a Nexans company Catalogue 2015 Nexans Network Solutions Div. Euromold COMPANY PRESENTATION EUROMOLD International standards Euromold is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. Euromold provides a complete range of accessories for underground cables: premoulded EPDM rubber connectors for cables and epoxy bushings for transformers and switchgear, as well as a large range of coldshrinkable terminations and joints from 12 to 42 kV. Euromold is also the manufacturer of electrical components for the high voltage accessories of the Nexans group. All our products meet the International standards like CENELEC HD 629.1, CENELEC EN 50180, IEC 60137, IEC 60502-4… or country specifications. Official certificates, CESI, KEMA, ATEX… prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields. ISO 9001 Certificate Since 1992, Euromold’s commitment to quality is demonstrated by its ISO 9001 certification. Laboratory accreditation Since June 2000, Euromold’s independent ELAB laboratory obtained the BELAC accreditation no.144-TEST conform with the European standards for laboratories ISO 17025 for electrical testing of low and medium voltage cable accessories according to the international standards EN 50393, IEC 60502-4, IEC 61442 and HD 629. 05/2015 While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve. 1 SEPARABLE CONNECTORS INTERFACE C Table of contents Interface C1 & C2 480TB - tee connector 484TB - tee connector 489TB - tee connector 800PB - coupling connector 804PB - coupling connector 809PB - coupling connector 450SR - straight connector 800SA - surge arrester 430TB - tee connector 300PBM - coupling connector 300SA - surge arrester 400TR and 800TR - test rod 400TK and 400SW installation tools Accessories Possible arrangements T-HSTBK - Three core heat-shrink breakout kit Dimensions according to European CENELEC EN 50180 and 50181 (in mm). Dia. 56±0.2 Dia. 46±0.2 Dia. 22 min for C1 Dia. 32 nominal for C2 M16 x 2 - 6H 0 1.5 -0.5 29 min 90±0.2 In mm. 2 Dia. 70±0.2 05/2015 11 min Connecting possibilities BUSHINGS / ACCESSORIES CONNECTION Equipment interface dead-ending of equipment CONNECTORS / ACCESSORIES (K)(M)400DR-B Dead-end receptacle (K)(M)400AR-3 Equipment bushing (K)(M)400AR-4 Equipment bushing (K)(M)400AR-5 cable to equipment (K)(M)480TB/G Tee connector (K)(M)800PBM/G Coupling connector Equipment bushing (K)(M)400AR-6 Equipment bushing (K)(M)400SFR-B Equipment bushing 400A-24B In-air bushing (K)(M)400SOP-B cable isolation (K)(M)804PB/G (K)(M)484TB/G Stand-off plug Coupling connector Tee connector 400GP-B cable earthing Earthing plug (K)400RTPA tap-off 630/250A Reducing tap plug 800SA (K)(M)400CP-SC Surge arrester in-line junction Connecting plug For information on bushings please refer to our bushing catalogue. (K)(M)489TB/G Tee connector (K)(M)809PB/G Coupling connector (K)450SR 05/2015 Straight connector 3 480TB INTERFACE C TEE CONNECTOR Application Technical characteristics Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors, ...). Also connects cable to cable when using the appropriate mating parts. • A thick conductive EPDM jacket provides a total safe to touch screen. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 42 kV 630 A -1250 A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV Design 185 mm Separable connector comprising: 1.Conductive EPDM insert. 2.Conductive EPDM jacket. 3.Insulating EPDM layer moulded between the insert and the jacket. 4.Type C interface as described by CENELEC EN 50180 and 50181. 5.Conductor contact. 6.Basic insulating plug (with VD point). 7.Cable reducer. 8.Conductive rubber cap. 9.Clamping screw. 10. Earthing lead. 4 9 8 5 6 1 2 290 mm 3 The screen break design enables cable outer sheath testing without removing or dismantling the connector. 10 Specifications and standards 7 The 480TB separable connector meets the requirements of CENELEC HD 629.1. 4 Voltage Um (kV) Current Ir (A) When using a copper (-11-2) or a bolted (14-5) conductor contact and when installed on an appropriate equipment bushing 480TB/G K480TB/G M480TB/G P480TB/G 12 24 36 42 630 630 630 630 1250 1250 1250 1250 Conductor sizes (mm2) min max 35 35 50 50 300 300 300 240 05/2015 Current Ir (A) Separable connector type Kit contents The kit also comprises silicone grease, field control mastic, installation rod, gloves, wipers, roll adhesive tape, installation instructions and crimp chart. The complete (K)(M)(P)480TB/G tee connector kit comprises 3 x the following components: Conductor contact TMBC-X Example: The cable is 24 kV, 150 mm2 compact stranded copper with a diameter over core insulation of 27.5 mm. Order 3 x K480TB/G-18-95.240-14-5 tee connector kit. For use with copper tape screened cables. Order: Kit MT. For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. Dia. over core insulation (mm) Ordering part number 3 x 480TB/G-11-X 3 x 480TB/G-16-X 3 x 480TB/G-18-X 3 x 480TB/G-27-X 3 x 480TB/G-30-X* * will include an adapted installation instruction min max 12.0 17.0 19.0 28.5 36.0 17.5 23.5 32.6 37.5 40.5 Table X Conductor sizes (mm2) 35 50 70 95 120 150 185 240 300 For use with other cable types. Please contact our representative. Aluminium conductor DIN hexagonal Deep indent 35(K)M-10-2 50(K)M-10-2 70(K)M-10-2 95(K)M-10-2 120(K)M-10-2 150(K)M-10-2 185(K)M-10-2 240(K)M-10-2 300(K)M-10-2 35KM-10-1 50(K)M-10-1 70(K)M-10-1 95(K)M-10-1 120(K)M-10-1 150(K)M-10-1 185(K)M-10-1 240(K)M-10-1 – For applications outdoors and in humid climate. Order: +MWS. Aluminium and copper conductor Copper conductor Bolted DIN hexagonal This product can also be installed using a stud, nut & washer. Please contact our representative. 