5HVKDSHGSDUWQHUVKLSDQGJRRGSUDFWLVHLQHQJLQHHULQJHGXFDWLRQ Gabriella Bognár Institute of Machine and Product Design University of Miskolc Miskolc-Egyetemváros, H-3515, Hungary v.bognar-gabriella@uni-miskolc.hu Abstract— The aim of the paper is to innovative elements in the cooperation between companies, to introduce some new forms cooperation based on competitiveness according a ERASMUS LLP project. introduce new universities and developed for to the results of Keywords— mechanical engineering, practical competency coaching, solving real life problem I. training, INTRODUCTION “Never has the speed of development in the area of engineering been as accelerated as it is today, as we observe the enormous and driven growth of the area of engineering as well as a shortening of innovation cycles.” Michael E. Auer [1]. New engineering jobs include areas that were not as common earlier. Animations, technical calculations / simulations, productivity analysis, application development and virtual realization are some of the new areas for engineering company. When these competencies are needed at the same time as the engineering jobs are getting smaller therefore, the challenge is obvious. Europe has lost step by step its competitiveness. The core of European welfare is depended on the industries, especially mechanical engineering industries. During and after the project we want to improve radically the cooperation between mechanical engineering industry and related HEIs: expanding partnerships to new companies, spreading the novel partnership model to new European HEIs, committing SME-associations and decision makers to support the novel partnership model. The project targets to change scatted university-enterprise cooperation to goal oriented and strategic managed walking hand-in-hand. Our university, University of Miskolc (UM), has been involved in an ERASMUS LLP project coordinated by JAMK University of Applied Sciences (JAMK) and started in 2013. University partners are Technical University of Cluj (TUCLUJ) and Esslingen University of Applied Sciences (HE). The general objective of the project “Reshaped Partnerships for Competitiveness and Innovation Potential in Mechanical Engineering” (RePCI) is to improve the cooperation between mechanical engineering industry and related Higher Education Institutions (HEI). The fundamental principle is to develop the forms of cooperation to the level that the companies can recognise benefits for them (resulting mechanism). The more specific objectives of the project are to ensure: 1: Business line driven and strategy based cooperation management. 2: Continuous development of companies’ staff based on the strategic choices relative to business competitiveness. 3: International resource pool is easily available and improving the competitiveness of companies. 4: Real life problem solving in company-student-staff of HEI triangle. The partners of the project are four universities and five companies (FESTO, ELOMATIC, Konecranes, FUX and Prototip Sro.) from four European countries (Finland, Germany, Hungary and Romania). II. APPROACH Nowadays, the expectations for the knowledge have been changed to • network-oriented economy and society, • dependence on the capacity development cooperation, • specialization. The requirements and expectations for the education are different previously and today. The target was to create a special approach to performance and today is to give competence in a variety of problem. The focus was necessary technology to produce a product and today is to provide ideas, tips, solutions and concepts. The tools have also been changed; earlier the tool was a vertical deepening of knowledge and nowadays, it is to develop relationships, communication and cooperation. Now, an engineer should be able to design and develop structures, machines and processes in international environment, with language knowledge, interdisciplinarity and to have soft skill competencies. The expectations for engineering education have been changed. Engineers have to have • professional knowledge (natural sciences, economic and technical sciences), 978-1-4799-8706-1/15/$31.00 ©2015 IEEE 20-24 September 2015, Florence, Italy Proceedings of 2015 International Conference on Interactive Collaborative Learning (ICL) • project management, • professional foreign languages, • structural thinking at master level, • professional communication; moreover, general, soft-skill abilities as • communication, • feedback, • working in group, • openness and tolerance, • leadership, • reliability, • precision, • lifelong learning. It is important to emphasis the duties of HEIs in the practical engineering education in order • to improve the quality of education, • to ensure consistency between the engineering education and the corporate training requirements, • to involve researchers, practitioners into education, • to introduce new forms of practical training into higher education, • to utilize the infrastructure of the institutions of higher education and the company in education and in joint researches. III. ACTUAL OR ANTICIPATED OUTCOMES The general objective of the RePCI project is to improve the cooperation between mechanical engineering industry and related HEIs. The project targets to change scatted universityenterprise cooperation to goal oriented and strategic managed walking hand-in-hand. The fundamental principle is to develop the forms of cooperation to the level that the companies can recognize benefits for them. During the project, HEIs and enterprises target to establish and test the cooperation which is driven from the strategies of both parties guided by the shared aim to improve the competitiveness. Second target is to convert the development of know-how and skills in companies from occasional to systematic, continuous and natural part of the operation of companies. By implementing the Competence Coaching training persons of companies’ are selected, who are able to identify the learning needs of company ғs staff, create and implement in cooperation with staff of HEIs flexible in- company education solutions that fit to the business idea and improve the competitiveness. HEIs and enterprises target to form an international resource pool by defining the special expertise on substance fields and related facilities they want to bring available. The aim is to find the capabilities to be combined for something better than any of the partner could provide alone. During the project it is piloted and evaluated how the resource pool is able to connect the expertise from different organizations and countries. The aim of this paper is to introduce some outcomes of the project, how to involve students into project work in real life solving problem when the task has been submitted by a leading international company, and the way how we formed an international resource pool with the participation of enterprises and HEIs, which is easily available and it helps to improve the competitiveness of companies. IV. STRATEGIC COOPERATION BETWEEN COMPANIES AND HEIS One of our targets is to examine the factors and to give solutions for the question how to improve strategic cooperation between companies and HEIs based on shared understanding about requirements of global competitiveness. The following tasks have been involved: A. Present Situation Analysis The needs and experiences about cooperation between companies and HEIs have been shared in seminars. The present situation are recorded and analyzed. The analysis frame is based on the novelty factors (innovative elements, enlisted in Table 1) of the fundamentals of the project. B. Opening Negotiations with Industry Defining of the fields of cooperation with companies based on the strategy of each HEI. Instead of traditional approach with companies’ human resource management the fields of cooperation is negotiated with the business line management. The main target is in seeking the international competitiveness for companies – not limited to traditional improvements of labor force production for industry. C. Bottlenecks and Solution Possibilities We wanted to create strategic commitment at organizational levels. Therefore, participating companies identify the bottlenecks of their competitiveness on global market and they can seek improvements with the universities to those in order to overcome them. Business line management is connected with the university leaders and professors to identify the needs, to agree the different processes to be engaged and to goal setting process. The development fields in the enterprises including the key challenges and potential solutions have been selected. The report includes also the description from the process and key persons involved into the goal setting process. The most critical element to follow in this project is the involvement and commitment of business line management. 978-1-4799-8706-1/15/$31.00 ©2015 IEEE 20-24 September 2015, Florence, Italy Proceedings of 2015 International Conference on Interactive Collaborative Learning (ICL) D. Strategic Development Plans Each university prepares the plan with one or more industrial companies with the focuses on improved competitiveness of the companies. The network of partner universities and their teaching staff is participating actively according to their special expertise to the activities. The contents of Action Plans are summarized. The content of the cooperation is confidential. Main target for the summary is to reflect the plans to the novelty factors in project plan. Meetings between companies and HEIs has been participated by high level decision makers. Discussions have been mostly focusing on the possibilities to improve the cooperation on the field of education and research. The summary of the contents of the plans: Product development is mentioned in all plans Lectures and competence coaching is mentioned in 3 out of 4 plans Technological subjects is mentioned in 2 plans One plan has mentioned individual agreements of the subjects. The most critical elements of the involvement and commitment of business line management have been mostly achieved. However the action is still strongly related to traditional cooperation mode. The change towards novelty factors requires more time to be implemented. Action plans are crucial for implementing commitment and discussions to practical action and through that we are able to continue and develop strategic cooperation between HEIs and cooperating companies. E. Obstacles Based on Individuals, Institutions and Legislation The partners identify and collect the individual, institutional, structural, administrative and legislative obstacles against “lean” and direct university enterprise cooperation. There is exposed the existing manners to avoid and go around these obstacles. The project forms foundation for one of the results of the whole project: the conclusion summary of the prohibitive effects and obstacles in university enterprise cooperation in partner countries and recommendation how to remove those. It is agreed that the obstacles are summarized in guidelines for HEIs and partner companies. ̺ Driver Continuity Opportunities Industrial interface Dpt. of Human Resource Activities Randomly scattered Operator basis “One-manshow” (source Gooduep) Risk for continuity Sudden and often single activities like courses, seminars, laboratory tests On their comfortable zone Outcomes Staff members of universitie s Interface Initiative V. Traditional Individual New Organisation Comments Cooperation is not depending on individual intentions but strategies Strategy Managed/ goal oriented Business Line Management