K.B.P. Kettenwerk Becker-Prünte GmbH www.becker

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K.B.P. Kettenwerk
Becker-Prünte GmbH
August-Becker-Straße 10
D-45711 Datteln, Germany
Phone +49 (0) 2363 7334 15
Fax +49 (0) 2363 7334 44
[email protected]
Edition 2014
Mining Tools and Equipment Factories
Capital Group FASING Inc.
11 Modelarska Street
40 -142 Katowice, Poland
Phone +48 32/735 00 00
Fax +48 32/730 22 60
[email protected]
www.fasing.pl
Representative
www.becker-pruente.de
With every link connected to quality
The most important link in the global chains production for Industry
High-tensile steel chains
and accessories for mining
Since ’40, XX century, when the chain conveyors had been used in coal mine for the
first time, the chain has played important role in the whole exploration process and
according to the users, there is no better way to exploit high-duty walls in the mines.
K.B.P. Kettenwerk Becker-Prünte GmbH, similarly to FASING S.A., specializes in high quality
link chains production, especially big diameter chains, flight bars and accessories.
Many years of tradition in producing chains, modern machine park and precise technology create
the high quality in the company and make it recognizable all over the world. The high standard of products is an effect of many years of experience based on research and knowledge of engineers and experts
from technology and construction department. K.B.P. chains work in different geological conditions
in many mines all over the world, for example in China, USA, Australia, Germany, Poland and CIS countries.
Since 2008 the company has been a part of FASING Group, and together the both factories – FASING and
K.B.P. – are the biggest producer of high quality link chains and accessories in the world.
K.B.P. chains guarantee failure-free coal extraction and the continuous development, investments in research, implementing of new products and rich know-how. Those factors ensure the high
position of the company in the global market. The company functions basing on Integrated Management
System according to DIN ISO 9001, certified by Lloyd’s Register. The seat of the K.B.P. is located in Datteln,
Ruhr Basin, Germany.
The chain link is the important element of machinery technology. It is a crucial part on which
depends failure-free and economic extraction of the resource. High technology standard of the link
chains is an effect of many years of research and experience of Becker-Prünte staff.
Activity of K.B.P.
complete chain routes
with assembly service of chains, flight bars and connecting links
flat and round mining link chains
with the diameters 26 - 48 mm acc. to DIN 22255 and 22252 norms as well as internal
specifications of K.B.P.
link chains with high-resistance parameters
for grade 2 according to DIN 22252 and DIN 22255
galvanized chains
chains dedicated to exceptionally hard conditions
with elevated resistance parameters in grades BP-Super and BP-Plus
high quality forged flight bars
with the application in face conveyors and beam stage loaders. material: 42CrMo4.
impact notch min. 35 J. Ability to forge a flight bar of weight up to 120 kg
regeneration of flight bars
accesories
Page
Round Link chains
2
Flat Link chains
4
Master Profile chains
5
Longwall Mining System
6
Flight Bars
8
Block Connector Rapid OZBR
10
KBP Block Connecting Link
11
Universal Lock Rapid Connecting Link OZUZR
12
Horizontal Lock Rapid Connecting Link OZPZR
13
Round Link
chains
acc. to DIN 22252
b1
b2
d
t
t
Geometry
Chain size
dxt
[mm]
Diameter
d
[mm]
Pitch
t
[mm]
Inside width
b1
min. [mm]
Outside width
b2
max. [mm]
Weight
26 x 92
26 ± 0,8
92 ± 0,9
30,0
85,0
13,7
30 x 108
30 ± 0,9
108 ± 1,1
34,0
97,0
18,0
34 x 126
34 ± 1,0
126 ± 1,3
38,0
110,0
22,7
38 x 137
38 ± 1,1
137 ± 1,4
42,0
122,0
29,0
42 x 137
42 ± 1,1
137 ± 1,4
48,0
139,0
36,9
High-tensile steel chains
2
and accessories for mining
[kg/m]
Types
of Round
Link chains
Mechanical Properties
Grade
Test
force
[min. kN]
Breaking
force
[min. kN]
Elongation
at test force
[max. %]
Elongation
at breaking force
[min. %]
Deflection
f min.
