CATALOGUE OW // EN // Code 890 700 012 // Rev. 0316
ORBITAL WELDING
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
New products
HX 16P | Enclosed orbital weld head
The orbital weld head HX 16P for compact cooling systems sets new standards!
HX stands for heat exchanger and for the welding of pre-mounted elbows in tight
pipe bundles of heat exchangers into a pipe coil. At present, there is no other
­s olution as effective as this one in the world!
•
•
•
•
Highly durable thanks to water-cooled earth plate and rotor housing
Horizontal, vertical and tilted welding positions are possible
Very robust and ergonomic design
Fast and easy mounting at the tube
...more on page 39
ORBmax | Residual oxygen meter
This new ORBmax residual oxygen meter sets a milestone for fast, exact detection
of residual oxygen, and with it complete documentation of these parameters. At
the same time, the new measuring method results in greater efficiency and higher
quality.
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•
•
•
No warm-up time required
Quick response
High measurement accuracy
Measurement of residual oxygen level during the welding process
...more on page 68
OT-DVR | Welding turntables
This modular orbital welding system features modern design and maximum
functionality. The new welding turntables made from Orbitalum Tools are a safe,
efficient and ergonomic solution, when turning workpieces, short components and
microfittings have to be welded.
• Burner head support adjustable up to 50 mm (1.969") in X, Y and Z coordinates
• Water-cooled TIG torch head (200 A)
• Wire feed unit with support for 0.8 mm/15 kg and 1.0 mm/15 kg welding wire
reels
...more on page 59
2
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Contents
New products.............................................. 2
Compatibility matrix for power
sources and weld heads............................ 4
Markets and Applications........................ 6
ORBITAL WELDING POWER
SUPPLIES & ACCESSORIES..................... 5
ORBIMAT CA
Orbital welding power supplies.............. 7
Water cooling systems for
­O RBIMAT.....................................................10
ORBICAR W trolley with integrated
water cooling...............................................10
ORBICOOL Active.......................................10
Other accessories for ORBIMAT............ 11
ORBITWIN switching devices..................... 11
ORBICAR S trolley....................................... 11
Durable storage and shipping case.......... 11
BUP control box.......................................... 12
Soft-/Hardware package........................... 12
CompactFlash Card.................................... 12
Remote control with cable........................ 12
Consumables for ORBIMAT....................... 13
Paper rolls and ribbon cartridges........... 13
OCL-15 coolant............................................. 13
Hose connection set ORBIMAT................ 13
ENCLOSED ORBITAL WELD HEADS......15
Overview enclosed orbital weld
heads............................................................14
Electrode lengths/diameter for
­e nclosed weld heads.................................16
ORBIWELD 12, ORBIWELD 19
Micro weld heads....................................... 17
Clamping cartridges for OW 12,
Type "A" (narrow)......................................20
Clamping cartridge for OW 12,
Type "B" (wide)..........................................20
Clamping inserts for OW 12,
Type "B" (wide)..........................................20
Clamping cartridges for OW 12,
Type "C" (microfittings)............................ 21
Clamping inserts for OW 19...................... 21
ORBIWELD 38S, 76S, 115S
Enclosed orbital weld heads.................. 23
ORBIWELD 115, 170
Enclosed orbital weld heads.................. 27
Accessories for ORBIWELD S
and ORBIWELD.........................................30
Clamping inserts for ORBIWELD S and
ORBIWELD...................................................30
Clamping insert blanks............................. 33
Plastic covers for clamping inserts........ 33
Spare pressure pieces.............................. 33
Plastic case for clamping inserts........... 33
Cavity inserts for moldings.....................34
T-piece clamping shells............................34
Inserts for elbow welding......................... 35
Electrode adapters....................................36
Table mounts.............................................. 37
HX 16P
Enclosed orbital weld head.................... 39
Accessories for HX..................................42
Clamping inserts for HX 16P....................42
Bar pressure regulator "Argon"
for HX 16P....................................................42
Special torches...........................................56
Cold wire feed units "KD"
(retrofit kits)...............................................56
Spring balancers........................................56
Closed gas covers...................................... 57
Front cages................................................. 57
Pneumatic centering devices.................. 57
Pneumatic centering tools....................... 57
Centering tools and retaining
arbors...........................................................58
OT-DVR WELDING TURNTABLES..........59
ACCESSORIES & CONSUMABLES
FOR ORBITAL WELDING..........................61
ESG MAX, ESG Plus, ESG Plus2
Tungsten Grinders...................................63
Diamond grinding wheels.........................65
Cutting devices..........................................65
Electrode holder........................................66
Wall-/table-/vice-mounting plate...........66
Adapter for extraction device.................66
Protective cover.........................................66
Double-Decker Kit..................................... 67
OPEN ORBITAL WELD HEADS.............. 43
Overview open orbital weld heads ..... 44
ORBIWELD TP
Open orbital weld heads.........................45
Accessories for ORBIWELD TP........... 48
Cold wire feed units "KD"
(retrofit kits).............................................. 48
KD retrofit kits.......................................... 48
Extension kits for clamping plates
and form-fitting clamping jaws
for TP 250.................................................. 48
Additional clamping plates
(stainless steel)..........................................49
Clamping units "V2" (retrofit kits) ........49
Clamping jaws and extension kits
for clamping jaws.......................................49
Control cable..............................................50
ORBmax
Residual oxygen meter...........................68
Consumables for ORBmax.......................69
Other accessories for orbital
welding........................................................ 70
ORBIPURGE forming set.......................... 70
Earth cable.................................................. 70
Hose package extensions......................... 70
Pressure regulator..................................... 71
Bar pressure regulator "Argon".............. 71
Inspection set.............................................. 71
WS2 tungsten electrodes.......................... 71
TIG manual welding torch for
ORBIMAT..................................................... 72
Torch and cold wire consumables
for open weld heads and T
­ IG
manual welding torch.............................. 73
TUBE-TO-TUBE-SHEET ORBITAL
WELD HEADS.............................................51
P16, P16 AVC, P20
Tube-to-tube-sheet orbital weld
heads........................................................... 53
Accessories for tube-to-tubesheet orbital weld heads........................56
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
3
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
Compatibility matrix for power sources and weld heads
The following overview shows the different combination possibilities of our orbital power sources and
weld heads to help you to configure the correct orbital welding system.
