Presentation
1
TeSys motor starters - open version
TeSys U starter-controllers
1
521288
Presentation
The TeSys U starter controller is a D.O.L. starter (1) which performs the following functions:
b protection and control of single-phase or 3-phase motors:
v breaking function,
v overload and short-circuit protection,
v thermal overload protection and power switching,
b control of the application:
v protection function alarms,
v application monitoring (running time, number of faults, motor current values, ...),
v logs (last 5 faults saved, together with motor parameter values).
These functions can be added by selecting control units and function modules which simply clip
into the power base. The product can therefore be customised at the last moment. Setting-up
accessories simplify or completely eliminate wiring between components.
6
2
1
3
4
Basic starter-controller
Consists of a power base and a control unit.
Power base 1
Is independent of the control voltage and of the motor power.
It incorporates the breaking function with a breaking capacity of 50 kA at 400 V, total coordination
(continuity of service) and the switching function.
b 2 ratings are available: 0…12 A and 0…32 A.
b Non-reversing (LUB) and reversing (LU2B).
Control units 2
These must be selected according to the control voltage, the power of the motor to be protected
and the type of protection required.
b Standard control unit (LUCA): satisfies the basic protection requirements for motor starters:
thermal overload and short-circuit (for details see page 1/55).
b Advanced control unit (LUCB, LUCC or LUCD): allows additional advanced functions such
as alarm, fault differentiation, … (for details see page 1/56).
b Multifunction control unit (LUCM): suitable for the most sophisticated control and protection
requirements (for details see page 1/57).
The control units are interchangeable without rewiring and without using tools. They have a wide
range of adjustment (range of 4) and low heat dissipation.
Control options
5
8
7
Function modules can be used to increase the functions of the starter-controller.
Function modules 3
Must be used with advanced control units.
4 types are available:
b thermal overload alarm (LUF W10),
b thermal fault and manual reset (LUF DH11),
b thermal fault and automatic or remote reset (LUF DA01 and LUF DA10),
b indication of motor load (LUF V), which can also be used with the multifunction control unit.
All alarm and fault information processed by these modules is available on digital contacts.
Communication modules 3
The information processed is exchanged:
b via a parallel bus:
v parallel wiring module (LUF C00),
b via a serial bus:
v AS-Interface modules (ASILUF C5 and ASILUF C51),
v Modbus modules (LUL C031, LUL C032 and LUL C033).
They must be used in conjunction with a c 24 V control unit and require a c 24 V control
voltage. Connection to other protocols such as FIPIO, Profibus-DP and DeviceNet is possible
via gateway modules (LUFP).
Auxiliary contact modules (LUFN) 3
3 possible configurations 2 N/O, 1 N/O + 1 N/C or 2 N/C.
Add-on contact blocks 4
Indicate the following status of power base: ready, fault and pole status.
Power options
Reverser block 5
Allows a non-reversing power base to be converted to reversing operation.
The reverser block (LU2M) is mounted directly beneath the power base without modifying the
width of the product (45 mm). The reverser block LU6M is mounted separately from the power
base when the height available is limited.
Limiter-disconnector LUA LB 6
This unit is mounted directly on the power base. It allows the breaking capacity to be increased
up to 130 kA at 400 V.
Setting-up accessories
Plug-in terminal blocks 7
The control terminal blocks are of the plug-in type, so allowing wiring to be prepared away from
the machine or the replacement of products without rewiring.
Control circuit pre wiring system 8
Numerous pre-wired accessories provide simple, clip-in connections (e.g. connection of reverser
control terminals, ...
(1) For use with resistive and inductive loads. Control of d.c. or capacitive loads is not possible.
1/54
1
Presentation
1
TeSys motor starters - open version
1
TeSys U starter-controllers
with standard control unit
520726
b
b
b
b
Protection against overloads and short-circuits
Protection against phase failure and phase imbalance
Protection against insulation breaks (equipment protection only)
Manual reset
1
3-phase motor
Class 10
Power base
LUB or LU2B
Standard control unit
LUCA
Status
Status and commands transmitted by the bus
Parallel bus
Blanking cover
LU9C 1
Auxiliary contact
module
LUF N
Parallel wiring
module
LUF C00
Serial bus
Modbus
AS-Interface
communication
communication modules
ASILUF C5 and ASILUF C51 modules
LUL C031,
LUL C032 and
LUL C033
Status
Add-on contact
blocks LUA1
Blanking cover
LU9C 2
1/55
Presentation
1
TeSys motor starters - open version
1
TeSys U starter-controllers
with advanced control unit
b
b
b
b
1
Protection against overloads and short-circuits
Protection against phase failure and phase imbalance
Protection against insulation breaks (equipment protection only)
Manual reset (remote or automatic with a function module)
3-phase motor
Class 20
Single-phase motor
Class 10
533842
3-phase motor
Class 10
Power base
LUB or LU2B
Advanced
control unit LUCB
Status
Blanking cover
LU9C 1
Thermal
overload
signalling and
manual reset
Auxiliary
contact
module
LUF N
Thermal
overload
signalling and
automatic
reset
Function
module
LUF DH11
Alarm
Function
modules
LUF DA01
and UF DA10
Advanced
control unit LUCD
Indication of
motor load
(analogue)
Advanced control
unit LUCC
Status and commands transmitted by the bus
Parallel bus
Serial bus
b Thermal overload
signalling and
manual, remote or
automatic reset
b Alarm
b Indication of motor
load
Function
module
LUF W10
Function
module
LUF V
Parallel
wiring
module
LUF C00
AS-Interface
communication
modules
ASILUF C5 and
ASILUF C51
Modbus
communication
modules
LUL C031,
LUL C032 and
LUL C033
Status
Add-on contact
blocks LUA1
1/56
Blanking cover
LU9C 2
Presentation
1
TeSys motor starters - open version
1
TeSys U starter-controllers
with multifunction control unit
b
b
b
b
b
b
b
b
565397
Protection against overloads and short-circuits
Protection against phase failure and phase imbalance
Protection against insulation breaks (equipment protection only)
Reset parameters can be set to manual or automatic
Protection function alarm
Indication on front panel or on remote terminal via Modbus RS 485 port
"Log" function
"Monitoring" function, indication of main motor parameters on front panel of the
control unit or via a remote terminal
b Fault signalling
b Overtorque, no-load running
Single-phase or 3-phase motors
Class 5, 10, 15, 20, 25, 30
Power base
LUB or LU2B
Multifunction control unit
LUCM
Status
Indication of
motor load
(analogue)
Status and commands transmitted by the bus
Parallel bus
Serial bus
Remote programming
and monitoring of all
functions
Blanking
cover
LU9C 1
Aduxiliary
contact
module
LUF N
Function
module
LUF V
Parallel
wiring
module
LUF C00
AS-Interface
communication
modules
ASILUF C5 and
ASILUF C51
Modbus
communication
modules
LUL C031,
LUL C032 and
LUL C033
Status
Add-on contact blocks
LUA1
Blanking cover
LU9C 2
1/57
1
Application examples
1
TeSys motor starters - open version
1
520965
TeSys U starter-controllers
Application
Starting and protection of a pump.
1
Operating conditions
b
b
b
b
b
v
v
b
Power: 4 kW at 400 V.
In: 9 A.
Maximum of 10 class 10 starts per hour.
Duty class S3.
3-wire control:
Start button (S2),
Stop button (S1),
Control circuit voltage: a 230 V.
Products used
Products used
Power base 12 A with screw clamp
connections
Standard control unit
Item
1
Quantity Reference
1
LUB 12
2
1
LUCA 12FU
Page
1/64
1/69
561680
Functions performed
b Short-circuit protection with level of protection of 50 kA at 400 V.
b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of
service) in case of a short-circuit.
b Electronic protection against thermal overloads with an adjustment range of 4.
b Load switching (2 million operating cycles in category AC-43 at In).
b Indication of motor status by N/C or N/O contact.
b Interlock between the motor starter control and the selector knob position; not
possible to start the motor when the knob is in the OFF position.
230 V
13
5/L3
3/L2
1/L1
Scheme
1/58
A1
6/T3
–
A2
4/T2
M
3
W1
V1
U1
2/T1
14
C.U.
Application examples
1
TeSys motor starters - open version
1
Application
Expansion of an existing installation for improved control of its operation.
1
Operating conditions
Monitor the status of the motor and obtain alarm signalling by a digital contact in
order to improve operation of the pump and anticipate a complete stoppage due to
thermal overload.
Additional products used
Products used
Item
Quantity Reference
Page
Replace the standard control unit with an advanced control unit and insert a thermal
overload alarm function module.
Advanced control unit
Alarm function module
2
3
1
1
LUCB 12FU
LUF W10
1/69
1/71
Functions performed
b Alarm information is generated by the advanced control unit and is processed by
the thermal overload alarm function module to make it usable.
b The advanced control unit includes a thermal trip Test button on its front panel.
a 230 V
13
5/L3
3/L2
1/L1
Scheme
Other versions
A1
6/T3
07
Alarms Module
08
To
application
A2
4/T2
M
3a
LUF W10
–
W1
V1
2/T1
14
C.U.
U1
561681
TeSys U starter-controllers
a
The advanced control unit can provide other functions,
depending on the type of function modules used (instead of
the LUF W module described above):
- thermal fault signalling with function modules LUF DA01,
LUF DA10 or LUF DH11,
- indication of motor load with the function module LUF V2.
This module delivers a 4-20 mA, analogue signal which is
proportional to the average 3-phase current drawn by the
motor. This allows the load current to be monitored and
provides access to other application functions using this
value, or to predictive or preventive maintenance
possibilities (replacement of the motor before it breaks
down).
1/59
Application examples
1
TeSys motor starters - open version
1
520969
TeSys U starter-controllers
Application
Monitoring operation of a surface pump in a water treatment plant to avoid running
empty, which could lead to destruction of the pump.
1
Operating conditions
b
b
b
b
b
Power: 15 kW at 400 V.
In: 28.5 A.
Duty class S1.
Control circuit voltage: c 24 V.
Control-command by PLC and serial link using the Modbus protocol.
Products used
510301
Products used
Power base 32 A without connections
Multifunction control unit
Modbus communication module
Pre-wired coil connection
Connection of communication module
output terminals to the coil terminals
Connection cable for connecting the
communication module to the serial bus
T-junction
Item
1
2
3
4
Quantity
1
1
1
1
Reference
LUB 320
LUCM 32BL
LUL C032
LU9B N11C
Page
1/64
1/70
1/85
1/85
–
1
VW3 A8 306 Rpp
1/85
–
1
VW3 A8 306 TF03
1/85
Functions performed
b Short-circuit protection with level of protection of 50 kA at 400V.
b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of
service) in case of a short-circuit.
b Electronic protection against thermal overloads with an adjustment range of 4.
b Load ing (1.5 million operating cycles in category AC-43 at In).
b Measurement of load current and detection of no-load running by the multifunction
control unit.
b Interlock between the motor starter control and the selector knob position; not
possible to start the motor when the knob is in the OFF position.
b No-load running or operation under load. To use this function, the following
parameters must be entered:
v trip: the answer yes/no enables or disables the function,
v time before tripping: the time period during which the value of the current must be
below the tripping threshold in order to cause tripping (adjustable from 1 to 200 s).
v tripping threshold: value as a % of the load current ratio in relation to the setting
current. If the ratio remains below this threshold for the time specified in the previous
parameter, the product trips (adjustable from 30 to 100 %).
b Indication of the various motor starter status and currents.
1/60
4 5 8
LU9B N11C
Pre wired coil
24 V 24 V
c Aux COM
D (B)
D (A)
Gnd
Modbus Module
LUL C032
LO1
LI1
LI2
Multifunction
Control Unit
D (B)
D (A)
Gnd
5/L3
LUCM
24 V Aux
4 5 8
V1 4/T2
C.U.
W1 6/T3
Bit 0
Bit 1
Bit 2
Bit 3
Bit 4
Bit 5
Bit 6
Bit 7
Bit 8
Bit 9
Bit 10
Bit 11
Bit 12
Bit 13
Bit 14
Bit 15
Status (Register 455)
Ready (available)
Poles closed
Fault
Alarms
Tripped
Reserved reset enabled
A1-A2 powered
Motor running
Motor current % (bit 0)
Motor current % (bit 1)
Motor current % (bit 2)
Motor current % (bit 3)
Motor current % (bit 4)
Motor current % (bit 5)
Reserved
Motor starting
U1 2/T1
Modbus profile IEC 64915
Commands (Register 704)
Forward running
Reverse running
Reserved
Reset
Reserved
Connection test
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved 3-phase control
Reserved
Reserved
Reserved
3/L2
1/L1
Schemes
M
3a
c 24 V
+
Modbus
VW3 A8 306 TF03
Other functions
The multifunction control unit incorporates other control and protection functions,
such as: monitoring and control of phase current, alarm, …
Module LUL C032 also provides a programmable output and two programmable
discrete inputs.
Application examples
1
TeSys motor starters - open version
1
520967
TeSys U starter-controllers
Application
Starting and control of a packing machine conveyor belt.
1
Operating conditions
b
b
b
b
b
Power: 0.37 kW at 400 V.
In: 0.98 A.
Duty class S1.
Control circuit voltage: c 24 V
Control and command by the AS-Interface cabling system.
Products used
Item
1
2
3
Quantity
1
1
1
Reference
LUB 120
LUCA 1XBL
ASILUF C5
Page
1/64
1/69
1/82
–
1
XZ CG0142
1/83
4
1
LU9B N11C
1/83
Functions performed
b Short-circuit protection with level of protection of 50 kA at 400 V.
b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of
service) in case of a short-circuit.
b Electronic protection against thermal overloads with an adjustment range of 4.
b Load switching (2 million operating cycles in category AC-43 at In).
b Indication of motor status by N/C or N/O contact.
b Interlock between the motor starter control and the selector knob position; not
possible to start the motor when the knob is in the OFF position.
b Start/Stop commands and Ready, Running and Stopped motor status are
transmitted by the bus. The AS-Interface 7.D.F.O profile of the new
AS-Interface V2 protocol, implemented in the starter-controller, ensures total
compatibility with that of the LF enclosed starter range.
b Indication of module operation and communication status by 2 LEDs on the front
panel of the communication module.
b Addressing of the module is achieved using adjustment console ASI TERV2 or
console XZ MC11. Using pre-wired coil connector LU9B N11C avoids having to wire
the control connections. However, easy access to the control connector on the front
panel of the starter allows any control schemes required by the user to be included
in the line (local controls, emergency stop, safety contact, .....)
5/L3
3/L2
1/L1
Scheme
ASILUF C5
LU9B N11C
Pre wired coil
AS-Interface Module
24 V
+
AS-i
+
C.U.
2/T1
4/T2
6/T3
V1
W1
+
U1
521489
Products used
Power base 12 A without connections
Standard control unit
AS-Interface
Communication module
Tap-off for connecting the
communication module to the serial bus
Pre-wired coil connection
Connection of communication module
output terminals to the coil terminals
M
3
24 V
AS-i
XZ CG0142
1/61
Application examples
1
TeSys motor starters - open version
1
520971
TeSys U starter-controllers
Application
Manual control of a 2-position turntable.
1
Operating conditions
b
b
b
b
b
v
v
v
b
b
Power: 2.2 kW at 400 V.
In: 6 A.
30 starts per hour
Duty class S4.
3-wire control:
Pushbutton for Position 1 (S1),
Pushbutton for Position 2 (S2),
Stop button (S5),
Stopping at the positions is achieved by limit switches S3 and S4.
Control circuit voltage: a 115 V.
Products used
523761
Products used
Power base reversing, 12 A with screw
clamp connections
Standard control unit
1
2
Item
1
Quantity Reference
1
LU2B 12FU
2
1
Page
1/65
LUCA 12FU
1/69
Functions performed
b Short-circuit protection with level of protection of 50 kA at 400V.
b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of
service) in case of a short-circuit.
b Electronic protection against thermal overloads with an adjustment range of 4.
b Load switching (2 million operating cycles in category AC-43 at In).
b Interlock between the motor starter control and the selector knob position; not
possible to start the motor when the knob is in the OFF position.
Electrical interlocking is ensured by pre-wired connector LU9M R1C (item 3)
included on base LU2B 12. The design of the reversing power block makes
mechanical interlocking unnecessary.
4/T2
V1
6/T3
115 V
A2
A1
B3
A3
1/62
W1
U1
2/T1
C.U.
M
3
Reverser Motor Controller
LU2B
B1
5/L3
3/L2
1/L1
Scheme (manual control)
Application examples
TeSys motor starters - open version
1
1
520973
TeSys U controllers
Application
Detection of a rock crusher blockage by monitoring the motor current.
1
Operating conditions
b
b
b
b
b
Power: 90 kW at 400 V.