120.300-14-5 To order the tee connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Table W 95.240-14-5 Ordering instructions Conductor contact TBC-X Cable reducer 430CA-W 50.150-14-5 Clamping screw 430TCS Basic insulating plug (K)(M)(P)800BIPA + rubber cap 16.95-14-5 Connector housing (K)(M)(P)480BT/G 3 x (K)(M)(P)480TB/GW-X connector kit 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 This product can also be installed using a 411 CA. Please contact our representative. 5 484TB INTERFACE C TEE CONNECTOR Application Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors, ...). Also connects cable to cable when using the appropriate mating parts. Up to 42 kV 630 A - 1250 A Technical characteristics •The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. •Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV Design 185 mm Separable connector comprising: 1.Conductive EPDM insert. 2.Conductive EPDM jacket. 3.Insulating EPDM layer moulded between the insert and the jacket. 4.Type C - interface as described by CENELEC EN 50180 and 50181. 5.Conductor connector. 6.Basic insulating plug (with VD point). 7.Cable reducer. 8.Conductive rubber cap. 9.Stud+nut+washer. 10. Earthing lead. 4 9 8 5 6 1 2 360 mm The screen break design enables cable outer sheath testing without removing or dismantling the connector. 3 10 Specifications and standards 7 The 484TB separable connector meets the requirements of CENELEC HD 629.1. 484TB/G K484TB/G M484TB/G P484TB/G 6 Current Ir (A) Voltage Um (kV) When installed on an appropriate equipment bushing min max 12 24 36 42 1250 1250 1250 1250 50 35 35 35 630 630 630 630 Conductor sizes (mm2) 05/2015 Separable connector type Kit contents The complete (K)(M)(P)484TB/G tee connector kit comprises 3x the following components: The kit also comprises silicone grease, field control mastic, gloves, roll adhesive tape, installation instructions and crimp chart. Conductor contact TMBC-X For use with copper tape screened cables. Order: Kit MT. For use with copper wire screened cables. No earthing device is necessary. Dia. over core insulation (mm) Ordering part number 3 x 484TB/G-S-15-X 3 x 484TB/G-S-19-X 3 x 484TB/G-S-22-X 3 x 484TB/G-S-27-X 3 x 484TB/G-S-32-X 3 x 484TB/G-S-37-X 3 x 484TB/G-S-43-X min max 16.0 20.0 23.5 28.5 34.0 39.0 45.5 22.0 26.5 31.0 37.5 42.5 48.5 56.0 Table X Aluminium conductor DIN hexagonal Deep indent 35 35(K)M-12-2 35KM-12-1 50 50(K)M-12-2 50KM-12-1 70 70(K)M-12-2 70KM-12-1 95 95(K)M-12-2 95KM-12-1 120 120(K)M-12-2 120KM-12-1 150 150(K)M-12-2 150KM-12-1 185 185(K)M-12-2 185KM-12-1 240 240(K)M-12-2 240KM-12-1 300 300(K)M-12-2 300KM-12-1 400 400(K)M-12-2 400KM-12-1 500 500(K)M-12-2 500KM-12-1 630 – 630KM-12-1 For use with other cable types. Please contact our representative. For applications outdoors and in humid climate. Order: +MWS. Aluminium and copper conductor Copper conductor Bolted DIN hexagonal 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 Components can be ordered individually. 120(K)M-11-2 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 400.630-14-5 Conductor sizes (mm2) 185.400-14-5 Example: The copper wire screened cable is 36 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 37.0 mm. Order 3 x M484TB/G-S-32-240(K)M-122 tee connector kit. Table W 95.240-14-5 To order the tee connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Cable reducer 611CA-W 120.300-14-5 Ordering instructions Conductor contact TBC-X 50.150-14-5 Stud+nut +washer Basic insulating plug (K)(M)(P)800BIPA + rubber cap 16.95-14-5 Connector housing (K)(M)(P)484BT/G (K)(M)(P)484TB/G-SW-X connector kit 400(K)M-11-2 500(K)M-11-2 630(K)M-11-2 For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. 7 489TB INTERFACE C TEE CONNECTOR Application Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors, ...). Also connects cable to cable when using the appropriate mating parts. Up to 42 kV 630 A - 1250 A Technical characteristics •The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. •Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV 185 mm Design Separable connector comprising: 1.Conductive EPDM insert. 2.Conductive EPDM jacket. 3.Insulating EPDM layer moulded between the insert and the jacket. 4.Type C - interface as described by CENELEC EN 50180 and 50181. 5.Conductor connector. 6.Basic insulating plug (with VD point). 7.Cable reducer. 8.Conductive rubber cap. 9.Stud+nut+washer. 10. Earthing lead. 4 9 8 5 6 1 2 3 460 mm The screen break design enables cable outer sheath testing without removing or dismantling the connector. 10 7 Specifications and standards The 489TB separable connector meets the requirements of CENELEC HD 629.1. 489TB/G K489TB/G M489TB/G P489TB/G 8 Current Ir (A) Voltage Um (kV) When installed on an appropriate equipment bushing min max 12 24 36 42 1250 1250 1250 1250 630 630 630 630 1200 1200 1200 1200 Conductor sizes (mm2) 05/2015 Separable connector type Kit contents The complete (K)(M)(P)489TB/G tee connector kit comprises 3x the following components: The kit also comprises silicone grease, field control mastic, gloves, roll adhesive tape, installation instructions and crimp chart. Conductor contact TMBC-X (K)(M)(P)489TB/G-S-W-X connector kit Connector housing (K)(M)(P)489BT/G Stud+nut +washer Ordering instructions Conductor contact TBC-X For use with copper tape screened cables. Order: Kit MT. For use with copper wire screened cables. No earthing device is necessary. Cable reducer 911CA-W Table W To order the tee connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Example: The copper wire screened cable is 36 kV, 1000 mm2 stranded aluminium with a diameter over core insulation of 52 mm. Order 3 x M489TB/G-S-43-1000(K) M-12-1 tee connector kit. Basic insulating plug (K)(M)(P)800BIPA + rubber cap Ordering part number Dia. over core insulation (mm) min max 40 46 53 56 59 62 48 54 59 62 65 68 3 x 489TB/G-S-37-X 3 x 489TB/G-S-43-X 3 x 489TB/G-S-50-X 3 x 489TB/G-S-53-X 3 x 489TB/G-S-56-X 3 x 489TB/G-S-59-X Table X Conductor sizes (mm2) Aluminium conductor Aluminium and copper conductor Copper conductor Deep indent Bolted DIN hexagonal 630 630KM-12-1 400.630-14-5 630(K)M-11-2 800 800KM-12-1 1000 1000KM-12-1 1200 1200KM-12-1 For use with other cable types. Please contact our representative. For applications outdoors and in humid climate. Order: +MWS. 800.1000-14-5 1200-14-5 Components can be ordered individually. 