DOC09005C Ref. 0145886C Orolia S.A.S - A Company of the Orolia Group INSTALLATION MANUAL USER MANUAL REMOTE CONTROL PANEL RC102 © Orolia S.A.S. P/N: S1820513-21 Revision 02 First Issue: MAR 02/2009 Date of rev. DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 TABLE OF CONTENTS Introduction ........................................................................................... 1 KANNAD ELTs System Presentation .................................................... 1 Description ............................................................................................ 2 General .................................................................................................................. 2 Mechanical design ................................................................................................. 3 RCP installation ..................................................................................... 4 Installation recommendations ................................................................................ 4 RCP Installation procedure .................................................................................... 4 Mount RCP .......................................................................................................... 4 Connection of RCP bundle to ELT ...................................................................... 7 Working mode ....................................................................................... 8 Controls ................................................................................................................. 8 Working mode information ..................................................................................... 9 Remote control .................................................................................................... 9 Monitoring ........................................................................................................... 9 Operation ............................................................................................ 10 Stand by mode .................................................................................................... 11 ON mode ............................................................................................................. 11 RESET & TEST ................................................................................................... 11 Self test ............................................................................................................. 11 RESET .............................................................................................................. 12 RCP operational tests .......................................................................................... 12 Technical characteristics and compatibility ......................................... 14 Technical characteristics ..................................................................................... 14 Environmental characteristics ........................................................................... 14 Electrical characteristics .................................................................................... 14 Compatibility list ................................................................................................... 14 Schematics and diagrams ................................................................... 15 RC102 Outline dimensions and drilling mask ...................................................... 15 RC102 Wiring diagram ........................................................................................ 16 TOC PAGE: 1 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 1. Introduction The instructions in this manual provide the information necessary for installation and operation with the RC102 remote control panels. IMPORTANT: Installation of this RCP is covered by Service Bulletin "SB S1820513-25-02". Please read carefully this Service Bulletin before installing this RCP. This Service Bulletin applies only to KANNAD 406 AF-COMPACT P/N S1840501-01 at amendment M only. (KANNAD 406 AF-COMPACT P/N S1840501-01 at amendment N or higher are not concerned by this Service Bulletin). This Service Bulletin is available at the following address: Orolia S.A.S. Z.I. des Cinq Chemins CS10028 Kannad Aviation 56520 GUIDEL - FRANCE E-mail: support.sar@orolia.com Tel.: +33 (0)2 97 02 49 00 2. KANNAD ELTs System Presentation KANNAD ELTs system is composed of: 1. an ELT transmitter (Refer to B. Compatibility list, page 14) and its mounting bracket; 2. a remote control panel; 3. a DIN-12 connector (P/N S1820514-03) or programming dongle (P/N S1820514-01 or P/N S1820514-06); 4. an outside whip or rod antenna. The transmitter and bracket are installed in the aircraft near the tail. The remote control panel is installed in the cockpit and connected to the ELT with a 2-wire bundle (not supplied). The DIN-12 connector is used to connect the RCP bundle to the ELT, it may be replaced by a programming dongle fulfilling two functions: • programming of ELT; • connection of RCP bundle to ELT. The outside antenna is mounted on the fuselage near the tail. PAGE: 1 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 Figure 1: ELT system description 3. Description A. General The RC102 is the smallest version of remote control panels compatible with KANNAD406 AF-COMPACT series ELTs. It is specially intended for general aviation or helicopters and can also be adapted for «cabin installations» or retrofits on board airliners thanks to its small dimensions. The 102 enables remote control of the primary functions of KANNAD ELTs (Manual activation, Reset andTest) as well as visual monitoring. CAUTION: RC102 is not compatible with KANNAD 406 AF COMPACT P/N S1840501-01 at amendment L or lower. PAGE: 2 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 B. Mechanical design The RC102 kit is composed of: 1. two self adhesive front plates (black with white markings); 2. two LEDs annunciators, a led stand, a led mounting, washers and nuts: • the red LED is a standard LED; • the white led is a NVG (Night Vision Goggles) LED. 3. a PCB on which is soldered a 3-position toggle switch with 2 locked positions and a momentary position plus its washer and nut; 4. an identification label. 