[mm]
Fatigue
resistance min.
[number of cycles]
2
BP - Super
BP - Plus
637
680
710
850
910
975
1,6
1,6
1,6
14,0
14,0
14,0
26
26
26
70 000
90 000
110 000
2
BP - Super
BP - Plus
848
910
950
1130
1220
1280
1,6
1,6
1,6
14,0
14,0
14,0
30
30
30
70 000
90 000
110 000
2
BP - Super
BP - Plus
1090
1160
1180
1450
1550
1650
1,6
1,6
1,6
14,0
14,0
14,0
34
34
34
70 000
90 000
110 000
2
BP - Super
BP - Plus
1360
1420
1500
1820
1900
2070
1,6
1,6
1,6
14,0
14,0
14,0
38
38
38
70 000
90 000
110 000
2
BP - Super
BP - Plus
1660
1720
1850
2220
2300
2500
1,6
1,6
1,6
14,0
14,0
14,0
42
42
42
70 000
90 000
110 000
3
Flat Link
chains
acc. to DIN 22255
b3
e
b4
d
t
b1
t
b2
Geometry
Chain size
dxt
[mm]
Diameter
d
[mm]
Pitch
t
[mm]
e max.
34 x 126
34 ± 1,0
38 x 126
Round link
Flat link
Weight
[mm]
Inside width
b1 min. [mm]
Outside width
b2 max. [mm]
Inside width
b3 min. [mm]
Outside width
b4 max. [mm]
[kg/m]
126 ± 1,3
38,0
38,1
111,0
38,0
99,0
22,7
38 ± 1,1
126 ± 1,3
42,0
42,1
123,0
42,0
111,0
30,1
38 x 137
38 ± 1,1
137 ± 1,4
42,0
42,1
123,0
42,0
111,0
29,0
38 x 146
38 ± 1,1
146 ± 1,5
42,0
42,1
123,0
42,0
111,0
27,6
42 x 146
42 ± 1,1
146 ± 1,5
48,5
48,6
139,0
46,0
115,0
36,0
48 x 152
48 ± 1,4
152 ± 1,5
56,0
a*
163,0
54,0
127,0
47,0
42 x 146
42 ± 1,1
146 ± 1,5
46,0
48,6
139,0
46,0
109,0
36,0
48 x 152
48 ± 1,4
152 ± 1,5
58,0
64,0
163,0
52,0
115,0
45,0
Flat link chains
Master profile chains
*a – dimensions should be agreed with the manufacturer
High-tensile steel chains
4
and accessories for mining
Master Profile
chains
b3
e
b4
d
t
b1
t
b2
Mechanical Properties
Grade
Test
force
[min. kN]
Breaking
force
[min. kN]
Elongation
at test force
[max. %]
Elongation
at breaking force
[min. %]
Deflection
f min.
[mm]
Fatigue
resistance min.
