Smart Panel Module Level Power Electronics

Smart Panel

Module Level Power Electronics (MLPE)

72 Cell 320W Crystalline Silicon Photovoltaic Panel

Integrated with DC Optimizer and Intelligent Disconnect

Today, energy infrastructure is evolving into adaptive, intelligent networks. Powering these networks requires unique smart energy products that can meet the industry’s rapidly evolving requirements.

Celestica enables intelligent, reliable and flexible smart energy product solutions that drive complex power architectures, helping you keep pace with industry demand, meet quality and reliability requirements and speed time-to-market.

Celestica’s Module Level Power Electronics (MLPE) Smart Panel combines high performance solar modules with an integrated Solantro chipset-based

DC Optimizer within the standard form factor junction box (jbox) - providing increased power controls and intelligent disconnect upon detection of current loss. This addresses the Rapid Shutdown requirements of NEC2014 and other national norms and standards.

The evaluation unit combines the required sensing and MOSFET drive circuitry for module optimization, intelligent disconnect operation and cool sub-string bypass without the need for additional external communications equipment or minimum string length restrictions. It supports a wide range of PV-panel power specifications.

Benefits

Increased energy harvest over standard string-inverter

MPPT based systems

Compensates losses due to mismatch, shading, soiling, temperature gradients and aging

Eliminates high PV string voltages during installation, string disconnect in case of maintenance/emergency (fire) or islanding event

No external communications equipment needed

Higher reliability, lower temperature and lower loss than with traditional bypass diodes

Increased safety for installers, fire-fighters and repair-persons due to elimination of voltage on PV-string when AC or DC is disconnected www.celestica.com

Smart Panel

Module Level Power Electronics (MLPE)

Applications

• Intelligent Solar-PV

Disconnect Switch

• Distributed, Intelligent PV

System Optimization

• Replacement of bypass diodes with low-loss

MOSFETs

Figure 1. DC-POD Junction Box

Reference Platform

Figure 2. DC-POD Power Manger

Functional Diagram

Features

• Highly integrated design utilizing Solantro chipset (APM + MAXC)

• Extremely efficient Max Power Point Tracking (MPPT) software controlled algorithm

• Cool bypass for string and sub-string isolation, eliminating diode losses

• Disconnect smart shutdown

• System installation with no additional connections or cabling

Figure 2 shows a high-level functional diagram of the circuitry within the DC-POD. It is based on the Solantro SA1001 – APM and SA3101 –

MAXC ICs and provides all of the sense points and MOSFET drivers required for the critical elements within the design. The power MOSFETs

Q1 and Q2 provide dual functionality depending on the DC-POD state of operation. In the ”Connected” state when power-conversion is being performed and the MPPT control loop is operating, both transistors function together as the high and low-side switches of a synchronous buck converter. In non-operational states transistor Q1 opens, disconnecting the PV-module from the string, and transistor Q2 closes, bypassing the PV-module with a very low voltage drop across this low

R dson

transistor.

Figure 2 also shows the substring connections to the PV-module. Across each of these substrings, a parallel MOSFET (STR1, STR2 and STR3) is connected to provide substring bypass functionality in the event that substring is shaded and not able to provide enough power to operate.

Replacement of the bypass diodes with low-loss MOSFETs dramatically reduces the power dissipation when the substrings are bypassed. Heat generation by traditional axial bypass diodes operating in bypass mode is one of the more common module failure points.

To maximise power harvest, and provide the highest degree of safety, every PV-module within the PV-array branch string should be equipped with a DC-POD-enabled PV Junction Box. Note, however, that the system will operate correctly with co-mingled DC-POD equipped and non-DC-POD equipped PV-modules within the same string. In this case, the energy harvest will be reduced, and these non-POD equipped PVmodules will continue to generate potentially dangerous voltages even when all DC-PODs have disconnected their PV-modules for safety.