5. a CAUTION label Figure 2: RC102 Remote Control Panel Kit These components are delivered in a kit and must be assembled then directly mounted on the aircraft instrument panel. PAGE: 3 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 4. RCP installation A. Installation recommendations IMPORTANT: Installation of this RCP is covered by Service Bulletin "SB S1820513-25-02": Refer to Section 1. Introduction, page 1. The RCP shall be installed in the cockpit. The RCP shall be readily accessible from the pilot’s normal seated position. CAUTION: RC102 RCP may only be installed with KANNAD 406 AF COMPACT P/N S1840501-01 at amendment M or higher or on KANNAD 406 AF COMPACT ER P/N S1840501-04. A WARNING label is supplied with the kit and must be stuck on the 2-wire bundle on the ELT side. 2 types of front plates may be installed. Choose the appropriate front plate according to the aircraft’s instrument panel. The kit also includes 2 LEDs. The white LED is a NVG LED, the red LED is a standard LED. CAUTION: use NVG LED only for military aircraft equipped for Night Vision Goggles. Never install this LED in RCP for standard aircraft. Connection of RC102 requires a 2-wire bundle. A pin-to-pin wiring has to be provided by the installer with AWG24 wires. Shielded wires are recommended. The wires are soldered to a PCB installed on the switch. This operation can be carried out before installation. On the ELT side, the wires are soldered to a 12-pin plug that can be either a standard "DIN12 connector" (P/N S1820514-03) or a connector with an integrated serial memory module called "Programming Dongle" (P/N S1820514-01). B. RCP Installation procedure (1) Mount RCP (Refer to Figure 3: RCP mounting diagram) NOTE: Legs of LED must be protected by heat shrinkable sleeves. Choose one of the front plates (1a or 1b) according to the space available on the instrument panel. Front plate (1a) • Place the front plate (1a) on the instrument panel and use it as drilling mask or; • Trace the centers of the two holes according to drilling mask supplied; • Drill a hole Ø 8 mm for the LED mounting (2) (top of the panel); PAGE: 4 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 • Drill a hole Ø6.5 mm for the switch (3b) (bottom of the panel); Note: the switch (3b) is already soldered to a PCB (3a) • Tear off protection of front plate (1a) from self-adhesive film; • Stick the front plate (1a) onto the instrument panel; • Install the LED mounting (2), with washer (2a) and nut (2b). Tighten nut; • Connect the anode (long leg) of LED (2c) to A of PCB (3a); • Connect the cathode (short leg) of LED (2c) to C of PCB (3a); • Connect wires to K and M of PCB (3a); • Insert the LED into the LED stand (2d) taking care the flat part of the LED be in front of the flat part of the LED stand; • Insert LED (2c) fitted with LED stand (2d) inside the LED mounting (2); • Install the switch and PCB assembly (3b+3a) with washers (3c) and nuts (3d), locked position upwards. Tighten nut; • Stuck the "identification label" (4) on the cable bundle near the PCB. Front plate (1b) • Place the front panel (1b) on to the instrument panel and use it as drilling mask or; • Trace the centers of the two holes according to drilling mask supplied; • Drill a hole Ø 8 mm for the LED mounting (2) (left of the panel); • Drill a hole Ø6.5 mm for the switch (3b) (right of the panel); Note: the switch (3b) is already soldered to a PCB (3a). • Drill 4 holes of Ø 3 mm for the screws used to fix the RCP; • Screw the front plate (1b) onto the instrument panel; • Install the LED mounting (2), with washer (2a) and nut (2b). Tighten nut; • Connect the anode (long leg) of LED (2c) to A of PCB (3a); • Connect the cathode (short leg) of LED (2c) to C of PCB (3a); • Connect wires to K and M of PCB (3a); • Insert the LED into the LED stand (2d) taking care the flat part of the LED be in front of the flat part of the LED stand; • Insert LED (2c) fitted with LED stand (2d) inside the LED mounting (2); • Install the switch and PCB assembly (3b+3a) with washers (3c) and nuts (3d), locked position upwards. Tighten nut; • Stuck the "identification label" (4) on the cable bundle near the PCB. PAGE: 5 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 Figure 3: RCP mounting diagram PAGE: 6 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 (2) Connection of RCP bundle to ELT Refer to Figure 4: Wiring of 2-wire bundle between RC102 and ELT. CAUTION: RC102 can be connected only to KANNAD 406 AFCOMPACT ELT transmitter P/N S1840501-01 at amendment equal or higher than M or to any KANNAD 406 AF COMPACT ER P/N S1840501-04. Solder the DIN12 connector or Programming Dongle on the other side of the bundle (pins K and M): • Connect the wire from M of PCB (3a) to pin M of DIN12 connector; • Connect the wire from K of PCB (3a) to pin K of DIN12 connector. • Stuck the "CAUTION label" (5) on the cable bundle close to the DIN12 connector. Perform an RCP test (Refer to D. RCP operational tests, page 12). Figure 4: Wiring of 2-wire bundle between RC102 and ELT PAGE: 7 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 5. Working mode A. Controls The following elements are to be found on the RC102 remote control panel: 1. a 3-position switch (ON, ARMED, RESET & TEST); 2. a red or white visual indicator. Figure 5: RCP controls 2 1 The visual indicator gives an indication on the working mode of the ELT: - After the self-test: • one long flash indicates that the system is operational and that no error were found; • a series of short flash indicates the test has failed. - In operation mode: • periodic flashes during 121.5 transmissions; • long flash during 406 transmission. PAGE: 8 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 B. Working mode information The RC102 remote control panel enables remote control and remote monitoring of the KANNAD ELTs provided that the ELT switch is in armed position. (1) Remote control Remote control is done through a 3-position switch: 1. ON (transmission) enables manual activation of the ELT; 2. ARMED (stand by mode to enable automatic activation by the shock sensor of ELT) is an idle position. Unless there is an emergency, the switch must stay in this position. 