[number of cycles]
2
BP - Super
BP - Plus
1090
1160
1180
1450
1550
1650
1,6
1,6
1,6
11,0
14,0
14,0
34
34
34
70 000
90 000
110 000
2
BP - Super
BP - Plus
1360
1420
1500
1820
1900
2070
1,6
1,6
1,6
11,0
14,0
14,0
38
38
38
70 000
90 000
110 000
2
BP - Super
BP - Plus
1360
1420
1500
1820
1900
2070
1,6
1,6
1,6
11,0
14,0
14,0
38
38
38
70 000
90 000
110 000
2
BP - Super
BP - Plus
1360
1420
1500
1820
1900
2070
1,6
1,6
1,6
11,0
14,0
14,0
38
38
38
70 000
90 000
110 000
2
BP - Super
BP - Plus
1660
1720
1850
2220
2380
2500
1,6
1,6
1,6
11,0
14,0
14,0
42
42
42
70 000
90 000
110 000
2
BP - Super
BP - Plus
1900
2200
2300
2900
3200
3500
1,6
1,6
1,6
11,0
14,0
14,0
48
48
48
70 000
90 000
110 000
2
BP - Super
BP - Plus
1660
1720
1850
2220
2380
2500
1,6
1,6
1,6
11,0
14,0
14,0
42
42
42
70 000
90 000
110 000
2
BP - Super
BP - Plus
1900
2200
2300
2900
3200
3500
1,6
1,6
1,6
11,0
14,0
14,0
48
48
48
70 000
90 000
110 000
5
Longwall
Mining
System
Master Profile chain
Round Link chain
Flat Link chain
1 AFC Flight Bar
for 48 x 152 mm chain
2 Flat Link chain
48 x 152 mm acc. to DIN 22255
(height of vertical link max. 127 mm)
High-tensile steel chains
6
and accessories for mining
1
2
3 Master Profile chain
48 x 152 mm
(height of vertical link max. 115 mm)
3
4 KBP Block Connecting Link
48 x 152 mm
(height of connector max. 115 mm)
4
7
Flight Bars
h
acc. to DIN 22259
Ka
Geometry
Chain size
Product ID
[mm]
Length
I
[mm]
Chain centers
Ka
[mm]
Height
h
[mm]
Weight
30 x 108
BP 103 329 P
699
130
112
29,5
30 x 108
BP 103 375 R
672
130
108
33
34 x 126
BP 103 311 CZ
776
145
113
36,5
34 x 126
BP 103 311 P
799
150
112
38
34 x 126
BP 103 426
1015
330
112
47,5
34 x 126
BP 103 441 D
1176
330
115
66
34 x 126
BP 103 444 R
876
150
115
47
34 x 126
BP 103 455 P
786
200
115
42
34 x 126
BP 105 104
1186
500
126
84
34 x 126
BP 105 121
1376
330
115
78
34 x 126
BP 103 375 K
676
130
115
35
38 x 126
BP 105 125
1336
500
126
89,5
38 x 137
BP 105 119 RR
938
200
127
61,5
High-tensile steel chains
8
[kg]
and accessories for mining
I
Geometry
Chain size
Product ID
[mm]
Length
I
[mm]
Chain centers
Ka
[mm]
Height
h
[mm]
Weight
[kg]
42 x 128/164
BP 105 158
988
280
106
63
42 x 146
BP 103 449 A
972
165
115
54,5
42 x 146
BP 103 449 R
972
200
115
54,5
42 x 146
BP 103 455
795
200
115
43
42 x 146
BP 103 457 A
1172
165
115
66,5
42 x 146
BP 103 470
876
200
115
50
42 x 146
BP 105 114
885
200
120
51
42 x 146
BP 105 124
985
220
126
58
48 x 152
BP 103 450 D
976
250
130
65
48 x 152
BP 105 109
1176
250
133
85
48 x 152
BP 105 123/1
986
280
136
58,5
48 x 152
BP 105 156
1238
280
136
79,5
48 x 152
BP 1086-139
1086
250
139
80
9
Block Connector Rapid
OZBR
acc. to DIN 22258-3
b2
b1
c
t
I
Geometry
OZBR link
designation
d x t - b2
Mechanical Properties
Pitch
t
[mm]
Ouside width
b2
max. [mm]
Weight
[mm]
Inside width
b1
min. [mm]
[kg]
Breaking
force
min. [kN]
Lenght
I max
[mm]
c max
Block Connector Rapid OZBR
34 x 126 - 84
126
284
36
37
84
5,6
1500
34 x 126 - 98
126
284
36
37
98
6,4
1610
38 x 126 - 101
126
275
40
41
101
7,0
1910
38 x 126 - 107
126
275
40
41
107
7,5
2010
38 x 137 - 101
137
307
40
41
101
8,0
1910
38 x 137 - 107
137
307
40
41
107
8,6
2010
42 x 146 - 109
146
329
45
45
109
10,0
2510
42 x 146 - 114
146
329
45
45
114
10,4
2510
High-tensile steel chains
10
and accessories for mining
KBP
Block Connecting
Link
b2
b1
c
t
I
Geometry
OZBR link
designation
d x t - b2
Mechanical Properties
Pitch
t
[mm]
Ouside width
b2
max. [mm]
Weight
[mm]
Inside width
b1
min. [mm]
[kg]
Breaking
force
min. [kN]
Lenght
I max
[mm]
c max
Block Connector Rapid OZBR
42 x 146 - 100
146
329
56
45
100
11,7
2510
48 x 152 - 121
152
336
50
52
121
12,7
2910
48 x 152 - 125
152
320
50
52
125
13,0
3110
48 x 144/160
144
338
56
52
108
13,4
3110
KBP Block Connecting Link
42 x 146 - 109
146
329
45
45
109
10,0
2500
48 x 152 - 115
152
320
54
52
115
11,2
2900
11
Universal Lock
Rapid Connecting Link
OZUZR acc. to DIN 22258-1
r
b2
a=d
b1
t
c
I
Geometry
Chain size
dxt
[mm]
a =d
[mm]
Pitch
t
[mm]
b1
min.
