THE PRINCIPLES OF NOISE MEASUREMENT James Jerome Sr Occupational Audiologist Tom Lloyd Noise Control Engineer The Principles of Noise Measurement Agenda topics Acoustical instrumentation Types of noise surveys Noise exposure criteria Details of the hearing conservation survey Overview of the principles of noise control Federal Regulations Occupational Safety & Health Act (OSHA)29 CFR 1910.95 (effective March 8, 1983) Mine Safety & Health Act (MSHA)30 CFR Part 62 (effective September 13, 2000) Federal Railroad Administration (FRA)49 CFR 227 & 229 (effective February 26, 2007) Acoustical Instrumentation The basic tools for noise measurement include the sound level meter, personal noise dosimeter, and acoustical calibrator. Sound Level Meters The sound level meter (SLM) measures sound pressure level (SPL). SLM Components Regulations require use of the following microphone types: Type 2 (±2dB accuracy) General survey measurements Lower cost than precision SLM May be used with octave-band filters Type 1 (±1dB accuracy) Diagnostic measurements Commonly used with octave-band filters Frequency Analysis Real-Time Analyzer (RTA) or Octave Band Analyzer (OBA) Serial-band filters divide the audible frequency range into separate bands. Octave-Band (1/1): nine filter bands cover the audible range Third-Octave Band 1/3): each octave is split into three narrow bands for more resolution Acoustical Calibrators An acoustical calibrator is a device that produces a fixed SPL at a fixed frequency. Instrument Settings Measurement parameters must be set to match the process and survey objectives. Range: measured signal is near the middle of range limits Integration: average signal over time; set by user with run/stop key Instrument Settings Weighting Three weighting networks are commonly used for industrial surveys: Linear: used for octave-band analyzers (OBAs) A-weighting: used for regulatory compliance, employee exposure, and noise control evaluation C-weighting: used for quick evaluation of lowfrequency noise without full spectrum Instrument Settings Weighting As per the federal regulations, the A-weighted level must be used when conducting a sound survey for hearing conservation purposes. A-weighted Sound Level The A-weighted sound level provides a single number rating that correlates reasonably well with human perception of the loudness of sound and hearing-damage risk due to exposure to continuous sound. The results are expressed in dBA. Used world-wide. A-weighted Correction Factors Instrument Settings Response Four settings are typically available: Slow: 1-second time constant Fast: 1/8th-second time constant Peak: measures instantaneous peak level Impulse: for special conditions Instrument Settings Response As per the federal regulations, the Slow response setting must be used when conducting a sound survey for hearing conservation purposes. Using the Sound Level Meter Several factors affect the measurement results: Instrument position Environmental variables Human factors Using the SLM Instrument position Microphone orientation: Hold at 70-degrees for pressure microphone (random incidence) Point SLM at source for free-field microphone Windscreen: Use outdoors when wind speed above 10mph Use indoors to protect mic from bumps and moisture Vibration: Never set SLM on vibrating surface Using the SLM Environmental variables Wind speed and direction: Sound level increases downwind from source Barometric pressure and temperature: Small effect on sound level readings Calibrate SLM at site elevation Humidity: Water can damage microphone diaphragm Using the SLM Human Factors Body reflections: Hold SLM away from body Position body perpendicular to noise source Reflecting surfaces: Choose test location away from walls or large machine panels. Background noise: Does background add to machine noise? Using the SLM Human Factors Study machine/source function: Match instrument settings to machine process Use Leq to average over fluctuating work cycle Use Lmax to identify compressed-air burst Use Lpeak to measure peak levels due events such as gun fire Identify cyclical operations to capture loudest parts of total work cycle Using the SLM Perform these tasks for each survey period: Understand settings of SLM Check batteries; replace if necessary Inspect SLM for damage Pre-survey calibration Verify instrument settings for survey Take written notes of machine operation Post-survey calibration check Personal Noise Dosimeters A noise dosimeter is basically an SLM designed to measures a worker’s noise exposure over the entire work shift, and it is worn by the worker. Almost all dosimeters are Type 2 instruments. Personal Noise Dosimeters Miniature microphone positioned at the employee's mid-shoulder with a wire running to a microprocessor