AES ContainAire™ Weigh/Dispense Booth

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AES ContainAire™
Weigh/Dispense Booth
FEATURES
• Negative pressure recirculating
airflow design.
• Four points of filtration.
• Delivers ISO 8 (Class 100,000)
conditions at 40” above the finished
floor.
• Exhausting and positive pressure
designs available.
• Optional ISO 5 (Class100) design
available with emphasis on product
protection.
• Includes factory acceptance testing
(FAT).
• AES provides supervision of
installation. Turnkey installation
available upon request.
BENEFITS
• Free-standing, self-contained
ContainAire™ is an AES exclusive clean containment enclosure for bulk
powder or liquid weighing, sampling, mixing or dispensing. The selfcontained, free-standing booth provides localized protection of product
or personnel when handling non-potent bulk materials.
AES “Right Fit Solutions”
The one-stop source for your cleanroom needs
AES Clean Technology, Inc. has been providing quality cleanrooms and
controlled environments to meet our customer’s varied needs for 25 years.
AES “Right Fit Solutions” feature our own application-specific cleanroom
equipment as well as integrated components from leading manufacturers.
All of the products offered meet AES performance criteria, industry
standards and can be integrated into new or existing cleanroom facilities.
enclosure.
• Provides dedicated clean,
contained space for bulk material
handling within a large warehouse.
• Flexible design – segregated
spaces within a large unit allows
processing of multiple batches
of product without crosscontamination.
• Optional point-of-use dust
collection systems provide
additional localized particulate
capture.
• Installs directly on existing
cleanroom floor. Can be positioned
around existing floor scales.
AES is committed to offering the “Right Fit Solutions” to meet your needs,
your budget, and your schedule. We understand that “one size fits all” does
not work for every application and are ready to customize our products
without sacrificing value.
www.aesclean.com
aes
Clean Technology, Inc.
CONFIGURATION 1
CONFIGURATION 2
CONFIGURATION 3
This is a self contained system that is based
on recirculation of air within the booth, with
a percentage of air exhausted through a
HEPA filter back to the ambient space, with
make-up air drawn into the front at the floor
level (either underneath a curtain or through
grilles when optional doors are selected).
This configuration is the standard ContainAire
Design with the exception of the exhaust. In
this design, the exhaust can be ducted to
house exhaust or to an optional dedicated
exhaust system, in lieu of exhausting to the
ambient space.
This design allows for positive pressure
cascading with the emphasis on product
protection. Minimum containment is
maintained within the critical work zone
with filtered return.
Standard
ContainAire Design
Partial
Exhaust System
ISO 5/Class 100
Product Protection Booth
The base ContainAire design will allow
product protection with ISO 8 (Class 100,000)
conditions at 40” AFF, as it also contains the
product within the booth.
1
2A
2B
HEPA Filter Supply 99.99% Efficiency
@ .3 micron
30% Efficiency ASHRAE Prefilters
95% Efficiency HEPA Filters
3
4
5
Filtered recirculated air to plenum. This air re-enters booth through 1
or is exhausted from plenum to ambient space through 4.
HEPA Exhaust 99.99% Efficiency @ .3 micron
Ambient Make-Up for Negative Pressure Cascading
Laminar Flow
Smoke Testing
Multiple Booth
Applications
100%
Exhaust Systems
AES ContainAire™ Weigh/Dispense Booth
6
7
8
Exhaust Duct with Damper
Prefiltered Make-Up Grille
Positive Airflow Exit to Ambient
AES ContainAire™ Weigh/Dispense Booth
Optional
Exhaust
VFD Control
Panel
Optional
Chilled Water
Coil Access
Condensate
Drain From
Chilled Water Coil
Optional Process Utility Ports
Optional
Glass
Doors
Optional Rated Process Electrical Connections
aes
Clean Technology, Inc.
AES ContainAire™ Weigh/Dispense Booth
Technical Data
CONSTRUCTION DETAILS
Some common sizes include:
Vertical Downflow Plenum:
AES Model #
AES standard ContainAire features type 304 steel construction.
The plenum ceiling is constructed using inward turned folded flanges,
fastened on the inside to create an airtight seam and a smooth exterior.
The lower plenum consists of a filter board, sealed and bolted to the
upper plenum, and skirt attached to the filter board with weld studs
sealed on the exterior.
Motor / Blower Assembly:
• Backward curved impeller blower, 460V, 3-phase, located in the plenum
ceiling module.
HEPA Filtration:
Four levels of filtration include:
• 99.99% efficient, gel seal HEPA located in the vertical downflow plenum
ceiling for supply air. Filter is accessible from roomside for servicing.
• 99.99% efficient, gel seal HEPA filter located in the top front of the vertical
downflow plenum ceiling for air exhausted to ambient space.
• 30% disposable pre-filters located in the rear return air wall in front of the
return filters.
• 95% efficient, high-capacity V-cell HEPA filters is located in the rear return
air wall.
Lighting:
• Flush mounted or corner lighting, 120V or 277V, provides average 70-90
footcandles at work plane.
Support Frame:
• Self-supporting type 304 stainless steel tubular steel framing.
• Unit is designed to sit on existing or new cleanroom floor.
Rear RETURN AIR Wall:
Nominal Outside
Dimensions
CA-64 (Nom. 6’w x 4’d)
78”w x 72”d x 126”h
72”w x 48”d x 96”h
CA-84 (Nom. 8’w x 4’d)
102”w x 72”d x 126”h 96”w x 48”d x 96”h
CA 88 (Nom. 8’w x 8’d)
102”w x 120”d x 126”h
96”w x 96”d x 96”h
CA-108 (Nom. 10’w x 8’d)
126”w x 120”d x 126”h
120”w x 96”d x 96”h
CA-126 (Nom. 12’w x 6’d)
150”w x 96”d x 126”h
144”w x 72”d x 96”h
CA-1212 (Nom. 12’w x 12’d)
150”w x 168”d x 126”h
144”w x 144”d x 96”h
CA-3010 (Nom. (3) 10’w x 10’d)
372”w x 144”d x 126”h
(3) 120”w x 120”d x 96”h
Please note: This product is not designed to provide personnel protection or
safe breathing zones when working with potent compounds. AES recommends
isolation technology for these applications.
OPTIONS:
• ContainAire is also available constructed entirely of epoxy
painted steel, type 316 stainless steel, 316L stainless steel, or
with epoxy painted exterior finishes and stainless steel interior
surfaces
• Partial exhaust, capable of ducting to building exhaust or to
dedicated exhaust system
• Positive pressure airflow design ISO 5 (Class 100) airflow
with emphasis on product protection and positive airflow to
ambient space
• Entry into enclosure options include: Single or double
stainless steel swing doors, or automatic sliding doors
• Rear return air wall connects to vertical downflow plenum ceiling through
an opening in the blower section of the ceiling module.
• One (1) duplex receptacle, 120V, 20 amp, is provided in the rear wall, wired
to a rear mounted junction box.
• One (1) Ground station cable with clamp, mounted on rear or side wall.
• Ante Rooms
Side Walls and FRONT OF ENCLOSURE:
• Point-of-Use dust collection system
• Type 304 stainless steel side panels will be mounted to both sides of the
support frame.
• Cleanroom vinyl strip curtain will be hung from the support frame across
the front of the enclosure. Strips are 60 mil thick x 12” wide alternating
clear/frosted vinyl, with 2” overlaps.
Operator Controls:
A vented control panel is recessed into the front of the return air wall and
includes:
• Variable frequency drive(s) (VFD) to adjust motor(s) speed
• Separate On/Off switches for motor(s) and lights
• Photohelic gauge(s) with audible and visual alarms for monitoring loading
of supply air filters
• Magnehelic gauge(s) to monitor pre-filter pressure
Testing/Certification:
Factory Acceptance Testing (F.A.T.) is provided and includes:
• Fit and Finish
• Lighting Levels
• Airflow Measurement
• Particle Counts
Nominal Work
Area Dimensions
• Internal dividing walls to segregate area into smaller work zones
• Viewing windows between interior work areas
• ULPA filters
• Chilled water coil to overcome sensible heat load of the
blower, lights and VFDs
• Integration of house air conditioning
• Belt drive motor/blowers or plug fans for high-static pressure
applications
• Sprinkler sleeve
• Gas, air or water cock/valves
• Rated electrical, to include all spark-proof motors, lights,
outlets, etc.
• Site Acceptance Testing (S.A.T.)
• Turnkey installation by AES
This information should be used in conjunction with the associated technical data, specifications and related documents to establish the total requirements for the unit.
The information in this document is subject to change without notice. AES assumes no responsibility for any errors that may inadvertently appear in this document.
7/2011
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