Would you like a personal consultation? Then simply contact us by phone +49 (0) 77 31 792-0 or by
e-mail to tools@orbitalum.com. Our team will gladly help you finding the suitable solution for your
individual application.
ORBIMAT
165 CA
871 000 001
ORBIMAT
300 CA
872 000 001
ORBIWELD 12
821 000 001
ORBIWELD 19
822 000 001
ORBIWELD 38S
826 000 001
ORBIWELD 76S
827 000 001
ORBIWELD 115S
828 000 001
ORBIWELD 115
842 000 001
ORBIWELD 170
825 000 001
HX 16P
848 000 001
TP 250 (KD)
811 000 001
811 000 005
TP 400 (KD)
812 000 006
TP 600 (KD)
813 000 001
813 000 005
TP 1000 (KD)
814 000 001
814 000 005
TP 400 AVC/OSC
812 000 002
TP 600 AVC/OSC
813 000 002
TP 1000 AVC/OSC
814 000 002
P16 (KD)
831 000 001
831 000 003
P16 AVC
831 000 002
831 000 004
P20 (KD)
832 000 002
832 000 001
DVR Welding
­t urntables
Manual torch
890 013 010
= compatible
4
ORBIMAT
300 CA AC/DC
877 000 001
ORBIMAT
300 CA AVC/OSC
872 000 002
ORBITWIN
165 CA
861 000 001
ORBITWIN
300 CA
876 000 001
*
*
*
*
*
= not compatible
A BRAND OF ITW ORBITAL CUTTING & WELDING
= partly compatible
* = DC welding only
KD = Cold wire feed
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Orbital welding power
supplies & Accessories
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
5
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
Markets and Applications
ITW Orbital Cutting & Welding manufactures the world’s most complete line of portable, powered tube and pipe cutting, facing
and beveling weld preparation machine tools. In addition we build a complete line of advanced orbital welding systems used in
high purity, process piping and specialized heat exchanger applications. ITW Orbital Cutting & Welding products are widely used
in the following industries:
APPLICATIONS
E.G.
ORBITALUM PRODUCTS
Heat Exchanger
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Shell & tube
Box header
HVAC
Seal weld (autogenous)
Strength weld (wire)
Gas cabinets
Component manufacturing
UHP water lines
Process lines
Mixing valves
CIP clean in place lines
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UHP water lines
Vacuum lines
Wafer processing lines
CFOS lines
Jacketed product
Gas cabinets
Component manufacturing
Airframe hydraulic lines
Engine fuel lines
Engine specific components
Onboard HVAC
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RPG Tube squaring machines
BRB Boiler pipe preparation machines
ORBIMAT Orbital welding power supplies
ORBIWELD Orbital weld heads
P16, P20 Tube-to-tube-sheet orbital weld heads
HX16 Orbital weld heads
ORBmax residual oxygen meter
GF, PS, RA & GFX Pipe cutting & beveling machines
RPG Tube squaring machines
ORBIMAT Orbital welding power supplies
ORBIWELD Orbital weld heads
ORBmax residual oxygen meter
RPG Tube squaring machines
ORBIMAT Orbital welding power supplies
ORBIWELD Orbital weld heads
ORBmax residual oxygen meter
Food & Dairy
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•
Product water lines
Jacketed product
Mixing valves
CIP clean in place lines
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•
•
•
•
•
•
GF, PS, RA & GFX Pipe cutting & beveling machines
RPG Tube squaring machines
ORBIMAT Orbital welding power supplies
ORBIWELD Orbital weld heads
ORBmax residual oxygen meter
GF, PS, RA & GFX Pipe cutting & beveling machines
RPG Tube squaring machines
ORBIMAT Orbital welding power supplies
ORBIWELD Orbital weld heads
ORBmax residual oxygen meter
APPLICATIONS
E.G.
Oil & Gas
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Power Generation
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Pharmacy and
Chemistry
Semicon
Aerospace
Pipelines
6
E.H. WACHS PRODUCTS
Piping & delivery systems
Heat exchangers
Flange maintenance
Casing cutting
Wellhead maintenance
Valve operation
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Storage tanks & drain systems
•
Safety & coolant injection systems
•
Hydrogen off gas systems
•
Instrument lines & nozzles
•
Reactor, feed water, & steam piping systems •
•
Steam generator (SGRP) & turbines
New construction & expansion
•
Pipeline repair & decommissioning
•
Pipeline tie ins
•
Flange, trap door, & valve replacement
•
•
Casing cutting
•
Wellhead maintenance
A BRAND OF ITW ORBITAL CUTTING & WELDING
SDSF Small Diam. Split Frames (Pipe cutting & beveling machines)
LCSF Low Clearance Split Frames (Pipe cutting & beveling machines)
DynaPrep MDSF Split Frames (Pipe cutting & beveling machines)
EP424 Bevelers
Guillotine Portable pipe saws
ECC & EICC Casing cutters
RS-2 Rising stem valve operators
SDSF Small Diam. Split Frames (Pipe cutting & beveling machines)
DynaPrep MDSF Split Frames (Pipe cutting & beveling machines)
LCSF Low Clearance Split Frames (Pipe cutting & beveling machines)
EP424, SDB, & FF Bevelers
Boiler tube beveler boiler pipe preparation machines
Valve operators
LCSF Low Clearance Split Frames (Pipe cutting & beveling machines)
HDSF Heavy Duty Split Frames (Pipe cutting & beveling machines)
LDSF Large Diameter Split Frame (Pipe cutting & beveling machines)
Trav-L-Cutter (Portable Milling Machines)
Goliath Guillotine Portable pipe saws
ECC & EICC Casing cutters
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
ORBIMAT CA
Orbital welding power supplies
Compact power supplies for mechanized TIG orbital welding with a currently unique operating
concept and a whole series of other special technical features.
