THIS DOCUMENT CANNOT BE RE-DISTRIBUTED OR SOLD WITHOUT THE CONSENT OF THE CHAVES COUNTY PURCHASING AGENT. IF YOU HAVE OBTAINED THIS DOCUMENT FROM A SOURCE OTHER THAN THE NM E-PROCUREMENT SYSTEM (BIDNET) OR DIRECTLY FROM CHAVES COUNTY, PLEASE CONTACT THE CHAVES COUNTY PURCHASING AGENT IMMEDIATELY. CHAVES COUNTY GOVERNMENT INVITATION TO BID Bid No. ITB-06-5 Commodity: One, New 105’ Aerial Ladder Truck for East Grand Plains Volunteer Fire Department Contracting Agency: Chaves County Address: #1 St Mary’s Place; PO Box 1817 Roswell, NM 88203 (PO Box 88202-1817) Telephone: 505-624-6660 Fax: 505-624-6631 Issue Date: June 2006 Purchasing Agent: Tammy Brisco E-mail: purchasing@co.chaves.nm.us CHAVES COUNTY, NEW MEXICO INVITATION TO BID ITB-06-5 One, New 105’ Aerial Ladder Truck for East Grand Plains Volunteer Fire Department The Chaves County Commission requests sealed bids until bid opening at 2:00 p.m., Mountain Time, July 12, 2006, in the Chaves County Administrative Center, Staff Conference Room, Roswell, New Mexico, for one new aerial ladder truck for East Grand Plains Volunteer Fire Department. At that time, bids will be publicly opened and prices announced aloud. The Board of Chaves County Commissioners reserves the right to accept or reject any or all bids or any part(s) thereof; to defer action on the invitation to bid for up to forty-five (45) days; or to waive any technical irregularities. The County intends to award to the lowest responsible bidder whose bid is considered to be the most advantageous and in the best interest of the County. IMPORTANT: The words "SEALED BID" along with the BID NUMBER AND TITLE MUST appear clearly on the outside sealed envelope or package of all bids. Bidder’s name and address shall also be included. IF THERE IS ANY PROBLEM REGARDING THE FOLLOWING SPECIFICATIONS OR CONDITIONS THAT WOULD PREVENT YOU FROM SUBMITTING A BID, CONTACT THE PURCHASING OFFICE FOR CLARIFICATION OR CONSIDERATION OF AN ADDENDUM. Bids may be mailed to: Chaves County Purchasing Agent P.O. Box 1817 Roswell, NM 88202-1817 Hand or courier delivered to: Purchasing Department Chaves County Administration Center #1 St. Mary’s Place Roswell, NM 88203 *Note: Delivery by hand or courier is highly recommended and encouraged to help ensure bid or proposal is received prior to deadline date and time. When shipping overnight delivery, it is recommended that shipment be made at least 2 days prior to deadline to ensure delivery. Tammy Brisco Chaves County Purchasing Agent Ph. (505) 624-6660 E-mail: purchasing@co.chaves.nm.us Are you on our bid list? Information Regarding Doing Business with the NM E-Procurement System (NMEPS) The NM E-Procurement System is an online purchasing system used for posting formal bid and RFP solicitations by various public agencies in New Mexico. Agencies currently using this system include: Albuquerque Public Schools, Chaves County, City of Artesia, City of Clovis, City of Roswell, Eastern New Mexico University, Eastern New Mexico University - Roswell, Gadsden Independent School District, Lea County, Loving Municipal School District, New Mexico Public School Facilities Authority, Region VI Housing Authority, Rio Rancho Public Schools, Roswell Independent School District, Truth or Consequences Municipal Schools, Tularosa Municipal Schools, and the Village of Cloudcroft In January of 2002, Chaves County and the City of Roswell teamed up with BidNet® to develop this new bidding system. Some of the agencies also use the system to post smaller procurements, such as request for quotes. For those vendors who do not have access to the internet, fax options are available. Vendors may choose to have access to the site 24 hours a day free of charge, or for a nominal annual fee may choose to automatically receive notification of solicitations, amendments and award information via e-mail or fax. Registration can be done by logging on to the County’s web site at the following address: www.co.chaves.nm.us. Click on the link to Purchasing and then on “Active Chaves County Bids and RFPs”. Once on the NMEPS site, click on Vendor Registration. (Or call BidNet at 1-800-677-1997, Monday through Friday, 8:00 A.M. - 5:00 P.M. Eastern Time). Once registered, vendors are on the bidder’s list for all agencies using the system. "Free" vendors have access to view and download all bids and RFP's posted. "Paid" vendors automatically receive bid, RFP and quote solicitations via email or fax, and can even choose to only receive documents that are specifically related their company's particular commodities and/or services. Imagine not having to worry about missing a solicitation from these public agencies ever again! Some business have expressed that they have even saved money by registering because they no longer have to pay for the research of advertisements for bid opportunities. The intent of this system and its user agencies is to provide vendors with accurate and timely information, greater accessibility to public procurement, and an easier method of doing business with us. It is highly anticipated that other public entities will also become part of the system in the future. We look forward to your participation! BID CONDITIONS FOR ITB-06-5 ONE, NEW 105’ AERIAL LADDER TRUCK FOR EAST GRAND PLAINS VOLUNTEER FIRE DEPARTMENT GENERAL CONDITIONS 1. Bid Forms: Bids shall be submitted only on the bid forms provided by the County. The bidder shall submit one copy signed and sealed. 2. Bids Binding 30 days: Unless otherwise specified all formal bids submitted shall be binding for thirty (30) calendar days following bid opening date, unless the bidder(s), upon request of the Purchasing Agent, agrees to an extension. 3. Payment Terms: For all purchases made by Purchase Order, payment shall be made net 30 days from invoice date after receipt of goods/services unless otherwise specified on bid form or as otherwise agreed by both parties. All invoices shall be submitted directly to the Chaves County Finance Department at #1 St. Mary’s Place, PO Box 1597, Roswell, NM 88202-1597. Must have a valid county vendor form on file prior to any payments being issued. uy For all purchases made by Credit Card, standard payments are usually made within 3-5 business days. All purchases made by credit card require a receipt. Invoices shall not be submitted separately if payment is made with credit card. Chaves County requests that any fees be waived when utilizing a credit card for payment. 4. Taxes: Price as shown on the bid proposal form shall be exclusive of gross receipts tax; however, the applicable gross receipts tax shall be shown as a separate amount on each billing made under the contract. Chaves County is exempt from gross receipts tax for the purchase of tangible personal property only. A properly issued Type 9 Nontaxable Transaction Certificate may be obtained from the County which will substantiate a deduction from the gross receipts tax. 5. Equivalency: The County hereby reserves the right to approve as equivalent, or to reject as not being equivalent, any item the bidder proposes to furnish which contains variations from specification requirements but may comply substantially therewith. Such decisions are strictly at the discretion of the County. 6. If there is any clarification, problem, ambiguity or question regarding this bid, you must contact the Purchasing Agent or designee prior to the bid opening. Clarifications and addenda will be considered prior to the bid opening. Answers provided regarding the bid specifications or bid package MUST be answered by the Purchasing Agent or designee. Questions answered by any other person or County official shall be considered completely non-applicable to the legal provisions of this bid, except as specifically authorized by the Purchasing Agent. 7. Restrictive Specifications: It is the responsibility of the prospective bidder to review the entire Invitation to Bid (ITB) packet and to notify the purchasing department if the specifications are formulated in a manner which would unnecessarily restrict competition. Any such protest or question regarding the specifications or bidding procedures must be received in the purchasing department not less than seventy-two hours prior to the time set for bid opening. 3 Chaves County ITB-06-5 – One, New 105’ Aerial Ladder Truck for East Grand Plains Volunteer Fire Department GENERAL CONDITIONS CONTINUED: 8. A five percent preference will be given to all resident New Mexico businesses that have been issued resident business certification by the State of New Mexico. This Certificate Number must be included on the Bid proposal form. If you have a question regarding a Five Percent Resident Business Certification Number or wish to be given a number, you may contact the State Purchasing Office in Santa Fe at (505) 827-0474. This number is valuable to have as it will allow the county to consider your bid at five percent less than the amount submitted, and could mean a difference in award. Please note that this number is NOT your State CRS Number (i.e. 01-503047-004). All Five Percent Preference Certificate Numbers have five digits (i.e. 00R00) 9. Bid Forms: All pages included in this Invitation to Bid that are marked "BID FORM" must be completed and returned as part of the bid document. All bids must be completed and securely sealed prior to submitting to the purchasing office. No un-sealed, faxed or e-mailed bids are acceptable. 10. Bidders shall list on a separate sheet of paper any variations from or exceptions to the conditions and specifications of this bid. This sheet shall be labeled "Exception(s) to Bid Conditions" and shall be included with bid. 11. Brand Names & Model Numbers: Any brand names and model number used herein are stated as a matter of convenience to indicate the level of quality for materials and workmanship; type of item needed; features needed; and, expected capabilities. As required by Law, demonstrably equal products will be given full consideration and the bidder is invited to offer such, except where it is clearly stated that such brand names and/or models are specified for the purpose of standardization. Where items vary from these specifications or where items offered are other than the brand name and/or model number stated herein, the Bidder must clearly note all variances on a separate paper titled “Exceptions to Specifications” and must include this in their bid package along with any technical literature or documentation clearly showing supporting evidence of equality or superiority to that which was specified herein. Equivalency will be determined by the County based on information provided and submitted with the bid. 12. Non-collusion: Vendors, by submitting a signed bid or proposal, certify that the accompanying bid or proposal is not the result of, or affected by, any unlawful act of collusion with any other person or company engaged in the same line of business or commerce, or any other fraudulent act punishable under New Mexico or United States law. 13. Non-discrimination: Vendors, during the performance of this contract, will not discriminate against any employee or applicant for employment because of race, color, religion, creed, political ideas, sex, national origin, age, marital status or physical or mental disability except where such is a bona fide occupational qualification reasonably necessary to the normal operation of the contractor. By signing and submitting a bid, vendor agrees to comply with this paragraph. 14. Qualifications of Bidders: The Owner may make such investigations as he deems necessary to determine the ability of the bidder to perform the work, and the bidder shall furnish to the Owner all such information and data for this purpose as the Owner may request. The Owner reserves the right to reject any bid if the evidence submitted by, or investigation of, such bidder fails to satisfy the Owner that such bidder is properly qualified to carry out the obligations of the contract and to complete the work contemplated therein. 4 Chaves County ITB-06-5 – One, New 105’ Aerial Ladder Truck for East Grand Plains Volunteer Fire Department GENERAL CONDITIONS CONTINUED: 15. This bid is available for use by all Chaves County departments and other agencies, as provided for by law, at the discretion of the contracted vendor(s). 16. The State of New Mexico's Procurement Code, Section 13-1-28 through Section 13-1-199 NMSA 1978, imposes civil and criminal penalties for its violations. In addition, the New Mexico Criminal Statutes imposes felony penalties for illegal bribes, gratuities and kickbacks. 17. Chaves County reserves the right to reject any bid from a bidder who previously failed to perform properly, or complete on time, contracts of similar nature, or to reject the bid of a bidder who is not in a position to perform such a contract satisfactorily. Such is at the discretion of the County. 18. The successful bidder agrees to protect, defend and save the County, its elected and appointed officials, agents, and employees, while acting within the scope of their duties as such, harmless from and against all claims, demands, causes of action of any kind or character, including the cost of defense thereof, arising in favor of the contractor’s employees or third parties on account of bodily or personal injuries, death, or damage to property arising out of services performed or omissions of services or in any way resulting from the acts or omissions of the contractor and/or its agents, employees, representatives, assigns, subcontractors, except the sole negligence of the County, under this agreement. 19. If a bidder/Contractor to whom a bid is awarded refuses to accept the award or, fails to deliver in accordance with the contract terms and conditions, Chaves County may, in its discretion, suspend the bidder/contractor for a period of time from entering into any contracts with Chaves County. 20. This solicitation is governed by the laws of the State of New Mexico. By signing and submitting a bid, the parties agree that any litigation concerning this bid, request for proposal, limited solicitation, or subsequent contract or purchase order, must be brought in the Fifth Judicial District in and for Chaves County, State of New Mexico, and each party shall pay its own costs and attorney fees. 21. The contractor warrants that items offered will conform to the specifications requested, to be fit and sufficient for the purpose manufactured, of good material and workmanship and free from defect. Items offered must be new and unused and of the latest model or manufacture, unless otherwise specified herein by the County. 22. All prices and payments must be in U.S. dollars. Chaves County is exempt from tax on most tangible items. Chaves County’s Federal ID# is 85-6000-206. 23. Supplies shall be shipped prepaid, F.O.B. Destination, unless otherwise specified herein. 24. Successful bidder must, in performance of work on this project, agree to fully comply with all applicable federal, state and local laws, rules and regulations. 5 Chaves County ITB-06-5 – One, New 105’ Aerial Ladder Truck for East Grand Plains Volunteer Fire Department SPECIFIC CONDITIONS 1. Bids must be received by July 12, 2006 at 2:00 p.m. Mountain Time. Bids received after the date and time specified will be kept on file unopened and will be opened and considered only in the event that all other bids are determined to be non-responsive. 2. Criteria for Award: The award for each item shall be based on the lowest responsible Cost, which meets minimum specifications. The Board of Chaves County Commissioners reserves the right to reject any or all bids, to waive any technicalities and to accept the bid(s) which in its judgment is most advantageous to the County. 3. The County desires to procure at least one each of the specified equipment, but may procure or allow other governmental agencies to procure additional units of each model specified. Other public agencies may utilize the County’s contract for this equipment and purchase directly from the Contractor without additional competitive bidding. The purchase must be for the identical items and prices specified herein. Any such purchases shall be between the Contractor and the participating public agency and shall not impact the Contractor’s obligation to Chaves County. Any bidder, by written notification included with their solicitation response, may decline to extend the prices and terms of this solicitation to any or all public agencies. 4. All prices shall be FOB destination, delivered to Chaves County, East Grand Plains Fire Department at #1 St. Mary’s Place, Roswell, NM, 88203. Bid price shall be inclusive of all delivery costs. Delivery shall be made within 365 calendar days of contract award. Bidders shall specify delivery timeframe on bid forms included. To ensure a timely delivery of equipment, liquidated damages in the amount of $50.00 per calendar day will be assessed to contractor for each calendar day that the equipment/apparatus is delayed over the delivery schedule as awarded. This daily amount of liquidated damages represents the County’s best estimate of actual costs in event of such a delay. 5. Parts and materials must be the latest model, of current date, and meet the specifications stated herein. All equipment listed in these specifications shall be of current model unit, designed and built for fire service and shall embody the latest approved automotive and engineering practices. 6. Bid prices shall remain valid for forty-five (45) calendar days from bid opening. If the bid is accepted, prices shall remain firm for the contract period. During the contract period, no charges or fees shall be recognized that are not identified and included as part of this bid. 7. The bidder shall indicate compliance with the specific warranty requirements for the equipment/apparatus. Bid prices offered shall include all warranties as specified. Bidders are not required to submit additional warranty information on the equipment specified. All warranty periods shall begin only after equipment has been inspected and accepted by the County and the equipment is placed into service. Failure of a bidder to comply with the mandatory warranty provisions shall be cause for bid rejection. 6 Chaves County ITB-06-5 – One, New 105’ Aerial Ladder Truck for East Grand Plains Volunteer Fire Department SPECIFIC CONDITIONS CONTINUED: 8. Each bidder shall submit with their bid one (1) set of line drawings, showing all dimensions (e.g. wheelbase, compartment widths and heights, overall height and length, etc.) and layout of the compartments and apparatus proposed. If any conflict occurs between these specifications and the bidder’s drawings, these specifications shall prevail. Failure to submit these line drawings may be cause for bid rejection. 9. Insurance: Contractor shall be required to comply with the following insurance requirements, which they shall maintain in full force, at its own expense, during the term of the contract: Worker’s Compensation Workers compensation insurance sufficient to cover all subject workers and employees of the Contractor. General Liability General liability insurance with a combined single limit of not less than $500,000 each occurrence for bodily injury and property damage. Automobile Liability Automobile liability insurance with a combined single limit of not less than $500,000 each occurrence for bodily injury and property damage. Certificate of Insurance As evidence of the required insurance coverage, contractor shall furnish an acceptable insurance certificate(s) to the County within ten (10) business days following the issuance of a Notice of Award. The certificate(s) shall specify Chaves County as additional insured and shall include a 30-day notice of cancellation clause. 10. All invoices shall be submitted to the Chaves County Finance Department, PO Box 1597, Roswell, NM 88202-1597. The Certificate of Origin and/or any paperwork associated with the title of the vehicle shall be forwarded to the same address and shall be to the attention of Lupe Ponce. 7 Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS YES NFPA 1901-2003 The National Fire Protection Association “Standard for Automotive Fire Apparatus, 2003 Edition”, is hereby adopted and made a part of these specifications, the same as if it were written out in full detail, with the exception of the section dealing with "Equipment Recommended for Various Types of Apparatus". Bidders shall provide the equipment requested herein and the buyer shall supply the rest before the apparatus is put into service. It is the intent of the purchaser to purchase an apparatus that meets 100% of the minimum standards defined and outlined in NFPA 1901-2003 Edition. There are to be no exceptions to this requirement. INTENT OF SPECIFICATIONS It is the intent of these specifications to cover the furnishing and delivery to the purchaser of a complete apparatus equipped as hereinafter specified. With a view to obtaining the best results and the most acceptable apparatus for service in the fire department, these specifications cover the general requirements as to the type of construction, together with certain details as to finish, equipment and appliances with which the successful bidder must conform. Minor details of construction and materials where not otherwise specified are left to the discretion of the contractor, who shall be solely responsible for the design and construction of all features. Verbiage used to describe body construction and other components including brand names is descriptive text intended to identify a level of quality desired by this department. Other engineering or construction designs which are equal in strength, quality, and performance will be considered so long as they are listed and explained on the “EXCEPTIONS TO SPECIFICATIONS” page. Where brand names are used for purpose of standardization and “no exception” is stated, these items shall be provided. Vendors who can meet or exceed the requirements are welcome to bid. Bids shall only be considered from companies that have an established reputation in the field of fire apparatus construction and have been in business for a minimum of 50 years. Each bidder shall furnish satisfactory evidence of his ability to construct the apparatus specified, and shall state the location of the factory where the apparatus is to be built. The bidder shall show they are in a position to render prompt service and to furnish replacement parts for said apparatus. Aerials containing load ratings and capabilities of the highest level within the respective model class shall be accepted. Bids submitted containing medium duty or light duty aerial ladders shall not be considered as meeting minimum requirements and will automatically be rejected. CONTRACTOR'S SPECIFICATIONS Each bid shall be accompanied by a set of "Contractor's Specifications" consisting of a detailed description of the apparatus and equipment proposed and to which the apparatus, furnished under contract must conform. These specifications shall indicate size, type, model and make of all component parts and equipment. The submitted bids must clearly describe the capabilities of the aerial device. Items such as safety factor certification, horizontal reach, vertical reach, scrub chart information, load capabilities, flow ratings, monitor capabilities, short set capabilities, safety interlock information, estimated completed weight information and other pertinent information must be either submitted with the bid or readily available if requested. TIMELY PROPOSALS It is the bidder's responsibility to see that their proposals arrive on time. Late proposals, facsimiles, E-mails, telegram, or telephone bids shall not be considered. 8 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES DRAWINGS All bid drawings will be stamped PRELIMINARY DRAFT. A total of Six (6) “C” size drawings and One- (1) 11” x 17” drawing will be supplied. All drawings will be drawn and printed in a 3/8 to 1 scale. Compartment door opening dimensions will be shown on table on the drawing which will refer to each compartment number, such as L1, R1, T1. Drawings will be Five (5) view. (Left, Right, Front, Rear, Top) with the exception of chassis that are not always available as AutoCAD drawings. Rear plumbing, such as 2-1/2” discharges, rear steamers and direct tank fills, will be shown. Ladders will be labeled with a letter designation referring to the table for an explanation of the ladder type. OAL (Overall Length) in Feet & Inches. - Estimated length will be rounded up to the nearest inch. OAH (Overall height) in Feet & Inches. Estimated height will be rounded up to the nearest inch. Body dimensions shown - Pump House width & Front of the Body to centerline of the rear axle. Wheelbase in Inches Front and rear overhang in inches. No Pump Panel or Instrument Panel Controls, discharges or inlets. To be blank and labeled “Pump Panel”. Water Tank outline. Foam tank(s) fill towers. Outrigger side view, no hidden beam lines. Exterior mounted hard suction hose. Warning lights. D.O.T. lights. Generator Outline. Oil reservoir Outline. No Front Bumper layout. Roll up doors will be shown in open position, Lap Doors will be shown in the closed position. Compartment depth break over measurement. The Measurement where the compartment switches from full depth to shallow depth. Angle of approach and departure. 9 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES Text Block Items Chassis Model Water Tank Capacity Foam Tank Capacity Hose bed capacity in Cubic Feet Total Compartment Cubic Feet Drawing box is to read “BID” and utilize the Bid Number Drawings will be printed on white paper with black ink, blue line drawings will not be acceptable. PURCHASER'S OBLIGATIONS The purchaser reserves the right to accept or reject any or all bids on such basis as the purchaser deem to be in its best interest. All bidders shall be advised that the purchaser is not bound in any manner to automatically accept the lowest bid. The purchaser shall only be obligated to purchase the lowest bid that meets these detailed specifications as closely as possible. SPECIALIZATION Due to the complexity of the apparatus proposed, it is the desire of the purchaser to obtain equipment that is built by companies that specialize in the construction of NFPA 1901 compliant aerial devices. The aerial device shall be engineered and fabricated built by a manufacturer with a minimum of 40-plus years experience in the aerial field. No Exceptions No prototype devices or aerials without a proven field record shall be acceptable. The aerial device provided shall be of the highest quality available in the industry. A list of at least 25 aerial devices designed and built by the bidder shall be supplied with the bid. SAFETY REQUIREMENTS It is required that the bidder shall meet all State and Federal safety standards and laws that are in effect on the date of the bid for the item(s) that are being specified and the particular use for which they are meant. ACQUAINTANCE WITH SPECIFICATIONS It is the responsibility of the bidder to review all of the bidding requirements. Failure of a bidder to be acquainted with this information shall not relieve them from any obligations of the bid requirements. QUALITY AND WORKMANSHIP The design of the apparatus shall embody the latest approved automotive engineering practices, experimental designs and methods shall not be acceptable. The workmanship shall be of the highest quality in its respective field. Special consideration shall be given to the following points: accessibility of the various units that require periodic maintenance, ease of operation (including both pumping and driving) and symmetrical proportions. GENERAL CONSTRUCTION The complete apparatus, assemblies, subassemblies, component parts and so on, shall be designed and constructed with due consideration to the nature and distribution of the load to be sustained and to the general character of the service to which the apparatus is to be subjected when placed in service. 10 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES All parts of the apparatus shall be strong enough to withstand the general service under full load. The apparatus shall be so designed that the various parts are readily accessible for lubrication, inspection, adjustment and repair. The apparatus shall be designed and constructed, and the equipment so mounted, with due consideration to distribution of the load between the front and rear axles, and side to side loading that all specified equipment, including a full compliment of specified ground ladders, full water tank, loose equipment, and firefighters; shall be carried without overloading or injuring the apparatus as per requirements defined in NFPA 1901. LIABILITY The bidder, if their bid is accepted, shall defend any and all suits and assume all liability for the use of any patented process, device or article forming a part of the apparatus or any appliance furnished under contract. WARRANTY A copy of the warranties for the chassis, aerial device, pump, body, water tank, waterway and waterway seals shall be furnished with each bidder's proposal. PRE-PAINT INSPECTION A pre-paint inspection shall be held at the manufacturer’s facility. Four- (4) members of the East Grand Plains Fire Department shall accompany the dealer representative to the manufacturer’s facility to inspect the apparatus prior to re-assembly and finish painting of the apparatus. The purpose of this inspection is to insure that specification compliance has been achieved by the manufacturer. DELIVERY Qualified delivery personnel shall deliver the apparatus and shall remain with the fire department for ample time to instruct the department in the operation, care, and maintenance of the apparatus. Delivery personnel must be proficient in all aspects of the apparatus, preferably trained and certified by the manufacturer. To insure proper break-in of all drive train components, the apparatus shall be driven from the manufacturer’s facility to the fire department. The cost of delivery shall be included in the bid price. Four- (4) representatives of the fire department shall accompany the dealer representative the manufacturer’s facility for final inspection and delivery. The cost of the delivery trip shall be included in the bid price The apparatus will be inspected upon delivery for compliance with the specifications. Deviations will not be tolerated and will be cause for rejection of the apparatus unless they were originally listed in the bidder's proposal and accepted by the East Grand Plains Fire Department. 11 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES INFORMATION REQUIRED UPON DELIVERY The manufacturer shall supply at the time of delivery at least two copies of a complete operation and maintenance manual covering the completed aerial device as delivered. Parts manuals, where possible, shall be cross referenced so as to show the actual manufacturer's name, part number and description on all outside purchased parts and fittings that are commercially available. DESIGN / CONSTRUCTION / TESTING CRITERIA The following criteria shall be applicable to this specification to the extent specified herein: NFPA 1901 Newest Edition American Society for Testing and Materials (ATSM A-36) Society of Automotive Engineers, Inc. (SAE) "SAE Handbook" American Welding Society (AWS) AWSO 14.4-77 American Welding Society (AWS) D1.1 & D1.2. American Society of Non-Destructive Testing (ASNT) "ASNT CP-189" The aerial ladder shall be designed, fabricated, and tested in accordance with the above codes and specifications, as well as all other applicable codes, standards, and specifications that may be referenced by any of the above. NONDESTRUCTIVE TESTING Steel ladders, turntable, stabilizers, and torque box shall have 100 % of all welds tested using both magnetic particle method and visual testing method. Aerials that are fabricated of aluminum shall have 100% of all welds tested using dye penetrant method and visual method. All testing shall be performed by certified technicians, which are employees of an independent nationally recognized and certified third party testing company. Manufacturers who rely on visual inspection (either in-house or by a third party) as the primary method of testing, and magnetic particle or dye penetrant as a secondary or "proving" test method for only suspect areas shall not be acceptable. In any case, welds shall be tested using two (2) separate NDT inspection methods regardless of the material used to construct the aerial device. THIRD PARTY CERTIFICATION All bids shall include copies of the certification of testing of the aerial device. The purchaser desires a device that has been tested by a third party for compliance with the minimum 2 to 1 safety factor specified by NFPA 1901, newest edition. Devices that have not been certified by a third party engineering firm that is independent of the manufacturer shall not be acceptable. No Exceptions AERIAL DEVICE SAFETY FACTOR & RATED CAPACITY The purchaser desires to purchase with these specifications, an aerial device with a minimum 2.0:1 Safety Factor as required and defined by NFPA 1901, newest edition. Therefore, the aerial manufacturer shall hereby certify, by submitting a bid for these specifications; that the aerial device meets or exceeds all requirements / conditions in these specifications. No Exceptions 12 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES BID FORMS / SPECIFICATIONS All bid forms shall be submitted on the attached bid form. The bid form and / or these specifications shall be filled out by checking either the "YES" or "NO" column for each and every section / paragraph. Failure to use this form and / or these specifications shall be cause for immediate rejection of any bid. EXCEPTIONS The following chassis, pump, and body specifications shall be strictly adhered to. Exceptions shall be allowed if they are equal to or superior to that specified (as judged by the customer), and provided they are listed and fully explained on a separate page entitled "EXCEPTIONS TO SPECIFICATIONS". Exception lists shall refer to the specification page number. Each check in the "NO" column shall be listed and fully explained. Where no check is made in a particular paragraph either "YES" or "NO", it shall be assumed the bidder is taking exception to that paragraph. If a paragraph contains an empty column, where the bidder neglected to check the proper “YES” or “NO” column, it is assumed the bidder is not conforming to the requirements of this paragraph. If no explanation is given in the “EXCEPTIONS TO SPECIFICATIONS” document the bid is subject to immediate rejection. PROPOSALS TAKING TOTAL EXCEPTION TO THESE SPECIFICATIONS WILL BE IMMEDIATELY REJECTED. The buyer is aware that all bidders shall have to take some exceptions therefore; BIDDERS THAT TAKE NO EXCEPTIONS shall BE REQUIRED TO MEET EVERY PARAGRAPH TO THE FULLEST EXTENT SHOULD THEIR BID BE ACCEPTED. It is the intent of the purchaser to receive bids that do not require telephone calls or other communications to ascertain what a bidder is intending to supply. Upon delivery, the apparatus shall be inspected against THESE specifications and not those supplied by the bidder with their proposal. Deviations shall not be acceptable unless they were noted, as exceptions at the time of bid and the apparatus shall be rejected until said deviations are corrected to the satisfaction of the buyer. Decisions regarding equal to or better than, shall be the sole responsibility of the recipient of the bids rather than those companies submitting bids. All deviations, regardless of significance must be explained in the “Exceptions to Specifications” section of the bid. When exceptions are not taken but inconsistencies are noted in the submitted detailed specifications, the bid may be subject to rejection. ROADABILITY The apparatus, when fully equipped and loaded, shall be capable of the following performance while on dry, paved roads that are in good condition: From a standing start, the apparatus shall be able to attain a speed of 35 mph within 25 seconds on a level road. The apparatus shall be able to attain a minimum top speed of 50 mph on a level road. The apparatus shall be able to maintain a speed of at least 20 mph on any grade up to and including 6 percent. The maximum top speed of the apparatus shall not exceed the tire manufacturer's maximum speed rating for the tires installed on the apparatus. 