In: 185 A.
Duty class S1.
Control circuit voltage: a 230 V
Control-command by PLC and serial link using the Modbus protocol.
Products used
Products used
Controller
Multifunction control unit
Modbus communication module
Current transformer
Contactor
Circuit-breaker
Item
1
2
3
4
5
6
Quantity
1
1
1
3
1
1
Reference
LUT M20BL
LUCM T1BL
LUL C032
LUT C4001
LC1 F185P7
NS 250HMA
Page
1/77
1/77
1/85
1/77
–
–
Functions performed
523762
b Short-circuit protection with level of protection of 70 kA at 400V.
b Electronic protection against thermal overloads with an adjustment range of 4.
b Detection of crusher blockage by monitoring the induced overcurrent. To use the
"overtorque or jam" function, the following parameters must be entered :
v trip: the answer yes/no enables or disables the function,
v time before tripping: the time period during which the value of the current must be
above the tripping threshold in order to cause tripping (adjustable from 1 to 30 s).
v tripping threshold: value as a % of the load current ratio in relation to the setting
current. If the ratio remains above this threshold for the time specified in the previous
parameter, the product trips (adjustable from 100 to 800 %).
6
4
1
2
It is possible to set the parameter for an alarm at a preset threshold under the same
conditions as above.
5
3
– KA1
4 5 8
96
24 V 24 V
c Aux COM
D (B)
D (A)
Gnd
LI2
I.7
I.6
L3
LI1
24 V Aux
S1
L1
L2
D (B)
D (A)
Gnd
6/T3
4/T2
– KA1
From S1/T1, S1/T2, S1/
T3, S2/T1, S2/T2, S2/T3
– KA1
– T2
S1
– Q6
– Q6
To –KA1
A1
S1
– KM1
+
5/L3
3/L2
1/L1
A2
S2
S2
– KM1
– T3
13
2/T1
230 V a
Modbus Module
4 5 8
S1
S2
– KA1
LUL C032
S2
– Q6
– T1
– KA1
Controller
LUT M20BL
I.3
LUCM T1BL
Multifunction Control Unit
LO1
5/L3
3/L2
1/L1
Scheme
c 24 V
W1 6T3
V1 4T2
U1 2T1
– KM1
– KA1
Modbus
VW3 A8 306 TF03
a
M
3a
Other functions
The multifunction control unit incorporates other control and protection functions,
such as: monitoring and control of phase currents, alarm, …
Communication module LUL C032 also provides a programmable output and two
programmable inputs.
1/63
References
1
TeSys motor starters - open version
1
TeSys U starter-controllers
561330
Two versions of control connection are available:
b connection by screw terminals, plug-in control terminal block,
b without connection. This version enables wiring to be prepared in advance and
is recommended when a communication module is required (allowing the use of
control connection prewiring accessories) or when a reverser block is to be mounted
by the customer.
Power bases for non-reversing D.O.L. starting (1)
Connection
Power
Control
Item
(2)
Rating
≤ 440 V 500 V
A
A
Reference
Weight
690 V
A
kg
These bases have 2 auxiliary contacts: 1 N/O (13-14) and 1 N/C (21-22) which
indicate the closed or open position of the power poles.
LUB p2
A low power internal contact allows power supply to the control unit to be switched
off when the control knob is no longer in the ON position.
LUB p20
The power bases must be used in conjunction with a control unit, see pages 1/68
to 1/70.
Screw clamp Screw
terminals
clamp
terminals
520740
1
520739
Non-reversing power bases
1 + 2 + 3 12
+4
32
Without
1+2
connections
1
2
12
9
LUB 12
0.900
23
21
LUB 32
0.900
12
12
9
LUB 120
0.865
32
23
21
LUB 320
0.865
Terminal block for power bases without connections
Connection
Screw clamp terminals
4
3
LUB p2
1/64
Dimensions :
pages 1/102 and 1/103
LUB 120 or 320
Item
(2)
3+4
Reference
LU9B N11
Weight
kg
0.045
(1) Rated breaking capacity for operation on short-circuit (Ics), see table below.
For higher values, use current limiters, see page 1/67.
Volts
230
440
500
690 (3)
kA
50
50
10
4
(2) The various sub-assemblies are supplied assembled but they are easy to separate, as shown
in the illustration.
(3) For 690 V, use phase barrier LU9 SP0.
Other versions
Characteristics :
pages 1/88 and 1/89
For base
Schemes :
pages 1/104 to 1/107
Power bases without built-in short-circuit protection device
(short-circuit protection by circuit-breaker or separate
fuses).
Please consult your Regional Sales Office.
References
1
TeSys motor starters - open version
1
TeSys U starter-controllers
561270
Reversing power bases
Two versions of control connection are available:
b connection by screw terminals, plug-in control terminal block,
b without connection. This version enables wiring to be prepared in advance and
is recommended when a communication module is required, allowing the use of
control connection pre-wiring accessories.
Power bases for reversing D.O.L. starting, pre-assembled
Connection
Power
Item
(1)
Control
Rating
≤ 440 V 500 V
690 V
A
A
A
Reference,
to be completed
(2)
Weight
kg
These bases have two N/O common point contacts (81-82-84) which indicate nonreversing and reversing operating status.
Screw clamp Screw
terminals
clamp
terminals
Without
connections
1 + 2 + 3 12
+ 4 + 5 32
12
23
9
21
LU2B 12pp
LU2B 32pp
1.270
1.270
1 + 2 + 3 12
+5
32
12
23
9
21
LU2B A0pp
LU2B B0pp
1.270
1.250
Power bases for reversing D.O.L. starting, for customer assembly
A reverser block should preferably be combined with a non-reversing power base
without connections to create a reversing starter-controller.
The built-in N/O (13-14) and N/C (21-22) contacts are used for electrical interlocking
between the reverser block and the base; they are therefore no longer available as
output contacts.
The reverser block has two N/O common point contacts (81-82-84) which indicate
non-reversing and reversing operating status.
LU2B p2
520741
32 A reverser block
1
For mounting directly
beneath the power base
For mounting separately
from the base
(screw or rail fixing)
2
Connection
Power
Control
Item (1) Reference,
to be completed
(2)
3
LU2M B0pp
Screw clamp
terminals
Screw clamp
terminals
Without
connections
Without
6
connections
LU6M B0pp
Weight
kg
0.400
0.425
Accessories
Description
Control
terminal
block
Item
Application
Reference
4
Reversing power base without
connections LU2B A0pp or B0pp
Reverser block LU2M B0pp for
direct mounting beneath power base
Reverser block LU6M B0pp for
mounting separately from power base
Reverser block LU6M B0pp for
mounting separately from power base
LU9 M1
Weight
kg
0.025
LU9 M1
0.025
LU9 M1
0.025
LU9M R1
0.030
3
7
5
Control circuit pre-wiring components
Description
Weight
kg
Pre-wired connector (3)
5
LU9M R1C
0.035
(1) The various sub-assemblies are supplied assembled but they are easy to separate, as shown
in the illustration.
(2) Select the same control voltage as that of the control unit.
Standard control circuit voltages:
Volts
24
48…72
110…240
c
BL
–
–
a
B
–
–
c or a
–
ES (4)
FU (5)
(3) For control connection between a power base and a reverser block, for direct mounting.
(4) c : 48…72 V, a : 48 V.
(5) c : 110…220 V, a : 110...240 V.
4
520826
LU2B p2
6
Other versions
7
Item
Reference
Power bases without built-in short-circuit protection device
(short-circuit protection by circuit-breaker or separate fuses).
Please consult your Regional Sales Office.
4
LU6M + LU9 M1 + LU9M R1
Characteristics :
pages 1/88 and 1/89
Dimensions :
pages 1/102 and 1/103
Schemes :
pages 1/104 to 1/107
1/65
1
TeSys motor starters - open version
Presentation,
references
1
TeSys U starter-controllers
1
Add-on contact blocks and auxiliary contact modules
Contact states
1
Product status
Position of Indication N/O pole
control
on front
contact
handle
panel
References of add-on contact blocks
and auxiliary contact modules
Terminal referencing
–
–
–
or
–
–
–
or
–
–
or
–
–
LUF N20
33-34
43-44
LUF N11
43-44
or
–
–
Off
LU9B N11
13-14
N/C pole
contact
N/O contact N/C contact
any fault
any fault
N/O contact
product
ready
LUF N11
LUA1 C20 LUA1 C11
LUA1 C20
31-32
97-98
95-96
17-18
LUF N02
LUA1 C200 LUA1 C110 LUA1 C200
31-32
no terminal no terminal
no terminal
41-42
block
block
block
LU9B N11 –
–
LUA1 C11
21-22
17-18
–
–
–
–
–
–
LUA1 C110
no terminal
block
–
0
OFF
Ready to operate
0
Start
1
Tripped on short-circuit
Tripped on
thermal overload
Manual reset mode
TRIP
I>>
TRIP
0
Automatic reset on thermal
overload fault mode
0
Remote reset mode
0
N/O contact
in closed position. N/O contact
in open position
References
Add-on contact blocks
561521
Signalling and composition
3
4
2
Reference
Screw clamp
terminals
Without
connections
1+2
LUA1 C11
1
LUA1 C110
0.012
1+2
LUA1 C20
0.030
1
LUA1 C200
0.012
Screw clamp
terminals
Without
connections
2 N/O contacts (33-34 and 43-44)
1 N/C contact (31-32) and 1 N/O contact (43-44)
2 N/C contacts (31-32 and 41-42)
Item
Reference
3
3
3
LUF N20
LUF N11
LUF N02
Item
Reference
2
2
LU9B C11
LU9B C20
For use on
Blanking covers Location for auxiliary contact,
4
communication or function module
Location for add-on contact blocks 5
1/66
Schemes :
page 1/88
Weight
kg
0.050
0.050
0.050
Accessories
Screw clamp
LUA1 C110
terminal blocks LUA1 C200
Characteristics :
page 1/90
Weight
kg
0.030
Auxiliary contact modules for connection by screw clamp terminals
Module with 2 contacts indicating the status of the starter-controller power poles
Operation: a or c 24…250 V, I th: 5 A
Description
LUB + LUA1 + LUF N
Item
Composition
1
5
1 N/C fault signalling
contact (95-96) and 1 N/O
contact (17-18) indicating
control handle in “ready”
position
1 N/O fault signalling
contact (97-98) and 1 N/O
contact (17-18) indicating
control handle in “ready”
position
Connection
Weight
kg
0.022
0.022
LU9C 1
0.020
LU9C 2
0.010
References
1
TeSys motor starters - open version
1
TeSys U starter-controllers
533843
Power connection pre-wired system, limiter blocks
and accessories
Pre-wired system for power connections up to 63 A
Description
4 1
8
Application
Pitch
mm
45
54
45
54
45
54
54
–
2
Sets of 3-pole
63 A busbars
3
2 tap-offs
3 tap-offs
533844
4 tap-offs
5
Protective
end cover
Terminal block for
supply to one or
more busbar sets
6
5 tap-offs
For unused
busbar outlets
Connection
–
from the top
Item
2
–
–
–
1
–
–
4
Sold in
lots of
1
1
1
1
1
1
1
5
Unit
reference
GV2 G245
GV2 G254
GV2 G345
GV2 G354
GV2 G445
GV2 G454
GV2 G554
GV1 G10
3
1
GV1 G09
Weight
kg
0.036
0.038
0.058
0.060
0.077
0.085
0.100
0.005
0.040
Pre-wired system for power connections up to 160 A
The busbar system can be screw-mounted onto any type of support.
Set of 4-pole busbars: 3-phase + neutral or 3-phase + common
Number of
Item
tap-offs at
18 mm intervals
18
5
Length
mm
452
For mounting in
enclosure width
mm
800
Reference
AK5 JB144
Weight
kg
0.900
Removable 3-phase power sockets
Number of points Thermal
used on the
current
busbar system
2
16
32
Item
Cable
lengths
Sold in Unit
lots of reference
6
6
200
250
1000
6
6
6
AK5 PC13 (1)
AK5 PC33 (1)
AK5 PC33L (1)
Weight
kg
0.040
0.045
0.060
Limiter blocks and accessories
533845
Application
Limiterdisconnector (3)
(6)
Current limiters
(3)
Limiter cartridge
Clip-in
marker holder
7
10
8
Item
7 + 10
Breaking
Mounting
capacity Iq
≤ 440 V 690 V
kA
kA
130
70
Direct on
power base
Unit
reference
Weight
LUA LB1 (2)
kg
0.310
8
100
35
Separate
LA9 LB920
0.320
10
–
130
–
70
–
Limiter-disconnector LUA LF1
On power base,
LAD 90 (4)
on reverser block,
on parallel link
splitter box
0.135
0.001
561524
Phase barrier
9
Phase barrier LU9 SP0 must be used:
b To build a UL 508 type E certified starter (Self Protected Starter).
Without the phase barrier, the starter-controller is certified UL 508.
b If the starter-controller is to be used on an operational voltage of 690 V.
Description
Phase barrier
Item
Application
Mounting Reference
9
LUB or LU2B 12 or 120
LUB or LU2B 32 or 320
LUA LB1
Direct on LU9 SP0
terminals
L1, L2, L3
Weight
kg
0.030
561425
Door interlock mechanisms
Description
11
12
13
Item
Reference
Weight
kg
0.490
0.150
0.150
Fixing kit (5) (7)
11 + 12 LU9 AP00
Door-mounted black handle/blue front plate, IP54
13
LU9 AP11
Door-mounted red handle/yellow front plate, IP54
13
LU9 AP12
(1) The maximum permissible peak current for power sockets AK5 PCpp is 6 kA.
When used in association with power bases LUBpp, the prospective short-circuit current must
not exceed 7 kA
(2) Supplied with limiter cartridge.
(3) These devices make it possible to increase the breaking capacity of the power base.
(4) Sold in lots of 100.
(5) The fixing kit includes a shaft extension (maximum depth 508 mm).
(6) The limiter must be mounted on an LUB or LU2B power base. The limiter can therefore not
be common to several motor starters.
(7) To use the fixing kit with a D.O.L. reversing power base, only reverser block LU6 M must be
used.
Dimensions :
pages 1/102 and 1/103
1/67
1
Selection
1
TeSys motor starters - open version
TeSys U starter-controllers
Control units
Operating characteristics
1
Control units
Standard
LUCA
Thermal overload protection
Overcurrent protection
Advanced
LUCB
LUCC
LUCD
14.2 x the setting current
Short-circuit protection
Protection against phase loss
Multifunction
LUCM
3 to 17 x the setting current
14.2 x the max. current
Protection against phase imbalance
Earth fault detection
(equipment protection only)
Tripping class
Motor type
10
3-phase
10
20
Single-phase 3-phase
5…30
Single-phase and 3-phase
Thermal overload test function
Overtorque
No-load running
Long starting times
Reset mode
Manual
Automatic or remote
Parameters can be set
With function module or parameters can Parameters can be set
be set via the bus with a communication
module, see chart below.
Parameters can be set via the bus with
a communication module (see below).
Thermal overload alarm only with
function module or communication
module, see below.
Alarm
"Log" function
Display of main motor parameters on
front panel of the control unit via
remote terminal, via PC or via PDA (1).
"Monitoring" function
With function modules
Possible for each type of fault.
Indication on front panel of the control
unit, via remote terminal, via PC or via
PDA (1).
With communication modules to make
use of these alarms via a bus, see
below.
Log of the last 5 trips.
Number of starts, number of trips,
number of operating hours.
(2)
Thermal overload alarm
Thermal overload signalling and manual reset
With module LUF W
With module LUF DH11
Thermal overload signalling and automatic
or remote reset
Indication of motor load (analogue)
With modules LUF DA01 and
LUF DA10
With module LUF V
With communication module or via Modbus port on control unit LUCM (2)
Starter status (ready, running, fault)
Reset mode
Alarm
Remote reset via the bus
Indication of motor load
With any communication module
Parameters can be set via the bus
With Modbus modules LUL C031,
LUL C032 and LUL C033 (thermal
overload alarm only).
Fault signalling and differentiation
Remote programming and monitoring of all functions
"Log" function
"Monitoring" function
Built-in function
(1) PDA: Personal Digital Assistant.
(2) Mounting possibilities: 1 function module or 1 communication module.
1/68
With Modbus modules LUL C031,
LUL C032 and LUL C033 and Modbus
port on the control unit (alarm possible
for all types of fault).
With Modbus modules LUL C031,
LUL C032 and LUL C033 and Modbus
port on the control unit.
