Parts Page Reorder No. PD 12.29 Effective October 2012 12" Disc Grinder SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL Model Motor Number hp FLA Voltage Phase Frequency SFPM (SM/Min) Sound Level Weight Pound Height Inch Width Inch Length Inch 67600 1 13.4 115 1 60 1725 70 dB(A) 90 17 21 18 67601 1 6.7 230 1 60 1725 70 dB(A) 90 17 21 18 67602 1.5 20 115 1 50/60 500-1725 70 dB(A) 90 25 21 18 67603 1.5 10 230 1 50/60 500-1725 70 dB(A) 90 25 21 18 67604 1.5 6.9 230 3 50/60 500-1725 70 dB(A) 90 25 21 18 67605 1.5 3.6 460 3 50/60 500-1725 70 dB(A) 90 25 21 18 SAFETY LEGEND Read and understand tool manual before work starts to reduce risk of injury to operator, visitors and tool. Practice safety requirements. Work alert. have proper attire and do not operate tools under the influence of alcohol or drugs Eye protection must be worn at all times, eye protection to conform to ANSI Z87.1 Ear protection to be worn when exposure to sound, exceeds the limits of applicable Federal, State or Local statues, ordinances and/or regulations Respiratory protection to be used when exposed to contaminants that exceed the applicable threshold limit values required by law Electric shock hazard. Avoid bodily contact with grounded objects, bodies of water. Do not damage cord set. When operating this equipment, basic precautions should always be strictly followed including the instructions listed below: Carefully Read and save all instructions before operating or servicing any Dynabrade® Abrasive Power Tool. Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc. Warning: When using electric tools, basic safety precautions should always be followed to reduce the risk of a fire, electric shock, and personal injury, including the following: 1. Keep work area clean. Cluttered areas and benches invite accidents. 2. Consider work area environment. Do not expose tools to rain. Keep work area well lit. Do not use power tools in damp or wet locations. Do not use tools in the presence of flammable liquids or gases. 3. Guard against electric shock. Be certain machine is adequately grounded before operating. 4. Keep children away. Do not let visitors contact tool. All visitors should be kept away from work area. 5. Do not force tool. It will do a better and safer job at its intended rate. 6. Use the right tool. Do not force a small tool or attachment to do the job of a heavy duty tool. Do not use tool for purposes not intended. 7. Dress properly. Do not wear loose fitting clothing or jewelry. Clothes can be caught in moving parts. Wear protective hair covering to contain long hair. 8. Use safety glasses. Also use face-shield or dust mask if operation area is dusty. 9. Do not abuse cord. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil and sharp edges. 10. Do not overreach. Keep proper footing and balance at all times. 11. Maintain tools with care. Keep tools clean for better use and safer performance. Follow instructions for changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease. 12. Do not leave tool running. Disconnect tools when not in use, before servicing, when changing abrasive, etc. 13. Remove keys and wrenches. Form a habit of checking to see that all keys and adjusting wrenches are removed from tool before turning it on. 14. Avoid accidental starting. Be sure switch is off when plugging in. 15. Out-door use extension cords. When tool is used outdoors, use only extension cord suitable for outdoor use. They should be marked with the suffix W-A (for UL) or W (for CSA in Canada). 16. Stay alert. Watch what you are doing. Use common sense. Do not operate tool when you are tired. 17. Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, breakage of moving parts, binding of moving parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual. Have defective switches replaced. Do not use tool if switch does not turn tool on or off. 18. Avoid gaseous areas. Do not operate electric tools in gaseous or explosive atmospheres. Switches can create spark, and the sparks can ignite fumes. 