13 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES FAILURE TO MEET TESTS In the event the apparatus fails to meet the test requirements of these specifications on the first trials, second trials may be made at the option of the bidder within 30 days of the date of the first trials. Such trials shall be final and conclusive and failure to comply with these requirements shall be cause for rejection. Failure to comply with changes as required to conform to any clause of the specifications within 30 days after notice is given to the bidder of such changes, shall be cause for rejection of the apparatus. Permission to keep or store the apparatus in any building owned or occupied by the Department during the specified period, with the permission of the bidder, shall not constitute acceptance. No Exceptions PROPOSAL SEQUENCE Bid specifications shall be submitted in the same sequence as these specifications for ease of checking compliance. There shall be no exceptions allowed to this requirement. The apparatus committee intends to be thorough during the evaluation of bids process. In order to maximize efficiency and minimize the time it takes to thoroughly evaluate all received bids this requirement must be strictly adhered to. AWARD OF CONTRACT All bids submitted shall be good for a minimum of 45 days during which time bid securities submitted with the proposals shall be held by the purchaser. Criteria for the award shall include, but not be limited to, the following: Apparatus Performance And Safety Levels / Considerations Completeness of proposal Accuracy of accompanying data Past performance of bidder Compliance with the detailed specifications Compliance with purchasers request(s) for personnel qualifications or certifications Exceptions and clarifications Financial stability of bidder Local representation of the manufacturer Serviceability of the proposed apparatus Service capabilities of the bidder's local representative Compliance with NFPA Pamphlet 1901 (newest edition) Any other factor the purchaser deems relevant After the evaluation and award process is complete, all bidders shall be notified of the results and securities shall be returned. CONSTRUCTION DOCUMENTATION The contractor shall supply, at the time of delivery, at least one copy of the following documents: 1. The manufacturers record of apparatus construction details, including the following information: a. b. c. d. Owners name and address Apparatus manufacturer, model, and serial number Chassis make, model, and serial number GAWR of front and rear axles 14 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES e. f. g. h. i. j. k. l. m. n. o. p. q. r. s. Front tire size and total rated capacity in pounds (kg) Rear tire size and total rated capacity in pounds (kg) Chassis weight distribution in pounds with water and manufacturer mounted equipment (front and rear) Engine make, model, serial number, rated horsepower and related speed, and governed speed Type of fuel and fuel tank capacity Electrical system voltage and alternator output in amps Battery make, model, and capacity in cold cranking amps (CCA) Chassis transmission make, model, and serial number; and if so equipped, chassis transmission PTO(s) make, model, and gear ratio Pump make, model, rated capacity in gallons per minute (liters per minute where applicable), and serial number Pump transmission make, model, serial number, and gear ratio Auxiliary pump make, model, rated capacity in gallons per minute (liters per minute where applicable), and serial number Water tank certified capacity in gallons or liters Aerial device type, rated vertical height in feet (meters), rated horizontal reach in feet (meters), and rated capacity in pounds (kilograms) Paint manufacturer and paint number(s) Company name and signature of responsible company representative 2. Certification of slip resistance of all stepping, standing, and walking surfaces 3. If the apparatus has a fire pump, a copy of the following shall be provided: pump manufacturers certification of suction capability, apparatus manufacturers approval for stationary pumping applications, engine manufacturers certified brake horsepower curve showing the maximum governed speed, pump manufacturers certification of the hydrostatic test, and the certification of inspection and test for the fire pump 4. If the apparatus has an aerial device, the certification of inspection and test for the aerial device, and all the technical information required for inspections to comply with NFPA 1914, Standard for Testing Fire Department Aerial Devices 5. If the apparatus has a fixed line voltage power source, the certification of the test for the fixed power source 6. If the apparatus is equipped with an air system, test results of the air quality, the SCBA fill station, and the air system installation 7. Weight documents from a certified scale showing actual loading on the front axle, rear axle(s), and overall fire apparatus (with the water tank full but without personnel, equipment, and hose) 8. Written load analysis and results of the electrical system performance tests 9. When the apparatus is equipped with a water tank, the certification of water tank capacity OPERATION AND SERVICE DOCUMENTATION The contractor shall supply, at time of delivery, at least two sets of complete operation and service documentation covering the completed apparatus as delivered and accepted. The documentation shall address at least the inspection, service, and operations of the fire apparatus and all major components thereof. 15 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES The contractor shall also provide documentation of the following items for the entire apparatus and each major operating system or major component of the apparatus: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Manufacturers name and address Country of manufacture Source of service and technical information Parts and replacement information Descriptions, specifications, and ratings of the chassis, pump, and aerial device Wiring diagrams for low voltage and line voltage systems to include the following information: representations of circuit logic for all electrical components and wiring, circuit identification, connector pin identification, zone location of electrical components, safety interlocks, alternator-battery power distribution circuits, and input/output assignment sheets or equivalent circuit logic implemented in multiplexing systems Lubrication charts Operating instructions for the chassis, any major components such as a pump or aerial device, and any auxiliary systems Precautions related to multiple configurations of aerial devices, if applicable Instructions regarding the frequency and procedure for recommended maintenance Overall apparatus operating instructions Safety considerations Limitations of use Inspection procedures Recommended service procedures Troubleshooting guide Apparatus body, chassis, and other component manufacturers warranties Special data required by this standard Copies of required manufacturer test data or reports, manufacturer certifications, and independent third-party certifications of test results A material safety data sheet (MSDS) for any fluid that is specified for use on the apparatus The contractor shall deliver with the apparatus all manufacturers operations and service documents supplied with components and equipment that are installed or supplied by the contractor. NFPA REQUIRED MANUALS The construction, operation, and service documentation shall be provided on a CD-ROM. These manuals shall be written in a "step by step" format for ease of reference. There shall be two (2) copies of the CD provided with the apparatus as standard. BASIC LIMITED WARRANTY The apparatus shall be free of defects in material and workmanship for a period of one (1) year starting thirty (30) days after the original invoice date. BODY STRUCTURAL INTEGRITY WARRANTY The body shall be free of structural or design failure or workmanship for a period of ten-(10) years, or 100,000 miles, starting thirty-(30) days after the original invoice date. PAINT LIMITED WARRANTY The body shall be free of bubbling, or peeling as a result of a defect in the method of manufacture for a period of three- (3) years starting thirty- (30) days after the original invoice date. 16 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES CORROSION LIMITED WARRANTY The body shall be free of rust, and corrosion as a result of a defect in the method of manufacture for a period of ten- (10) years starting thirty- (30) days after the original invoice date. AERIAL BASIC LIMITED WARRANTY The aerial shall be free of defects in material and workmanship for a period of one- (1) year starting thirty (30) days after the original invoice date. AERIAL STRUCTURAL INTEGRITY WARRANTY The aerial device shall be free of structural or design failure or workmanship for a period of twenty- (20) years, or 100,000 miles, starting thirty (30) days after the original invoice date. AERIAL WATERWAY & SEALS WARRANTY The aerial device waterway, including the waterway seals, shall be free of defects in design and workmanship for a period of one- (1) year starting thirty- (30) days after the original invoice date. OVERALL HEIGHT The overall height of the vehicle shall be approximately 144" from the ground. This measurement shall be taken with the tires properly inflated with the apparatus in the unloaded condition. The actual measurement shall be taken that highest point of the apparatus. OVERALL LENGTH The overall length of the vehicle shall be approximately 41' 9"). CAB AND CHASSIS The cab and chassis shall be a medium four-door, aluminum tilt cab, built specifically for the fire service. The cab and chassis shall meet the requirements of the National Fire Protection Association Standard 1901, (2003 edition or latest edition). MORE FLOOR MFD 4DR TILT CAB The cab shall be a “More Floor”, MFD (medium four-door), aluminum tilt cab, capable of seating six- (6) firefighters. The cab shall be of the Eurospace interior design allowing for easy communication inside the cab. The cab overall length shall be 130.38" with 54.00" from the centerline of the front axle to the back of the cab. The rear cab wall shall be .090" thick aluminum. The rear floor to the headliner shall be 55.00". The cab front skin and floor shall be .190" thick aluminum. The inside width shall be 90.00" and the front floor to headliner height above the driver and officer shall be 58.00". All glass used in the cab shall be automotive tint. The windshield shall have a maximum of 2890 sq.in. area and be of the wraparound design 52.88" wide and 27.88" high for maximum visibility. Left and right windshield shall use the same interchangeable glass. A molded rubber 11" grab handle shall be provided on the hinge post inside the cab at both the driver and officer door for entering and exiting the cab. The driver and officer seats shall have an 8.25" high x 12.69" wide x 15.13" deep compartment in the seat box beneath them. The compartment shall have a hinged door with an opening of 6.00" high x 12.50" wide. Intermittent electric wipers with single motor and electric powered “wet arm” type windshield washers shall be provided. Access to the wiper motor shall be through the driver's side headlamp module located on the front cab fascia. 17 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES CAB DOORS The cab doors shall be flush, full length type with hidden .375" stainless steel door hinges. All doors shall be equipped with exterior pull handles, suitable for use with firefighter mittens, and keyed alike locks that are designed to prevent accidental lockout. The interior latches shall be black flush paddle type, which are incorporated into an upper door panel. The front doors shall measure 43.00" wide x 77.00" high with .13" thick aluminum skins. The steps shall be a two- (2) step configuration with the lower step constructed of an open grate material and the intermediate step shall be covered with embossed, NFPA compliant aluminum tread plate. The following measurements shall apply: First step: 11.44" deep x 31.13" wide Intermediate step: 8.75" deep x 33.00"wide Ground to first step: approximately 21.00" First step to intermediate step: 11.00" Intermediate step to floor: 11.00" The rear doors shall measure 34.00" wide x 77.00" high with .13" thick aluminum skins. The rear steps shall be a two- (2) step configuration with the lower step constructed of an open grate material and the intermediate step covered with embossed, NFPA compliant aluminum tread plate. The following measurements shall apply: First step: 12.13" deep x 20.44" wide Intermediate step: 10.50" deep x 23.00" wide Ground to first step: approximately 21.00" First step to intermediate step: 12.50" Intermediate step to floor: 12.50" DOOR HANDLES EXTERIOR - CHROME The cab door exterior pull handles (4) shall be billet aluminum with a polished chrome plated finish. Each handle shall include an aluminum scuff plate with a polished chrome finish. The scuff plate shall be 6.25" tall x 10.00" wide. FRONT AND REAR ROLL DOWN DOOR WINDOWS The front doors shall have a full roll down window 27.00" x 26.00" with a total glass area of 702 square inch each. The rear doors shall have a roll down window 27.50" x 26.00" with a total glass area of 715 square inch each. STAINLESS TRIM A stainless steel trim band, 10" high with upper and lower trim affixed without holes and fasteners shall be installed on the lower exterior sides of the cab and doors. FABRIC COVERED SEATS - DURABLE BALLISTIC POLYESTER The seats shall be covered with a high strength, wear resistant fabric of durable ballistic polyester. A PVC coating is bonded to the back side of the material to help protect the seats from UV rays and from being saturated or contaminated by fluids. 18 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES GRAY SEAT COLOR All seats supplied on the chassis shall be gray in color. SEATBELT WARNING SYSTEM A seatbelt use warning system shall be installed in the chassis. The system will provide a visual and audible warning when all of the following conditions are met. 1.) Any seat is occupied (sixty pounds minimum). 2.) The corresponding seat belt(s) remains unfastened. 3.) The park brake is released. Once activated, the visual and audible indicators will remain active until all occupied seats have the seat belts fastened. DRIVER SEAT The driver's seat shall be a four-way air suspended type Seats Inc. 911 "Universal" high back seat with air control valve located at lower front of seat. The suspension mechanism shall be enclosed by a rubber bellows. The seat shall be equipped with an adjustable lumbar support, adjustable titling seat back and "knee rake" bottom cushion adjustment. The seat shall be equipped with a red three-point shoulder harness with lap belt and an automatic retractor attached to the cab. OFFICER SEAT The officer's seat shall be a four-way air suspended type Seats Inc. 911 "Universal" SCBA high back seat with air control valve located at lower front of seat. The suspension mechanism shall be enclosed by a rubber bellows. The seat back shall include a vertically split hinged headrest and ZICO "ULL" bracket with LLS strap. A removable padded vinyl cover shall be supplied over the SCBA cavity. The seat shall be equipped with a red three-point shoulder harness with lap belt and an automatic retractor attached to the cab. REAR FACING OUTBOARD SEATS Two- (2) outboard rear facing crew area Seats Inc. 911 "Universal" SCBA high back individual seats shall be installed in the rear of the cab. Each "Universal" high back seat shall include a tapered and padded seat cushion and back. Each seat back shall include a vertically split hinged headrest and ZICO "ULL" bracket with LLS strap. A removable padded vinyl cover shall be supplied over the SCBA cavity. The seats shall be an ABTS (All Belts to Seat) type integrated red three-point shoulder harness with lap belt and an automatic retractor built into the seat assembly. The female seat belt clasp shall extend up from the seat base ~ 14" to be within easy reach of the occupant. The ABTS feature is an engineering break through where the passenger restraint harness is built into the seat module and meets the twenty "G" load test. FORWARD FACING CENTER SEAT BOX A seat box 42-3/8" wide x 12" high x 22" deep shall be installed against the center of the rear wall for seat mounting. The seat box shall be made from smooth aluminum and welded to the cab structure for seat mounting integrity. The seat box will be painted the cab interior color. 19 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES Both sides of the seat box shall have a hinged door with latch and opening 13-3/4" wide x 10" high to allow access for storage in the seat box. FORWARD FACING CENTER SEATS Two- (2) center forward facing crew area Seats Inc. 911 "Universal" SCBA high back individual seats shall be installed in the rear of the cab. Each "Universal" high back seat shall include a tapered and padded seat cushion and back with a spring loaded hinge fold up seat bottom. Each seat back shall include a vertically split hinged headrest and ZICO "ULL" bracket with LLS strap. A removable padded vinyl cover shall be supplied over the SCBA cavity. The seats shall be an ABTS (All Belts to Seat) type integrated red three-point shoulder harness with lap belt and an automatic retractor built into the seat assembly. The female seat belt clasp shall extend up from the seat base ~ 14" to be within easy reach of the occupant. The ABTS feature is an engineering break through where the passenger restraint harness is built into the seat module and meets the twenty "G" load test. CAB WINDOWS Fixed cab side windows, 16.0" x 26.0" (416 square inches) shall be installed behind the front cab doors one each side of the cab. Each window shall be the same height as the windshield to provide maximum visibility. Safety Systems Cab Crash Testing ECE 29 testing criteria shall be used to test cabs. This standard has a very strong heritage in its creation and support in Europe where cab and vehicle occupancy standards are and have been a crucial part of all vehicle designs for many years. These ECE 29 tests are split into two specific tests: 1) The Frontal Impact Test 2) The Roof Crush test. Frontal Impact Test The frontal area of the cab is struck by a 3,700 pound pendulum weight. The weight is brought back to a sixty degree angle and then the weight is released and allowed to swing forward, imparting some 32,600 lb.ft. of force to the cab front face. Roof Crush Test To comply with the letter of the ECE 29 testing The cab roof must withstand a static load bearing test equivalent to the max front axle load capacity or 10,000 Kg (22,040 lbs) with the cab attached to the chassis. The cab shall be retested with a 60,224 lbs static load on the roof, again meeting the requirements as outlined in ECE 29. Notarized copies of the letters verifying these test results shall be available upon request. PAINT FRAME AND CHASSIS UNDER CARRIAGE The chassis under carriage consisting of frame, axles, driveline running gear, battery boxes, air tanks and other assorted chassis mounted components shall be painted with standard black paint. Paint shall be applied before airlines and electrical wiring is installed. 20 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES CHASSIS WHEELBASE The chassis wheelbase shall be approximately 224”. FRAME The frame side rails shall be black powder coated "C' channel type 10.25" x 3.5" x .38" with an inner channel 9.44" x 3.13" x .38" of 110,000 psi minimum yield high strength steel, a RBM of 3,315,214 inch pounds and a section modulus of 30.14 cubic inches. A minimum of seven- (7) fully gusseted bolted assembly crossmembers shall be installed using grade 8 flanged head bolts and flanged lock nuts. The area between the axle suspension hangers shall be free of any holes or fasteners in the flanges. No welding shall be incorporated in attachment of components. All frame dimensional cutting shall be by a plasma cutter. All relief areas shall be cut in with a minimum 2" radius at intersection points with ground smooth edges to prevent a stress focal point. The frame and crossmembers shall carry a lifetime warranty to the original purchaser. OVERALL HEIGHT The height of the vehicle shall not exceed 144" from the ground. FUEL TANK The fuel tank shall have a minimum capacity of sixty-eight (68) gallons. The baffled tank shall be made of 14 gauge aluminized steel. The tank exterior is painted with a primer and top coat. This results in a tank which offers the internal and external corrosion resistance and surface characteristics of aluminum with the strength, durability and economy of steel. The fuel tank shall be mounted under the frame, behind the rear axle on strap hangers with a "U" strap bolted front and rear so the tank can be easily dropped and removed. Tank shall have vent port to facilitate rapid filling without "blow-back". A roll over ball check vent shall be installed. Dual draw tubes and dual sender ports shall be installed. A 2" NPT fill ports shall be available for right or left hand fill. A 1/2" NPT drain plug shall be centered in the bottom of the tank. The fuel lines will be steel wire braid reinforced rubber. FRONT BUMPER A one piece, 10 gauge 304 polished stainless steel front bumper shall be provided. The bumper shall be 101" wide and 12" high, two (2) rib wrap-around type. The bumper shall be extended 24" ahead of the cab. AIR HORNS Dual Grover Stuttertone 24" air horns shall be recessed in the front bumper on the driver side. A 3/8" airline "teed" equal distance from each horn shall be installed. ADDITIONAL AIR RESERVOIR An additional 1200 cubic inch air reservoir shall be installed and isolated to prevent depletion of the air to the air brake system and to act as a supply tank for operating air equipment. It shall be plumbed with a 90 psi pressure protection valve on the reservoir supply side. APRON WITH HOSEWELL AND COVER A 3/16" bright embossed aluminum tread plate apron with a hosewell built into the center shall be installed between the bumper and the face of the cab. A hinged aluminum treadplate cover with D-ring latch and gas cylinder shall be installed into the hosewell. 21 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES CHROME PLATED TOW EYES Two- (2) chrome plated tow eyes shall be installed through the bumper. The eyes shall be fabricated from 3/4" thick #1020 ASMT-A36 hot rolled steel. The inside diameter of the eye shall be 2.00" and have a chamfered edge. AIR HORN ACTUATION Air horn actuation shall be accomplished by the steering wheel horn button and a right side officer's mounted Linemaster SP491-S81 foot switch. SPEAKER CPI One- (1) Cast Products Inc. bright aluminum 100 watt speaker shall be recessed in the front bumper, on the outboard officer's side. The speaker shall be bolted to bumper by means of a polished aluminum trim ring on the front face of the bumper. SIREN 10" ELECTRIC A Federal Q2B 10" electric siren shall be pedestal mounted on the treadplate apron. Siren shall be activated with foot switches for the officer and driver. A siren-brake switch shall be installed in the switch panel. FRONT AXLE The front axle shall be an Arvin-Meritor MFS-21 with a 3.74" drop and a 71.00" KPI. It shall have a capacity of 21,500 pounds GAWR. The springs shall be a taper type, three- (3) leaf, 54" long and 4" wide with a Berlin wrapped front eye. Both spring eyes shall have a case hardened threaded bushing installed with lubrication counterbore and lubrication land off crossbore with grease fitting. The spring capacity shall meet or exceed the capacity of the front axle. The hydraulic power assist steering gear shall be a TRW TAS-65 with a hydraulic power assist cylinder. A Vickers hydraulic power steering pump shall be gear driven from the engine. The steering ratio shall be 20.4:1 and have 5.4 turns stop to stop. FRONT TIRES The front tires shall be Michelin 425/65R 22.5 20PR "L" tubeless radial XZY3 highway tread with 22.5 x 12.25 ten (10) stud disc wheels. The tires and wheels shall be rated at 21,500 pounds. FRONT AXLE CRAMP ANGLE The hub piloted, MFS model front axle cramp angle shall be 48 degrees to the left and a minimum of 44 degrees turning to the right, when using the 425/65R 22.5 front tires. FRONT WHEELS ALCOA ALUMINUM The front wheels shall be Alcoa hub piloted, 12.25" x 22.5" polished aluminum wheels. FRONT WHEEL BEARINGS OIL LUBRICATED The front axle wheel bearings shall be oil lubricated and come equipped with an oil level visual inspection window. FRONT SHOCK ABSORBERS Two- (2) Bilstein monotubular design, nitrogen gas charged shock absorbers shall be part of the front axle suspension. Bilstein shall warranty the shock for a period of five (5) years. 22 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES FRONT BRAKES The front brakes shall be Arvin-Meritor 16.5" x 6" S-cam type with Arvin-Meritor automatic slack adjusters. CHASSIS ALIGNMENT The chassis frame rails shall be cross checked for length and squareness. Front and rear axles shall be laser aligned. Tires and wheels shall be aligned and toe-in set on the front tires at the chassis manufacturer's facility. The completed apparatus should be rechecked for proper alignment after the chassis has been fully loaded. STEERING COLUMN AND WHEEL The Douglas Autotech steering column shall be a seven- (7) position tilt and 2.25" telescopic type with an 18" steering wheel. The steering wheel shall be covered with black absorbite padding. The steering column shall contain a horn button, self-canceling turn signal switch, four-way hazard switch and headlamp dimmer switch. TANDEM REAR AXLE The tandem rear axle shall be an Arvin-Meritor model RT-52-185 with single reduction gearing and have a rated capacity of 54,000 pounds GAWR. TOP SPEED The top speed of the vehicle shall be approximately 70 MPH +/-2 MPH at governed engine RPM. TANDEM INTER-AXLE DIFFERENTIAL LOCK The tandem axle chassis shall include an inter-axle differential lock, which will allow both axles to be engaged as drive axles. A flipper valve actuator and red indicator lamp shall be located below the instrument panel. REAR BRAKES The rear brakes shall be 16.5" x 7" "S" cam type with automatic slack adjusters. ABS BRAKES A Meritor Wabco three axle anti-lock braking system shall be installed on the Arvin Meritor axles for safer vehicle control during braking and reduced stopping distance in all skid applications. The system design shall incorporate a dual redundant diagonal circuit electronically controlled through a sensor and tone ring on all axles. A dash mounted anti-lock lamp shall be provided to notify the driver of a system malfunction. A momentary test switch shall be installed to test the system for diagnostic codes. OIL LUBRICATED REAR WHEEL BEARINGS The rear axle shall have oil lubricated wheel bearings. REAR TIRES The rear tires shall be Michelin 12R 22.5 16PR "H" tubeless radial XDN2 all-weather tread with 22.5 x 8.25, ten (10) stud disc wheels. Tires and wheels shall be rated at 54,240 pounds. REAR WHEELS ALCOA ALUMINUM The tandem rear axle wheels shall be Alcoa hub piloted, 8.25" x 22.5" polished aluminum wheels. 23 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES TANDEM AXLE SUSPENSION The tandem rear axle suspension shall be a Raydan Air-Link AL-600. Air-Link's unique air ride and walking beam suspension design combines a super smooth ride with durability. The suspension only has two (2) moving parts; to provide long wear and low maintenance cost in one package. The suspension comes complete with rubber bumper stops and is fully mobile for safe operation even in the event of air loss. All the operator must do is expel the remainder of the air from the air suspension system and continue on. Vehicle operation without air, only changes ride height by 2" in lieu of the 6" to 8" difference on conventional air ride suspensions. Dual air height control valves are to be installed to ensure equal frame height on both sides of the vehicle regardless of load and to increase roll stability. The valves shall be of the one way type to isolate the system from the chassis air brake system. The suspension shall have 56" axle centers, and be rated from 54,000 pounds to 60,000 pounds to match the intended tandem axle capacity. AIR BRAKE SYSTEM - TANDEM AXLE A rapid build-up air brake system shall be provided. It shall include four (4) air reservoirs with a total of 6,204 cubic inch air capacity. A parking brake on the spring actuated chambers on the rear axle brakes with a push-pull valve on the instrument panel shall be installed. The rear axle spring brakes are to automatically apply in case of air pressure drop below 60 psi with a mechanical means for releasing the spring brake chambers. DIFFERENTIAL LOCK A driver controlled differential lock shall be installed on one of the tandem rear axles to allow the wheels on that axle to lock to provide maximum traction. AXLE COVER KIT STAINLESS STEEL (ALL WHEELS) The front and rear wheels shall have stainless steel lug nut covers. The front axles shall be covered with stainless steel baby moons with hole to view oil seal window. The rear axles shall be covered with foam mounted stainless steel high hats. The lug nut covers, baby moons and high hats shall be American made Real Wheels brand mirror finish, 304L grade, non-corrosive stainless steel meeting D.O.T. certification standards. All stainless steel baby moons and high hats shall carry a lifetime warranty. AIR DRYER A Meritor Wabco system saver 1200 spin-on desiccant air dryer with a 12-volt, 100-watt automatic heated moisture ejector shall be installed in the air brake system. The air dryer incorporates an internal turbo cutoff valve that closes the path between the air compressor and air dryer purge valve during the compressor "unload" cycle. The turbo cutoff valve allows purging of moisture and contaminants without the loss of turbo boost pressure. The Meritor Wabco air dryer shall come with a three (3) year or 300,000 mile warranty provided by Meritor Wabco Vehicle Control Systems. MANUAL DRAINS ON AIR TANKS Manual drains shall be installed on all reservoirs of the air brake system. 24 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES AUTOMATIC MOISTURE EJECTORS ON AIR TANKS Automatic moisture ejectors shall be installed in addition to the manual drain valves. NYLON AIR LINE TUBING A dual air system plumbed with color coded reinforced nylon tubing air lines shall be installed. The primary (rear) brake line shall be green, the secondary (front) brake line red, the parking brake line orange and the auxiliary (outlet) will be blue. Brass compression type fittings shall be used on the nylon tubing. All drop hoses shall be fiber reinforced neoprene covered hoses. ENGINE A Cummins ISM-500, turbocharged, charge air cooled engine shall be provided. TYPE: In-Line six (6) cylinder, 4 cycle HORSEPOWER: 500 @ 2000 rpm / Governed at 2100 rpm TORQUE: 1550 lb.ft. @ 1300 rpm DISPLACEMENT: 661 cu.in. GOVERNOR: Electronic A wiring harness shall be supplied with a drop out at the back of the cab. The harness shall include a connector to allow an optional harness for the pump panel to be plugged into it. Circuits shall be provided for multiplexed gauges, hand throttle, high idle and PSG system. A circuit for J1939 data link shall also be provided at the drop out. A spin on engine coolant filter with shut-off valve shall be provided. An engine mounted combination full flow/by-pass oil filter with replaceable spin on cartridge shall be part of the engine's lubrication system. The engine shall meet the 2007 emission standards, no exceptions. AIR COMPRESSOR The air compressor on the engine shall be a Wabco capable of producing a minimum of 18.7 cfm at 1250 engine rpm. It shall be gear driven, engine oil pressure lubricated and cooled by the engine cooling system. The air compressor shall have a 5-year warranty. ENGINE WARRANTY The Cummins engine shall be warranted for a period of five- (5) years or 100,000 miles, whichever occurs first. FUEL FILTER - CUMMINS ENGINE A Fleetguard fuel filter shall be installed on the Cummins engine. 