WATER REPELLENTS 07190 07190_10000447_01_SD_15913 07/25/03 PTC Grace Construction Products 1. Product Name INFINISEALª DB Water Repellent Sealer for DRY-BLOCKª Admixture Wall Systems 2. Manufacturer Grace Construction Products 62 Whittemore Avenue Cambridge, MA 02140 (877) 423-6491 Fax: (877) 423-6492 www.graceconstruction.com 3. Product Description BASIC USE INFINISEALª DB Sealer for DRY-BLOCKª Block and Mortar admixture applications is a unique, water repellent sealer, specially formulated to provide maximum water repellency when post-applied to integrally treated DRY-BLOCK concrete masonry structures. INFINISEAL DB is recommended for use on structures constructed with DRY-BLOCK Concrete Masonry Units (CMU) and DRY-BLOCK mortar. This clear, water repellent sealer should be used for maximum protection against water intrusion. The use of INFlNISEAL DB Sealer helps minimize the risk of efflorescence. By further reducing the water in the wall system, there is less likelihood of soluble salts in the mortar or CMU being dissolved and brought to the surface as efflorescence. Reducing moisture penetration also lessens the likelihood of mold and mildew in or on the wall. ADVANTAGES Features and advantages of INFINISEAL DB Sealer include: • Seals the exterior wall from water intrusion and attack from waterborne contaminants • Provides maximum water repellency through a unique DRY-BLOCK System approach • Maintains the structure’s “breathability” • Minimizes efflorescence • Minimizes surface staining and attack from airborne contaminants, including acid rain • Minimizes the occurrence of mold, mildew and algae • Easy to apply, ready to use, water based liquid for jobsite use • Suited for both new and existing DRY-BLOCK construction • Leaves the appearance of treated surface unaltered • Easy cleanup with soapy water COMPOSITION & MATERIALS Ready to use, INFINISEAL DB Sealer is a proprietary water based blend of silanes and siloxanes and is volatile organic compound (VOC) compliant. It is a clear, penetrating sealer designed to provide enhanced long-term water repellency protection to new and existing DRY-BLOCK structures. Tests demonstrate that a total DRY-BLOCK System approach provides unsurpassed water repellency. The DRY-BLOCK System consists of 3 separate products: • DRY-BLOCK Block Admixture, a liquid polymeric admixture, is mixed into the concrete during manufacture of the CMU • DRY-BLOCK Mortar Admixture is added to the mortar mix • INFINISEAL DB Sealer is then either sprayed, rolled or brush applied to the outside surface of the walls, further enhancing the water repellency of the overall system INFINISEALª DB Water Repellent Sealer for DRY-BLOCKª Admixture Wall Systems 4. Technical Data APPLICABLE STANDARDS ASTM International • ASTM D3278 Standard Test Methods for Flash Point of Liquids by Small Scale Closed-Cup Apparatus • ASTM E96 Standard Test Methods for Water Vapor Transmission of Materials • ASTM E514 Standard Test Method for Water Penetration and Leakage Through Masonry SIZES INFINISEAL DB Sealer weighs approximately 8.2 Ib/gal (0.99 kg/L). INFINISEAL DB Sealer is supplied in 5 gal (19 L) pails weighing approximately 44 lb (20 kg) and 55 gal (208 L) drums weighing approximately 490 lb (223 kg). Federal QUV Series FINISHES Product does not alter appearance or color of substrate. APPROVALS Consult manufacturer. COLORS Milky white liquid. LIMITATIONS INFINISEAL DB Sealer should not be used in below-grade applications, in horizontal or traffic bearing applications, with any DRYBLOCK CMU wall not properly prepared, or when the surface, air or material temperature is below 40 degrees F (4 degrees C) or above 100 degrees F (38 degrees C). Note - INFINISEAL DB Sealer is not for use in Canada. U.S. Environmental Protection Agency (EPA) EPA Test Method 24 Determination of Volatile Matter Content, Water Content, Density, Volume Solids, & Weight Solids of Surface Coatings ENVIRONMENTAL CONSIDERATIONS The product is safe for the environment (VOC compliant). PHYSICAL/CHEMICAL PROPERTIES • Solids/active content - 12% by weight • Density - 8.2 lb/gal (0.99 kg/L) • Specific gravity - 0.99 • VOC content - 2.7 lb/gal (320 g/L), per EPA Test Method 24 • Flash point - > 200 degrees F (> 93 degrees C), per Tag Closed Cup • Water permeance - Class E rating, per ASTM E514-74, with DRY-BLOCK • Moisture vapor transmission rate - 95% when compared to untreated sample, per ASTM E96 • Depth of penetration - 9/16" - 1 3/8" (14.3 35 mm), depending on CMU SPEC-DATA TM and MANU-SPEC TM are registered trademarks of Reed Elsevier Inc. The ten part SPEC-DATA format conforms to the editorial style of The Construction Specifications Institute and is used with their permission. The manufacturer is responsible for technical accuracy. ©2004 Reed Construction Data. All Rights Reserved. WATER REPELLENTS 07190 Grace Construction Products • Accelerated weathering - Minimal color change after 2000 hours, per Federal QUV • Water repellency - 82% reduction of water uptake (capillary test) when compared to nonsealed DB CMU, per Grace Method 698, and 86% reduction of water uptake (2.5" or 64 mm hydrostatic head) when compared to nonsealed DB CMU, per Grace Method HU 698 • Shelf life - 12 months from date of manufacture. Expiration date is marked on 5 and 55 gal (19 and 208 L) containers 5. Installation PREPARATORY WORK Handle and store product according to Grace recommendations. A 5' × 5' (1.5 × 1.5 m) section of CMU wall surface should be tested with INFINISEAL DB Sealer before general application to ensure proper sealer coverage rate, desired water repellency properties and desired surface appearance after sealer is fully dried. Surface Preparation The surface to be treated must be clean and dry, free of chemical cleaners, efflorescence, dirt, oils, mortar smears and other