Technical Description Genset JGS 320 GS-B.L AB Energy 320-18 Electrical output 1063 kW el. Emission values NOx 16.05.2007/x < 450 mg/Nm³ (5% O2) AB Energy 320 18 Technical description.doc Copyright ©(rg) 1/29 0.01 Technical Data (at genset) _________________________________________ 3 Main dimensions and weights (at genset) Connections 4 4 0.02 Technical data of engine ___________________________________________ 5 Thermal energy balance Exhaust gas data Combustion air data Output / fuel consumption Sound pressure level Sound power level 5 5 5 6 6 6 0.03 Technical data of generator ________________________________________ 7 Reactance and time constants 7 connection variant 1K _________________________________________________ 8 0.05 Cooling water circuit ______________________________________________ 9 Oil - heat (Engine jacket water cooling circuit) Engine jacket water - heat (Engine jacket water cooling circuit) Mixture Intercooler (1st stage) (Engine jacket water cooling circuit) Mixture Intercooler (2nd stage) (Low temperature circuit) 9 9 9 9 0.10 Technical parameters ____________________________________________ 10 16.05.2007/x AB Energy 320 18 Technical description.doc Copyright ©(rg) 2/29 0.01 Technical Data (at genset) Data at: Fuel gas LHV kWh/Nm³ Energy input Gas volume Mechanical output Electrical output kW Nm³/h *) kW [1] kW Heat to be dissipated ~ Intercooler 1st stage (Engine jacket water cooling circuit) ~ Intercooler 2nd stage (Low temperature circuit) ~ Lube oil (Engine jacket water cooling circuit) ~ Jacket water ~ Surface heat ca. ~ Balance heat Spec. fuel consumption of engine Lube oil consumption Electrical efficiency [2] el. [4] Full load 5 100% Part Load 75% 50% 2.607 521 1.095 1.063 2.009 402 821 796 1.410 282 548 529 2,45 ~ 39,6% 2,57 ~ 37,5% [5] kW kW kW kW kW [7] kW kWh/kWh [2] kg/h [3] ca. % 165 86 118 305 82 50 2,38 0,33 40,8% *) approximate value for pipework dimensioning [_] Explanations: see 0.10 - Technical parameters All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment (intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of +/- 8% on the thermal output a further reserve of 10% is recommended for the dimensioning of the cooling requirements. 16.05.2007/x AB Energy 320 18 Technical description.doc Copyright ©(rg) 3/29 Main dimensions and weights (at genset) Length Width Height Weight empty Weight filled mm mm mm kg kg ~ 5.700 ~ 1.700 ~ 2.300 ~ 10.500 ~ 11.000 Connections Jacket water inlet and outlet Exhaust gas outlet Fuel gas (at gas train) Fuel Gas (at genset) Water drain ISO 228 Condensate drain Safety valve - jacket water ISO 228 Lube oil replenishing (pipe) Lube oil drain (pipe) Jacket water - filling (flex pipe) Intercooler water-Inlet/Outlet 1st stage Intercooler water-Inlet/Outlet 2nd stage 16.05.2007/x AB Energy 320 18 Technical description.doc DN/PN DN/PN DN/PN DN/PN G mm DN/PN mm mm mm DN/PN DN/PN 80/10 250/10 100/16 100/10 ½'' 18 2x1½''/2,5 28 28 13 80/10 65/10 Copyright ©(rg) 4/29 0.02 Technical data of engine Manufacturer Engine type Working principle Configuration No. of cylinders Bore Stroke Piston displacement Nominal speed Mean piston speed Filling capacity lube oil Filling capacity water Length Width Height Weight dry Weight filled Moment of inertia Direction of rotation (from flywheel view) Flywheel connection Radio interference level to VDE 0875 Starter motor output Starter motor voltage mm mm lit rpm m/s lit lit mm mm mm kg kg kgm² kW V GE Jenbacher J 320 GS-C25 4-Stroke V 70° 20 135 170 48,67 1.500 8,50 370 150 3.320 1.358 2.065 5.000 5.500 8,61 left SAE 18'' N 9 24 Thermal energy balance Energy input Intercooler Lube oil Jacket water Exhaust gas total Exhaust gas cooled to 180 °C Exhaust gas cooled to 100 °C Surface heat Balance heat 2.607 251 118 305 740 479 615 50 50 kW kW kW kW kW kW kW kW kW Exhaust gas data Exhaust gas temperature at full load Exhaust gas mass flow rate, wet Exhaust gas mass flow rate, dry Exhaust gas volume, wet Exhaust gas volume, dry Max.admissible exhaust back pressure after engine °C [8] kg/h kg/h Nm³/h Nm³/h mbar 450 5.645 5.223 4.389 3.884 60 Combustion air data Combustion air mass flow rate Combustion air volume Max. admissible pressure drop in front of intake-air filter basis for exhaust gas data: 16.05.2007/x kg/h Nm³/h mbar 5.179 4.006 10 natural gas: 100% CH4; biogas 65% CH4, 35% CO2 AB Energy 320 18 Technical description.doc Copyright ©(rg) 5/29 Output / fuel consumption ISO standard fuel stop power ICFN Mean effe. press. at stand. power and nom. speed Fuel gas type Based on methane number Compression ratio Min./Max. fuel gas pressure at inlet to gas train Allowed Fluctuation of fuel gas pressure Max. rate of gas pressure fluctuation Maximum Intercooler 2nd stage inlet water temperature Spec. fuel consumption of engine Specific lube oil consumption Max. Oil temperature Jacket-water temperature max. kW bar MZ d) Epsilon mbar % mbar/sec °C kWh/kWh g/kWh °C °C 1.095 18,00 Biogas 100 12,50 80 - 200 c) ± 10 10 50 2,38 0,30 90 95 c) Lower gas pressures upon inquiry d) based on methane number calculation software AVL 3.1 Sound pressure level Aggregate b) 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz Exhaust gas a) 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz dB(A) re 20µPa dB dB dB dB dB dB dB dB dB dB(A) re 20µPa dB dB dB dB dB dB dB dB dB 95 78 90 92 89 92 90 89 87 90 121 97 108 118 110 113 114 117 115 114 Sound power level Aggregate Measurement surface Exhaust gas Measurement surface dB(A) re 1pW m² dB(A) re 1pW m² 117 109 129 6,28 a) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2. b) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635, precision class 3. Operation with 1200 rpm see upper values, operation with 1800 rpm add 3 dB to upper values. Engine tolerance ± 3 dB 16.05.2007/x AB Energy 320 18 Technical description.doc Copyright ©(rg) 6/29 0.03 Technical data of generator Manufacturer Type Type rating Driving power Ratings at p.f. = 1,0 Ratings at p.f. = 0,8 Rated output at p.f. = 0,8 Rated current at p.f. = 0,8 Frequency Voltage Speed Permissible overspeed Power factor lagging Efficiency at p.f. = 1,0 Efficiency at p.f. = 0,8 Moment of inertia Mass Radio interference level to VDE 0875 Construction Protection Class Insulation class Temperature (rise at driving power) Maximum ambient temperature Total harmonic distortion kVA kW kW kW kVA A Hz V rpm rpm % % kgm² kg °C % STAMFORD e) PE 734 C2 e) 1.550 1.095 1.063 1.051 1.314 1.897 50 400 1.500 2.250 0,8 - 1,0 97,1% 96,0% 36,33 2.967 N B3/B14 IP 23 H F 40 1,5 Reactance and time constants xd direct axis synchronous reactance xd' direct axis transient reactance xd'' direct axis sub transient reactance Td'' sub transient reactance time constant Ta Time constant direct-current Tdo' open circuit field time constant p.u. p.u. p.u. ms ms s 2,51 0,15 0,11 10 20 2,23 e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the generator may thereby change slightly. The contractual produced electrical power will not change. 16.05.2007/x AB Energy 320 18 Technical description.doc Copyright ©(rg) 7/29 0.05 Cooling water circuit Oil - heat (Engine jacket water cooling circuit) Nominal output Max. Oil temperature Nominal pressure of engine jacket water Loss of nominal pressure of engine jacket water Safety valve - max press. set point kW °C bar bar bar 118 90 10 0,20 2,50 Engine jacket water - heat (Engine jacket water cooling circuit) Nominal output Max. engine jacket water temperature (outlet engine) Engine jacket water flow rate Safety valve - max press. set point kW °C m³/h bar 305 93 26,6 2,50 Mixture Intercooler (1st stage) (Engine jacket water cooling circuit) Nominal output Max. inlet