Function provided with accessory
1
References
1
TeSys motor starters - open version
1
TeSys U starter-controllers
530655
Standard and advanced control units
Description
1
5
2
4
Extraction and locking handle
Test button (on advanced control unit only)
Ir adjustment dial
Locking of settings by sealing the transparent cover
Sealing of locking handle
3
1
Standard control units
Maximum standard power
ratings of 3-phase motors
50/60 Hz
400/440 V 500 V
690 V
kW
kW
kW
0.09
–
–
0.25
–
–
1.5
2.2
3
5.5
5.5
9
7.5
9
15
15
15
18.5
520735
LUCA pppp
LUCB pppp
1
2
3
4
5
Setting
range
Clip-in
mounting on
power base
Rating
Reference
to be completed
by adding the
voltage code (1)
A
0.15…0.6
0.35…1.4
1.25…5
3…12
4.5…18
8…32
A
12
12
12
12
32
32
LUCA
LUCA
LUCA
LUCA
LUCA
LUCA
and
and
and
and
32
32
32
32
X6pp
1Xpp
05pp
12pp
18pp
32pp
Weight
kg
0.135
0.135
0.135
0.135
0.135
0.135
Advanced control units
Pressing the Test button on the front panel simulates tripping on thermal overload.
Class 10 for 3-phase motors
0.09
0.25
1.5
5.5
7.5
15
–
–
2.2
5.5
9
15
–
–
3
9
15
18.5
0.15…0.6
0.35…1.4
1.25…5
3…12
4.5…18
8…32
12
12
12
12
32
32
and
and
and
and
32
32
32
32
LUCB
LUCB
LUCB
LUCB
LUCB
LUCB
X6pp
1Xpp
05pp
12pp
18pp
32pp
0.140
0.140
0.140
0.140
0.140
0.140
0.15…0.6
0.35…1.4
1.25…5
3…12
4.5…18
8…32
12
12
12
12
32
32
and
and
and
and
32
32
32
32
LUCC
LUCC
LUCC
LUCC
LUCC
LUCC
X6pp
1Xpp
05pp
12pp
18pp
32pp
0.140
0.140
0.140
0.140
0.140
0.140
0.15…0.6
0.35…1.4
1.25…5
3…12
4.5…18
8…32
12
12
12
12
32
32
and
and
and
and
32
32
32
32
LUCD
LUCD
LUCD
LUCD
LUCD
LUCD
X6pp
1Xpp
05pp
12pp
18pp
32pp
0.140
0.140
0.140
0.140
0.140
0.140
Class 10 for single-phase motors
–
0.09
0.55
2.2
4
7.5
520736
LUB p2 + LUCA pppp
–
–
–
–
–
–
–
–
–
–
–
–
Class 20 for 3-phase motors
0.09
0.25
1.5
5.5
7.5
15
–
–
2.2
5.5
9
15
–
–
3
9
15
18.5
(1) Standard control circuit voltages:
Volts
24
48…72
110…240
c
BL (2), (3) –
–
a
B
–
–
c or a
–
ES (4)
FU (5)
(2) Voltage code to be used for a starter-controller with communication module.
(3) d.c. voltage with maximum ripple of ± 10 %.
(4) c : 48…72 V, a : 48 V.
(5) c : 110…220 V, a : 110...240 V.
LUB p2 + LUCB pppp
Characteristics :
pages 1/88 and 1/91
Schemes :
pages 1/104 to 1/107
1/69
References
1
TeSys motor starters - open version
1
TeSys U starter-controllers
530656
Multifunction control units
Description
6
1
1
2
3
5
LUCM ppBL
4
1 Extraction and locking handle
2 Built-in display window (2 lines, 12 characters)
3 4-button keypad
4 c 24 V auxiliary power supply
5 Modbus RS485 communication port. Connection by RJ45 connector.
6 Sealing of locking handle
The display window 2 and keypad 3 allow:
b in configuration mode: local configuration of protection functions and alarms,
b in run mode: display of parameter values and events.
The Modbus communication port 5 is used to connect:
b an operator terminal,
b a PC,
b a Personal Digital Assistant (PDA).
Multifunction control units
520737
Parameter entry, monitoring of parameter values and consultation of logs are carried
out:
b either on the front panel, using the built-in display window/keypad,
b or via an operator terminal,
b or via a PC or a PDA with PowerSuite software,
b or remotely, via a Modbus communication bus.
Programming of the product via the keypad requires a c 24 V auxiliary power
supply.
LUB p2 + LUCM ppBL
Maximum standard power
ratings of 3-phase motors
50/60 Hz
400/415 V 500 V
690 V
kW
kW
kW
0.09
–
–
0.25
–
–
1.5
2.2
3
Setting
range
Clip-in mounting
on power base
Rating
A
0.15…0.6
0.35…1.4
1.25…5
A
12 and 32
12 and 32
12 and 32
LUCM X6BL
LUCM 1XBL
LUCM 05BL
kg
0.175
0.175
0.175
5.5
7.5
15
3…12
4.5…18
8…32
12 and 32
32
32
LUCM 12BL
LUCM 18BL
LUCM 32BL
0.175
0.175
0.175
5.5
9
15
9
15
18.5
Reference
(1)
Weight
TeSys U user's manual (2)
Application
On CD-Rom
Language
Reference
Multi-language (3)
LU9 CD1
Weight
kg
0.022
Operator terminal
521335
This compact Magelis terminal enables the parameters of multifunction control unit
LUCM to be read and modified.
It is supplied pre-configured to provide dialogue with 8 TeSys U starter-controllers
(Modbus protocol, application pages and alarm pages loaded).
Starter-controller alarm and fault management takes priority.
Language
Multi-language (3)
XBT NU400
Display window
Supply voltage
Reference
4 lines of
20 characters
c 24 V
XBT NU400
Type
Reference
Weight
kg
0.150
Connecting cable (4)
Function
Length
Weight
kg
0.200
Connects terminal XBT NU400 2.5 m
SUB-D 25-way
XBT Z938
to a multifunction control unit.
female - RJ45
(1) Input voltage c 24 V with maximum ripple of ± 10 %.
(2) The CD-Rom contains user's manuals for the AS-Interface and Modbus communication
modules, multifunction control units and gateway modules, as well as the gateway
programming software.
(3) English, French, German, Italian, Spanish
(4) If a terminal is used with several control units, this cable can be connected to a Modbus hub
or to T-junctions (see page 1/85).
Characteristics :
pages 1/88 and 1/91
1/70
Schemes :
pages 1/104 to 1/107
References
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Function modules
Function modules
Output
Item
Application
Reference
Weight
kg
533846
Thermal overload signalling and manual reset
Module LUF DH11 makes it possible to differentiate thermal overload and shortcircuit faults. (The short-circuit fault can then be signalled via add-on contact blocks
LUA1 C). The module includes two contacts for thermal overload signalling, as well
as an LED on the front panel.
To reset the motor starter, the operator must use the rotary knob on the power base.
The module can only be used with an advanced control unit and requires an
a/c 24…240 V external powr supply.
4
3
2
1 N/O + 1 N/C
3
a or c 24…250 V
LUF DH11
0.060
Thermal overload signalling and automatic or remote reset
These modules make it possible to differentiate thermal overload and short-circuit
faults. (The short-circuit fault can then be signalled via add-on contact blocks
LUA1 C).
The modules include one contact for thermal overload signalling, as well as an LED
on the front panel. A second contact (terminals Z1-Z2) must be wired in series with
terminal A1 of the motor starter. In the event of a thermal overload fault, this wiring
allows motor control to be switched off. The rotary knob on the power base will then
stay in the "ready position" .
Resetting of the motor starter is automatic after the required motor cooling time if
terminals X1-X2 are linked by a strap, or remote by pulsed closing of a volt-free
contact connected to terminals X1-X2.
These modules can only be used with an advanced control unit and require an
a/c 24…240 V external powr supply.
510445
LUB p2 + LUCB pppp
+
LUFW 10 or LUF Vp
1
Note : Terminals X1-X2 are not isolated from the signalling module power supply.
For remote resetting, use a volt-free contact specifically for each module to be reset.
1 N/C
4
a or c 24…250 V
LUF DA01
1 NO
4
a or c 24…250 V
LUF DA10
0.055
0.055
Thermal overload alarm
Through load shedding, this module makes it possible to avoid stoppages in
operation due to overload tripping.
Imminent thermal overload tripping is displayed as soon as the thermal state
exceeds the threshold of 105 % (hysteresis = 5 %).
Signalling is possible via an LED on the front panel of the module and externally by
an N/O relay output.
It can only be used with an advanced control unit, from which it takes its power.
%
200
100
1
2
3
4
1 N/O
1 2.2 kW
2 4 kW
3 7.5 kW
12 mA
20 mA
a or c 24…250 V
LUF W10
0.055
Indication of motor load
This module provides a signal which is representative of the motor load status
(I average/Ir).
b I average = average value of the rms currents in the 3 phases,
b Ir = value of the setting current.
The value of the signal (4-20 mA) corresponds to a load status of 0 to 200 %
(0 to 300 % for a single-phase load).
It can be used with an advanced or multifunction control unit.
Module LUF V2 requires a c 24 V external power supply.
4 - 20 mA
Characteristics :
pages 1/88 and 1/93
1
2
–
LUF V2
0.050
Schemes :
pages 1/104 to 1/107
1/71
1
534513
Presentation,
functions
PowerSuite software workshop
1
1
Presentation
1
The PowerSuite software workshop for PC is a user-friendly tool designed for setting
up control devices for the following Telemecanique brand motors:
b TeSys U controller-starters
b Altistart soft start/soft stop units
b Altivar variable speed drives.
It includes various functions designed for setup phases such as:
b Preparing configurations
b Start-up
b Maintenance.
In order to simplify the start-up and maintenance phases, the PowerSuite software
workshop can use the Bluetooth ® wireless link.
Functions (1)
PowerSuite screen on PC
Installed base management
Preparing configurations
The PowerSuite software workshop can be used on its own to generate the device
configuration. It can be saved, printed and exported to office automation software.
The PowerSuite software workshop can also be used to convert:
b An Altivar 28 drive configuration to an Altivar 31 drive configuration
b An Altivar 38 drive configuration to an Altivar 61 drive configuration
b An Altivar 58 or Altivar 58F drive configuration to an Altivar 71 drive configuration.
Start-up
533181
When the PC is connected to the device, the PowerSuite software workshop can be
used to:
b Transfer the generated configuration
b Adjust
b Monitor. This option has been enhanced with new functions such as:
v The oscilloscope
v The high speed oscilloscope (minimum time base: 2 ms)
v Displaying communication parameters
b Control
b Save the final configuration.
PowerSuite screen on PC
View of PI regulator function parameters
Maintenance
533182
In order to simplify maintenance operations, the PowerSuite software workshop can
be used to:
b Compare the configuration of a device currently being used with a saved
configuration
b Manage the user’s installed base of equipment, in particular:
v Organize the installed base into folders (electrical equipment, machinery,
workshops, etc.)
v Store maintenance messages
v Simplify Ethernet connection by storing the IP address.
User interface
PowerSuite screen on PC
Monitoring control panel (cursor, gauge)
The PowerSuite software workshop can be used to:
b Present the device parameters arranged by function in the form of illustrated views
of diagrams or simple tables
b Customize the parameter names
b Create:
v A user menu (choice of particular parameters)
v Monitoring control panels with graphic elements (cursors, gauges)
b Perform sort operations on the parameters
b Display text in five languages (English, French, German, Italian and Spanish).
The language changes immediately and there is no need to restart the program.
It also has online contextual help:
b On the PowerSuite tool
b On the device functions by direct access to the user manuals.
(1) Some functions are not available for all devices. See the table of function availability,
page 1/73.
References:
page 1/74
1/72
Functions (continued)
1
PowerSuite software workshop
1
Function availability for the PowerSuite software workshop
Functions not listed in the table are available for all devices.
Function available with devices
Controllerstarter
TeSys U
Soft start/soft Drives
stop unit
ATS 48
ATV 11
1
ATV 31
ATV 61
ATV 71
Monitoring
Oscilloscope
High speed oscilloscope
Display of communication parameters
Control
Customization of parameter names
Creation of a user menu
Creation of monitoring control panels
Sort operation on parameters
Functions available
Functions not available
522793
Connections
(1)
Modbus communication bus
The PowerSuite software workshop can be connected directly to the device terminal
port or Modbus network port via the serial port on the PC.
PowerSuite
Two types of connection are possible:
b With a single device (point-to-point connection), using a VW3 A8 106 PC serial
port connection kit
b With a number of devices (multidrop connection), using the XGS Z24 interface.
RS 232
XGS Z24
RS 485
Modbus bus
ATV 31
ATV 61
ATV 71
TeSys U
ATS 48
Modbus multidrop connection
Ethernet TCP/IP communication network
The PowerSuite software workshop can be connected to an Ethernet TCP/IP
network. In this case, the devices can be accessed:
b Using a VW3 A58 310 communication card for the Altivar 61 and 71 drives
b Using a 174 CEV 300 20 Ethernet-Modbus bridge.
Bluetooth® wireless link
The PowerSuite software workshop can communicate via a Bluetooth ® radio link
with a device equipped with a Bluetooth ® - Modbus VW3 A8 114 adapter. The
adapter plugs into the device terminal port or Modbus network port and has a range
of 10 m (class 2).
522794
PLC (2)
PowerSuite
If the PC does not have Bluetooth ® technology, use the
VW3 A8 115 USB-Bluetooth® adapter.
Ethernet TCP/IP network
Remote maintenance
Using a simple Ethernet connection, the PowerSuite software workshop can be used
for remote monitoring and diagnostics.
When devices are not connected to the Ethernet network, or it is not directly accessible,
various remote transmission solutions may be possible (modem, teleprocessing
gateway, etc.). Please consult your Regional Sales Office.
Bridge
Modbus bus
(1) Please refer to the compatibility table on page 1/75.
(2) Please refer to our specialist “Automation platform Modicon Premium and Unity - PL7
software” and “Automation platform Modicon TSX Micro - PL7 software” catalogues.
ATV 31
ATS 48
ATV 61
ATV 71
Ethernet connection
Presentation:
page 1/72
References:
page 1/74
1/73
References
1
PowerSuite software workshop
1
PowerSuite software workshop
522838
Description
VW3 A8 104
VW3 A8 114
Presentation:
page 1/72
1/74
Composition
Reference
Weight
kg
0.100
b 1 program for PC in English, French, German, Italian
VW3 A8 104
and Spanish
b Variable speed drive and starter technical manuals.
PowerSuite update
b 1 program for PC in English, French, German, Italian
VW3 A8 105
0.100
CD-ROM (1)
and Spanish
b Variable speed drive and starter technical manuals.
Connection kit for PC serial
b 1 x 3 m cable with 2 RJ45 connectors
VW3 A8 106
0.350
port
b 1 RS 232/RS 485 converter with one 9-way female SUB-D
for point-to-point Modbus
connector and 1 RJ45 connector
connection
b 1 converter for the ATV 11 drive, with one 4-way male
connector and one RJ45 connector
b 1 RJ45/9-way male SUB-D adapter for connecting
ATV 38/58/58F drives
b 1 RJ45/9-way female SUB-D adapter for connecting
ATV 68 drives.
RS 232-RS 485 interface
1 multidrop Modbus converter for connection
XGS Z24
0.105
for multidrop Modbus connection to screw terminals. Requires a 24 V
c (20...30 V), 20 mA power supply (3).
b 1 Bluetooth® adapter (10 m range, class 2)
VW3 A8 114
0.155
Modbus-Bluetooth®
adapter (2)
with 1 RJ45 connector
b 1 x 0.1 m cable with 2 RJ45 connectors
for PowerSuite
b 1 x 0.1 m cable with 1 RJ45 connector and 1 mini DIN
connector for TwidoSoft
b 1 RJ45/9-way male SUB-D adapter for connecting
ATV 38/58/58F drives.
This adapter is required for a PC which is not equipped
VW3 A8 115
0.290
USB-Bluetooth® adapter
with Bluetooth® technology. It is connected to a USB port on the PC.
for PC
Range of 10 m (class 2).
(1) Updates a version u V1.50 with the latest available version. For versions < V1.50, you should order the PowerSuite CD-ROM,
VW3 A8 104.
(2) Can also be used to communicate between a Twido PLC and the TwidoSoft software workshop.
(3) Please consult our “Interfaces, I/O splitter boxes and power supplies” catalogue.
PowerSuite CD-ROM
533188
1
Functions:
pages 1/72 and 1/73
Compatibility
1
PowerSuite software workshop
1
Compatibility of PowerSuite software workshop with the following devices (1)
Connection
Modbus
Ethernet (device equipped with an Ethernet TCP/IP card)
Ethernet via Modbus Ethernet bridge
Bluetooth ®
Compatible software versions
Incompatible software versions
Controllerstarter
TeSys U
V1.40
Soft start/
Drives
soft stop unit
ATS 48
ATV 11
V1.30
V1.40
ATV 31
V2.0
V1.50
V2.2
V2.0
V2.2
ATV 61
V2.30
V2.30
V2.30
V2.30
1
ATV 71
V2.2
V2.2
V2.2
V2.2
Hardware and software environments
The PowerSuite software workshop can operate in the following PC environments and configurations:
b Microsoft Windows® 98 SE, Microsoft Windows® 2000, Microsoft Windows® XP
b Pentium III, 800 MHz, hard disk with 300 MB available, 128 MB RAM
b SVGA or higher definition monitor
(1) Software version supplied for the latest version of drive available.