25 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES JACOBS ENGINE BRAKE-CUMMINS A Jacobs’s engine compression brake, for the six- (6) cylinder Cummins engine, with brake light actuation and cutout relay when in pump mode shall be installed. The engine brake will activate upon release of accelerator when in operation mode. A dash mounted switch with "On/Off" and High/Low functions shall be installed. EXHAUST SYSTEM The exhaust system shall be installed under the frame with the discharge to the right side forward of the rear tires. A muffler and .065 wall aluminized steel exhaust tubing supported by bolted on frame brackets shall be installed. Stainless steel flex tubing is to be installed between exhaust pipe and muffler. System joints shall be connected with lapping band clamps. COOLING SYSTEM The cooling system shall have sufficient capacity to keep the engine properly cooled under all conditions of road and pumping operations. The cooling system shall be designed and tested to meet or exceed the engine and transmission manufacturer and EPA requirements. The complete cooling system shall be mounted in a manner to isolate the system from vibration and stress. The individual cores shall be mounted in a manner to allow expansion and contraction at various rates without inducing stress into the adjoining core(s). Radiator The radiator shall be a cross-flow design constructed completely of aluminum with welded side tanks. The radiator shall have a minimum of a 800 sq. in. core and be bolted to the bottom of the charge air cooler to allow a single depth core, thus allowing a more efficient and serviceable cooling system. The radiator shall be equipped with a drain cock to drain the coolant for serviceability. Surge Tank The cooling system shall be equipped with a surge tank that is capable of being filled and removing entrained air from the system. The surge tank shall be equipped with a low coolant probe and sight glass to monitor the level of the coolant. The surge tank shall have a cap that meets the engine manufactures pressure requirements as well as the system design requirements. Coolant The cooling package shall have Extended Life Coolant (ELC) installed. The use of supplemental coolant additives (SCA) will not be allowed, as this is part of the extended life coolant makeup. The use of ELC provides longer life and change intervals providing improved performance. The coolant shall contain ethylene glycol and deionized water to keep the coolant from freezing to a temperature of -34 degrees F. Hoses/Clamps All radiator tubes shall be formed from aluminized steel tubing and installed with silicone hoses with stainless steel constant torque clamps. 26 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES Recirculation Shields Recirculation shields shall be installed where required to prevent heated air from reentering the cooling package and affecting the performance. Charge Air Cooler The charge air cooler shall be a cross-flow design constructed completely of aluminum with welded side tanks. The charge air cooler shall have a minimum of a 487 sq. in. core and be bolted to the top of the radiator to allow a single depth core, thus allowing a more efficient and serviceable cooling system. Hoses/Clamps All charge air cooler tubes shall be formed from aluminized steel tubing and installed with silicone hump hoses and stainless steel "T" style clamps meeting the engine manufactures requirements. COOLING SYSTEM FAN The engine cooling system shall incorporate a heavy-duty composite fan, belt driven on the engine. A shroud and recirculation shield system shall be used to ensure air that has passed through the radiator is not drawn through it again. COOLANT FILTER An engine coolant filter with a shut-off valve shall be installed on the engine. The location of the filter shall allow for easy maintenance. ENGINE PUMP HEAT EXCHANGER A single bundle type coolant to water heat exchanger shall be installed between the engine and the radiator without a shutoff valve. The heat exchanger is designed so that water from the pump does not come in contact with the engine coolant to allow the use of water from the discharge side of the pump for assisting in cooling the engine coolant. CLASS 1 PSG GOVERNOR A Class 1 "Captain" pressure governor pump panel control module and a pressure transducer shall be provided. The control head shall display engine RPM or pressure with switches to increase or decrease each. TRANSMISSION The transmission shall be an Allison 4000 EVS automatic with electronic controls. transmission will have two (2) 10-bolt PTO pads. The The transmission shall be equipped with an air to oil transmission cooler located below the radiator allowing a single depth core and efficient cooling package. The transmission cooler shall be mounted in a manner to allow maximum approach angle by not protruding below the frame more than an inch. The transmission cooler shall be constructed completely of aluminum with welded side tanks. The transmission shall have two (2) internal oil filters. Fourth gear hold-in range may be accomplished through wiring for a pumping application. 27 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES The transmission gear ratios shall be: 1st 3.51:1 2nd 1.91:1 3rd 1.43:1 4th 1.00:1 5th 0.74:1 6th 0.64:1 (if applicable) Rev 4.80 TRANSMISSION COOLING SYSTEM Transmission Cooler The transmission cooler shall be a cross flow air to oil design constructed completely of aluminum with welded side tanks. The transmission cooler shall be bolted to the bottom of the radiator to allow a single depth core, allowing a more efficient and serviceable cooling system. The transmission cooler shall be mounted in such a manner as not to extend below the chassis frame by more than 1", allowing greater approach angles and ground clearance. Transmission Heat Exchanger The transmission oil to water heat exchanger shall be installed to aid in cold climate conditions maintaining the transmission temperature at the operational level. SYNTHETIC TRANSMISSION FLUID Castrol "Transynd" or an equivalent synthetic TES 295 transmission fluid shall be utilized to fill the 4000 EVS transmission. TRANSMISSION MODE The transmission, upon start-up, will select four- (4) speed operation. By pressing the "mode" switch on the shift pad (mode on) provides five- (5) speed overdrive. TRANSMISSION WARRANTY The Allison 4000 EVS series transmission shall be warranted for a period of five (5) years with unlimited mileage. Parts and labor shall be included in the warranty. The transmission must be filled with transynd synthetic fluid or approved equal. ALTERNATOR A 320-amp Leece Neville 12-volt alternator model #4890JB with internal regulator and #10 screw AC terminals shall be installed. ENGINE OIL LEVEL CHECK A low engine oil level switch shall be provided that will indicate when the engine oil is approximately four (4) quarts or more low. The switch shall light a red "LOW OIL LEVEL" indicator light in the dash. The indicator shall only function while the ignition switch is on and the engine is not running. FUEL SHUT-OFF VALVE A fuel shut-off valve shall be installed in the fuel draw line at the primary fuel filter to allow the fuel filter to be changed without loss of fuel to the fuel pump. TAIL PIPE CHROME EXTENSION A radiused chrome exhaust tail pipe extension, to direct exhaust gases downward, which terminates on the right hand side of the chassis, forward of the rear tires, shall be installed with a galvaneal band clamp. 28 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES AIR CLEANER The air cleaner shall be Farr #62891-001 dry type with a replaceable element, it shall have an outside air intake with an ember separator filter and an indicator light in the warning light cluster to show when the air cleaner element requires replacement. TRANSMISSION TOUCH PAD An Allison pressure sensitive range selector touch pad shall be provided and located to the right of the driver within clear view and reach. DRIVELINES All drivelines on the tandem rear axle chassis shall be 1810 heavy duty series with "glide coat" splines on all slip shafts. ELECTRICAL SYSTEM A single starting system shall be installed per NFPA 1901. The electrical system shall be 12 volt, suppressed per SAE J551 with six (6) Harris CTX31S-9 950 CCA batteries with 210 minute reserve capacity and 3/0 welding type dual path starter cables per SAE J541. Wiring shall be appropriate gauge cross link with 311 degree F. insulation. All wires in the chassis shall be circuit numbered and function coded where possible, in addition the SAE wiring will be color coded. The wiring shall be protected by 275 degree F. minimum high temperature flame retardant loom. The starting system shall be supplied with the following: One- (1) Cole-Hersee #2484 master battery switch One- (1) Cole-Hersee #EX26654A ignition switch One- (1) starter button One- (1) green LED indicator for battery "on". One- (1) green LED indicator for ignition "on". APPARATUS WIRING PANEL An apparatus wiring panel shall be installed on the officer side bulkhead below the dash and shall include eight- (8) open circuits with three- (3) 20 amp, one- (1) 30 amp, three- (3) 10 amp and one- (1) 15 amp relays and breakers with trigger wires run to the rocker switch panel. ROCKER SWITCH CONSOLE A three- (3) section, double row switch console shall be provided and shall be an integral part of the engine tunnel, with easy switch access to both the driver and officer. The console will consist of an angled driver's side panel, center main panel and angled officer's side panel. The switch console shall not be an add on type console. CENTER ROCKER SWITCH PANEL The center main rocker switch panel shall include twelve (12) LED backlit and labeled rocker switches. The two (2) rows of switches shall be located in the left two sections of the center panel. The remaining right section of the panel shall be left free to accommodate flush mounted equipment. OFFICER ROCKER SWITCH PANEL The officer's side switch panel shall be a blank panel with no switches to accommodate flush mounted devices. 29 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES DRIVER ROCKER SWITCH PANEL The driver's side panel shall include a rocker type headlight switch with instrument lamp slide dimmer, intermittent windshield wiper/washer switch and secondary braking device rocker switches. CLASS ONE TOTAL SYSTEM MANAGER A Class One Total System Manager (TSM) load sequencing and shedding system shall be installed. The sequencer system shall be capable of sequentially energizing up to twelve (12) pre-selected outputs and capable of shedding up to eight (8) outputs. The system shall also monitor the vehicle's battery voltage. When electrical loads exceed the alternator output of approximately 12.5-volts, pre-selected loads will begin to shut down. A low voltage light and alarm with automatic high idle actuation enabled shall be part of the system. An LED indicator shall be installed on the cab dash to indicate when the load shedding circuit is functioning. A momentary rocker switch shall be installed in the rocker switch panel to provide a preset elevated engine speed. The idle shall operate only with the park brake set and the transmission selector in neutral. BATTERY JUMPER STUDS Battery jumper studs shall be provided in the driver's step area. The studs allow the vehicle to be jump started or cab to be raised in an emergency due to battery failure. INSTRUMENTATION An ergonomically designed instrument panel shall be provided. The gauges shall be backlit with red LED lamps. All gauges shall be driven by stepper motor movements. The instrumentation system shall be multiplexed and shall receive engine and transmission information over the J1587 data bus to reduce the number of redundant sensors. The instrument panel shall contain the following gauges: One- (1) electronic tachometer with integral digital hour meter. The scale on the tachometer shall read from 0 to 3000 RPM. The hour meter shall display engine hours of operation. One- (1) electronic speedometer with integral digital odometer/trip odometer. The speedometer shall have a dual scale with miles per hour (MPH) as the dominant scale and kilometers per hour (KPH) on the minor scale. The speedometer scale shall read from 5 to 85 MPH (5 to 140 KPH). The odometer shall display miles. One- (1) three function gauge with primary air pressure, secondary air pressure and fuel level. The scale on the air pressure gauges shall read from 0 to 140 pounds per square inch (PSI). The air pressure scales shall be non-linear to expand the scales in the region of normal operation. The scale on the fuel level gauge shall read from empty to full. One- (1) four-function gauge with engine oil pressure, coolant temperature, transmission oil temperature and a voltmeter. The scale on the engine oil pressure gauge shall read from 0 to 140 pounds per square inch (PSI). The engine oil pressure scale shall be non-linear to expand the scale in the region of normal operation. The scale on the coolant temperature gauge shall 30 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES read from 100 to 250 degrees Fahrenheit (F). The scale on the transmission oil temperature gauge shall read from 100 to 300 degrees Fahrenheit (F). The scale on the voltmeter shall read from 8 to 16 volts. The instrument panel shall contain an Annunciator Module that contains the following indicator lights. All indicator lights shall contain LED lamps. RED LAMPS Stop Engine - indicates critical engine fault. Park Brake - indicates park brake is set. Low Fuel - indicates low fuel. Cab Ajar - indicates tilt cab is not locked down. (1) Volts - indicates high or low system voltage. Low Oil Press - indicates low engine oil pressure. High Coolant Temp - indicates excessive engine coolant temperature. High Trans Temp - indicates excessive transmission oil temperature. Low Air - indicates low air pressure in either system one or system two. Low Coolant Level - indicates low engine coolant level. (1) Low Oil Level - indicates low engine oil level. (1) Air Filter - indicates excessive engine air intake restriction. YELLOW LAMPS Check Engine - indicates non-critical engine fault. Check Trans - indicates transmission fault. Wait to Start - indicates active engine air preheat cycle. (2) ABS - indicates anti-lock brake system fault. Water in Fuel - indicates presence of water in fuel filter. (1) Engine Maint - indicates engine maintenance is required. (1) GREEN LAMPS Left and Right turn signal indicators. Aux Brake Active - indicates secondary braking device is active. (1) High Idle - indicates engine high idle is active. (1) Low Trac - indicates low wheel traction for automatic traction control (ATC) equipped vehicles, also indicates mud/snow mode is active for ATC system. (1) BLUE LAMP High beam indicator. The instrumentation system shall provide a constant audible alarm for the following situations: Low air pressure. Low engine oil pressure. High engine coolant temperature. High transmission oil temperature. Low coolant level. (1) High or low system voltage Critical engine fault (Stop Engine). The instrumentation system will provide a three second alarm every three minutes for the following situations: Low fuel. Water in fuel. (1) (1) Feature only available when optionally equipped. (2) Feature only available on engines with preheat capability. 31 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES WHELEN ELECTRONIC SIREN A Whelen WS-295HFS2 electronic siren head shall be provided and installed in the center main switch lower panel. POWER AND GROUND STUDS - BATTERY DIRECT Power and grounding studs shall be provided and installed behind the electrical center cover with a breaker. The studs shall be #10 and capable of carrying up to a 40 amp battery direct load. SUPER AUTO EJECT 20 AMP KUSSMAUL A Kussmaul 20 amp Super auto-eject electrical receptacle with a yellow weatherproof cover and box shall be installed on the left side of the cab above the wheel well. It shall automatically eject the plug when the starter button is depressed. The U.L. maximum allowable amperage draw on receptacles is generally 80% of their listed rating, for example, the 20 amp receptacle should not carry more than 16 amp continuous load. When adding the different amperage draws of the components being installed on the chassis be sure to factor in whether the components will draw a continuous load or intermittent load. BATTERY CONDITIONER 1200 KUSSMAUL PUMP PLUS A Kussmaul Pump Plus 1200 air compressor/battery conditioner shall be supplied. The battery conditioner shall be mounted in the cab behind the driver's seat. The air compressor shall be installed behind the driver's seat. The air compressor shall be plumbed to the air brake system to maintain air pressure. The battery conditioner shall have a switch for selection of operation voltage source. When in the AC position it shall operate only from the shoreline. The remote charge indicator will be located near the receptacle, viewable through the driver's side crew cab window. MARKER LAMPS Five- (5) I.C.C. DOT approved Weldon model #9186-1500-20 Light Emitting Diode (LED) cab marker lamps shall be installed on the face of the cab above the windshield. BACKUP ALARM An ECCO #575 backup alarm shall be installed at the rear of the chassis with an output level of not less than 107 dB. The alarm will automatically activate when the transmission is placed in reverse. GROUND LIGHTS UNDER BUMPER Two- (2) Trucklite model #40003 ground illumination lights shall be provided under the front bumper, one each side. The lights shall be activated when the marker lights are on and the parking brake is set. FRONT FASCIA The front cab fascia shall be constructed of impact resistant FRP (fiber reinforced plastic) which will attach to the front cab skin and act as a fascia only. The front fascia will cover the front aluminum cab structure from the bottom of the windshield down to the bottom of the cab. The front cab fascia shall have provisions for four (4) Hi/Low beam headlamps, turn signal lamps and up to four (4) warning lamps. In addition, the headlamp and warning lamp assemblies shall be housed in a "chromium nickel plated" bezel. 32 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES The front fascia shall allow access to check and fill the engine oil and wiper washer fluid. Access is also provided for servicing the windshield wiper motor and linkage, ember separator, headlamps, electrical bulkhead connectors, transmission ECU and the multiplex V-Mux control. The front fascia grille shall be comprised of a stainless steel upper (hinged) and a lower (fixed) grille. WARNING LIGHTS -INBOARD Two- (2) Whelen 4x6 LED red warning lights shall be installed on the cab fascia above the headlamps in the inboard position. HEADLIGHTS Four- (4) rectangular halogen headlamps with a separate high and low beams in bright bezels shall be provided. The headlamps shall be equipped with a "Daytime Running" light feature, which will illuminate the headlights to 80% brilliance when the master switch is in the "On" position and the parking brake is released. Two- (2) round side turn signal/marker lights shall be provided on the front cab corners. TURN SIGNALS - AMBER LED Two- (2) Whelen 4x6 amber LED programmable turn signals shall be installed outboard of the warning lights in matching bezels located above the headlamps. FLAT FRONT GRILLE A two- (2) piece, hinged stainless steel flat front grille contoured to shape of front fascia shall be installed on the front of the cab. The upper portion of the grille will be hinged and will have two (2) flush push button latches that allow access to the front fluid fills of the cab. Additional air intake openings are supplied in the front fascia located outboard of and below the stainless steel grille. A minimum total free air intake of 745.0 square inches shall be provided. See attached PDF file for clarification. CAB MIRRORS Two- (2) Ramco model 9000 CCHR bus style mirrors shall be mounted to the cab doors. The heated upper flat glass shall be remote controlled with switches on the dash and the heated lower convex glass shall be a fixed. The mirrors shall be attached to cast aluminum arms. DOOR WARNING - CHEVRON Four- (4) Chevron reflective signs shall be installed on the lowest portion of the inner door panels, one (1) on each door. A stripe of reflective tape shall be installed at the outer edge of each door. FULL WIDTH CREW CAB DOOR ASSIST RAILS Black powder coated cast aluminum assist rails shall be provided and installed on the inside of the rear crew doors the full width of the window glass. The rails shall assist personnel in exiting and entering the cab. The rails shall be located at the retracted door window glass level and will protect the exposed window glass area. INTERIOR LIGHTING The cab interior lighting shall consist of the following: A red/white dome lamp shall be located over each door. The white lamp shall be activated by its respective door when opened and both activated by an individual switch on the light. A red/white dome lamp with individual switches shall be located in the headliner, over the engine tunnel to serve as a tunnel surface light. 33 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES FLASHING DOOR AJAR LIGHT A red flashing door ajar light shall be located in the headliner, centered in the cab. The light shall be 6.00" long x 2.50" wide x 1.75" high and labeled "Do Not Move Apparatus". The light shall be wired to indicate an open door on the cab when the parking brake is released. ENGINE TUNNEL LIGHT A Trucklite 4" diameter clear work light shall be provided and installed under the engine tunnel. WEATHER BAND AM/FM RADIO WITH COMPACT DISC PLAYER A heavy duty Panasonic Weather Band AM/FM stereo radio with compact disc player and four (4) speakers shall be installed in the cab. The radio shall be installed above the driver. Two (2) speakers shall be installed overhead front with the other two (2) speakers in the upper rear corners of the cab. DASH AND HEADER TRIM ABS The cab interior dash trim shall consist of a two (2) piece vacuum formed ABS composite driver and officer panel. The "A" pillar and center windshield post trim shall consist of a vacuum formed ABS composite driver, officer and center cover. The header trim shall consist of a vacuum formed ABS composite driver, officer and a two (2) piece center HVAC cover. Mounted to the trim panels shall be two (2) 5.75" x 22.50" vinyl sunvisors. INNER DOOR PANELS ZOLATONE PAINTED The inner door panels shall be a Zolatone painted aluminum panel. A "Fireman Friendly" cast steel pull handle shall be included with the front door panel. PAINT INNER DOOR PANELS The inner door panel surfaces shall be painted with a Zolatone #20-72 silver gray texture finish. ENGINE COVER The fixed type engine cover shall be a maximum of 29.00" high x 41.50" wide. The cover shall be an integral part of the cab and made of 0.19" thick aluminum. The interior cab side shall be covered with a vacuum formed ABS composite tapering to 26" on the sides to provide maximum hip and elbow room for the driver and officer. The engine side of this area shall be heavily insulated with multi-layer insulating materials consisting of foam, a 1.0 lbs per sq ft sound barrier with a facing that resists heat transfer, and held in place by adhesive, aluminum stick pins and retention caps. All exposed insulation seams and edges are sealed to reduce moisture contamination and debris build up. The cover shall incorporate the integral rocker switch console and incorporate a latching electrical component access cover to allow complete access to the underside of the switch panel assembly, electrical harness and components. MOBILE DATA TERMINAL PROVISION W/GLOVE COMPARTMENT - ABS The cab interior dash trim officer panel shall consist of a vacuum formed ABS composite module, which contains a glove compartment with a hinged locking door. The compartment size shall be 13.00" wide x 6.00" high x 5.50" deep. A Mobile Data Terminal (MDT) provision shall be provided above the glove compartment. The MDT provision shall be recessed 3.00" below the surface of the dash. The surface area of the MDT provision shall be 13.75" wide x 9.50" deep. 34 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES A 20 amp 12AWG clean power and ground circuit will be provided to the MDT area. PAINT INTERIOR The interior metal surfaces shall be painted with a Zolatone #20-72 silver gray texture finish. INTERIOR TRIM COLOR AND FLOOR MAT GRAY/GRAY/GRAY The cab interior soft vinyl trim surfaces shall be gray in color. The cab interior vacuum formed ABS composite trim surfaces shall be gray in color. The cab interior floormat shall be gray in color. The interior cab floor, engine tunnel sides and front seat risers shall be covered with a multi-layer mat consisting of; .25" thick sound absorbing closed-cell foam, a heavy weight sound barrier, a .06" thick non-slip vinyl wear surface with a pebble grain finish, and held in place by a pressure sensitive adhesive and aluminum cornering trim. All exposed seams are sealed to reduce moisture contamination and debris build up. HVAC SYSTEM The cab shall be equipped with a ceiling mounted HVAC system. The system shall consist of an overhead heater/defroster/air-conditioning unit mounted above the engine tunnel in a central location with dash mounted controls. The ceiling mounted HVAC system includes fourteen (14) adjustable louvers. Six (6) forward facing louvers for windshield, 45,000 Btu's of heat at 460 cfm for defrosting. Four (4) rearward facing louvers to direct air for crew comfort and six (6) for driver and officer comfort. In "Cabin Mode" the system is designed to produce 60,000 Btu's of heat and 32,000 Btu's of cooling. The system shall be capable of lowering the cab interior temperature from 100 degrees to 70 degrees within thirty minutes, with a relative humidity of sixty percent. The air-conditioning compressor will be an engine driven Seltec TM-16 and utilize R-134A refrigerant. The A/C lines will be a mixture of custom bent zinc coated steel fittings and Aeroquip flexible hose with E-Z clip fittings. All heater system hoses, including auxiliary units shall be silicone with stainless steel constant torque clamps approved for use with silicone hose. DELUXE INSULATION PACKAGE Additional insulation in the cab shall be installed to improve air-conditioning and/or heating in extreme weather climates as well as reducing road noise. The sides, roof and rear wall of the cab shall contain 1" thick multilayered insulation. CAB TILT ACTUATION The entire cab shall tilt 45 degrees to allow for easy maintenance of the engine and transmission. The cab tilt actuation shall be with an electric over hydraulic lift pump with a control box on a pendant for safe visual operation. The lift system shall have an ignition interlock and red lock down indicator lamp, which shall illuminate when holding "down" switch to indicate safe road operation. It shall be necessary to activate the master battery switch with the park brake set in order to tilt the cab. 35 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES Two cab tilt cylinders shall be provided with velocity fuses in each cylinder port. The cab pivots shall be 1.90" ball and be anchored to frame brackets with 1.25" diameter studs. Two spring loaded hydraulic hold down hooks outboard of the frame shall be installed for holding the cab securely to the frame. A steel safety assembly shall be installed on the right side cab lift cylinder to prevent accidental cab lowering. The safety assembly shall fall over the lift cylinder when the cab is in the "up" position. A cable release system shall also be provided to clear the safety assembly from the lift cylinder when lowering the cab. WHEEL WELL LINERS Full width wheel well liners shall be installed on the extruded cab to limit road splash and enable easier cleaning. The two-piece liners shall consist of an inner liner 16" wide made of vacuum formed ABS composite and a outer fenderette 3.50" wide made of 14 gauge 304 polished stainless steel. EXTERIOR CAB ASSIST HANDLES Four- (4) 18" knurled anti-slip one-piece exterior assist handles shall be installed, one (1) behind each cab door. The assist handle shall be made of 14-gauge, 304 stainless steel and be 1.25" diameter to enable easy grabbing with the gloved hand. EXTERIOR PAINT All cab painting must be completed prior to the installation of glass accessories or any other cab trim to assure complete paint coverage and maximum corrosion protection. The entire cab must be disc ground to remove any surface oxidation or surface debris that may hinder the paint adhesion. After the surface is machine finished a high quality acid etching base primer shall be applied. Upon the application of required body fillers and their preparation, the cab shall be primed with a coating designed for corrosion resistance and surface paint adhesion. The entire cab then shall be coated with an intermediate solids or epoxy surfacer that is designed to fill minor surface defects, provide an adhesive bond between the primer and the paint, and improve the color and gloss retention of the color coats. The cab shall be finish sanded with 360 grit paper, seams sealed with SEM seal sealer and painted with two- (2) to four- (4) coats of an acrylic urethane type system designed not only for color retention, but to resist acid rain and most atmospheric chemicals found on the fire ground or emergency scene. The maximum overall film thickness of the top coat shall not exceed five- (5) mils. Paint brand and color: OPERATORS MANUAL AND PARTS LIST A chassis operator's manual and parts list with wiring and air plumbing diagrams shall be provided. The wiring and plumbing diagrams shall be of the chassis model. ENGINE AND TRANSMISSION OPERATION MANUAL One- (1) engine operation and maintenance manual and one (1) transmission operation manual shall be included in the Spartan operator's manual. FIRE EXTINGUISHER A 2.5 pound BC D.O.T approved fire extinguisher shall be shipped loose with the cab. 36 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES INDEPENDENT FIRE PUMP MOUNTING The fire pump shall be mounted within a separate body module that is not directly connected to the apparatus body. The module shall be mounted to the frame in four locations and in such a manner that should the apparatus be involved in a collision, the likelihood the pump casing cracking is minimized. The point where the pump module is mounted to the frame shall be reinforced appropriately to carry the expected load for the life of the apparatus. Plumbing as well as the pump shall be integral with the pump module as much as possible to facilitate the changing of the chassis should the apparatus be involved in a collision. Chassis frame mounted fire pumps shall not be acceptable. MIDSHIP MOUNT FIRE PUMP The pump shall be a Waterous CSUY 1500 GPM fire pump. The pump shall be a single stage centrifugal class "A" rated fire pump, designed specifically for the fire service. INDEPENDENT THIRD PARTY PUMP CERTIFICATION The fire pump shall be tested and certified, by a nationally recognized independent third party testing company, to perform as listed below: 100% of rated capacity at 150 pounds net pressure. 70% of rated capacity at 200 pounds net pressure. 50% of rated capacity at 250 pounds net pressure. 100% of rated capacity at 165 pounds net pressure. The entire pump, both suction and discharge passages, shall be hydrostatically tested to a pressure of 600 PSI. The pump shall be fully tested at the pump manufacturer’s factory to the performance spots as outlined by the latest NFPA Pamphlet No. 1901. The pump shall be free from objectionable pulsation and vibration. WATEROUS PUMP ANODES There shall be two- (2) Anodes provided with the Fire Pump. One- (1) anode shall be installed in the left steamer and one (1) shall be installed in the right. IMPELLERS The pump impellers shall be bronze, specifically designed for the fire service and accurately balanced for vibration free running. The stripping edges shall be located on opposite sides of the impellers to reduce shaft deflection. The impeller shaft shall be stainless steel, accurately ground to size and supported at each end by oil or grease lubricated anti-friction ball bearings for rigid, precise support. The bearings used on the impeller shaft shall be automotive type bearings, easily cross-referenced and readily available at normal parts or bearing stores. FLAME PLATED IMPELLER HUBS The impeller hubs shall be flame plated with tungsten carbide to a hardness of approximately twice that of tool steel to assure maximum pump life and efficiency. During the flame plating process the base metal shall not be allowed to exceed a temperature of 300-degrees Fahrenheit to prevent altering the metallurgical properties of the impeller material. 