unit, which, in turn, is clipped to the wearer's belt or placed in a pocket. Newer units are one piece "badges" that are placed mid-shoulder. Very compact and easy to wear. Continuously measure and process A-weighted sound levels obtained from person's "hearing zone". Then produces a dBA TWA or equivalent per cent dose based on the length of the sampling period. Types of Noise Surveys Preliminary General Purpose Noise Control Types of Noise Surveys Preliminary Basic needs assessment. Involves a walk through of each plant area, using a sound level meter to identify areas at or above 80 dBA, which would then be identified for follow-up under the General Purpose - Hearing Conservation Survey. Quite often the Preliminary survey is bypassed and a General Purpose survey is conducted in all areas. Include a memo in the “noise file” of all low-noise areas (<80 dBA). Types of Noise Surveys General Purpose This is the Hearing Conservation Survey The objectives are: Determine employee daily noise exposures Measure and document the sound levels throughout an area Identify equipment for potential noise control evaluation The Hearing Conservation Survey Who typically does this service? Industrial Hygienists, Safety Professionals, and Audiologists trained in noise measurement What does it cost? Roughly $500-$1500 per day - depending on the scope The Hearing Conservation Survey When should a survey be conducted? After the initial survey, repeat surveys are required when changes in production or equipment occur that may affect the noise exposures. Recommend updated surveys every 2-3 years. Where should a survey be conducted? In all areas where sound levels are 80 dBA or above Hearing Conservation Requirements The OSHA Regulatory Criteria are: Inclusion in the HCP when the dailyaverage noise exposure equals or exceeds 85 dBA, or an equivalent 50% dose. This is termed the Action Level. The Permissible Exposure Limit (PEL) is a daily-average noise exposure of 90 dBA, or an equivalent 100% dose. Action Level Point at which an effective hearing conservation program must be implemented (≥85 dBA 8-hr TWA). At minimum, program consists of: Conducting annual hearing testing Conducting annual hearing conservation training Making hearing protection available (mandatory when TWA is >90 dBA or if worker has an STS when working between 85-89 dBA of noise) Hearing Conservation Requirements The OSHA Regulatory Criteria are: Engineering noise controls are required to be investigated when worker noise exposures exceed the PEL of 90 dBA (100% dose) Noise controls must be implemented when determined to be feasible The feasibility assessment must take into account both technical and economic factors Hearing Conservation Requirements The OSHA Regulatory Criteria are: Hearing protection must be made available for all workers with a daily-average noise exposure equal to or above 85 dBA (≥50% dose), Use of hearing protection is mandatory for all workers exposed above 90 dBA (≥100% dose), unless they have a standard-threshold shift (STS) in hearing at which point mandatory protection is required for exposures at or above of 85 dBA. Hearing Conservation Requirements Best-Practice Criteria: The hearing conservation program action level (inclusion), permissible noise exposure limit, mandatory hearing protection, and noise control assessment are recommended when the daily-average noise exposures equal or exceed 85 dBA. Determining Worker Noise Exposure One objective of the hearing conservation survey is to determine the average daily noise exposure of workers. To complete this objective the federal regulations first require determination of the workers’ Noise Dose. Determining Worker Noise Exposure Noise Dose is a percentage (%) of the maximum allowable noise that a worker may be exposed per day. Determining Worker Noise Exposure Noise Dose (%) is calculated using the following variables: Criterion Level (CL) = 90 dBA Threshold Level (TL) = 80 dBA and 90 dBA Exchange Rate (q) = 5 dBA Determining Worker Noise Exposure Criterion Level (CL) is set to 90 dBA and represents the daily limit of accumulated sound energy a person may be exposed to in an 8-hour period. So a Noise Dose of 100% would be equal to 90 dBA. Note: for shorter or longer work shifts, the Noise Dose calculation should be normalized to 8 hours, which allows comparison of the results to the regulation criteria. Determining Worker Noise Exposure The Threshold Level (TL) is the cutoff level below which no sound energy is added into the dose calculation. The federal regulations require the use of two separate cutoff or threshold levels, which are 80 dBA and 90 dBA. Determining Worker Noise Exposure What is the purpose of two threshold levels? LTL = 80 dBA; referred to as the “low” threshold level and is