surface contaminants. Any loose, cracked or disintegrated mortar must be re-pointed at least 7 days prior to the application of INFINISEAL DB Sealer. Joint sealant and caulking work should be completed at least 6 hours or longer (depending on surface cure timing) prior to application of INFINISEAL DB Sealer. Surrounding Area Proper precautions are necessary to protect all areas surrounding the CMU wall surface such as masking windows and metals, as well as covering plants, grass and any other non-CMU wall objects. Safety precautions also should be taken to keep pedestrians away from the work area. Avoid overspray, wind drift and improper application procedures. Cover all surrounding areas with polyethylene sheet or other suitable drop cloth material before sealer application. Weather conditions should be as follows: Wall surface, air and sealer temperatures should be 40 - 100 degrees F (4 - 38 degrees C) during application. Conditions should be clear of any precipitation immediately before, during and for at least 12 hours after sealer application. METHODS INFINISEAL DB Sealer is ready to use from the container, but should be stirred thoroughly prior to use using a mixing stick, taking care not to incorporate air into the sealer. Do not power mix. Do not dilute with water or any solvent. Apply by either spray, brush or roller method. Follow all recommended procedures as defined in the Material Safety Data Sheet (MSDS). For spray application, use low pressure airless spray equipment with a fan tip 0.025" - 0.035" (0.64 - 0.89 mm). Using a 3' - 4' (0.9 - 1.2 m) swath, apply at the lowest pressure setting that will allow continuous spray without surge. Apply from the bottom of the CMU wall working toward the top. Avoid spray atomization. Apply enough material to saturate the wall surface allowing a sealer wet rundown to a maximum of 6" (152 mm). Some very porous or lightweight CMU walls may require a second coat to ensure proper surface saturation, coverage and product performance. If a second coat is required, apply the second coat of INFINISEAL DB Sealer wet-on-wet at twice the coverage rate as the initial coat within an hour of the first spray application. For brush or roller application, use either nylon or other synthetic brushes or rollers that are resistant to alkalinity. When brushing or rolling INFINISEAL DB Sealer, make sure the treated area is thoroughly saturated and avoid excessive overlapping. If the whole wall section cannot be completed in one day, try to end at natural breaks (corners, roof scuppers, etc.) as one would do with any other coating or painting operation. Drying & Curing Time INFINISEAL DB Sealer will surface dry in 1 - 3 hours, or longer, depending on air and surface temperatures and humidity. However, full sealer cure can take up to 28 days and water repellency properties should be visible within 3 - 7 days following application. Post-Application Cleaning Clean all spray equipment, brushes and rollers with hot, soapy water. Clean all windows or surrounding accidental overspray areas the same day of application by removing all surface residue with warm soapy water. Coverage Rates The coverage rate of INFINISEAL DB Sealer will depend on the porosity of the substrate. Typical sealer coverage rates will range from approximately 50 - 150 ft2/gal (1.2 - 3.7 m2/L). More porous surfaces such as lightweight, fluted or split faced CMUs will require more sealer for a given area than denser CMU surfaces. Complete installation recommendations are available from the manufacturer. PRECAUTIONS Do not allow INFINISEAL DB Sealer to freeze. Always store above 40 degrees F (4 degrees C) and below 100 degrees F (38 degrees C). Since INFINISEAL DB Sealer provides a water repellent surface, adhesion of water based paint and sealants to treated surfaces can be affected. Always test paints or other coatings to ensure desired adhesion properties before applying over a CMU surface treated with INFINISEAL DB Sealer. Follow all precautions outlined in the MSDS for INFINISEAL DB Sealer. 6. Availability & Cost Consult manufacturer for information on distribution and local product availability. Cost information may be obtained from a local Grace distributor or through the manufacturer. 7. Warranty Consult manufacturer. 8. Maintenance After proper application, no specific maintenance is required. 9. Technical Services Technical sales representatives are available throughout North America from Grace Construction Products. 10. Filing Systems • First Source« • Additional product information is available from the manufacturer upon request. DRY-BLOCK, and INFINISEAL are registered trademarks of W. R. Grace & Co.-Conn. W. R. Grace & Co.-Conn. hopes the information here will be helpful. It is based upon data and knowledge considered to be true and accurate and is offered for the users’ consideration, investigation and verification, but we do not warrant the results to be obtained. Please read all statements, recommendations and suggestions in conjunction with our conditions of sale, which apply to all goods supplied by us. No statement, recommendation or suggestion is intended for any use which would infringe any patent or copyright. W. R. Grace & Co.-Conn., 62 Whittemore Avenue, Cambridge, MA 02140. In Canada, Grace Canada Inc., 294 Clements Road West, Ajax, Ontario, Canada L1S 3C6. This product may be covered by patents or patents pending. Copyright 2003 W. R. Grace & Co.-Conn. PRP MP-102E 9/03 Printed in the U.S.A. 3M SPEC-DATA TM and MANU-SPEC TM are registered trademarks of Reed Elsevier Inc. The ten part SPEC-DATA format conforms to the editorial style of The Construction Specifications Institute and is used with their permission. The manufacturer is responsible for technical accuracy. ©2004 Reed Construction Data. All Rights Reserved.