37 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES MECHANICAL SEALS The pump shall be equipped with self-adjusting, maintenance free mechanical shaft seals that shall not require manual adjustment. These seals shall be designed in a manner such that they shall remain functional enough to permit continued use of the pump in the unlikely event of a seal failure. IMPELLER WEAR RINGS The pump shall be equipped with replaceable bronze wear rings for increased pump life and minimum maintenance cost. The wear rings shall be designed to fit into a groove in the face of the impeller hubs forming a labyrinth that, as the clearance increases with age, directs water from the discharge side in several directions eventually exiting outward, away from the eye of the impeller hub. PUMP CASING The pump casing shall be cast as two- (2) horizontally split pieces. The casing shall be made of high tensile, close-grained gray iron with a minimum tensile strength of 40,000 PSI. PUMP TRANSMISSION The pump transmission shall be of the latest design, incorporating a high strength involute toothform Morse Hy-Vo chain capable of operating at high speeds while providing smooth and quiet transmission of power. Drive and driven sprockets shall be made of alloy steel with teeth of an involute form. Driveline shafts shall be made from alloy steel forgings, hardened and ground to size. Deep groove, anti-friction ball bearings shall be used throughout the pump transmission. The pump shift engagement shall be accomplished by a free sliding collar that uses an internal locking mechanism to insure that the collar will stay in road or pump position. Primary lubrication for the pump transmission bearings, sprockets and chain shall be provided by a splash system. A supplementary pressure system shall also be employed which shall include a strainer, an oil circulation pump driven by the impeller shaft, and a spray bar inside the case to apply oil to the inside of the chain just before it engages the driven sprocket. The pump and transmission shall be easily separable. A two-piece shaft shall be splined allowing for individual repair of either the pump or transmission, to keep down time to a minimum. All driveline components shall have a torque rating equal to or greater than the final net engine torque. AIR OPERATED PUMP SHIFT The pump shift actuating mechanism shall be air operated from a valve in the cab identified as "PUMP SHIFT". Full instructions for shifting the pump shall be inscribed on the valve plate. PUMP SHIFT INDICATING LIGHTS There shall be two- (2) green pump system shift indicator lights in the chassis cab. The first light shall become energized when the chassis parking brake has been set and the pump has completed its shift into pump gear and shall be labeled "Pump Engaged". The second light shall become energized and when the pump and the chassis transmissions have been shifted completely into the correct gears for pumping, this light shall be labeled "OK to Pump". There shall be one- (1) green pump system shift indicator light located on the operator's panel. This light shall only become engaged when the chassis parking brake has been set, and when the pump and the chassis transmissions have been completely shifted into the correct gears. The light shall be located adjacent to the throttle control and shall be labeled "Warning: Do Not Open Throttle Unless Light Is On". 38 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES WATEROUS OIL LESS PRIMER The priming pump, priming valve and piping assembly shall be included in the pump assembly. The priming pump shall be an electrically driven rotary vane pump mounted firmly within the pump area. The pump shall be controlled from the pump operator's panel. An indicator light on the pump panel shall show when the primer motor is engaged. The pump shall be capable of creating suction and discharging water from a lift of 10 feet through 20 feet of suction hose of the appropriate size, in not more than 30 seconds starting with the pump dry. It shall be capable of developing a vacuum of 22 inches at an altitude of up to 1000 feet. CLASS 1 "CAPTAIN" GOVERNOR/CONTROLLER The apparatus shall be equipped with a CLASS 1 Captain engine/pump - governor/throttle system when any engine other than a Detroit Diesel is specified or ordered with the chassis. The Captain shall be directly connected to the Electronic Control Module (ECM) mounted on the engine. The Captain shall operate as a pressure sensor (regulating) governor (PSG). This shall eliminate the need for a relief valve on the discharge side of the pump. A special preset feature shall permit a predetermined pressure or RPM to be set. When either is preset, the value shall be displayed on the message display of the Captain. Either value that can be preset shall be easily adjustable by the operator. PUMP DRAIN VALVE A Trident manifold drain valve assembly shall be supplied. This drain shall provide the capability to drain the entire pump by turning a single control. The valve assembly shall consist of a stainless steel plate and shaft in a bronze body with multiple ports. The drain valve control shall be mounted on the left side pump panel and identified as "Master Drain". PUMP LUBRICATION Grease zerk(s) shall be installed in a convenient location and connected to the pump lubrication points by copper tubing. HEAT EXCHANGER The engine; (chassis), providing power to drive the fire pump, shall have a supplementary cooling system that uses water from the discharge side of the pump to cool the engine coolant through the use of a closed heat exchanger. The water from the pump and the engine coolant shall not be intermixed. This cooling system shall be controlled by a valve on the pump operator's station. To prevent damage from freezing, the heat exchanger shall be plumbed through the master pump drain. 1/2" PUMP COOLER LINE There shall be a 1/2" line installed from the discharge side of the pump to the water tank. The line shall be used to cool the pump during long periods of pumping when water is not being discharged. The pump cooler shall be controlled with a quarter-turn ball valve on operators panel, and shall be clearly labeled "Pump Cooler". There shall be a check valve installed in the pump cooler line to prevent tank water from back flowing into the pump when it is not in use. 39 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES INTAKE RELIEF VALVE There shall be an Elkhart 40-41 intake relief valve installed on the suction side of the pump. The valve shall be the preset type, adjustable from 75 to 250 PSI, and shall be designed to prevent vibration from altering the setting. The relief outlet shall be directed below the pump with the discharge terminating in a 2-1/2" male NST connection. The discharge shall be away from the pump operator and labeled "Do Not Cap". PUMP MANUAL Two- (2) Pump Operation & Maintenance manual(s) in CD format shall be supplied at the time of delivery. FIVE YEAR PUMP WARRANTY The fire pump shall be warranted by Waterous for a period of not less than five (5) years from the date of delivery to the fire department. TANK TO PUMP CHECK VALVE There shall be a check valve between the pump suction and the booster tank valve. The check valve shall eliminate back flow into the water tank when the pump is connected to a pressurized source. TANK TO PUMP VALVE There shall be one- (1) 4" air operated full flow ball valve connected with a flexible hose from the tank to the pump. The tank to pump valve be controlled from the pump operator's panel. TANK FILL VALVE There shall be one (1) 2.00" full-flow tank fill valve plumbed with 2.00" plumbing from the pump to the tank. Installation shall be completed with 2.00" Class1 rubber hose. Stainless steel hose couplings shall be utilized. The tank fill valve shall be controlled from the operator's control panel. 6" STEAMER SUCTION INLETS There shall be two- (2) 6" male steamer inlets, one- (1) on each side of the apparatus. The suction fittings shall include a removable die cast screen to provide cathodic protection for the pump thus reducing corrosion. Each inlet will be supplied with a Task Force Tips AB1 ST-NX ball intake valve and A01ST blind cap and retaining cable. GATED SUCTION INLETS All suction valves, unless otherwise noted in the specifications, shall be Akron 8800 series brass, quarter-turn, full flow, and swing-out type. Each valve shall be designed in such a manner that the action of water against the regulating element shall not affect its position. Each valve shall be individually attached to the manifold of the pump with stainless steel pipe. The plumbing to the valve shall contain a minimum of elbows to keep friction loss to a minimum. The valves located in the pump compartment area shall be partially recessed behind the panel with the portion of the valve that contains water protected from the elements. INTAKE DRAINS Each gated intake shall be equipped with a Class1 3/4" quarter turn bleeder valve. The bleeder valve shall be equipped with a chrome plated handle to provide a positive grip while personnel are wearing gloves. INTAKE TRIM PLATES Each gated intake shall have a polished cast aluminum trim plate around the intake valve and fitting. The trim plate shall be easily removable without the need to disturb the valve. 40 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES SLOW CLOSE MECHANISMS Gated intakes that are 3.00" or larger shall be equipped with a mechanism to prevent changing the position of the valve from full open to full close, or vice-versa, in less than 3 seconds. INTAKE STRAINERS Removable strainers shall be provided with each gated intake. LEFT SIDE 2-1/2" GATED INTAKE There shall be one- (1) 2-1/2" gated intake provided on the left side of the pump compartment. The intake shall be furnished with a 2-1/2" Akron valve and 2-1/2" plumbing. The intake shall terminate with a 2-1/2" NST female chrome swivel. The valves located in the pump compartment area shall be partially recessed behind the panel with the portion of the valve that contains water protected from the elements. There shall also be a Trident Model # 01.007.0 2-1/2" NST rocker lug plug with chrome finish provided. A retention chain shall be included with the plug. RIGHT SIDE 2-1/2" GATED INTAKE There shall be one- (1) 2-1/2" gated intake provided on the right side of the pump compartment. The intake shall be furnished with a 2-1/2" Akron valve and 2-1/2" plumbing. The intake shall terminate with a 2-1/2" NST female chrome swivel. A 2-1/2" chrome plated plug shall be supplied and attached to the bezel by means of a chain. The valves located in the pump compartment area shall be partially recessed behind the panel with the portion of the valve that contains water protected from the elements. There shall also be a Trident Model # 01.007.0 2-1/2" NST rocker lug plug with chrome finish provided. A retention chain shall be included with the plug. CROSSLAY PRECONNECT HOSE BED There shall be two (2) 1-1/2" crosslays above the front stabilizers, forward of the pump compartment. Each crosslay shall be plumbed with a full-flow 2" Akron style 8820 valve. Class1 high pressure flex hose with stainless steel couplings shall be used in plumbing the discharge to a 1-1/2" Male swivel elbow. The swivel for each crosslay hose bed shall be located outboard for ease of making connections while changing hose. Each crosslay hose bed shall have a capacity of 200' of 1-3/4", double jacket fire hose. The outside opening of each hose compartment shall be 7.00” Crosslay preconnects shall have 90-degree elbow type swivel on discharge outlets. The flooring shall be punched to allow for adequate ventilation and drainage. The divider between the hose bed areas shall be fabricated of 3/16" aluminum. It shall be mounted in a channel on each end for adjustability. The crosslay hose bed and dividers shall have a maintenance free abraded finish. VINYL CROSSLAY COVER The crosslays shall have a vinyl coated nylon cover installed. The front edge of the cover shall be retained in a "C" channel to prevent wind from lifting it. The back of the cover shall be attached to the apparatus body using twist lock type fasteners. The cover shall be white in color. 41 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES CROSSLAY END COVER There shall be a webbing restraint located on each end of the pre-connected crosslay. The webbing shall be easily opened in the center with Velcro closures. CROSSLAY ROLLERS Stainless steel rollers shall be provided at each end of the crosslay hose bed to facilitate deployment of hose. Vertical rollers shall be installed on each side of the hose bed opening, and a horizontal roller shall be installed under the opening. PUMP DISCHARGES All discharge valves, unless otherwise noted in the specifications, shall be Akron 8800 series, quarter-turn, full flow, swing-out type. The flow regulating element of each valve shall not change its position under any condition of operation involving discharge pressures to the maximum pressure of the pump. The means to prevent a change in position shall be incorporated in the operating mechanism and shall be permitted to be manually controlled. DRAIN VALVES Each discharge 2-1/2" or larger, with the exception of the crosslays and hard to access plumbing, shall be equipped with a 3/4" quarter turn Class1 drain between the valve and the discharge. There shall be a chrome-plated round handle provided on each drain valve to facilitate use with a gloved hand. Drain valves shall be located in a row just above the running board and below the pump panel on each side of the apparatus pump compartment to reduce clutter in the pump panel area. Each drain valve shall be color coded to match the appropriate line it is connected to. The drain valves shall be connected to the individual valves with flexible hose that is routed in such a manner as to assure complete drainage. Discharge from the drain valves shall be routed to below the apparatus. AUTOMATIC DRAINS Crosslay and hard to access discharges shall be equipped with Class1, model 34AD automatic drains. These drains shall open whenever the pressure in the discharge line drops below 5 PSI. The drains shall be located in areas that shall allow the entire line to drain effectively. More than one drain shall be used in lines that are uneven along their length. Where the drain valve is located above the frame rails of the chassis, the outlets shall be extended with hoses to below the chassis frame rails. DISCHARGE ELBOWS All discharges that are 2" or larger and are 42" or more above grade shall be equipped with a downward pointing elbow of 30 degrees or more. DISCHARGE CAPS All discharges, except for those designated as preconnects, shall have a chrome cap. Caps for discharges 3-1/2" and smaller shall be secured to the apparatus with suitable chains. DISCHARGE TRIM PLATES Each gated discharge shall have a polished cast aluminum trim plate around the discharge valve and fitting. The trim plate shall be easily removable without the need to disturb the valve. SLOW CLOSE MECHANISMS Discharges that are 3" or larger shall be equipped with a valve mechanism to prevent changing the position of the valve from full open to full close, or vice-versa, in less than 3 seconds as required by NFPA. 42 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES FRONT BUMPER 1-1/2" DISCHARGE There shall be one (1) 1-1/2" NST discharge installed to the left side of the front bumper. The discharge shall be plumbed with a 2" Akron valve and 2" plumbing. Class1 high pressure flex hose with stainless steel couplings shall be used in the plumbing of this discharge. CHROME DISCHARGE SWIVEL The front bumper discharge shall be equipped with a chrome swivel. The swivel assembly shall have a 2" victaulic pipe end and a 1 ½" male NST end. The swivel shall have a specially deigned elbow that reduces friction loss. An appearance grade (polished) swivel shall be used for front bumper discharges. LEFT SIDE 2-1/2" DISCHARGE There shall be one- (1) 2-1/2" NST discharge on the left side of the pump compartment. The discharge shall be plumbed with a 2-1/2" Akron valve and 2-1/2" plumbing. RIGHT SIDE 2-1/2" DISCHARGE There shall be one- (1) 2-1/2" NST discharge on the right side of the pump compartment. The discharge shall be plumbed with a 2-1/2" Akron valve and 2-1/2" plumbing. Each 2.50” discharge shall be equipped with a chrome-plated brass cap and retaining chain. REAR DISCHARGE There shall be one- (1) 1.50" NST discharge located in the passenger’s side high side compartment at the rear of the apparatus. Plumbing shall be 2.00” with a 2.00” full-flow valve. The discharge shall have deployment access through a swing-out door located on the upper rear corner of the apparatus. The design shall also allow for deployment from the side lift-up door of the apparatus. The plumbing shall utilize a 90-degree elbow type swivel connection. The plumbing shall terminate approximately 5.00” above the compartment floor, towards the front portion of the pre-connect storage bed. The plumbing shall be designed in such a way as to minimize the effort required to reload the preconnected hose. The pre-connect storage area shall be angled down slightly towards the rear of the apparatus as to allow excess water from wet stored hose to drain from the compartment. A drain hole with hose shall be installed in the lower side of the assembly. The hose shall exit the rear wall and drain to the ground. The flooring for the hose storage shall be Dura-dek and shall be designed to remain intact at all times. The assembly shall be designed so the Dura-dek and the flange are at the same height to allow for minimal interference when grabbing the hose and re-packing the hose. The pre-connect hose compartment shall be designed in such a manner as to allow for minimum effort to reload the rear hose. A holding type mechanism shall be installed that shall ensure the stored hose shall remain in place at all times and will not interfere with opening and closing of the compartment door. The holding type mechanism shall consist of an aluminum non-painted stripper punched sheet, which is to be hinged down as to allow unobstructed access to the stored hose. Push type fasteners shall be utilized to hold the fold-down gates in place. The storage area shall accommodate 200' of 1-3/4" hose plus the appropriate nozzle attachment. 43 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES RIGHT SIDE 4" LARGE DIAMETER DISCHARGE There shall be one (1) 4.00" NST discharge located on the right side pump panel. The discharge shall be plumbed with a 3.50" Akron valve and 4.00" plumbing. The discharge shall terminate with a Task Force Tips AH3 ST-NP 4.00” NST long handle swivel x 5.00” Storz elbow adapter supplied with a 5.00” Storz blind cap and retaining cable. The discharge valve shall be controlled by an Elkhart RC-10 slow-closing remote linear output screw-type actuator. The actuator housing and push-rod shall be constructed of light weight extruded aluminum. A precision needle thrust bearing and hardened thrust washers shall assure smooth, efficient operation and accurate flow and pressure control capability. A 5" cast aluminum handwheel shall allow for compact through-the-panel installation. The valve status indicator module shall provide the pump operator with the status of the valve at a glance. Red shall mean fully closed; Green shall mean fully opened; Yellow shall indicate a gated position. Incandescent lamps shall provide a reliable signal with a wide viewing angle even in bright sun light. Reliable solid state valve position sensors shall be water and lubricant resistant; the integrated circuit board and lamp sockets shall be completely encased in epoxy for total protection from elements. PUMP PLUMBING With the exception of the aerial waterway discharge, all plumbing on the apparatus shall be; stainless steel, brass or Class 1 high pressure hose with stainless steel fittings. No non ferrous pipe shall be utilized. PUMP TO WATERWAY DISCHARGE There shall be one (1) 3-1/2" discharge valve plumbed to the aerial ladder waterway with 4" plumbing. The aerial waterway discharge valve shall be controlled by an Elkhart RC-10 slow-closing remote linear output screw-type actuator. The actuator housing and push-rod shall be constructed of light weight extruded aluminum. A precision needle thrust bearing and hardened thrust washers shall assure smooth, efficient operation and accurate flow and pressure control capability. A 5" cast aluminum handwheel shall allow for compact through-the-panel installation. The valve status indicator module shall provide the pump operator with the status of the valve at a glance. Red shall mean fully closed; Green shall mean fully opened; Yellow shall indicate a gated position. Incandescent lamps shall provide a reliable signal with a wide viewing angle even in bright sun light. Reliable solid state valve position sensors shall be water and lubricant resistant; the integrated circuit board and lamp sockets shall be completely encased in epoxy for total protection from elements. VALVE CONTROLS All 2-1/2" or smaller valves shall be controlled by a Trident quarter turn locking type push/pull control with direct linkages and universal yokes. Control rods shall be hard coated anodized aluminum 3/4'' rod and polished chrome plated zinc handles. The centerline of any valve control shall be no more than 72" vertically above the platform that serves as the pump operator's position. FOAM PRO 2002 SINGLE FOAM SYSTEM The apparatus shall be equipped with a Hypro FoamPro 2002 electronic, fully automatic, variable speed, direct injection, discharge side foam proportioning system. The system shall be capable of handling Class A foam concentrates and most Class B foam concentrates. 44 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES The foam proportioning operation shall be based on direct measurement of water flows, and remain consistent within the specified flows and pressures. The system shall be equipped with a digital electronic control display, suitable for installation on the pump panel. Incorporated within the control display shall be a microprocessor that receives input from the system flow meter, while also monitoring foam concentrate pump output, comparing values to ensure that the operator preset proportional amount of foam concentrate is injected into the discharge side of the fire pump. A paddlewheel type flow meter shall be installed in a manifold for the specified foam capable discharges. The digital computer control display shall enable the pump operator to perform the following control and operation functions for the foam proportioning system: Provide push-button control of foam proportioning rates from 0.1% to 9.9% in 0.1% increments. Show current gallon-per-minute water flow rate. Show total gallons of water discharged, during and after foam operations are completed. Show total gallons of foam concentrate consumed. Simulate flow rates for manual operation. Perform set-up and diagnostic functions for the computer control microprocessor. Flash a low concentrate warning when the foam concentrate tank runs low. Flash a no concentrate warning and shut the foam concentrate pump off, preventing damage to the pump, should the foam tank(s) empty. A 12-volt electric motor driven positive displacement foam concentrate pump, rated up to 5.0 GPM, with operating pressures up to 400 PSI, shall be installed in a suitable compartment near the apparatus pump house. A pump motor electronic driver (mounted to the base of the pump) shall receive signals from the computer control display, and power the 3/4 horsepower electric motor directly coupled to the concentrate pump in a variable speed duty cycle to ensure that the correct proportion of concentrate preset by the pump operator is injected into the water stream. System Capacity shall be as follows: Foam Concentrate 0.2% 0.5% 1.0% 3.0% 2002 Maximum Water Flow GPM 2500 1000 500 166 A full flow check valve be provided to prevent foam contamination of fire pump and water tank or water contamination of foam tank. Components of the complete proportioning system as described above include: Operator control and display. 45 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES One- (1) Paddlewheel flow meter. Pump and electric motor/motor driven. Wiring harnesses. Foam injection check valve. One- (1) Low level foam tank switch. Installation and operation manual be provided for the unit, along with a one-year limited warranty. The foam system shall be plumbed to the following discharges: One- (1) Right 2 1/2" discharge Aerial discharge. This shall be a bypass system utilizing two- (2) valves thus allowing full water only flow from the main valve. One- (1) Front 1-1/2" bumper discharge Two- (1) 1-1/2" crosslays ahead of the pump compartment POLYPROPYLENE FOAM CELL There shall be one- (1) 20 gallon polypropylene foam cell incorporated into the polypropylene water tank. There shall be one- (1) pressure/vacuum vent installed on the foam tank. There shall be one- (1) drain hose connected to the foam cell. The drain shall have a 1/4 turn valve installed inside the pump house and it shall drain below the frame rail of the chassis. FOAM PRO FOAM FILL SYSTEM The apparatus shall be supplied with a Foam Pro 3435-0118 AC powered foam refill system. The panel kit shall be installed by the apparatus builder and connected to the foam cell. The AC powered portable unit shall be shipped loose with the completed apparatus. WATER TANK LEVEL GAUGE The apparatus shall be equipped with one- (1) Class1 "Intelli-Tank" Level Gauge on the pump operators control panel. The Tank Level Gauge shall indicate the water level on an easy to read LED display and show increments of 1/8 of a tank. The tank level gauge system shall include: 1) A pressure transducer that is mounted on the outside of the tank in an easily accessible area. Sealed foam tanks will require zero pressure vacuum vents. 2) A super bright LED 4-light display with a visual indication at nine accurate levels. 3) A set of weather resistant connectors to connect to the digital display, to the pressure transducer and to the apparatus power. 46 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES FOAM TANK LEVEL GAUGE The apparatus shall be equipped with one- (1) Class1 "Intelli-Tank" Level Gauge on the pump operators control panel. The Tank Level Gauge shall indicate the foam level on an easy to read LED display and show increments of 1/8 of a tank. The tank level gauge system shall include: 1) A pressure transducer that is mounted on the outside of the tank in an easily accessible area. Sealed foam tanks will require zero pressure vacuum vents. 2) A super bright LED 4-light display with a visual indication at nine accurate levels. 3) A set of weather resistant connectors to connect to the digital display, to the pressure transducer and to the apparatus power. WATER TANK The water tank shall have a capacity of 500 U.S. Gallons. Certification of the tank capacity shall be recorded on the manufacturer's record of construction and shall be provided to the purchaser upon delivery of the apparatus. UPF POLY TANK CONSTRUCTION The UPF Poly-Tank ® IIE shall be constructed of 1/2" thick PT2E™ polypropylene sheet stock. This material shall be a non-corrosive stress relieved thermoplastic, black in color, and U.V. stabilized for maximum protection. BOOSTER TANK The booster tank shall be of a specific configuration and shall be so designed to be completely independent of the body and compartments. All joints and seams shall be nitrogen welded and tested for maximum strength and integrity. The top of the booster tank shall be fitted with removable lifting eyes designed with a 3 to 1 safety factor to facilitate easy removal. TANK BAFFLES The transverse swash partitions shall be manufactured of 3/8" PT2E™ polypropylene (natural in color) and extend from approximately 4" off the floor to just under the cover. The longitudinal swash partitions shall be constructed of 3/8" PT2E polypropylene (natural in color) and extend to the floor of the tank through the cover to allow for positive welding and maximum integrity. All partitions shall be equipped with vent and air holes to permit movement of air and water between compartments. The partitions shall be designed to provide maximum water flow. All swash partitions shall interlock with one another and be welded to each other as well as to the walls of the tank. TANK SUMP There shall be one- (1) sump in the bottom of the water tank. The sump shall be constructed of 1/2" polypropylene and shall be located in the left front quarter of the tank. On all tanks that require a front suction, a 4.00" schedule 40 polypropylene pipe shall be installed that will incorporate a dip tube from the front of the tank to the sump location. The sump shall be used as a combination clean-out and drain. All tanks shall have an anti-swirl plate located approximately 2" above the sump to pre-vent air from being entrained in the water while pumping. TANK FILL CONNECTION All tank fill couplings shall be backed with flow deflectors to break up the stream of water entering the tank, and shall be capable of withstanding sustained fill rates of up to 1,000 GPM. 47 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES TANK LID The tank lid shall be constructed of 1/2" thick PT2E™ polypropylene to incorporate a multi threepiece locking design that allows for individual removal and inspection if necessary. The tank lid shall be recessed 3/8" from the top of the tank and shall be welded to both sides and longitudinal partitions for maximum integrity. Each one of the lids shall have hold downs consisting of 2" polypropylene dowels spaced a maximum of 30" apart. These dowels shall extend through the covers and shall assist in keeping the covers rigid under fast filling conditions. A minimum of two lifting dowels shall be drilled and tapped 1/2" x 13" to accommodate the lifting eyes. TANK MOUNTING The UPF Poly-Tank IIE shall rest on the body cross members in conjunction with such additional cross members, as required by the tank manufacturer. The tank shall be isolated from the cross members through the use of hard rubber strips with, a minimum Rockwell Hardness of 60 durometer. Additionally, the tank shall be supported around the entire perimeter and captured front and rear as well as side to side to prevent the tank from shifting during vehicle operation. Although the tank shall be designed on a free floating suspension principle, it shall be required that the tank have adequate hold down restraints to minimize movement during vehicle operation. The tank shall be completely removable without disturbing or dismantling the apparatus structure. LIFETIME TANK WARRANTY The tank shall have a lifetime warranty from UPF. WATER TANK FILL TOWER The tank shall have a combination vent and manual fill tower, marked "Water Fill." The fill tower shall be constructed of 1/2" PT2E polypropylene and shall be a minimum dimension of 8" x 8" at the outer perimeter. The tower shall be located in the left front corner of the tank. The tower shall have a 1/4" thick removable polypropylene screen and a PT2E polypropylene hinged-type cover. UPF TANK OVERFLOW The tank shall be equipped with a minimum of a 4.00" schedule 40 polypropylene overflow/air vent pipe. The pipe shall be installed in the fill tower and extend through the tank and dump to the rear of the rear axle. CRADLE FOR WATER TANK MOUNTING The tank carrier shall be designed specifically for this apparatus. The carrier structure shall be supported by and welded directly to the top plate of the torque-box. TANK DRAIN VALVE One- (1) 1-1/2" tank drain valve shall be provided in the pump compartment. CONTROL PANEL The left side of the pump enclosure shall be divided into two sections. The lower section shall be where all valve controls, and other mechanical controls are located. This surface shall be referred to as the "control panel". All valve controls shall be the self locking type, activated by either direct control or with a direct linkage utilizing friction locking bell cranks and universal ball swivels. The primary valve handles shall have color coded tags installed in a recessed area to clearly denote the purpose of each control. 48 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES INSTRUMENT PANEL The surface above the control panel shall contain all instruments, gauges, test fittings, and optional controls. This surface shall be referred to as the "instrument panel". The instrument panel shall be independent and hinged and latched so that it may be opened. All instruments, gauges, and other equipment shall be installed with sufficient slack in any cabling, tubing, or plumbing to allow the panel to swivel to the fully open position. The Foam Pro 2002 controls and generator controls shall be on this panel. The instrument and gauge panel shall be vertically hinged "swing out" to provide access for service. COLOR CODED LABELS To improve identification of discharges and intakes, color coded tags shall be provided. The tags shall utilize an etching process to provide easy visibility and improved field service life. Tags shall be affixed using an industrial grade adhesive backing, eliminating the need for pop rivets or screws into the panel or control handle. RIGHT SIDE PUMP PANEL A single panel shall be installed on the right side of the pump enclosure. This shall be the area where any right side discharges; inlets, steamers, and other pump associated equipment are located. This panel shall be easily removable and held in place with quick release push latches. It shall be fully removable for pump and plumbing access without the need to use hand tools. Any electrical equipment that may be installed shall be equipped with connectors so they may be easily separated from the opening created when the below described front access panel is removed. PUMP PANEL LIGHTS The pump operator's control panel and the right side pump panel shall each be illuminated by a minimum of four- (4) lights. Each light assembly shall have a plastic or Lexan lens to protect the lamp from the elements. The pump panel lights shall become energized upon setting the parking brake so the gauge information provided may be consulted at any time the apparatus is parked. A stainless steel shield shall be installed over the pump panel lights to further protect them from the elements and to act as a reflector for additional illumination. PANEL SURFACES The control panel, instrument panel, and right side pump panel shall be coated with a thermoplastic material for maximum resistance to abrasion and to minimize glare. The material shall be capable of withstanding the effects of extreme temperatures and weather. PRESSURE / VACUUM TEST PORTS Class1 model 102709 pressure and vacuum test ports shall be provided on the pump panel. PUMP COOLER VALVE Class1 model 34BV pump cooling control valve shall be provided on the pump panel. ENGINE COOLER VALVE Class1 model 34BV engine cooling control valve shall be provided on the pump panel. WHITE FACE / BLACK NUMERAL GAUGE DISPLAY The master pump gauges and individual pressure gauges shall have a white face with black numbers and lettering. This shall provide a high contrast and allow the gauges to be easily read by the operator. 