Management ̺ TABLE I. ad hoc Establishing external body to cooperate Focused for achieving the strategic goals Organised team contacts shared secured continuity Person’s position reflects the interest and guide the focus of cooperation Cooperation is organisational growth by its nature Activities in line towards increased competitiveness Effectiveness of cooperation can reach new level In new situation, facing challenging needs and requirements Being out of the comfortable zone provides development and frankness for teaching Advances will be gathered into university operators instead of the outsourced organisation > direct gain for professors and staff members University cooperation directly with its’ existing structure TRAINING OF COMPETENCY COACHING Experts from project partner HEIs participating in the development of the training programme and teaching materials have met. During this meeting the need for guiding of company coaches was underlined in identifying their competence training needs. In this sense, the idea of a guiding Handbook for Competence Coaches promotes training and it has to provide: 978-1-4799-8706-1/15/$31.00 ©2015 IEEE 20-24 September 2015, Florence, Italy Proceedings of 2015 International Conference on Interactive Collaborative Learning (ICL) Ͳ Ͳ Ͳ Ͳ Ͳ tips to engage learners throughout the entire company tools to motivate learners and other in-company stakeholders methods to finding out the actual and future competence needs based on the business goals, finding out of what is really happening in their business. guidance on how to make a rough study on competence needs (“competence matrix”) help in decisions on which competences / processes need more training, who are the target groups, what kind of trainings should be organized and when, etc. The experts have agreed on both final content of the Handbook and on time scheduling of the Competency Coach training program according to the followings: Content of the Training program The training program has its roots in the Process model for the competency management implemented earlier by Finnish partner. Some changes have been made for its better adaptation to the needs of the RePCI project partners. The process model for the competency management aims at coaching the company to maintain and develop the knowledge, skills and competences of its employees. 11) Further actions required by the competence development (i.e. Continuous development of competences into the course of action.) The content of competency coaching implies finding out the competence needs, maintaining the competence development and tutoring. The training program includes 6 days of contact learning, 4-5 days independent learning (elearning), 5-10 days of planning and implementation of the training. The training materials for training of Competency Coaches have been developed jointly by university pedagogical experts and in-company trainers. The Handbook is electronically available (www.repci.eu), and can be adapted easily for the modern electronic learning environment. The Abstract of the Handbook summarizes the most important goals to be achieved: supporting of competence management, of competence development and of personnel development, and contributing in this way to improving of competitiveness and innovation in companies. The Content of the Handbook includes the following main chapters: Ͳ Introduction Ͳ Basic key concepts Ͳ The competence management model The main goal of the Training program is to provide the coaches with principles and tools to realize the competency management and the development cycles based on the competency management process model. However, a strong emphasis is put on motivation and commitment of the company and personnel to develop their professional competences. Ͳ The competence development model Ͳ Conceptualization and foresight Ͳ Identification and determination Ͳ Building the competence map Ͳ Competence mapping The competency management process model is based on two consecutive parts, consisting of several topics, as follows: Ͳ Competence discussions and/or performance appraisals I. Finding out the needs concerning competence changes Ͳ Actions in competence development Ͳ Implementation of development actions Ͳ Evaluation of competence development/management Ͳ Commitment of personnel Ͳ Competence coaching –the final words 1) An initial study of the competence needs in the company 2) Analyzing and describing the competences 3) Identifying the desirable competences 4) Surveying the knowledge, skills and competences 5) Comparing the present and desirable competences 6) Outlining the needs and paths of competence changes 7) Prioritization of the needs for competence changes II. Competence development 8) Planning competence development tasks 9) Implementing the competence development 10) Monitoring and evaluating the competence development Each chapter contains a Summary of the main outcome learning, and at the end of the Handbook the reader can find several references to the available literature (most of the references are indicated by their availability on Internet). The specific training materials are created following the Handbook for competence coaching. The Handbook structure guides the coach to implement the competency management model. Experts in different countries may use additional related teaching materials and methods to enrich the learning process according to the country-specific or company-specific needs. The presentation materials used in direct training of 978-1-4799-8706-1/15/$31.00 ©2015 IEEE 20-24 September 2015, Florence, Italy Proceedings of 2015 International Conference on Interactive Collaborative Learning (ICL) company staff are developed in partner countries’ own languages. VI. REAL LIFE PROBLEM SOLVING In the framework of this project international