Bas Cleary
Director
Environmental Assessment Division
Department of Environment and Conservation
Government of Newfoundland and Labrador
File Ref No. 200.20.2352
Dear Mr. Cleary,
Please accept our application for registration of our undertaking for the above referenced file
number.
We have included in this proposal, what we hope is all the relevant information relating to our
particular undertaking, in order to assist in the completion of this process.
While we have endeavoured to provide all the information requested, should something be
missing or should you have any questions regarding our submittal or any other issue, please feel
free to contact me at your convenience.
___________________
Stephen Crane
President, C&W Offshore
c.c
Mr. Christopher Hardy, City of Mount Pearl
Mr. Paul Carter, Dept. of Environment and Conservation
16 Lintrose Pl., Mount Pearl, NL, A1N-5K2
Tel: 709-368-4300
Fax: 709-368-4301
www.cwoffshore.ca
Table of Contents
Section:
01
02
03
04
05
06
07
Description:
Registration Form
Engineers Report
Equipment Data Sheets
Stamped Facility Drawings
Propane System Stamped Drawings
Propane System Permit
Compressed Air System Permit
16 Lintrose Pl., Mount Pearl, NL, A1N-5K2
Tel: 709-368-4300
Fax: 709-368-4301
www.cwoffshore.ca
Environmental Assessment Registration
C&W Offshore Ltd. Blast and Paint Facility
REGISTRATION FORM
Pursuant to Part cE-14.2 of the Environmental Protection Act
NAME OF UNDERSTANDING: Commercial Spray Painting Booth
C&W Offshore Ltd.
16 Lintrose Pl.
Donovan’s Industrial Park
Mount Pearl, NL
PROPONENT:
(i)
Name of Corporate Body:
C&W Offshore Ltd.
(ii)
Address:
16 Lintrose Pl.
Mount Pearl, NL
A1N-5K2
(iii)
Chief Executive Officer:
Stephen Crane
President
16 Lintrose Pl.
Mount Pearl, NL
A1N-5K2
(iv)
Principal Contact:
Stephen Crane
President
16 Lintrose Pl.
Mount Pearl, NL
A1N-5K2
scrane@cwoffshore.ca
16 Lintrose Pl, Mount Pearl, NL, A1N-5K2
Tel: 709-368-4300
Fax: 709-368-4301
www.cwoffshore.ca
Environmental Assessment Registration
C&W Offshore Ltd. Blast and Paint Facility
1.0 The Undertaking:
1.1 Background:
C&W Offshore has been operating a fabrication facility at 16 Lintrose Place since April
2011, and in Donovan’s Industrial Park since May 2005. Since that time, we have been
subcontracting painting services to various local companies, often, at cost to our own
company. Recently, C&W was awarded two large projects for the Hebron Project, much
larger and complex than what our regular painting subcontractors could take on. For this
reason, C&W Offshore set out to build the most advanced, safest, and environmentally
friendly paint facility in the province, converting an existing warehouse at its Mount Pearl
location.
1.2 Nature of the undertaking:
C&W Offshore has recently converted an existing warehouse at their facility on Lintrose
Place, and has developed that building into a painting facility. The building is a
completely explosion proof, fireproofed and fire suppressed facility with state of the art
blast and paint equipment which can take large fabricated items and perform a complete
surface protection system in a temperature and environmentally controlled indoor climate.
1.3 Purpose / Rationale / Need for the Undertaking:
C&W Offshore requires building a blast and paint facility for the following reasons:
-
Current painting subcontractors cannot physically fit the units we are currently
building into their existing blast and paint facilities.
Our existing subcontractors cannot meet the quality requirements of our client..
Safety is a number one priority to us as a company. Our current subcontractors cannot
meet the safety requirements of our ongoing projects.
For years C&W has been at the mercy of subcontractors when it comes to scheduling
for paint etc.
Also as we could not control the price of our painting for jobs and therefore lost
countless jobs because our pricing was too high.
We have also had many requests from customers for us to re-furbish some of their
existing equipment and at times have not been able to accommodate.
16 Lintrose Pl, Mount Pearl, NL, A1N-5K2
Tel: 709-368-4300
Fax: 709-368-4301
www.cwoffshore.ca
Environmental Assessment Registration
C&W Offshore Ltd. Blast and Paint Facility
2.0 Description of the Undertaking:
2.1 Geographical Location:
The civic address of the proposed facility is 16 Lintrose Pl, Donovan’s Industrial Park,
Mount Pearl. (See Figures 1 – 3 for additional location information).
2.2 Physical Features:
-
The physical features of the existing building are pretty much unchanged with the
exception of a few additions in order to accommodate the specialized equipment.
-
The nearest residential home to 16 Lintrose Pl is approximately 1km, straight line
distance.
-
The adjacent buildings (looking from the road) are:
East Side – Strongco Equipment and the JMP building on Glencoe Dr.
North Side – Urban Flooring
Donovan’s Industrial, where the site is located, is zoned by the city as “Industrial Light
Use”. The definition as the city defines it is:
“Light industry, service station, restaurant, take-out food service, recreational
open space, general garage, educational and shop use in association with light
industrial use, office, general service, communications, taxi stand, police station,
indoor market (auction hall), automotive sales, and health club, furniture and
appliance showroom, existing dwellings, and civic use.”
This definition is far from accurate, as there are numerous industrial and heavy industrial
facilities operating in the park. There are three other blasting and painting facilities within a 1 km
Radius of 16 Lintrose Place, along with companies performing high pressure testing, storage of
radioactive materials, toxic and hazardous chemicals and storage of explosives.
2.3
Construction:
The blast and paint facility has been installed in a previously built warehouse. The
installation of the equipment has been completed and commissioned.
16 Lintrose Pl, Mount Pearl, NL, A1N-5K2
Tel: 709-368-4300
Fax: 709-368-4301
www.cwoffshore.ca
Environmental Assessment Registration
C&W Offshore Ltd. Blast and Paint Facility
2.4
Operation:
2.4.1
Description of Operation
The operation at this facility will typically involve sandblasting, painting and packaging
for shipment. Items being processed will include structural steel frames, stairs, shipping
containers etc. The hours of operation are Monday to Friday, 8:00 am to 4:30 pm. We
have two large filter banks built into the facility which capture 99% of air borne particles
over 20 microns. It has been sized at approximately 100,000 CFM for our requirements
by Professional Engineers licensed to practice here in Newfoundland and Labrador.
Painting will be occurring in the same space as sandblasting, all be it at different times. A
complete PLC control system has been installed as well as explosion proof equipment to
ensure that both operations are as safe as possible and also can’t be done concurrently.
Please see the attached engineers report for additional information on the design
philosophy and equipment being used.
The development of this facility is subject to a discretionary use permit from the City of
Mount Pearl as well as this environmental assessment.
2.4.2
Estimated Period of Operation
This facility will be a permanent operation used to support the fabrication work of our
main facility on Lintrose Place.
2.4.3
Potential Source of Pollution
The paints we use are typically epoxy and urethane based. These are standard in the
industry and used in various paint shops in the area. We will have our paint booth fitted
with filters which can remove up to 99.84% of particulates in the air. The particulates will
then be collected in a dedicated container and collected by a certified waste management
company. All paint will be stored in accordance with government policies for similar
materials.
We have two makeup air units which help cure the paint and also provide clean air to our
painters. Combined they change the air at 100,000 cubic feet per minute and have a total
of approximately 8.2 million BTU’s of heat for ventilation during painting and heating
the air during the curing cycle. The system has been designed to ensure any fumes are
dispersed with enough velocity so as to not be noticeable to the surrounding area. For
more information on this, please see the attached Engineers Design Report.
16 Lintrose Pl, Mount Pearl, NL, A1N-5K2
Tel: 709-368-4300
Fax: 709-368-4301
www.cwoffshore.ca
Environmental Assessment Registration
C&W Offshore Ltd. Blast and Paint Facility
The blast media we will be using is steel shot, and not a silica based product. All blast
media will be recycled using a blast recovery system. Steel shot is re-useable, and can be
used up to 100 times. Most of our competitors and current subcontractors currently use a
copper slag or similar product, which is not re-useable. As previously mentioned, dust
will be collected by a bank of dust collectors operating at 45,000 cubic feet per minute of
air flow.
Because of the industry we are in and our concern for the environment in general, we aim
to have ZERO discharge. Being in the offshore industry, our clients hold us and we hold
ourselves to the highest of standards. Being safe and non threatening to the environment
are two of our priorities. All waste, including old paint, dust and used filters will be
disposed of in a manner suitable to the application. All equipment has been procured in a
manner as to assure the most efficient and quiet operation. It is our goal for our neighbors
not to know we are operating. During testing, it was noted that with all the equipment
running, the overall noise produced from the facility is less than that of the ambient road
noise from the adjacent highway.
2.4.4
Occupants and Job Creation
There will be a total of approximately 4 persons working at the 16 Lintrose Place facility.
Two sandblaster / painters and two laborers. All administrative and management will be
run from our main office. These 4 positions will be new. The NOC identifiers for the
positions would be NOC 9496-C for the Painters and Blaster, and NOC 9612 for the
Labours.
3.0 Project Related Documents:
The following documents accompany this submission:
- Design report from Rowsell-Appleby-Newton Engineering Inc., the third party tasked
to ensure all the relevant regulatory requirements were met or exceeded.
- Facility drawings
- Propane system engineering drawings and permit
- Compressed air system engineering drawings and permits
There are no environmental related documents to accompany this application.
4.0 Schedule:
-
An application was filed with the City of Mount Pearl on November 10th, 2014.
November 12th a letter went in the paper seeking input from concerned parties:
16 Lintrose Pl, Mount Pearl, NL, A1N-5K2
Tel: 709-368-4300
Fax: 709-368-4301
www.cwoffshore.ca
Environmental Assessment Registration
C&W Offshore Ltd. Blast and Paint Facility
-
o There were two inquiries. Both parties submitted written questions and
indicated they would be attending the briefing session.
A briefing session was held December 2nd to answer questions of any surrounding
business’.
This application was submitted on December 18th.
A response to this application is expected 45 calendar days after submittal.
The facility is fully constructed and certified. Commissioning has been completed and we
are ready to commence operations.
5.0 Funding:
There has been no funding for this project from any government body. We have invested all
funds from our own coffers. The estimated total investment for this project is in the range of
$2,000,000.00
We would like to thank the director in advance for his time and for the consideration of this
application. We have endeavored design the safest, sandblasting and painting facility
possible, and to provide all the relative information required for this submittal. Should there
be any additional information required, by all means, please contact me at your earliest
convenience,
Kindest regards,
____________________
Stephen Crane
President
C&W Offshore
June 13, 2011
16 Lintrose Pl, Mount Pearl, NL, A1N-5K2
Tel: 709-368-4300
Fax: 709-368-4301
www.cwoffshore.ca
Environmental Assessment Registration
C&W Offshore Ltd. Blast and Paint Facility
Figure 1 – Map of 16 Lintrose Place
Figure 1 – Map of 16 Lintrose Place
#16
C&W Fab
Shop
Appendix 2:
C&W Paint
Shop
16 Lintrose Pl, Mount Pearl, NL, A1N-5K2
Tel: 709-368-4300
Fax: 709-368-4301
www.cwoffshore.ca
Environmental Assessment Registration
C&W Offshore Ltd. Blast and Paint Facility
Figure 2 – 16 Lintrose Place Site Plan
16 Lintrose Pl, Mount Pearl, NL, A1N-5K2
Tel: 709-368-4300
Fax: 709-368-4301
www.cwoffshore.ca
Environmental Assessment Registration
C&W Offshore Ltd. Blast and Paint Facility
Figure 3 – 16 Lintrose Place Street View
16 Lintrose Pl, Mount Pearl, NL, A1N-5K2
Tel: 709-368-4300
Fax: 709-368-4301
www.cwoffshore.ca
Abrasive Blasting and Paint Hall
Mechanical and Electrical
Design Report
1.0 Mechanical Overview
1.0.1 Fire Protection
Design Codes:
• NFPA 10 - Portable Fire Extinguishers, Latest Edition
• NFPA 13 - Installation of Sprinkler Systems, Latest Edition
• NFPA 33 - Standard for Spray Application Using Flammable or Combustible
Materials.
• NFPA 91 - Standard for Exhaust Systems for Air Conveying of Vapors, Gases,
Mists, and Noncombustible Particulate Solids
• The National Fire Code of Canada, Latest Edition
Materials and Equipment:
Extinguishing agents located in general areas will be ABC rated multipurpose dry
chemical (MPDC).
Portable fire extinguishers are multi-purpose dry chemical type “BC” for
electrical room locations
Other Design Contributions:
Fire protection system has been designed by Martin’s Fire Safety Ltd located in
Mount Pearl, NL. The system is a dry chemical system and is integrated into
ventilation systems in accordance with NFPA.
1.0.2 Ventilation
Design Codes
• The Regulations of the Province of Newfoundland.
• The National Building Code of Canada, 2010
• The National Energy Code of Canada for Buildings, 2005
• Industrial Ventilation: A Manual of Recommended Practice, 27th Edition
• CSA B149.1-10 Natural Gas and Propane Installation Code, 2010
• SMACNA, HVAC Duct Construction Standards - Metal and Flexible, 1985.
• NFPA 33 – Standard for Spray Application Using Flammable or Combustible
Materials.
• NFPA 91 – Standard for Exhaust Systems for Air Conveying of Vapors, Gases,
Mists, and Noncombustible Particulate Solids
• ANSI Z9.4-1985, "Abrasive Blasting Operations–Ventilation and Safe
Practices."
• Province of Newfoundland and Labrador Boiler, Pressure Vessel and
Compressed Gas Regulations.
• ASME B 31.3
2
Mechanical Overview
This facility is an abrasive blasting and industrial painting shop. Each operation is
controlled through an industrial control system which is located in an adjacent
control area. Each system is interlocked so that they cannot operate
simultaneously or with the doors open. Devices will be suitable for Explosion
Proof usage (Division 1, Class 1) where required.
Painting/Blasting Area
The entire paint/blasting area is rated for explosion proof operation and each door
is equipped with an explosion proof door contact. An explosion proof emergency
vehicle exhaust system is installed so material can be loaded and off loaded
safely.
Painting Operation
In accordance with NFPA 33 the mechanical ventilation system is designed to
collect overspray with paint arrestance filters and to remove vapors associated
with painting. The vapors are discharged to a safe location 1830mm above the
roof line and the concentration of vapors in the exhaust air stream are kept lower
than twenty five percent of their flammable limit. There are explosion proof
differential pressure switches which monitor filter cleanliness to ensure safe
operation and the least amount of impact on the environment as possible. Paint
area differential pressure is monitored as well to detect any possible issues with
the ventilation system.
Painting Ventilation Equipment
Six roof mounted paint exhaust fans (EF-1 to 6) discharge 46525L/s of air and
two propane fired makeup units (MUA-1/2) provide 42965L/s to provide a cross
sectional spray area velocity of 0.508m/s (Cross sectional area of building is
91m2).
Painting Sequence of Operation
1. System shall only start up if filter differential pressure, booth pressure, door
contacts and all other safeties are within safe parameters. Solenoid valve
controlling compressed air to shop shall close when system is started. If any
safeties are outside of safe parameters alarm shall display at panel to identify
unsafe condition.
2. When paint mode is enabled with safe conditions the fresh air dampers on
makeup air units (MUA-1,2) shall open. End switch required to confirm damper is
open.
3. After paint mode is enabled all paint exhaust fans (EF-1,2,3,4,5,6) shall be
enabled. Airflow: 46525l/s.
3
4. Once exhaust air flow has been confirmed all makeup air units to be enabled
(MUA-1,2). Airflow: 42965l/s. When all units are confirmed enabled, solenoid
valve may now open and the exterior light shall indicate operation in process.
5. Control panel shall have supply air temperature adjustment.
6. Once painting is complete and operator shuts down system solenoid valve shall
close and system shall continue in purge cycle for a minimum of five minutes at
full system flow. Purge shall be adjustable to higher purge times.
7. Once purge cycle has ended operator has the option of selecting cure cycle.
During cure cycle mua-2 shall operate at full flow (16525l/s) and fans EF-3,4,5,6
shall operate at full flow (18200l/s). There shall be a timer to allow the curing to
run up to twelve hours.
8. After purge and cure cycles have ended compressed air solenoid may open.
9. When paint, purge, and/or cure cycle is enabled all blasting equipment shall be
locked out so they cannot function.
10. Opening the exterior doors shall shut down the system.
Blasting Operation
In accordance with ANSI Z9.4 Abrasive Blasting the system is designed to
provide safe blasting operation. There is a blast curtain installed to reduce the area
of the building so that such velocities can be maintained. The blasting medium is
metal shot and only low-toxicity materials such as abrasives of steel oxide and
contaminants such as iron oxide scale having permissible exposure limits of
5mg/m3.
Blasting Equipment
Four cartridge filter booths (DC-2 to 5) filter 17240L/s to provide a cross sectional
velocity of 0.305m/s in accordance with ANSI Z9.4-1985. All air is recirculated
within the space through the ProTura Nanofiber medium and dust is collected
from the unit by the user. Ductwork has been added to the discharge of the booths
to provide enhanced recirculation range.
Blasting Sequence of Operation
1. System shall only start up if door contacts and all other safeties are within safe
parameters. Solenoid valve controlling compressed air to shop shall close when
system is started. If any safeties are outside of safe parameters alarm shall display
at panel to identify unsafe condition.
2. Cartridge dust collectors shall be enabled from control panel.
3. Solenoid valve to supply shop air shall open.
4. Opening the exterior doors shall shut down the system.
4
Blasting Recovery Equipment
After blasting, abrasive that is found on the floor can be swept into the floor
hopper. The high efficiency fan will carry the abrasive to the cyclonic system.
The cyclonic system will separate the dust from good abrasive. The dust will then
be transferred to the dust collector (DC-1). The good abrasive is retained in the
storage hopper until the pressure vessel requires filling.
Ventilation Pressurization System
The non-explosion proof electrical/controls area is provided with a pressurization fan
(SF-1) which will pressurize the area anytime the painting process is engaged. Since
the Paint Hall is negatively pressurized this system provides a secondary safety
feature.
Vehicle Exhaust System
The building is provided with two fans (EF-7,8) and fresh air intakes which will be
activated by Nitrogen Oxide and Carbon Monoxide sensors/transmitters. Once
activated the system will remove 2080L/s of air and replace it with fresh air until gas
levels are within safe operating parameters. This allows safe offloading of material
and the complete system is explosion proof.
Breathing Air System
The system is designed to provide Grade “D” Breathable air for compliance with
OSHA 29 CFR 1910.134. The system effectively removes liquid water, oily gaseous
hydrocarbons, dirt, rust, scale and other potentially dangerous contaminants, to
provide safe compressed breathing air. The onboard carbon monoxide monitor
continuously samples the air supplied for compliance with current OSHA standards.
A complete Quality Air Breathing System consists of four stage filtration, automatic
float drain, broad band monitor, audible and visual alarms, self relieving regulator
with gauge, and quick connects, all panel mounted. Operators will wear self
contained pressurized breathing suits when painting or blasting
Compressed Air
A variable speed compressor (COMP-1) provides 895kPa compressed air to a 500
gallon receiver (T-1) for facility requirements. The cartridge filter booths (DC-2 to 5)
and recovery system dust collectors (DC-1) utilize compressed air for pulse cleaning
of the filter cartridges, paint spray pumps use air as the propellant, the breathing air
system converts compressed air to breathing air. The compressed air system is
provided with an 4400L/s ventilation system (SF-2) to prevent overheating.
5
Miscellaneous Design Requirements
• Galvanized steel for general ventilation systems.
• Exterior ductwork to be insulated with 50mm rigid insulation and wrapped with
weather guard ductwork covering.
• Ducts will be routed to permit reasonable access for cleaning.
• Ductwork diffusers and air moving equipment will be designed to provide
maximum air coverage over entire length of building while meeting owners space
requirements.
• Propane system has been designed and installed by Superior Propane
• Compressed air piping will be threaded steel pipe to ASTM A53.
1.0.3 Controls
Painting System
Programmable Logic Controller will provide the control logic to operate the paint
system sequence of operation and safety interlocks. Sensors, transmitters and similar
devices will use industry standard protocol and be explosion proof design where
required.
Blasting System
The blasting and blasting recovery system have manufacturer provided line voltage
control panels which allow enabling and disabling of the equipment. There is a
pneumatically operated kill switch on the blasting system in case of emergency
Breathing Air System
Manufacturer supplied controls will indicate when dangerous breathing conditions
exist and alert the worker.
Vehicle Exhaust System
Programmable Logic Controller will provide the control logic to operate system.
6
2.0 Electrical
2.0.1 Life Safety
Fire Alarm
The building will be provided with a fire alarm system to the requirements of the
National Building Code of Canada. The system will be single stage and will include
thermal and smoke detectors, manual pull stations, alarm horns and strobe lights,
where required. The system alarms will be visible and audible throughout the
building, taking into consideration occupants who may be hearing impaired. The
control panel shall be microprocessor-based, supervised, with space for future
expansion. Bypass switches will be provided on the panel to allow testing of bells,
fan shut down or remote station notification. All fire alarm field initiating devices
will be addressable including heat and smoke detectors. A passive graphic will be
located in the main lobby displaying the layout and zoning for fire department
officials. Devices will be suitable for Class 1, Division 1 usage where required.
Exit Lighting Systems
Exits and means of egress will be marked by electrically illuminated exit signs. Exit
signs will use energy efficient LED lamps, be self powered through internal batteries
and meet the requirements of the National Building Code of Canada and Life Safety
Code. “Running Man” type exit signs will be used. Where required, signs will be
suitable for Class 1, Division 1 installation.
Emergency Lighting Systems
Emergency lighting will be provided throughout the building in accordance with the
requirements of the National Building Code of Canada and the Life Safety Code
(NFPA 101). Emergency Lighting will be provided throughout the entire building.
Lighting units will use batteries as power supply and shall have capacity sufficient to
provide illumination for 90 minutes. Conventional battery packs will be used as
appropriate. Fixtures installed in Class 1, Division 1 locations will be rated for Class
1, Division 1 use.
2.0.2 Electrical Service
Electrical Distribution Overview
Based on the size of the building and our past experience with similar projects, the
expected demand load is in the order of 364kW. We expect the electrical service
shall be sized 600A, 347/600V. Generally, mechanical, lighting, heating, and other
large loads will be supplied at 347/600V while receptacles and general power will be
supplied at 120/208V.
7
Exterior Load Break Switches
A set of pole-mounted exterior load break switches will be supplied and installed by
the electric power utility. The electrical consultant will coordinate with the utility to
provide any required information.
Interior Switchgear
Distribution equipment shall consist primarily of moulded-case style distribution and
panel boards.
Distribution Transformers
Pole-mounted transformers will be supplied and installed by the electric power
utility. The electrical consultant will coordinate with the utility to provide any
required information. The transformers will be installed on the existing service pole
and replace the existing transformer bank. The new owner supplied drop pole will be
located as close as possible to the building while maintaining the required clearances.
Underground transformer duct bank location will also be selected to be lower than
the main electrical room in order to prevent water entry through the service conduits.
A cash allowance shall be used to cover any contribution in aid of construction.
Underground Service
Underground ducts will be installed on the low voltage side of the transformers.
Service Entrance Equipment
The main service entrance will consist of two sections a switchboard incorporating a
main breaker rated at 600A complete with a utility metering compartment and a
circuit breaker style distribution section
2.0.2 Electrical Equipment
Conductors
Wire size for power or lighting circuits will be minimum No. 12 AWG with bonding
conductors a minimum of No. 14 AWG. In general, wire type will be copper with
RW90 XLPE insulation. Insulation ratings will be a minimum of 600V. Aluminum
alloy conductors will be acceptable for feeders and branch circuits #6AWG and
larger, in order to achieve cost savings.
Conductors running exposed through the paint hall shall be of a type acceptable for
installation in Class 1, Division 1 explosion-proof environments. Generally this shall
be Teck cable. Rigid galvanized conduit will also be acceptable.
8
Dry-Type Transformers
Transformers will have high efficiency at low loads and have a minimum K7
harmonic current capacity. Transformers will be equipped with hinged doors to
decrease shock and arcing hazards during maintenance.
Disconnect/Safety Switches
Fused and non-fused disconnect switches will be required for code compliance in
association with mechanical systems. Disconnects shall be capable of being locked in
either position, with mechanically interlocked doors.
Equipment Enclosure
Equipment enclosures shall be rated NEMA 1 and will be equipped with sprinkler
shields and water-tight connections.
All equipment located in the paint hall shall be equipped with Class 1, Division 1
rated explosion-proof enclosures.
Junction Boxes
Junction boxes shall meet the requirements of the Department of Transportation and
Works master specification. Where junction boxes are installed in the paint hall they
shall be rated for a Class 1, Division 1 explosion-proof environment.
Wiring Devices
Generally, receptacles, switches, and other wiring devices shall be ivory in colour,
specification grade, with stainless steel cover plates. Circuit tags shall be affixed to
wiring devices to aid in future maintenance. All wiring devices installed in the paint
hall shall be rated for a Class 1, Division 1 explosion-proof environment.
Circuit Breakers
All moulded case circuit breakers shall be bolt-on type.
Conduits
All interior conduits installed above ground shall be thin wall EMT, except in the
paint hall where they shall be rigid galvanized conduit. Underground and in-slab
conduit will be PVC. All exterior conduits installed above ground shall be epoxy
coated rigid galvanized.
9
Motor Starters
Where possible, motor starters shall act as both actuating devices and physical
disconnects. Hand-Off-Auto operation will be typical of most starters.
Grounding
All ground conductors will be copper. The ground system shall consist of rod-type
electrodes connected with a bare, stranded grounding conductor. The water entrance
pipe shall not be used as the main electrode, though it may be connected to the
ground bus in order to improve the system ground.
Contactors
Contactors shall be installed for the control of exterior lights and other systems on
automatic time control.
Electric Heating
Backup electric heating will be provided to the mechanical heating systems. Unit
heaters will be used in most areas. Where heaters are installed in the paint hall they
shall be rated for installation in Class 1, Division 1 explosion-proof environments.
Lighting
Lighting systems will use fluorescent lamps. Where lights are installed in the paint
hall they shall be rated for installation in Class 1, Division 1 explosion-proof
environments.
10
Innovation and Leading Technology
pneumatic recovery system
for blast rooms
ECO is a leader in its field in the design, fabrication and installation of sandblasting rooms.
Depending on your surface treatment requirements, we can provide a complete turn-key
solution including a new room, or provide the necessary equipment and technical support
to guide you in the self manufacturing of your room. This option makes it possible to save
substantially on your construction expenses.
With minimal to no maintenance required, the ECO Pneumatic System will provide a safe
and efficient indoor surface treatment environment, independent of outdoor weather
conditions. The result is a safer environment for the operators as well as providing protection
against harmful sandblasting dust.
The ECO pneumatic recovery system feature the safest and most effective process in
surface treatment while recycling the most popular abrasives such as glass bead, aluminum
oxide, steel shot, and steel grit. Manufacturers achieve substantial consumption savings of
abrasives (recycling rates of 95% and more can be realized).
Innovation and Leading Technology
Features
Technical
ECO offers various types of recovery floor configurations which can be adapted according to your
space and production requirements. Mounted on the surface or excavated, dimensions can vary from
4 feet in length for compact installations, to more than 40 feet for high output industrial facilities. The
configurations are pratically infinite.
Our shallow and space saving recovery design is easy to install and requires limited maintenance.
Most excavated installations only require a 17’’ excavation. Our recovery systems can utilize your
existing blast and safety equipment. The fundamentals behind an effective Recovery Systems are to
recover, recycle and re-use the abrasive.
R.O.I. (Return on investment)
Recycling abrasives will enable the user to achieve considerable savings in abrasives consumption
while protecting the environment from harmful sandblast dust.
Steel grit abrasives can be recycled and used up to 100 times compared to only on use with the nonrecyclable media.The non-recyclable sandblasting abrasives are low in cost but they can only be used
for one sandblasting cycle. Because of their fragile molecular structure, they deteriorate quickly while
generating harmful sandblasting dust and significantly reduce the visibility of the operators.
Recyclable Abrasives vs Non-Recyclable Abrasives (consumption @ 4 000 lbs / day)
Description
Silica Sand
Steel Grit
Savings $/ day
lbs. per day
4 000
4 000
--/--
($0.12 x 4000)
x100 % = $ 480
($0.75 x 4000) x 5 %
= $ 150
$ 330.00
Cleaning
4h x $ 25
2h x $ 25
$ 50.00
Abrasive disposal cost
$8 / day
$0.40 / day
$ 7.60
$0.00 / day
$6.00 / day
- $ 6.00
Abrasive (price/lbs) x % breakdown
Additional electrical cost
(600V - 8A)
Total savings per day : $ 381.60
Please contact one of our specialists in surface treatment. They will be able to analyze your
needs and evaluate all the technical and financial benefits associated with our recovery and
recycling systems.
06-19-2013
Sandblasting Rooms
2
Innovation and Leading Technology
MRS200 recovery system with options
Optional muffler
High efficiency
Blower
Cyclonic system
Large particles
screening
DCM200 dust
collector
Media storage
hopper
Pressure vessel
Optional dust
barrel with leg
extension to
accommodate a
55 gal. drum
06-19-2013
Floor recovery
trough
Sandblasting Rooms
33
Innovation and Leading Technology
How it works
Recycler
Dust collector
Lighting
Optional
rubberized
walls
Storage
hopper
Pressure
vessel
Doors
Floor
Recovery pit
The operation of a pneumatic recovery system is very simple. Following the blasting process, the residual
abrasives accumulated on the floor can be manually or mechanically swept into the recovery pit.
The pneumatic recovery system collects and conveys the used abrasive to the recycler to be cleaned
and recycled. The clean abrasive is then deposited in the pressure vessel to be used again for disposal
blasting process, while the dust is conveyed to the filtration system.
recyclable Abrasives
Type of abrasive
Hardness
Durability
Density
Glass Beads
SAE Steel Shot
50-60 Rc (5-7 Mohs)
42-65 Rc (6-8 Mohs)
5-8 cycles
100-200 cycles
2.6 g/cc
7.4 g/cc
Stainless Steel Shot
Plastic Media
Aluminium oxide
Ultra Soft Shot
20 Rc (work hardens to 60 Rc)
3-4 Mohs
50-65 Rc (5-7 Mohs)
3-3.5 Mohs
3500-4500 cycles
4-6 cycles
25-40 cycles
100-200 cycles
7.0 g/cc
1.5 g/cc
3.7 g/cc
7.4 g/cc
06-19-2013
Sandblasting Rooms
4
Innovation and Leading Technology
operator’s air filtration system
ECO povide a 4 stages filtration system for operator’s breathable air fed hood.
System will remove moisture, oil vapors, gaseous hydro carbons, dirt rust scale and other potentially dangerous
contaminants to provide clean sorte compressed breathing quality air.
The onboard carbon monoxide monitor constantly samples the supplied air for compliance with OSHA standards.
Main air
inlet
DCM200
To sandblast room dust collector
Option : 4 stage filter
Pressure vessel
06-19-2013
Sandblasting Rooms
55
Innovation and Leading Technology
choices of Pressure vessel
We have a large range of heavy duty portable and stationary sandblast pots.
Model 346
3.5 pi3 capacity
Model 646
6.5 pi3 capacity
Pressure hold system
• Reduce abrasive consumption
• Reduce moisture problems
• Lower air consumption
• Less mechanical wear
• Smooth start and stop
06-19-2013
Model 1046
10 pi3 capacity
Sandblasting Rooms
6
Innovation and Leading Technology
blast room electrical control panel
ECO can supply a prewired main control panel for easy control access to all majors components, with motor
overload and emergency stop button.
Main Control Panel
06-19-2013
Sandblasting Rooms
77
Innovation and Leading Technology
blastroom dust collector
A wide selection of models is available, up to 50 000 CFM.
Vertical design of the our cartridges provides more efficient pulsing of dust, eliminating uneven dust
loading associated with horizontally mounted cartridges.
Automatic pulse cartridge cleaner
Simple and safe cartridge replacement system
that does not require any tool.
A warning light indicates when the cartridges
must be replaced.
06-19-2013
Sandblasting Rooms
8
Innovation and Leading Technology
Sand blast room systems
We offer a vast choice of customized systems to meet your needs.
06-19-2013
Sandblasting Rooms
99
Innovation and Leading Technology
some examples of Sand blast room interiors
Full recovery floor
Triple or dual recovery floor
06-19-2013
Sandblasting Rooms
10
Innovation and Leading Technology
Pressure vessel c/w storage Hopper example
06-19-2013
Sandblasting Rooms
11
11
Innovation and Leading Technology
Our mission
Who we are
ECOblast is a leading industrial manufacturer of standard and custom engineered
equipment for the surface treatment industry and the solvent recycling industry.
Mission
ECOblast is dedicated to being an innovative and trusted supplier in the conception,
fabrication and distribution of surface treatment equipment and recycling equipment.
The success of our mission relies on the following core values :
Innovation
Integrity
Quality
Markets served
The products, technologies and industry expertise of ECOblast are used in a wide
range of manufacturing and industrial applications, including but not limited to :
•
General Manufacturing & Construction
• Industrial Equipment
• Aerospace and Military
• Shipyards
• Automotive & Railroads
• Foundry & Forge
• Power & Energy
• Steel Fabrication
For more details about other options and available accessories, sales, warranties,
distribution and service, contact us at :
1 877 629-8202
450 963-5122
Head office : 4160 Industrial
12 Blvd. Laval Quebec Canada H7L 6H1
Tel. :
Tel. :
450 963-2200
Fax :
www.ecoind.com • info@ecoind.com
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Ìóï
Xtreme Airless Sprayers
®
The Latest in High-Performance, High-Pressure Technology
Xtreme Sprayers with NXT Technology
®
Discover the Next Generation of Xtreme Power and Performance
NXT Air Motor Technology lasts up to 10 times longer!
We’ve taken the best and made it even better. With the Xtreme NXT, you get a new airless sprayer that sets a higher standard for long-lasting durability. In
fact, the NXT Air Motor is proven to last 10 times longer than its predecessor, the Graco King.™ Built to handle the toughest protective coatings and corrosion
control applications, the Xtreme NXT also provides easy access to the modular air valve, a de-icing feature and reduced noise. And with more models and
configurations to choose from, you get the precise pressure and output you need for your high performance coatings spraying applications.
DataTrak Control
™
NXT Air Motor
•Modular design for
easier maintenance
• Rugged body armor
won’t rust or dent
• Runaway protection
• Pump diagnostics
• Material usage
• Optional accessory
• Highest technology air
motor on the market
Modular Air Valve
•De-ice control reduces icing
•­­Up to 50% quieter than
previous models
• Modular air valve
-Reduces stalling
-Easy-to-repair
Quick Disconnect
•Makes for easier service
Graco Xtreme Pump Lower
with Built-In Filter
•Lower cost of ownership
• Longer-lasting rod
with Chromex™ coating
• Quick knockdown
2
The Rules Have Changed
Raising the Bar for High-Performance Airless Spraying
Reliability. Durability. More Choices.
Less pulsation for better results
Xtreme Sprayers… choose the package that fits your
demanding spraying applications.
Xtreme NXT technology provides a smooth, rapid
changeover for a better, more consistent finish
and less user fatigue.
A
B
XTREME WITH
NXT TECHNOLOGY
C
D
Xtreme Sprayer with
Lightweight Cart
Xtreme Sprayer with
Hopper Feed Kit
and Heavy-Duty Cart
0
200
400
600
TIME (milliseconds)
A Less than
1
⁄15 of a second changeover!
Quick changeover and recovery
B with less pulsation
C Pressure spike at changeover
D Longer changeover causing pulsation
Noise-reduction technology
The quiet, low-noise NXT air motor operates around
87 decibels, while other comparable motors operate
up to 103 dB(A).
105
100
95
LOUDER
Zinc Xtreme Package
with Circulation and
Heavy-Duty Cart
CURRENT
STANDARD
MOTORS
103 dB(A)
100 dB(A)
COMPETITOR
KING
96 dB(A)
NXT 6500
De-Ice
87 dB(A)
NXT 6500
Low-Noise
90
85
80
* All pressures 100 psi
3
Selecting the Right Xtreme Sprayer
PACKAGES
X x x x x x
Product Identifier:
X=Xtreme Sprayer
Motor Type:
D: De-icing
50:
55:
60:
70:
80:
90:
6500cc motor/250cc lower
3400cc motor/115cc lower
6500cc motor/220cc lower
6500cc motor/180cc lower
3400cc motor / 85cc lower
6500cc motor/145cc lower
COMPLETE
Package Ratio:
25: 3400cc motor/290cc lower
30: 3400cc motor/220cc lower
35: 2200cc motor/115cc lower
40: 3400cc motor/180cc lower
45: 6500cc motor/290cc lower
46: 3400cc motor/145cc lower
XTREME SPRAYER
SPECIFICATIONS
Three air motor sizes and 12 models to fit all your demanding applications
L: Low noise
Mount Type:
H: Heavy-duty cart
L: Lightweight cart
Example:
Package/DataTrak :
1: Complete package with DataTrak
X46DH2 is a 46:1,
2: Bare package with DataTrak
De-Ice, heavy-duty,
bare package with DataTrak 3: Complete package, no DataTrak
4: Bare package, no DataTrak
W: Wall-mount
Notes: Packages sold with XSeal_LTH packings only. Packages sold with built-in filter only. Complete packages sold with
XTR™ gun, 50 ft x 3/8 hose and 6 ft x 1/4 whip hose. Wall-mount packages are only available bare, but include 10 ft suction
hose with 55 gal suction tube.
BARE
5: Complete hopper package with DataTrak
6: Complete hopper package, no DataTrak
7: Complete package, no DataTrak,
no built-in fluid filter*
SPRAYERS
™
WITH HOPPER
* Only available on X45, X60 or X70 De-ice, heavy-duty or lightweight cart packages.
Product Identifier:
P=Xtreme Pump
Motor/DataTrak:
D: De-icing: None
E: De-icing: DataTrak
Example:
P70DC2 is a 70:1
De-Ice, with built-in
filter and no air control
6500cc motor/250cc lower
3400cc motor/115cc lower
6500cc motor/220cc lower
6500cc motor/180cc lower
3400cc motor / 85cc lower
6500cc motor/145cc lower
L: Low noise: None
M: Low noise: DataTrak
Lower Material:
C: Carbon steel
Filter/Air Controls:
1: No built-in filter, no air controls
2: Built-in filter, no air controls
Note: Pumps sold with XSeal_LTH packings only.
4
50:
55:
60:
70:
80:
90:
3: No built-in filter, air controls
4: Built-in filter, air controls
PUMPS
Pump Ratio:
25: 3400cc motor/290cc lower
30: 3400cc motor/220cc lower
35: 2200cc motor/115cc lower
40: 3400cc motor/180cc lower
45: 6500cc motor/290cc lower
46: 3400cc motor/145cc lower
BARE
Px x xC x
WALL-MOUNT
PUMPS
X25
X30
X35
X40
X45
X46
X50
X55
X60
X70
X80
X90
Output per cycle
Motor Size
290cc
NXT 3400
220cc
NXT 3400
115cc
NXT 2200
180cc
NXT 3400
290cc
NXT 6500
145cc
NXT 3400
250cc
NXT 6500
115cc
NXT 3400
220cc
NXT 6500
180cc
NXT 6500
85cc
NXT 3400
145cc
NXT 6500
Maximum Working Pressure
psi (bar, MPa)
2375
(164, 16.4)
3150
(217, 21.7)
3800
(262, 26.2)
3800
(262, 26.2)
4550
(313, 31.3)
4750
(327, 32.7)
5200
(359, 35.9)
5950
(410, 41.0)
6000
(417, 41.7)
7250
(500, 50.0)
7250
(500, 50.0)
7250
(500, 50.0)
Maximum Air Input Pressure
psi (bar, MPa)
100
(7, 0.7)
100
(7, 0.7)
100
(7, 0.7)
100
(7, 0.7)
100
(7, 0.7)
100
(7, 0.7)
100
(7, 0.7)
100
(7, 0.7)
100
(7, 0.7)
100
(7, 0.7)
100
(7, 0.7)
80
(5.5, .55)
Maximum Free Flow Output
gpm (lpm)
13.8
(52.2)
10.0
(38)
6.0
(22.7)
8.5
(32)
13.8
(52.2)
7.5
(28)
11.3
(43)
6.0
(22.7)
10.0
(38)
8.5
(32)
4.5
(17)
7.5
(28)
Output at 60 CPM gpm (lpm)
4.6 (17)
3.4 (12.9)
2.0 (7.6)
2.9 (11)
4.6 (17)
2.3 (8.7)
4.0 (15.2)
2.0 (7.6)
3.4 (12.9)
2.9 (11)
1.5 (5.7)
2.3 (8.7)
MOTOR
TYPE
MOUNT
TYPE
DATATRAK
INCLUDED
PACKAGE
X25
X30
X35
X40
X45
X46
X50
X55
X60
X70
X80
X90
D
D
D
D
L
L
L
L
D
D
D
D
L
L
L
L
D
D
D
D
L
L
L
L
D
D
L
L
H
H
L
L
H
H
L
L
H
H
L
L
H
H
L
L
H
H
L
L
H
H
L
L
W
W
W
W
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
C
C
C
C
C
C
C
C
B
B
B
B
B
B
B
B
C
C
C
C
C
C
C
C
B
B
B
B
X25DH1
X25DH3
X25DL1
X25DL3
X30DH1
X30DH3
X30DL1
X30DL3
X35DH1
X35DH3
X35DL1
X35DL3
X40DH1
X40DH3
X40DL1
X40DL3
X46DH1
X46DH3
X46DL1
X46DL3
X35DH2
X35DH4
X35DL2
X35DL4
X40DH2
X40DH4
X40DL2
X40DL4
X25DH5
X25DH6
X25DL5
X25DL6
X30DH5
X30DH6
X30DL5
X30DL6
X35DH5
X35DH6
X35DL5
X35DL6
X40DH5
X40DH6
X40DL5
X40DL6
X25DW2
X25DW4
X30DW2
X30DW4
X35DW2
X35DW4
X40DW2
X40DW4
X60DH1
X60DH3
X60DL1
X60DL3
X60LH1
X60LH3
X60LL1
X60LL3
X60DH2
X60DH4
X60DL2
X60DL4
X60LH2
X60LH4
X60LL2
X60LL4
X60DH5
X60DH6
X60DL5
X60DL6
X60LH5
X60LH6
X60LL5
X60LL6
X60DW2
X60DW4
X60LW2
X60LW4
X70DH1
X70DH3
X70DL1
X70DL3
X70LH1
X70LH3
X70LL1
X70LL3
X70DH2
X70DH4
X70DL2
X70DL4
X70LH2
X70LH4
X70LL2
X70LL4
X70DH5
X70DH6
X70DL5
X70DL6
X70LH5
X70LH6
X70LL5
X70LL6
X70DW2
X70DW4
X70LW2
X70LW4
X80DH1
X80DH3
X80DL1
X80DL3
X30DH2
X30DH4
X30DL2
X30DL4
X50DH1
X50DH3
X50DL1
X50DL3
X50LH1
X50LH3
X50LL1
X50LL3
X50DH2
X50DH4
X50DL2
X50DL4
X50LH2
X50LH4
X50LL2
X50LL4
X50DH5
X50DH6
X50DL5
X50DL6
X50LH5
X50LH6
X50LL5
X50LL6
X50DW2
X50DW4
X50LW2
X50LW4
X55DH1
X55DH3
X55DL1
X55DL3
X25DH2
X25DH4
X25DL2
X25DL4
X45DH1
X45DH3
X45DL1
X45DL3
X45LH1
X45LH3
X45LL1
X45LL3
X45DH2
X45DH4
X45DL2
X45DL4
X45LH2
X45LH4
X45LL2
X45LL4
X45DH5
X45DH6
X45DL5
X45DL6
X45LH5
X45LH6
X45LL5
X45LL6
X45DW2
X45DW4
X45LW2
X45LW4
X90DH1
X90DH3
X90DL1
X90DL3
X90LH1
X90LH3
X90LL1
X90LL3
X90DH2
X90DH4
X90DL2
X90DL4
X90LH2
X90LH4
X90LL2
X90LL4
X90DH5
X90DH6
X90DL5
X90DL6
X90LH5
X90LH6
X90LL5
X90LL6
X90DW2
X90DW4
X90LW2
X90LW4
MOTOR
TYPE
BUILT-IN
FILTER
DATATRAK
INCLUDED
AIR
CONTROLS
X25
X30
X35
X40
X45
X46
X50
X55
X60
X70
X80
X90
D
D
D
D
D
D
D
D
L
L
L
L
L
L
L
L
YES
YES
YES
YES
NO
NO
NO
NO
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
YES
YES
NO
NO
YES
YES
NO
NO
YES
YES
NO
NO
YES
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
P30DC2
P30DC4
P30EC2
P30EC4
P30DC1
P30DC3
P30EC1
P30EC3
P30LC2
P30LC4
P30MC2
P30MC4
P30LC1
P30LC3
P30MC1
P30MC3
P35DC2
P35DC4
P35EC2
P35EC4
P35DC1
P35DC3
P35EC1
P35EC3
P35LC2
P35LC4
P35MC2
P35MC4
P35LC1
P35LC3
P35MC1
P35MC3
P40DC2
P40DC4
P40EC2
P40EC4
P40DC1
P40DC3
P40EC1
P40EC3
P40LC2
P40LC4
P40MC2
P40MC4
P40LC1
P40LC3
P40MC1
P40MC3
P45DC2
P45DC4
P45EC2
P45EC4
P45DC1
P45DC3
P45EC1
P45EC3
P45LC2
P45LC4
P45MC2
P45MC4
P45LC1
P45LC3
P45MC1
P45MC3
P46DC2
P46DC4
P46EC2
P46EC4
P46DC1
P46DC3
P46EC1
P46EC3
P46LC2
P46LC4
P46MC2
P46MC4
P46LC1
P46LC3
P46MC1
P46MC3
P50DC2
P50DC4
P50EC2
P50EC4
P50DC1
P50DC3
P50EC1
P50EC3
P50LC2
P50LC4
P50MC2
P50MC4
P50LC1
P50LC3
P50MC1
P50MC3
P55DC2
P55DC4
P55EC2
P55EC4
P55DC1
P55DC3
P55EC1
P55EC3
P55LC2
P55LC4
P55MC2
P55MC4
P55LC1
P55LC3
P55MC1
P55MC3
P60DC2
P60DC4
P60EC2
P60EC4
P60DC1
P60DC3
P60EC1
P60EC3
P60LC2
P60LC4
P60MC2
P60MC4
P60LC1
P60LC3
P60MC1
P60MC3
P70DC2
P70DC4
P70EC2
P70EC4
P70DC1
P70DC3
P70EC1
P70EC3
P70LC2
P70LC4
P70MC2
P70MC4
P70LC1
P70LC3
P70MC1
P70MC3
P80DC2
P80DC4
P80EC2
P80EC4
P80DC1
P80DC3
P80EC1
P80EC3
P80LC2
P80LC4
P80MC2
P80MC4
P80LC1
P80LC3
P80MC1
P80MC3
P90DC2
P90DC4
P90EC2
P90EC4
P90DC1
P90DC3
P90EC1
P90EC3
P90LC2
P90LC4
P90MC2
P90MC4
P90LC1
P90LC3
P90MC1
P90MC3
X46DH2
X46DH4
X46DL2
X46DL4
X46DH5
X46DH6
X46DL5
X46DL6
X46DW2
X46DW4
X55DH2
X55DH4
X55DL2
X55DL4
X55DH5
X55DH6
X55DL5
X55DL6
X55DW2
X55DW4
LEGEND: Motor Type: D=De-Ice, L=Low-Noise Mount Type: H=Heavy-Duty Cart, L=Lightweight Cart, W=Wall Mount Package: C=Complete Hose & Gun, B=Bare
X80DH2
X80DH4
X80DL2
X80DL4
X80DH5
X80DH6
X80DL5
X80DL6
X80DW2
X80DW4
5
Ordering Information & Accessories
To get genuine Graco accessories, see your nearest Graco Distributor, or call Graco at 877-844-7226.
NXT Package Configurations
28797840:1 with External Filter Wall Mount Package with Low Noise
NXT Air Motor with DataTrak
28797530:1 Heavy-Duty Cart AA Package (G40 Spray Gun and Hoses)
with De-Icing NXT Air Motor with DataTrak
28797640:1 Heavy-Duty Cart AA Package (G40 Spray Gun and Hoses)
with De-Icing NXT Air Motor with DataTrak
28797125:1 Heavy-Duty Cart Zinc Package, no hose or gun,
with De-Icing NXT Air Motor
28797240:1 Heavy-Duty Cart Zinc Package, no hose or gun,
with De-Icing NXT Air Motor
28797325:1 Heavy-Duty Cart Zinc Package (Silver Spray Gun 238591and Hoses)
with De-Icing NXT Air Motor
28797440:1 Heavy-Duty Cart Zinc Package (Silver Spray Gun 238591and Hoses)
with De-Icing NXT Air Motor
28798023:1 Dura-Flo Sprayer Package (Silver Spray Gun and Hoses)
with De-Icing NXT Air Motor with DataTrak
287979
23:1 Dura-Flo Sprayer Bare with De-Icing NXT Air Motor
28798132:1 Dura-Flo Sprayer Package (Silver Spray Gun and Hoses)
with De-Icing NXT Air Motor
XN3DH2
NXT 3400 De-Icing with DataTrak on a Bare Heavy Duty-Cart *
XN3DH4
NXT 3400 De-Icing on a Bare Heavy-Duty Cart *
XN3DL2
NXT 3400 De-Icing with DataTrak on a Bare Lightweight Cart *
XN3DL4
NXT 3400 De-Icing on a Bare Lightweight Cart *
XN6DH2
NXT 6500 De-Icing with DataTrak on a Bare Heavy-Duty Cart *
XN6DH4
NXT 6500 De-Icing on a Bare Heavy-Duty Cart *
XN6DL2
NXT 6500 De-Icing with DataTrak on a Bare Lightweight Cart *
XN6DL4
NXT 6500 De-Icing on a Bare Lightweight Cart *
247312
Cart adapter for NXT2200 Air Motor
287919
Lightweight base cart
287884Heavy-duty base cart
* Add any Xtreme Lower (Sizes 145cc-290cc) to make a Package. Includes tie rods, coupling kit and a suction hose.
Xtreme Lowers
Part #
Output per Packing
Filter
Rod
Cylinder
Rebuild Kits*
cycle (cc)
L085C1 85Xseal_LTH None 24B81915F682 24F973
L085C2 85 Xseal_LTH Built-In24B819 15F682 24F973
L085C3
85
Tuff-Stack (5)
None
24B819
15F682
262507
L085C4
85
Tuff-Stack (5)
Built-In
24B819
15F682
262507
L115C1115Xseal_LTH None 24B820 15F656 24F972
L115C2 115 Xseal_LTH Built-In24B820 15F656 24F972
L115C3
115
Tuff-Stack (5)
None
24B820
15F656
262508
L115C4
115
Tuff-Stack (5)
Built-In
24B820
15F656
262508
L145C1145Xseal_LTH None 24B821197315 24F971
L145C2 145 Xseal_LTH Built-In24B821 197315 24F971
L145C3
145
Tuff-Stack (5)
None
24B821
197315
262510
L145C4
145
Tuff-Stack (5)
Built-In
24B821
197315
262510
L180C1180Xseal_LTH None 24B822197316 24F969
L180C2 180 Xseal_LTH Built-In24B822 197316 24F969
L180C3
180
Tuff-Stack (5)
None
24B822
197316
24F970
L180C4
180
Tuff-Stack (5)
Built-In
24B822
197316
24F970
L220C1220Xseal_LTH None 24B823197317 24F967
L220C2 220 Xseal_LTH Built-In24B823 197317 24F967
L220C3
220
Tuff-Stack (5)
None
24B823
197317
24F968
L220C4
220
Tuff-Stack (5)
Built-In
24B823
197317
24F968
L250C1250Xseal_LTH None 24B824197318 24F965
L250C2 250 Xseal_LTH Built-In24B824 197318 24F965
L250C3
250
Tuff-Stack (5)
None
24B824
197318
24F966
L250C4
250
Tuff-Stack (5)
Built-In
24B824
197318
24F966
L290C1290Xseal_LTH None 24B825197319 24F963
L290C2 290 Xseal_LTH Built-In24B825 197319 24F963
L290C3
290
Tuff-Stack (5)
None
24B825
197319
24F964
L290C4
290
Tuff-Stack (5)
Built-In
24B825
197319
24F964
244849
Connection Kit. Includes tie rods and coupler to adapt
Xtreme lower to King, Senator® or Bulldog® motors
* Includes seals for both old and new series filter caps.
L x x x C x
Product Identifier:
L = Xtreme Lower
Lower Volume:
085: 85cc Xtreme
115: 115cc Xtreme
145: 145cc Xtreme
180: 180cc Xtreme
220: 220cc Xtreme
250: 250cc Xtreme
290: 290cc Xtreme
Lower Material:
C: Carbon Steel
Example:
L115C1 is a 115cc
Xtreme lower with
no built-in filter
Filter/Packings:
1: No built-in filter with Xtreme Seal (3) Leather (2)
2: Built-in filter with Xtreme Seal (3) Leather (2)
3: No built-in filter with TuffStack (5)
4: Built-in filter with TuffStack (5)
Replacement Screen Filter Elements
2-Pack 25-PackDescription
224458 238436
30 Mesh (595 micron)
224459 238438
60 Mesh (250 micron)
224468 238440
100 Mesh (149 micron)
Filter Support
186075 Poly filter support
179801 Carbon steel filter support
New X-Tuff Repair Kits
262789 X-Tuff Repair Kit, 85 cc lowers
262790 X-Tuff Repair Kit, 115 cc lowers
262791 X-Tuff Repair Kit, 145 cc lowers
262792 X-Tuff Repair Kit, 180 cc lowers
262793 X-Tuff Repair Kit, 220 cc lowers
262794 X-Tuff Repair Kit, 250 cc lowers
262795 X-Tuff Repair Kit, 290 cc lowers
Filter Cap Conversion Kit
24F975 (85-290cc lowers)
see manual 406882
™
Xtreme Seal ™ (UHMWPE/LTH). Good for abrasive
materials. Standard in new Xtreme Sprayers.
Tuff-Stack ™ (PTFE). Ideal for chemical resistance
and higher temperatures. Not ideal for abrasive
applications.
X-Tuff ™ (UHMWPE/PTFE). Good for chemical
resistance and durability in applicationons below
140°F (60°C).
Airless Guns
XTR-5 Airless Spray Gun
Maximum working pressure: 5000 psi (345 bar, 34.5 MPa)
One inch round handle, four-finger trigger, no tip
XTR500
XTR501
One inch round handle, four-finger trigger, 519 flat tip
XTR502
Oval-insulated handle, four-finger trigger, 519 XHD RAC tip
XTR503
Oval-insulated handle, two-finger trigger, 519 XHD RAC tip
XTR504
One inch round handle, four-finger trigger, 519 XHD RAC tip
XTR505
One inch round handle, two-finger trigger, 519 XHD RAC tip
6
XTR-7 Airless Spray Gun
Maximum working pressure: 7250 psi (500 bar, 50.0 MPa)
XTR700
Round handle, four-finger trigger, no tip
XTR701
Round handle, four-finger trigger, 519 flat tip
XTR702
Oval-insulated handle, four-finger trigger, 519 XHD RAC tip
XTR703
Oval-insulated handle, two-finger trigger, 519 XHD RAC tip
XTR704
Round handle, four-finger trigger, 519 XHD RAC tip
XTR705
Round handle, two-finger trigger, 519 XHD RAC tip
XHF Airless Spray Gun
Maximum working pressure: 7250 psi (500 bar, 50.0 MPa)
262854
XHF Gun, includes XHD 429 tip (see brochure 348891)
248834
XHF Gun Swivel
Gun Accessories
Accessories
287450
287449
287451
246294
246295
246296
Two-finger Trigger Kit
Four-finger Round Trigger Kit
Four-finger Oval Insulation Trigger Kit
10 in (254 mm) Gun Extension, 7250 psi (500 bar, 50 MPa)
15 in (380 mm) Gun Extension, 7250 psi (500 bar, 50 MPa)
18 in (457 mm) Gun Extension, 7250 psi (500 bar, 50 MPa)
Xtreme-Duty High-Pressure Hoses
H x x x x x
Hose Diameter:
25: 1/4 in (6.4 mm)
38: 3/8 in (9.5 mm)
Example:
H53850 is a 5600 psi,
3/8 in, 50 ft hose
Gun splitter, 7250 psi (500 bar, 50 MPa)
180º spray nozzle, 7/8-14 UNC-2B, 7250 psi (500 bar, 50 MPa)
Gun Repair Kit, Includes Gasket, Needle and Seat
Filter, 60 Mesh
Filter, 100 Mesh
Filter, 60 and 100 Mesh Combination
4500 psi
5600 psi
7250 psi
Choose the Right Hose for the Job
Product Identifier:
H = Hose
Pressure Rating:
4: 4500 psi
5: 5600 psi
262826
246297
248837
287032
287033
287034
Working pressure............... 4500 psi (310 bar), 5600 psi (386 bar), or 7250 psi (500 bar)
Temperature rating (all sizes)....................................................-40˚ to 180˚F (-40˚ to 82˚C)
7: 7250 psi
Chemical resistance.... Hose cover resistant to a wide variety of solvents, acids and bases
50: 1/2 in (12.7 mm)
Length:
03: 3 ft (0.9 m)
06: 6 ft (1.8 m)
10: 10 ft (3.0 m)
Weather resistance...................................Hose cover has outstanding resistance to oxygen,
ozone, sunlight and general weather conditions
Electrical properties..................................Conductive hose
25: 25 ft (7.6 m)
50: 50 ft (15.2 m)
1X: 100 ft (30.5 m)
New 3/4 - Inch Hoses
H67550
3/4 in x 50 ft (15.2 m), 6500 psi, (448 bar, 44.8 MPa)
H77550
3/4 in x 50 ft (15.2 m), 7250 psi, (500 bar, 50.0 MPa)
XHD™ RAC® SwitchTip
Graco XHD GuardXHD Tips
XHD001
For pressures up to 7250 psi (500 bar, 50.0 MPa)
XHD_ _ _
XHD005
For pressures up to 7250 psi (500 bar, 50.0 MPa); XHD003
for guns with 11/16 in thread
Use numbers in table above to complete the part number
XHD RAC housing, SST – wrench-tight for extended life
Xtreme NXT Spray Accessories
Part #
288347
255143
245132
NXT206
NXT306
NXT606
NXT107
262230
262231
NXT112
NXT102
Description
Hopper Feed Kit
Wall-Mount Bracket
Xtreme Floor-Stand Kit
DataTrak Upgrade Kit for the NXT 2200
DataTrak Upgrade Kit for the NXT 3400
DataTrak Upgrade Kit for the NXT 6500
NXT Air Motor Valve – fits all three sizes
External Air Controls for Lightweight Xtreme Package Carts
External Air Controls for Heavy-Duty Xtreme Package Carts
De-Ice Control Knob (5-Pack)
De-Ice Control Repair Kit
Part #
Description
NXT100
Replacement Poppet Valve Kit
181072
Round Suction Tube Strainer
191635
Tube Strainer
245176
Suction Kit, Replaces OEM Suction Assembly (6 ft, 1.8 m hose)
288687
Suction Kit, Wall Mount Version (10 ft, 3 m hose)
24513655 gal (200 l) suction tube extension,
245190
Inlet Ball Spring Load Kit: 145cc, 180cc
245191
Inlet Ball Spring Load Kit: 220cc, 250cc, 290cc
245127
Carbide piston ball for 145 or 180 cc lower, 3-pack
244841
Lubricator – NXT Air Motor
206995
TSL, 1 qt (0.9 L)
7
ABOUT GRACO
Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products
move, measure, control, dispense and apply a wide range of fluids and viscous materials used
in vehicle lubrication, commercial and industrial settings.
The company’s success is based on its unwavering commitment to technical excellence, world-class
manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco
offers systems, products and technology that set the quality standard in a wide range of fluid handling
solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication,
and dispensing sealants and adhesives, along with power application equipment for the contractor
industry. Graco’s ongoing investment in fluid management and control will continue to provide
innovative solutions to a diverse global market.
GRACO LOCATIONS
MAILING ADDRESS
P.O. Box 1441
Minneapolis, MN 55440-1441
Tel: 612-623-6000
Fax: 612-623-6777
AMERICAS
ASIA PACIFIC
Graco Australia Pty Ltd.
Suite 17, 2 Enterprise Drive
Bundoora, Victoria 3083
Australia
Tel: 61 3 9468 8500
Fax: 61 3 9468 8599
Graco Hong Kong Ltd.
India Liaison Office
Room 432, Augusta Point
Regus Business Centre 53
Golf Course Road
Gurgaon, Haryana
India 122001
Tel: 91 124 435 4208
Fax: 91 124 435 4001
CHINA
JAPAN
AUSTRALIA
MINNESOTA
Worldwide Headquarters
Graco Inc.
88 -11th Avenue N.E.
Minneapolis, MN 55413
EUROPE
BELGIUM
European Headquarters
Graco N.V.
Industrieterrein-Oude Bunders
Slakweidestraat 31
3630 Maasmechelen,
Belgium
Tel: 32 89 770 700
Fax: 32 89 770 777
SALES/
DISTRIBUTION/
SERVICE
INDIA
Graco Hong Kong Ltd.
Shanghai Representative Office
Room 118 1st Floor
No.2 Xin Yuan Building
No.509 Cao Bao Road
Shanghai, 200233
The People’s Republic of China
Tel: 86 21 649 50088
Fax: 86 21 649 50077
Graco K.K.
1-27-12 Hayabuchi
Tsuzuki-ku
Yokohama City, Japan 2240025
Tel: 81 45 593 7300
Fax: 81 45 593 7301
KOREA
Graco Korea Inc.
Shinhan Bank Building
4th Floor #1599
Gwanyang-Dong, Dongan-Ku,
Anyang-si, Korea 431-060
Tel: 82 31 476 9400
Fax: 82 31 476 9801
Call today for product information or to request a demonstration.
877-84GRACO
(1-877-844-7226) or visit us at www.graco.com.
Graco Inc. is registered to I.S. EN ISO 9001
North America
Customer Service
800-328-0211
Fax 877-340-6427
©2011-2013 Graco Inc. 300578 Rev. I 9/13­ All written and visual data contained in this document are based on the latest product
information available at the time of publication. Graco reserves the right to make changes at any time without notice. All other brand
names or marks are used for identification purposes and are trademarks of their respective owners.