In connection with an ORBITALUM orbital weld head, the user is being offered an extremely
innovative and economical welding system.
Simple and convenient
operation thanks to
multifunctional rotary
actuator
Intuitive operator
interface
ORBIMAT 165 CA
ORBIMAT 300 CA
10.5" swivel monitor and
integrated system printer
Automatic programming
and multilingual menu navigation via color display
In addition to the reliable automatic programming which generates welding parameters by
entering the tube diameter, wall thickness,
material and welding gas all O
­ RBIMAT CA
models also include a FLOW FORCE function
to reduce the pre-flow gas time when the
weld heads are closed in the standard model
and BUP control function with controllable,
position-dependent tube internal pressure
control as an optional extra.
The operating concept for the power supply
is quite different from the standard operating
variants available on the market: The operator
guidance with a display and single-knob operation originates from the automotive manufacturing sector and has become tried and tested
worldwide in the "information entertainment
systems" in modern luxury vehicles. The main
advantage of this is that the gaze of the operator remains focused on the screen.
Other technical refinements of the ORBIMAT CA
include softkeys for essential, high-level and
quick-action commands such as "Start/Stop".
Compared to WINDOWS systems, the operating
system in use – RTOS (Real Time Operating System)
– has the advantage that not even a direct, abrupt
shutdown of the system will lead to any problems.
This is particularly important for the operation of
susceptible power supplies, such as on building
sites. Compare to Windows – where the graphic
presentation of the current screen window is important – RTOS always focuses on the steering and
control of the welding process, which is ultimately
crucial for the quality of the welding result.
The optionally available BUP (Backup Pressure
Control) control upgrade is also an innovation.
BUP regulates the pressure of the forming gas
in the tube on a sector basis, depending on the
torch setting – this operation counteracts the
gravity of the welding pool and so guarantees an
all-round even seam.
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Moreover, the Flow Force function, which decisively shortens the work process through the use
of closed weld heads, is also unique on the market. Before the start of the welding process, inert
gas is fed from the pressure reducer through
a second duct for inert gas into the chamber
of the weld head – and the undesired oxygen is
rinsed out abruptly; the ORBIMAT power supply
automatically detects and takes into account for
the course of the process any connected system
components, from the sealed or open weld head
with automatic control of the arc clearance*
(AVC = Arc Voltage Control) and/or the integrated oscillation of the torch* (OSC = Oscillation)
through to the oxygen analysis unit. In contrast
to conventional orbital welding power controllers, the setting and controlling of the torch
clearance with regard to the weld seam is carried
out directly via the arc clearance, without the
need for any further manual corrections.
* ORBIMAT 300 AVC/OSC only
A BRAND OF ITW ORBITAL CUTTING & WELDING
7
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Orbital welding systems and accessories for high-purity process piping
FEATURES ORBIMAT ORBITAL WELDING POWER SUPPLIES:
165 CA
300 CA
300 CA AC/DC
300 CA AVC/OSC
Simple and convenient operation thanks to multifunctional rotary actuator
DC welding possible
AC power source for welding of aluminum materials
WIDE RANGE input voltages for safe operation of power sets or voltage networks with
extreme fluctuations in voltage
"Flow Force" function to reduce the gas pre-flow and post-flow time
"Permanent gas" function
Coolant water and welding gas are monitored
Control option for cold wire feed
Possibility of connecting an external remote control
Constant or pulsend wire feed motion and rotation
Optimal visibility and operating conditions thanks to clearly laid-out 10.5" swivel monitor
Graphically-supported operating interface and multilingual menu navigation via color
display
Metric and imperial units
Process-oriented, stable and real-time operating system without power-down sequence
Automatic weld head recognition and resulting parameter adaptation
Capacity to store over 5.000 welding programs, providing systematic and clear program management thanks to the creation of folder structures
Welding data logging and printout of actual values
*
Integrated system printer
Possibility of connecting a monitor or printer (through VGA/LPT)
Built-in multi-in-one card reader to transfer log files and welding programs via
­C ompactFlash Card (CF), SD, MMC, SM, Sony Memory Stick
Optional PC software (OrbiProg CA) for welding program management and logging
Integrated, folding carrying grips
PSS (Pro Service System) for external function check of the device as well as for easy
maintenance and quick exchange of the components by systematical modular design
Option to program up to 99 sectors
Power and motor slope adjustment between the individual sectors
Integrated water cooling system for cooling the connected weld heads
Can only be used in combination with separately available water cooling system
AC option to set a positive and negative half-cycle in the ratio 20 - 80%
AC frequency setting 50 - 200 Hz
AVC arc voltage control: Calculates and programs the length of the arc automatically in
"mm" or in "V"; With the OSC (oscillation) function, the center of the seam can be accessed
manually and be determined using an automatic scanner. The electrode accesses each
of side of the seam and then calculates the center of the path automatically.
