AES ContainAire™ Weigh/Dispense Booth FEATURES • Negative pressure recirculating airflow design. • Four points of filtration. • Delivers ISO 8 (Class 100,000) conditions at 40” above the finished floor. • Exhausting and positive pressure designs available. • Optional ISO 5 (Class100) design available with emphasis on product protection. • Includes factory acceptance testing (FAT). • AES provides supervision of installation. Turnkey installation available upon request. BENEFITS • Free-standing, self-contained ContainAire™ is an AES exclusive clean containment enclosure for bulk powder or liquid weighing, sampling, mixing or dispensing. The selfcontained, free-standing booth provides localized protection of product or personnel when handling non-potent bulk materials. AES “Right Fit Solutions” The one-stop source for your cleanroom needs AES Clean Technology, Inc. has been providing quality cleanrooms and controlled environments to meet our customer’s varied needs for 25 years. AES “Right Fit Solutions” feature our own application-specific cleanroom equipment as well as integrated components from leading manufacturers. All of the products offered meet AES performance criteria, industry standards and can be integrated into new or existing cleanroom facilities. enclosure. • Provides dedicated clean, contained space for bulk material handling within a large warehouse. • Flexible design – segregated spaces within a large unit allows processing of multiple batches of product without crosscontamination. • Optional point-of-use dust collection systems provide additional localized particulate capture. • Installs directly on existing cleanroom floor. Can be positioned around existing floor scales. AES is committed to offering the “Right Fit Solutions” to meet your needs, your budget, and your schedule. We understand that “one size fits all” does not work for every application and are ready to customize our products without sacrificing value. www.aesclean.com aes Clean Technology, Inc. CONFIGURATION 1 CONFIGURATION 2 CONFIGURATION 3 This is a self contained system that is based on recirculation of air within the booth, with a percentage of air exhausted through a HEPA filter back to the ambient space, with make-up air drawn into the front at the floor level (either underneath a curtain or through grilles when optional doors are selected). This configuration is the standard ContainAire Design with the exception of the exhaust. In this design, the exhaust can be ducted to house exhaust or to an optional dedicated exhaust system, in lieu of exhausting to the ambient space. This design allows for positive pressure cascading with the emphasis on product protection. Minimum containment is maintained within the critical work zone with filtered return. Standard ContainAire Design Partial Exhaust System ISO 5/Class 100 Product Protection Booth The base ContainAire design will allow product protection with ISO 8 (Class 100,000) conditions at 40” AFF, as it also contains the product within the booth. 1 2A 2B HEPA Filter Supply 99.99% Efficiency @ .3 micron 30% Efficiency ASHRAE Prefilters 95% Efficiency HEPA Filters 3 4 5 Filtered recirculated air to plenum. This air re-enters booth through 1 or is exhausted from plenum to ambient space through 4. HEPA Exhaust 99.99% Efficiency @ .3 micron Ambient Make-Up for Negative Pressure Cascading Laminar Flow Smoke Testing Multiple Booth Applications 100% Exhaust Systems AES ContainAire™ Weigh/Dispense Booth 6 7 8 Exhaust Duct with Damper Prefiltered Make-Up Grille Positive Airflow Exit to Ambient AES ContainAire™ Weigh/Dispense Booth Optional Exhaust VFD Control Panel Optional Chilled Water Coil Access Condensate Drain From Chilled Water Coil Optional Process Utility Ports Optional Glass Doors Optional Rated Process Electrical Connections aes Clean Technology, Inc. AES ContainAire™ Weigh/Dispense Booth Technical Data CONSTRUCTION DETAILS Some common sizes include: Vertical Downflow Plenum: AES Model # AES standard ContainAire features type 304 steel construction. The plenum ceiling is constructed using inward turned folded flanges, fastened on the inside to create an airtight seam and a smooth exterior. The lower plenum consists of a filter board, sealed and bolted to the upper plenum, and skirt attached to the