44 CHAPTER 3 SINGLE STAGE SOLAR POWER GENERATION USING BOOST DC-AC INVERTER 3.1 INTRODUCTION The grid connected and standalone solar power inverters are generally switched mode power circuits (SMPCs) and their outputs are derived from coupling one or more basic switch topologies. Inverters are inverts the variable dc output of photovoltaic (PV) modules (Alajmi et al 2013) into a constant AC voltage with a fundamental utility frequency that can be fed into the commercial electrical grid or off grid electrical network. The falling of conventional energy sources, increasing of different pollutions and the ever increasing demand of the fossil fuels are motivating the engineering society to involve more investigation in the renewable power generation and the development of alternative energy sources which are less or zero pollution and eco-friendly (Bull 2001). Many renewable sources such as wind energy, biogas and solar are now well developed as the cost effective solution for many applications. Moreover the solar energy has become one of the most hopeful sources of energy as they are pollution less and fuel free. Beside this, solar energy is easy to adopt with existing power converters (Rong-Jong Wai & Wen-Hung Wang 2008, Rafia Akhter 2007, Brad Bryant & Marian Kazimierczuk 2005). In conventional solar power system consists 45 of two or more power conversion stages for satisfying the requirement of single phase ac load or grid. Therefore the increasing of number of power conversion stages, the system will result in high power loss, large size, high total harmonic distortion, more space, more weight and high cost. Also filter is needed for converting square wave ac voltage into sine wave ac voltage, because output voltage of the voltage source inverter is square wave. PV Array + D C S , 230V 50Hz ac Load / Utility Grid Boost Inverter - S1 - S4 Gate Driver VC1 VC2 Controller Vref Figure 3.1 iL1 iL1 iref Block diagram of proposed single stage solar power generation system The proposed solar power generation topology overcomes the drawbacks of the conventional solar power generation system. The system consists of solar PV array and boost inverter as shown in Figure 3.1. In the proposed inverter topology, a low dc voltage of photovoltaic array is boosted 46 and inverted into a 220Vrms ac voltage at a fundamental frequency in a single stage. Arunkumar Verma et al (2010) have implemented single stage boost inverter with sliding mode controller previously. Also Pablo Sanchis et al (2005), developed and proposed a new control strategy for this boost dc-ac inverter, having a two current bi-directional boost dc-dc converters functioning in a complementary method. Therefore the main scope of this research work lies in the designing of a simple controller for boost dc-ac inverter. There are four controllers such as Modified Non-Linear State Variable Structure (MNLSVS) controller, Sinusoidal Pulse Width Modulation (SPWM) technique based controller, Fuzzy Logic Controller (FLC) and Comparator based Non-Linear Variable Structure (NLVS) controller are proposed for boost dc-ac inverter. The results of four proposed controllers are compared and analysed in the further chapters. 3.2 BOOST DC-AC INVERTER The design and development of boost dc-ac inverter has been elaborated in this chapter in detail. The boost inverter is designed and constructed by the switching device IGBTs, inductors, capacitors and diodes. The switching devices should be switched at the different switching period. The boost dc-ac inverter consists of two separate current bidirectional boost dc–dc converters as shown in Figure 3.2 and Figure 3.4 which produce a dc- biased sine wave output so that each source produces only a unipolar voltage as shown in Figure 3.3. 47 + DC-DC Converter 1 - L o a d + DC-DC Converter 2 - Figure 3.2 Basic arrangements of two current bidirectional dc-dc boost converters The modulation on each converter is 1800 out of phase with the other, which maximizes the voltage available across the load. The load is connected differentially across the two converters. The dc bias voltage of each converter appears at each end of the load and differential dc voltage across the load is zero with respect to ground. The main advantage of this single stage boost dc-ac inverter is the reduced number of power conversion stages, because it boosts and inverts in the single stage itself with smooth sine wave output voltage. The output voltage of each converter is V1 Vdc Vm sin t (3.1) V2 Vdc Vm sin t (3.2) 48 Vdc Vm sin t Vdc + V1 in volts Vdc 0V Time in sec Vdc Vm sin t V2 in volts Vdc 0V Time in sec 2Vm 2Vm sin t V0 in volts 0V Time in sec Figure 3.3 Output voltages of each current bidirectional dc-dc boost converters Voltage across the load is given by VO V1 V2 2Vm sin t t. (3.3) The Equation (3.3) describes the output voltage of the boost inverter which is double the input and also the dc power is boosted and inverted in a single stage. 