165 CA
300 CA
300 CA AC/DC
Orbital welding power supply of the ORBIMAT CA series
SCOPE OF DELIVERY
Pc.
1
1
1
300 CA AVC/OSC
1
Hose connection set ORBIMAT (Code 875 030 018)
Pc.
1
1
1
1
Dummy plug for remote control socket (Code 875 050 006)
Pc.
1
1
1
1
OCL-15 coolant, 2 liters (Code 875 030 015)
Bottle
1
—
—
—
External keyboard (Code 875 012 075)
Pc.
1
1
1
1
Key for the key switch (for reordering 1 key: Code 875 012 058)
Pc.
2
2
2
2
Operating instructions with calibration certificate
Set
1
1
1
1
QuickStart guide
Pc.
1
1
1
1
= feature included
= feature not included
* = DC welding only
= feature limited included
SUITABLE ACCESSORIES (available option):
TECHNICAL DATA
165 CA
300 CA
300 CA AC/DC
• ORBICAR W trolley with integrated water
cooling
• ORBICOOL Active compressor cooling device
• ORBICAR S trolley
• Durable storage and shipping case
• ORBITWIN switching device
• Remote control with cable
• Soft-/Hardware package
• BUP control box (purging gas pressure
regulator)
• ORBmax residual oxygen meter
• Pressure regulator
• TIG manual welding torch for ORBIMAT
Code
871 000 001
872 000 010
877 000 001
872 000 020
Connection voltage
Wide-Range 90 - 260 V,
50/60 Hz, 1 phase
2 - 165 A
2 - 110 A
30% at 165 A
100% at 120 A
400 - 480 V +/– 10%,
50/60 Hz, 3 phase
5 - 300 A
400 V +/– 15%,
50/60 Hz, 3 phase
5 - 300 A
400 - 480 V +/– 10%,
50/60 Hz, 3 phase
5 - 300 A
40% at 300 A
60% at 260 A
100% at 220 A
530 x 400 x 400 mm
20.9" x 15.7" x 15.7"
40% at 300 A
60% at 260 A
100% at 220 A
540 x 420 x 440 mm
21.3" x 16.5" x 17.3"
40% at 300 A
60% at 260 A
100% at 220 A
540 x 420 x 440 mm
21.3" x 16.5" x 17.3"
8
Control range
(Connection voltage > 160 V)
Power-on time
Dimensions
A BRAND OF ITW ORBITAL CUTTING & WELDING
510 x 360 x 220 mm
20.1" x 14.2" x 8.7"
300 CA AVC/OSC
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Orbital welding power supplies
ORBIMAT CA
Features, application range, technical data, see from page 7.
Scope of delivery:
•
•
•
•
•
•
•
•
ORBIMAT 165 CA
1 Orbital welding power supply of the ORBIMAT CA series
1 Hose connection set ORBIMAT (Code 875 030 018)
1 Dummy plug for remote control socket (Code 875 050 006))
1 Bottle of OCL-15 coolant, 2 liters (Code 875 030 015) (165 CA only)
1 External keyboard (Code 875 012 075)
2 Keys for the key switch (for reordering of 1 key: Code 875 012 058)
1 Operating instructions with calibration certificate
1 QuickStart guide
ARTICLE
VERSION
CODE
ORBIMAT 165 CA
ORBIMAT 300 CA
ORBIMAT 300 CA AC/DC
ORBIMAT 300 CA AVC/OSC
Wide-Range 90 - 260 V, 50/60 Hz, 1 phase
400 - 480 V +/– 10%, 50/60 Hz, 3 phase
400 V +/– 15%, 50/60 Hz, 3 phase
400 - 480 V +/– 10%, 50/60 Hz, 3 phase
871 000 001
872 000 010
877 000 001
872 000 020
WEIGHT OF
MACHINE
KG
26.000
33.000
41.400
37.300
DISPATCH
WEIGHT
KG
41.000
48.000
57.000
53.000
ORBIMAT 300 CA
Suitable accessories (available option):
•
•
•
•
•
•
•
•
•
•
•
ORBICAR W trolley with integrated water cooling, see page 10
ORBICOOL Active compressor cooling device, see page 10
ORBICAR S trolley, see page 11
Durable storage and shipping case, see page 11
ORBITWIN switching device, see page 11
Remote control with cable, see page 12
Soft-/Hardware package, see page 12
BUP control box (purging gas pressure regulator), see page 12
ORBmax residual oxygen meter, see page 68
TIG manual welding torch, see page 72
Pressure regulator, see page 71
ORBIMAT 300 CA AC/DC
ORBIMAT 300 CA AVC/OSC
ORBITAL WELDING POWER SUPPLIES & ACCESSORIES
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
9
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
Water cooling systems for ­ORBIMAT
ORBICAR W trolley with integrated water cooling
The ORBICAR W trolley is the perfect accessory for the Orbitalum 300 A power
supplies due to the integrated water cooling. Beside the water coolant, the trolley
is equipped with a practical holder for gas bottles.
The tank already contains 8 liters (2.11 gal) of the OCL-15 coolant at delivery
(see page 13).
ORBICAR W trolley with integrated water cooling
TECHNICAL DATA
ORBICAR W TROLLEY
Water tank contents
Cooling type
Dimensions (lxwxh)
8 l / 2.11 gal
Convection cooling
107 x 52.5 x 113 cm
42.1" x 20.7" x 44.5"
ARTICLE
SUITABLE FOR ORBIMAT
CODE
ORBICAR W trolley with integrated
water cooling
ORBICAR W trolley with integrated
water cooling*
300 CA, 300 CA AC/DC, 300 CB,
300 CA AVC/OSC
165 CA*, 165 CB*
884 000 002
58.200
884 000 004
58.200
*
KG
ORBIMAT 165 power sources must be retrofitted at the factory
ORBICOOL Active
Very efficient compressor cooling device with constant and adjustable water
­temperature. Particularly suitable for welding units in series production.
2 cans, each with 2 liters (0.53 gal) of the OCL-15 coolant are a
­ lready included in
the scope of delivery (see page 13).
Suitable for all* ORBIMAT orbital welding power supplies.
Not suitable for use in combination with the ORBICAR S trolley.­
ORBICOOL Active
TECHNICAL DATA
ORBICOOL ACTIVE
Coolant capacity
Connected load
Maximum power consumption
Mains voltage
Water tank contents
Cooling type
Dimensions (lxwxh)
0.81 kW / 1.09 hp
0.58 kW / 0.78 hp
6.2 A
230 V, 50 Hz
6 l / 1.59 gal
Compressor cooling
565 x 440 x 335 mm
22.2" x 17.3" x 13.2"
ARTICLE
CODE
ORBICOOL Active for ORBIMAT 165 CA/CB*
ORBICOOL Active for ORBIMAT 300 CA/CB
889 000 001
889 000 002
*
KG
40.000
40.000
ORBIMAT 165 power sources must be retrofitted at the factory
ORBITAL WELDING POWER SUPPLIES & ACCESSORIES
10
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Other accessories for ORBIMAT
ORBITWIN switching devices
To increase productivity, the switching unit ORBITWIN is available which allows the
alternately operation with 2 weld heads on the ORBIMAT.
The previously assigned program is recalled automatically when the start key of
the weld head is actuated. The weld head that is not being used is locked and can
be prepared for the next welding operation
ORBITWIN 300 switching device
Including all connecting cables and hoses.
ARTICLE
SUITABLE FOR ORBIMAT
CODE
ORBITWIN 165 CB switching device
ORBITWIN 165 CA switching device
ORBITWIN 300 switching device
165 CB
165 CA
300 CA, 300 CA AC/DC, 300 CB
860 000 001
861 000 001
876 000 001
KG
8.800
8.800
8.800
ORBICAR S trolley
The ORBICAR S is a practical trolley with storage shelf and an option of securing a
gas cylinder. The ORBICAR S trolley can be combined with all power supplies of the
ORBIMAT series. This trolley is often used in combination with the ORBITALUM 165
A orbital welding power supplies.
Not suitable for use in combination with the compressor cooling device ORBICOOL
Active.­
TECHNICAL DATA
ORBICAR S TROLLEY
Dimensions (lxwxh)
107 x 52.5 x 113 cm
42.1" x 20.7" x 44.5"
ORBICAR S trolley
ARTICLE
CODE
ORBICAR S trolley
884 000 001
KG
19.100
Durable storage and shipping case
With castors. Protects the power supply during transport.
Perfect for the use on construction sites.
ARTICLE
SUITABLE FOR ORBIMAT
Durable storage and shipping case 165 165 CA, 165 CB
Durable storage and shipping case 300 300 CA, 300 CA AC/DC, 300 CB
CODE
875 050 002
874 050 001
KG
17.500
20.800
Durable storage and shipping case
(ORBIMAT 300 CA not included in the scope of delivery)
ORBITAL WELDING POWER SUPPLIES & ACCESSORIES
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11
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Orbital welding systems and accessories for high-purity process piping
BUP control box
+
BUP control box (incl. ORBIPURGE forming set)
The power supplies of the ORBIMAT CA series offer the option in conjunction
with the BUP control attachment (BUP = Backup Pressure Control) to adjust the
forming gas pressure in the inner tube via a pressure sensor, which compensates
almost entirely the often undesirably occuring of the seam weld into the sump position. At the same time, the gas pressure is modified automatically during welding
by the system between a programmable minimum and maximum value depending
on the position of the electrodes.
Including ORBIPURGE forming set for tube ID 12 - 110 mm (0.472" - 4.331"), see
page 70.
ARTICLE
SUITABLE FOR ORBIMAT
CODE
BUP control box
165 CA, 300 CA
886 000 001
KG
2.700
Soft-/Hardware package
Suitable for all ORBIMAT orbital welding power supplies.
For external programming and data documentation, consisting of:
Soft-/Hardware package
• 1 CompactFlash card for transferring data between the machine and PC.
For storing weld data protocols or for extending the program memory.
Capacity to store over 5.000 welding programs.
• 1 USB card reader for exporting the CompactFlash card on the PC.
• Software ORBIPROG_CA. ORBIPROG_CA software allows programs and protocols to be stored on the PC. The parameters of the CA programs can be edited
using the software and can be transferred back to CA models and used there
after processing. Additionally, programs from C-series machines (e.g. OM 160 C)
can be converted to CA format with the help of software. The parameters of the
CA programs can be edited using the software and can be transferred back to
CA models and used there after processing.
ARTICLE
CODE
Soft-/Hardware package
875 050 003
KG
0.488
CompactFlash Card
For storing weld data protocols or for extending the program memory.
1 CompactFlash Card is already included in the scope of delivery of the Soft-/Hardware package.
CompactFlash Card
Capacity to store over 5.000 welding programs.
ARTICLE
CODE
CompactFlash Card
KG
0.010
875 012 056
Remote control with cable
Suitable for all ORBIMAT orbital welding power supplies.
1 remote control with cable is already included in the scope of delivery of the
­O RBIMAT 300 CA AVC/OSC.
The remote control is not required when working with enclosed orbital weld heads.
ARTICLE
Remote control with cable
Remote control with cable
CABLE LENGTH
[M]
CABLE LENGTH
[INCH]
7.5
CODE
24.6 875 050 001
KG
1.350
ORBITAL WELDING POWER SUPPLIES & ACCESSORIES
12
A BRAND OF ITW ORBITAL CUTTING & WELDING
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Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Consumables for ORBIMAT
Paper rolls and ribbon cartridges
For integrated system printer. Suitable for all ORBIMAT orbital welding power supplies.
1 paper roll and 1 ribbon cartridge are already included in the scope of delivery of
the ORBIMAT orbital welding power supplies.
ARTICLE
CODE
Paper rolls for integrated printer, pack of 3
Ribbon cartridge for integrated printer CA
Ribbon cartridge for integrated printer CB
875 050 017
875 030 004
875 030 002
KG
0.150
0.010
0.020
Paper rolls and ribbon cartridges for integrated printer
OCL-30 coolant
Anti-freeze pre-mix for ORBIMAT power supplies and cooling units to avoid freezing of the cooling water. Applicable up to –30 °C (-22 F) outside temperature.
Increased service life of components of the cooling system through very high
­corrosion protection and high pH-value. For even better ignition characteristics
due to low conductivity. Clear coolant liquid.
Applicable with ORBICAR W, ORBICOOL Active, ORBIMAT 165 CB and 165 CA.
OCL-30 coolant
1 can is already included in the scope of delivery of the ORBIMAT 165 CA orbital
welding power supply.
ARTICLE
VERSION
OCL-30 coolant
Canister with 2 l (67.6 fl oz)
CODE
KG
2.220
875 030 015
Hose connection set ORBIMAT
1 hose connection set is already included in the scope of delivery of the ORBIMAT
orbital welding power supplies.
Set, consisting of:
• Teflon gas hose
• Ear clamps with insert
• Hose clips 3/8"
• Water hose for tank ventilation
• Gas input connector
• Swivel nuts 3/8"
• Hose clips 1/4"
• Swivel nuts 1/4"
• Funnel
ARTICLE
Hose connection set ORBIMAT
CODE
Hose connection set ORBIMAT
875 030 018
KG
0.445
Other accessories for orbital welding
•
•
•
•
•
•
•
ESG tungsten grinders, see page 63
ORBmax residual oxygen meter, see page 68
ORBIPURGE forming set, see page 70
Pressure regulator, see page 71
Inspection set, see page 71
WS2 tungsten electrodes, see page 71
TIG manual welding torch for ORBIMAT, see page 72
ORBITAL WELDING POWER SUPPLIES & ACCESSORIES
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
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Orbital welding systems and accessories for high-purity process piping
Overview enclosed orbital weld heads
50 mm
(1.969")
OW 170
170 mm
(6.693")
OW 115
20 mm
(0.787")
115 mm
(4.528")
OW 115S
20 mm
(0.787")
115 mm
(4.528")
6 mm
(0.236")
OW 76S
77 mm
(3.031")
OW 38S
3 mm
(0.118")
OW 19
3 mm
(0.118")
OW 12
3 mm 12.7 mm
(0.118") (0.5")
Tube OD [mm]
[inch]
10
0.394"
Ideal for the food and beverage industry, pharmaceutical
and biotechnology as well as
the chemical industry
38.1 mm
(1.5")
Ideal for the semicon,
aerospace and pharmaceutical industry as well
as the ultra pure water
supply sectors
19.05
mm
(0.75")
20
0.787"
30
1.181"
40
1.575"
50
1.969"
60
2.362"
70
2.756"
80
3.150"
90
3.543"
100
3.937"
110
4.331"
120
4.724"
130
5.118"
140
5.512"
150
160
170
5.906" 6.299" 6.693"
180
7.087"
190
7.480"
200
210
7.874" 8.268"
ENCLOSED ORBITAL WELD HEADS
14
A BRAND OF ITW ORBITAL CUTTING & WELDING
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Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Enclosed orbital
weld heads
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
15
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Orbital welding systems and accessories for high-purity process piping
Electrode lengths/diameter for enclosed weld heads
TUBE Ø
[mm]
[inch]
3.17
0.125
6.00
0.236
6.35
0.250
8.00
0.315
9.53
0.375
10.00
0.394
10.20
0.402
12.00
0.472
12.70
0.500
13.00
0.512
13.50
0.531
15.88
0.625
16.00
0.630
17.20
0.677
18.00
0.709
19.00
0.748
19.05
0.750
20.00
0.787
21.30
0.839
22.00
0.866
23.00
0.906
25.40
1.000
26.90
1.059
28.00
1.102
29.00
1.142
30.00
1.181
31.75
1.250
33.70
1.327
35.00
1.378
38.10
1.500
40.00
1.575
41.00
1.614
42.40
1.669
44.50
1.752
48.30
1.902
50.80
2.000
51.00
2.008
52.00
2.047
53.00
2.087
54.00
2.126
60.30
2.374
63.50
2.500
70.00
2.756
76.10
2.996
76.20
3.000
85.00
3.346
88.90
3.500
101.60
4.000
104.00
4.094
108.00
4.252
114.30
4.500
127.00
5.000
129.00
5.079
139.70
5.500
152.40
6.000
154.00
6.063
163.00
6.417
165.10
6.500
168.30
6.626
FORMULA:
16
OW 12
[mm]
13.90
12.50
12.30
11.50
10.70
10.50
10.40
9.50
9.20
OW 19
[inch]
0.547
0.492
0.484
0.453
0.421
0.413
0.409
0.374
0.362
[mm]
21.40
20.00
19.80
19.00
18.20
18.00
17.90
17.00
16.70
16.50
16.30
15.10
15.00
14.40
14.00
13.50
13.50
Electrode length =
[inch]
0.843
0.787
0.780
0.748
0.717
0.709
0.705
0.669
0.657
0.650
0.642
0.594
0.591
0.567
0.551
0.531
0.531
OW 38S
[mm]
[inch]
33.40
1.315
32.00
1.260
31.80
1.252
31.00
1.220
30.20
1.189
30.00
1.181
29.90
1.177
29.00
1.142
28.60
1.126
28.50
1.122
28.20
1.110
27.00
1.063
27.00
1.063
26.40
1.039
26.00
1.024
25.50
1.004
25.40
1.000
25.00
0.984
24.30
0.957
24.00
0.945
23.50
0.925
22.30
0.878
21.50
0.846
21.00
0.827
20.50
0.807
20.00
0.787
19.10
0.752
18.10
0.713
17.50
0.689
15.90
0.626
Rotor Ø – Tube Ø
2
A BRAND OF ITW ORBITAL CUTTING & WELDING
OW 76S
[mm]
[inch]
50.70
50.50
49.70
48.90
48.70
48.60
47.70
47.30
47.20
46.90
45.70
45.70
45.10
44.70
44.20
44.20
43.70
43.00
42.70
42.20
41.00
40.20
39.70
39.20
38.70
37.80
36.80
36.20
34.60
33.70
33.20
32.50
31.40
29.50
28.30
28.20
27.70
27.20
26.70
23.50
21.90
18.70
15.60
15.60
1.996
1.988
1.957
1.925
1.917
1.913
1.878
1.862
1.858
1.846
1.799
1.799
1.776
1.760
1.740
1.740
1.720
1.693
1.681
1.661
1.614
1.583
1.563
1.543
1.524
1.488
1.449
1.425
1.362
1.327
1.307
1.280
1.236
1.161
1.114
1.110
1.091
1.071
1.051
0.925
0.862
0.736
0.614
0.614
[mm]
OW 115
[inch]
75.30
74.70
74.30
73.80
72.60
71.90
71.30
70.80
70.30
69.40
68.50
67.80
66.30
65.30
64.80
64.10
63.10
61.20
59.90
59.80
59.30
58.80
58.30
55.20
53.60
50.30
47.30
47.20
42.80
40.90
34.50
33.30
31.30
28.20
2.965
2.941
2.925
2.906
2.858
2.831
2.807
2.787
2.768
2.732
2.697
2.669
2.610
2.571
2.551
2.524
2.484
2.409
2.358
2.354
2.335
2.315
2.295
2.173
2.110
1.980
1.862
1.858
1.685
1.610
1.358
1.311
1.232
1.110
OW 115S
[mm]
[inch]
75.60
75.00
74.60
74.10
72.90
72.20
71.60
71.10
70.60
69.70
68.80
68.10
66.60
65.60
65.10
64.40
63.40
61.50
60.20
60.10
59.60
59.10
58.60
55.50
53.90
50.60
47.60
47.50
43.10
41.20
34.80
33.60
31.60
28.50
2.976
2.953
2.937
2.917
2.870
2.843
2.819
2.799
2.780
2.744
2.709
2.681
2.622
2.583
2.563
2.535
2.496
2.421
2.370
2.366
2.346
2.327
2.307
2.185
2.122
1.992
1.874
1.870
1.697
1.622
1.370
1.323
1.244
1.122
OW 170
[mm]
[inch]
92.90
92.80
92.30
91.80
91.30
88.20
86.60
83.30
80.30
80.20
75.80
73.90
67.50
66.30
64.30
61.20
54.80
53.80
48.50
42.10
41.30
36.80
35.80
34.20
3.657
3.654
3.634
3.614
3.594
3.472
3.409
3.280
3.161
3.157
2.984
2.909
2.657
2.610
2.531
2.409
2.157
2.118
1.909
1.657
1.626
1.449
1.409
1.346
– Electrode interval (generally 1.5 mm) – 3
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
ORBIWELD 12, ORBIWELD 19
Micro weld heads
Extremely narrow design and yet highly durable thanks to intensive water cooling system:
The small dimensions of the OW 12 and OW 19 weld heads make it ideal for applications where space
is very restricted, such as the semiconductor industry, aerospace, pharmaceutical industry as well
as the ultra pure water supply sectors. Par ticularly suitable for welding all common microfittings.
OW 12 and OW 19:
Optimal for applications
where space is very
restricted
The 3-part clamping
mechanism ensures
that the head can
be clamped even in
the most confined
spaces
OW 12
OW 19
ORBIWELD 12:
• With its extremely compact design and differ-
ent clamping cartridges, the OW 12 microweld
head offers a uniquely versatile functionality
and a high power-on time previously unknown
for weld heads of this size thanks to the water
coolant system
• Quick change system for clamping shells
• All the important commands for welding can
be transmitted to the power supply via a
control panel built into the robust and durable aluminum handle, so that no additional
remote control is required
• Extremely narrow clamping cartridges (Type
"A") for welding microfittings and for other
applications with very limited clamping lengths
• Wide clamping cartridge (Type "B") with
exchangeable clamping shells for standard
applications
Possible applications
MicrofittingMicrofitOW 12:
to-microfitting ting-to-tube
Clamping cartridges,
x
x
Type "A" (narrow)
Clamping cartridges,
Type "B" (wide)
Clamping cartridges,
Type "C" (microfittings)
x
x
Tubeto-tube
x
x
x
Advantages
High flexibility thanks to
narrow design
Low cost due to exchangeable
clamping inserts
Form-closed fastening of
microfittings for precise
alignment
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
• The removable clamping cartridge enables ac-
curate alignment with the parts to be welded,
even where there is very little space
ORBIWELD 19:
• The 3-part clamping mechanism ensures that
the head can be clamped in the most confined
spaces, as even when open no parts protrude
beyond the contour of the head. Equally, an
exact alignment, with no misalignment is
guaranteed with the parts to be welded
• All the important commands for welding can
be transmitted to the power supply via a
control panel built into the robust and durable
aluminum handle, so that no additional remote
control is required
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Orbital welding systems and accessories for high-purity process piping
APPLICATION RANGE
ORBIWELD 12
Code
821 000 001
822 000 001
Tube OD, min. - max.