800(K)M-11-2 1000(K)M-11-2 - For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. 9 800PB COUPLING CONNECTOR FOR 480TB, 484TB and 489TB Application Technical characteristics Separable coupling connector for dual cable arrangement. It has been designed to be used with 480TB, 484TB and 489TB separable tee connectors. Can also be installed on any 8-series coupling connector for a multiple cable arrangement. • A thick conductive EPDM jacket provides a total safe to touch screen. •Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Design Up to 42 kV 630A - 1250 A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV 290 mm 1. Interface designed to fit 480TB, 484TB and 489TB connectors. 2. Contact rod. 3. Conductor contact. 4. Conductive EPDM insert. 5. Conductive EPDM jacket. 6. Insulating EPDM layer moulded between the insert and the jacket. 7. Cable reducer. 8. Conductive EPDM cap. 9.Basic insulating plug (with VD point). 10. Earthing lead. The screen break design enables cable outer sheath testing without removing or dismantling the connector. 2 1 8 9 3 4 290 mm 6 480TB, 484TB or 489TB connector 800PB coupling connector 5 10 7 Specifications and standards The 800PB coupling connector meets the requirements of CENELEC HD 629.1. 10 110 mm Voltage Um (kV) Current Ir (A) 800PB/G K800PB/G M800PB/G P800PB/G 12 24 36 42 630 630 630 630 Current Ir (A) When using a copper (-11-2) or a bolted (14-5) conductor contact and when installed on an appropriate equipment bushing 1250 1250 1250 1250 Conductor sizes (mm2) min max 35 35 50 50 300 300 300 240 05/2015 Separable connector type Kit contents The complete (K)(M)(P) 800PB/G coupling connector kit comprises 3 x the following components: The kit also comprises silicone grease, field control mastic, installation rod, gloves, wipers, roll adhesive tape, installation instructions and crimp chart. Conductor contact TMBC-X 3 x (K)(M)(P)800PBM/G-SW-X coupling connector kit Cable reducer 430CA-W Order: Kit MT. For use with copper wire screened cables. No earthing device is necessary. Dia. over core insulation (mm) Ordering part number 3 x 800PB/G-S-11-X 3 x 800PB/G-S-16-X 3 x 800PB/G-S-18-X 3 x 800PB/G-S-27-X 3 x 800PB/G-S-30-X* * will include an adapted installation instruction min max 12.0 17.0 19.0 28.5 36.0 17.5 23.5 32.6 37.5 40.5 Table X 35 50 70 95 120 150 185 240 300 For use with other cable types. Please contact our representative. Aluminium conductor DIN hexagonal Deep indent 35(K)M-10-2 50(K)M-10-2 70(K)M-10-2 95(K)M-10-2 120(K)M-10-2 150(K)M-10-2 185(K)M-10-2 240(K)M-10-2 300(K)M-10-2 35KM-10-1 50(K)M-10-1 70(K)M-10-1 95(K)M-10-1 120(K)M-10-1 150(K)M-10-1 185(K)M-10-1 240(K)M-10-1 – For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. Aluminium and copper conductor Copper conductor Bolted DIN hexagonal For outdoor applications. Order: +MWS. 120.300-14-5 Conductor sizes (mm2) 95.240-14-5 Example: The cable is 24 kV, 150 mm2 compact stranded copper with a diameter over core insulation of 27.5 mm. Order 3 x K800PB/ G-S-18-95.240-14-5 coupling connector kit. Table W 50.150-14-5 Ordering instructions To order the coupling connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. For use with copper tape screened cables. Conductor contact TBC-X Contact rod and stud 16.95-14-5 Connector housing (K)(M)(P)800BP/G 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 This product can also be installed using a 411 CA. Please contact our representative. 11 804PB COUPLING CONNECTOR FOR 480TB, 484TB AND 489TB Application Technical characteristics Separable coupling connector for dual cable arrangement. It has been designed to be used with 480TB, 484TB and 489TB separable tee connectors. Can also be installed on any 8-series coupling connector for a multiple cable arrangement. • A thick conductive EPDM jacket provides a total safe to touch screen. •Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Design The screen break design enables cable outer sheath testing without removing or dismantling the connector. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV 290 mm 2 1 5 360 mm 6 480TB, 484TB or 489TB connector 10 7 The 804PB coupling connector meets the requirements of CENELEC HD 629.1. 804PB/G K804PB/G M804PB/G P804PB/G 12 9 4 Specifications and standards Separable connector type 8 3 110 mm Voltage Um (kV) Current Ir (A) 12 24 36 42 1250 1250 1250 1250 Conductor sizes (mm2) min max 50 35 35 35 630 630 630 630 05/2015 1. Interface designed to fit 480TB, 484TB and 489TB connector. 2. Bus for 804PB. 3. Conductor connector (hexagonal crimping, deep indent crimping or bolted). 4. Conductive EPDM insert. 5. Conductive EPDM jacket. 6. Insulating EPDM layer moulded between the insert and the jacket. 7. Cable reducer. 8. Conductive EPDM cap. 9.Basic insulating plug (with VD point). 