K.B.P. Kettenwerk Becker-Prünte GmbH August-Becker-Straße 10 D-45711 Datteln, Germany Phone +49 (0) 2363 7334 15 Fax +49 (0) 2363 7334 44 vertrieb@becker-pruente.de Edition 2014 Mining Tools and Equipment Factories Capital Group FASING Inc. 11 Modelarska Street 40 -142 Katowice, Poland Phone +48 32/735 00 00 Fax +48 32/730 22 60 fasing@fasing.com.pl www.fasing.pl Representative www.becker-pruente.de With every link connected to quality The most important link in the global chains production for Industry High-tensile steel chains and accessories for mining Since ’40, XX century, when the chain conveyors had been used in coal mine for the first time, the chain has played important role in the whole exploration process and according to the users, there is no better way to exploit high-duty walls in the mines. K.B.P. Kettenwerk Becker-Prünte GmbH, similarly to FASING S.A., specializes in high quality link chains production, especially big diameter chains, flight bars and accessories. Many years of tradition in producing chains, modern machine park and precise technology create the high quality in the company and make it recognizable all over the world. The high standard of products is an effect of many years of experience based on research and knowledge of engineers and experts from technology and construction department. K.B.P. chains work in different geological conditions in many mines all over the world, for example in China, USA, Australia, Germany, Poland and CIS countries. Since 2008 the company has been a part of FASING Group, and together the both factories – FASING and K.B.P. – are the biggest producer of high quality link chains and accessories in the world. K.B.P. chains guarantee failure-free coal extraction and the continuous development, investments in research, implementing of new products and rich know-how. Those factors ensure the high position of the company in the global market. The company functions basing on Integrated Management System according to DIN ISO 9001, certified by Lloyd’s Register. The seat of the K.B.P. is located in Datteln, Ruhr Basin, Germany. The chain link is the important element of machinery technology. It is a crucial part on which depends failure-free and economic extraction of the resource. High technology standard of the link chains is an effect of many years of research and experience of Becker-Prünte staff. Activity of K.B.P. complete chain routes with assembly service of chains, flight bars and connecting links flat and round mining link chains with the diameters 26 - 48 mm acc. to DIN 22255 and 22252 norms as well as internal specifications of K.B.P. link chains with high-resistance parameters for grade 2 according to DIN 22252 and DIN 22255 galvanized chains chains dedicated to exceptionally hard conditions with elevated resistance parameters in grades BP-Super and BP-Plus high quality forged flight bars with the application in face conveyors and beam stage loaders. material: 42CrMo4. impact notch min. 35 J. Ability to forge a flight bar of weight up to 120 kg regeneration of flight bars accesories Page Round Link chains 2 Flat Link chains 4 Master Profile chains 5 Longwall Mining System 6 Flight Bars 8 Block Connector Rapid OZBR 10 KBP Block Connecting Link 11 Universal Lock Rapid Connecting Link OZUZR 12 Horizontal Lock Rapid Connecting Link OZPZR 13 Round Link chains acc. to DIN 22252 b1 b2 d t t Geometry Chain size dxt [mm] Diameter d [mm] Pitch t [mm] Inside width b1 min. [mm] Outside width b2 max. [mm] Weight 26 x 92 26 ± 0,8 92 ± 0,9 30,0 85,0 13,7 30 x 108 30 ± 0,9 108 ± 1,1 34,0 97,0 18,0 34 x 126 34 ± 1,0 126 ± 1,3 38,0 110,0 22,7 38 x 137 38 ± 1,1 137 ± 1,4 42,0 122,0 29,0 42 x 137 42 ± 1,1 137 ± 1,4 48,0 139,0 36,9 High-tensile steel chains 2 and accessories for mining [kg/m] Types of Round Link chains Mechanical Properties Grade Test force [min. kN] Breaking force [min. kN] Elongation at test force [max. %] Elongation at breaking force [min. %] Deflection f min. [mm] Fatigue resistance min. [number of cycles] 2 BP - Super BP - Plus 637 680 710 850 910 975 1,6 1,6 1,6 14,0 14,0 14,0 26 26 26 70 000 90 000 110 000 2 BP - Super BP - Plus 848 910 950 1130 1220 1280 1,6 1,6 1,6 14,0 14,0 14,0 30 30 30 70 000 90 000 110 000 2 BP - Super BP - Plus 1090 1160 1180 1450 1550 1650 1,6 1,6 1,6 14,0 14,0 14,0 34 34 34 70 000 90 000 110 000 2 BP - Super BP - Plus 1360 1420 1500 1820 1900 2070 1,6 1,6 1,6 14,0 14,0 14,0 38 38 38 70 000 90 000 110 000 2 BP - Super BP - Plus 1660 1720 1850 2220 2300 2500 1,6 1,6 1,6 14,0 14,0 14,0 42 42 42 70 000 90 000 110 000 3 Flat Link chains acc. to DIN 22255 b3 e b4 d t b1 t b2 Geometry Chain size dxt [mm] Diameter d [mm] Pitch t [mm] e max. 34 x 126 34 ± 1,0 38 x 126 Round link Flat link Weight [mm] Inside width b1 min. [mm] Outside width b2 max. [mm] Inside width b3 min. [mm] Outside width b4 max. [mm] [kg/m] 126 ± 1,3 38,0 38,1 111,0 38,0 99,0 22,7 38 ± 1,1 126 ± 1,3 42,0 42,1 123,0 42,0 111,0 30,1 38 x 137 38 ± 1,1 137 ± 1,4 42,0 42,1 123,0 42,0 111,0 29,0 38 x 146 38 ± 1,1 146 ± 1,5 42,0 42,1 123,0 42,0 111,0 27,6 42 x 146 42 ± 1,1 146 ± 1,5 48,5 48,6 139,0 46,0 115,0 36,0 48 x 152 48 ± 1,4 152 ± 1,5 56,0 a* 163,0 54,0 127,0 47,0 42 x 146 42 ± 1,1 146 ± 1,5 46,0 48,6 139,0 46,0 109,0 36,0 48 x 152 48 ± 1,4 152 ± 1,5 58,0 64,0 163,0 52,0 115,0 45,0 Flat link chains Master profile chains *a – dimensions should be agreed with the manufacturer High-tensile steel chains 4 and accessories for mining Master Profile chains b3 e b4 d t b1 t b2 Mechanical Properties Grade Test force [min. kN] Breaking force [min. kN] Elongation at test force [max. %] Elongation at breaking force [min. %] Deflection f min. [mm] Fatigue resistance min. [number of cycles] 2 BP - Super BP - Plus 1090 1160 1180 1450 1550 1650 1,6 1,6 1,6 11,0 14,0 14,0 34 34 34 70 000 90 000 110 000 2 BP - Super BP - Plus 1360 1420 1500 1820 1900 2070 1,6 1,6 1,6 11,0 14,0 14,0 38 38 38 70 000 90 000 110 000 2 BP - Super BP - Plus 1360 1420 1500 1820 1900 2070 1,6 1,6 1,6 11,0 14,0 14,0 38 38 38 70 000 90 000 110 000 2 BP - Super BP - Plus 1360 1420 1500 1820 1900 2070 1,6 1,6 1,6 11,0 14,0 14,0 38 38 38 70 000 90 000 110 000 2 BP - Super BP - Plus 1660 1720 1850 2220 2380 2500 1,6 1,6 1,6 11,0 14,0 14,0 42 42 42 70 000 90 000 110 000 2 BP - Super BP - Plus 1900 2200 2300 2900 3200 3500 1,6 1,6 1,6 11,0 14,0 14,0 48 48 48 70 000 90 000 110 000 2 BP - Super BP - Plus 1660 1720 1850 2220 2380 2500 1,6 1,6 1,6 11,0 14,0 14,0 42 42 42 70 000 90 000 110 000 2 BP - Super BP - Plus 1900 2200 2300 2900 3200 3500 1,6 1,6 1,6 11,0 14,0 14,0 48 48 48 70 000 90 000 110 000 5 Longwall Mining System Master Profile chain Round Link chain Flat Link chain 1 AFC Flight Bar for 48 x 152 mm chain 2 Flat Link chain 48 x 152 mm acc. to DIN 22255 (height of vertical link max. 127 mm) High-tensile steel chains 6 and accessories for mining 1 2 3 Master Profile chain 48 x 152 mm (height of vertical link max. 115 mm) 3 4 KBP Block Connecting Link 48 x 152 mm (height of connector max. 115 mm) 4 7 Flight Bars h acc. to DIN 22259 Ka Geometry Chain size Product ID [mm] Length I [mm] Chain centers Ka [mm] Height h [mm] Weight 30 x 108 BP 103 329 P 699 130 112 29,5 30 x 108 BP 103 375 R 672 130 108 33 34 x 126 BP 103 311 CZ 776 145 113 36,5 34 x 126 BP 103 311 P 799 150 112 38 34 x 126 BP 103 426 1015 330 112 47,5 34 x 126 BP 103 441 D 1176 330 115 66 34 x 126 BP 103 444 R 876 150 115 47 34 x 126 BP 103 455 P 786 200 115 42 34 x 126 BP 105 104 1186 500 126 84 34 x 126 BP 105 121 1376 330 115 78 34 x 126 BP 103 375 K 676 130 115 35 38 x 126 BP 105 125 1336 500 126 89,5 38 x 137 BP 105 119 RR 938 200 127 61,5 