product development projects were contributed in cooperation between UM, Hungary - JAMK, Finland and between HE, Germany – TUCLUJ, Romania. The process of the Hungarian-Finnish project was supported by both three Finnish and three Hungarian supervisors and also by the representative of Bosch company. From different fields of engineering studies the students have worked in a real life case for the multinational company. There were two groups, each of them 4 Finnish and 4 Hungarian students, working separately on the same task. The subject of the project was about creating a cordless gardening tool with at least three functions. The task included a full product design from the market research to the shape and part design. Main guidelines of the international product development project have been given by Robert Bosch Power Tool Kft. The universities of the contribution pointed on the main milestones and deadline. The students assess market requirements and user needs. Two groups have found possible field of improvements what can be competitive with current products and even completely new. -marketing … etc. showed the future way of garden tool improvements. They have made a preliminary model of ergonomic battery operated multifunctional tools for garden works. As a result of the one semester common product design work, two products have been designed: A: The name of the first tool is Morphy what comes from the Latin word: methamorphosys. It supposes to mean what the designed tool is capable of. Morphy is a lawn & garden tool what is multipurpose and battery operated. It is a revolutionary cordless garden tool in its area. What people need is to make various garden tasks easier and entertain with additional technologies like smart applications, achievement system, capability of smart glasses and revolutionary design with changeable housing colour. B: The second tool was named Bosch Python, it could be a good name because the customer can memorize it easily and refers that this tool is strong. Students believe that gardening tasks can be fun and could mean so much more than something to get over with. Each student from the two groups studied new techniques, and the way how to work in a group. All of the members got a lot of experience in the project working, -how to build-up a project, The task “Design of a multifunctional battery garden tool” has been formulated as -Design a 14,4V or 18V battery operated, hand-held garden tool -Collect customer requirements based on daily gardening tasks -Based on the main requirements, chose the top 3 main functions of the tool -Collect solution principles, and build function tree variations -Evaluate solution variations, and chose one -Design parts based on main functions and requirements -planning the steps of the project, -execute the assignments and these experiences could be applied in the future works. Because of these lots of experience each student enjoyed this real project work. Similarly, the German and Romanian students have solved a different real life problem offered by a Romanian company. The theme proposed by SC Leon Group is “Multifunctional robotic arm with 2 degrees of freedom”. The tasks have been formulated as: - Design the mechanical parts of the arm, including the robot connection to the mobile robot platform and the end effector Using the full scale of product design tools like - Design the electrical circuits for motors and limit switch -market research, - Production cost estimation -risk analysis, -design book, Both student groups have successfully completed the tasks during the semester. VII. INTERNATIONAL RESOURCE POOL -brainstorming, -solution evaluation methods, -designing of the tool (3D model, finite element analysis), -FMEA, -purchasing (labour costs, market price), The aim of this part is to create an international resource pool easily available and improving the competitiveness of companies. In order to design it is necessary to collect some facts: 1. Identifying companies the collaboration potential with 978-1-4799-8706-1/15/$31.00 ©2015 IEEE 20-24 September 2015, Florence, Italy Proceedings of 2015 International Conference on Interactive Collaborative Learning (ICL) The needs of enterprises are identified and the feasible needs are collected as collaboration potential for university-enterprise cooperation. The list covers all the identified and feasible cooperation potential. 2. Selecting the potential fields of expertise for the project partners Universities identify the fields of their expertise which are the most useful for efficiency and improvement of competitiveness of enterprises. Partner universities explore and identify their fields of expertise which could be used to increase competitiveness in enterprises of mechanical engineering. Expertise should consist of more than one individual while on the project fundamentals are the continuity and organizational possession. Expertise should be explored also through the all the partner universities in knowledge alliance so that the joint activities are possible. 3. Analyzing the expertise, facilities and related activities Universities establish entities of expertise including the experts/professors, related research and testing instruments, laboratories and other facilities. All universities verify their expertise fields and entities in order to connect their potential supply together. These entities form the basis for the international supply of the support activities for industry. By this way the universities resources can be utilized more efficiently than operating only nationally. These resources include the laboratories, research and testing equipment and there may be even something more connected to given expertise. These resources are explored and categorized and the availability of the resource is analyzed. These resources are explored among all the partner universities and – if possible – the partner enterprises so that those resources could be analyzed internationally. 