49 S2 L1 VS + S1 D2 C1 VC1 D1 V0 - S4 L2 D4 + C2 - S3 VC2 D3 Figure 3.4 Proposed boost dc-ac inverter The operation of boost dc-ac inverter can be explained by modes of operation and each converter operates under two modes such as: 3.3 DC-DC CONVERTER-1 CIRCUIT DESCRIPTION The operation of the proposed boost dc-dc converter is explained with the help of electrical equivalent circuit of dc-dc boost converter-1 as shown in Figure 3.5. The electrical equivalent circuit consists of dc supply voltage Vs, input inductors L1 and L2, power switches S1-S4, capacitors C1 and C2 freewheeling diodes D1-D4 and load resistance RL. Converter-1 operates in a continuous conduction mode when assuming that all the components are ideal and there are two modes of operation. Figure 3.6 shows two topological modes for period of operation 50 RL S2 L1 + + + C1 S1 VS D2 - VC2 VC1 - D1 - Figure 3.5 Electrical equivalent circuit of dc-dc boost converter-1 Mode1: When the power switch S1 is closed and S2 is open Figure 3.6 (a), the current iL1 rises quite linearly, diode D2 is reverse polarized, capacitor C1 supplies energy to the output stage and voltage VC1 decreases. RL S2 + L1 ra + C1 + IL1 VS S1 - VC1 VC2 - - Figure 3.6(a) Operation of the dc-dc boost converter-1; Mode 1: Power switches S1=CLOSED; S2 = OPEN 51 RL IL1 S2 + L1 ra C1 IL1 + VC2 + S1 VS - VC1 - Figure 3.6(b) Mode 2: Power switch S1=OPEN; S2 = CLOSED Mode2: When the power switch S1 is open and S2 is closed Figure 3.6 (b), the current iL1 flows through capacitor C1 and the load, the current iL1 decreases while capacitor C1 recharged. The conduction mode of the converter-1 is given by the conduction mode of the converter 2 is given by VC 2 Vs VC1 Vs 1 1 D and 1 D Where D is the duty cycle, VC1 is the voltage across the capacitor of the converter-1 and VC2 is the voltage across the capacitor of the converter-2, Vs is the input voltage to the Boost sine wave dc-ac converter. Since the two converters are 1800 out of phase, the output voltage is given by V0 = VC1 - VC2 = Vs 1 D Vs D (3.4) (3.5) 52 V0 Vs 2D 1 1 DD (3.6) The gain characteristics of the boost inverter has been shown in the form of Equation (3.6) where zero output voltage is obtained for D=0.5. There is an ac voltage at output terminals, if the duty cycle is varies around this point. Also the output of the boost inverter is less than or greater than the input voltage depends on the duty cycle (D) as shown in Figure 3.7. Figure 3.7 DC gain Characteristics 3.4 CALCULATION OF INDUCTOR AND CAPACITOR VALUES FOR BOOST DC-AC INVERTER Four controllers are proposed for single stage inverter in solar power conversion system. The inverter consists of four switches, four diodes two capacitors and two inductors. The capacitors and inductors are to be 53 designed to get the required output voltage. They can be designed based on the boost dc-ac inverter specifications. The boost dc- ac inverter specification:Output Power PO = 100W Output voltage VO = 220Vrms Input voltage VS = 100 volts Output frequency fO = 50Hz Switching frequency fSW = 20kHz Output load voltage is determined from the equation (3.3) VO (t)= V1(t) – V2(t) 325Sin(314t) = Vdc+ 162Sin (314t) – (Vdc- 162Sin (314t) 3.4.1 Calculation of Inductor Current and Inductance (L1) The inductor current is composed from alternating with switching frequency and high frequency ripple caused by switching under continuous conduction mode. Therefore the maximum inductor current is obtained by using VS2 VS 4 ra i Lm VC 1 t VC 2 t VC1 t RL (3.7) 2ra From the figure 3.6(a) the high frequency ripple is obtained and given by i L1 t VS ra i L1 t L1 t on (3.8) The inductors L1 and L2 are designed based on the maximum inductor current and maximum inductor ripple current. The maximum 54 inductor current ripple i L1m is chosen to be equal to 25% of maximum inductor current as given in equation (3.7), then from equation (3.8) one can obtain as L1>726.5µH. Therefore adopted value of the inductor is L1 = 750µH. 3.4.2 Calculation of Capacitor voltage and Capacitance (C1) The controller operates over the switch to make the voltage V1(t) follow a low frequency sinusoidal reference. Over V1(t) a high frequency ripple is imposed which is given by VC t V2 t V1 t t on C1 R L (3.9) The capacitor is designed based on the charge in capacitor voltage given in equation (3.9). The maximum capacitor voltage ripple VC1 m is chosen to be equal to 0.5% of maximum sinusoidal capacitor voltage as given in the equation (3.9), then C1 obtains C1>11.47µF therefore adopted value of the capacitor is C1 = 20µF.