Our Technology. Your Success. Pumps Valves Service n n High performance valves for water and waste water applications. 2 Expertise 3 Over a century of top quality pumps & valves. We are water experts. We have to be: fluids are at the heart of our business, and water is an essential element of all fluids. For over 140 years KSB has been a leading international pump and valve manufacturer. Over the decades, our steady stream of cutting-edge products has earned us a worldwide reputation for technologically advanced quality and performance, consistent reliability, and an exceptionally long lifespan. Backed by a benchmark Research & Development budget, our 15,000 global employees work tirelessly to maximize customer satisfaction and meet the needs of industrial and water utilities, mining, building services and the energy sector. Wherever water or other fluids need controlled flow or transport, KSB sets the highest industry standard for safe, efficient and innovative valve technology. 4 Performance KSB valve solutions – real-time control of any water application. SERIE 2000 KSB valves control your flows. No matter what application water requires, how the system is designed or what challenges the surrounding environment presents, we provide valves that work for every area of use. Look at our portfolio: we offer a comprehensive array of high-quality valves that meet and exceed every international standard for excellence, safety and durability. KSB valves perform. Products like our butterfly valves guarantee safe operation of the bypass line, whether in a hydroelectric plant, a steel mill, manufacturing factories or power stations. And products like our check valves and pressure relief valves can be found in virtually every APORIS DEB02R kind of water production facility, such as: reservoirs, water treatment stations, flood protection measures and biogas plants. Applications n Valve systems n Water treatment n Pump protection n Water extraction n Pipeline protection n Seawater desalination n Water supply n Water transport n Anti-surge solutions n Pressure management n Pressure boosting n Ventilation for pumping stations n Backflow control MAMMOUTH 5 COBRA ELA BOAVENT SVF / SVA COBRA TDC CONDA VRC / VSM COBRA SMP 6 Valves Our range of high performance valves. From butterfly valves to knife gate valves, KSB offers a range of flow management fittings for any application. Designed to provide long-life reliability, KSB valves deliver a high return-on-investment. Look to KSB for water valves that perform and value that lasts. Butterfly valves BOAX-B Description ISORIA MAMMOUTH BOAX-CBV13 APORIS DEB02-DEB02R Centered disc butterfly valve with elasto- Centered disc butterfly valve with elas- Centered disc butterfly valve with elasto- Centered disc butterfly valve, Double-offset butterfly valve, mer liner (EPDM XC or Nitrile K). With tomer liner. With lever, manual gearbox, mer liner. With manual gearbox electric, epoxy-coated. Perfect shut-off epoxy-coated or completely rubber- lever, manual gearbox, electric or pneumatic, electric or hydraulic actuator. hydraulic actuator or counter weight. in either flow direction. coated. Perfect shut-off in either flow pneumatic actuator. Wafer type body Wafer type body (T1), semi-lug type body (T2), U-section / double flanged body with flat Flanged connections to EN direction. Flanged connections to EN (T1), semi-lug type body (T2), fulllug full-lug type body (T4), or U-section body faces (T5). standards. Vulcanized rubber standards. Face-to-face length to EN type body (T4), or U-section body with with flat faces (T5). Body types T2 and T4 lined. Face-to-face length to EN 558/14. flat faces (T5). Body types T2, T4 and T5 are suitable for downstream dismantling 558/13. are suitable for downstream dismant- and dead-end service with counterflange. ling and dead-end service. Standard Pressure rating ISO, ASME, JIS connections possible ISO, ASME, JIS connections possible ISO, ASME, JIS connections possible ISO ISO PN 10/16 PN 10/16/20/25 PN 6/10/16/20/25 PN 10/16 PN 10/16/25/40 Size DN 40 - 1000 DN 40 - 1000 DN 1050 - 4000 DN 50 - 1200 DN 150 - 2200 Body: Ductile iron. Valve disc: Cast iron, ductile iron. Ductile iron. Body and disc made of Body and disc made of ductile iron. ductile iron. Shut-off or control duties, Shut-off or control duties, drinking water, sea water, drinking water, sea water, water supply, treatment, air, water installations. Body materials Key applications Nodular cast iron or stainless steel. Engineering contractors, for water, crude oil and oils. Shut-off and control duties in water management, water supply, water treatment, drainage and irrigation. Water supply, water treatment, irrigation, disposal, desalination (reverse osmosis, MSF), industry. Cooling circuits, fire fighting systems, shipbuilding, steel industry, power stations (water, thermal, nuclear). Shut-off and control duties in all industrial applications. Water supply, water treatment, irrigation, disposal, desalination (reverse osmosis, MSF), industry. Cooling circuits, fire fighting systems, shipbuilding, steel industry, power stations (water, thermal, nuclear). Shut-off and control duties in all industrial applications. distribution, sewage, irrigation, high-purity water, air, oil. 7 Gate valves DANAÏS 150 AQUARIS ECOLINE GT40 COBRA-SMP Diaphragm valves Ball valves SISTO PSA KHG COBRA-SGP / SGO Double-offset butterfly valve with Double offset disc butterfly Gate valve, non rota- Metal-seated gate valve with Rubber wedge gate valve Flanged end diaphragm Flanges (DIN/ASME), butt weld plastomer seat ring (also in fire-safe valve, body and disc hard ting stem with external bolted bonnet, inside screw, with bolted bonnet, inside valve. Shut-off and sealing to ends, socket weld or threaded design) or metal seat ring. With lever or rubber coated, soft seal, dry screw, flexible wedge, rotating stem. Flanged screw, rotating stem. Flanged atmosphere by spiral- ends, sealing: gearbox, pneumatic, electric or hydraulic shaft concept. Flanged bolted bonnet and connections to EN standards. connections to EN standards. supported diaphragm. Body metal to metal or soft possible, actuator. Wafer type body (T1) or full-lug connections to EN, AWWA or back seat as standard. Face-to-face length to EN Face-to-face length to EN with or without lining. soft secondary seal, double block type body (T4). Body type T4 is suitable for other standards. Face-to- Flanged according EN 558/14. 558/14 and EN 558/15. Position indicator with and bleed, fully welded design, dead-end service and downstream face in accordance with EN standard. Face to face intgegrated stem protec- with lever or gearbox. Optional: dismantling. 558/14. in accordance to EN tion. All moving parts are Polyurethane coating, emergency 558/1 series 15 (PN 10- separated from the fluid by seal, pneumatic or electric 25) or series 26 (PN40). diaphragm. Maintenance- actuators, split body (bolted). free. ISO, ASME, JIS connections ISO ISO ISO ISO ISO ISO, ANSI connections possible PN max. 25 PN max. 40 PN 10-40 PN 16 PN 16/25 PN 10/16 PN 16/25/40/63/100/160/250 DN 50 - 1200 DN 600 - 2500 DN 50-600 DN 40 - 600 DN 25 - 600 DN 15 - 300 DN 15 - 1200 Body made of cast stainless steel. Ductile iron, carbon steel. Body in carbon steel Body and wedge in ductile iron, Body made of ductile iron, Cast iron, stainless steel, Carbon steel, stainless steel. stainless steel stem and seats. rubber-coated wedge. nodular cast iron. Water supply system, Water supply systems, heating Water supply systems, purifica- In industrial and chemical aqueducts, cooling systems, air-conditioning systems, tion systems, air-conditioning plants, in process engineer- system, petrochemical general industry, clean water systems. ing. Suitable for drinking industry, snowmaking and building services. Other materials on request. Petroleum, gas, chemical and petrochemical industry, nuclear power stations, sugar industry, paper industry, geothermal energy, shipbuilding, low-pressure steam, vacuum service. All applications requiring offset disc butterfly valves. Water transport. water, service water, air, system, process engi- oil as well as abrasive and neering. aggressive fluids. Water treatment, water transport, general industry, petrochemical industry and all related industries, power stations, gas lines and gas plants, refineries, pipelines, gas storage facilities, tank farms. 8 Valves Our range of high performance valves. From butterfly valves to knife gate valves, KSB offers a range of flow management fittings for any application. Designed to provide long-life reliability, KSB valves deliver a high return-on-investment. Look to KSB for water valves that perform and value that lasts. Check valves, non-return valves SERIE 2000 COBRA-TDC COBRA-ELA / ELA-K BOA-RPL Description Twin plate check valve, one-piece body made of grey cast iron. Metal/elastomer or metal/metal seated. Maintenance-free. Tilting-disc check valve with lever and counterweight/hydraulic damper. Flanged connections to EN standards. Face-to-face length to EN 558/14. Swing check valve with rubber disc. Flanged connections to EN standards. Face-to-face length to EN 558/48 (COBRA-ELA) or EN 558/20 (COBRA-ELA-K). Bolted cover, drain plug; easy replacement of check disc. Cast or ductile iron ball check valve, flanged or threaded F/F. Flanged connections to EN standards, threaded connections to ISO 7/1. Face-to-face length to EN 558/48. NBR coated ball. Bolted bonnet. Suitable for horizontal and vertical installation. British Standard swing check valve, metal-seated. Flanged connections to EN standards. Face-to-face length to BS 5153. Standard ISO, ANSI, JIS connections ISO ISO ISO ISO Pressure rating PN 