10. Earth lead. Up to 42 kV 1250 A Kit contents The complete (K)(M)(P)804PB/G coupling connector kit comprises 3 x the following components: The kit also comprises silicone grease, field control mastic, gloves, roll adhesive tape, installation instructions and crimp chart. Conductor contact TMBC-X Contact rod and stud For use with copper tape screened cables. Order: Kit MT. For use with copper wire screened cables. No earthing device is necessary. Dia. over core insulation (mm) Ordering part number 3 x 804PB/G-S-15-X 3 x 804PB/G-S-19-X 3 x 804PB/G-S-22-X 3 x 804PB/G-S-27-X 3 x 804PB/G-S-32-X 3 x 804PB/G-S-37-X 3 x 804PB/G-S-43-X min max 16.0 20.0 23.5 28.5 34.0 39.0 45.5 22.0 26.5 31.0 37.5 42.5 48.5 56.0 Table X Deep indent 35 35(K)M-12-2 35KM-12-1 50 50(K)M-12-2 50KM-12-1 70 70(K)M-12-2 70KM-12-1 95 95(K)M-12-2 95KM-12-1 120 120(K)M-12-2 120KM-12-1 150 150(K)M-12-2 150KM-12-1 185 185(K)M-12-2 185KM-12-1 240 240(K)M-12-2 240KM-12-1 300 300(K)M-12-2 300KM-12-1 400 400(K)M-12-2 400KM-12-1 500 500(K)M-12-2 500KM-12-1 630 – 630KM-12-1 For use with other cable types. Please contact our representative. For applications outdoors and in humid climate. Order: +MWS. Copper conductor Bolted DIN hexagonal 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 Components can be ordered individually. 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 400.630-14-5 DIN hexagonal Aluminium and copper conductor 120.300-14-5 Aluminium conductor Conductor sizes (mm2) 185.400-14-5 Example: The copper wire screened cable is 36 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 37.0 mm. Order 3 x M804PB/G-S32-240(K)M-12-2 coupling connector kit. Table W 50.150-14-5 To order the coupling connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Cable reducer 611CA-W 95.240-14-5 Ordering instructions Conductor contact TBC-X 16.95-14-5 Connector housing (K)(M)(P)804BP/G 3 x (K)(M)(P)804PB/G-SW-X coupling connector kit 400(K)M-11-2 500(K)M-11-2 630(K)M-11-2 For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. 13 809PB COUPLING CONNECTOR FOR 480TB, 484TB AND 489TB Application Technical characteristics Separable coupling connector (bolted type) for dual cable arrangement. It has been designed to be used with 480TB, 484TB and 489TB separable tee connectors. Can also be installed on any 8-series coupling connector for a multiple cable arrangement. • A thick conductive EPDM jacket provides a total safe to touch screen. •Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Design 1. Interface designed to fit 480TB, 484TB and 489TB connector. 2. Bus for 809PB. 3. Conductor connector (hexagonal crimping, deep indent crimping or bolted). 4. Conductive EPDM insert. 5. Conductive EPDM jacket. 6. Insulating EPDM layer moulded between the insert and the jacket. 7. Cable reducer. 8. Conductive EPDM cap. 9.Basic insulating plug (with VD point). 10. Earth lead. Up to 42 kV 1250 A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV 300 mm 2 8 3 9 4 1 5 6 480TB, 484TB or 489TB connector 460 mm 10 The screen break design enables cable outer sheath testing without removing or dismantling the connector. 7 Specifications and standards The 809PB coupling connector meets the requirements of CENELEC HD 629.1. 809PB/G K809PB/G M809PB/G P809PB/G 14 Voltage Um (kV) Current Ir (A) 12 24 36 42 1250 1250 1250 1250 Conductor sizes (mm2) min max 630 630 630 630 1200 1200 1200 1200 05/2015 Separable connector type 120 mm Kit contents The complete (K)(M)(P)809PB/G coupling connector kit comprises 3 x the following components: The kit also comprises silicone grease, field control mastic, gloves, roll adhesive tape, installation instructions and crimp chart. Conductor contact TMBC-X Connector housing (K)(M)(P)809BP/G Ordering instructions To order the coupling connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Example: The copper wire screened cable is 36 kV, 1000 mm2 stranded aluminium with a diameter over core insulation of 52 mm. Order 3 x M809PB/G-S-431000(K)M-12-1 coupling connector kit. For use with copper tape screened cables. Order: Kit MT. Conductor contact TBC-X Contact rod and stud For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. 3 x (K)(M)(P)809PB/G-S-W-X coupling connector kit Cable reducer 911CA-W Table W Ordering part number 3 x 809PB/G-S-37-X 3 x 809PB/G-S-43-X 3 x 809PB/G-S-50-X 3 x 809PB/G-S-53-X 3 x 809PB/G-S-56-X 3 x 809PB/G-S-59-X Dia. over core insulation (mm) min max 40 46 53 56 59 62 48 54 59 62 65 68 Table X Conductor sizes (mm2) Aluminium conductor Aluminium and copper conductor Copper conductor Deep indent Bolted DIN hexagonal 630 630KM-12-1 400.630-14-5 630(K)M-11-2 800 800KM-12-1 1000 1000KM-12-1 1200 1200KM-12-1 For use with Alupe or C 33-226 cables. Please contact our representative. For use with other cable types. Please contact our representative. 800.1000-14-5 1200-14-5 For applications outdoors and in humid climate. 800(K)M-11-2 1000(K)M-11-2 - Components can be ordered individually. Order: +MWS. 15 450SR INTERFACE C STRAIGHT CONNECTOR Application Technical characteristics Separable straight connector designed to connect polymeric insulated cable to equipment (transformers, switch gear, motors...). •The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. •Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 24 kV - 630A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV Design Separable connector comprising: 1. Conductive EPDM insert. 2.Conductive EPDM jacket. 3.Insulating EPDM layer moulded between the insert and the jacket. 4.Type C - 630 A interface as described by CENELEC EN 50180 and 50181. 5.Conductor connector assembly. 6. Retaining ring. 7. Cable reducer. 