cooling water temp. (intercooler) Nominal pressure of cooling water Loss of nominal pressure of engine jacket water Safety valve - max press. set point kW °C bar bar bar 165 78,3 10 0,20 2,50 Mixture Intercooler (2nd stage) (Low temperature circuit) Nominal output Max. inlet cooling water temp. (intercooler) Aftercooler water flow rate Nominal pressure of cooling water Intercooler water pressure drop Safety valve - max press. set point 16.05.2007/x AB Energy 320 18 Technical description.doc kW °C m³/h bar bar bar 86 50 25,0 10 0,20 2,50 Copyright ©(rg) 9/29 0.10 Technical parameters All data in the technical specification are based on engine full load (unless stated otherwise) at specified temperatures and the methane number and subject to technical development and modifications. All pressure indications are to be measured and read with pressure gauges (psi.g.). (1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271, respectively (2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of + 5 %; (basis: CH4=60 Vol.%; CO2=40 Vol.%) (3) Average value between oil change intervals according to maintenance schedule, without oil change amount (4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances (5) Total output with a tolerance of +/- 8 % (6) According to above parameters (1) through (5) (7) Only valid for engine and generator; module and peripheral equipment not considered (8) Exhaust temperature with a tolerance of +/- 5 % Radio interference level The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011 class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively. Definition of output • ISO-ICFN continuous rated power: Net break power that the engine manufacturer declares an engine is capable of delivering continuously, at stated speed, between the normal maintenance intervals and overhauls as required by the manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and adjusted to the standard reference conditions. • Standard reference conditions: Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level Air temperature: 25°C (77°F) or 298 K Relative humidity: 30 % • Volume values at standard conditions (fuel gas, combustion air, exhaust gas) Pressure: 1013 mbar (14.7 psi) Temperature: 0°C (32°F) or 273 K Output adjustment for turbo charged engines Standard rating of the engines is for an installation at an altitude = 500 m (1640.5 ft) and an air intake temperature = 30°C (86°F). Derating: > 500 m (1640.5 ft): up to 1,2 % / 100 m (1,2% / 328 ft) > 30°C (86°F): up to 1,6% / °C (0.89% / °F) and over 40°C (104°F) 2%/°C (1.11% / °F) If the actual methane number is lower than the specified, the knock control responds. First the ignition timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried out by the engine management system. 16.05.2007/x AB Energy 320 18 Technical description.doc Copyright ©(rg) 10/29 Parameters for the operation of GE Jenbacher gas engines The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be strictly observed: TI 1100-0110 – TI 1100-0112 Parameters for using a gas compressor The gas quantity indicated under the technical data refers to standard conditions with the given calorific value. The actual volume flow (under operating conditions) has to be considered for dimensioning the gas compressor and each gas feeding component – it will be affected by: • Actual gas temperature (limiting temperature according to TI 1000-0300) • Gas humidity (limiting value according to TI 1000-0300) • Gas Pressure • Calorific value variations (can be equated with methane (CH4) variations in the case of biogas) • The gas compressor is designed for a max. relative under pressure of 15 mbar(g) (0.22 psi) and a inlet temperature of 40°C (104°F) , if within scope of supply GE Jenbacher 16.05.2007/x AB Energy 320 18 Technical description.doc Copyright ©(rg) 11/29