filter board with weld studs sealed on the exterior. Motor / Blower Assembly: • Backward curved impeller blower, 460V, 3-phase, located in the plenum ceiling module. HEPA Filtration: Four levels of filtration include: • 99.99% efficient, gel seal HEPA located in the vertical downflow plenum ceiling for supply air. Filter is accessible from roomside for servicing. • 99.99% efficient, gel seal HEPA filter located in the top front of the vertical downflow plenum ceiling for air exhausted to ambient space. • 30% disposable pre-filters located in the rear return air wall in front of the return filters. • 95% efficient, high-capacity V-cell HEPA filters is located in the rear return air wall. Lighting: • Flush mounted or corner lighting, 120V or 277V, provides average 70-90 footcandles at work plane. Support Frame: • Self-supporting type 304 stainless steel tubular steel framing. • Unit is designed to sit on existing or new cleanroom floor. Rear RETURN AIR Wall: Nominal Outside Dimensions CA-64 (Nom. 6’w x 4’d) 78”w x 72”d x 126”h 72”w x 48”d x 96”h CA-84 (Nom. 8’w x 4’d) 102”w x 72”d x 126”h 96”w x 48”d x 96”h CA 88 (Nom. 8’w x 8’d) 102”w x 120”d x 126”h 96”w x 96”d x 96”h CA-108 (Nom. 10’w x 8’d) 126”w x 120”d x 126”h 120”w x 96”d x 96”h CA-126 (Nom. 12’w x 6’d) 150”w x 96”d x 126”h 144”w x 72”d x 96”h CA-1212 (Nom. 12’w x 12’d) 150”w x 168”d x 126”h 144”w x 144”d x 96”h CA-3010 (Nom. (3) 10’w x 10’d) 372”w x 144”d x 126”h (3) 120”w x 120”d x 96”h Please note: This product is not designed to provide personnel protection or safe breathing zones when working with potent compounds. AES recommends isolation technology for these applications. OPTIONS: • ContainAire is also available constructed entirely of epoxy painted steel, type 316 stainless steel, 316L stainless steel, or with epoxy painted exterior finishes and stainless steel interior surfaces • Partial exhaust, capable of ducting to building exhaust or to dedicated exhaust system • Positive pressure airflow design ISO 5 (Class 100) airflow with emphasis on product protection and positive airflow to ambient space • Entry into enclosure options include: Single or double stainless steel swing doors, or automatic sliding doors • Rear return air wall connects to vertical downflow plenum ceiling through an opening in the blower section of the ceiling module. • One (1) duplex receptacle, 120V, 20 amp, is provided in the rear wall, wired to a rear mounted junction box. • One (1) Ground station cable with clamp, mounted on rear or side wall. • Ante Rooms Side Walls and FRONT OF ENCLOSURE: • Point-of-Use dust collection system • Type 304 stainless steel side panels will be mounted to both sides of the support frame. • Cleanroom vinyl strip curtain will be hung from the support frame across the front of the enclosure. Strips are 60 mil thick x 12” wide alternating clear/frosted vinyl, with 2” overlaps. Operator Controls: A vented control panel is recessed into the front of the return air wall and includes: • Variable frequency drive(s) (VFD) to adjust motor(s) speed • Separate On/Off switches for motor(s) and lights • Photohelic gauge(s) with audible and visual alarms for monitoring loading of supply air filters • Magnehelic gauge(s) to monitor pre-filter pressure Testing/Certification: Factory Acceptance Testing (F.A.T.) is provided and includes: • Fit and Finish • Lighting Levels • Airflow Measurement • Particle Counts Nominal Work Area Dimensions • Internal dividing walls to segregate area into smaller work zones • Viewing windows between interior work areas • ULPA filters • Chilled water coil to overcome sensible heat load of the blower, lights and VFDs • Integration of house air conditioning • Belt drive motor/blowers or plug fans for high-static pressure applications • Sprinkler sleeve • Gas, air or water cock/valves • Rated electrical, to include all spark-proof motors, lights, outlets, etc. • Site Acceptance Testing (S.A.T.) • Turnkey installation by AES This information should be used in conjunction with the associated technical data, specifications and related documents to establish the total requirements for the unit. The information in this document is subject to change without notice. AES assumes no responsibility for any errors that may inadvertently appear in this document. 7/2011