Presentation:
page 1/72
Functions:
pages 1/72 and 1/73
References:
page 1/74
1/75
TeSys control components
Presentation,
combinations
1
1
TeSys U controllers
Presentation
Above 32 A, the TeSys U controller provides a motor starter management solution
identical to that provided by TeSys U starter-controllers.
1
Used in conjunction with a short-circuit protection device and a contactor, it provides
a motor starter whose functions are the same as those of a TeSys U starter-controller
and, in particular, provides the following functions: overload protection, motor starter
control and application monitoring.
Composition
It consists of a control unit whose adjustment range is compatible with the secondary
of current transformers, plus a control base which also allows fitment of a function
module or a communication module.
It requires a c 24 V external power supply.
The secondaries of current transformers, the c 24 V power supply, the 10 inputs and
the 5 outputs are connected by screw terminal block.
Combinations providing type 2 coordination
With circuit-breaker
Standard power ratings
of 3-phase motors 50-60 Hz
in category AC-3 400/415 V
P
Ie
kW
A
18,5
35
22
42
30
57
37
69
45
81
55
100
75
135
90
165
110
200
132
240
160
285
200
352
220
388
250
437
Circuit-breaker (1)
Reference
NS80HMA
NS80HMA
NS80HMA
NS80HMA
NS100HMA
NS160HMA
NS160HMA
NS250HMA
NS250HMA
NS400HMA
NS400HMA
NS630HMA
NS630HMA
NS630HMA
Rating
A
50
50
80
80
100
150
150
220
220
320
320
500
500
500
Irm (2)
A
500
650
880
1040
1300
1350
1800
2200
2640
3200
4160
5000
5500
6000
Contactor
TeSys U controller
Current transformers
Reference (3)
Reference
Reference
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
3x
3x
3x
3x
3x
3x
3x
3x
3x
3x
3x
3x
3x
3x
LC1 D40
LC1 D50
LC1 D65
LC1 D80
LC1 D95
LC1 D115
LC1 D150
LC1 F185
LC1 F225
LC1 F265
LC1 F330
LC1 F400
LC1 F400
LC1 F500
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
C0501
C1001
C1001
C1001
C1001
C2001
C2001
C2001
C4001
C4001
C4001
C4001
C4001
C8001
With fuses
Standard power ratings
Switch
of 3-phase motors 50-60 Hz
disconnector-fuse
in category AC-3 400/415 V
P
Ie
Reference
kW
A
18,5
35
GS1 F
22
42
GS1 J
30
57
GS1 J
37
69
GS1 J
45
81
GS1 J
55
100
GS1 L
75
135
GS1 L
90
165
GS1 N
110
200
GS1 N
132
240
GS1 QQ
160
285
GS1 QQ
200
352
GS1 S
220
388
GS1 S
250
437
GS1 S
315
555
GS1 S
(1) Product marketed under the Merlin Gerin brand.
(2) Irm: setting current of the magnetic trip
(3) For reversing operation, replace the prefix LC1 with LC2.
References :
page 1/77
1/76
Characteristics :
pages 1/94 and 1/95
aM fuses
Size
14 x 51
22 x 58
22 x 58
22 x 58
22 x 58
T0
T0
T1
T1
T2
T2
T3
T3
T3
T3
Rating
A
40
50
80
100
100
125
160
200
250
315
400
500
500
500
630
Contactor
TeSys U controller
Current transformers
Reference (3)
Reference
Reference
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
LUTM +
3x
3x
3x
3x
3x
3x
3x
3x
3x
3x
3x
3x
3x
3x
3x
LC1 D40
LC1 D50
LC1 D65
LC1 D80
LC1 D95
LC1 D115
LC1 D150
LC1 F185
LC1 F225
LC1 F265
LC1 F330
LC1 F400
LC1 F400
LC1 F500
LC1 F630
Dimensions, mounting :
page 1/78
Schemes :
page 1/79
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUCp
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
LUT
C0501
C1001
C1001
C1001
C1001
C2001
C2001
C2001
C4001
C4001
C4001
C4001
C4001
C8001
C8001
References
1
TeSys control components
1
TeSys U controllers
References
532083
Control bases (control circuit voltage c 24 V)
Connection
Current transformers
Screw
For use
with contactor
Reference
Control
Weight
Screw
LC1 Dpp
LUT M10BL
kg
0.800
LC1 Fppp
LUT M20BL
0.800
Control units
Description
Advanced
Class
10
For motor Setting range
type
3-phase
0.35…1.05
LUCB T1BL
Weight
kg
0.140
20
3-phase
0.35…1.05
LUCD T1BL
0.140
3-phase
0.35…1.05
LUCM T1BL
0.175
Multifunction 5 to 30
Reference
Current transformers
LUT M + LUCM T1BL + LUTC pp
Operating current
Primary
Secondary
30
1
Reference
Weight
kg
LUT C0301
0.200
50
1
LUT C0501
0.200
100
1
LUT C1001
0.200
200
1
LUT C2001
0.200
400
1
LUT C4001
0.430
800
1
LUT C8001
0.600
Function modules and communication modules
The TeSys U controller is compatible with the modules listed below.
b Thermal overload alarm module LUF W10 (1), see page 1/71.
b Motor load indication module LUF V2, see page 1/71.
b Modbus communication modules LUL C032 and LUL C033, see page 1/84.
(1) Module LUF W10 is only compatible with control units LUCB T1BL and LUCD T1BL.
Presentation :
page 1/76
Characteristics :
pages 1/94 and 1/95
Dimensions, mounting :
page 1/78
Schemes :
page 1/79
1/77
1
TeSys control components
Dimensions,
mounting
1
TeSys U controllers
Dimensions
163
173
1
114
45
171
73
Mounting
114
Presentation :
page 1/76
1/78
Ø4
30
Characteristics :
pages 1/94 and 1/95
References :
page 1/77
Schemes :
page 1/79
1
Schemes
TeSys control components
1
1
TeSys U controllers
Schemes
Reversing controller LUT M
1
LUTM
LUTM
LUTM
S2
24 V Aux.
I.10
I.9
I.8
I.7
I.5
I.4
I.3
I.2
I.1
L3
L2
L1
I.6
+
S1
06/NC
(1)
05
(1)
98
97/NC
96/NO
95
23/NO
13/NO
LUTM
3-wire control, pulsed start with maintaining contact
24 V c
24…250 V a
Any fault
– KM1
AR
06
–
+
+
I.9
I.8
I.10
24 V c
I.7 SR
I.6 SF
Reset
AV
05
98
97
I.4
I.5 RST
Control unit fault
I.3
I.2
Channel 2
I.1
Channel 1
96
23
95
– KM2
13
– KM1
– Q1
Trip
– KM2
24 V c
External fault
Stop
Control for Modbus communication modules LUL C032 and LUL C033
– KM2
24 V c
24…250 V a
Man 1
Any fault
“Local”/“remote”
Man 2
– KM1
– KM2
AU
Modbus
network port
Free
– KM1
Reset
– KM2
– Q1
Trip
– Q1
On
AU
“Local”/
“remote”
LI2
LI1
OA3
–
+
+
I.10
I.9
24 V c
I.8
I.7 SR
I.6 SF
I.5 RST
Control unit fault
I.4
I.3
I.2
I.1
Free
COM
Any
fault
Channel 1 Channel 2
LO1
Communication
module
06
05
98
97
96
95
23
13
Stop
OA1
– KM1
24 V c
(1) The contacts are represented with controller powered up and not in a fault condition.
Présentation :
page 1/76
Characteristics :
pages 1/94 and 1/95
References :
page 1/77
Dimensions, mounting :
page 1/78
1/79
References
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Parallel wiring module and pre-wired coil connection
components
Parallel type connection
Architecture
1
1 Parallel wiring module
LUF C00
4
2 Pre-wired coil connection
LU9B N11C
3 Connection cable LU9 Rp with
To
PLC
2
2
1
1
5
3
one RJ45 connector at each
end
4 Splitter box LU9 G02 for
8 motor starters with channel
connections on the PLC side
by 2 HE 10 connectors and on
the starter-controller side by
8 RJ45 connectors.
5 Connection cable
TSX CDPppp with one HE 10
connector at each end.
520836
Parallel wiring module
6
6
Outputs for starter commands
RJ45 connector for connecting to splitter box
531810
7
7
The parallel wiring system makes it possible to connect starter-controllers to the PLC
I/O modules quickly and without any need for tools. It replaces traditional screw
terminal and single wire connections. It is used with the Telefast pre-wired
system (1).
The parallel wiring module provides the status and command information for each
starter-controller. It must be used with an LUB 12 or LU2B 12BL power base and a
c 24 V control unit LUCp ppBL.
Splitter box LU9 G02 distributes information from the PLC I/O modules to each of the
starter-controllers connected to it.
This splitter box is optimised for use with card TSX DMZ28DTK.
When used in conjunction with the Advantys STB distributed I/O solution, the
TeSys U starter-controller is ideal in decentralised automation architectures (2).
The use of dedicated parallel interface module STB EPI 2145 allows remote
connection of 4 starter-controllers.
8
Each of the module’s 4 channels has:
b 2 outputs: control of starter forward and reverse running,
b 3 inputs: position of the rotary knob, fault indication and position of the poles.
10
Connection to the dedicated module is by means of the following cables:
b RJ45 LU9Rpp, for lengths less than 3 metres,
b 490 NTW 000pp, for lengths greater than 3 metres.
9
Description
11
12
12
8
Dedicated parallel interface module
(STB EPI 2145)
9
Power base
10 c 24 V control unit (LUC B/D/C/M pp BL)
11 Parallel wiring module (LUF C00),
12 Options: add-on contact blocks, reverser blocks
1/80
Parallel wiring module
Item
Reference
1
LUF C00
Weight
kg
0.045
(1) Please consult our "Power Control and connection components catalogue”.
(2) Please consult our "Distributed I/O Advantys STB, the open device integration I/O system"
catalogue.
References
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Parallel wiring module and pre-wired coil connection
components
520813
Pre-wired components simplify wiring and reduce wiring errors.
Connection of communication module output terminals to the
coil terminals
By pre-wired connector or wire link.
b Pre-wired connector: pre-wired coil connection
The use of a power base without pre-wired connections is recommended.
Description
Pre-wired coil
connection
For use with
power base
LUB pp
Item
Reference
2
LU9B N11C
LU2B pp
8
LU9M RC
Weight
kg
0.045
0.030
1
2
LUB + LUF C00 + LU9B
b Wire link:
Allows insertion, for example, of an emergency stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired connector LU9M RC may
be used.
Connection of parallel wiring module to the PLC
561420
No tools are required to connect the parallel wiring module to the PLC. Connection
is via a splitter box which allows up to 8 starter-controllers to be connected; a
maximum of 4 reversing starters per splitter box is allowed.
The splitter box requires a c 24 V power supply.
Splitter block
Connectors
PLC side
(16I/12O)
2 x HE 10
20-way
Starter-controller
side
8 x RJ45
Item
Reference
4
LU9 G02 (1)
Weight
kg
0.260
Connection cables to the splitter box
Connectors
Item
2 x RJ45 connectors
3
1
Length
m
0.3
1
3
Reference
LU9 R03
LU9 R10
LU9 R30
Weight
kg
0.045
0.065
0.125
Weight
8
Connection cables from splitter box to PLC
Type of connection
PLC side
Splitter
box side
HE 10 20-way
HE 10
20-way
Gauge
C.s.a.
Length
Reference
AWG
22
mm 2
0.324
m
0.5
1
2
3
5
TSX CDP 053
TSX CDP 103
TSX CDP 203
TSX CDP 303
TSX CDP 503
kg
0.085
0.150
0.280
0.410
0.670
28
0.080
1
2
3
ABF H20 H100
ABF H20 H200
ABF H20 H300
0.080
0.140
0.210
22
0.324
3
5
TSX CDP 301
TSX CDP 501
0.400
0.660
LU2B + LUF C00 + LU9M
Bare wires
HE 10
20-way
(1) Allows "run" and "fault" status of each starter-controller to be fed back to the PLC and
transmits commands.
Characteristics :
pages 1/88 and 1/93
Schemes :
pages 1/104 to 1/107
1/81
1
References
1
TeSys motor starters - open version
1
TeSys U starter-controllers
As-Interface communication modules
Series type connection
Architecture
1
Communication modules ASI LUF C5 or
ASI LUF C51
2 Tap-off XZ CG0142
3 Pre-wired coil connection LU9B N11C
1
1
3
2
c 24 V
AS-Interface
Information transmitted by the AS-Interface system
AS-Interface profiles
Data bits (command)
5
531118
4
Data bits
(status)
Bit value
Command
Command
Command
Command
D0
D1
D2
D3
Bit value
Status D0
Status D1
Status D2
Status D3
(I)
(I)
(I)
(I)
7.D.F.0 profile and 7.A.7.E profile
=0
=1
Stop forward
Forward running
Stop reverse
Reverse running
Not used
Not used
Not used
Not used
(O)
(O)
(O)
(O)
=0
Not ready or fault
Stopped
Not used
Not used
=1
Ready
Running
Not used
Not used
AS-Interface communication modules
The AS-Interface communication modules make it easy to connect starter-controllers
to the AS-Interface cabling system, and therefore allow remote control and command
of these starter-controllers.
6
7
8
Green LED: AS-Interface voltage present
Red LED: AS-Interface or module fault
6 Outputs for starter commands
7 Yellow connector for connection to the AS-Interface
system
8 Black connector for connection to c 24 V auxiliary
power supply
4
5
Module ASILUF C51 incorporates wide mounting rail.
The various operating states of the modules (AS-Interface voltage present,
communication fault, addressing fault,…) are indicated on the front panel by 2 LEDs
(green 4 and red 5).
Operation of the modules is continuously monitored by auto-testing, in a way that is
totally transparent to the user.
The incorporation of AS-Interface V.2.1 functions allows diagnostics to be performed
on the modules, either remotely via the line or locally via the ASI TERV2 addressing
terminal.
The communication modules must be connected to a c 24 V auxiliary supply and
must be used in conjunction with a c 24 V control unit, LUCp ppBL.
The product is supplied with a yellow connector 6 for connection to the AS-Interface
system, a black connector 7 for connection to the c 24 V auxiliary supply and a black
connector 8 for connection of the outputs.
Description
Communication modules
1/82
Item
Reference
1
ASI LUF C5
1
ASI LUF C51
Weight
kg
0.065
0.065
References (continued)
1
TeSys motor starters - open version
1
TeSys U starter-controllers
As-Interface communication modules
531121
Pre-wired components simplify wiring and reduce wiring errors.
Connection of communication module output terminals to the
coil terminals
By pre-wired connector or wire link.
b Pre-wired connector: pre-wired coil connection
The use of a power base without pre-wired control circuit connections is
recommended.
1
Description
3
LUB + ASILUF C5 + LU9B
Pre-wired
coil connection
For use with
power base
LUB pp
Item
Reference
3
LU9B N11C
LU2B pp
5
LU9M RC
Weight
kg
0.045
0.030
531122
b Wire link
Allows insertion, for example, of an Emergency stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection
LU9M RC may be used.
Connection of the communication module
(1)
Achieved by using a tap-off for connection to 2 ribbon cables:
b 1 for AS-Interface (yellow).
b 1 for separate c 24 V supply (black).
1
5
Description
Tap-off
Length
m
2
Reference
XZ CG0142
Weight
kg
0.265
Consoles and cable adapters
Description
520898
520899
LU2B + ASILUF C5 + LU9M
Reference
Addressing terminal
Battery operated. Battery charger supplied
AS-Interface V.1 and V.2.1 compatible
Adjustment and diagnostics console
Runs on LR6 batteries
Allows addressing of AS-Interface V.2.1 interfaces
and diagnostics
Cable adapter
For console XZ MC11
XZ MC11
Weight
kg
0.550
ASI TERV2
0.500
XZ MG12
0.070
Software set-up
ASI TERV2
561421
XZ MC11
AS-Interface configuration is carried out using PL7 Micro/Junior/Pro software. From
the module declaration screen, it is possible to configure all the slave devices
corresponding to all the AS-Interface I/O.
Configuration is carried out by following the instructions on the screen.