49 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES CLASS1 PRESSURE GAUGES There shall be seven- (7) Class1 individual pressure gauges installed on the pump panel. Each gauge shall be Interlube filled to insure proper operations to minus 40 degrees. Each gauge shall read 0-400 PSI and shall be a minimum of 2-1/2" in diameter. CLASS1 INSTRUMENT PANEL MASTER PUMP GAUGES The pump vacuum and pressure gauges shall be supplied by Class1. Each gauge shall be Interlube filled to insure proper operations to minus 40 degrees. Each gauge shall read -30-0-400 PSI and shall be a minimum of 4-1/2" in diameter. CLASS1 FLOWMINDER VALUE SYSTEM - AERIAL DISCHARGE The aerial discharge shall be equipped with a Class1 Flowminder Value System to give the pump operator or engineer an indication of actual volume of water (in gallons per minute) being discharged through the aerial waterway and the actual line pressure. The Flowminder shall show total flow when a single "Total Flow" button is depressed and held. The Flowminder Value System shall consist of: A color-coded bezel with digital display and mechanical pressure gauge on the pump panel. The flow display shall be weatherproof with super-bright digits at least 1/2" high. The pressure display shall be a 2-1/2" liquid filled, mechanical gauge with Sub Z freeze protection. A flow transmitter mounted in the discharge line piping between the pump and the discharge outlet. The transmitter is to consist of a weather resistant black composite housing with a stainless steel durable paddle wheel. The only part inserted into the water flow path shall be the paddle wheel. A set of connecting cables to connect the digital display to the flow transmitter and to the apparatus power. Machined mounting hardware to hold the transmitter in the correct position in the discharge line shall be provided and placed in strict accordance with the Class1 mounting requirements as stated in the Operation and Instruction Manual. The flow meter shall be checked and calibrated prior to delivery of the apparatus. CLASS 1 ENFO III There shall be a Class1 ENFO III Engine Information Display installed on the pump operator’s panel. The ENFO III shall provide engine RPM, system voltage display and alarm, engine oil pressure display and alarm, and engine temperature display and alarm. The ENFO III shall use the SAE J1587 data bus for its information and shall not require any additional sensors to be mounted. PUMP HOUR METER There shall be a pump hour meter provided and installed inside the pump compartment. The hour meter shall be activated only when the water pump has been engaged. RADIO COMPARTMENT There shall be a Cast Product, model EB0002, radio / speaker compartment installed adjacent to pump operator's instrument panel. DUNNAGE COMPARTMENT There shall be a dunnage compartment above the pump compartment. The dunnage compartment shall be constructed of treadbrite and shall serve as a location for mounting the generator. 50 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES INDEPENDENT PUMP COMPARTMENT The main body and the pump compartment shall be fabricated as individual units. Both the body and pump compartment shall be fabricated using precision holding fixtures to ensure proper dimensions. All attachment points shall be heavily reinforced. 5052-H32 ALUMINUM All body compartments shall be fabricated of 1/8", 5052-H32, smooth aluminum plate. The complete body shall be fabricated using break and bend techniques to form strong yet flexible Uni-Body structures. BODY SUBFRAME The main body sub frame shall be constructed from steel tubing. The sub frame shall be located at the front and rear of the body and in front and rear of the wheel well opening. The compartment area behind the rear axle shall be supported by a drop frame fabricated of steel tube and angles. All drop frame structures shall be welded directly to the torque box to allow the body to be a completely separate structure from the chassis. LEFT SIDE COMPARTMENTS COMPARTMENT L1 There shall be a full height compartment located ahead of the rear wheel on the left side of the apparatus body. This compartment shall be designated as L1 within these specifications and any ensuing paperwork or drawings after contract execution. It shall be equipped with a single, vertically hinged swing-out door. Door Opening - 22" Wide x 67" High The compartment shall have a usable depth of 24 inches in the lower portion and 13 inches in the upper portion. COMPARTMENT L2 A compartment shall be located above the rear wheel on the left side of the apparatus body. This compartment shall be designated as L2 within these specifications and any ensuing paperwork or drawings after contract execution. It shall be equipped with a single, horizontally hinged lift-up door. Door Opening - 40" Wide x 31" High The compartment shall have a usable depth 14 inches. COMPARTMENT L3 A compartment shall be located above the rear wheel on the left side of the apparatus body. This compartment shall be designated as L3 within these specifications and any ensuing paperwork or drawings after contract execution. It shall be equipped with a single, horizontally hinged lift-up door. Door Opening - 40" Wide x 31" High The compartment shall have a usable depth 14 inches. 51 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES COMPARTMENT L4 A compartment shall be located above the rear wheel on the left side of the apparatus body. This compartment shall be designated as L4 within these specifications and any ensuing paperwork or drawings after contract execution. It shall be equipped with a single, horizontally hinged lift-up door. Door Opening - 48" Wide x 27" High The compartment shall have a usable depth 13 inches. COMPARTMENT L5 There shall be a full height compartment located behind the rear wheel on the left side of the apparatus body. This compartment shall be designated as L5 within these specifications and any ensuing paperwork or drawings after contract execution. It shall be equipped with a single, vertically hinged swing-out door. Door Opening - 26" Wide x 59" High The compartment shall have a usable depth of 23 inches in the lower portion and 14 inches in the upper portion. RIGHT SIDE COMPARTMENTS COMPARTMENT R1 There shall be a full height compartment located ahead of the rear wheel on the right side of the apparatus body. This compartment shall be designated as R1 within these specifications and any ensuing paperwork or drawings after contract execution. It shall be equipped with a single, vertically hinged swing-out door. Door Opening - 22" Wide x 65" High The compartment shall have a usable depth of 24 inches in the lower portion and 13 inches in the upper portion. COMPARTMENT R2 A compartment shall be located above the rear wheel on the right side of the apparatus body. This compartment shall be designated as R2 within these specifications and any ensuing paperwork or drawings after contract execution. It shall be equipped with a single, horizontally hinged lift-up door. Door Opening - 40" Wide x 31" High The compartment shall have a usable depth 13 inches. COMPARTMENT R3 A compartment shall be located above the rear wheel on the right side of the apparatus body. This compartment shall be designated as R3 within these specifications and any ensuing paperwork or drawings after contract execution. It shall be equipped with a single, horizontally hinged lift-up door. 52 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES Door Opening - 40" Wide x 31" High The compartment shall have a usable depth 13 inches. COMPARTMENT R4 A compartment shall be located above the rear wheel on the right side of the apparatus body. This compartment shall be designated as R4 within these specifications and any ensuing paperwork or drawings after contract execution. It shall be equipped with a single, horizontally hinged lift-up door. Door Opening - 48" Wide x 27" High The compartment shall have a usable depth 13 inches. COMPARTMENT R5 There shall be an upper compartment located behind the rear wheel on the right side of the apparatus body. This compartment shall be designated as R5 within these specifications and any ensuing paperwork or drawings after contract execution. It shall be equipped with a single horizontally hinged lift up door on the side and a single vertically hinged door on the rear for access to the pre connected hose storage area. Door Opening - 52" Wide x 21" High on the side door and 10.00” wide x 14.00” high on the rear facing door. The compartment shall have a usable depth of 13 inches. COMPARTMENT R6 There shall be a lower compartment located behind the rear wheel on the right side of the apparatus body. This compartment shall be designated as R6 within these specifications and any ensuing paperwork or drawings after contract execution. It shall be equipped with double, vertically hinged swing-out doors. Door Opening - 52" Wide x 27" High The compartment shall have a usable depth of 23 inches. COMPARTMENT SCUFF PLATES Anodized aluminum angle scuff plates shall be installed in the bottom sill area of all major equipment carrying compartments to reduce paint damage from equipment. The scuff plates shall be attached using a permanent bonding double sided tape. SWEEP-OUT CONSTRUCTION Compartment floors shall have a "sweep-out" design with door opening threshold positioned lower than compartment floor, permitting easy cleaning of compartments. COMPARTMENT DOOR CONSTRUCTION The lap type compartment doors shall be of double panel construction. The outer panel shall be fabricated of .190, 5052-H32 aluminum and the inner panel of .125, 3003-H14 aluminum. There shall be a heavy-duty automotive type extruded rubber molding installed on the overlap area of the doors to insure a weatherproof seal and prevent water from collecting in the door sills. All of the compartment doors shall have a polished stainless steel continuous hinge connected to both the body and the door with stainless steel bolts and nuts. The hinge pin shall be stainless steel with a minimum diameter of 1/4". 53 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES COMPARTMENT DOOR HANDLES Compartment door handles shall be Hansen 79L stainless steel recessed type with bi-directional bent "D" type handles. There shall be an adjustable Eberhard 3-206U single point center latch with double catch furnished on all compartments. COMPARTMENT DOOR HOLDERS Cleveland style spring loaded door holders shall be furnished on all vertically hinged, swing-open compartment doors to hold the door in either the fully open or partially closed position. The spring-loaded door holder shall close the door automatically when it is positioned past center or return the door to the fully open position if the center point is not reached and the door is released. On compartments having double doors, the secondary door shall have a latch mechanism to secure the door when the primary door is opened. COMPARTMENT DOOR HOLDERS Pressurized gas filled cylinders shall be furnished on all horizontally hinged, lift-up compartment doors to hold the door in the open position and assist in raising it. The gas filled cylinders shall assist in closing the door automatically when the door is positioned over center. REAR COMPARTMENT There shall be a single compartment at the rear of the apparatus. This compartment shall have an aluminum roll-up door. The compartment shall extend in depth to the front of the torque box assembly and shall have a framework installed to hold the proper compliment of ladders. PUMP OPERATOR'S PLATFORM An Innovative Industries pull out platform shall be provided at the pump operator's control panel that can support a maximum of 500 pounds. The top surface of the platform shall be constructed of aluminum serrated bar grating for ease of maintenance and to provide a slip resistant surface for the operator. The platform shall lock in both the retracted and the extended position. The pull out platform shall be wired to the door ajar circuit. The pull out platform roller assembly shall have a powder coat finish for added corrosion protection. TURNTABLE ACCESS STEPS For access to the turntable, one set of steps shall be furnished at the left rear of the apparatus. The steps shall be constructed of aluminum grip-strut. The bottom step shall be a swing-down type that shall allow ease of egress to the top of the body. The step surface shall be constructed of grip-strut material. This step shall be connected to the door open warning circuit to warn the driver if left down. The remaining steps shall have a maximum stepping height which shall not exceed 18", with the exception of the ground to the first step. Steps shall be illuminated for night time operation, actuated by the parking brake. To aid in ascending and descending the access steps, handrails shall be provided on each side. NFPA STEP REQUIREMENTS All steps shall have a surface area of at least 35 square inches and shall be able to withstand a load of at least 500 pounds. Steps shall be provided at any area that personnel may need to climb and shall be adequately lighted. 54 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES STEPS All steps shall have a surface area of at least 35 square inches and shall be able to withstand a load of at least 500 pounds. Steps shall be provided at any area that personnel may need to climb and shall be adequately lighted. Each folding step shall have two large open slots to prevent buildup of ice or mud and to provide a handhold when necessary. Steps shall be provided in the following locations: Three- (3) folding steps on the left front compartment Three- (3) folding steps on the right front compartment RIGHT SIDE PUMP ACCESS DOOR There shall be a treadbrite door above the right hand side pump panel to allow access to the pump compartment. The vertically hinged panel shall be of the single pan design and shall be positively latched in the closed position utilizing a pushbutton latch. A gas strut shall be provided on the door. This door shall be wired into the hazard warning light circuit. An aluminum sill protector shall be installed on the bottom of the door opening to protect the paint from chipping and scratching. PUMP ACCESS WITH DOOR There shall be a treadbrite access panel provided on the front of the pump compartment. The panel shall be of the single pan design and shall be positively latched in the closed position utilizing a pushbutton latch. An aluminum sill protector shall be installed on the bottom of the door opening to protect the paint from chipping and scratching. COMPARTMENT VENTING Each body compartment shall be properly vented in a manner that will reduce the amount of dirt and water that may enter the compartment. Venting shall be directly to the atmosphere rather than into another compartment, which would only spread moisture throughout the body rather than dissipate it. Additionally, each compartment shall be equipped with drain holes to allow standing water to exit. HEAT DEFLECTOR SHIELD Increased standards for emission have caused most exhaust temperatures to increase. To keep the exhaust heat from affecting anything stored in the body, a deflector shield shall be provided to aid in dissipating the heat. LEFT SIDE MODULAR RUNNING BOARD A modular running board shall be installed on the left side of the pump compartment module. The running board shall be constructed of non-slip treadbrite. The outside edge of the running board shall be flush with the rub rail that is installed on the body to maintain a uniform appearance. All running boards shall be installed with sufficient support to form a sturdy, non-deflecting step area for personnel. RIGHT SIDE MODULAR RUNNING BOARD A modular running board shall be installed on the right side of the pump compartment module. The running board shall be constructed of non-slip treadbrite. The outside edge of the running board shall be flush with the rub rail that is installed on the body to maintain a uniform appearance. 55 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES All running boards shall be installed with sufficient support to form a sturdy, non-deflecting step area for personnel. RUNNING BOARD HOSE COMPARTMENT - RIGHT There shall be soft suction hose compartment recessed in the running board on the right side. The floor of this compartment shall be covered with Dri-Dek flooring. The compartment shall have the capacity to store 25’ of 5.00” Nitrile rubber hose coupled with 5.00” Storz couplings. There shall be two (2) Pac Trac model 1008 straps provided with the running board hose compartment. The straps shall be installed over the top of the compartment to retain the hose. ULTRA STAINLESS™ MARUTEX® SCREWS Stainless steel screws shall be provided throughout the body in locations such as: overlays, pump panels, and other numerous hardware mounting locations. In these locations the following screw specification shall apply. The special ingredient in Ultra Stainless™ is Marutex®, which adds 2% molybdenum (moly) to 410 stainless. Moly is the significant component of 316 stainless that provides extra corrosion resistance. The moly is now added to 410 self drilling screws to produce Ultra Stainless™. This combination provides for unprecedented corrosion resistance combined with hardness for drilling. Marutex® screws are tempered and quenched; regular T-140 self-drilling screws are case hardened. The additional carbon in Marutex® provides hardness for better drilling. In certified testing the Marutex® screws have shown far superior corrosion resistance than that of 410 stainless, and 304 Bimetal screws. The screws were tested using two methods, the first was a 500 hour salt spray test, and the second was the European Air Pollution Test using the Kesterich method. In this test a combination of condensation water and atmosphere containing sulfur dioxide was sprayed on the screws. In both tests the Marutex® screws did not show any signs of rust, the 410 and 304 samples on the other hand did. As part of quality control standards, samples from each batch of Ultra Stainless™ Marutex® screws shall be subject to a salt spray test for a minimum of 2500 hours. The test results shall be provided at any time upon request by the customer. STEPPING, STANDING, WALKING SURFACES All exterior surfaces designated by the manufacturer as stepping, standing, or walking areas shall be constructed of Grip Strut or Textured Treadbrite and shall provide a highly slip resistant surface, even when the surface is wet. All interior surfaces designated by the manufacturer as stepping, standing, or walking areas shall be slip resistant when the surface is dry. The degree of slip resistance shall be in compliance with the intent of NFPA 1901 newest version. It is the desire of the fire department to purchase an apparatus that utilizes aluminum treadplate as an overlay of the main apparatus body structure. Aluminum treadplate may also be utilized in the construction of enclosure doors, lids and covers where applicable. Aluminum treadplate is not to be utilized as a main structural member of the apparatus body or pump enclosure. WALKWAYS AND OVERLAYS The running boards and walkways shall be constructed of structural sheet metal that is integral with the body. They shall be overlaid with aluminum treadplate material to provide a slip resistant surface, resulting in a full 1/4" thickness for maximum strength. 56 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES Aluminum treadplate overlays shall be sprayed with a clear coat sealer on the backside that is pliable and resistant to scratches and chips to provide an insulating barrier between dissimilar metals when it is bolted to the body. After the apparatus is painted and the overlays are reinstalled, they shall be additionally sealed at the edges with a caulking compound. Overlays shall be installed that are totally insulated from the overlay with nylon shoulder washers that extend into holes in the overlays. Stainless steel cap nuts shall be employed where bolt ends may damage equipment or cause injury. Treadplate overlays shall be provided in the following areas: All walkways and running boards. The entire rear surface of the body. Outside front faces of the side compartments. The top surface of all side compartments, bending over the outside edge to form a drip rail. REAR WHEEL WELLS The fenders shall be integral with the body sides and compartments with a seamless appearance. The fenders shall be fitted with bolt-in removable full circular inner liners in the wheel well area for ease of cleaning and maintenance. There shall be sufficient clearance provided in the wheel well to allow the use of tire chains when the apparatus fully loaded. REAR FENDERETTES Four- (4) stainless steel fenderettes shall be installed at the outboard edge of the rear wheel well area, two on each side. The fenderettes shall be bolted to the apparatus body using nylon washers to space them slightly away from the body to reduce build-up of road grime. The fenderettes shall be constructed of stainless steel that has been polished to a high quality finish. BODY RUB RAILS Rub rails shall be installed beneath the compartment doors to protect them from damage should the body be brushed or rubbed against another object. The rub rails shall be 3/16 inch aluminum channel, 2-1/2 inch x 1 inch. The rub rails shall be highly polished and then Bright Dip anodized. It shall be installed on the body utilizing non-corrosive nylon spacers and secured with stainless steel bolts. The outside edge of the rub rails shall be even with the fenderettes and bolt-on steps to prevent snagging. TWO REAR TOW EYES There shall be two- (2) chrome plated tow eyes at the installed at the rear of the apparatus, above the rear step area. The tow eyes shall be bolted to a heavy duty assembly that is welded to the torque box. The tow eyes shall have a 2-1/2" ID hole. HANDRAILS, GRAB RAILS AND STEPS Handrails shall be stainless steel tubing of not less than 1-1/4" in diameter covered with ribbed rubber grips. All railing escutcheons and brackets shall be chrome plated, and bolted with stainless steel bolts. The lower bracket on all vertical handrails shall have a drain hole drilled in it at the lowest point. Handrails shall be provided in the following areas: Grab handle on top of catwalk on the left side of the apparatus in front of the tank fill tower. Grab handle on top of catwalk on the right side of the apparatus. 57 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES Vertical handrail on left back rear to access steps. Horizontal handrail on left pump panel. Horizontal handrail on right pump panel. DRI-DEK TILES There shall be Dri-Dek tiles provided with the apparatus. The tiles shall be black in color. When installed in compartments, yellow leading edges shall be provided. The tiles shall be installed as follows: All compartments All shelves in compartments SHELVING CHANNELS There shall be two- (2) Strut channels installed in three- (3) standard height compartments for installation of adjustable shelves. The strut channels shall be installed in compartments L-3, R-2 and R-3. SHELVING CHANNELS There shall be two- (2) Strut channels installed in three- (3) full height compartments for the installation of shelves. The strut channels shall be installed in compartments L-1, L-5 and R-1. ADJUSTABLE SHELVES There shall be eight- (8) adjustable shelves constructed of 3/16" aluminum sheet with 2" lips. The shelves shall be coated with Line-X ™, a thermoplastic polyurethane coating. The shelves shall be fabricated in such a manner that liquids readily drain when spilled. The shelves shall be installed as follows: Two- (2) each in compartments L-1 and R-1 One each in compartments L-3, L-5, L-2 and R-3 CHANNELS MOUNTED ON REAR COMPARTMENT WALL, FOR SCBA BRACKETS There shall be one (1) set of strut channels installed on the rear compartment wall for mounting of SCBA brackets. This shall allow for full movement of the brackets along the entire width of the compartment. The channels shall be located in compartment R-2. AIR BOTTLE COMPARTMENTS There shall be six- (6) single cylinder air bottle compartments installed in the rear wheel well area. The tubes shall be constructed from injection molded plastic to reduce damage to the air cylinders. There shall be a drain hole in the rear of the compartment. Each air bottle compartment shall have a Cast Products hinged door with an o-ring gasket. HOSE BED - "ERGONOMIC HOSE LOAD" There shall be storage capacity for a minimum of 1000 feet of 5" double-jacket-rubber, large diameter fire hose in 100' lengths. For ease of operation, accessibility and safety the hose bed storage area shall be located within the enclosed torque box. Access to the stored hose shall be at the rear center area of the apparatus. Because of safety concerns, designs that require department personnel to climb on the apparatus to reload hose into the hose bed area, or that utilize hose chutes in the design shall not be acceptable. 58 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES The hose shall be stored in a storage box specifically designed for ease of operation and maximum safety. The hose box shall be located within the torque box when the apparatus is in the road condition. The storage box shall contain a bottom floor, two sidewalls, and a frontwall. For rapid ease of unloading hose there shall be no rear wall. The hose storage structure shall contain a mechanical means that shall extend and lower the storage box out the rear of the truck for ease of loading the hose. Once reloading operations have been completed the structure shall raise and retract into the bedded condition. The aerial hydraulic pump shall be the power source for the mechanical operational functions of the storage box system. The operational control shall consist of an electric switch that shall be located on the rear of the apparatus for ease of operation. When the box is fully extended and lowered to the reload position the box shall extend out the rear of the apparatus approximately 12' 6. For ease of reloading hose, the top portion of the storage box shall be no higher than 50" from ground level when in the reload position while on flat terrain. A hydraulic motor pinion gear assembly shall be utilized for the extension/retraction function. One hydraulic cylinder shall be utilized for the lowering/raising function. Provisions shall allow for this system to be manually positioned to the travel position should a mechanical malfunction occur. The extending substructure shall consist of heavy-duty steel structural members. The storage box shall be fabricated from 3/16 aluminum. The approximate dimensions of the storage box shall be 144 long X 32 wide X 15-1/2 high. Drain holes shall be located in the bottom of the aluminum storage box. Two flashing warning lights shall be installed, one (1) each side on the end of the substructure tubes that shall alert personnel of the deployed position of the hose box structure. An aluminum side safety shield shall be installed designed to keep items from being caught and damaged when the structure is being lowered and raised. There shall be a 4" white reflective striping affixed to the safety shield to alert motorist during night operation. Nylon wear pads impregnated with molybdenum disulfide and high in molecular weight shall be used between the telescoping sections for maximum weight distribution, strength, and smoothness of operation. The system shall be designed in such a manner as to only allow activation of the down function after full extension has been reached. The retraction function cannot be activated until the maximum upward travel has been reached. The hose storage area shall be enclosed by a lift-up door constructed of aluminum diamond plate. Two pressure gas cylinders shall be utilized to hold the door in the open position and also hold the door in the closed position. The torque box enclosure door shall not be connected to the open door warning light system. The EHL system shall include a warning light in the cab specifically to warn the driver that the EHL structure is not in the stored position. The inside, upper portion of the torque box area shall be free of items that may cause interference with the rapid deployment of the hose. The design shall ensure that hose couplers do not bind-up or get caught up during deployment operation. 59 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES The floor of the hose bed storage box shall be constructed of Dura-Dek fiber reinforced plastic material. The flooring shall be fabricated of "T" beam pultrusions in parallel connected with cross slats that are first mechanically bonded and then epoxied, forming a large sheet. The top portion of each "T" cross section shall measure 1-1/4" wide and 3/16" thick with beaded ends. The vertical portion shall be 3/8" thick, beading out at the bottom to a thickness of 1/2" and tall enough to result in an overall height of 1". The "T" sections shall be spaced 3/4" apart to allow for drainage and ventilation. Each "T" beam shall be constructed utilizing a core of 250,000 continuous glass fiber strands that are high in resistance to tension, compression and bending. An outer sheath consisting of a continuous strand mat to prevent lineal splitting shall surround the core. The sheath shall also serve to draw the protective resin to the bar surface. Both reinforcements shall be pulled through an isophthalic polyester resin, treated with antimony trioxide for fire resistance, to form a solid length. The flooring shall then be protected with a polyurethane coating to screen out ultraviolet rays. This bright white coating shall be baked on and shall provide a pleasing contrast when installed in the apparatus. The interior of the hose bed shall be coated with Line-X™, a thermoplastic polyurethane coating. The coating shall be black in color. GROUND LADDERS The ground ladders shall be stored within the torque box and two enclosed compartments, located between the torque box and the inside wall of the high side compartments. The ladders shall be removable from the rear of the apparatus. The ladders shall be enclosed so road dirt and debris cannot foul or damage the ladders. The ladders shall rest in full-length slides and shall be arranged so they can be removed individually. The apparatus shall be designed to accommodate the NFPA Pamphlet 1901 (latest revision) ladder load. Ladders shall be provided by the apparatus manufacturer and shall comply with NFPA Pamphlet 1931. The following ladders shall be supplied with the apparatus at the time of delivery: One (1) 10' folding attic ladder(s), Duo Safety 585A One (1) 14' Fresno ladder(s), Duo Safety 701 One (1) 16' roof ladder(s), Duo Safety 875A One (1) 24' Two section extension ladder(s), Duo Safety 900A One (1) 35' Three section extension ladder(s), Duo Safety 1225A ROOF LADDER MOUNTING BRACKETS - BASE SECTION, BEHIND LADDER SIGN Roof ladder brackets shall be provided on the outside of the base section for a roof ladder. The brackets shall be installed between the aerial base section and the ladder sign. The brackets shall be formed using break and bend techniques for added strength and an outstanding appearance. To enhance durability, the brackets shall be coated with Line-X. Where the ladder rack is bolted to the aerial section or ladder sign, stainless steel fasteners shall be employed. When installed in the brackets, the roof ladder shall be retained so that it will not come out of the brackets unexpectedly. The following ladder shall be supplied and mounted in the bracket: One (1) 16' roof ladder(s), Duo Safety 875A 60 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES PIKE POLES Pike poles shall be stored near the ground ladders. Provisions shall be made to ensure the pike pole storage does not interfere with hose deployment. The following fiberglass handled pike poles shall be supplied with the apparatus at the time of delivery: Two (2) 4' D-Handle Fiberglass Pike Pole(s), Nupla SPDH-4 Two (2) 6' Fiberglass Pike Pole(s), Nupla SPD-6 Two (2) 8' Fiberglass Pike Pole(s), Nupla SPD-8 Two (2) 12' Fiberglass Pike Pole(s), Nupla SPD-12 ABRADED ALUMINUM HOSE BED PARTITION (EHL) There shall be one- (1) hose bed partition provided in the "EHL" hose bed. The partition shall be fabricated from 1/8" smooth aluminum plate with one inch round tubing on the top and rear edge of the partition to prevent damage to a hose bed cover. The partition shall be a standard height design. The hose bed partition shall have maintenance free abraded finish. The partition shall be mounted on hot-dipped galvanized slide rails at the front and rear of the hose bed. The slide rails shall allow full movement of a hose partition along the width of the hose bed. This shall provide the capability for variable hose load configurations & capacities. Additionally, there shall be less than a 1/2" gap between the bottom of the hose bed partition and the Dura-Dek flooring. This shall prevent the chance of any hose becoming snagged in the hose bed during deployment. HOSE BED CAPACITY The hosebed shall have the capacity for 1000' 5.00" hose. WIRING HARNESSES Wiring harnesses shall be the automotive type, engineered specifically for the builder's apparatus, and shall meet the following criteria. Under no circumstances shall diodes, resistors, or fusible links be located within the wiring harness. All such components shall be located in an easy to access wiring junction box or the main circuit breaker area. All wire shall meet white book, baseline advanced design transit coach specification and Society of Automotive Engineers recommended practices. It shall be stranded copper wire core with cross linked polyethylene insulation complying with SAE specification J1128. Each wire shall be hot stamp function coded every three inches starting one inch from the end and continuing throughout the entire harness. In addition to function coding, each wire shall be number and color coded. All terminals on the ends of the wiring harness shall be soldered unless a crimping tool or machine is used that gives an even and precise pressure for the terminal being used. All terminals shall be pull tested to insure their integrity. 12-VOLT ELECTRICAL PANEL A main electrical panel shall be located in a highly weather resistant compartment. The panel shall contain a board with permanent sockets for relays, diode blocks, and automatic reset circuit breakers. The board shall be screwed to the compartment and shall have permanent leads, each one routed to a predetermined pin of the correct main bulkhead connector. The bulkhead connectors shall be physically attached to the box in such a way as to afford easy access to the connectors. The connectors shall be the Deutsch series with sealing plugs for any sockets not containing a wire. An "O" ring seal shall be an integral feature of the bulkhead connectors to eliminate the chance of water entering the connection and causing corrosion. 