16/20/25/50 PN 10/16/25/40 PN 10/16 PN 10/16 PN 16 Size DN 50 - 600 DN 100 - 2200 DN 40 - 300 DN 25 - 300 DN 50 - 300 Body materials One-piece body made of grey cast iron, ductile iron, carbon steel, stainless steel. Body and disc made of ductile iron, body seats made of stainless steel. Body made of cast iron, rubber-coated check disc. Cast iron. Body and check disc made of ductile iron. Bolted cover, stainless steel/graphite. Heating, air-conditioning, water supply, irrigation, water treatment, etc. Industry: water, air, gas, etc. Water supply systems. Water supply systems and waste water applications. Water supply systems, purification systems, waste water. Water supply systems, treatment, distribution, sewage, irrigation, drinking water, sea water, air, gas, oil. Key applications COBRA-SCBS 9 Air relief valves Pressure control valves Knife gate valves BOAVENT-AVF / SVF / SIV / SVA CONDA-VR / VSM / VLC HERA Non-slam, Venturi-type check valve. Flanged connections to EN standards. Max. flow velocity 2.5 m/s. Suitable for horizontal and vertical installation. Closure speed prevents water hammer. Three-function, automatic air valve with one or two floats. Flanged connections to EN standard. The air valve will ensure proper operation of the pipeline network, allowing the entry and discharge of large volumes of air and release of air pockets in working conditions. Direct-acting pressure relief/sustaining valve in accordance with ISO 5752-1, DIN 3202, NF 29305-1. Flanged connections to EN standard. Wafer-type knife gate valve made of grey cast iron, single or two-piece body, bi-directional, with gland packing, non-rising stem, corrosion protected by epoxy coating. ISO ISO ISO ISO PN 10/16/25/40/64 PN 16/40 PN 16/40/64 PN max.10 DN 40 - 600 DN 25 - 300 DN 25 - 150 DN 50 - 1200 Body made of cast iron, valve disc made of brass and cast iron. Stainless steel seat. Body made of ductile iron single chamber with polypropylene float, double chamber with stainless steel float. Body made of ductile iron, piston, stem and seat made of stainless steel. Cast iron. Water supply systems, heating and conditioning plants. Water distribution systems, clean or waste water, irrigation, raw sewage. In aqueducts as a pressure relief/sustaining valve, in fire-fighting systems for relieving excess pressure caused by pumps, in irrigation systems as an effective protection against water hammer, in industrial plants, buildings. In industrial plants, waste water and process engineering, food industry. For water, waste water and solids-laded fluids. Other fluids on request. BOA-RFV 10 Valve Actuators / Valve Solutions Automate process control with our wide range of valve actuators. KSB offers a wide range of valve actuators for all kind of applications and industry ACTAIR All 90° valves can be equipped with ACTAIR pneumatic actuator (single / double-acting). segments. Our portfolio includes manual, electric, pneumatic and hydraulic systems, as well as controlling and monitoring equipment. ACTELEC All 90° valves or linear valves can be equipped with ACTELEC electrical actuator (electrical actuator + gear box ) AMTRONIC + SMARTRONIC All pneumatic actuators can be equipped to control the valve with the AMTRONIC control and feedback unit. 11 Dependable water valve solutions for all requirements. Different needs require different solutions. KSB offers valves for any application, any situation and every customer. Whatever your requirements, KSB provides the same high level of durable quality and dependable service. Here are a few of our most popular valves: MAMMOUTH APORIS BOAVENT COBRA Dry shaft concept Fusion-bonded epoxy coating Full bore Protected bolts n Only disc and rubber liner in contact with fluid n n Protection against corrosion n Suitable for drinking water KSB AMRI rubber liner Low loss of head Easy fit between flanges n Light weight n Low overall dimensions n n Manual, electric, hydraulic, pneumatic Position indicator Rubber-coated n Protection n Suitable for drinking water n High reliability n Long life n High reliability Anti-freeze & Anti-stagnation plugs n No maintenance n High reliability n Long life Anti-shock device n Anti-hammer device Epoxy coating Locking device n Actuator range High air flow capacity Full polypropylene float Mechanical stop Maintenance-free n Safety n Coated internally & externally n No corrosion Epoxy coating n Coated internally & externally n No corrosion Hydrodynamic profile n No cavity n Low pressure drop 12 Success 2 1 3 Case studies in dependable work flow. Our acclaimed pumps and valves keep fluids flowing around-the-clock on every continent. That’s because we consistently meet the highest safety requirements, reliably enable economically efficient operations, and reassuringly provide comprehensive on-site service – 24 hours a day. Here are some of the customers whose success