TeSys U user's manual (2)
Application
On CD-Rom
Language
Reference
Weight
kg
0.022
Multi-language LU9 CD1
(3)
(1) Degree of protection IP 54. Connection by 4 x 0.34 mm2 wires.
Black wire: + 24 V.
White wire: 0 V.
Blue wire: AS-Interface (–).
Brown wire: AS-Interface (+).
(2) The CD-Rom contains user's manuals for the AS-Interface and Modbus communication
modules, multifunction control units and gateway modules, as well as the gateway
programming software.
(3) English, French, German, Italian, Spanish.
Configuration example with Premium TSX SAY 1000 module
1/83
1
References
1
TeSys motor starters - open version
TeSys U starter-controllers
Modbus communication modules and pre-wired coil
connection components
Series type connection
Architecture
Star topology
1
Bus topology
4
6
2
2
2
2
1
1
1
1
To
PLC
3
3
5
1
2
3
4
5
6
5 6
Communication modules LUL C031, LUL C032 or LUL C033
Pre-wired coil connection LU9B N11C
Connection cable with one RJ45 connector at each end VW3 A8 306 Rpp
Modbus hub LU9 GC3 with channel connections to PLC and to starter-controller
with RJ45 connectors,
T-junction VW3 A8 306 TFpp
LIne terminator VW3 A8 306 R
Information carried by the bus
Depends on the type of control unit used.
Control unit
Starter status
(ready, running, fault)
Alarms (overcurrent, ...)
Thermal overload alarm
Remote reset via the bus
Indication of motor load
Fault signalling and differentiation
Remote programming and monitoring of all
functions
"Log" function
"Monitoring" function
Start and Stop commands
Functions performed
Standard
Advanced
Multifunction
For more detailed information, please refer to User's Manual LU9 CD1, see page
opposite.
Modbus communication modules compatibility
With starter-controllers and controllers
Starter-controllers
Controller
LUB pp / LU2Bp2
LUT M ppBL
Association possible.
LUL C031
LUL C032
LUL C033
LUL C031
V2.3 (1)
Yes
Yes
Yes
Yes
Yes
Yes
LUL C032
V1.1 (1)
No
No
No
No
No
No
LUL C033
V2.2 (1)
Yes
Yes
No
Yes
No
Yes
With power bases
Software versions of control units
LUCA ppBL
LUCB ppBL
LUCM ppBL
(1) And higher versions.
Association not permitted.
1/84
–
–
V1.04
V1.05
V1.06
V1.10 (1)
1
References
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Modbus communication modules and pre-wired coil
connection components
Modbus communication modules compatibility (continued)
With controller bases, version 1.200 (1)
Software versions
of control units
LUL C032, LUL C033
535176
535175
LUL C031
LUCB TppBL
–
LUCM TppBL
V2.11 (1)
(1) And higher versions.
Association not permitted.
LUL C031
V2.3 (1)
No
No
LUL C032
V1.1
Yes
No
LUL C033
V2.1 (1)
Yes
Yes
V1.2 (1)
Yes
Yes
Modbus communication modules
Communication modules LUL C031, LUL C032 and LUL C033 enable the TeSys U
starter-controller to be connected to the Modbus network.
They must have a c 24 V supply and must be used in conjunction with a c 24 V
control unit, LUCp ppBL.
They incorporate a 0.5 A, c 24 V discrete output for local command requirements.
Module LUL C032 and LUL C033 also have two configurable discrete inputs.
Description
Communication modules
7
8
9
10
11
520810
12
Module status signalling LED
24 V supply connection
RJ45 connector for RS485 Modbus link
2 discrete inputs
1 discrete output
Outputs for starter commands
Item
Reference
1
1
1
LUL C031
LUL C032
LUL C033
Weight
kg
0.080
0.080
0.080
Pre-wired components simplify wiring and reduce wiring errors.
Connection of communication module output terminals to the
coil terminals
By pre-wired connector or wire link.
b Pre-wired connector: pre-wired coil connection
The use of a power base without pre-wired control circuit connections is
recommended.
Description
Pre-wired coil connection
For use with
power base
LUB pp
Item
Reference
2
LU9B N11C
LU2B pp
7
LU9M RC
Weight
kg
0.045
0.030
b Wire link:
Allows insertion, for example, of an emergency stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired connector LU9M RC may
be used.
1
2
Connection of communication modules on the serial bus
Achieved either by means of a Modbus hub or using T-junctions.
LUB + LUL C03p + LU9B
Description
520811
Modbus hub
8 slaves
Cables fitted with
2 x RJ45 connectors
T-junctions (1)
RS 485 line terminator
Length
m
–
Item
Reference
4
LU9 GC3
0.3
1
3
0.3
1
–
3
3
3
5
5
6
VW3
VW3
VW3
VW3
VW3
VW3
A8
A8
A8
A8
A8
A8
306
306
306
306
306
306
Weight
kg
0.260
R03
R10
R30
TF03
TF10
R
0.045
0.065
0.125
0.032
0.032
0.012
TeSys U user's manual (2)
Application
Language
Reference
Multi-language (3)
LU9 CD1
1
On CD-Rom
7
Weight
kg
0.022
(1) Fitted with 2 RJ45 female connectors (bus side) and a 0.3 m or 1 m length cable supplied with
an RJ45 male connector (station side).
(2) The CD-Rom contains user's manuals for the AS-Interface and Modbus communication
modules, multifunction control units and gateway modules, as well as the gateway
programming software.
(3) English, French, German, Italian, Spanish.
LU2B + LUL C03p + LU9M
1/85
1
TeSys motor starters - open version
Presentation,
description,
setting-up
TeSys U starter-controllers
Communication gateways LUF P
1
Presentation
1
Communication gateways LUF P allow connection between Modbus and field buses
such as Fipio, Profibus DP or DeviceNet.
After configuration, these gateways manage information which can be accessed by
the Modbus bus and make this information available for read/write functions
(command, monitoring, configuration and adjustment) on the field buses.
An LUF P communication gateway consists of a box which can be clipped onto a
35 mm omega rail, allowing connection of up to 8 Slaves connected on the Modbus
bus.
Example of architecture
Configuration
of gateway
by PC
TeSys U starter-controllers
LUF P
561511
Fipio
Profibus DP
DeviceNet
(1)
Modbus
1
ATS 48 ATV 31
(1) Connection kit for PowerSuite software workshop.
Description
Front panel of the product
1 LED indicating :
- communication status of the Modbus buses,
- gateway status,
- communication status of the Fipio, Profibus DP or DeviceNet bus.
2 Connectors for connection to Fipio, Profibus DP or DeviceNet buses.
2
561512
Underside of product
3 RJ45 connector for connection on the Modbus bus
4 RJ45 connector for link to a PC
5 c 24 V power supply
3
Software set-up
4
For the Fipio bus, software set-up of the gateway is performed using either PL7
Micro/Junior/Pro software or ABC Configurator software.
For the Profibus DP and DeviceNet buses, software set-up is performed using
ABC Configurator.
This software is included:
b in the PowerSuite software workshop for PC (see page 1/74),
b in the TeSys U user's manual.
5
Characteristics, references:
page 1/87
1/86
Dimensions:
page 1/87
1
Characteristics,
references,
dimensions
TeSys motor starters - open version
1
TeSys U starter-controllers
Communication gateways LUF P
1
Characteristics
Bus type
Environment
Ambient air temperature
Degree of protection
Electromagnetic
compatibility
Conforming to IEC 60664
Around the device
Emission
Immunity
Number of Modbus slaves which can be connected
Connection
Modbus
To a PC
Field bus
Supply
Consumption
Max.
Typical
Indication/diagnostics
Services
Profile
Command
Monitoring
Configuration and adjustment
Fipio
Profibus DP
DeviceNet
Degree of pollution: 2
°C
+ 5…+ 50
IP 20
Conforming to IEC 50081-2: 1993
Conforming to IEC 61000-6-2: 1999
y8
By RJ45 connector conforming to Schneider Electric RS485 standard
By RJ45 connector, with PowerSuite connection kit
By SUB D9 female
By SUB D9 female
By 5-way removable
connector
connector
screw connector
V
External supply, c 24 ± 10 %
mA
280
mA
100
By LED on front panel
FED C32 or FED C32P
–
–
26 configurable words (1)
122 configurable words
256 configurable words
26 configurable words (1)
122 configurable words
256 configurable words
By gateway mini messaging facility (PKW)
(1) If the gateway is configured using PL7 and not ABC Configurator, the I/O capacity is limited
to a total of 26 words.
References
Description
Communication
gateways
For use with
With bus type
Reference
TeSys U starter-controllers,
Altistart 48,
Altivar 31
Fipio/Modbus
Profibus DP/Modbus
DeviceNet/Modbus
LUF P1
LUF P7
LUF P9
For use with
Connectors
Reference
Weight
kg
0.245
0.245
0.245
Connection accessories
822631
Description
Connection cables
Modbus
Length
m
3
Fipio
822713
TSX FP ACC 12
Connectors
Profibus
mid line
Profibus
line end
490 NAD 911 03
Weight
kg
VW3 A8 306 D30
0.150
0.3
1
3
–
1 RJ45 type connector and
one end with stripped wires
2 RJ45 type connectors
2 RJ45 type connectors
2 RJ45 type connectors
1 SUB-D 9 male connector
VW3 A8 306 R03
VW3 A8 306 R10
VW3 A8 306 R30
TSX FP ACC12
–
1 SUB-D 9 male connector
490 NAD 911 04
–
–
1 SUB-D 9 male connector
490 NAD 911 03
–
0.050
0.050
0.150
0.040
Documentation
Description
User's manual for
TeSys U range
Medium
Language
Reference
Weight
kg
0.022
CD-Rom
Multilingual: English, French, German, Italian,
LU9 CD1
(2)
Spanish
(2) This CD-Rom contains user's manuals for AS-Interface and Modbus communication modules,
multifunction control units and gateways, as well as for the gateway programming software,
ABC Configurator.
=
120
=
Dimensions
75
Presentation, description:
page 1/86
27
Setting-up:
page 1/86
1/87
1
Characteristics
1
TeSys motor starters - open version
TeSys U starter-controllers
Environment
1
Product certifications
UL, CSA
Pending: BV, GL, LROS, DNV, ABS, RINA
Conforming to standards
V
IEC/EN 60947-6-2, CSA C22-2 N°14, Type E
UL 508 type E: with phase barrier LU9 SP0
690
V
600
kV
6
V
Between the control or auxiliary circuit and the main circuit: 400
Between the control and auxiliary circuits: 400
Rated insulation voltage (Ui)
Rated impulse
withstand voltage (Uimp)
Safety separation of circuits
SELV
Conforming to IEC/EN 60947-1,
overvoltage category III,
degree of pollution: 3
Conforming to
UL508, CSA C22-2 n°14
Conforming to
IEC/EN 60947-6-2
Conforming to
IEC/EN 60947-1 appendix N
Degree of protection
Front panel outside connection
Conforming to IEC/EN 60947-1 zone
(protection against
Front panel and wired terminals
direct finger contact)
Other faces
Protective treatment
Ambient air temperature
around the device
Conforming to IEC/EN 60068
Conforming to IEC/EN 60068-2-30
Conforming to IEC/EN 60068-2-11
Storage
Operation
IP 20
IP 20
“TH”
Cycles 12
h
48
°C
- 40…+ 85
°C
Power bases and standard and advanced control units: - 25… + 70.
(At temperatures above 60°C and up to 70°C, for Ie = 32 A, leave a minimum gap of
9 mm between products).
Power bases and multifunction control units: - 25…+ 60.
(At temperatures above 45 °C, leave a minimum gap of 9 mm between products.
At temperatures above 55 °C up to 60 °C, leave a gap of 20 mm between products.)
m
Maximum operating altitude
Operating positions
IP 40
2000
In relation to normal
vertical mounting plane
30˚
90˚
30˚
Flame resistance
Conforming to UL 94
Conforming to IEC/EN 60695-2-12 °C
°C
V2
960 (parts supporting live components)
650
Environmental restrictions
Shock resistance
1/2 sine wave = 11 ms
Conforming to IEC/EN60068-2-27
(1)
Cadmium and silicone-free, recyclable
Power poles open: 10 gn
Power poles closed: 15 gn
Vibration resistance
5…300 Hz
Conforming to IEC/EN 60068-2-6
(1)
Power poles open: 2 gn
Power poles closed: 4 gn
Immunity to
electrostatic discharge
Conforming to IEC/EN 61000-4-2 kV
kV
In open air: 8 - Level 3
On contact: 8 - Level 4
Immunity to radiated highfrequency disturbance
Immunity to fast
transient currents
Conforming to IEC/EN 61000-4-3 V/m
10 - Level 3
Conforming to IEC/EN 61000-4-4 kV
kV
All circuits except for serial link: 4 - Level 4
Serial link: 2 - Level 3
Immunity to dissipated
shock waves
Conforming to IEC/EN 60947-6-2
kV
Uc a 24…240 V,
Uc c 48…220 V
Uc = 24 V c
Immunity to conducted high- Conforming to IEC/EN 61000-4-6 V
frequency disturbance
(1) Without modifying the contact states, in the most unfavourable direction.
References :
pages 1/64 to 1/81
1/88
Dimensions :
pages 1/102 and 1/103
Common mode
2
Not applicable
10
Schemes :
pages 1/104 to 1/107
Serial mode
1
90˚
1
Characteristics
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Power bases and control units
Power base and control unit type
LUB 12 + LUCA
or LUCB or LUCC
or LUCD
LUB 32 + LUCA
or LUCB or LUCC
or LUCD
LUB 12 +
LUCM
LUB 32 +
LUCM
LU2M
LU6M
1
Power circuit connection characteristics
Connection to Ø 4 mm screw clamp terminals
Flexible cable
without cable end
Flexible cable
with cable end
Solid cable
without cable end
1 conductor
2 conductors
1 conductor
2 conductors
1 conductor
2 conductors
Screwdriver
Tightening torque
mm 2
mm 2
mm 2
mm 2
mm 2
mm 2
N.m
2.5…10
2.5…10
1.5…6
1.5…6
1…6
1…6
1…6
1…6
1…10
1…10
1…6
1…6
Philips n° 2 or flat screwdriver: Ø 6 mm
1.9…2.5
1.9…2.5
2.5…10
1.5…6
1…6
1…6
1…10
1…6
2.5…10
1.5…6
1…6
1…6
1…10
1…6
2.5…10
1.5…6
1…6
1…6
1…10
1…6
1.9…2.5
1.9…2.5
1.9…2.5
0.75…1.5
0.75…1.5
0.75…1.5
0.75…1.5
0.34…1.5
0.34…1.5
0.34…1.5
0.34…1.5
0.75…1.5
0.75…1.5
0.75…1.5
0.75…1.5
Philips n° 1 or flat screwdriver: Ø 5 mm
0.8…1.2
0.8…1.2
0.75…1.5
0.75…1.5
0.34…1.5
0.34…1.5
0.75…1.5
0.75…1.5
0.75…1.5
0.75…1.5
0.34…1.5
0.34…1.5
0.75…1.5
0.75…1.5
0.75…1.5
0.75…1.5
0.34…1.5
0.34…1.5
0.75…1.5
0.75…1.5
0.8…1.2
0.8…1.2
0.8…1.2
24…240
24…240
24…220
24…220
20…27
20…27
20…26.5
20…26.5
a 38.5…72. c 38.5…93
a 88…264
a 88…264
c 88…242
c 88…242
14.5
14.5
14.5
14.5
29
29
55
55
130
220
140
220
280
280
280
280
60
80
70
90
35
45
35
25
2
3
24 V : 70 ; 48 V : 60 ; u 72 V : 50
35
35
3
3
At least 70 % of Uc for 500 ms
15
15
3600
3600
–
24
20…28
–
–
–
–
14.5
–
–
–
150
–
–
–
70
–
–
–
1.7
75
35
3
–
24
20…28
–
–
–
–
14.5
–
–
–
200
–
–
–
75
–
–
–
1.8
65
35
3
15
3600
15
3600
–
–
–
–
–
–
–
–
–
–
–
120
2360
2300
1000
120
(2)
(2)
(2)
–
–
–
–
–
–
–
Control circuit connection characteristics
Connection to Ø 3 mm screw clamp terminals
Flexible cable
without cable end
Flexible cable
with cable end
Solid cable
without cable end
1 conductor
2 conductors
1 conductor
2 conductors
1 conductor
2 conductors
Screwdriver
Tightening torque
mm 2
mm 2
mm 2
mm 2
mm 2
mm 2
N.m
Control circuit characteristics
Rated voltage
of control circuit
Voltage limits
Operation
Drop-out
Typical consumption
I max while closing
I rms sealed
Heat dissipation
Operating time
a 50/60 Hz
c
c 24 V (1)
a 24 V
a or c 48…72 V
a 110…240 V
c 110…220 V
c 24 V
a 24 V
a or c 48…72 V
a 110…240 V, c 110…220 V
c 24 V
a 24 V
a or c 48…72 V
a 110…240 V, c 110…220 V
c 24 V
a 24 V
a or c 48…72 V
a 110…240 V, c 110…220 V
Closing
Opening
Resistance to micro-breaks
Resistance to voltage drops IEC/EN 61000-4-11
Mechanical durability
In millions of operating cycles
Maximum operating rate
In operating cycles per hour
V
V
V
V
V
V
V
V
V
V
V
mA
mA
mA
mA
mA
mA
mA
mA
W
ms
ms
ms
Main pole characteristics
Number of poles
Isolation function
To IEC/EN 60947-1
3
3
3
3
Yes
Yes
Yes
Yes
1 padlock with Ø 6.9 mm shank
A
12
32
12
32
Rated thermal current
θ y 70°C: 12A
θ y 70°C: 32A
θ y 55°C: 12A θ y 55°C: 32A
Rated operating current
To IEC/
In cat. AC-41
(Ue y 440V)
EN 60947-6-2 In cat. AC-43
θ y 70°C: 12A
θ y 70°C: 32A
θ y 55°C: 12A θ y 55°C 32A
V
690 (3)
690 (3)
690 (3)
690 (3)
Rated operating voltage
Hz
40…60
40…60
40…60
40…60
Frequency limits
Of the operating current
A
3
6
9
12 18 25 32
Power dissipated
Operating current
in the power circuits
0.1 0.3 0.6 1.1 2.4 4.6 7.5
Power dissipated in all three poles W
V
230
440
500
690
Rated breaking capacity on short-circuit
kA
50
50
10
4
ms
2
2
2
Total breaking time
kA²s
90
120
90
120
Thermal stress limit
With Isc max on 440 V
(1) Voltage with maximum ripple of ± 10 %.