19. Do not alter or misuse tool. This tool is precision built. Any alteration or modification not specified is misuse and may result in a dangerous condition. Only these accessories and attachments that are found in this instruction manual are acceptable for use with this tool. The use of any other accessory or attachment might present a risk to the operator. 20. Replacement parts. When servicing, use only identical replacement parts. When ordering replacement parts, please specify model and serial numbers of your machine. 21. Do not operate tool without guards. Always replace guards after changing accesory or abrasives. 22. Do not mix grind material. There is a potential combustion hazard if ferrous and non-ferrous grinding dust is mixed. Clean inside machine between materials. 23. Use hearing protection. Permanent hearing loss can result from high process noise levels. 24. Use correct size abrasive. Using a size abrasive that was not designed for this tool can be unsafe. 25. Mount tool securely. Always fasten tool to bench or other support structure to prevent tipping. Voltage Warning: Before connecting the tool to a power source (receptacle, outlet, etc.), be sure the voltage supplied is the same as what is specified on the nameplate of the tool. A power source with greater than that specified for tool can result in serious injury to the user as well as damage to the tool. Using a power source with voltage less than the nameplate rating is harmful to the tool’s motor. If in doubt, do not plug in the tool. Polarized Plugs: To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. Warning: Keep extension away from the immediate working area. 12 Inch Disc Grinding Machine Setup The 67600 Series 12 Inch Disc Grinding Machine will be pallet shipped to its destination. The following details will describe the steps required for initial setup. Read manual and inform anyone that will be in the area about proper operation and safety. After receiving machine verify contents of crate and what is stated on the packing slip. Make sure product was not damaged in anyway while being delivered. Verify AC power is consistent with the model ordered Do not modify plug. Please consult an electrician and/or Dynabrade, Inc. prior to changing voltages. Verify guards are in place and are adjusted properly Forward/Reverse Grinding Disc Motor Work Table Clean-Out Access Abrasive Disc Change Gap Adjustment Lock Down Arm Work Surface Angle Lock down Arm Miter 2 inch Vac Port 12 Inch Disc Grinding Machine Setup After assembly each machine is fully tested prior to leaving the factory. With machine or pedestal securely bolted to appropriate surface connect the AC power to its source. To AC power source With Power off, install desired abrasive disc on machine. Begin by releasing work table assembly and allowing access to full grinding wheel. To release work table, remove top lock down arms from both sides and carefully lower work surface assembly downward until stable. WARNING: Support work table while lowering Lock Down Arm 12 Inch Disc Grinding Machine Setup Center and apply adhesive backed abrasive disc to the machine. Once in place, continue by bringing work surface back into working position and screw lock-down arms back into place. Be sure the gap between the work rest and the grinding wheel is never greater than 1/16 inch. 1/16” Max Gap Top Locking Arm 12 Inch Disc Grinding Machine Operation Engage the motor by placing the power lever in a forward or reverse position depending upon the desired direction of wheel rotation. Before switching direction of grinding wheel, be sure to move power lever to neutral position and allow grinding wheel to come to a complete stop. In the event that the grinding disc does not remain centered