61 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES A minimum of ten- (10), spare circuit breaker sockets shall be supplied. All sockets and equipment shall be clearly labeled. Any circuit, which draws 15 nominal amperes, shall be switched through relays. Individual loads shall be wired to individual circuit breakers as much as possible. The circuit breakers shall be sized for the individual load rather than selecting a large circuit breaker and ganging loads on until amperage rating of the circuit breaker is reached. The main electrical panel shall be fed by three harnesses, one for the cab, one for the pump compartment, and one main harness from the body. The main body harness shall be connected to individual compartment harnesses, for the left and right side of the body. Each main body harness shall be equipped with several spare wires from one end of the harness to the other. At any place where the harness or sub-harness passes through metal, heavy grommets shall be installed to protect it. 12-VOLT SYSTEM SCHEMATIC A complete electrical schematic for the apparatus shall be provided. This schematic shall be specifically prepared for this individual unit rather than a generic schematic designed to accommodate all apparatus. 12-VOLT SYSTEMS TEST After completion of the unit, the 12 volt electrical system shall undergo a battery of tests as listed in the latest addition of NFPA Pamphlet 1901. These tests shall include, but not be limited to: a reserve capacity test, alternator performance test at idle, alternator performance test at full load, and a low voltage alarm test. Certification of the results shall be supplied with the apparatus at the time of delivery. REAR WORK LIGHT SWITCH A switch shall be installed above the tail light bezel on the left side. The switch shall be wired to the backup lights to provide additional work lighting. The rear work light circuit shall be deactivated when the park brake is disengaged. MIDSHIP TURN SIGNAL (LED) There shall be one- (1) Truck-Lite model 21LED midship auxiliary / turn signal lights installed in the rub rail, on each side of the body. LED CLEARANCE LIGHTS Truck-Lite model 30 LED clearance lights shall be installed on the rear of the body as necessary to be in full compliance with applicable ICC and DOT codes and regulations. GROUND LIGHTING Truck-Lite model 40 lights shall be installed beneath the apparatus in areas where personnel may be expected to climb on and off of the apparatus. The lights shall illuminate the ground within 30" of the apparatus to provide visibility of any obstructions or hazards. These areas shall include, but not be limited to, cab doors, side running boards, and the rear step area. These lights shall be activated by setting the parking brake. Systems utilizing manual switches shall not be considered an equal. WALKWAY LIGHTS Lights shall be mounted in a manner that illuminates all walkways and steps for safe operation of the apparatus. These lights shall become illuminated when the parking brake is engaged. 62 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES COMPARTMENT LIGHTING All compartments with vertically hinged or roll-up style doors shall be furnished with a Truck-Lite model 40 light mounted in the upper portion of the compartment. Full height compartments shall be equipped with two (2) lights, one at the top of the full depth section and one at the top of the shallow depth section. An automatic door switch shall activate these compartment lights. All compartments equipped with a horizontally hinged, lift-up door shall be equipped with two (2) Truck-Lite model 40 lights recessed into the inner face of the door, one on each side. An automatic door switch shall activate these compartment lights. Further, lighting shall be installed in any compartment or enclosed, equipment area with four cubic feet of storage capacity or greater, or any compartment with a door opening of 144 square inches or more. ADDITIONAL COMPARTMENT LIGHTS There shall be one- (1) additional compartment light installed under each adjustable shelf provided in the compartments. The lights shall be installed on the strut channels provided on the compartment wall. This shall allow the lights to be adjusted up and down with the shelves. PUMP COMPARTMENT LIGHTS There shall be two- (2) light(s) installed in the pump compartment. The light(s) shall be activated by an automatic switch in the right side pump compartment access door and shall be located in a manner that will provide maximum lighting. TAIL LIGHTS There shall be two- (2) Whelen 600 series LED tail light assemblies installed on the rear of the apparatus. Two- (2) red LED stop/tail lights, two- (2) amber LED turn lights, and two- (2) clear back up lights shall be supplied. The lights shall be mounted in cast housings, one- (1) each side of the apparatus. 12-VOLT SCENE LIGHTS (REAR) There shall be two- (2) Federal model GHSCENE lights installed on the rear side of the apparatus. The light sockets shall be adjusted to provide maximum lighting to the area at the rear side of the apparatus. The lights shall be installed in a bezel. The lights shall be located one- (1) each side on the rear face of the apparatus below the turn table. The rear scene lights shall be controlled by a switch located in the chassis within reach of the driver. The switch shall have an indicator to which shall illuminate when the switch is in the “ON” position. One switch shall control all of the left side scene lights if multiple scene lights are selected. The switch shall be labeled "REAR SCENE.” 12-VOLT SCENE LIGHTS (LEFT) There shall be two- (2) Federal model GHSCENE lights installed on the left side of the apparatus. The light sockets shall be adjusted to provide maximum lighting to the area at the left side of the apparatus. The lights shall be installed in a bezel. The left side scene lights shall be controlled by a switch located in the chassis within reach of the driver. The switch shall have an indicator to which shall illuminate when the switch is in the “ON” position. One switch shall control all of the left side scene lights if multiple scene lights are selected. The switch shall be labeled "LEFT SCENE.” The lights shall be located above compartments L-1 and L-3. 63 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES 12-VOLT SCENE LIGHTS (RIGHT) There shall be two- (2) Federal model GHSCENE lights installed on the right side of the apparatus. The light sockets shall be adjusted to provide maximum lighting to the area at the right side of the apparatus. The lights shall be installed in a bezel. The right side scene lights shall be controlled by a switch located in the chassis within reach of the driver. The switch shall have an indicator to which shall illuminate when the switch is in the “ON” position. One switch shall control all of the right side scene lights if multiple scene lights are selected. The switch shall be labeled "RIGHT SCENE.” The lights shall be located above compartments R-1 and R-3. HOSE LOADING LIGHTS There shall be two- (2) Unity AG-R deck lights mounted high at the rear of the apparatus. These lights shall be energized by a switch located directly on the lamp heads. 7.5 KW DIESEL GENERATOR There shall be an Onan 7.5HDKAL, 7500-Watt, diesel powered, 120/240-Volt generator. The following features shall be supplied with the generator as an absolute minimum: 3-Cylinder, liquid cooled diesel engine Brush type AC alternator 4 point focalized mounting system Cross flow radiator Full flow lube oil filter Vertically mounted fuel and oil filters Replaceable element air cleaner Remote mountable DC control box 4-position exhaust elbow 20 ampere battery charging DC alternator Glow plugs Electric fuel pump The generator shall be installed in such a manner that all normal preventative maintenance can be easily accomplished. The oil drain shall be extended to an area where waste oil can be easily collected without spillage. The generator shall be located in the dunnage compartment above the pump. The generator shall receive fuel from the chassis fuel system. VOLTMETER DISPLAY There shall be a voltmeter provided with the generator. The meter display shall constantly monitor and display system voltage. The voltmeter display shall be located on the pump panel. LOAD CENTER The entire 120/240-volt electrical system shall be installed in strict compliance with NFPA Pamphlet 1901, newest edition. This shall include all testing, labeling, wiring methodology, and dimensional requirements. Certification of compliance shall accompany the apparatus at the time of delivery. 64 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES There shall be a 120/240-volt load center incorporated into the 120/240-volt wiring system. The load center shall include adequate circuit breakers to protect the loads specified on this apparatus. All 120/240-volt A.C. Wiring shall be done in accordance with NFPA Pamphlet 1901 as well as nationally accepted electrical codes. BRANCH CIRCUIT OVERCURRENT PROTECTION Overcurrent protection devices shall be provided for circuits in accordance with NFPA 1901 newest version. The load center shall be equipped with a non-GFI two pole main breaker when the six or more individual branch circuits are present. Overcurrent protection devices shall be marked with labels to identify the function of the circuit they protect. The load center shall be located in compartment L-1. ELECTRIC CORD REEL There shall be one- (1) Hannay 120-volt electric rewind cord reel(s) model ECR1616-17-18 installed on the apparatus with a push button labeled REEL REWIND installed for 12 volt rewinding of each cord reel. The reel shall be equipped with 200' of yellow STW Seoprene 105 degree Celsius 10/3 wire installed with a cable stop to prevent damage to cable fittings. Rollers shall be supplied to prevent damage to the electrical cable if pulled in any direction. The cord reel shall be located in the dunnage compartment over the pump on the driver's side of the apparatus. CORD REEL JUNCTION BOX There shall be one- (1) Extenda-Lite model EJB-CS back lighted electrical junction box, equipped with four (4) electrical receptacles, two on each side. Each receptacle shall be equipped with a spring loaded snap cover. A cord reel shall be pre-wired to the cast aluminum junction box to supply power to the four receptacles. An extension cord shall be connected to the junction box through a heavy duty water resistant strain relief and flexible extender. Each side of the junction box shall be fitted with polypropylene faceplates which are back lighted so that plug orientation to the receptacles is quick and easy to align. The receptacles shall be NEMA L5- 15 120-volt twist lock style. 120-VOLT TWIST LOCK, SINGLE RECEPTACLES There shall be two- (2), single outlet boxes. The box shall contain one- (1) NEMA L5-15, 120-Volt 15 ampere rating Twist Lock type receptacle wired to the generator. The receptacles shall have spring loaded weather resistant covers. The receptacles shall be located one- (1) each side of the body in the wheel well areas. TELESCOPING 240-VOLT LIGHTS There shall be two- (2) Fire Research Focus model FCA510-M15 telescopic lights installed. The light poles shall be anodized aluminum and have a knurled twist lock mechanism to secure the extension pole in position. Each lamphead shall have one- (1) quartz halogen 1500 watt 240-volt bulb. The bulb shall draw 6.25 amps and generate 35,000 lumens. The bulb shall be accessible through the front. The lamphead shall direct 50 percent of the light onto the action area while providing 50 percent to illuminate the working area. The lamphead angle of elevation shall be adjustable at a pivot in the mounting arm and the position locked with a round knurled locking knob. The lamphead shall 65 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES incorporate heat-dissipating fins and be no more than 5 1/4" deep by 3 3/8' high by 15" wide. Lamphead and mounting arm shall be powder coated white. The floodlight shall be UL listed as a scene light for fire service use. The telescopic lights shall be installed in the dunnage compartment above the pump. There shall be one- (1) light on the right side and one- (1) light on the left side of the apparatus. The telescopic lights shall be wired to the compartment door open circuit to alert the driver of the apparatus that the lights are in the extended position. UPPER ZONE A VISUAL WARNING There shall be two- (2) Whelen Engineering model FNMINI LED lightbars installed on the forward section of the chassis cab roof. The lightbars shall be 24.00" long and shall be equipped with two(2) corner "Red" LEDs , one- (1) forward facing linear "White" LED, and one- (1) side facing linear "Red" LED. The lightbars shall be equipped with clear lenses. All clear LEDs in the lightbar shall be deactivated in the Blocking Right of Way mode. UPPER ZONE C VISUAL WARNING There shall be two- (2) Whelen Engineering model B6TLRR1P rotating beacons / LED installed high at the rear of the apparatus. The rotators shall have red lenses and the LED shall have red lenses. LOWER ZONE A VISUAL WARNING There shall be two- (2) Whelen Engineering model 60R00F*R LED lights with flanges installed in the lower warning zone. The lights shall have a red lenses. LOWER ZONE B VISUAL WARNING There shall be three- (3) Whelen Engineering model 60R00F*R LED lights with flanges installed in the lower warning zone. The lights shall have a red lenses. LOWER ZONE C VISUAL WARNING There shall be two- (2) Whelen Engineering model 60R00F*R LED lights with flanges installed in the lower warning zone. The lights shall have a red lenses. LOWER ZONE D VISUAL WARNING There shall be three- (3) Whelen Engineering model 60R00F*R LED lights with flanges installed in the lower warning zone. The lights shall have a red lenses. THERMOPLASTIC COATING In the designated areas, Line-X™, a two component spray-in-place thermoplastic polyurethane system shall be used for maximum protection of the body and equipment. The system shall utilize flexible 100% solids applied with high pressure impingement-mix polyurethane dispensing equipment. The coating shall be a fast cure, textured surface, multi-purpose material designed for commercial and industrial applications. It shall exhibit excellent adhesion to the body and serve as a protective, abrasion resistant liner where applied. The density of the material shall be a minimum of 70 PCF as measured using ASTM test method D-1622. The taber abrasion resistance shall be a minimum of 0.03% per 1000 cycles as measured utilizing ASTM test method D-4060. 66 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES The minimum tensile strength as measured using ASTM D-2370 shall be 1540 pounds per square inch. BODY COMPARTMENTATION COATING The interior of the body compartments shall be coated with a gray thermo-plastic polyurethane coating. The coating shall be durable enough to withstand everyday abuse of equipment removal and shifting. BODY PAINT PREPARATION After the body and components have been fabricated and assembled they shall then be disassembled prior to painting so when the apparatus is completed there shall be finish paint beneath the removable components. The apparatus body and components shall be metal finished as follows to provide a superior substrate for painting. All aluminum sections of the body shall undergo a thorough cleaning process starting with a phosphoric acid solution to begin the etching process followed by a complete rinse. The next step shall consist of a chemical conversion coating applied to seal the metal substrate and become part of the aluminum surface for greater film adhesion. After the cleaning process the body and its components shall be primed with an High Solids primer and the seams shall be caulked. All bright metal fittings, if unavailable in stainless steel or polished aluminum, shall be heavily chrome plated. Iron fittings shall be copper under-plated prior to chrome plating. PAINT PROCESS The paint process shall follow the strict standards as set forth by PPG Fleet Finish Guidelines. The body shall go through a three-stage paint process: Primer Coat, Base Coat (Color), and Clear Coat. In the first stage of the paint process the body shall be coated with PPG F3980 Low VOC / High Solids primer to achieve a total thickness of 2-4 mills. In the second stage of the paint process the body shall be painted with PPG FBCH Delfleet™ High Solids Polyurethane Base Coat. A minimum of two to three coats of paint shall be applied to achieve hiding. In the final stage of the paint process the body shall be painted with PPG DCU-2002 Clear Coat. A minimum of two to three coats shall be applied to achieve a total dry film thickness of 2-3 mills. As part of the curing process the painted body shall go through a Force Dry / Bake Cycle process. The painted components shall be baked at 185 degrees for 3 hours to achieve a complete coating cure on the finished product. HAND POLISHED After the force dry / bake cycle and ample cool down time, the coated surface shall be sanded using 3M 1000, 1200, and or 1500 grit sandpaper to remove surface defects. In the final step, the surface shall be buffed with 3M Superduty compound to add extra shine to coated surface. No more than .5 mil of clear shall be removed in this process. PUMP COMPARTMENT - JOB COLOR The pump, valves, plumbing and interior of the pump compartment shall be painted with PPG polyurethane enamel paint. The paint shall be job color, same as the body. AERIAL COMPONENT PROTECTION / PAINT All aerial device components above the rotation point that are not chrome plate bright aluminum treadplate or stainless steel shall be painted. All areas to be painted shall be sanded to remove any metal flakes and smooth any rough surfaces. All surfaces to be painted shall be phosphatized 67 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES to remove metal impurities, aid paint adhesion and inhibit rust. The components shall be prime painted with an Low V.O.C. high solids non-isocyanate primer and finish painted with a Low V.O.C. extremely durable, single stage ultra high solids high gloss polyurethane paint. The support structure and components below the rotation point shall be painted black. The extending stabilizer beams, inner jack cylinder protective tubes, and stabilizer pads shall be hot dip galvanized as follows. The extending stabilizer beams, inner jack tubes, and stabilizer pads shall be wheel-o-braided to remove any mill scale, or contamination prior to galvanizing. Following this preparation, the individual components shall be hot dip galvanized. The galvanizing process shall require that the entire assembly be completely submerged. Following the galvanizing process, the surface shall be ground smooth to remove dross. This preparation shall provide maximum protection for these critical components. Following surface preparation, components shall be coated with Black water base, self etching coating. No Exceptions To enhance durability and appearance, the high gloss polyurethane paint applied to the aerial ladder sections and other components above the rotation point, shall be cured at an elevated temperature for a period not less than 2 hours. The temperature shall not be less than 180 degrees F. Curing of the paint shall promote a chemical reaction within the substrate that shall harden the paint. The curing shall be performed in a clean, sealed, controlled atmosphere. The atmosphere shall comply with all environmental standards and any air entering the chamber shall be filtered. AERIAL DEVICE PAINT COLOR The aerial device shall be painted with PPG Delfleet polyurethane enamel paint. The color shall be (White) PPG# FDG -2185. AERIAL LADDER EGRESS PAINT COLOR The aerial ladder egress shall be painted with PPG Delfleet polyurethane enamel paint. The color shall be (Red) PPG# FDG -4353. AERIAL TORQUE BOX PAINT The aerial torque box shall be painted with PPG polyurethane enamel paint. The color shall be (Black) PPG# MTK - 9000. APPARATUS BODY COLOR The apparatus shall be painted with PPG High Solids Polyurethane Base Coat. The apparatus shall be painted (WHITE) PPG# FBCH - 2185. TOUCH UP PAINT One- (1) four ounce bottle of acrylic enamel touch-up paint shall be supplied. GOLD LEAF LETTERING There shall be 22KT gold leaf letting applied to each cab door. The lettering shall be consistent with existing apparatus. There shall be twenty six- (26) 22KT 4” tall gold leaf letters and thirty- (30) 6” gold leaf letters provided and installed on the aerial ladder sign on the apparatus. The letters shall be provided with black outline and shadow. 68 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES FIRE DEPARTMENT EMBLEMS 22 KT East Grand Plains Fire Department commemorative emblems will be applied to the rear cab doors of the apparatus. The fire department shall provide to the successful bidder the design of the emblem. REFLECTIVE FLAG - WAVY EAGLE There shall be two- (2) reflective American Flags installed on the apparatus. The flags have a wavy design with a Bald Eagle. The location of the flags shall be determined at pre paint inspection. NFPA COMPLIANT REFLECTIVE STRIPING Reflective striping shall be applied to the exterior of the apparatus in a manner consistent with the National Fire Protection Association Pamphlet 1901, latest edition. It shall consist of a straight a translucent reverse ribbon style striping with a ¼” black outline. RUB RAIL REFLECTIVE STRIPING There shall be 2" reflective striping installed in the rub rail channel. The reflective striping shall be diamond grade quality material for increased visibility. The reflective shall be silver in color. UNDERCOATING The apparatus shall undergo a two- (2) step undercoating process. The first step shall be a rubberized polyurethane base compound that is applied after the body has been primed. The materials used shall incorporate unused paint products to reduce the amount of waste released into the environment. This coat shall be applied to all hidden pockets and surfaces that shall not be visible after completion. As a final step, the entire underside of the body shall be coated with a bituminous based automotive type undercoating when the apparatus is completed. During this application, special care shall be taken to avoid spraying the product on air lines, cables, or other items that would cause normal maintenance to be hindered. MUD FLAPS Four- (4) mud flaps shall be installed on the apparatus, two at the front and two at the rear. The mud flaps shall be a minimum of 3/8" thick to prevent "sailing". WHEEL CHOCKS & MOUNTING There shall be one- (1) pair of Worden HWG wheel chocks provided with the apparatus. The chocks shall be mounted brackets that are easily accessible under the right side body. WHEEL CHOCKS & MOUNTING There shall be one- (1) pair of Worden HWG wheel chocks provided with the apparatus. The chocks shall be mounted brackets that are easily accessible under the left side body. FUEL FILL The fuel fill pocket shall be located in the left rear wheel well area. The fuel fill shall have a Cast Products aluminum door with bezel installed. FUEL TANK GAUGE ACCESS There shall be access provided in the torque box for service of the fuel tank gauge without need for removing the fuel tank. 69 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES GROUND LIGHTING Lights shall be installed beneath the apparatus in areas where personnel may be expected to climb on and off of the apparatus. The lights shall illuminate the ground within 30" of the apparatus to provide visibility of any obstructions or hazards. These areas shall include, but not be limited to, cab doors, side running boards, and the rear step area. ROAD SAFETY KIT There shall be one- (1) road safety kit provided with the apparatus. The kit shall consist of three(3) DOT approved reflective triangles. MAP CONSOLE There shall be a map console installed in the chassis cab. The console shall be 9" tall, 13" wide and 10" deep. The console shall hold three (3) binders up to 2-1/2" thick. The map console shall be constructed of aluminum and shall have an abraded finish. The console shall be mounted on the engine tunnel. THIRD PARTY CERTIFICATIONS All bids shall include copies of the certification of testing of the aerial device. The purchaser desires a device that has been tested by a third party for compliance with the 2 to 1 safety factor specified by NFPA Pamphlet 1901, latest edition. Devices that have not been certified by an engineer that is independent of the manufacturer shall not be acceptable. Welds shall be tested using two- (2) Non-Destructive methods by a third party inspection firm. Steel and aluminum ladders shall, at a minimum, have all welds tested using two (2) separate NDT methods. Aerial structures shall have 100 % of all structural welds tested using both magnetic particle method and visual testing method. Aerials that are fabricated of aluminum shall have 100% of all structural welds tested using dye penetrant method and visual method. Manufacturers who rely only on visual inspection (performed in-house or by any third party) as a primary method of testing shall not be considered and their bid shall be rejected. NFPA AERIAL STABILITY FACTOR & TESTING A one and one half to one (1.5:1) stability factor shall be provided. These capabilities shall be established in an unsupported configuration. Since the device is rated while flowing water, stability testing shall account for the distributed weight of water in a full waterway and water reactionary force as required by NFPA 1901. Following are specific descriptions of what tests are to be performed, and conditions they shall be performed under. The aerial manufacturer shall strictly adhere to these tests and conditions as set forth in these specifications and NFPA 1901, newest revision. For both of the following tests, the only obstructions to a full 360 degree rotation with the aerial at 0 degrees elevation and full extension; shall be presented by the apparatus itself (if any), and NOT external obstructions at the manufacturer's test location(s). This shall mean that the aerial device manufacturer shall ensure that the testing grounds present no obstruction (trees, buildings, etc.) to the full 360 degree rotation at 0 degrees elevation and full extension, which may cause the need to raise the aerial to clear the obstruction. Additionally, the apparatus shall be tested for stability only after the entire apparatus is complete. This requirement is specified in NFPA 1901 as the apparatus being in "service ready condition". There shall be No Exception to this requirement due to the fact that it would be unlikely that actual weight distribution could be accurately simulated for the stability testing. "Counter weighting" shall not be allowed under any circumstance in place of the actual body and equipment. 70 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES TEST 1 After the above conditions have been satisfied, the aerial shall be subjected to the following test in the presence of the third party testing company that is in compliance with these specifications. Specifically, the aerial device shall be placed on level ground with the stabilizers deployed per manufacturer recommendations. The aerial device shall then have 1.5 times the rated capacity placed at the tip of the aerial, with the device at full extension and at 0 degrees elevation; which is the most stringent configuration. The device shall be rotated 360 degrees, raising and lowering the aerial as needed to clear the cab of the apparatus. The aerial shall prove to be stable during the entire test and no component of the aerial shall permanently deform. TEST 2 After the above conditions have been satisfied, the aerial shall be subjected to the following test in the presence of the third party testing company that is in compliance with these specifications. Specifically, the aerial device shall be placed on a 5 degree downward slope with the stabilizers deployed per manufacturer recommendations. The aerial device shall then have 1.33 times the rated capacity placed at the tip of the aerial, with the device at full extension and at 0 degrees elevation; which is the most stringent configuration. The device shall be rotated 360 degrees, raising and lower the aerial as needed to clear the cab of the apparatus. The aerial shall prove to be stable during the entire test and no component of the aerial shall permanently deform. INSPECTION CERTIFICATE (NFPA 1901 COMPLIANCE) A third party inspection certificate for the aerial device shall be furnished upon delivery of the aerial device. The purpose of this NFPA 1901compliance inspection shall be to serve as proof to the customer that all applicable standards have been met or exceeded by the responsible aerial manufacturer. The following objectives shall be achieved as a result (this listing shall not be construed as being all inclusive): Ensure that understanding of all parties respective responsibilities have been addressed by the actual referencing of NFPA 1901 and the amendments in these specifications and the purchase contract and documentation. Ensure that only structural materials complying with appropriate standards and codes, are used for construction. Ensure that applicable standards of design and manufacture have been met or exceeded. Ensure that Safety Factors have been met or exceeded where required. Ensure that applicable standards for testing and inspection have been met or exceeded by personnel with the appropriate qualifications, experience, and certifications. Ensure that where applicable; components, equipment, and loose equipment carry the appropriate characteristics, classifications, and / or certifications. Ensure that in general and whole, all applicable requirements set forth in NFPA 1901, newest revision; and those codes, standards, and specifications referenced by said; are met, exceeded, and / or addressed. ILLUSTRATED AERIAL OPERATION / MAINTENANCE MANUALS A CD-ROM containing operation and maintenance manuals shall be provided at the time of delivery. These manuals shall be written in a "step by step" format for ease of reference. 71 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES Information included in the manuals shall include, but no be limited to the following: Manufacturer Defined Terminology; (to help impart full understanding of terminology used in the manuals) Safety Information & Warnings; (to warn of dangerous conditions / personnel injury / equipment damage) Complete Rated Capacities Information; (allowable loads & GPM flows) Complete & Detailed Operating Systems Descriptions; (to impart understanding of operation / capabilities / working principles) Instruction For Manufacturer Recommended Deployment & Operation Of All Systems During All Specific Conditions; (to ensure safer - more efficient operation of the aerial device) Current, Actual Illustrations Of Aerial Components Throughout The Manual; (to aid in location of specific components, being addressed in the manual) Complete Maintenance Instructions / Methods / Materials / Intervals / And Inspections. SPECIAL TOOLS PACKAGE Special tools required for periodic maintenance of the aerial device shall be provided with the apparatus at the time of delivery. These tools shall be as follows: One- (1) 1/2" drive, torque wrench One- (1) 1/2" drive, 15/16" socket One- (1) combination 1/2" x 9/16" box end wrench One- (1) set of Allen wrenches (5/64", 3/32", 1/8", 5/32", 3/16", 7/32", 1/4") The special tools package above shall be provided as standard equipment by the aerial manufacturer. MANUAL ROTATION DRIVE TOOL As required by NFPA 1901, newest revision, one- (1) manual rotation drive tool shall be provided as a means to rotate the turntable in the unlikely event of power loss. This drive tool shall be provided as standard equipment, and shall not be "optional" equipment. AERIAL DEVICE INSTRUCTION PROVIDED A factory authorized delivery engineer shall instruct the fire department personnel in the safe operation and maintenance of the entire apparatus. The instruction shall last for a period of three(3) days. During the instruction period, users shall observe operation of the aerial device as well as themselves operate it. Instruction / demonstration shall take place covering the following items (this list is not intended to be all inclusive). Aerial rated load capacity / load minder. Acceptable aerial operational performance parameters and characteristics. Proper aerial device deployment conditions. Safety during aerial operations. 