Parameter

PV Module Power Range

MPPT Operating Range

Maximum Output Current

Efficiency

Specification – DC-POD

50W to 350W

10V to 60V

10A

>99%

C72NxxxV-CT† 72-Cell Mono-Crystalline Module Series

Figure 3. Module Diagram

TE Solarlok MC4+ style

C72NxxxV-CT† 72-Cell Mono-Crystalline Module Series

Module Dimensions (mm) 1957 x 992 x 50

Number of Cells

Cell Type and Size

Module Weight (kg)

72 pieces (6 x 12) connected in series

3BB Mono-crystalline (156mm x 156mm)

23.5 and 27.0 options available (glass dependent)

600V or 1000V UL/ULc options, and 1000V IEC, CAN/CSA Max System Voltage

Temperature Coefficient of Voltage ( β )

Temperature Coefficient of Current ( α )

Temperature Coefficient of Power ( γ )

Normal Operating Cell Temperature (NOCT)

-0.35±0.01 % / oC

+0.05±0.02 % / oC

-0.48±0.02 % / oC

47°C ±2°

Fuse Current

Efficiency Reduction at 200W/m², 25°C

Limiting Reverse Current (Ir)

Mechanical Load

Hailstone Impact Resistance

15A

<5%

8.7A

Junction Box/Cable

Basic Structure

Front

Back

Frame

±2400Pa, +5400 Pa

25mm @ 80 km/h

IP 65 and IP67 rated; 4.0mm² Universal PV Wire, 1000mm or 1200mm min. cable with TE

SOLARLOK® or MC4+ style connectors

Tempered Solar Patterned Glass; 3.2 and 4.0mm options; with/without AR coating

Composite Film

Anodized Aluminium Alloy

Refer to module installation instructions for maximum loading conditions.

† C = colour code – W (default): white backsheet and silver frame, B: black backsheet and frame, M: white backsheet and black frame

T = connector type – M (default): MC4 style (Rated 600V UL / 1000V IEC-CAN/CSA); S: TE Solarlok, (Rated 600V UL / 1000V IEC-CAN/

CSA); T: MC4 style (Rated 1000V UL and IEC )

IV parameters are rated at Standard Test Conditions (Irradiance of 1000 W/m², AM 1.5G, cell temperature 25²C). NOCT is measured at

800 W/m², 20 deg. C ambient, and 1 m/s windspeed. Specifications are subject to change without notice. Celestica reserves right of final interpretation and revision on this datasheet.

B Grade modules are available on request. www.celestica.com

Smart Panel

Module Level Power Electronics (MLPE)

For More

Information

Contact:

Alexei Miecznikowski

+1 416-448-5686 amieczni@celestica.com

Characteristic

Units

C72N290V

C72N295V

C72N300V

C72N305V

C72N310V

C72N315V

C72N320V

C72N325V

C72N330V

Nominal

Power

Watts

290

295

300

305

310

315

320

325

330

Voltage

Voc

Volts

44.4

44.5

44.6

44.7

44.8

44.9

44.9

45.0

45.1

Current

Isc

Amps

9.0

9.0

9.1

9.1

9.1

9.2

9.2

9.3

9.3

Voltage

Vmp

Volts

35.3

35.6

35.8

36.1

36.4

36.6

36.9

37.2

37.4

Current

Imp

Amps

8.3

8.4

8.4

8.5

8.6

8.7

8.7

8.8

8.8

Certifications and Standards

IEC 61215, IEC 61730, UL1703

CAN/CSA-C61215-08

Application Class A

ULC/ORD-C1703-01 CEC

CAN /CSA-C22.2 No.61730

Safety Class II

PV Module: Celestica C72N320

12

Cells temp. = 25°

10

Incident Irrad. = 1000 W/m 2

8

Incident Irrad. = 800 W/m 2

321.4 W

255.6 W

6

Incident Irrad. = 600 W/m 2

189.7 W

4 Incident Irrad. = 400 W/m 2

124.2 W

2 Incident Irrad. = 200 W/m 2 59.9 W

0

10 20 30 40 50

Voltage (V)

The items described in this publication have not been released to commercial production. They are supplied ``AS IS

WITH ALL DEFECTS``. Not all parameters have been tested. The information is being provided on an advanced basis, and Celestica or Solantro may not release a corresponding product to sale. Celestica or Solantro assumes no liability for errors, or for liability arising from the application or use of any such information or items

© Copyright Celestica Inc. 2014 All rights reserved. ™ CELESTICA,

FIREBALL & Design and CELESTICA & FIREBALL Design are existing, pending or registered trademarks of Celestica International Inc., used under license. All trademarks and registered trademarks are the property of their respective owners.

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