 • Type test coordination of subcontractors for • Various German national rules operational service on German Railway Network TÜV SÜD TÜV SÜD AG 20/04/2015 15-04-08 Referenzprojekt Introduction TÜV SÜD Rail Folie 44 von 2 (EN) Slide 44 Technical Documentation for MOVIA - Metro Singapore, Singapore Bombardier Transportation GmbH / Bombardier (Singapore) Pte Ltd, railway vehicle manufacturer About the project Customer contact: Alexandra.Hochreiner@de.transport.bomba rdier.com Project description • Provision of end-customer documentation for the Singapore metro, Downtown Line (C951) • Project language: English • Main focus: Operation manual, preventive and corrective maintenance manual, illustrated parts catalogue Performance period • From 04/2010 to 05/2014 Our solution Outcome / Customer benefits Provision of an integrated platform consisting of • Technical writing in English in a team of up to FrameMaker®, Acrobat® and seven technical writers PARTS-PUBLISHER® to write and display • Import of the railway vehicle manufacturer’s technical documentation PDM data to create an interactive electronic spare parts catalogue TÜV SÜD Rail services • Bi-directional links between parts information • Advice on the selection of tools and and service information technologies (FM/XML/PP) • EDD/DTD development Standards covered • Terminology management • ANSI Z535 • One-stop consulting expertise, technological knowledge and technical documentation in English • Quick and efficient response to changes to the vehicle • Efficient project management and budget control • Quick access to service information for the operator TÜV SÜD TÜV SÜD 20/04/2015 15-04-08 Rail Presentation Introduction TÜV SÜD RailSlide 45 Slide 45 Train Control Monitoring Systems (generic), SIBAS 32, Germany Siemens AG, Mobility Division About the project Kundenkontakt: Hr. M. Heid manfred.heid@siemens.com Project description • Functional Safety Assessment of complete SIBAS 32 generic system (standard Siemens system for train control and monitoring systems) • Development accompanying assessment Performance period • Start date: Approx.1990 • Duration: To present • Total hours: > 5000 hours Our solution Outcome / benefits Assessment of generic system, including all Standards covered components and architecture patterns, to realise • EN 50126 safety-related functions at train level • EN 50128 • EN 50129 TÜV SÜD Rail services • EN 50159 • Functional Safety Assessment • EN 50155 • Certification of Generic System and related standards • Development accompanying assessment (including concept phases) to minimise project risks • Proven assessment processes for fast response during maintenance phase TÜV SÜD TÜV SÜD AG 20/04/2015 15-04-08 Referenzprojekt Introduction TÜV SÜD Rail Folie 46 von 2 (EN) Slide 46 Metro system „RUBIN“ Nuremberg Driverless trains for fully-automated and mixed operation City of Nuremberg, Germany About the project Customer contact: Mr. Konrad Schmidt, Operations Manager VAG Project description • ISA on new rolling stock • Train-sets for driverless operation (train type DT3) and for driverless and manned operation (train type DT3-F) • Mixed operation of driverless and conventional trains on a single track (global innovation) • Conversion of conventionally operated line into driverless operation during full service Performance period • Start date: 04 / 2002 • Duration: Ongoing Our solution Outcome / Customer benefits TÜV SÜD Rail carried out the Independent Safety Assessment (ISA) from project start (concept, risk analysis) to placing into revenue service. From a rolling-stock design viewpoint, the focus was on integration with wayside systems and operational provisions. TÜV SÜD Rail services • Assessment of risk analysis • Design review of technical documentation • Inspections of manufacturing processes TÜV SÜD TÜV SÜD AG 20/04/2015 • Acceptance inspections and testing for approval Standards covered • BOStrab and directives • EN 13452 series • EN 14752 / VDV 111 • DIN 5510 / EN 45545 series • VDV 152 / DIN 6700 • Further European and German standards 15-04-08 Referenzprojekt Introduction TÜV SÜD Rail Verification of safety, particularly for innovative design