(2) No consumption sealed. (3) For 690 V, use phase barrier LU9 SP0.
Possible
Padlocking
–
–
–
–
–
–
–
–
–
–
–
–
–
–
1/89
Characteristics
TeSys motor starters - open version
1
TeSys U starter-controllers
Reversing power bases and auxiliary contacts
Specific characteristics of power bases LU2B and reverser blocks LU2M or LU6M
Maximum
operating time
a 50/60 Hz ms
ms
c
ms
Without change of direction
ms
With change of direction
25
15
75
150
General characteristics of auxiliary contacts
Conventional thermal For ambient temperature θ < 70 °C
current (Ith)
Frequency of the operating current
U min
Minimum switching capacity λ = 10 -8
I min
Short-circuit
Conforming to IEC/EN 60947-5-1
protection
Short-time rating
Permissible for
1s
500 ms
100 ms
Insulation resistance
Non-overlap time
Guaranteed between
N/C and N/O contacts
A
5
Hz
V
mA
A
Up to 400
17
5
gG fuse: 4
A
A
A
mΩ
ms
30
40
50
10
2 (on energisation and on de-energisation)
Specific characteristics of auxiliary contacts built-into the power base
Linked contacts
Mirror contact
Conforming to IEC/EN 60947-4-1
Conforming to draft standard
IEC/EN 60947-1
Rated operating voltage (Ue)
Rated insulation
Conforming to IEC/EN 60947-5-1
voltage (Ui)
Conforming to UL, CSA
V
V
V
Each power base has 1 N/O contact and 1 N/C contact which are mechanically linked
The N/C contact fitted in each power base reliably represents the state of the power
contacts (safety scheme)
Up to a 690; c 250
690
600
Specific characteristics of auxiliary contacts in modules LUF N, of auxiliary contacts LUA1
and of reverser blocks LU2M and LU6M
Rated operating voltage (Ue)
Rated insulation
Conforming to IEC/EN 60947-5-1
voltage (Ui)
Conforming to UL, CSA
V
V
V
Up to a 250; c 250
250
250
Operational power of contacts
Conforming to IEC/EN 60947-5-1
a.c. supply, categories AC-14 and AC-15
Electrical durability (valid for up to 3600 operating cycles/hour) on an
inductive load such as the coil of an electromagnet: making current
(cos ϕ 0.7) = 10 times the power broken (cos ϕ = 0.4).
1 million
operating cycles
3 million
operating cycles
10 million
operating cycles
d.c. supply, category DC-13
Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load
such as the coil of an electromagnet, without economy resistor, the time constant
increasing with the load.
V
VA
24
60
48
120
115
280
230
560
400
960
440 600
1050 1440
V
W
24
120
48
90
125
75
250
68
VA
16
32
80
160
280
300
420
W
70
50
38
33
VA
4
8
20
40
70
80
100
W
25
18
14
12
1
8
7
6
5
4
3
Millions of operating cycles
Millions of operating cycles
1
Duration of inrush phase
2
1
0,8
0,7
0,6
0,5
0,4
0,3
References :
page 1/64
1/90
2
24 V
48 V
125 V
250 V
1
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,2
0,1
0,1
1
8
7
6
5
4
3
0,2
0,3 0,4
0,6 0,8 1
0,5 0,7 0,9
2
3
6
8 10
5
7 9
Current broken in A
Dimensions :
pages 1/102 and 1/103
4
0,1
0,1
Schemes :
pages 1/104 to 1/107
0,2
0,3 0,4
0,6 0,8 1
0,5 0,7 0,9
2
3
4
6
8 10
5
7 9
Current broken in A
1
Characteristics
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Control units
Characteristics of standard control units LUCA
Protection
Overload
protection
Short-circuit
protection
Motor type
Conforming to standard
Tripping class conforming to
UL 508, IEC/EN 60947-6-2
Frequency limits of the operating current
Temperature compensation
Protection against phase imbalance
Tripping threshold
Tripping tolerance
3-phase
IEC/EN 60947-6-2, UL 508, CSA C22-2 n°14
10
Hz
°C
1
40…60
- 25…+ 70
With
14.2 x Ir (setting current)
± 20 %
Characteristics of advanced control units LUCB, LUCC and LUCD
Control unit type
Protection
Motor type
Conforming to standard
Overload
protection
Short-circuit
protection
Tripping class conforming to
UL 508, IEC/EN 60947-6-2
Frequency limits of the operating current
Temperature compensation
Protection against phase imbalance
Tripping threshold
Tripping tolerance
LUCB
LUCC
LUCD
3-phase
Single-phase
3-phase
IEC/EN 60947-6-2, UL 508, IEC/EN 60947-6-2, UL 508, IEC/EN 60947-6-2, UL 508,
CSA C22-2 n°14
CSA C22-2 n°14
CSA C22-2 n°14
10
10
20
Hz
°C
40…60
- 25…+ 70
Yes
14.2 x Ir max.
± 20 %
40…60
- 25…+ 55
–
14.2 x Ir max.
± 20 %
40…60
- 25…+ 70
Yes
14.2 x Ir max.
± 20 %
Characteristics of multifunction control units LUCM
Protection
Overload
protection
Communication
interface for
terminal on
enclosure door
Display
Auxiliary supply
Motor type
Conforming to standard
Tripping class conforming to
UL 508, IEC/EN 60947-6-2
Frequency limits of the operating current
Temperature compensation
Physical interface
Connector
Protocol
Maximum transmission speed
Maximum return time
Type
Language version
Accuracy
Resolution
External type
Heat dissipation
Selectable: single-phase or 3-phase
IEC/EN 60947-6-2, UL 508
5, 10, 15, 20, 25, 30 (selectable)
Hz
°C
bit/s
ms
V
W
40…60
- 25…+ 55
RS 485 multi-drop
RJ45 on front panel
Modbus RTU
19 200 (self-configuration up to this value)
200
LCD, 2 lines of 12 characters
Multilanguage (English, French, German, Italian, Spanish)
±5%
1 % of Ir
c 24, with maximum ripple of ± 10 %.
0.8
Configuration table for protection devices and alarms on multifunction control units LUCM
Tripping
Alarm
Overcurrent
Overload
Adjustment of tripping
threshold
Factory setting Factory setting Range
Default value
Activated (1)
–
3…17 Ir
14.2
Activated (1)
Activated
0.15…32 A (2) Ir min
Adjustment of time before
tripping
Range
Default value
–
–
Class: 5…30 5
Earth fault
Phase imbalance
Torque limitation
No-load running
Long starting times
Activated
Activated
Deactivated
Deactivated
Deactivated
0.1…1.2 s
0.2…20 s
1…30 s
1…200 s
1…200 s
Activated
Activated
Deactivated
Deactivated
Deactivated
0.2…5 Ir min
10…30 %
1…8 Ir
0.3…1 Ir
1…8 Ir
0.3 Ir min
10 %
2 Ir
0.5 Ir
Ir
0.1 s
5s
5s
10 s
10 s
Adjustment of alarm
threshold
Range
Default value
–
–
10…100 % of 85 %
the thermal
state
0.2…5 Ir min 0.3 Ir min
10…30 %
10 %
1…8 Ir
2 Ir
0.3…1 Ir
0.5 Ir
1…8 Ir
Ir
Configuration of additional functions on multifunction control units LUCM
Reset
Time before reset
Type of load
Language
Display
Factory setting
Manual
120 s
3-phase motor
Self-cooled
English
Average current
Setting range
Manual, automatic or remote
1…1000 s
3-phase motor, single-phase motor
Self-cooled, force cooled
English, French, German, Italian, Spanish
Average current, thermal state of motor, current in phase 1 / 2 / 3, earth leakage current, phase imbalance, cause
of last 5 faults
(1) This function cannot be deactivated.
(2) The setting range depends on the rating of the control unit used.
References :
pages 1/69 to 1/71
Dimensions :
pages 1/102 and 1/103
Schemes :
pages 1/104 to 1/107
1/91
Characteristics
1
TeSys motor starters - open version
TeSys U starter-controllers
Limiter-disconnector, current limiter, thermal overload
alarm function module and thermal overload fault
signalling modules
Characteristics of limiter-disconnector LUA LB1
1
Rated insulation voltage (Ui)
conforming to standard IEC/EN 60947-1
Conventional thermal current (Ith)
conforming to standard IEC/EN 60947-1
Operating threshold
Breaking capacity
V
690
A
32
I rms
kA
V
kA
50
440
690
130
70
Directly on the upstream terminals of the starter-controller
1
2
1
2
1
2
mm2
mm2
mm2
mm2
mm2
mm2
1.5…10
1.5...6
1…10
1…6
1...6
1...6
Phillips n°2 or flat screwdriver Ø 6 mm
1.9…2.5
Mounting
Connection
Solid cable
Flexible cable without cable end
Flexible cable with cable end
conductor
conductors
conductor
conductors
conductor
conductors
Screwdriver
Tightening torque
N.m
Characteristics of current limiter LA9 LB920
Rated insulation voltage (Ui)
conforming to standard IEC/EN 60947-1
Conventional thermal current (Ith)
conforming to standard IEC/EN 60947-1
Operating threshold
Breaking capacity
Mounting
Connection
Solid cable
Flexible cable without cable end
Flexible cable with cable end
I rms
1
2
1
2
1
2
conductor
conductors
conductor
conductors
conductor
conductors
Screwdriver
Tightening torque
V
690
A
63
A
V
kA
1000
440
100
Separate
mm2
1.5…25
mm2
mm2
mm2
mm2
mm2
1.5...10
1.5…25
2.5…10
1.5…16
1.5…4
Phillips n°2 or flat screwdriver Ø 6 mm
2.2
N.m
690
35
Characteristics of thermal overload alarm function module LUF W10
Activation threshold
Hysteresis between activation and switching off
Indication
Supply
Discrete output characteristics
Type
AC-15
DC-13
A
Conventional thermal current
For ambient
(Ith)
temperature θ < 70 °C
Short-circuit protection
Conforming to
A
IEC/EN 60947-5-1
Fixed at 88% of the thermal tripping state
5%
By LED on front panel
Powered by the control unit
N/O contact
230 V max; 400 VA 100 000 operating cycles
24 V; 50 W 100 000 operating cycles
2
gG fuse: 2
Characteristics of thermal overload fault signalling and reset modules
Module type
Fault signalling
External power supply
Module consumption
V
mA
Discrete outputs
Type
AC-15
DC-13
Conventional thermal current
(Ith)
Short-circuit protection
For ambient
A
temperature θ < 70 °C
A
Conforming to
IEC/EN 60947-5-1
Conductor c.s.a.
mm2
m
Length
Reset input
References :
page 1/67
1/92
Dimensions :
pages 1/102 and 1/103
LUF DH11
LUF DA01
By LED on front panel
a/c 24…240
7 at c 24
1.1 at a 240
1 N/C + 1 N/O
1 N/C
230 V max; 400 VA 100 000 operating cycles
24 V; 50 W 100 000 operating cycles
2
gG fuse: 2
0.2 min
500 (R = 50 Ω , L = 52.8 mH, Cp = 93 pF)
Schemes :
pages 1/104 to 1/107
LUF DA10
1 N/O
1
Characteristics
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Function modules and communication modules
Characteristics of motor load indication function module LUF V2
Analogue output
Signal delivered
Load impedance
Signal characteristics
with advanced control unit
Signal characteristics
with multifunction control unit
Minimum
Maximum
Typical
Precision
kΩ
Ω
Ω
4 - 20 mA
Value of I average/Ir ratio within the range of 0 to 2 for LUCB and LUCD
Value of I average/Ir ratio within the range of 0 to 3 for LUCC
–
500
100
±6%
1
± 10 %
1 % of Ir
External c 24 V
Precision
Resolution
Supply
Characteristics of AS-Interface communication modules ASILUF C5 and ASILUF C51
Modules type
Product certification
AS-Interface profile
Ambient air temperature
Cycle time
AS-Interface supply
Current consumption
°C
ms
V
By the AS-Interface system mA
mA
On 24 V supply for the outputs mA
V
Auxiliary supply
Number of outputs
Switching capacity of the solid state outputs
Indication/diagnostics
ASILUF C5
ASILUF C51
AS-Interface V2.1 n° 52901
AS-Interface V2.1 n° 52303
7.D.F.0
7.A.7.E
Operation - 25…+ 70
5
10
29.5...31.5
Normal operation: 25
Fault condition: 30
200
c 24 ± 30 %
2 dedicated to starter-controller coil operation
0.5 A/24 V (outputs protected against short-circuits)
By 2 LEDs on front panel
Characteristics of Modbus communication modules LUL C03p
Module type
Physical interface
Connector
Protocol
Maximum transmission speed
Maximum return time
Addressing
Ambient air temperature
Logic inputs
Nominal input values
Response time
bit/s
ms
°C
Number
Supply
Input current
Voltage
Current
Change to state 1
Change to state 0
V
mA
V
mA
ms
ms
Input type
Solid state outputs
Number
Supply
Max. current
Protection
gI fuse
Current consumption
On 24 V supply for the outputs
Switching capacity of the solid state outputs
Indication/diagnostics
V
mA
A
mA
LUL C031
LUL C032 and LUL C033
RS 485 multi-drop
RJ45 on front panel
Modbus RTU
19 200 (self-configuration up to this value)
30
By switches: from 0...31
Operation - 25…+ 55
–
2 (to be assigned according to configuration)
–
c 24
–
7
c 24 (positive logic)
7
10 (± 30 %)
10 (± 30 %)
Resistive
3, of which 2 dedicated to starter-controller coil operation
c 24
500
1
200
0.5 A/24 V
By 3 LEDs on front panel
Connection characteristics
Module type
LUF W10,
LUF V2
DH11, DA01
and DA10
Connectors
Flexible cable without cable end
Flexible cable Without insulated
with cable end ferrule
With
insulated ferrule
Solid cable without cable end
Conductor size
Tightening torque
Flat screwdriver
Pitch
1 conductor
2 identical conductors
1 conductor
2 identical conductors
1 conductor
2 identical conductors
(Use a double cable end)
1 conductor
2 identical conductors
1 conductor
mm²
mm²
mm²
mm²
mm²
mm²
mm²
mm²
N.m
mm
5.08
0.2…1.5
0.2…1
0.25…1.5
0.25…1
0.25…1.5
0.5…1
3.81
0.14…1
0.14…0.75
0.25…1
0.25…0.34
0.25…0.5
0.5
ASILUF C5 and ASILUF C51
Inputs and
Outputs
24 V auxiliary
5.08
3.81
0.2…1.5
0.14…1
0.2…1
0.14…0.75
0.25…1.5
0.25…1
0.25…1
0.25…0.34
0.25…1.5
0.25…0.5
0.5…1
0.5
0.2…1.5
0.2…1
AWG 24 to
AWG 16
0.5…0.6
3.5
0.14…1
0.14…0.5
AWG 26 to
AWG 16
0.22…0.25
2.5
0.2…1.5
0.2…1
AWG 24 to
AWG 16
0.5…0.6
3.5
0.14…1
0.14…0.5
AWG 26 to
AWG 16
0.22…0.25
2.5
LUL C031
LUL C032
LUL C033
LUFC 00
3.81
0.14…1
0.14…0.75
0.25…1
0.25…0.34
0.25…0.5
0.5
3.81
0.14…1
0.14…0.75
0.25…1
0.25…0.34
0.25…0.5
0.5
0.14…1
0.14…0.5
AWG 26 to
AWG 16
0.22…0.25
2.5
0.14…1
0.14…0.5
AWG 26 to
AWG 16
0.22…0.25
2.5
1/93
Characteristics
1
TeSys control components
TeSys U controllers
Control bases and control units
Environment
1
Control base and control unit type
LUT M + LUCB T1BL or LUCD T1BL
LUT M + LUCM T1BL or LUL C
without LUL C
UL, CSA
Pending: BV, GL, LROS, DNV, PTB
IEC/EN 60947-4-1, UL 508, CSA C22-2 N°14
Product certifications
Conforming to standards
V
Rated insulation voltage Conforming to IEC/EN 60947-1,
of the outputs
overvoltage category III,
(Ui)
degree of pollution: 3
Conforming to UL508, CSA C22-2
V
n°14
Rated impulse withstand Conforming to IEC/EN 60947-4-1
kV
voltage of the outputs
(Uimp)
Degree of protection
Front panel (outside connection zone)
To IEC/EN 60947-1
Front panel and wired terminals
(protection against
Other faces
direct finger contact)
250
Protective treatment
“TH”
Conforming to IEC/EN 60068
Conforming to IEC/EN 60068-2-30
Conforming to IEC/EN 60068-2-11
Ambient air temperature Storage
around the device
Operation
Maximum operating altitude
Operating positions
Without derating
Cycles
h
°C
°C
m
250
4
IP 40
IP 20
IP 20
12
48
- 40…+ 85
- 25…+ 70
2000
In relation to normal
vertical mounting plane
- 25…+ 60
30˚
90˚
90˚
30˚
Flame resistance
Conforming to UL 94
Conforming to IEC/EN 60695-2-12
Shock resistance
1/2 sine wave = 11 ms
Vibration resistance
5…300 Hz
Immunity to
electrostatic discharge
Conforming to IEC/EN60068-2-27
(1)
Conforming to IEC/EN 60068-2-6
(1)
Conforming to IEC/EN 61000-4-2
Immunity to
radiated fields
Immunity to fast
transient currents
°C
°C
V2
960 (parts supporting live components)
650
15 gn
4 gn
kV
kV
In open air: 8 - Level 3
On contact: 6 - Level 3
Conforming to IEC/EN 61000-4-3
V/m
10 - Level 3
Conforming to IEC/EN 61000-4-4
kV
kV
CT outputs and inputs: 4 - Level 4
Inputs and supply: 2 - Level 3
V
10
Immunity to radio
Conforming to IEC/EN 61000-4-6
electrical fields
Control base and control unit relays
Immunity to dissipated Conforming to IEC/EN 60947-4-1
shock waves
Output relays / power line
Inputs
Serial communication
kV
kV
kV
Common mode
Serial mode
4
2
2
2
1
–
(1) Without modifying the contact states, in the most unfavourable direction.