used to determine whether or not worker noise exposures warrant inclusion in the hearing conservation program. HTL = 90 dBA; referred to as the “high” threshold level and is used to determine compliance with the PEL of 90 dBA. Determining Worker Noise Exposure The Exchange Rate (q) is the trade-off relationship between an increase (or decrease) in sound level and the corresponding change in allowable exposure time. (see Table in next slide) Regulatory As the sound level increases by 5 dBA, the allowable reference duration one is permitted to be exposed to that level is cut in half. Conversely, as the sound level decreases by 5 dBA, the allowable time of exposure to that level doubles. TABLE G-16a (OSHA) or TABLE 62-1 (MSHA) Sound level, dBA Reference duration, T (hours) 80 32 81 27.9 82 24.3 83 21.1 84 18.4 85 16 86 13.9 Time is 87 12.1 q = 5 dBA doubled or 88 10.6 halved 89 9.2 90 8 91 7.0 92 6.1 93 5.3 94 4.6 95 4 96 3.5 97 3.0 98 2.6 99 2.3 100 2 101 1.7 Table continues for higher sound levels Table 1. TLVs for Noise (ACGIH) Best Practice ACGIH – as the sound level increases by 3 dBA, the allowable reference duration one is permitted to be exposed to at that level is cut in half. Conversely, as the sound level decreases by 3 dBA, the allowable time of exposure to that level doubles. Sound Level, dBA Reference Duration, T (hours) 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 24 20.2 16 12.7 10.1 8 6.35 5 4 3.2 2.5 2 1.6 1.3 1 0.8 0.63 0.5 0.4 0.3 0.25 0.2 q = 3 dBA Time is doubled or halved -Table continues for higher sound levels- AllowableTim Time,e,Hrs Hrs Allowable HLPP Inclusion Criteria 16 16 14 12 10 8 6 4 22 00 85 85 90 90 95 95 100 100 105 105 Noise Level, dBA 110 110 NIOSH NIOSH 115 115 OSHA Slide courtesy of Rick Neitzel OSHA = 5 dB exchange rate; NIOSH = 3 dB exchange rate Determining Worker Noise Exposure Calculation of Noise Dose (D),%: D = 100 (C1/T1 + C2/T2 + ... + Cn/Tn) Cn = Total time of exposure at a certain noise level, Tn = Reference duration for that level, as given by in the appropriate federal regulations Determining Worker Noise Exposure As you can see in the previous equation, Noise Dose is a function of the noise level and duration of exposure to each level a worker experiences throughout the workday. Determining Worker Noise Exposure Noise Dose (D), % Action Level (AL) is a dose of 50% or more, Permissible Exposure Limit (PEL) is 100% Time-weighted average (TWA), dBA AL is a TWA of 85 dBA, PEL is a TWA of 90 dBA. Determining Worker Noise Exposure Time-Weighted Average (TWA), dBA The average noise level a worker is exposed to throughout the day normalized to an 8-hour period. Once the TWA is determined it may be compared to the regulation criteria for compliance with the PEL and inclusion in a hearing conservation program. Determining Worker Noise Exposure Time-Weighted Average (TWA), dBA TWA = 16.61 Log(D/100) + 90 If you know the dose (D), the TWA can be found by looking in Table A-1 of the OSHA standard or Table 62-2 of the MSHA regulation. (See Example in next slide) Determining Worker Noise Exposure Example: During a typical 8-hour shift, an employee spends: 4 hours at 87 dBA 3 hours at 92 dBA 30 minutes at 95 dBA 30 minutes at 84 dBA. What is this employee’s TWA? TABLE G-16a (OSHA) or TABLE 62-1 (MSHA) Sound level, dBA Reference duration, T (hours) 80 32 81 27.9 82 24.3 83 21.1 84 18.4 85 16 86 13.9 87 12.1 88 10.6 89 9.2 90 8 91 7.0 92 6.1 93 5.3 94 4.6 95 4 96 3.5 97 3.0 98 2.6 99 2.3 100 2 101 1.7 Table continues for higher sound levels Determining Worker Noise Exposure Example: L1 = 87 dBA C1 = 4 hours T1 = 12.1 hours L2 = 92 dBA C2 = 3 hours T2 = 6.1 hours L3 = 95 dBA C3 = 30 min. T3 = 4 hours L4 = 84 dBA C4 = 30 min. T4 = 18.4 hours Determining Worker Noise Exposure Example: D = 100 (C1/T1 + C2/T2 + ... + Cn/Tn) D = 100 x (4/12.1 + 3/6.1 + 0.5/4 + 0.5/18.4) D = 100 x (0.975) D = 97.5% TWA = 89.8 dBA (from formula or table) Who Needs to be Monitored? Determining who to monitor needs to be carefully planned. The goal is to determine the daily-average noise exposure per worker. But the level of accuracy needs to be decided upon: Are you just trying to identify the potential for a worker to be exposed at or above 85 dBA? Or, do you prefer more precise exposure results? Who Needs to be Monitored? If the survey objective is to identify the potential for a worker to be exposed at or above 85 dBA, then considerably less sampling is required than a precise exposure determination. In the former situation, it is a “go” or “no go” decision as far as inclusion in the HCP. If you prefer more precise exposure results, then it is very likely significantly more sampling is required to establish a more accurate and representative exposure level for each worker. Measuring Equipment