on the grinding wheel while machine is running and in use, turn power off and fix before continuing to use. Re-center abrasive disc or trim overhanging abrasive. *Note: A heat gun can be used to easily change your abrasive disc from one to the next. Apply heat evenly to the disc from a 4” distance and periodically check for De-adhesion until the disc is easily removed. Continue by cleaning any adhesive residue with an appropriate solvent before installing a new abrasive disc. Forward Power Lever Reverse Reverse Forward 12 Inch Disc Grinder Variable Speed Control Operation If your machine come equipped with a variable speed control, See below guide for tool operation. Be aware that you can Increase or decrease disc speed before start up or during run mode. Increase Disc Speed Run Gap Decrease Disc Speed 1) 2) 3) 4) Enter Forward/Reverse Stop Gap Gap Adjust disc speed by pressing Increase Disc Speed or Decrease Disc Speed arrows To change disc direction press Forward/Reverse and then press Enter Press Run to start disc – if necessary adjust disc speed by pressing Speed arrows Press Stop to stop disc ES-67600 115V WIRING REVERSING DRUM SWITCH RS-1A 115V MARATHON MOTOR F134 L1 98616 P1 WHITE L2 GND 98615 98616 YELLOW RED P2 ORANGE 98611 (x6) BLUE 12 GA THHN WIRE TYP 16 GA THHN WIRE TYP 98616 98609 T1 BLACK 98609 ES-67601 230V WIRING 230V MARATHON MOTOR F134 L1 98616 P1 L2 98616 YELLOW GND BLUE T1 REVERSING DRUM SWITCH RS-1A 98616 98616 BLACK ORANGE WHITE 98611 (x6) P2 12 GA THHN WIRE TYP 98616 98609 RED 16 GA THHN WIRE TYP 98609 67602 T1 W L1 115v 1 Phase, 60 Hz T7 VARIABLE SPEED CONTROL 97996 T2 V T8 N T3 U T9 T4 PRIMARY EARTH T5 T6 PE MOTOR 97993 67603 T1 W L1 230v 1 Phase, 60 Hz T7 VARIABLE SPEED CONTROL 97996 T2 V T8 L2 T3 U T9 T4 PRIMARY EARTH T5 T6 PE MOTOR 97993 67604 L1 L2 230v 3 Phase, 60 Hz T1 W T7 VARIABLE SPEED CONTROL 97997 T2 V T8 L3 T3 U T9 T4 PRIMARY EARTH T5 T6 PE MOTOR 97993 67605 L1 L2 460v 3 Phase, 60 Hz T1 W T7 VARIABLE SPEED CONTROL 97998 T2 V T8 L3 T3 U T9 T4 PRIMARY EARTH T5 T6 PE MOTOR 97993 18 21 36 24 20 37 4 35 6 19 25 37 34 17 52 3 4 1 16 43 2 37 36 42 38 39 37 41 35 13 40 34 11 7 29 31 10 30 59 5 28 33 23 32 13 12 9 27 11 26 8 13 18 15 18 15 ITEM NO. PART NUMBER MODEL MOTOR 67600 98048 - 67601 98048 - - 67602 97993 97996 67633 67603 97993 97996 67633 67604 97993 97997 67633 67605 97993 97998 67633 DESCRIPTION QTY. 1 67621 DISK HUB 1 2 67622 12 IN DISK 1 3 97134 4 95183 5 6 5/16 - 24 x 1 SHCS ZINC 6 5/16 WASHER 10 67923 RISER BLOCK 1 67620 12 IN DISK HOUSING 1 7 67623 WORK TABLE 1 8 67625 LEFT PIVOT ARM 1 9 67624 RIGHT PIVOT ARM 1 10 67626 FRONT GUARD 1 11 97736 12 67627 SCOOP 1 13 98594 1/4-20 LOCKNUT 5 15 95536 1/4 - 20 x 5/8" SHCS 4 16 97725 5/16-18 x 3/4 FLAT POINT SET SCREW 6 17 97737 REVERSING DRUM SWITCH 1 18 95166 1/4" WASHER 6 19 67631 MITER GUIDE 1 20 67632 MITER 1 21 64961 23 98398 5-20 NEMA PLUG 1 24 68021 5/16-18 x 3/4" HEX BOLT 4 25 —— See Motor Chart (Top Right) 1 26 67629 LEFT HAND SPRING 1 27 67630 RIGHT HAND SPRING 1 28 65059 29 97177 10-32 LOCKNUT 2 30 97673 10-32 x 1/2" BHSCS 2 31 97370 #10 WASHER 2 32 64930 WARNING LABEL, EYE PROTECTION 1 33 97062 1/8" ALUMINUM BLIND POP RIVET 8 34 97755 5/16-18 x 1-1/2" SET SCREW 2 35 97748 ADJUSTABLE HANDLE 5/16-18 THREAD 2 36 97747 ADJUSTABLE HANDLE 5/16-18 STUD 2 37 97749 0.2 THK 5/16 WASHER 4 38 98709 90 DEGREE ELBOW 1 39 95082 1/2" CLOSE NIPPLE STEEL 1 40 98746 41 98751 42 97314 43 5/16 x 1-1/4 SHOULDER SCREW KNOB- REID# DK-127 DESCRIPTIVE PLATE, ELECTRICAL DATA 1/2" LOCK NUT 4 2 1 2 1 95179 1/2" SEALING RING .281 ID X 1" OD X .080 THK FENDER WASHER 1/4-20 x 1 HEX BOLT 44 98616 CRIMP ON WIRE CONNECT 3 45 98611 WIRE TERMINAL 6 46 98609 RING TERMINAL 2 47 98615 48 98405 #16 BLACK WIRE (FT) 1 49 98408 #16 WHITE WIRE (FT) 1 50 98411 #12 GREEN WIRE (FT) 1 52 95476 3/8-16 x 1in SHCS 4 59 98399 10 FT CORD 1 CRIMP ON WIRE CONNECT 12 3 1 1 CONTROL BRACKET -