is backed by KSB. 1 Pumping: In Salah to Tamanrasset, Algeria 24 wells and 6 central pumping stations, a distance of 750 km, 50,000 m of water a day to 150,000 cubic meters in 2030: this is the project that the Algerian government began in 2008 at In Salah. The heart of the USD 1 billion water project is two pipelines to carry water to Tamanrasset, a Saharan oasis at an altitude of 1,320 meters. The great distance and height difference between the two cities requires services and products that withstand the most demanding technical requirements. In particular, the height difference requires high operating pressures in the pipeline and thus the use of innovative technology in the pumps. That’s why KSB is there. Customer: ADE (Algerienne des Eaux) Scope of supply Nearly 1,400 fixtures in total, including n KHG series ball valves n ISORIA butterfly valves Commissioned: 2010 n n n COBRA-SGO rubber wedge gate valve SERIE 2000 double-check valves disc Piston check valves with cast iron casing and bronze internal parts 13 2 Reservoir du Gabas (Hautes-Pyrénées), France The Compagnie d’Aménagement des Coteaux de Gascogne (CACG) designs, builds and operates dams, canals and highpressure water transfer systems, as well as conducting flood risk studies and proposing amelioration and remediation projects. With a capacity of 20 million cubic meters of water, the du Gabas reservoir maintains low volumes of rivers flowing from the Pyrenees and provides for irrigation needs of farmers in the surrounding region. Here, KSB installed the MAMMOUTH DN 1400 as the station supply valve and the DN 1200 as the output valve, while ISORIA valves DN 500 and 600 insulate the six station pumps. Most of the valves installed in the stations operated by the CACG are provided by KSB – and have been for nearly 25 years. Customer: Compagnie d’Aménagement des Coteaux de Gascogne (CACG) Scope of supply 1 x ISORIA DN 300 n 6 x ISORIA DN 500 n 7 x ISORIA DN 600 n 3 Commissioned: 2006 1 x ISORIA DN 1000 1 x MAMMOUTH DN 1200 n 1 x MAMMOUTH DN 1400 n n Pumping & Transmission: Al Ain Water Transmission scheme, UAE TRANSCO is a subsidiary of Abu Dhabi Water & Electricity Authority (ADWEA) and is responsible for developing, operating and maintaining the high voltage power transmission and bulk water transmission networks within the Emirate of Abu Dhabi, United Arab Emirates. The Al Ain Water Transmission Scheme Project provides the total requirement of water in the Al Ain Region on a long term basis. KSB successfully supplied Double Eccentric Butterfly valves, Gate valves and Air Release valves for the Pumping Station and Water Transmission lines for TRANSCO in Al Ain Reception Complex. Customer: Abu Dhabi Transmission and Despatch Company (TRANSCO) Commissioned: 2011 Scope of supply Valves n n n n n n 4 x APORIS DN 1800 Butterfly valve 21 x APORIS DN 1600 Butterfly valve 24 x APORIS DN 1200 Butterfly valve 5 x APORIS DN 1000 Butterfly valve 3 x APORIS DN 900 Butterfly valve 4 x APORIS DN 800 Butterfly valve n n n n n 18 x APORIS DN 600 Butterfly valve 5 x APORIS DN 500 Butterfly valve 15 x COBRA SMP DN 400 metal seated gate valve 22 x COBRA SGP DN 200 ruber wedge gate valve 22 x BOAVENT AVF double chamber air release valve 14 Technology Software – digitally enhanced performance. Performance valve hardware is a highly engineered, finely tooled piece of manufacturing genius. Performance software lets you utilize it to its fullest. KSB valve software enhances your ability to maximize the valve’s potential, and offers: n Simulation of valve performance n Cavitation analysis and prediction n Stress analysis n Fatigue analysis n Hydraulic modeling 15 Tested by degrees – proven under pressure. Over 20 million: that’s what we invest every year in Research & Development. We use that money on the latest simulation programs, company test beds and related facilities, and on testing everything from a revolutionary new idea to quality control and safety. Our development engineers work closely with customers throughout the development phase of a product. Together they integrate stability and seismic calculations as well as sound and frequency analyses into the product plans. Together we produce a real-world product that meets real-world needs. And a real-world product needs to be tested under real-world conditions. So, before a product leaves a KSB site, we test it under the most stringently realistic conditions imaginable – for example, on a test facility for cooling water pumps that can simulate all the operating points specified. Technology that makes its mark Your local KSB representative: The KSB-Newsletter – KSB Aktiengesellschaft Johann-Klein-Straße 9 67227 Frankenthal (Germany) www.ksb.com Subject to technical modification without prior notice www.ksb.com/newsletter 0570.026/3-EN / 07.13 / © KSB Aktiengesellschaft 2013 Log in now on: