Generation of Electrical Energy Using Piezoelectric Material from Train Wheels: Bangladesh Perspective Md. Mostaqim Billah Arnab1*, Shah Md. Rahmot Ullah2, Md. Ashraful Alam3, Raton Kumar Nondy4, A S M Forhadul Alam5 1, 2, 3, 4 Department of EEE Department of Physics 1, 2, 3, 4, 5 University of Dhaka (Mymensingh Engineering College) Mymensingh, Bangladesh. *E-mail:arnab.mostaqim@gmail.com 5 Abstract—Scientists are desperately searching for renewable and green sources of energy to produce electrical power. In past several years, researchers have begun using piezoelectric material for structural vibrations suppression. These materials transform mechanical energy to electrical energy and vice versa. The objective of this paper is to present an effective method for producing usable electrical energy from available sound energy from train wheels. We have observed that huge amount of sound energy is wasted in train movement (traction) System. In this paper an approach has been made to make fruitful application of the wasted sound energy. The proposed conversion circuit was tested in sound sources of train wheels and a comparison was made between other sources using this conversion circuit and a better result from train wheels have observed. The output of conversion circuit is around 12 volt which is sufficient to charge a rechargeable DC battery where a fully discharged 9 volt dc battery was found to be fully charged within half an hour from transduced electric power. The proposed electric power supply can be used to run low power electrical equipments like light, fan etc. in train compartments. Keywords—Piezoelectric material, transducer, super capacitor, train wheels, DC battery. I. INTRODUCTION At present in the universe the primary need for survival of all organisms is energy. Everything what happens in the surrounding is the expression of flow of energy in one of the forms. In this fast moving world small country like Bangladesh, where population is greater than its territory, there the current power generation has become insufficient to fulfill their demands. Therefore to overcome this problem we need to implement the techniques of optimal utilization of conventional sources for conservation of energy. At present, a great deal of research effort has been directed to finding ecofriendly and renewable sources of energy. Renewable energy sources such as hydropower, solar power and wind power require high financial investments but give lower power output with respect to its cost. Another source nuclear power plant gives a good source of power but the initial setting up and maintains costs are higher than other renewable sources. In recent years, there has been growing interest in harnessing the power of mechanical vibrations and pressure to generate electricity. Piezoelectric materials play a vital role in generating power which range is μW to mW. It is 978-1-4799-6062-0/14/$31.00©2014 IEEE Anik Paul Mishu6 BSS Associate Engineer Operation and Maintenance Department Banglalink Digital Communication Limited Narayanganj, Bangladesh. one of the most interesting methods of obtaining the energy surrounding a system is to use piezoelectric materials. This technique utilizes piezoelectric components where deformations produced by different means are directly converted to electrical charge via piezoelectric effect. Piezoelectric materials have a crystalline structure that provides a unique ability to convert an applied mechanical strain into an electrical potential or vice versa. Our paper includes how to utilize the energy which is wasted, creates pollution to the environment. The sound energy of the moving train wheels which is nothing but pollution can be converted into electrical energy with the help of piezoelectric material or transducer. Then this electrical energy will be saved with the help of a rechargeable DC source. This energy can be used to run a train compartment’s lights and fans and other necessary purpose. Here we discover the technology to generate electric power from sound of train wheels in which the system used is reliable and this technique will help conserve our natural resources. II. PREVIOUS WORK During the last decades, piezoelectric materials made huge progress in entering commercial mass markets throughout all branches, where piezoelectric are used as the basis materials for actuators as well as sensors. Especially in transportation industry, they found numerous fields of applications. The development of piezoelectric actuators for fuel injection systems is a popular application of the near past, active noise and vibration reduction is a current activity, and the use of piezoelectric materials for energy harvesting in vibrating structures is one possible future trend [1]. The greatest untapped sources of piezo-electric energy are freeways and busy roads. If piezo-electric mats were installed under the busiest sections [a little ways under the surface], the thousands of tons of vehicles passing over each day would generate massive amounts of electricity for the city's use. The basis of this system is that they have unique abilities to harvest energy from weight, motion, vibration and temperature changes. The energy generated from the moving vehicles is stored in huge batteries and from the batteries the energy is used for the city’s energy consumption. This can be used for example to light the street lights at night from the entire energy stored in the batteries. It can also be used for powering the household gadgets and in short the city as a whole saving lots of fuel used in electricity generation in an eco-friendly way [2]. Health monitoring and damage detection concepts have attracted many researches in the past [3] [4], especially with involvement of piezoelectric materials as the sensing elements [5]. Within the aforementioned project In Mar, a new development is under research. This is a wear detection system for train wheels. The idea is to detect the changes in the vibration behavior of the entire wheel caused by the surface changes on the rolling contact area, Theoretical work on the vibration behavior of train wheels encourage to choose this kind of method [6]. Piezoelectric sensors are placed on distinct areas of the wheel, changing the displacements on the surface into electrical signals. The biggest problem is to adequately define the correlation between modal behavior of the wheel and the measured signals as well as the sensitivity of the overall concept to the comparably small changes in modal parameters. Researchers are also working on the idea of utilizing the vibrations caused from the machines in the gym. At workplaces, while sitting on the chair, energy can be stored in the batteries by laying piezoelectric crystals in the chair. Also, the studies are being carried out to utilize the vibrations in a vehicle, like at clutches, gears, seats, shock-ups, foot rests [7]. In Bangladesh, researchers are also working on the idea of electrification of Streets of Dhaka City Using Solar and Piezoelectric Energy [8]. III. interesting properties for the production of electricity, however artificial piezoelectric materials such as PZT (Lead Zirconate Titanate) present advantageous characteristics. Piezoelectric materials belong to a larger class of materials called ferroelectrics. One of the defining traits of a ferroelectric material is that the molecular structure is oriented such that the material exhibits a local charge separation, known as an electric dipole. Throughout the artificial piezoelectric material composition the electric dipoles are orientated randomly, but when a very strong electric field is applied, the electric dipoles reorient themselves relative to the Electric field; this process is termed poling. Once the electric field is extinguished, the dipoles maintain their orientation and the material is then said to be poled. After the poling process is completed, the material will exhibit the piezoelectric effect. The mechanical and electrical behavior of a piezoelectric material can be modeled by two linearized constitutive equations. These equations contain two mechanical and two electrical variables. The direct effect and the converse effect may be modeled by the following matrix equations: Direct Piezoelectric Effect: D = d.T + εT.E (1) Converse Piezoelectric Effect: S = sE.T + dt.E (2) [9] WHAT IS PIEZO-ELECTRIC MATERIAL? The word piezoelectricity means electricity resulting from pressure. Piezoelectricity is the charge that accumulates in certain solid materials stress. Piezoelectricity is the ability of some materials (notably crystals and certain ceramics) to generate an electrical potential in response to applied mechanical stress. This may take the form of a separation of electric charge across the crystal lattice. If the material is not short circuited, the applied charge induces a voltage across the material. The word is derived from the Greek word piezien, which means to squeeze or press. The conversion of mechanical energy into electrical one is generally achieved by converters alternator type or commonly known dynamo. But there are other physical phenomena including piezoelectricity that can also convert mechanical movements into electricity. The phenomenon that produces an electric charge when a force is applied to piezoelectric material is known as the piezoelectric effect. The piezoelectric effect exists in two domains, the first is the direct piezoelectric effect that describes the material’s ability to transform mechanical strain into electrical charge, the second form is the converse effect, which is the ability to convert an applied electrical potential into mechanical strain energy figure 1. The direct piezoelectric effect is responsible for the materials ability to function as a sensor and the converse piezoelectric effect is accountable for its ability to function as an actuator. A material is deemed piezoelectric when it has this ability to transform electrical energy into mechanical strain energy, and likewise transform mechanical strain energy into electrical charge. The piezoelectric materials that exist naturally as quartz were not 978-1-4799-6062-0/14/$31.00©2014 IEEE Fig. 1. Electromechanical conversion via piezoelectricity phenomenon. Where D is the electric displacement vector, T is the stress vector, εT is the dielectric permittivity matrix at constant mechanical stress, sE is the matrix of compliance coefficients at constant electric field strength, S is the strain vector, d is the piezoelectric constant matrix, and E is the electric field vector. The subscript t stands for transposition of a matrix. When the material is deformed or stressed an electric voltage can be recovered along any surface of the material (via electrodes). Therefore, the piezoelectric properties must contain a sign convention to facilitate this ability to recover electric potential. The piezoelectric effect is the process of internal generation of electrical charge resulting from an applied mechanical force. The origin of the piezoelectric effect was, in general, clear from the very beginning. The displacement of ions from their equilibrium positions caused by a mechanical stress in crystals that lack a centre of symmetry must result in the generation of an electric moment, i.e., in electric polarization. Attempts to calculate the piezo constants of a crystal based on this model were first undertaken by the brothers Curie as shown in following figure 2. signal is alternating. So, we need to amplify and rectify it to get a reasonable output DC voltage which may charge a rechargeable energy source. Fig. 2. Origin of piezoelectric effect and polarization. IV. • • • • • • • • • • V. ADVANTAGE OF GENERATION OF ELECTRICITY USING PIEZO-ELECTRIC MATERIAL It could help us to reduce the scarcity of electrical energy globally and help in the development of mankind and reduction of CO2 as electric energy is one of the cleanest energy. The noise pollution in the road would be able to convert into electric energy and lights the street lightning, signals and various other electrical Appliances. Power generation with low cost and using nonconventional energy sources which will help us to conserve the conventional energy sources to meet the future demand. By using this method, electricity will be generated throughout the year without depending on other factors. Easy for maintenance and no fuel transportation problem. Pollution free power generation. No need of manpower during power generation. To store the electricity in DC rechargeable source. It can be use at any time when it necessary. Easy construction. Less number of parts required. Produced electricity can be used for many purposes. SYSTEM ARCHITECTURE AND WORKING PROCEDURE The goal here to design a circuit in which sound or air pressure applied on piezoelectric transducer. In piezoelectric material sound or air pressure applied on piezoelectric transducer as mechanical strain and electrical charges will be produced on the faces of the crystal. In a piezoelectric material, total induced charge Q is directly proportional to the applied force F, given by the relation, Q = kF, where k is a piezoelectric constant. Here direct voltage from piezoelectric transducer is very few (200 mV – 2 V). Also, the nature of the produced electric 978-1-4799-6062-0/14/$31.00©2014 IEEE In our proposed method, for conversion of sound energy into electrical energy we used several piezoelectric transducers. These transducers are taken from acoustic-electric guitars because they are small. In our experiment, a small buzzer of 6 volt, 2 KHz sinusoidal wave has used. The resultant buzzer has worked as sound source and created about 200mV across those transducers which are in ac form. For filtering, storing and prevent this ac voltage a 1 farad of 5.5 volt super capacitor has used. All super capacitors used in parallel to the piezoelectric material. The super capacitor is also known as Electrical Double Layer Capacitor (EDLC). Super capacitors are differs from other general capacitors. It can bridge the gap between capacitors and batteries with its high capacitance value. Super capacitors required short time to charged, that’s why available sound energy can be easily stored as electrical energy. But it needs much longer time to discharge. So, the stored electrical energy can be hold for longer time than other capacitors. Fig. 3. Simulation circuit diagram of conversion electrical energy. from sound energy to In our proposed method, sound energy generated from train wheels was used to produce small electric energy at the terminal of the piezoelectric transducer. This small energy was stored in super capacitor. 20 pieces super capacitor and transducer parallel set up has constructed and we get 20 output voltages. In our proposed method we has used LM324 operation amplifier to add those output voltage together, as shown in figure 3. These 20 transducers-super capacitors produced about 4Voutput voltage. The saturation voltage of LM 324 Op amp is 5V. That is the biasing voltage Vcc=5V. Which indicates that it won’t be benefited if we added more transducers-super capacitors before the adder circuit, because it will exceeds the highest saturation voltage of LM 324.Output of the added circuit than applied to a quadrupler which will increase the added output voltage 4V to around 12V .For our experiment we have taken a 9V DC rechargeable battery and it’s found that with this quadrupler output of 12V, a 9V DC rechargeable battery can easily be charged within half an hour. It was also observed that the quadrupler output voltage varies with the frequency of AC signal used to operate the buzzer. When there is no sound or low sound than the output of Quadrupler will be below 9V and by flowing current in reverse direction the battery will try to discharge. To prevent this problem diodes have placed towards the quadrupler to rechargeable battery. This diode works as reverse biased and oppose the reverse flow of current from battery. As a result the battery cannot get discharged in absence of sufficient sound source. The complete system architecture setup has shown in figure 4. Fig. 4. Block Diagram showing the generating and storing electricity from sound source (Running train wheels). VI. Output Voltages from Three Different Sources (Volt) Construction Piling Hydraulic Pump Train Wheels 11.39 11.14 11.48 10.81 12.00 11.56 978-1-4799-6062-0/14/$31.00©2014 IEEE 10.70 10.50 9.80 9.08 8.70 8.44 7.80 7.50 7.20 7.04 6.80 6.45 5.78 5.50 4.31 3.70 10.70 10.62 10.51 10.28 10.13 9.99 9.80 9.73 9.65 9.59 9.54 9.41 8.8 7.43 7.23 6.73 11.49 11.41 11.32 10.19 10.08 9.83 9.78 9.70 9.63 9.50 9.34 9.17 8.92 8.38 7.15 5.23 Output of the voltage quadrupler circuit was 12 volt with 60 mA from 118 dB sound. It’s found that with this output voltage a fully discharge 9V DC battery can easily be fully charged within only 30 minute. The proposed circuit could generate 12 volt, so by increasing the number of our experimented circuit we could easily increase up the output voltage according to the desired voltage of a train compartment. It has another advantage that the total cost of the circuit is very low. We just need to spend money during on its initial setup but there is no running cost is zero. VII. CONCLUSION SIMULATION RESULT The conversion circuit shown in Figure 4 has tested in outdoor environment to measure its performance. Tested sound source was train wheels and it’s near air pressure. These typical high sound sources usually play no role except producing noise. As it experimented that the circuit could generate electrical energy about 12V from a small sound source, so it will be benefited if we place this circuit in a noisy place where effective and continuous sound source is available. For this reason we proposed to place this experimented circuit permanently near of train wheels. Because the effects from running train wheels will produce an effective sound source. The noise or sound from a running train wheels will create effects on the tested circuit. This sound source or mechanical energy will convert to electrical energy which will help to charge rechargeable energy source. Then we could use this energy source for train compartment fans, lights and other low power electrical equipments. In our experiment we observed that battery can be charged from train wheels sound. At a distance of 2 inch from train wheels we got best output result and that’s 12 volts. Table (1) shows that the recorded data of quadrupler output voltages for three different sound sources and those are construction piling, hydraulic Pump and train wheels which was measured at varies distance ranging from 2 inch to 78 inch. The result says that the proposed set up can be placed in any such places within the prescribed distance from sound sources. But we get better result from our circuit when it was placed near of train wheels. Distance from Sound Sources (Inches) 2 3 4 5 6 8 10 12 14 18 16 20 24 28 36 48 60 78 In this paper, an effective and efficient new sound source has introduced which can be used as a suitable renewable energy source. Here continuous sound source from running train wheels is proposed as a new renewable sound source. The performance of the circuit for different frequencies of sound was tested and it was observed that the circuit works well for frequencies usually available from train wheels. References [1] [2] [3] [4] [5] [6] [7] [8] [9] Jürgen Nuffer, Thilo Bein, “Application of piezoelectric materials in transportation industry,” Global Symposium on Innovative Solutions for the Advancement of the Transport Industry, San Sebastian, Spain, 4-6 October 2006. 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Tanvi Dikshit, Dhawal Shrivastava, Abhijeet Gorey, Ashish Gupta, Parag Parandkar, Sumant Katiyal, “Energy Harvesting via Piezoelectricity,” BVICAM’s International Journal of Information Technology, 2010. Rahnuma Rifat Chowdhury , Muhammad Salahuddin Kabir, “Electrification of Streets of Dhaka City Using Solar and Piezoelectric Energy,” International conference on informative electronics and vision (ICIEV) , Dhaka, Bangladesh, 23-24 may 2014. Pratibha Arun, Divyesh Mehta, “Eco-Friendly Electricity Generator Using Scintillating Piezo, International Journal of Engineering Research and Applications, Vol. 3, Issue 5, pp.478-482, Sep-Oct 2013.