72 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES Aerial device care and maintenance. Use of the operation and maintenance manuals. The instruction period and content shall be so designed to provide department personnel with basic fundamental aerial training as recommended by the aerial manufacturer. This training period may include a “classroom” type of instruction as well as “hands-on” training of the apparatus. Training aids utilized by the instructor, which are to be considered in addition to the operations and maintenance manuals are encouraged. Upon completion of the training course, all attendees will have been provided the proper instructional training, which shall provide the operational knowledge necessary in order to feel comfortable with the aerial operations and continue additional training as set forth by the department training officer. ONE YEAR AERIAL WARRANTY The aerial device shall have a one- (1) year warranty, parts and labor. The warranty shall be provided with the apparatus at the time of delivery of the completed apparatus. AERIAL CORROSION PROTECTION The majority of the internal structural members of the aerial structure shall be 100% concealed from oxygen. Totally concealed members are not subject to the possibility of corrosion attacking the metal from the interior. Structural tubing of the aerial structure that contains drilled holes or is exposed to outside air and elements shall be protected to eliminate the possibility of corrosion occurring from the inside of the tube. The interior of exposed tubing shall be coated with a compound labeled NWAC 120-4. The application of the coating shall be applied after the welding process of the aerial structure is complete and shall cover 100% of the interior of the structural tube. NWAC 120-4 is an effective cavity corrosion inhibitor that provides long-term protection for both ferrous and non-ferrous metals. The resulting water-repellant, flexible, air-dried film has a remarkable crevice penetrating, spreading and clinging characteristic. The product dries to a nearly transparent film and provides maximum corrosion protection for all void spaces subject to humidity and condensation. Use of this process shall constitute a 20-year internal corrosion warranty for the aerial structure. NFPA SAFETY FACTOR AND RATED CAPACITIES The methodology, definitions, testing, and criteria used by the aerial manufacturer to determine the preceding and following Safety Factor and Rated Capacity of the aerial device shall be in strict compliance with the definitions of such, as found in NFPA 1901, newest edition and these specifications. AERIAL DEVICE SAFETY FACTOR & RATED CAPACITY The purchaser desires to purchase with these specifications, an aerial device with a minimum 2.0:1 Safety Factor as required and defined by NFPA 1901 newest edition. Therefore, the aerial manufacturer shall hereby certify, by submitting a bid for these specifications; that the aerial device meets or exceeds the following requirements. The design stress or primary stress within all structural load supporting members of the aerial device shall not exceed 50% of the minimum as welded yield strength of the material based on the combination of the dead load of the aerial + the rated capacity of 500 LBS. at the tip of the aerial; while flowing 1250 GPM, at a 90 degree angle to ladder centerline; with the structural load supporting members of the aerial device at either; an ambient temperature of 75 degrees F or an 73 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES elevated temperature of 350 degrees F- thereby exhibiting a minimum 2.0:1 Safety Factor in all feasible operational conditions. These capabilities shall be valid and true when the apparatus is deployed in the unsupported configuration, based upon 360 degree rotation, up to full extension, and at any degree of elevation (-6 to +72) that the aerial can achieve. AERIAL DEVICE SAFETY FACTOR SERVICE LIFE The purchaser desires to purchase with these specifications, an aerial device with a safety factor that remains NFPA compliant and constant throughout the life of the aerial device. The Safety Factor of every structural load bearing member in the aerial device shall remain above 2.0:1 for a "Safety Factor Service Life" of up to 20 years minimum. 105' AERIAL LADDER CONSTRUCTION STANDARDS The aerial ladder shall be of the rearmount design with the turntable mounted directly over the rear axles of the apparatus, and the ladder extending toward the front of the apparatus when in the bedded position. The aerial ladder shall be comprised of four sections and shall extend to a nominal height of 105' at 72 degrees, measured in a vertical plane from the top rung of the fly section (not including the egress) to the ground. OPERATIONAL ENVELOPE / REACH The aerial ladder shall have an operations range of -6 degrees elevation to +72 degrees elevation. A minimum horizontal reach of 101.5' shall be measured from the turntable centerline to the outermost rung on the outermost fly section, with the aerial at full extension and at 0 degrees elevation. Reach and height shall be measured in accordance with the requirements set forth in NFPA 1901, latest edition. STRUCTURAL MATERIAL The primary load support members of the ladder shall be constructed of certified 70,000 PSI yield strength (minimum) steel tubing. Each section shall be trussed diagonally, vertically, and horizontally using welded steel tubing. All critical points shall be reinforced for extra rigidity and to provide a high strength to weight ratio. All ladder rungs shall constructed of A606 Type 4 certified steel tested per ASTM A370 standards. A606 Type 4 exhibits superior corrosion resistance over regular carbon steel as a result of the development of a protective oxide film on the on the surface. A606 Type 4 shall meet a minimum 6.0 Atmospheric Corrosion Factor. The ladder rungs shall be round and welded to each section utilizing "K" bracing for torsional rigidity. PRIMARY DIMENSIONS The inside dimensions of the ladder shall be as follows: Base Section First Fly Section Second Fly Section Last Fly Section 40.250" 34.000" 27.750" 22.500" 74 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES The height of the handrails above the center line of the rungs shall be as follows: Base Section First Fly Section Second Fly Section Last Fly Section 28.875" 24.875" 20.875" 17.375" RUNG COVERINGS Each rung shall be covered with secure, heavy duty, deep serrated rubber sheathing. Attachment of the sheathing to the rung shall be by mechanical means and an adhesive application. Under no circumstance shall the rung covers turn when a rung is at ambient temperature (75 degrees F) or at an elevated temperature (350 degrees F); there shall be No Exception to this requirement for the safety of persons climbing the ladder sections. The sheathing shall be easily replaceable if the rubber becomes worn, however the rung covers shall be designed, constructed, and installed with lifetime service as the objective. BOLT-ON EGRESS A bolt on removable egress shall be installed on the tip of the fly section. Only certified structural fasteners shall be utilized to attach the egress to the tip of the fly section. Additionally, the fasteners shall be stainless steel. This design shall allow for easy replacement should the egress become damaged during rescue operations. This shall prevent the department from experiencing serious downtime, as is common with welded on egresses. For this reason, a design that allows the egress to be welded to the fly section shall not be acceptable. When the ladder is at 0 degrees elevation, the rung(s) on the egress shall be on a plane of -11 degrees. This shall provide a smoother transition onto the ladder when it is at a high angle elevation. Additionally, the egress shall have handrails that match the fly section handrails for an unnoticeable transition between the two. The egress handrails shall have a radius design at the tip to eliminate two corner joints, increase strength, and provide a professional appearance. The rung(s) on the egress shall be held to the same design load criteria as the rungs of the aerial ladder sections. This shall mean that each egress rung shall be able to support a design load of 500 lbs. Minimum, distributed across the rung, as specified in NFPA 1901, newest revision. This shall be in excess of that required by the afore mentioned standard. No Exceptions shall be allowed to this requirement. TURNTABLE The turntable shall be designed in such a manner as to allow a generous working area, regardless of the position of the aerial. The aerial has a maximum elevation of 72-degrees. The turntable shall allow ample working room, within the perimeter hand-rail with the aerial positioned at maximum elevation. The turntable shall also be designed to allow for the most efficient use of space on the apparatus body. The turntable shall be a minimum of 95" side to side and 95" forward to aft. It shall be covered with Treadgrip Safedeck pattern decking to allow the walking surface to shed liquids with unparalleled ease and comply with NFPA intent, so as to provide secure footing for the operator in all weather conditions. A downward lip shall "skirt" the turntable decking around the entire circumference to provide protection from hazards. 75 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES The three handrails shall each be of one piece construction and provide large sweep corners at the edge of the turntable. Each shall be 42" high and be covered with deeply serrated rubber sheathing for maximum grip in all environments. The handrails shall be installed around the rear 180 degree perimeter of the turntable for operator and personnel safety. Each individual handrail shall be secured to the turntable by the use of two (2) minimum 5/8" anchor bolts on the underside of the turntable. Additionally, chrome plated stanchions with rubber gaskets shall be provided on the top surface of the turntable where each railing meets the decking surface. A stainless steel safety chain with carabineer type ends shall be installed in the two gaps between the handrails. These chains shall be permanently attached at one end. All hoses and electrical lines shall be routed under removable covers so they do not present a tripping hazard. The covers shall also be designed to prevent damage from occurring to these components. Likewise, the center of the turntable shall have a removable step cover to prevent tripping hazards as well as provide for easier transition to the first rung of the aerial ladder. AERIAL PIVOT PINS The aerial device pivot pins shall be located on the turntable and shall attach the aerial device base section to the turntable. To maintain a suitable safety factor, the pivot pins shall be composed of certified structural steel, thereby ensuring structural integrity. In the interest of safety, the pivot pins shall be located as low as possible, and shall be at the aerial device base rails. This shall keep the pivot points away from the areas where persons egressing to and from the aerial base section, might place their hand(s). Aerial pivot pins shall be installed with a means provided to keep the pins in place. The design shall not inhibit the pins from being removed by a trained mechanic. TURNTABLE WORK LIGHTING The turntable shall be lighted for night time operation with a minimum of three- (3) work lights which shall be automatically activated by the aerial master switch (day or night). The work lights shall be so positioned that the light shall be directed toward the decking. The lights shall have integral chrome hoods to keep light from glaring upward into the operator's eyes. An additional light shall be recess mounted in the front access door of the control stand. FLY SECTION FOLDING STEPS One- (1) set of folding steps shall be installed at the tip of the ladder to provide solid footing for personnel while operating the elevated master stream device. In order to meet NFPA requirements that state the operator's feet shall not protrude through the outer most fly section, a kick plate constructed of Morton Cass shall be provided with each step. When folded out of the way, the steps shall not present any obstruction to climbers on the apparatus. Proper installation of the steps shall require that rubber gaskets be installed under the mounting surface where the step is secured to the aerial ladder section with certified structural fasteners. AERIAL FLY SECTION LOAD LIFTING / RAPPELLING EYES The aerial ladder shall be equipped with two (2) load lifting / rappelling eyes at the tip of the fly section. The load lifting / rappelling eyes, as a pair, shall be rated at 500 LBS. 76 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES HEAVY DUTY LADDER TRAVEL SUPPORT A heavy duty ladder rest with poly pads shall be provided for support of the ladder in the travel position. The location of the travel support shall be directly behind the chassis cab. The travel support shall be fabricated from heavy duty steel tubing. The travel support shall be designed to be easily removable to allow for ease of maintenance and repair when necessary. The base section of the ladder shall contain stainless steel scuff plates shall where the ladder comes into contact with the ladder support. An indicator light shall be provided on the turntable to indicate when the ladder is aligned with the travel support and may be lowered into it. The ladder rest shall be attached to the torque box for added stability. The ladder rest shall be illuminated for night time operation. The illumination light shall automatically turn on with the aerial master switch. ELEVATION SYSTEM Two- (2) double acting lift cylinders shall be utilized to provide smooth precise elevation from 8 degrees below horizontal to 72 degrees above horizontal. The lift cylinders shall have a 6" internal diameter (bore) and a 2.5" solid cylinder rod. The lift cylinders shall be equipped with integral holding valves located on the cylinder to prevent the unit from lowering should the charged lines be severed at any point within the hydraulic system. The lowering of the ladder shall be controlled by a pressure limiting valve so as to limit the downward pull of the ladder when it is bedded. Both raising and lowering functions shall be influenced by flow compensation which shall maintain ladder tip speed within the design speed regardless of load, angle, or extension. Ladder tip speed shall be decelerated above 65 degrees in order to reduce "tip-lash". Ladder lowering shall be controlled on the down motion to prevent the cylinders from completely retracting, thus allowing a cushion of oil for continuous ladder load readout. Elevation cylinder upper and lower pivot pins shall be installed with a means provided to keep the pins in place. The design shall not inhibit the pins from being removed by a trained mechanic. EXTENSION/RETRACTION SYSTEM A full hydraulic powered extension and retraction system shall be provided using two- (2) sets of siamese hydraulic cylinders and cables. Each set shall be capable of operating the ladder in the event of a failure of the other. The extension cylinders shall each have a 3.5" internal diameter (bore) and a 1.5" diameter solid rod. Extension and retraction of the telescopic sections shall be internally limited within the cylinders, eliminating excess strain on the cables, sheaves, and ladder structure. Each of the cylinder, cable, and sheave assemblies shall be completely independent of the other, so as provide a safety factor wherein a failure of one assembly will not affect the function and operation of the other. The extension cylinders shall be equipped with counter balance holding valves to synchronize the cylinders for smoother operation and prevent the unit from retracting should the charged lines be severed at any point within the hydraulic system. The reeling of the cable shall be such as to provide synchronized, simultaneous movement of all sections from full extension to full retraction. All pulleys and sheaves shall be enclosed as an added safety feature as well as to prevent personnel on the ladder from becoming entangled in them. 77 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES AERIAL CABLE DIAMETERS The extension/retraction cables shall be as follows: Second Section: Third Section: Fly Section: .50" diameter .38" diameter .31" diameter CERTIFIED CABLE SWAGED SHACKLES All swaged shackles ends shall have a certification test from the manufacturer of the assembly. WEAR PADS/BEARING SURFACES Nylon wear pads impregnated with molybdenum disulfide and high in molecular weight shall be used between the telescoping sections for maximum weight distribution, strength, and smoothness of operation. This impregnation shall provide a lubricating function. Stainless steel adjustment screws shall be provided on the wear pads to permit proper side tension. Stainless steel adjustment screws shall be provided on the wear pads to permit proper side tension. Plates shall be installed on the side(s) of the slide pads where adjustment screws come into contact with them. No Exceptions shall be allowed to this requirement to keep the adjustment screws from embedding themselves into the pads which may cause the pad to crack and fail. RETRACTION SAFETY SYSTEM An integral part of the extension/retraction system shall be a safety system to prevent injury to personnel on the end of the fly section while the ladder is being retracted. This system shall be designed in such a manner as to prevent retraction of the aerial device any time the folding steps at the end of the fly section are in overlap with the rungs of another section. When the steps are in an overlap condition, retraction shall only be accomplished by an operator at the primary control station depressing and holding a momentary switch while the retraction control is operated. ROTATION BEARING A 44 inch diameter external tooth, swing circle bearing shall be used for the rotation system. The bearing shall provide 360 degree continuous rotation. The bearing shall be designed specifically for the aerial device in lieu of the aerial device being designed to accommodate a particular bearing. The turntable shall be bolted to the bearing using forty- (40), SAE grade 8, .625" diameter bolts. The bearing shall be bolted to the base support structure with sixty- (60), Grade 8, .625" diameter bolts. Welding on the bearing in any manner shall not be acceptable. The turntable base and the torque box bearing plate surfaces that contact the bearing shall be machined to prevent loading the bearing when the attaching bolts are brought to full torque. Machining of the surfaces shall be done after all welding to assure no further distortion of the material. Shims shall not be acceptable as they shall reduce the surface contact area significantly thereby causing a concentration of forces at the shims. BOLT TORQUING FROM TOP SIDE All rotation bearing bolts shall be able to be torqued from the top side of the turntable without the bolt or nut being held under the turntable by a person. 78 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES This shall require a design that shall stop all chance of the bolt "spinning" while torque is being applied to the fastener. Application of Loctite or a similar compound alone, without any other means provided to hold the fastener; shall not be acceptable. Additionally, this design feature shall not incorporate drilling, bending, welding on, or in any way; modifying the structural fastener, nut, or washers. ROTATION GEAR REDUCTION BOX A hydraulically driven planetary gear box with a drive speed reducer shall be used to provide infinite and minute rotation control throughout the entire rotational travel. The Rotation gear reduction box shall be installed on the top side of the turntable so that it is easily accessible, yet it shall be installed so that it does not provide an obstruction or tripping hazard to persons on the turntable. Specifically, it shall be installed toward the front of the turntable, under the aerial ladder base section. Under no circumstance shall the gear box present any interference with the aerial device, even at low elevations. A spring applied, hydraulically released disc type swing brake shall be furnished to provide positive braking of the turntable assembly. Provisions shall be made for manual operation of the rotation system should complete loss of hydraulic power occur. These provisions shall include a hand crank supplied with the unit. The hydraulic system shall be equipped with pressure relief valves which shall limit the rotational torque to a nondestructive power. All moving parts of the rotation gear reduction box shall be enclosed or under the turntable decking so that no safety hazards are present. ROTATION INTERLOCK SYSTEM The aerial device shall be equipped with a rotation interlock system to prevent the ladder from being rotated to any side where the stabilizers are not sufficiently extended to provide for the full tip load rating. The system shall monitor the stabilizers for extension. When a stabilizer is not sufficiently extended (short-jacked) to provide full tip load rating, the system shall prevent the aerial from being rotated more than 12 degrees past the front or rear centerline into the short-jacked side of the apparatus. Once activated, the system shall prevent the aerial from being rotated past the front or rear corner of the apparatus where a stabilizer is not properly deployed. A slowdown feature shall be built into the rotation interlock system. When the aerial is operating in a short-jacked mode, the rotational speed shall be automatically reduced, by approximately 50%, when the aerial is rotated to within approximately 10 degrees of the front or rear centerline of the apparatus. The rotational speed shall remain reduced throughout an arc of approximately 20degrees over the front or rear of the apparatus, regardless of the direction of the rotation movement. The rotation function shall automatically stop when the aerial approaches the front or rear corner area of the short-jacked side of the apparatus. The rotation interlock system shall allow for normal operation on the side of the apparatus where the stabilizers are sufficiently extended for full tip load rating. An override system, activated by Push/Pull knobs within the main turntable control pedestal, shall be provided that allows the operator to rotate the aerial into the non-recommended (short-jacked) side of the apparatus, should the situation absolutely demand it. 79 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES Push/Pull knobs shall be utilized to activate the manual override. Once the manual override is activated the aerial shall be capable of rotating to the side where a stabilizer is not fully deployed. Whenever the manual override is activated and aerial is rotated into the short-jack side of the apparatus, the rotation speed shall be automatically reduced by approximately 50%. All secondary controls, other than those on the main pedestal, shall be locked out and become inoperative when the rotation interlock override is activated. APPARATUS BODY DAMAGE CONTROL INTERLOCK SYSTEM A safety feature shall be included in the aerial operational system that minimizes the possibility of damage to the apparatus body at all angles for all standard (non-override) operational modes. The system shall automatically stop the downward movement of the aerial at a preset angle of elevation unless the aerial has been rotated at least 80-degrees, left or right, from the center of the ladder support. Once this rotation point is reached, full range downward movement (to minus 6 degrees) shall be allowed. The aerial manufacturer shall determine and set the angle of elevation where downward aerial movement is stopped. The highest point of an apparatus, in relation to the distance from the turntable, shall be used to determine the preset elevation angle stopping point. The system shall also minimize the possibility of accidental damage to the apparatus body from aerial rotation whenever the aerial elevation is below the preset elevation angle stopping point. Rotational speed shall be reduced by approximately 50% when the aerial is rotated to within a minimum of 10 degrees of a body avoidance stopping point. Aerial rotation shall automatically stop before the aerial contacts the body of the apparatus. The body damage interlock system shall have no effect on aerial operation when the aerial is raised above the preset downward movement stopping point. The body damage interlock system shall not eliminate the possibility of damage to components such as telescopic lights that are in a raised position. AERIAL STOW OPERATION INTERLOCK SYSTEM A safety feature shall be included in the aerial operational system that limits the possibility of damage to the apparatus when stowing the aerial. When a rear mounted aerial is positioned over the cab area of the apparatus, the interlock system shall not allow the downward movement of the aerial to go below a preset angle of elevation, unless the aerial is rotated into the stow-zone envelope. The stow-zone shall be approximately 2degrees of rotation to the left and right side of the center of the aerial bed support. Once this stow-zone envelope is attained, downward movement of the aerial shall be allowed for proper positioning into the bed support. An indicator light shall be located at the turntable control station to inform the aerial operator when the stow-zone envelope is attained. TORQUE BOX A "torsion box" subframe shall be installed on the chassis frame rails, integral with the stabilizers. The torque box shall be constructed of .375" steel plate with the exception of the turntable area which shall be .50" steel plate. The standard dimensions of the torque box shall be 43" wide x 26" high x 248" long, these dimensions may vary. The torque box subframe assembly shall be capable 80 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES of withstanding all torsional and horizontal loads when the unit is on the stabilizers. The torque box shall be bolted in place to the chassis frame rails using twenty four (24) .62" SAE grade 8 bolts with nuts. The torque box shall have a section modulus of 516.9 In³ and a resistance to bending moment of 18,611,273 inch pounds. FRONT AND REAR STABILIZERS Two- (2) sets of stabilizers shall be installed for stability. Each set of stabilizers shall have a 16' and or an 18' spread. Both sets shall be of Extending Box Beam "H" Style. The front stabilizers shall be located directly behind the chassis cab rear wall. The stabilizers shall be an integral part of the torque box. A heavy-duty undersling assembly shall attach the front stabilizers to the front portion of the torque box. The undersling assembly shall be constructed of 6" x 10" x 1/2" square tubing, 1/4" & 3/8" steel gussets and 1/2" mounting plates. The overlap of the undersling and the torque box shall be a minimum of 24". The bottom side of the tubes shall contain a truss assembly that shall maximize the torsional strength of the undersling assembly. The front stabilizers and torque box shall be attached to the truck frame in six- (6) separate locations, three- (3) each side of the apparatus, utilizing 1/2" steel plate. The mounting plates shall be located directly under the front stabilizers utilizing eight (8) grade 8 .625" size bolts per side, under the front torque box area utilizing six (6) grade 8 .625" bolts per side and at the rear stabilizer area utilizing six- (6) grade 8 .625" bolts per side. The rear stabilizers shall be located directly behind the chassis rear wheels. The stabilizers shall be an integral part of the torque box. The stabilizers shall be of the double box tube design with jack cylinders that have a 5" internal diameter (bore) and a 2.5" diameter solid cylinder rod. The jack cylinders shall be equipped with integral holding valves which shall hold the cylinders either in the stowed or the working position should a charged line be severed at any point within the hydraulic system. Vertical jack cylinder rods shall be fully enclosed by a telescoping inner box to protect the cylinder rods, seal glands and pistons against damage from nicks, abrasion, and chrome damage. All vertical stabilizer cylinders shall be removable through the top of the box tube. Vertical stabilizers that require cylinders to be removed from the bottom shall not be acceptable. The inner double box system shall be further designed to stabilize the column load imparted upon the cylinder rod, thereby also protecting against damage which may occur from lateral loading which may be caused by side slopes, shifting or sliding of the apparatus on icy or unstable surfaces, sudden sinking of one or more jack pads, or on scene collision while the aerial device is deployed. The stabilizers shall be connected to the hazard light circuit to warn the driver if they are not stowed when the parking brake is released. STABILIZER STROKE The stroke of the stabilizers shall be a minimum of 25". The stabilizer pad shall be maintained at a stored height of approximately 12" to 15" (dependant on required ground clearance and angle of departure) resulting in a minimum ground penetration of 10" or greater. STABILIZER EXTENSION SYSTEM Extension of the front and rear horizontal beams shall be activated by dual extension cylinders which shall each have a 2" internal diameter (bore) and a 1.25" diameter cylinder rod. The extension cylinders shall be totally enclosed within the extension beams to prevent damage to the 81 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES rod and hoses. The extension beams shall be 6.00" x 8.00" x .375" wall steel tubing with a .62" steel plate welded to the top and bottom of each beam. WEAR PADS/BEARING SURFACES Nylon wear pads impregnated with molybdenum disulfide and high in molecular weight shall be used between the stabilizer housing assembly and the extension tube for maximum smoothness of operation. Two- (2) Nylatron wear pads shall be installed in each stabilizer extension system. There shall be one wear pad located on the top back portion of the extension tube assembly that shall glide on the inner wall of the top housing tube wall. There shall be an additional pad located on the inner wall of the bottom housing tube wall that shall separate the bottom side of the extension tube and the bottom wall of the housing tube. The pads shall be installed in such a manner as to reduce friction for ease of operation and to reduce the amount of metal to metal contact. Each stabilizer down-jack housing tube shall contain four wear pads, one (1) on each side of the tubes. MECHANICAL STABILIZER LOCKS Each vertical jack cylinder shall be equipped with a mechanical pin lock to hold it in the working position. The pin shall be zinc plated and shall have a yellow dipped vinyl handle for increased visibility. The locking system shall be incorporated with the protective tubing used to prevent damage to the jack cylinder rod. The inner and outer jack tubes shall be double thickness in the pinning area for additional strength. Safety is of the utmost concern. It is the intent of the fire department to purchase an apparatus that utilizes mechanical stabilizer locks in addition to the hydraulic holding valves integral to the stabilizer jacks. Should a mechanical failure occur with the stabilizer system or hydraulic seepage cause a stabilizer to drift, the mechanical locks shall keep the desired “stabilizer set-up” in tact without compromising aerial capabilities or safety. There shall be no exception allowed to this requirement. HOT DIP GALVANIZING The extending stabilizer beams, inner jack tubes, and stabilizer pads shall be wheel-o-braided to remove any mill scale, or contamination prior to galvanizing. Following this preparation, the individual components shall be hot dip galvanized. The galvanizing process shall require that the entire assembly be completely submerged. Following the galvanizing process, the surface shall be ground smooth to remove dross. This preparation shall provide maximum protection for these critical components. No exceptions shall be allowed to this requirement due to stabilizers being exposed to salt spray and road debris. STABILIZER WORK LIGHTS Signal Stat model 3671 clear flood lights shall be provided at each stabilizer location to illuminate the surrounding area. The lights shall be activated by the aerial master switch. STABILIZER ARM WARNING LIGHTS Two- (2) Whelen model 5GR00FRR LED red flashing lights shall be mounted below each stabilizer beam, facing front and rear. These warning lights shall be activated by the aerial master switch. STABILIZER COVER WARNING LIGHTS There shall be one- (1) Whelen model 60R00FRR LED flashing light installed on each extending stabilizer cover panel. These lights shall be red in color and activated by the aerial master switch. 