4 1 2 380 mm 5 6 3 7 Specifications and standards The separable connector 450SR meets the requirements of CENELEC HD 629.1 S1. Dia. 78 mm 16 Separable connector type Voltage Um (kV) Current Ir (A) min. max. 450SR K450SR 12 24 630 630 50 25 300 300 05/2015 Conductor size (mm2) Kit contents The complete (K)450SR straight connector kit comprises the following components: The kit also comprises lubricant, wipers, installation instructions and crimp chart. Type 1 + + + + or + = (K)450SR-W-X+11TL connector kit Type 2 Connector housing (K)450SRH Locking disc 450SRD Retaining ring + hex key 400RR-X Ordering instructions Contact assembly 450SRC-X-Assy Cable reducer 450CA-W Cable adaptor 11TL Table W To order the straight connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV. Dia. over core insulation (mm) Ordering part number 450SR-06-X+11TL 450SR-08-X+11TL 450SR-10-X+11TL 450SR-12-X+11TL 450SR-14-X+11TL min. max. 16.5 19.9 23.2 26.1 30.0 21.5 24.4 28.0 31.0 36.1 Table X Conductor size (mm2) Example: The copper wire screened cables are 24 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 32.2 mm. Order 3 x K450SR-14-240KM12-2+11TL straight connector kit. For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. 25 35 50 70 95 120 150 185 240 300 For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC). Conductor contact type (DIN standards only) Type 1 Type 2 Aluminium Copper Aluminium – 25KM-11-2 35KM-11-2 50KM-11-2 70KM-11-2 95KM-11-2 120KM-11-2 150KM-11-2 185KM-11-2 240KM-11-2 300KM-11-2 – – 35KM-12-2-L 50KM-12-2-L 70KM-12-2-L 95KM-12-2-L 120KM-12-2-L – – – – 35KM-11-2-L 50KM-11-2-L 70KM-11-2-L 95KM-11-2-L 120KM-11-2-L – – – – 35KM-12-2 50KM-12-2 70KM-12-2 95KM-12-2 120KM-12-2 150KM-12-2 185KM-12-2 240KM-12-2 300KM-12-2 For use with other cable types. Please contact our representative. For outdoor applications. Order: +MWS. Copper Components can be ordered individually. 17 800SA SURGE ARRESTER FOR 480TB, 484TB AND 489TB CONNECTOR Application Technical characteristics Surge arrester designed to protect 12, 24, 36 and 42 kV class components, including transformers, equipment, cable and accessories from high voltage surges resulting from lightning or switching. It has been designed to be used with the 480TB, 484TB and 489TB separable tee connectors. •This surge arrester is a metal oxide varistor surge arrester in an elbow configuration. •Each arrester is tested for AC withstand, partial discharge and critical voltage prior to leaving the factory. Design 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV 170 mm 105 mm Surge arrester comprising: 1. Interface designed to fit the 484TB and 489TB tee connector. 2. Conductive EPDM insert. 3. Conductive EPDM jacket. 4. Insulating EPDM layer moulded between the insert and the jacket. 5. Receptacle for contact rod. 6. Metal oxide valve elements. 7. Steel cap. 8. Earth connection. 9. Earth lead. Dia. 75 mm 1 5 2 L2 L1 3 9 4 6 Dia. 65 mm Specifications and standards 7 The 800SA surge arresters meet the test requirements of IEC 60099-4. 18 Up to 42 kV 8 Surge arrester type Nominal discharge current In (kA) Rated voltage Ur (kV) Max. continuous operating voltage Uc (kV) L1 L2 800SA-10-6N 800SA-10-9N 800SA-10-12N 800SA-10-15N 800SA-10-18N 800SA-10-22N 800SA-10-24N 800SA-10-30N 800SA-10-33N 800SA-10-36N 800SA-10-45N 800SA-10-51N 10 10 10 10 10 10 10 10 10 10 10 10 6 9 12 15 18 22 24 30 33 36 45 51 4.8 7.2 9.6 12.0 14.4 17.6 19.2 24.0 26.4 28.8 36.0 40.8 270 270 270 270 270 270 370 370 370 370 470 470 310 310 310 310 310 310 410 410 410 410 510 510 05/2015 Dimensions (mm) Typical application and dimensions Ordering instructions To order the surge arrester, specify the surge arrester type, as described on previous page. 290 mm 180 mm Example: For a maximum continuous operating voltage (r.m.s.) of 24 kV and a nominal discharge current of 10 kA. Order a 800SA-10-30N surge arrester. 110 mm Type 800SA surge arrester Type 484TB tee connector For use in potentially explosive atmospheres (for 12 kV max). Note: the surge arrester body needs to be positioned vertically after installation. Add -/ATEX to part number. Technical data Surge arrester type Steep current residual voltage @ 10 kA [1/20 µs] (kV) 800SA-10-6N 800SA-10-9N 800SA-10-12N 800SA-10-15N 800SA-10-18N 800SA-10-22N 800SA-10-24N 800SA-10-30N 800SA-10-33N 800SA-10-36N 800SA-10-45N 800SA-10-51N 20.4 28.5 38.0 48.1 58.1 70.1 77.0 97.0 103.4 115.9 144.1 166.0 Lightning current residual voltage [8/20 µs] (kV) Switching impulse residual voltage [36/90 µs] (kV) @ 5 kA @ 10 kA @ 20 kA @ 125 A @ 500 A 16.8 23.5 31.4 39.7 48.0 57.9 63.6 80.1 85.4 95.7 119.0 137.1 18.3 25.6 34.2 43.2 52.2 63.0 69.2 87.2 93.0 104.2 129.5 149.2 20.5 28.7 38.3 48.4 58.5 70.6 77.6 97.7 104.2 116.8 145.1 167.2 12.9 18.0 24.1 30.5 36.8 44.4 48.8 61.5 65.6 73.5 91.3 105.2 13.7 19.2 25.7 32.5 39.2 47.3 52.0 65.5 69.9 78.3 97.3 112.1 High current impulse withstand (kA) 100 100 100 100 100 100 100 100 100 100 100 100 19 430TB INTERFACE C TEE CONNECTOR Application Technical characteristics Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors, ...). Also connects cable to cable when using the appropriate mating parts. • A thick conductive EPDM jacket provides a total safe to touch screen. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 36 kV 630 A -1250 A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV Design 185 mm Separable connector comprising: 1.Conductive EPDM insert. 2.Conductive EPDM jacket. 3.Insulating EPDM layer moulded between the insert and the jacket. 4.Type C interface as described by CENELEC EN 50180 and 50181. 5.Conductor connector. 6.Basic insulating plug (with VD point). 7.Cable reducer. 8.Conductive rubber cap. 9.Clamping screw. 10. Earthing lead. 4 9 8 5 6 1 2 290 mm 3 The screen break design enables cable outer sheath testing without removing or dismantling the connector. 10 7 Specifications and standards The 430TB separable connector meets the requirements of CENELEC HD 629.1. 20 Voltage Um (kV) Current Ir (A) When using a copper (-11-2) or a bolted (14-5) conductor contact and when installed on an appropriate equipment bushing 430TB/G K430TB/G M430TB/G 12 24 36 630 630 630 1250 1250 1250 Conductor sizes (mm2) min max 35 35 50 300 300 300 05/2015 Current Ir (A) Separable connector type Kit contents The kit also comprises silicone grease, field control mastic, installation rod, installation instructions and crimp chart. The complete (K)(M)430TB/G tee connector kit comprises 3 x the following components: Conductor contact TMBC-X Connector housing (K)(M)430BT/G Clamping screw 430TCS Ordering instructions To order the tee connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV. 3 x (K)(M)430TB/G-W-X connector kit Basic insulating plug (K)(M)300BIPA + rubber cap Conductor contact TBC-X Cable reducer 430CA-W Table W Dia. over core insulation (mm) Ordering part number 3 x 430TB/G-11-X 3 x 430TB/G-16-X 3 x 430TB/G-18-X 3 x 430TB/G-27-X 3 x 430TB/G-30-X* min max 12.0 17.0 19.0 28.5 36.0 17.5 23.5 32.6 37.5 40.5 * will include an adapted installation instruction Table X For use with copper tape screened cables. Order: Kit MT. For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. 35(K)M-10-2 50(K)M-10-2 70(K)M-10-2 95(K)M-10-2 120(K)M-10-2 150(K)M-10-2 185(K)M-10-2 240(K)M-10-2 300(K)M-10-2 35KM-10-1 50(K)M-10-1 70(K)M-10-1 95(K)M-10-1 120(K)M-10-1 150(K)M-10-1 185(K)M-10-1 240(K)M-10-1 – Up to 24 kV this product can also be installed using a 300BIPR (without VD point) Order: BIPR. For use with other cable types. Please contact our representative. Bolted DIN hexagonal For applications outdoors and in humid climate. Order: +MWS. 120.300-14-5 Deep indent Copper conductor 95.240-14-5 35 50 70 95 120 150 185 240 300 DIN hexagonal Aluminium and copper conductor 50.150-14-5 Aluminium conductor Conductor sizes (mm2) 16.95-14-5 Example: The cable is 24 kV, 150 mm2 compact stranded copper with a diameter over core insulation of 27.5 mm. Order 3 x K430TB/G-18-95.240-14-5 tee connector kit. 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 This product can also be installed using a 411 CA. Please contact our representative. 21 300PBM COUPLING CONNECTOR FOR 430TB Application Technical characteristics Separable coupling connector (bolted type) for dual cable arrangement. It has been designed to be used with 430TB separable tee connector. • A thick conductive EPDM jacket provides a total safe to touch screen. •Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 36 kV 800 A 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 290 mm Design 1. Interface designed to fit 430TB connector. 2. Bus for 300PBM. 3. Conductive EPDM insert. 4. Insulating EPDM layer moulded between the insert and the jacket. 5. Conductive EPDM jacket. 6. Conductive EPDM cap. 7.Basic insulating plug (with VD point). 8. Conductor connector (hexagonal crimping, deep indent crimping or bolted). 9. Cable reducer. 290 mm 10. Earthing lead. The screen break design enables cable outer sheath testing without removing or dismantling the connector. 2 6 1 8 7 3 4 430TB connector 300PBM coupling connector 5 10 Specifications and standards 9 The 300PBM coupling connector meets the requirements of CENELEC HD 629.1. 22 105 mm Voltage Um (kV) Current Ir (A) 300PBM/G K300PBM/G M300PBM/G 12 24 36 800 800 800 Conductor sizes (mm2) min max 35 35 50 300 300 240 05/2015 Separable connector type Kit contents The complete (K)(M)300PBM/G coupling connector kit comprises 3 x the following components: The kit also comprises silicone grease, field control mastic, installation rod, installation instructions and crimp chart. Conductor contact TMBC-X 3 x (K)(M)300PBM/G-W-X coupling connector kit Cable reducer 430CA-W Contact rod 300PB-CR For use with copper tape screened cables. Order: Kit MT. For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. Dia. over core insulation (mm) Ordering part number 3 x 300PBM/G-11-X 3 x 300PBM/G-16-X 3 x 300PBM/G-18-X 3 x 300PBM/G-27-X 3 x 300PBM/G-30-X* min max 12.0 17.0 19.0 28.5 36.0 17.5 23.5 32.6 37.5 40.5 * will include an adapted installation instruction Table X 35 50 70 95 120 150 185 240 300 For use with copper wire screened cables. No earthing device is necessary. Aluminium conductor DIN hexagonal Deep indent 35(K)M-10-2 50(K)M-10-2 70(K)M-10-2 95(K)M-10-2 120(K)M-10-2 150(K)M-10-2 185(K)M-10-2 240(K)M-10-2 300(K)M-10-2 35KM-10-1 50(K)M-10-1 70(K)M-10-1 95(K)M-10-1 120(K)M-10-1 150(K)M-10-1 185(K)M-10-1 240(K)M-10-1 – For use with other cable types. Please contact our representative. Aluminium and copper conductor Copper conductor Bolted DIN hexagonal For outdoor applications. Order: +MWS. 120.300-14-5 Conductor sizes (mm2) 95.240-14-5 Example: The cable is 24 kV, 150 mm2 compact stranded copper with a diameter over core insulation of 27.5 mm. Order 3 x K300PBM/G-18-95.240-14-5 coupling connector kit. Table W 50.150-14-5 Ordering instructions To order the coupling connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV. Conductor contact TBC-X 16.95-14-5 Connector housing (K)(M)300BP/G 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 This product can also be installed using a 411 CA. Please contact our representative. 23 300SA SURGE ARRESTER FOR 430TB CONNECTOR Application Technical characteristics Surge arrester designed to protect 12, 24 and 36 kV class components, including transformers, equipment, cable and accessories from high voltage surges resulting from lightning or switching. It has been designed to be used with the 430TB separable tee connector. •This surge arrester is a metal oxide varistor surge arrester in an elbow configuration. •Each arrester is tested for AC withstand, partial discharge and critical voltage prior to leaving the factory. Up to 36 kV 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 170 mm Design 105 mm Surge arrester comprising: 1. Interface designed to fit the 430TB tee connector. 2. Conductive EPDM insert. 3. Conductive EPDM jacket. 4. Insulating EPDM layer moulded between the insert and the jacket. 5. Receptacle for contact rod. 6. Metal oxide valve elements. 7. Steel cap. 8. Earth connection. 9. Earth lead. Dia. 75 mm 1 5 2 3 L2 L1 9 4 6 Specifications and standards Dia. 65 mm 7 The 300SA surge arresters meet the test requirements of IEC 60099-4. 24 8 Surge arrester type Nominal discharge current In (kA) Rated voltage Ur (kV) Max. continuous operating voltage Uc (kV) L1 L2 300SA-10-6N 300SA-10-9N 300SA-10-12N 300SA-10-15N 300SA-10-18N 300SA-10-22N 300SA-10-24N 300SA-10-30N 300SA-10-33N 300SA-10-36N 300SA-10-45N 300SA-10-51N 10 10 10 10 10 10 10 10 10 10 10 10 6 9 12 15 18 22 24 30 33 36 45 51 4.8 7.2 9.6 12.0 14.4 17.6 19.2 24.0 26.4 28.8 36.0 40.8 270 270 270 270 270 270 370 370 370 370 470 470 310 310 310 310 310 310 410 410 410 410 510 510 05/2015 Dimensions (mm) Typical application and dimensions Ordering instructions To order the surge arrester, specify the surge arrester type, as described on previous page. 290 mm 180 mm Example: For a maximum continuous operating voltage (r.m.s.) of 24 kV and a nominal discharge current of 10 kA. Order a 300SA-10-30N surge arrester. 107 mm Type 300SA surge arrester Type 430TB tee connector Note: the surge arrester body needs to be positioned vertically after installation. For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number. Technical data Surge arrester type Steep current residual voltage @ 10 kA [1/20 µs] (kV) 300SA-10-6N 300SA-10-9N 300SA-10-12N 300SA-10-15N 300SA-10-18N 300SA-10-22N 300SA-10-24N 300SA-10-30N 300SA-10-33N 300SA-10-36N 300SA-10-45N 300SA-10-51N 20.4 28.5 38.0 48.1 58.1 70.1 77.0 97.0 103.4 115.9 144.1 166.0 Lightning current residual voltage [8/20 µs] (kV) Switching impulse residual voltage [36/90 µs] (kV) @ 5 kA @ 10 kA @ 20 kA @ 125 A @ 500 A 16.8 23.5 31.4 39.7 48.0 57.9 63.6 80.1 85.4 95.7 119.0 137.1 18.3 25.6 34.2 43.2 52.2 63.0 69.2 87.2 93.0 104.2 129.5 149.2 20.5 28.7 38.3 48.4 58.5 70.6 77.6 97.7 104.2 116.8 145.1 167.2 12.9 18.0 24.1 30.5 36.8 44.4 48.8 61.5 65.6 73.5 91.3 105.2 13.7 19.2 25.7 32.5 39.2 47.3 52.0 65.5 69.9 78.3 97.3 112.1 High current impulse withstand (kA) 100 100 100 100 100 100 100 100 100 100 100 100 25 400TR and 800TR INTERFACE C TEST RODS Application • The test rod can be used for: -cable fault location -cable testing -phasing checks, etc. • Connections may be made with a cable lug, a 4 mm plug or spring clips. Technical characteristics • The 400TR test rod can be used with 430TB connectors. • The 800TR is for use with the 480TB, 484TB and 489TB. 400TR Design 800TR 1. Insulating shroud. 2.Threaded rod for test connection. 3.Two nuts M12. 4.Insulation. 5.Copper test rod stem. An insulating shroud is provided to allow the application of test voltages when bushings are closely spaced. 1 2 3 M12 2 40 3 480 Installation The test rod is mounted on to the clamping screw in the type C interface tee and coupling connectors. The test cable is connected to the threaded stem and the insulating shroud moved to its final position over the end of the test rod. 1 M12 480 321,5 4 288 4 5 5 Ordering instructions Simply specify: 400TR or 800TR test rod. 26 Test rod type Maximum A.C. test voltage (50 Hz - 1 min) Maximum D.C. test voltage (8 x U0 - 30 min) Impulse voltage (1.2 x 50 µs) min 400TR 800TR 36 kV 36 kV 96 kV 96 kV 95 kV 95 kV 05/2015 In mm. 400TK and 400SW INSTALLATION TOOL Application • The 400SW box spanner key fits on the hex nut of the 400BIPA basic insulating plug. • The box spanner and box spanner key are designed to facilitate assembly of 400TE, 400TB and 440TB connectors. • The 400TK box spanner is used to install the 400TEF clamping pin contact or 400TCS clamping screw. 400SW 400TK Ordering instructions 05/2015 Simply specify: - 400TK box spanner - 400SW box spanner key. 27 ACCESSORIES INTERFACE C Application For use with connectors and bushings with an interface C as described by CENELEC EN 50180 and 50181. 400DR-B/G Dead-end receptacle Fits over a bushing with a type C interface to provide 'deadend' facility. The dead-end receptacle is supplied with an earth lead. 400SOP-B Stand-off plug Is designed to support and 'dead-end' connectors with a type C interface when removed from equipment. 400GP-B Earthing plug Is designed to support and earth connectors with a type C interface when removed from equipment. Technical characteristics All these products, except the earthing plugs, are tested for AC withstand and partial discharge prior to leaving the factory. Up to 42kV 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV Ordering instructions Order 400DR-B/G for 12 kV, K400DR-B/G for 24 kV or M400DR-B/G for 36 kV applications. Ordering instructions Order 400SOP-B for 12 kV, K400SOP-B for 24 kV, M400SOP-B for 36 kV or P400SOP-B for 42 kV applications. Ordering instructions Order 400GP-B for 12, 24, 36 or 42 kV applications. 05/2015 Order 400GP-SBT for a version with a straight bolt terminal. 28 800GP-B Earthing plug Is designed to earth the 484TB and 804PB connectors when it is fixed-mounted to the equipment (maintenance earthing). 400BIPA Basic insulating plug Acts as a tightening nut for the 400TB and 440TB tee connector kits. The plug contains a voltage detection point. The conductive rubber protection cap is included. Kit MT Earthing kit for copper tape screened cables Contains a tinned copper braid (25 mm² - L = 500 mm), a tinned copper wire for cleating and some water sealing mastic. 400BE/G Bushing extender Provides an extension piece to allow cables to stand away from equipment. Is used in conjunction with the 400CP, 440CP or 440PB. The bushing extender is supplied with an earth lead. 480BE/G Bushing extender Provides an extension piece to allow cables to stand away from equipment. Is used in conjunction with the 800PB, 804PB or 809PB. The bushing extender is supplied with an earth lead. Ordering instructions Order 800GP-B for 12, 24, 36 or 42 kV applications. Order 800GP-SBT for a version with a straight ball terminal. Ordering instructions Order 400BIPA for 12 kV, K400BIPA for 24 kV M400BIPA for 36 kV or P400BIPA for 42 kV applications. Ordering instructions Order Kit MT for 12 kV, 24 kV, 36 kV or 42 kV applications. Ordering instructions Order 400BE/G for 12 kV, K400BE/G for 24 kV, M400BE/G for 36 kV or P400BE/G for 42 kV applications. Ordering instructions Order 480BE/G for 12 kV, K480BE/G for 24 kV, M480BE/G for 36 kV or P480BE/G for 42 kV applications. 29 POSSIBLE ARRANGEMENTS INTERFACE C 480TB 480TB-P2 Single cable arrangement. Order 480TB for 12 kV, K480TB for 24 kV, M480TB for 36 kV or P480TB for 42 kV applications. Dual cable arrangement. Order 480TB-P2 for 12 kV, K480TB-P2 for 24 kV, M480TB-P2 for 36 kV or P480TB-P2 for 42 kV applications. 185 800BIPA basic insulating plug 800BIPA basic insulating plug 480TB tee connector 800PBM coupling connector 480TB tee connector 110 480TB-P3 480TB-L3 Triple cable arrangement. Order 480TB-P3 for 12 kV, K480TB-P3 for 24 kV, M480TB-P3 for 36 kV or P480TB for 42 kV applications. 3-way connection. Order 480TB-L3 for 12 kV, K480TBM-L3 for 24 kV, M480TBM-L3 for 36 kV or P480TB for 42 kV applications. 425 395 800BIPA basic insulating plug 480TB tee connector 400BIPA basic insulating plug 800PBM coupling connector 480TB tee connector In mm. 30 05/2015 800PBM coupling connector 800BIPA basic insulating plug 484TB 484TB-P2 Single cable arrangement. Order 484TB for 12 kV, K484TB for 24 kV, M484TB for 36 kV or P484TB for 42 kV applications. Dual cable arrangement. Order 484TB-P2 for 12 kV, K484TB-P2 for 24 kV or M484TB-P2 for 36 kV or P484TB-P2 for 42kV applications. 185 290 800BIPA basic insulating plug 800BIPA basic insulating plug 484TB tee connector 804PB coupling connector 484TB tee connector 110 110 110 484TB-P2 + 800SA 400BE+480TB Dual cable arrangement with surge arrester. Order 484TB-P2+800SA for 12 kV, K484TB-P2+800SA for 24 kV, M484TB-P2+800SA for 36 kV or P484TB-P2+800SA for 42 kV applications. Order 400BE+480TB for 12 kV, K400BE+480TB for 24 kV or M400BE+480TB for 36 kV applications. 400 435 800BIPA basic insulating plug 440CP 800SA surge arrester 400BE bushing extender 800BIPA basic insulating plug 480TB tee connector 804PB coupling connector 110 110 484TB tee connector In mm. 31 489TB 489TB-P2 Single cable arrangement. Order 489TB for 12 kV, K489TB for 24 kV, M489TB for 36 kV or P484TB for 42 kV applications. Dual cable arrangement. Order 489TB-P2 for 12 kV, K489TB-P2 for 24 kV or M489TB-P2 for 36 kV or P489TB-P2 for 42kV applications. 185 300 800BIPA basic insulating plug 800BIPA basic insulating plug 489TB tee connector 809PB coupling connector 110 110 120 489TB tee connector 480BE+800PB Single cable arrangement. Order 480BE+800PB for 12 kV, K480BE+800PB for 24 kV, M480BE+800PB for 36 kV or P480BE+800PB for 42 kV applications. 300 480BE bushing extender 800PB coupling connector In mm. 32 Earthing plug on connector Order 800GP-B for 12 kV, 24 kV and 36 kV applications. 800GP-B earthing plug 484TB tee connector Cable and equipment testing 800TR test rod insulating shroud 484TB tee connector 110 In mm. 33 T-HSBK THREE CORE HEAT-SHRINK BREAKOUT KIT Application Technical characteristics For sealing of three core polymeric insulated cable crutches and earthing of the metallic screens and armour. For use with Euromold separable connectors with ground lead (/G) or with terminations. The installed breakout fullfills the requirements of IP54. The armouring and screen connection systems have short circuit rating (Isc) of up to 5,1 kA/1s. Design The three core heat-shrink breakout kit consists of (depending on cable type): a heat-shrinkable breakout, 3 sleeves of 500 mm, earth braid and roll springs, hose clamp, water sealing mastic and installation instructions. For tail lengths up to 700 mm Ordering instructions To order the 3-core kit, select the part number, which gives you the best centering over the cable core insulation diameter and substitute X using table X, according to your cable type. Ordering part number T-HSBK-20-X T-HSBK-30-X T-HSBK-40-X T-HSBK-50-X Typical use Conductor sizes (mm²) 36 kV 12, 17 & 24 kV 16-95 95-240 185-400 - Diameter over Diameter core isolation over armour (mm) (mm) 16-95 95-240 185-400 12-23 19-31 24-35 32-40 50-70 60-80 70-90 80-100 34 X depending on cable type X Unarmoured, individual copper tape screen Unarmoured, individual copper wire screen Unarmoured, common copper wire screen Armoured, individual copper tape or wire screen Armoured, common copper wire screen DR1K DR2K DR3K DR1F/DR2F DR3F 05/2015 Table X 05/2015 NOTES 35 36 05/2015 Additional catalogue information on power cable accessories is available by contacting us at the address below: Distributed by: Nexans Network Solutions N.V. - Div. Euromold Zuid III, Industrielaan 12, B-9320 Erembodegem Tel.: +32 (0)53 85 02 11 • sales.euromold@nexans.com • www.euromold.be Catalogue also available on CD-ROM, Website and Mobile Apps 05/2015 a Nexans company