and functions • Mediation between operating company, system supplier and sub-suppliers • Independent expert judgement for approval by authority • Extensive testing of accessibility by persons with disabilities or reduced mobility • Setting new standards in metro operation • Folie 47 von 2 (EN) Slide 47 New eight-car metro train sets for urban lines of MTR network in Hong Kong MTR Corporation About the project Project description • Independent Safety Assessment of new rolling stock • Focus on safety-related subsystems, such as interfaces including train-borne signalling equipment • 8-car metro trains for urban lines, manufactured by CRC • Automatic train control Performance period • Start date: September 2009 • Duration: To December 2011 Our solution Outcome / Customer benefits Our task was to perform Independent Safety Assessment (ISA) with a strong technical background and experience in system audits. The focus was on system integration. TÜV SÜD Rail services • Assessment on safety-related subsystems (brake, wheel & axles, couplers, door systems) and their interfaces by means of technical design review and witness audits TÜV SÜD TÜV SÜD AG 20/04/2015 • Audit on safety management and quality of design and manufacturing Standards covered • Engineering Safety Management Handbook (The Yellow Book) • EN 50126, EN 50128, EN 50129 • EN 13452 series • EN 13103, EN 13104 • EN 14752 • Selected European and British standards 15-04-08 Referenzprojekt Introduction TÜV SÜD Rail • Independent evaluation of manufacturer and suppliers, also considering operation procedures and maintenance provisions • Early identification of weaknesses and support of improvements • Discussion of technical solutions with acknowledged TÜV SÜD experts • Improvement of safety-related design • Checks on quality of workmanship Folie 48 von 2 (EN) Slide 48 Infrastructure - Track components (rail), Ankara,Turkey Protem Ltd. A.T.B., Ankara, Turkey About the project Project description • EN 13674-1* Conformity *) Railway applications: Track - Rail Part 1: Flat bottom symmetrical railway rails 46 kg/m and above Our solution Outcome / Customer benefits TÜV SÜD Rail services • Conformity check on a high level with an experienced and globally recognized institution: TÜV SÜD Rail • Checking the rail production in accordance to the EN 13674-1 TÜV SÜD 15-04-08 Introduction TÜV SÜD Rail Slide 49 High Speed Line – Ankara-Eskisehir, Turkey TCDD Turkish State Railways, Istanbul, Turkey About the project Project description • High-Speed Line between Ankara and Istanbul • 200 km • ETCS Level 1 Our solution Outcome / Customer benefits TÜV SÜD Rail services • Minimized risks for the operator • Cost savings • Safety assessment of the Signalling • Independent expert judgment for approval by authority TÜV SÜD 15-04-08 Introduction TÜV SÜD Rail Slide 50 Safety Assessment, Turkey - Infrastructure TCDD Turkish State Railways, Istanbul, Turkey About the project Project description • Safety assessment of the understructure, superstructure, bridges, tunnel, electrification and related interfaces (for example: rolling stock/ superstructure, electrification etc.) Our solution Outcome / Customer benefits TÜV SÜD Rail services • All services from one-stop service provider TÜV SÜD Rail • Cost savings • Independent expert judgement for approval by authority TÜV SÜD 15-04-08 Introduction TÜV SÜD Rail Slide 51 Infrastructure - Track components (sleeper), Afyon, Turkey Yapiray Railway Construction Systems Industry and Trade Inc., Istanbul, Turkey About the project Project description • Conformity of Afyon sleeper production to EN 13230 – 1 and EN 13230-2, Turkey Our solution TÜV SÜD Rail services Outcome / Customer benefits • TSI certification of the sleeper B70 (Afyon factory) acc. to module H1 • A conformity assessment according to EN13230-1 and EN 13230-2 for the concrete sleeper production plant in Afyon was performed • Furthermore EC Certifications according to TSI Infrastructure (2008/217/EC) have been issued TÜV SÜD 15-04-08 Introduction TÜV SÜD Rail • Achieve a safe railway with an independent assessment from an experienced and globally recognized institution like TÜV SÜD Rail Slide 52