82 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES ELECTRIC / HYDRAULIC STABILIZER CONTROLS The stabilizer controls shall be located at the rear of the apparatus. Two- (2) stations shall be installed, one on each side at the rear, arranged so that the operator has full view of the stabilizer being positioned. All stabilizer control functions shall be of the electric paddle joystick style. The make and model of the joystick shall be the P-Q controls, model M105. The controls shall be designed to allow the stabilizers to be operated independently so that the vehicle may be set up in a restricted area or uneven terrain. An electrically actuated diverter valve shall be provided in conjunction with the stabilizer controls as a safety device. The diverter valve shall allow the hydraulic fluid to flow either to the stabilizer circuit or the turntable and ladder circuit, but not both simultaneously. A stabilizer deployment warning alarm, activated by the stabilizer mode, shall be provided at each stabilizer to warn personnel. The warning alarm shall deactivate only when all stabilizers are in the load supporting configuration, or when the diverter switch is no longer in the stabilizer mode. FIRE TRUCK LEVELING STABILIZER SYSTEM The apparatus shall contain a Fire Truck Leveling (FTL) automatic stabilizer leveling system. The FTL automatic system shall provide an easy to operate push-button feature that enables the aerial operator the ability to quickly and efficiently setup the aerial stabilizer system. The FTL stabilizer system shall automatically level the apparatus, when setup on slopes within the defined parameters as defined by the Aerial Operations Manual, to within .2-degrees of level. In order to maximize safety as well as to allow the ability of “short-set” operations, the FTL shall be devoted to the down function of the stabilizer system. The extension/retraction functions are to be conducted manually. The controls and indicators shall be located at the rear control station, normally found at the rear center area of the apparatus. An LED indicator shall give the operator an actual, instantaneous visual indication of the level status of the apparatus. AUXILIARY STABILIZER PADS An auxiliary pad for additional load distribution on soft surfaces shall be supplied for each stabilizer. The pads shall be constructed of ultra-high molecular weight composite material that is a minimum of 1" thick. CRADLE INTERLOCK SYSTEM A cradle interlock system shall be provided to prevent the lifting of the ladder from the nested position until the operator has positioned all of the stabilizers in a load supporting configuration. A switch shall be installed at the cradle to prevent operation of the stabilizers once the aerial has been elevated from the nested position. There shall be a manual override switch that allows the ladder to be lifted from the cradle when the aerial is set up in the "Short-Jacked" configuration. GROUND CONTROL STATION A control station shall be located at the rear of the apparatus in an easily accessible area. The control panel shall be illuminated for night time operation. The following items shall be furnished at the control console, clearly identified and located for ease of operation and viewing: Individual stabilizer down indicator lights Aerial PTO engaged indicator light High idle switch with indicator light Emergency hydraulic pump control with indicator light Stabilizer/Aerial diverter control with indicator light Side to Side leveling bubble 83 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES A weather proof compartment shall be furnished behind the control panel and shall contain the aerial circuit breakers, interlock components and control circuit distribution terminals. TURNTABLE CONTROL CONSOLE The turntable control console shall be located on the left hand side of the turntable, facing the ladder tip. The console shall be illuminated for night time operation and shall have a hinged cover. Pressurized gas filled cylinder shall be furnished on cover to hold it in the open position. The gas filled cylinder shall assist in closing the cover automatically when it is positioned over center. The console surface shall be angled toward the operator so controls may be viewed and operated ergonomically. Rubber bumpers shall be provided so that when the control console lid is closed, the lid and the control panel will be protected from each other (no metal to metal contact). Three- (3) handles for the ladder hydraulic functions (elevation, rotation, and extension) shall be installed at the control console. The controls shall be manual for safety and durability reasons. A cast alloy plate with openings cast into it for the ladder hydraulic function levers to extend through, shall be provided to encircle the aerial ladder hydraulic function levers. The function of each control lever shall be cast into the plate under the appropriate lever. The controls shall be capable of being operated independently or simultaneously with a gloved hand. The speed of movement caused by moving any control shall be minimally affected when multiple controls are moved. A systems engagement control shall be installed at the control pedestal. The control shall energize the hydraulic system for ladder function and provide flow of hydraulic fluid to the master valve bank. Each item provided on the console not labeled from the manufacturer, shall be provided with a permanent cast alloy label. The information on the label shall be stamped or professionally engraved for lasting durability. A hinged door shall be provided on the front of the control console. This door shall be provided with a lift and turn latch. Opening of this door shall allow access to the inner components for inspection purposes. A recessed work light shall be provided in the access door. The following items shall be furnished at the console, clearly identified and located for ease of operation and viewing: Elevation, Extension and Rotation Controls Lighted Push/Pull Button to Deactivate Hydraulic & Electrical System Fast Idle Button Panel Light Mounted in Cover Rung Alignment Light Ladder Light Switches Ladder Overload Warning Horn System Pressure Gauge LoadMinder Emergency Pump Unit Switch and Light Monitor Function Controls Intercom with Controls Operators Load Chart Warning Signs 84 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES HOUR METER There shall be an hour meter installed at the turntable control station, connected to the system engagement control for the aerial. The meter shall register the total hours of aerial use for scheduling periodic maintenance. POWER TAKE-OFF The apparatus shall be equipped with a power takeoff (PTO) driven by the chassis transmission and actuated by an electric shift, located inside the cab. The PTO which drives the hydraulic pump shall meet all the requirements for the aerial unit operations. An amber light shall be installed on the cab instrument panel to notify the operator that the PTO is engaged. "THRU-DRIVE" HYDRAULIC PUMP The hydraulic system shall be supplied by a pressure compensated, load sensing, variable gallonage type pump. The pump shall provide adequate fluid volume to allow all ladder functions to operate simultaneously, without noticeable loss of speed. The pump shall supply oil only when the ladder is in motion, thereby preventing overheating of the hydraulic oil. The pump shall be a "Thru-Drive" design. This design shall be provided for applications that require a power source for additional hydraulically operated accessories or tools. An interlock shall be provided that shall allow operation of the aerial device PTO shift only after the chassis spring brake has been set and the chassis transmission has either been placed in the neutral position or the drive position if the driveline has been disengaged from the rear axle. HYDRAULIC SYSTEM The tubing and hoses used in the hydraulic system shall have a high pressure rating, with the tubing having a minimum burst pressure of 9,600 to 17,400 PSI and the hoses being a minimum of 8,000 to 13,000. The hydraulic oil tank shall have an approximate capacity of 50 gallons. A dipstick shall be provided to check the oil level. The oil fill shall be furnished with a cap that shall act as a ventilator provide clean fresh air into the oil tank and a 40 micron filter to provide positive protection from contaminates. A magnetic drain plug shall be provided in a low point of the oil tank. An easily accessible 10 micron replaceable oil filter shall be installed on the hydraulic oil tank. The hydraulic oil tank shall be furnished with two pick-up tubes, one tube being used for normal operation and the other for emergency operation. The emergency pick-up tube shall extend further down into the oil tank to provide for some reserve oil in case a hydraulic line is broken. The hydraulic system shall be protected from possible hydraulic pump malfunctions by a relief valve which shall route the excess oil into the oil tank when the pressure in the hydraulic system exceeds 3,500 PSI. The hydraulic control valves shall also be protected by being plumbed to a pressure relief valve to protect them from high pressure. HYDRAULIC PRESSURE GAUGE There shall be a pressure gauge at the ground level control station to monitor the hydraulic system pressure. The gauge shall be liquid filled to prevent gauge shock when the hydraulic system is energized. The liquid shall not be vulnerable to freezing in subzero temperatures. AERIAL LOADMINDER SYSTEM There shall be a LoadMinder at the operator's pedestal that indicates the load(s) on the aerial device. The display shall be in the form of an LED illuminated bar graph. The instrument shall be readable in day and night conditions. The display shall be a "real-time" display, thereby giving 85 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES immediate readings to the operator. Additionally, a color coded bar shall be above and below the actual LED bar graph, to surround the actual reading given to the operator; thereby making the display easier and faster to read. The color coded bars shall progress from Green to Yellow, and finally to Red. When the LED bar graph illuminates, representing a load on the aerial ladder, the operator need only glace at the display to determine the load applied to the aerial device - in relation to 100% rated aerial device capacity. The readout given by the display shall be continuous, shall be relative to the NFPA compliant aerial device rated capacity as stated in these specifications, and shall including (but not be limited to) the following items: Accumulated equipment on any and all ladder sections, or at the tip including manufacturer installed items or customer installed items. Accumulated personnel on any and all ladder sections or at the tip. Accumulated ice buildup on any and all ladder sections or at the tip. The total load suspended from any load lifting / rappelling eye installed by the manufacturer. Any load reaction from dynamic loads placed on or realized by the aerial structure. Any water weight or reactionary force realized by the aerial structure. Any combination of the above items. The Loadminder as described shall be designed in such a manner that the operator will not have to refer to an angle indicator, extension tape, or load chart; or be required to guess at, or try to calculate the loads or forces applied to, or interacting with the aerial device at any given time, and in any situation. This shall be in compliance with NFPA 1901 newest revision. Systems that require the use of a load chart, angle indicator or extension tape shall not be acceptable for safety reasons. The LoadMinder shall be connected to a 100 dba alarm at the operator's control station that shall sound when the ladder load is above the rated capacity. This alarm system shall also be connected to two (2) strobe lights on the end of the base section, one on each side, to provide further notice to the operator of an unsafe condition. AERIAL LADDER LOAD CHART There shall be a load chart installed at the turntable control console of the aerial ladder. The load chart shall cover the full operating range of the ladder, with the waterway dry or flowing water. EMERGENCY PUMP The apparatus shall be equipped with one- (1) emergency hydraulic pump electrically driven from the chassis battery system. The emergency pump shall be capable of providing adequate ladder functions to stow the unit in case of main hydraulic pump failure. Two- (2) control switches for this emergency pump shall be provided. One switch shall be installed at each one of the following two- (2) control stations; The Turntable Control Console and the Stabilizer Control Station. Each control shall be a spring loaded momentary switch. A red indicator light shall be mounted adjacent to each switch to indicate activation of the emergency pump. 86 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES HYDRAULIC SWIVEL The aerial device shall be equipped with a hydraulic swivel which shall connect the hydraulic lines from the hydraulic pump and reservoir to the aerial control bank at the turntable, above the point of rotation. The hydraulic swivel shall allow for 360 degrees of continuous rotation of the aerial device with no loss of speed or capacity in functions. ELECTRICAL SWIVEL The ladder shall be equipped with an electrical swivel to allow for 360 degrees of continuous rotation of the aerial while connecting all electrical circuits through the rotation point. A minimum of thirty two- (32) collector rings shall be provided. THREE STATION AERIAL COMMUNICATION SYSTEM A three- (3) station Atkinson communication system shall be furnished between the end of fly, the turntable operator's position, and the pump operator's control station. The communication system shall allow all three- (3) stations to communicate with each other; with the communication speaker at the tip requiring no operator attention to transmit or receive. The transmitting and receiving volume controls shall be located at the turntable operator's position and at the pump panel. WATERWAY SYSTEM A waterway system shall be provided consisting of the following components and features: A 4-1/2" outside diameter pipe shall be connected to the water supply on one end and to a water swivel at the rotation point of the turntable. The swivel shall allow the ladder to rotate 360 degrees continuously while flowing water. A 4" inside diameter pipe waterway shall be routed through the rotation point swivel up to the heel pin swivel. The heel pin swivel shall allow the water to flow to the waterway while elevating the aerial ladder from -8 degrees below to +72 degrees above horizontal. The heel pivot pin shall not be integral with the waterway swivel at any point. The design of the waterway shall allow complete servicing of the waterway swivel without disturbing the heel pivot pin. WATERWAY PIPE DIAMETERS The integral telescopic water way system shall consist of a 5.0" outside diameter steel pipe in the base section, a 4.5" diameter pipe on the next section, and a 4.0" outside diameter pipe on the third section, and a 3.5" outside diameter pipe in the fly section. WATERWAY MATERIAL - CHROME PLATED STEEL The telescopic water pipes shall be composed of high quality steel. The pipes shall be professionally prepared to accept a highly durable, hot dipped galvanizing coating. Preparation shall include degreasing as needed followed by wheel-o-braiding to remove any contaminates or scale. Following preparation, each water pipe shall be hot dipped galvanized. The pipes shall be completely submerged in the galvanizing bath to ensure 100% coverage, and intimate bonding of the galvanic coating to the steel. Following the dipping process, all dross shall be ground and the perimeter of the pipe shall be ground to a smooth finish. 87 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES Each pipe shall then be prepared to be heavily chrome plated. Materials (nickel / copper/chrome) used in the chrome plating process shall be of the highest purity to complete the chrome plating process. The chrome shall be polished to an extremely high luster. The result of the preceding processes shall be an aerial waterway that is of unequalled quality and durability. The heavy galvanizing and chrome plating shall ensure that no corrosion occurs on the waterway, and that the outer surface remains smooth for long seal life. Additionally, the chrome plating shall aid in preventing nicks, scratches, and abrasions from occurring where they would otherwise easily occur with softer and more malleable aluminum tubes. The waterway on the base section of the aerial device shall be galvanized with the process described above, followed by complete coverage utilizing PPG paint of job color. ELECTRIC ACTUATED POSITIONAL WATERWAY The waterway shall be a positional or detachable type in order to allow the uppermost fly section to be clear of obstructions when using the aerial device for rescue purposes. It shall be designed in such a manner as to allow the master stream device to be affixed to either the tip of the last fly or to the end of the next lower section. This shall be accomplished by a positioning switch located at the main control console. The switch shall activate an electric actuator mechanism that will lock the monitor to the desired position. There shall be two separate indicator lights located near the positioning switch that shall inform the aerial operator of the current position of the monitor. The individual lights shall be labeled "Rescue" and "Water Tower". The ladder shall be fully retracted in order to reposition the monitor. The device shall be designed in such a manner that when it is in the forward position the monitor master stream device shall be connected to the tip of the ladder and when it is toward the back the device shall travel with the next lower ladder section. A pin type system shall not be acceptable due to difficulties in centering the alignment of the ladder sections. The connection for remote nozzle controls and electricity to the unit shall be permanent and shall not incorporate any spring loaded cable reels or electrical contact pads that can foul or become damaged thereby the monitor to become inoperable. In addition, the system shall require no external power supply such as a battery to operate the monitor. WATERWAY RELIEF VALVE A 3/4" safety relief valve shall be installed in the base section waterway. The relief valve shall be pre-set at 240 psi. The valve shall protect the waterway from overpressure, which is normally caused by the capping of the monitor outlet. This valve shall in no way is to act as a relief for the total flow of the system. CLASS 1 FLOWMINDER - TURNTABLE There shall be one- (1) Class 1 Flowminder installed at the Turntable control station to monitor the flow of the aerial waterway. The flowminder shall have a LED display to indicate the volume of water in GPM being discharged. The display shall be weatherproof. WATERWAY DRAIN VALVE A 1-1/2" drain valve shall be installed in the lower section of the aerial plumbing under the truck. The valve, when opened, shall drain the aerial waterway and lower plumbing RIGHT SIDE PUMP PANEL AERIAL INLET There shall be a 4" inlet installed on the right side pump panel of the apparatus to be used for supplying the aerial waterway. 88 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES AERIAL INLET FITTING The 4" aerial inlet shall be provided with a male fitting that terminates with 5" NST threads. ELEVATED MASTER STREAM APPLIANCE An Akron Brass style 3578 remote controlled all electric single waterway monitor shall be installed at the end of the waterway. The monitor shall be equipped with two- (2) 90-degree drive positioning motors, one each for vertical and horizontal movement. Each positioning control shall be equipped with a manual override. The monitor shall be capable of vertical positioning from -135 degrees to 0 degrees and horizontal shall of 90 degrees from side to side for a full 180 degree sweep. The rated tip load of the aerial device shall not be affected by the position of the nozzle throughout the entire range as listed above. AKRON 5177 NOZZLE 1250 GPM An Akron Automatic Mater Stream Nozzle model 5177 shall be provided. The nozzle shall be equipped with an electric pattern control. The nozzle shall be designed for flows from 500-1250 gpm. The nozzle shall be rated at an operating pressure of 80 psi. This rating shall allow for lower pump pressures while maximum flow is provided. TWO CONTROL STATIONS FOR THE ELEVATED MASTER STREAM APPLIANCE The aerial master stream device shall have two- (2) separate control stations. One station shall be at the main aerial turntable control console the other station shall be located at the tip of the ladder. Each station shall have the capability of controlling the nozzle pattern as well as the horizontal and vertical position of the device. MONITOR SAFETY INTERLOCK “MSI” The Monitor Safety Interlock, MSI, shall prevent the monitor or nozzle from coming into contact with the cab windshield, roof, etc… The MSI shall automatically stop the operator from lowering the aerial into the cradle until the monitor has been fully raised to prevent damage. In addition, the blue bed zone indicator shall not illuminate until the ladder is aligned with the cradle and the monitor is in the fully raised position. AERIAL SPOTLIGHTS Two- (2) Collins FX-12, 750,000 candlepower spot, 6,000 candlepower flood, 12 volt combination spot / flood lights shall be furnished. The "tracking" lights shall be mounted under the base section of the ladder. The lights shall be switched by a switch on each light head, and from the operator control station at the base of the ladder. AERIAL SPOTLIGHTS Two- (2) Collins FX-12, 750,000 candlepower spot, 6,000 candlepower flood, 12 volt combination spot / flood lights shall be furnished. The "tip" lights shall be mounted on the fly section of the ladder. The lights shall be mounted below the handrails so as not to increase the overall height of the unit. The lights shall be switched by a switch on each light head, and from the operator's control station at the base of the ladder. QUARTZ LIGHTS AT LADDER TIP There shall be one- (1) Fire Research Focus model FCA570-S50 watt quartz light(s) mounted at the tip of the fly section. The lamp head shall have one (1) quartz halogen 500 watt 120 volt bulb. The bulb shall draw 4.2 amps and generate 10,500 lumens. The lights shall be connected to the 120 volt system on the apparatus. A Fire Research FC-ON switch shall be installed on the Focus lamp head. The weatherproof onoff toggle switch shall be mounted in a switch box below the lamp head. 89 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES BLUE LED RUNG ILLUMINATION LIGHTING The aerial ladder sections shall be equipped with permanently installed blue LED rung illumination lights. The lights shall be mounted on the inside of the ladder sections, facing inward; on each aerial section in a "staggered" configuration. The blue colored lens shall serve to illuminate climbing rungs without inducing any glare, which would hinder safety. The lights shall be energized by a switch on the Turntable Control Station. Each light shall be equipped with an integral guard to protect it from damage. The light itself shall be positioned such that all light shall be directed inward toward the rungs of the aerial sections, maximizing safety for all climbers during night operations. The lights shall also aid the operator in locating aerial ladder section in conditions of reduced visibility. Tape type products will not be acceptable for blue rung lighting. NO EXCEPTION ANGLE INDICATOR (LIGHTED) There shall be a liquid filled angle indicator mounted on the base section of the aerial ladder. The indicator shall give accurate elevation in degrees from -20 to +80 degrees in relation to level. The liquid shall be of proper viscosity and composition to stay in liquid form even when exposed to below zero temperatures. Reading of the indicator shall be accomplished by observing the position of a suspended ball in relation to the degrees of elevation as marked on the indicator housing. The indicator shall be lighted for nighttime operations. EXTENSION INDICATOR There shall be numerals affixed to the inside of the handrail of the base section, opposite the turntable control console. The numerals shall be at appropriate intervals, indicating total aerial extension in 5 foot increments. A band on the first fly section shall align with these marks at the appropriate extension distance. The extension indicator color shall provide a high contrast with the color of the ladder section to which it is applied. This shall make the length of aerial extension easily readable by the operator by merely glancing at the indicators. Numerals indicating length of extension shall be placed adjacent to indicating bands. AERIAL SPECIAL LABELS Legible, permanent signs shall be installed in positions readily visible to the operator to provide operational directions, warnings, and cautions. The signs shall describe the function of each control and provide operating instructions. Warning and caution signs shall indicate hazards inherent in the operation of the aerial device. These hazards shall include, but shall not be limited to: Electrical hazards involved where the aerial device does not provide protection to the personnel from contact with, or near proximity to, an electrically charged conductor. Electrical hazards involved where the aerial device does not provide protection to ground personnel who might contact the vehicle when in contact with energized electrically charged conductors. Hazards from stabilizer motion. Hazards that can result from failure to follow the manufacturer's operating instructions. 90 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES AERIAL DEVICE SPECIFICATION PLACARD A permanent label shall disclose the following information relative to the aerial device: Make Model Insulated or non-insulated Serial number Date of manufacture Rated capacity (s) Rated vertical height Rated horizontal reach Maximum hydraulic system pressure Hydraulic oil type and capacity All other appropriate labels to ensure safe operation of the aerial device shall be permanently affixed in conspicuous locations. AERIAL LADDER SIGNS There shall be two- (2) signs measuring 16" tall x 133" long installed on the base section of the aerial ladder, one on each side. The signs shall be fabricated of 1/8" aluminum plate and shall be painted to match the aerial. The signs shall be large enough to accept a maximum lettering size of 12" high. MANUFACTURING LABELS A permanent plate shall be mounted in the driver's compartment specifying the quantity and type of the following fluids that may be used in the apparatus for normal maintenance. Where a fluid is not applicable to the unit, the plate shall be marked N/A to inform the service technician who may not be familiar with the apparatus. Engine oil Engine coolant Transmission fluid Pump transmission fluid Pump primer fluid Drive axle fluid Air conditioning refrigerant Power steering fluid Cab tilt mechanism fluid Transfer case fluid Equipment rack fluid Air compressor system lubricant Generator system lubricant Front tires air pressure Rear tires air pressure 91 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES A permanent plate shall be affixed in the driver's area that states the maximum number of personnel allowed to ride on the apparatus at any time. A sign shall be affixed in the chassis cab, in plain sight of the driver that states the overall travel height, overall length, and gross GVWR of the apparatus. On any gated inlet on the apparatus, a permanent label shall be provided that states: "WARNING: Death or serious injury might occur if proper operating procedures are not followed. The pump operator as well as individuals connecting supply or discharges hoses to the apparatus must be familiar with water hydraulics hazards and component limitations." All other appropriate labels to ensure safe operation of the apparatus shall be permanently affixed in conspicuous locations. LOOSE EQUIPMENT The following “loose” equipment will be provided with the apparatus. 1. Ten- (10) 100’ sections of Fire Quip Nitrile 5.00” large diameter supply hose coupled with Storz couplings. 2. Two- (2) 25’ sections of Fire Quip Nitrile 5.00” hose with Storz couplings. 3. Sixteen- (16) 50’ sections of 3.00” double jacket/rubber lined, 100% polyester, Hypalon impregnated fire hose, Niedner XL-800 with 3.00” x 2.50” three- (3) part NST extruded aluminum couplings. Hose shall be yellow. Thread shall be NST. 4. Two- (2) 25’ sections of 3.00” Niedner XL-800, yellow in color. Thread shall be NST. 5. Sixteen- (16) 50 ft. sections of Fire Quip ribbed nitrile covered fire hose coupled with 1.75” x 1.50” three- (3) part NST extruded aluminum couplings. The hose shall be red in color. 6. Six- (6) 50’ sections of 1.00” rubber nitrile covered fire hose coupled with 1.00” NST. 7. Two- (2) Task Force Tips AA3H-ST-NR 4.50” NST female swivel x 5.00” Storz adapter. 8. Two- (2) Task Force Tips AA2 ST-NX 5.00” x 6.00” NST male adapter with suction gaskets. 9. Two- (2) Task Force Tips AA2-ST-NJ 2.50” NST male x 5.00” Storz Adapter. 10. Four- (4) 5.00” Storz mounting plates, Red Head style SMP or equal. 11. Three- (3) Task Force Tips A01ST 5.00” Storz Blind Caps with retainer cable. 12. Three- (3) Task Force Tips A3810 Storz spanner wrench sets includes four- (4) Storz spanners and mounting bracket. 13. Four- (4) Task Force Tips HM-VPGI Mid-Matic nozzles with pistol grips and 1.50” NST swivel connections. 14. Two- (2) Task Force Tips B-BGH 1.00” nozzle with pistol grip. 15. One- (1) Unifire DS-3P4 gasoline powered PPV fan. 92 NO Chaves County ITB-06-5 – One, New Aerial Ladder Truck for East Grand Plains Volunteer Fire Department TECHNICAL SPECIFICATIONS CONTINUED: YES 16. One- (1) 2.50-gallon pressurized water extinguisher with vehicle mounting bracket. 17. One- (1) Unifire Pro Saw 14 w/ 14” Uni-Cut circular blade. 18. One- (1) Unifire Pro 16” chain saw w/ depth gauge and Razzoo carbide tipped chain. 19. Two- (2) Fire Hooks Unlimited FAP-6# pick head axe with chrome plated mounting brackets. 20. Two- (2) Fire Hooks Unlimited FA-6# flat head axe with chrome plated mounting brackets. 21. Three- (3) Red Head style 148 Hydrant/Spanner wrench sets with mounting brackets. 22. Four- (4) Red Head style 35 2.50” double female connections. 23. Four- (4) Red Head style 36 2.50” double male connections. 24. Ten- (10) 12-ft. x 14-ft. 10 oz. red vinyl salvage covers. 25. Two- (2) Fire Hooks Unlimited CM-2 Connection Mallets. 26. One- (1) Task Force Tips UE-095-NF 95 gpm inline foam eductor with 2.50” NST swivel inlet. 27. One- (1) Task Force Tips H-2 VPP valved playpipe w/ FS-3 stacked tips (1”, 1-1/8” and 11/4”) with 2 ½” NST threads. 28. One- (1) Task Force Tips H-2 BLITZ valved playpipe w/ 50-350 gpm automatic fog nozzle with 2 ½” NST female thread. 29. One- (1) Dry chemical fire extinguisher ABC rated 80 BC minimum with mounting bracket. 30. One- (1) Co2 extinguisher 15# minimum with mounting bracket. 31. One- (1) Fire Hooks Unlimited 30” Pro Bar Haligan style tool. 32. One- (1) Task Force Tips A3820 hose roller. 33. Four- (4) Able 2 Sho-Me 09.2770 6 volt rechargeable handlites w/ vehicle chargers. 34. Eight- (8) Southpark Brass 2.50” quick release nozzle holders. 35. One- (1) HIT-600-R 24” High Tensile steel bolt cutters w/ Zico BCB bracket. 36. One- (1) Task Force Tips AH3 ST-NT 5.00” Storz x 5.00” NST swivel elbow connection. 93 NO BID FORM CHAVES COUNTY ITB-06-5 ONE, NEW 105’ AERIAL LADDER TRUCK FOR EAST GRAND PLAINS VOLUNTEER FIRE DEPARTMENT TO: Chaves County Purchasing Agent #1 St. Mary’s Place; P.O. Box 1817 Roswell, NM 88203 (PO Box 88202-1817) DATE:____________________ The Bidder accepts all of the terms and conditions of the Invitation for Bid and Instructions to Bidders, including without limitation those dealing with the disposition of bid security and other Bidding Documents. This Bid will remain subject to acceptance for 30 days after the day of the Bid opening. In submitting this Bid, the Bidder represents, as more fully set forth in Agreement, that: 1. The Bidder has examined all bidding documents acknowledges any applicable addenda as follows: _____ Addendum #1 _____ Addendum #2 _____ Addendum #3 _____ Addendum #4 2. The Bidder has familiarized himself with the nature and extent of the bidding documents, work, site, locality and all applicable conditions, laws and regulations that in any manner may affect cost, progress, performance, or furnishing of the work. 3. Bidder has given the Chaves County Purchasing Agent written notice of any conflicts, errors, or discrepancies that he has discovered in the bidding documents, and the written resolution thereof by the Purchasing Agent is acceptable to the Bidder. 4. The bid is genuine and not made in the interest of, or behalf of, any undisclosed person, firm or corporation; the Bidder has not directly or indirectly induced or solicited any Bidder to submit false information; the Bidder has not solicited or induced any person, firm or corporation to refrain from bidding; the Bidder has not sought by collusion to obtain for himself any advantage over any other Bidder or over the County. 5. Bidder understands that acceptance and formal award of this bid, along with the placement of order(s) related to this bid, constitutes a complete and binding contract for items and services as specified. ________________________________________________________________________________________ The Bidder, in conformance with this invitation to bid, hereby submits the following total price: (figures shall be written first in words and then in numbers and shall not include gross receipts tax) $ for One, New 105’ Aerial Ladder Truck for East Grand Plains Volunteer Fire Department. BID FORM PAGE 1 BID FORM CHAVES COUNTY ITB-06-5 ONE, NEW 105’ AERIAL LADDER TRUCK FOR EAST GRAND PLAINS VOLUNTEER FIRE DEPARTMENT Delivery can be made within 365 days or less after placement of order? No ______ Yes ______ Specify Anticipated Delivery Timeframe:_____________________________________________ I hereby guarantee that all work performed under these specifications shall be free from defects in material and workmanship and shall be subject to correction provided notification is received in writing from the owner of any defect within a year from the date of final acceptance. 5% Preference: NM Resident Business Certificate # |____|____|____|____|____| VENDOR CERTIFICATION & INFORMATION ____________________________________________ Signature ____________________________________________ Printed Name & Title ____________________________________________ Firm Name (if applicable) ____________________________________________ Mailing Address ____________________________________________ City, State, Zip ____________________________________________ Phone Number Fax Number ____________________________________________ E-mail address BID FORM PAGE 2 FOR COUNTY USE ONLY VENDOR # BID FORM REQUEST FOR TAXPAYER INFORMATION AND CERTIFICATION (In Lieu of IRS Form W-9) Please complete or make changes to following information: Vendor Name:_________________________________________________________________________________ Street Address:________________________________________________________________________________ Mailing Address:_______________________________________________________________________________ City, State Zip: ________________________________________________________________________________ Telephone Number:________________________________Fax Number: __________________________________ Representative:_________________________________________________________________________________ Type of Organization (Check One) ( )Single ( )Partnership ( )Government ( )Corporation ( )Medical Provider Federal Tax ID No. or Social Security No.__________________________________________ New Mexico CRS Number (if applicable):__________________________________________ Is your firm designated as a non-profit organization? Yes No Is your firm exempt from income tax? Yes No Is your firm a dealer of retail supplies or provide a service for which you furnish parts Yes No Payment Terms: Chaves County pays net within 30 days of receipt of invoice unless otherwise stated below: _______________________________________________________________________________________ Certification - Under penalties of perjury, I certify that: (1) The number shown on this form is my correct taxpayer identification number (or I am waiting for a number to be issued to me), and (2) I am not subject to backup withholding either because I have not been notified by the Internal Revenue Service (IRS) that I am subject to backup withholding as a result of a failure to report all interest or dividends, or the IRS has notified me that I am no longer subject to backup withholding (does not apply to real estate transactions, mortgage interest paid, the acquisition of abandonment of secured property, contributions to an individual retirement arrangement (IRA), and payments other than interest and dividends). Certification Instructions: You must cross out item two (2) above if you have been notified by the IRS that you are currently subject to backup withholding because of underreporting interest or dividends on your return. Signature:___________________________________________ Title:_______________________________________________