and Area Sound Levels The second objective for the hearing conservation survey is to measure and document equipment and/or area sound levels. Measuring Equipment and Area Sound Levels This survey is conducted with at least a Type 2 sound level meter (±2 dB), as per ANSI requirements. Typically, the A-weighted sound level is measured approximately 3 feet or one meter away from each piece of equipment in the area of concern. Measuring Equipment and Area Sound Levels These data may be documented in a separate table report, as a point measurement on a floor plan or equipment layout, or be used to generate a series of noise contour maps. An example of a noise contour is shown in the next slide. Measuring Equipment and Area Sound Levels Noise contour maps may be used to illustrate to workers the degree of noise hazard in their work areas, as an easy-to-understand educational tool, to illustrate hearing protection required areas, or to identify dominant noise sources that may be further investigated for potential noise control measures. Types of Noise Surveys Noise Control Survey The objectives are: Identify and prioritize dominant noise sources, Determine source contributors to excessive worker noise exposure, and Obtain frequency data for the selection of the appropriate control measures and/or acoustical materials. Hierarchy of Noise Reduction Elimination Safe Workplace Substitution Engineering Controls Administrative Controls Personal Protective Equipment (PPE) Safe Worker Engineering Controls Can be accomplished by: Reduction at source: mufflers, enclosures Interrupt noise path: barriers, curtains, sound absorbing materials Reduction at receiver: enclosures Comparison of HC Regulations “The Modern Evolution of Hearing Conservation Regulations” Theresa Schulz, PhD http://www.cdc.gov/niosh/mining/ userfiles/works/pdfs/tmeoh.pdf OSHA 29 CFR 1910.95 Issue MSHA 30 CFR Part 62 FRA 49 CFR 227 & 229 Exposure limit PEL = 90 dBA TWA. Similar to OSHA, except integration range is explicit in regulation (62.101), and is for all sounds from 90 to at least 140 dBA. Same as OSHA Action level 85 dBA TWA. Similar to OSHA, except integration is for all sounds from 80 to at least 130 dBA. Same as OSHA Exchange rate 5 dB Same as OSHA. Same as OSHA Impulse noise Should not exceed 140 dB peak SPL; to be integrated with measurements of all other noises Integrate with measurements of all other noise. Same as OSHA Issue OSHA 29 CFR 1910.95 MSHA 30 CFR Part 62 FRA 49 CFR 227 & 229 Ceiling No exposures > 115 dBA, interpreted as no unprotected exposures; give credit for HCP, HPDs and engineering controls. No exposures > 115 dBA; no adjustment for use of hearing protection; “P” code issued where the miner is still over-exposed even though feasible engineering and administrative controls are in place. No exposures > 115 dBA, except continuous > 115 dBA and < 120 dBA are permissible, provided total daily exposures < 5 seconds. Monitoring noise exposure Once to determine risk and HCP inclusion; then as conditions change resulting in more potential exposure. Mine operator must establish system to evaluate each miner’s exposure sufficiently to determine continuing compliance with rule. Same as OSHA; measurement artifacts may be removed. Issue OSHA 29 CFR 1910.95 MSHA 30 CFR Part 62 FRA 49 CFR 227 & 229 Noise control Feasible controls required where TW A > 90 dBA, compliance policy (OSHA can change/revoke any time) permits proven effective HCP in lieu of engineering where TWA < 100 dBA. Feasible engineering and administrative controls required for TW A > 90 dBA; even if controls do not reduce exposure to PEL, they are required if feasible (i.e. > 3-dBA reduction); administrative controls must be provided to the miner in writing and posted. FRA describes the specific actions that railroads and manufacturers must take when designing, building, and maintaining locomotives (instead of engineering controls); “noise operational controls” (administrative controls); hearing protection (same); “FRA has no hierarchy of noise controls.” Administrative controls / noise operational controls Feasible administrative controls required where TWA > 90 dBA Administrative controls must be provided to miner in writing and posted. FRA does not require the use of noise operational controls but makes them operational. The Principles of Noise Control Identify sources of noise and their relative importance. List noise control options as they apply to the source, path and receiver. Identify contributions from direct and reflected sound. Distinguish between sound absorption and sound isolation materials. Identify and evaluate significance of flanking paths. Identify and evaluate significance of structure-borne noise. The Principles of Noise Measurement Questions/Discussion?