4. Categorizing (taxonomy) the productized services as the operation potential The expertise entities must be applicable for industry. It requires that the expertise is available in different forms depending on the enterprises’ needs. Some of the activities may be student projects, some of them may be extremely demanding specialist work by professors in form of consulting or research project. All the supply must be formed is such a manner that these activities are easy to explain, easy to understand and there will be a clear process and “rules” for providing these activities. Reflected to novelty factors (innovative elements) the activities are in different process categories and with the description of the qualities of each process the analysis produce the cooperation. taxonomy of university-enterprise Based on the productizing process there is a number of activities with the delivery process. This data is used to analyze the different embodiment of activities which will be categorized. These categories form the groups of activities: student based activities, staff and professor based services, projects, research, etc. and on the other way funding which can be based on the education funding, public funding or private funding, maybe even mix of those. Taxonomy includes the element of the content, process, funding of the activities and resources used. Taxonomy serves in future as a framework for all the universityenterprise cooperation being useful for communication, classification and research. 5. Creating the supply of knowledge/resource pool Based on taxonomy of cooperation and the enlisted activities the accessibility of activities is created by creating a supply of the knowledge alliance. Supply is structured in such a manner that makes it easy to recognize the cooperation possibilities and agree the terms of action. The key words are accessibility, transparency, clarity and attractiveness. As an outcome of productizing process there are services provided by all the partner universities and also the enterprises if they see it feasible. Services will be implemented as pilots (funded by external sources) in each partner country among the cooperation plan with the enterprises. Services are recorded and feedback is collected from each service implementation. Service providers keep record of their experiences based on the process and content of each service. Services form the supply of the knowledge alliance and are listed in a form agreed in the project. 6. Planning and monitoring the executing of pilot services Each university discusses with the enterprises and selects some activities to implement as pilot cases. It is crucial that each university has more than one type of activities because it is necessary to get out of the comfortable zone of existing situation and gather experience. All the universities control all the types of cooperation in use. The resources may be facilities, equipment or something else. Database is created, it explains what are resources and from where this expertise is available. 7. Evaluating the service availability and effectiveness The pilot cases produce experiences and evaluation shall be made from the both point of view: universities evaluate their process and learning, enterprises evaluate the effectiveness and usefulness of the activities. The 978-1-4799-8706-1/15/$31.00 ©2015 IEEE 20-24 September 2015, Florence, Italy Proceedings of 2015 International Conference on Interactive Collaborative Learning (ICL) evaluation is made reflecting the basic competitiveness and usefulness of cooperation. ACKNOWLEDGMENT goals: Each partner university evaluates its cooperation and implementation of the pilot activities. These evaluations are collected into one document with the conclusion and recommendations based on gathered experience. Evaluation reflects the negotiations and joint management with business line management, cooperation between universities in those cases it was needed, adaption of the novelty factors (innovative elements) of the cooperation among the personnel in universities and enterprises, set and achieved goals for cooperation and competitiveness of enterprises. The work presented in this paper is based on the results achieved within the 540425-LLP-1-2013-1-FI-ERASMUSEKA „Reshaped Partnerships for Competitiveness and Innovation Potential in Mechanical Engineering” ERASMUS LLP project. The realization of this project is supported by the European Union. The project is coordinated by Anneli Kakko (JAMK), work packages concerning this paper are conducted by Pasi Ahonen (JAMK), Peter Bikfalvi (UM), Gabriella Bognar (UM) and Horst Haberhauer (HE). REFERENCES VIII. SUMMARY The ERASMUS LLP project introduced in this paper aims renewed partnerships in mechanical engineering in order of higher competitiveness and better innovation potentials. Several key elements of the project have been demonstrated as training competency coaching, real problem solving or international resource pool. The project is now ongoing; it will be completed in September 2015. [1] [2] [3] [4] Michael E. Auer: Present and Future Challenges in Engineering Education and the Strategies of IGIP, ASEE International Forum, 2013, Paper ID 8381 Peter J. Goodhew: Teaching Engineering All you need to know about engineering education but were afraid to ask, The School of Engineering’s Active Learning Lab at The University of Liverpool, 2010. ISBN 978-1-907207-22-8 Competency Coaching Handbook , www.repci.eu www.repci.eu 978-1-4799-8706-1/15/$31.00 ©2015 IEEE 20-24 September 2015, Florence, Italy Proceedings of 2015 International Conference on Interactive Collaborative Learning (ICL)