3. RESET & TEST is used either to stop the ELT transmission if activated or to perform a self-test. Figure 6: 3-position switch 1 2 3 The OFF mode is not available on the remote control panel but directly on the ELT itself by switching it in OFF position. Important notice: TEST/RESET (downwards) is a momentary position. Refer to operation manual of the ELT for precise information on these modes. (2) Monitoring Monitoring is done through a visual indicator operating in the same way than the one of the ELT: Transmission: • 1.5 Hz pulse signal (recurrence 0.7 s) during ELT transmission on 121.5 MHz; • 1 long flash during ELT transmission on 406 MHz every 50 seconds. Self-test: (Refer to C. RESET & TEST, page 11). PAGE: 9 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 Figure 7: Monitoring Visual indicator Refer to operation manuals of the ELTs for precise information on these modes. 6. Operation Figure 8: Operating modes STAND BY ON Pull and lift upwards Pull and lift upwards RESET / TEST Press downwards at least 1 s. then release Press downwards at least 1 s. then release PAGE: 10 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 A. Stand by mode The stand by mode is the ARMED position (idle position). The switch is in the middle position. This mode is used to enable automatic activation by the shock sensor of the ELT provided that the ELT switch is in armed position. Unless there is an emergency, the switch must stay in this position. B. ON mode This mode is used to activate manually the ELT. When this mode is selected, the ELT transmission is activated. - Pull and lift the switch upwards. A self test is first performed (Refer to C. RESET & TEST, page 11). - After the self-test (max. duration 15 seconds), the ELT starts to transmit: • The visual indicator is flashing in the same way than the one of the ELT. C. RESET & TEST This mode is used either to perform a self-test or to stop the ELT transmission if activated. (1) Self test IMPORTANT: Do not perform self-test without the antenna connected. Self-test must be performed regularly by a pilot or maintenance personnel from the Remote Control Panel but should not be done more than specified in the ELT user manual. However, each self-test consumes energy from the battery. Should self-tests be carried out more often than the maximum allowed, the battery life-time of the ELT might be shorter than specified. Press the switch downwards for at least 1 second then release it (the switch comes back in ARMED position): The visual indicator is flashing as follows: • one short flash at the beginning of the self-test sequence After a few seconds, the test result is displayed with the visual indicator as follows: • one long flash indicates the system is operational and that no error conditions were found; • a series of short flashes indicates the test has failed: Refer to the ELT manual. PAGE: 11 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 (2) RESET This mode is used to stop the ELT when activated. If the ELT is activated, the visual indicator of RCP is flashing in the same way than the one of the ELT: • Press the switch downwards for at least 1 second then release it (the switch comes back in ARMED position): - the ELT comes back in stand by mode. D. RCP operational tests Check correct operation of RCP visual indicator by switching ELT and RCP as described in the following sequential procedure, Figure 9: RCP visual indicator operation (with ELT switch in the «ARM» position). PAGE: 12 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 Figure 9: RCP visual indicator operation PAGE: 13 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 7. Technical characteristics and compatibility A. Technical characteristics (1) Environmental characteristics Dimensions: Refer to A. RC102 Outline dimensions and drilling mask, page 15 • RC102 with front plate 1a: 30 x 44 x 35 mm (1.73 x 1.18 x 1.38 in.). • RC102 with front plate 1b: 53 x19.4 x 35 mm (2.08 x 0.76 x 1.38 in.). Weight: 13 g. (0.028lbs). Operating temperatures: -20°C to +55°C. Storage temperatures: -55°C to +85°C. (2) Electrical characteristics 3-position switch • Type: ON / MOM / ARM. • Contact type: Gold plate compatible with low current. Visual indicator (LED) • Color: red. Note: the NVG LED is white when it is not powered. B. Compatibility list - KANNAD 406 AF-COMPACT ELT transmitter: • P/N S1840501-01 at amendement equal or higher than M. - KANNAD 406 AF-COMPACT ER ELT transmitter: • P/N S1840501-04. PAGE: 14 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 8. Schematics and diagrams A. RC102 Outline dimensions and drilling mask PAGE: 15 DEC 12/2013 INSTALLATION MANUAL / USER MANUAL REMOTE CONTROL PANEL RC102 B. RC102 Wiring diagram PAGE: 16 DEC 12/2013 Distributed by Manufactured by Orolia S.A.S Z.I. des Cinq Chemins CS10028 56520 GUIDEL - FRANCE Tél. / Phone : +33 (0) 2 97 02 49 49 Fax : +33 (0) 2 97 65 00 20 Web: http://www.kannadaviation.com A Company of the Orolia Group DOC09005C Ref. 0145886C