References :
page 1/77
1/94
Dimensions :
page 1/77
Schemes :
page 1/77
1
Characteristics
1
TeSys control components
1
TeSys U controllers
Control bases and control units
Control supply characteristics
Operating voltage
V
c 20.4…28.8
Power consumption
W
2 max
Associated protection
A
gG fuse, 0.5
Pitch
1 conductor
2 identical
conductors
mm
mm 2
mm 2
5
0.2…2.5
0.2…1.5
1 conductor
2 identical
conductors
1 conductor
2 identical
conductors (1)
1 conductor
2 identical
conductors
1 conductor
mm 2
mm 2
0.25…2.5
0.25…1
mm 2
mm 2
0.25…2.5
0.5…1.5
mm 2
mm 2
0.2…2.5
0.2…1
N.m
mm
AWG 24 to AWG 12
0.5…0.6
3
V
c 24
Connection
Connectors
Flexible cable without cable end
Flexible cable with cable end
Without insulated ferrule
With insulated ferrule
Solid cable without cable end
Conductor size
Tightening torque
Flat screwdriver
1
Input characteristics
Operating voltage
Logic state 1: I u 6 mA - 16 V
Logic state 0: I y 1.5 mA - 5 V
Logic inputs
Discrete output characteristics
Control base type
Type
LUT M10BL
Single break volt-free contacts
LUT M20BL
C 300
24 V/5 A
B 300
24 V/5 A
Load
a.c. supply
d.c. supply
Permissible power in cat. AC-15
For 500 000
operating cycles
VA
180
500
Permissible power in cat. DC-13
For 500 000
operating cycles
W
30
30
A
gG fuse, 4
gG fuse, 4
Control voltage c 24 V:
LP1K, LC1 D09…D95.
Control voltage a 100…240 V:
LC1K, LC1D, LC1 F185…F500
Associated protection
For use in association with contactor (2)
Control voltage c 24…240 V:
LC1K, LC1D.
Characteristics of external current transformers
Precision
Class 5P
Precision limit factor
Maximum operating temperature
°C
10
70
Transformer ratio
Hole diameter
Maximum wire c.s.a.
mm
mm 2
30/1
28
30 x 10
50/1
22
30 x 10
100/1
35
40 x 10
200/1
32
65 x 32
400/1
–
38 x 127
800/1
–
53 x 127
(1) Use a double cable end.
(2) For other combinations, use an intermediate relay between the output of controller LUTM and
the contactor coil.
References :
page 1/77
Dimensions :
page 1/77
Schemes :
page 1/77
1/95
Curves
1
TeSys motor starters - open version
TeSys U starter-controllers
Tripping curves for control units LUCA, LUCB, LUCD
Time (s)
Average operating times at 20 °C according to multiples of the setting current, tolerance : ± 20 %.
1000
1
100
2
3
10
1
0,1
1
2
3
4
5
6
7
8
10
12
14
20
30
x the setting current (Ir)
1 LUCD, 3 poles from cold state, class 20.
2 LUCA, LUCB, 3 poles from cold state, class 10.
3 LUCA, LUCB, LUCD, 3 poles from hot state.
Tripping curves for control units LUCC
Average operating times at 20 °C according to multiples of the setting current, tolerance : ± 20 %.
Time (s)
1
1000
1
100
2
10
1
0,1
1
2
1 LUCC, single-phase, cold state.
2 LUCC, single-phase, hot state.
References :
page 1/69
1/96
3
4
5
6
7
8
10
12
14
20
30
x the setting current (Ir)
1
Curves (continued)
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Tripping curves for control units LUCM
Cold state curves
1
Time (s)
Average operating times at 20 °C according to multiples of the setting current, tolerance : ± 20 %.
10000
1000
100
10
Class 30
Class 25
Class 20
Class 15
Class 10
Class 5
1
0,1
1
2
3
4
5
6
7
8
9 10
12
11
13
14 16 18 20
15 17 19
30
x the setting current (Ir)
References :
page 1/70
1/97
Curves (continued)
1
TeSys motor starters - open version
TeSys U starter-controllers
Tripping curves for control units LUCM
Hot state curves
Average operating times at 20 °C according to multiples of the setting current, tolerance : ± 20 %
Time (s)
1
10000
1000
100
10
Class 30
Class 25
Class 20
Class 15
Class 10
Class 5
1
0,1
1
2
3
4
5
6
7
8
9 10
12
11
13
14 16 18 20
15 17 19
30
x the setting current (Ir)
References :
page 1/70
1/98
1
Curves (continued)
TeSys motor starters - open version
1
1
TeSys U starter-controllers
Current limitation on short-circuit
Maximum current (kA)
Ue = 460 V
1
100
1
2
10
3
1
0,1
0,1
0,2
0,4
0,6 0,8 1
2
3
4
6
8 10
20
30
40
60 80 100
Prospective Isc (kA)
1 Maximum peak current
2 32 A power base
3 12 A power base
Thermal limit on short-circuit
Sum of I²dt (A²s) 103
Ue = 460 V
1000
1
100
2
10
1
0,1
0,2
0,4
0,6 0,8 1
2
3
4
6
8 10
20
30
40
60
80 100
Prospective Isc (kA)
1 32 A power base
2 12 A power base
References :
pages 1/64 to 1/70
1/99
Selection guide
1
TeSys motor starters - open version
TeSys U starter-controllers
Millions of operating cycles
LUB 12
1
LUB 32
Use in category AC-41
10
8
6
5
4
3
2
1
0,8
0,6
0,5
1
2
3
4
5
6 7 8 9 10 12
32 40
Current broken in A
Use in category AC-43
Ue y 440 V
6
5
4
3
2
LUB 32
LUB 12
LUB 32
10
8
Millions of operating cycles
Millions of operating cycles
LUB 12
Ue = 690 V
10
8
6
5
4
3
2
1
0,8
1
0,8
0,6
0,6
0,5
0,5
1,5
7,5
32 40
Current broken in A
6 7 8 9 10 12
5,5
5
4
2,2
3
0,75
2
0,55
1
15
7,5
11
5,5
4
2,2
1,5
0,75
0,55
230 V
440 V
References :
pages 1/64 to 1/70
1/100
15
11
7,5
5,5
4
2,2
1,5
0,75
0,55
400 V
kW
kW
kW
1
2
3
4
5
6 7 8 9 10 12
32 40
21
Current broken in A
1
Selection guide
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Use in category AC-44
Ue y 440 V
1
LUB 12
LUB 32
1
0,8
Millions of operating cycles
Millions of operating cycles
LUB 12
LUB 32
Ue = 690 V
0,6
0,5
0,4
0,3
0,2
1
0,8
0,6
0,5
0,4
0,3
0,2
0,1
0,08
0,1
0,08
0,06
0,05
0,04
0,06
0,05
0,04
0,03
0,03
0,02
0,02
0,01
0,01
1
2
3
5
10
20
30
40
50 66 100
200
60 80
170
Current broken in A
1
2
3
5
10
20
30
200
50 60
100
40 54 80
126
Current broken in A
References :
pages 1/64 to 1/70
1/101
Dimensions
1
TeSys motor starters - open version
TeSys U starter-controllers
Starter-controllers
Non-reversing
Reversing
X1
126
Rail mounting
126
Screw fixing
30
Ø4
Rail mounting
Screw fixing
29
Ø4
135 (1)
45
X2
233
120/125
X1
224
154
163
73
X2
135 (1)
45
Minimum electrical clearance:
X1 = 50 mm for Ue = 440 V and 70 mm for Ue = 500 and 690 V,
X2 = 0
(1) Maximum depth (with Modbus communication module)
Reverser block for mounting separately from power base
Rail mounting
Screw fixing
115
104
Ø4
113
113
45
36
Sets of busbars and plug-in power sockets
GV2 G445 and GV2 G454
GV2 Gppp with terminal block GV1 G09 GV2 G245 and G254
18
a
l
p
l
95
30
GV1 G09
GV2 G445 (2 x 45)
GV2 G454 (2 x 54)
I
179
206
P
45
54
Number of tap-offs
GV2 G445 (2 x 45)
GV2 G454 (2 x 54)
a
5
224
260
6
269
314
GV2 G554
7
314
368
I
89
98
GV2 G345 (2 x 45)
GV2 G354 (2 x 54)
I
134
152
l
8
359
422
30
82
45,5
AK5 PC13, PC33, PC33L
79
45
438
452
1/102
GV2 G245 (2 x 45)
GV2 G254 (2 x 54)
GV2 G345 and G354
260
AK5 JB144
81
1
38
35,5
1
Dimensions
TeSys motor starters - open version
1
1
TeSys U starter-controllers
Limiter-disconnector LUA LB1
Disconnector LUA LB10
Current limiter LA9 LB920
93
1
6
45
135 (1)
115
103
154
146
2ØM4
51
53,5
(1) Maximum depth (with Modbus communication module).
Door interlock mechanisms
LU9 AP00
Door cut-out
= =
54
55
162
230
= =
54
11,5
508
8
Ø7
Addressing consoles
ASI TERV2
195
209
XZ MC11
80
84
30
35
154
163
Modbus hub LU9 GC3
Splitter box LU9 G02
128
45
128
Ø4
30
1/103
Schemes
1
TeSys motor starters - open version
TeSys U starter-controllers
Starter-controllers, 12 or 32 A
With standard, advanced or multifunction control unit
5/L3
3/L2
1/L1
22/NC
6/T3
4/T2
2/T1
21/NC
Control Unit
A2
A1
6/T3
4/T2
2/T1
Control Unit
14/NO
13/NO
5/L3
3/L2
Reversing
1/L1
Non-reversing
Pre-wired
With control unit LUCC or LUCM
5 L2
22/NC
21/NC
14/NO
13/NO
82
84
81
A2
B1
A1
B3
A3
6/T3
Control terminal block
A2
B1
A1
A3
B3
LU2B Reverser Motor Controller
A2
A1
V 6
4
U 2
Control Unit
4/T2
Reverser
2/T1
3
1 L1
Connection of a single-phase motor
M
Reverser blocks
LU2M
LU6M
82
84
81
A2
B1
A1
B3
S3
A2
LU6M
A2
21
22
S3
S2
A2
B1
A1
B3
A3
S1
14
13
Basic scheme
Reverser Motor Controller
LU2M
S3
Reverser Block
LU9M RC
Pre-wired coil
A1
A3
6/T3
Control terminal block
S2
S1
With pre-wired connector LU9M RC
LU6M
4/T2
B1
B3
A3
A1
Reverser Block
LU6M
Reverser
S2
S1
S3
S2
S1
5/L3
3/L2
1/L1
Control terminal blocks
2/T1
S1 Start next stage
S2 Electrical interlocking
S3 Maintaining contact
B1 Maintain forward running
B3 Maintain reverse running
A1 Pulse forward running
A2 Common
A3 Pulse reverse running
(1) Electronically operated bistable
electromagnet.
A2
A3Reverse
A1Forward
B3 Reverse
(1)
B1 Forward
1
Add-on contact blocks
Add-on contact modules
LUA1 C11
LUFN 20
17/NO
95/NC
1/104
LUA1 C20
LUFN 11
LUFN 02
18/NO
17/NO
18/NO
33/NO
34/NO
43/NO
44/NO
31/NC
32/NC
96/NC
97/NO
98/NO
43/NO
44/NO
31/NC
32/NC
41/NC
42/NC
1
Schemes (continued)
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Control units
Standard control unit LUCA
Advanced control unit (LUCB, LUCC, LUCD)
Basic scheme
1
Basic scheme
1
2
3
4
5
6
1
2
3
4
5
6
LUCA
LUCp
Power Base Interface
Sensor
L1
Control
A.S.I.C.
Sensor
L2
Power Base Interface
Sensor
L1
Control
A.S.I.C.
Sensor
L2
tr
tr
Sensor
L3
Sensor
L3
Thermal
overload
memory
Thermal overload
memory
Supply and
Detection of
start sequence
Test
Interface module
A2
A1
A2
A1
Supply and
Detection of
start sequence
7
1 and 2 Trips
3 and 4 Electromagnet
5 Power base rating
6 N/C
8
9 10 11
12
1 and 2 Trips
3 and 4 Electromagnet
5 Power base rating
6 N/C
7 Weight
8 Thermal status/Set
9 Reset mode/Reset
10 (lm/Ir)
11 Vc2
12 Vc1
Multifunction control unit LUCM
Control terminal block
Multifonction Control Unit
D(B)
D(A)
+5V
0V
LUCM
24 V Aux
4 5 7
6 8
Basic scheme
1
2
3
4
5
6
LUCM
Power Base Interface
Sensor
L1
Display and
Parameter Entry
ESC
Control
A.S.I.C.