High-tensile steel chains 8 [kg] and accessories for mining I Geometry Chain size Product ID [mm] Length I [mm] Chain centers Ka [mm] Height h [mm] Weight [kg] 42 x 128/164 BP 105 158 988 280 106 63 42 x 146 BP 103 449 A 972 165 115 54,5 42 x 146 BP 103 449 R 972 200 115 54,5 42 x 146 BP 103 455 795 200 115 43 42 x 146 BP 103 457 A 1172 165 115 66,5 42 x 146 BP 103 470 876 200 115 50 42 x 146 BP 105 114 885 200 120 51 42 x 146 BP 105 124 985 220 126 58 48 x 152 BP 103 450 D 976 250 130 65 48 x 152 BP 105 109 1176 250 133 85 48 x 152 BP 105 123/1 986 280 136 58,5 48 x 152 BP 105 156 1238 280 136 79,5 48 x 152 BP 1086-139 1086 250 139 80 9 Block Connector Rapid OZBR acc. to DIN 22258-3 b2 b1 c t I Geometry OZBR link designation d x t - b2 Mechanical Properties Pitch t [mm] Ouside width b2 max. [mm] Weight [mm] Inside width b1 min. [mm] [kg] Breaking force min. [kN] Lenght I max [mm] c max Block Connector Rapid OZBR 34 x 126 - 84 126 284 36 37 84 5,6 1500 34 x 126 - 98 126 284 36 37 98 6,4 1610 38 x 126 - 101 126 275 40 41 101 7,0 1910 38 x 126 - 107 126 275 40 41 107 7,5 2010 38 x 137 - 101 137 307 40 41 101 8,0 1910 38 x 137 - 107 137 307 40 41 107 8,6 2010 42 x 146 - 109 146 329 45 45 109 10,0 2510 42 x 146 - 114 146 329 45 45 114 10,4 2510 High-tensile steel chains 10 and accessories for mining KBP Block Connecting Link b2 b1 c t I Geometry OZBR link designation d x t - b2 Mechanical Properties Pitch t [mm] Ouside width b2 max. [mm] Weight [mm] Inside width b1 min. [mm] [kg] Breaking force min. [kN] Lenght I max [mm] c max Block Connector Rapid OZBR 42 x 146 - 100 146 329 56 45 100 11,7 2510 48 x 152 - 121 152 336 50 52 121 12,7 2910 48 x 152 - 125 152 320 50 52 125 13,0 3110 48 x 144/160 144 338 56 52 108 13,4 3110 KBP Block Connecting Link 42 x 146 - 109 146 329 45 45 109 10,0 2500 48 x 152 - 115 152 320 54 52 115 11,2 2900 11 Universal Lock Rapid Connecting Link OZUZR acc. to DIN 22258-1 r b2 a=d b1 t c I Geometry Chain size dxt [mm] a =d [mm] Pitch t [mm] b1 min. [mm] b2 max. [mm] c max. [mm] I max. [mm] r+2 -0 Weight [mm] [kg] Universal Lock Rapid Connecting Link OZUZR 26 x 92 26 92 29 96 33 146 40 2,0 30 x 108 30 108 33 109 36 170 46 3,0 34 x 126 34 126 37 121 41 196 52 4,3 38 x 126 38 126 41 137 46 204 59 5,4 38 x 137 38 137 41 134 46 215 59 5,8 38 x 146 38 146 41 137 46 224 59 6,1 42 x 137 42 137 45 150 53 226 65 7,0 42 x 146 42 146 45 150 53 235 65 7,4 Horizontal Lock Rapid Connecting Link OZPZR 26 x 92 26 92 28 96 50 147 40 2,8 30 x 108 30 108 33 111 62 168 46 3,7 34 x 126 34 126 37 121 74 194 52 5,3 38 x 126 38 126 42 134 79 206 59 7,3 38 x 137 38 137 42 134 79 217 59 7,5 38 x 146 38 146 42 134 79 226 59 7,7 42 x 146 42 146 47 148 84 234 65 10,5 High-tensile steel chains 12 and accessories for mining Horizontal Lock Rapid Connecting Link OZPZR acc. to DIN 22258-2 r b2 a=d b1 t c I Mechanical Properties Test force Breaking force Fatigue resistance 50 - 250 [MPa] min. [cycles] acc. to DIN 22258-1 and DIN 22258-2 BP-Super Grade 2 BP-Plus Grade 2 [kN] BP-Super [kN] BP-Plus [kN] Grade 2 [kN] BP-Super [kN] BP-Plus [kN] 640 830 900 770 1000 1080 70 000 80 000 80 000 850 1100 1190 1020 1330 1430 70 000 80 000 80 000 1090 1400 1500 1310 1690 1820 70 000 80 000 80 000 1360 1770 1900 1630 2120 2290 70 000 80 000 80 000 1360 1770 1900 1630 2120 2290 70 000 80 000 80 000 1360 1770 1900 1630 2120 2290 70 000 80 000 80 000 1660 2160 2330 2000 2560 2760 70 000 80 000 80 000 1660 2160 2330 2000 2560 2760 70 000 80 000 80 000 640 830 900 850 1000 1080 70 000 80 000 80 000 850 1100 1190 1130 1330 1430 70 000 80 000 80 000 1090 1400 1500 1450 1690 1820 70 000 80 000 80 000 1360 1770 1900 1820 2120 2290 70 000 80 000 80 000 1360 1770 1900 1820 2120 2290 70 000 80 000 80 000 1360 1770 1900 1820 2120 2290 70 000 80 000 80 000 1660 2160 2330 2220 2560 2760 70 000 80 000 80 000 13