[mm]
b2
max.
[mm]
c
max.
[mm]
I
max.
[mm]
r+2
-0
Weight
[mm]
[kg]
Universal Lock Rapid Connecting Link OZUZR
26 x 92
26
92
29
96
33
146
40
2,0
30 x 108
30
108
33
109
36
170
46
3,0
34 x 126
34
126
37
121
41
196
52
4,3
38 x 126
38
126
41
137
46
204
59
5,4
38 x 137
38
137
41
134
46
215
59
5,8
38 x 146
38
146
41
137
46
224
59
6,1
42 x 137
42
137
45
150
53
226
65
7,0
42 x 146
42
146
45
150
53
235
65
7,4
Horizontal Lock Rapid Connecting Link OZPZR
26 x 92
26
92
28
96
50
147
40
2,8
30 x 108
30
108
33
111
62
168
46
3,7
34 x 126
34
126
37
121
74
194
52
5,3
38 x 126
38
126
42
134
79
206
59
7,3
38 x 137
38
137
42
134
79
217
59
7,5
38 x 146
38
146
42
134
79
226
59
7,7
42 x 146
42
146
47
148
84
234
65
10,5
High-tensile steel chains
12
and accessories for mining
Horizontal Lock
Rapid Connecting Link
OZPZR acc. to DIN 22258-2
r
b2
a=d
b1
t
c
I
Mechanical Properties
Test force
Breaking force
Fatigue resistance 50 - 250
[MPa] min. [cycles]
acc. to DIN 22258-1 and DIN 22258-2
BP-Super
Grade 2
BP-Plus
Grade 2
[kN]
BP-Super
[kN]
BP-Plus
[kN]
Grade 2
[kN]
BP-Super
[kN]
BP-Plus
[kN]
640
830
900
770
1000
1080
70 000
80 000
80 000
850
1100
1190
1020
1330
1430
70 000
80 000
80 000
1090
1400
1500
1310
1690
1820
70 000
80 000
80 000
1360
1770
1900
1630
2120
2290
70 000
80 000
80 000
1360
1770
1900
1630
2120
2290
70 000
80 000
80 000
1360
1770
1900
1630
2120
2290
70 000
80 000
80 000
1660
2160
2330
2000
2560
2760
70 000
80 000
80 000
1660
2160
2330
2000
2560
2760
70 000
80 000
80 000
640
830
900
850
1000
1080
70 000
80 000
80 000
850
1100
1190
1130
1330
1430
70 000
80 000
80 000
1090
1400
1500
1450
1690
1820
70 000
80 000
80 000
1360
1770
1900
1820
2120
2290
70 000
80 000
80 000
1360
1770
1900
1820
2120
2290
70 000
80 000
80 000
1360
1770
1900
1820
2120
2290
70 000
80 000
80 000
1660
2160
2330
2220
2560
2760
70 000
80 000
80 000
13
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