Sensor
L2
Sensor
L3
ENT
RS485
Supply and
detection of
start sequence
Thermal
overload
memory
D(B)
D(A)
+5V
0V
4
5
RJ45
7
8
Supply
Interface module
A2
A1
24 V Aux
7
8
9 10 11 12
1 and 2 Trips
3 and 4 Electromagnet
5 Power base rating
6 N/C
7 Weight
8 N/C
9 Weight
10 (lm/Ir)
11 Rx/Tx
12 Vc1
1/105
Schemes (continued)
1
TeSys motor starters - open version
TeSys U starter-controllers
Function modules
Alarm
LUF W10
Indication of motor load
LUFV 2
4-20 mA output
Alarms Module
LUFW 10
Analogue output Module
LUFV 2
24 V Aux
08
07
4...20 mA
24 V Aux
NC
Basic scheme
Basic scheme
Advanced Control Unit or Multifunction Control Unit
Advanced Control Unit or Multifunction Control Unit
LUFW 10
Input interface
LED
Supply
LUFV 2
Supply
Input interface
µP - Analogue/Digital
converter
Isolation
Bistable Relay
08
Digital/Analogue
converter
07
1
Voltage/Current converter
4...20 mA
c 24 V
100 Ω < load < 500 Ω c 30 V max and 40 mA min
1/106
1
Schemes (continued)
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Communication modules
Communication modules ASILUF C5 and ASILUF C51
Without pre-wired coil connection
AS-Interface Module
ASILUF C5 or ASILUF C51
AS-i
OA3
OA1
Com
ASILUF C5 or ASILUF C51
1
With pre-wired coil connection LU9B N11C
AS-Interface Module
AS-i
LU9B N11C
Pre-wired coil
With pre-wired coil connection LU9M RC
AS-Interface Module
ASILUF C5 or ASILUF C51
AS-i
LU9M RC
Pre-wired coil
Basic scheme
ASILUF C5
or
Ready-Fault-Pole
ASILUF C51
LED
A2SI
OA3
OA1
Com
Output Interface
c 24 V
AS-i
1/107
Schemes (continued)
TeSys motor starters - open version
1
TeSys U starter-controllers
Communication modules (continued)
Modbus communication modules LUL C031
Modbus communication modules LUL C032 and LUL C033
Without pre-wired coil connection
Without pre-wired coil connection
D(B)
D(A)
0V
LI2
LI1
LO1
OA3
COM
4 5 8
6
24 V
Aux
D(B)
D(A)
0V
LI2
24 V
c
COM
4 5 8
6
With pre-wired coil connection LU9M RC
Basic scheme
24 V
Aux
D(B)
D(A)
0V
LU9M RC
Pre wired coil
4 5 8
Modbus Module
24 V
c
LI2
24 V Aux
LUL C032 or LUL C033
LI1
D(B)
D(A)
0V
Modbus Module
LUL C031
LO1
With pre-wired coil connection LU9M RC
Modbus Module
LI1
LU9B N11C
Pre wired coil
4 5 8
6
Com
24 V
Aux
LUL C032 or LUL C033
LO1
24 V Aux
Com
LO1
D(B)
D(A)
0V
Modbus Module
LO1
Modbus Module
24 V
c
With pre-wired coil connection LU9B N11C
LUL C031
LU9M RC
Pre wired coil
OA1
4 5 8
6
With pre-wired coil connection LU9B N11C
LU9B N11C
Pre-wired coil
LUL C032 or LUL C033
Com
LO1
24 V Aux
Com
OA3
OA1
Com
D(B)
D(A)
0V
Modbus Module
LUL C031
COM
4 5 8
Basic scheme
Advanced Control Unit or Multifunction Control Unit
Advanced Control Unit or Multifunction Control Unit
Controller
x6
LULC 031
Control unit interface
Input interface
Ready-Fault-Pole
Address
LED
D(B)
RS485
D(A)
0V
Controller
interface
D(B)
4
5 Modbus
RJ45
8
RS485
Supply
LI2
LI1
I/O interface
LO1
OA3
Com
24 V Aux
Output Interface
OA1
Com
LO1
OA3
OA1
1/108
AL2
D(A)
0V
AL1
Supply
24 V
LULC 032
or
LULC 033
Ready-Fault-Pole
Address
LED
AL1
Output Interface
Com
1
AL2
24 V
c
24 V
Aux
COM
4
5 Modbus
RJ45
8
1
Schemes (continued)
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Communication modules (continued)
Parallel wiring modules
Without pre-wired coil connection
OA3
OA1
Com
LUF C00
Parallel bus Module
LUF C00
1
With pre-wired coil connection LU9M RC
Link // RJ45
1 2 3 4 5 6 7 8
LU9M RC
Pre-wired coil
Parallel bus Module
Link // RJ45
1 2 3 4 5 6 7 8
With pre-wired coil connection LU9B N11C
Parallel bus Module
LUF C00
Link // RJ45
1 2 3 4 5 6 7 8
LU9B N11C
Pre-wired coil
Basic scheme
LUF C00
1
2
3
4
5
6
7
8
OA1
OA3
Com
Poles
ReadyFault
RJ45
1
2
3
4
5
6
7
8
Forward running
Reverse running
Output common
Knob in position
Pole state
Reserved
Fault
Input common
1/109
Schemes (continued)
1
TeSys motor starters - open version
TeSys U starter-controllers
Communication modules (continued)
Wiring hub and splitter box
LU9 G02
8 7 6 5 4 3 2 1
RJ 45
X2
8 7 6 5 4 3 2 1
X1
Forward running
Reverse running
Output common
N/C
Pole state
N/C
Fault
Input common
X9
X2
X9
8 7 6 5 4 3 2 1
RJ 45
X3
RJ 45
N/C
N/C
N/C
D (B) –
RJ 45 D (A) +
N/C
24 V (1)
0V
RJ 45
X3
(2)
RJ 45
X4
X4
RJ 45
RJ 45
X5
Colours of
TSX CDPppp
connection cable
wires (4)
20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
LU9 GC3
X1
N/C
N/C
N/C
D (B) –
D (A) + RJ 45
N/C
N/C
0V
Parallel wiring splitter box LU9 G02
Fault X1
Fault X2
Fault X3
Fault X4
Fault X5
Fault X6
Fault X7
Fault X8
Pole state X1
Pole state X2
Pole state X3
Pole state X4
Pole state X5
Pole state X6
Pole state X7
Pole state X8
+ 24 V Aux
- 24 V Aux
+ 24 V Aux
- 24 V Aux
20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
Modbus hub LU9G C3
Forward running X1
Forward running X2
Forward running X3
Forward running X4
Forward running X5
Forward running X6
Forward running X7
Forward running X8
Reverse running X1
Reverse running X2
Reverse running X3
Reverse running X4
N/C
N/C
N/C
N/C
+ c 24 V
- c 24 V
+ c 24 V
- c 24 V
1 White
2 Brown
3 Green
4 Yellow
5 Grey
6 Pink
7 Blue
8 Red
9 Black
10 Violet
11 Grey-pink
12 Red-blue
13 White-green
14 Brown-green
15 White-yellow
16 Yellow-brown
17 White-grey
18 Grey-brown
19 White-pink
20 Pink-brown
Forward running
N/C
Output common
N/C
Pole state
N/C
Fault
Input common
X10
X6
RJ 45
RJ 45
8 7 6 5 4 3 2 1
X5
RJ 45
X6
X7
RJ 45
RJ 45
X7
Shielding
RJ 45
X8
RJ 45
X10
(3)
RJ 45
X8
RJ 45
Com
24 V Aux
Inputs
Com
Outputs
0V
Shielding
0V
D (A) +
Shielding
c 24 V
D (B) –
(1) Not connected on connectors X1 to X8. Only present on RJ45 IN and OUT connectors.
(2) 20-way HE 10 input connector.
(3) 20-way HE 10 output connector.
(4) Correspondence between wire colours and HE 10 connector pin numbers.
Gateways
Gateway Fip I/O - Modbus
LUF P1
24 V Aux
X2 Fip I/O
1 2 3 4 5 6 7 8 9
1/110
X1
4 5 8
LUF P7
LUF P9
Gateway Profibus - Modbus
24 V Aux
X2 Profibus
1 2 3 4 5 6 7 8 9
X1
4 5 8
LUF P9
24 V Aux
Gateway DeviceNet - Modbus
X2 DeviceNet
1 2 3 4 5
X1
D(B)
D(A)
0V
LUF P7
D(B)
D(A)
0v
LUF P1
D(B)
D(A)
0V
1
4 5 8
1
Schemes (continued)
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Data profile under AS-Interface
Control unit present in the product
Status
Commands
D0
D1
D0
D1
Standard
Advanced
Multifunction
Standard
Advanced
Multifunction
Ready (available)
Poles closed (running)
Forward running
Reverse running
Register addresses accessible under Modbus
Control unit present in the product
Marking
Register 0…Register 99
Words…Bits Commercial reference, serial number, software version
Log
Register 100…Register 450 Words…Bits Fault log, Operating log, Log of last 5 trips
Status
Values
Register 451…Register 464 Words…Bits Alarm signalling (bits), Fault signalling (bits)
Register 465…Register 473 Words
Irms phase 1, phase 2, phase 3. Motor load, thermal status
Earth leakage current.
Phase imbalance and phase failure
Register 474…Register 599 Words…Bits Reserved
Configuration Register 600…Register 699 Words…Bits Protection and alarm thresholds, fallback mode and reset mode
Commands
Register 700…Register 714 Words…Bits Commands
Status and
values
Register 452
Register 455
Register 461
Register 465
Register 466
Configuration Register 602
Register 682
Commands
Register 700
Register 704
Bit 0
Bit 1
Bit 2
Bit 0
Bit 1
Bit 2
Bit 3
Bit 4
Bit 5
Bit 6
Bit 7
Bit 8
Bit 9
Bit 10
Bit 11
Bit 12
Bit 13
Bit 14
Bit 15
Bit 3
Word
Word
Short-circuit fault
Overcurrent fault
Thermal overload fault
Ready (available)
Poles closed
Fault
Alarms
Tripped ("TRIP" position)
Fault acknowledgement allowed
Reserved
Motor running
Motor current % (bit 0)
Motor current % (bit 1)
Motor current % (bit 2)
Motor current % (bit 3)
Motor current % (bit 4)
Motor current % (bit 5)
Reserved
Motor starting
Thermal overload alarm
Thermal status value
Motor load value (Im/Ir)
Bit 0
Bit 1
Bit 2
Value 0
Value 1
Value 2
Value 3
Value 4
Value 5
Manual reset on thermal overload fault
Remote reset on thermal overload fault
Automatic reset on thermal overload fault
Fallback mode validation
Outputs OA1 and OA3 unchanged
Outputs OA1 and OA3 forced to 0
Outputs OA1 and OA3 unchanged,
signalling existence of communication failure
Outputs OA1 forced to 1 and OA3 unchanged
Outputs OA3 forced to 1 and OA1 unchanged
Bit 0
Bit 0
Bit 1
Bit 2
Bit 3
Bit 4
Bit 5
Bit 6…15
LO1 output command
OA1 output command
OA3 output command
Reserved
Fault acknowledgement
Reserved
Trip test
Reserved
Data accessible
1/111
1
Basic schemes
1
TeSys motor starters - open version
TeSys U starter-controllers
Non-reversing
5/L3
1/L1
1
3/L2
Non-reversing starter-controllers LUB
V1 4/T2
W1 6/T3
U1 2/T1
Control Unit
M
3a
2-wire control via 2-position switch
A1
3-wire control, pulsed start with
maintaining contact
A1
A2
Connection of a motor load indicator
module LUFV 2
A2
LUFV 2
Start
Stop
4...20 mA 24 V Aux
13
Analogue output Module
24 V Aux
14
NC
Connection of thermal overload fault signalling modules LUF DA10
Automatic reset
Remote reset
07
A1
A2
– QF1
24…230 V
X2
X1
Z2
Z1
X1
Z2
Z1
A2
Automatic or remote reset
LUF DA10
24…230 V
X2
07
08
Automatic or remote reset
LUF DA10
08
– V1
– V1
A1
– S2
– QF1
– S1
– S1
Control via Modbus communication module
LUL C031
Control via Modbus communication modules LUL C032 and LUL C033
Without pre-wired coil connection
Without pre-wired coil connection
– S1
1/112
A1
COM
D(B)
D(A)
GND
LI2
24 V 24 V
c Aux
4 5 8
6
– S2
Modbus
Modbus
A2
LI1
LO1
OA1
OA3
4 5 8
6
Modbus Module
LUL C032 or LUL C033
Com
Com
LO1
OA3
OA1
Com
24 V Aux
D(B)
D(A)
GND
Modbus Module
LULC 031
A2
A1
1
Basic schemes (continued)
1
TeSys motor starters - open version
1
TeSys U starter-controllers
Non-reversing
Non-reversing starter controllers LUB (continued)
Control via communication modules ASILUF C5 and ASILUF C51
Without pre-wired coil connection
ASILUF C5 or ASILUF C51
1
Without pre-wired coil connection
With local control
AS-Interface Module
ASILUF C5 or ASILUF C51
AS-Interface Module
OA3
OA1
Com
AS-Interface
AS-Interface line
Normal
A1
A2
With pre-wired coil connection LU9B N11C
ASILUF C5 or ASILUF C51
AS-Interface line
Adjustment
A2
OA3
OA1
Com
AS-Interface
A1
Without pre-wired coil connection
With local control
AS-Interface Module
ASILUF C5 or ASILUF C51
AS-Interface Module
AS-Interface
OA3
LU9B N11C
Pre wired coil
OA1
Com
AS-Interface
AS-Interface line
AS-Interface line
Normal
A1
Adjustment
A2
Without pre-wired coil connection
With multifunction control unit LUCM
ASILUF C5 or ASILUF C51
AS-Interface Module
A2
OA3
OA1
Com
AS-Interface
A1
LUCM
AS-Interface line
Multifonction Control Unit
D(B)
D(A)
GND
RJ45
24 V Aux
4 5 8
6
Bus Modbus
RS 485
1/113
Basic schemes (continued)
1
TeSys motor starters - open version
TeSys U starter-controllers
Reversing
Reversing starter-controllers LU2B
2-wire control via 3-position
switch
3-wire control, pulsed start with maintaining contact
5/L3
A2
B1
A1
A3
B3
Reverser Motor Controller
LU2B
A2
B1
A3
A1
Reverser Motor Controller
LU2B
B3
3/L2
1/L1
1
Start forward
running
6/T3
4/T2
Stop forward
running and
reverse running
forward running
Stop
reverse running
Stop
forward
running
Start reverse
running
Stop reverse
running
W1 6/T3
V1 4/T2
U1 2/T1
2/T1
Control Unit
M
3
Control via communication modules ASILUF C5
and ASILUF C51
3-wire control, pulsed start with maintaining contact and limit switches
With pre-wired coil connection LU9M RC
With multifunction control unit LUCM
ASILUF C5 or ASILUF C51
AS-Interface Module
Reverser Motor Controller
LU2B
AS-Interface line
Stop forward
running and
reverse
running
D(B)
D(A)
GND
Multifonction Control Unit
LUCM
24 V Aux
4 5 8
6
Bus Modbus
RS 485
Control via communication modules ASILUF C5
and ASILUF C51
Without pre-wired coil connection
With running direction pilot lights and limit switches
OA3
OA1
ASILUF C5/C51 AS-Interface Module
Com
A2
A1
B3
A3
B1
Reverser
Motor
Controller
LU2B
AS-Interface
AS-Interface line
53
54
81
84
82
1/114
Limit switch Stop forward
forward running
running
Start forward
running
Limit switch Stop reverse
reverse running
running
Start reverse
running
A2
B1
A1
A3
LU9M RC
Pre wired coil
B3
AS-Interface
1
Basic schemes (continued)
TeSys motor starters - open version
1
1
TeSys U starter-controllers
Reversing
Reversing starter controllers LU2B (continued)
Control via Modbus communication module LUL C031
Control via Modbus communication modules LUL C032 and
LUL C033
Without pre-wired coil connection. With local control
Without pre-wired coil connection. With local control
LI2
LO1
LI1
OA1
OA3
24 V
c
24 V
Aux COM
4 5 8
6
Modbus
Adjustment
Adjustment
NOrmal
Start reverse
running
Start forward
running
Start reverse
running
Normal
Modbus
Start forward
running
D(B)
D(A)
GND
Modbus Module
LULC 032 or LUL C033
Com
A2
B1
A1
4 5 8
6
Reverser
Motor
Controller
LU2B
B3
Com
LO1
OA3
OA1
Com
B1
A2
24 V Aux
A3
Modbus Module
LULC 031
D(B)
D(A)
GND
Reverser
Motor
Controller
A1
B3
A3
LU2B
5/L3
3/L2
1/L1
Reversing starter-controllers LUB + LU6M
5/L3
W1 6/T3
6/T3
3/L2
4/T2
V1
4/T2
1/L1
U1 2/T1
2/T1
Control Unit
M
3
3-wire control, pulsed start with maintaining contact
2-wire control via 3-position switch
A1
A2
A1
Stop reverse
running
S7
S3
S2
S1
22
A2
B1
B3
A3
A1
Reverser Block
LU6M
A2
B1
B3
A1
Reverser Block
A3
Stop forward
running and Stop forward
reverse running
running
S5
S6
21
22
S3
S2
S1
21
LU6M
A2
14
13
Start forward
running
S8
Start reverse
running
S9
forward running
Stop
reverse running
1/115
1