3.0 - 12.7 mm
0.118" - 0.500"
1.0 mm
0.039"
5.7 kg
12.6 lbs
7.5 m
24.6 ft
3.0 - 19.05 mm
0.118" - 0.750"
1.0 / 1.6 mm
0.039" / 0.063"
7.5 kg
16.5 lbs
7.5 m
24.6 ft
Electrode Ø
Weight
Hose package length
ORBIWELD 19
ORBIWELD 12
with narrow clamping cartridge
(Type "A")
SCOPE OF DELIVERY
Including:
• 1 Micro weld head ORBIWELD 12 or ORBIWELD 19
• 1 Durable storage and shipping case
• 1 Tool set
• 1 Operating instructions and spare parts list
• Clamping cartridges for OW 12, Type "A" (narrow)
• Clamping cartridge for OW 12, Type "B" (wide)
• Clamping inserts for OW 12, Type "B" (wide)
• Clamping cartridges for OW 12, Type "C"
• Clamping inserts for OW 19
• ESG tungsten grinders
• ORBmax residual oxygen meter
• ORBIPURGE forming set
• Hose package extensions
• Inspection set
• WS2 tungsten electrodes
Suitable accessories
(available option):
CARTRIDGE
TYPE "A"
ORBIWELD 12
with wide clamping cartridge
(Type "B")
ORBIWELD 19
ELECTRODE INTERVAL
CARTRIDGE
CARTRIDGE
TYPE "B"
TYPE "C"
ORBIWELD 12
DIMENSION
[MM]
[INCH] [MM]
[INCH] [MM]
[INCH] [MM]
[INCH]
Dimension "A1"
4.25
0.167
0.250
0.614
0.897
6.35
15.60
22.79
Dimension "A2"
3.75
0.148
5.85
0.230
15.10
0.594
21.91
0.863
Dimension "B"
7.62
0.300
12.20
0.480
30.70
1.209
44.70
1.760
Dimension "C"
73.00
2.874
Dimension "D"
36.50
1.437
Dimension "E"
27.50
1.083
Dimension "F"
49.00
1.929
Dimension "G"
253.00 9.961
Dimension "H"
59.00
2.323
Dimension "I"
26.00
1.024
Dimension "J"
30.00
1.181
Dimension "K"
59.00
2.323
ORBIWELD 19
DIMENSION
ELECTRODE INTERVAL
CLAMPING INSERT CLAMPING INSERT
TYPE "S"
TYPE "W"
[MM]
[INCH]
[MM]
[INCH]
[MM]
[INCH]
Dimension "A1"
12.00
0.472
12.80
0.504
16.50
0.650
Dimension "A2"
12.00
0.472
11.70
0.461
17.50
0.689
Dimension "B"
24.50
0.965
24.50
0.965
34.00
1.339
Dimension "C"
66.00
2.598
Dimension "D"
33.00
1.299
Dimension "E"
35.20
1.386
Dimension "F"
45.00
1.772
Dimension "G"
312.00
12.283
Dimension "H"
76.00
2.992
Dimension "I"
34.00
1.339
Dimension "J"
35.00
1.378
Dimension "K"
71.00
2.795
18
A BRAND OF ITW ORBITAL CUTTING & WELDING
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Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Micro weld heads OW
ORBIWELD 12, ORBIWELD 19
Features and technical data, see page 17.
Scope of delivery:
•
•
•
•
1
1
1
1
Micro weld head ORBIWELD 12 or ORBIWELD 19
Durable storage and shipping case
Tool set
Operating instructions and spare parts list
OW 12 with wide clamping cartridge (Type "B")
and exchangeable clamping inserts
Clamping cartridges and clamping inserts are not included in the scope of delivery
(see from page 20).
ARTICLE
CODE
Micro weld head OW 12
Micro weld head OW 19
821 000 001
822 000 001
WEIGHT OF
MACHINE
KG
5.700
7.500
DISPATCH
WEIGHT
KG
11.000
14.800
OW 12 with narrow clamping cartridge (Type "A")
Suitable accessories (available option):
•
•
•
•
•
Clamping
Clamping
Clamping
Clamping
Clamping
cartridges for OW 12, Type "A" (narrow), see page 20
cartridge for OW 12, Type "B" (wide), see page 20
inserts for OW 12, Type "B" (wide), see page 21
cartridges for OW 12, Type "C", see page 21
inserts for OW 19, see page 22
ORBIWELD 19
ENCLOSED ORBITAL WELD HEADS
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
19
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
Clamping cartridges for OW 12, Type "A" (narrow)
Clamping cartridges with a total width of only 12.2 mm (0.48") can be supplied for
welding of microfittings and other applications with very limited clamping lengths
(Type "A").
For type "A" a separate clamping cartridge is required for each tube diameter.
ARTICLE
Clamping cartridges for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
Clamping cartridge for OW 12, Type "A" (narrow)
TUBE OD
[MM]
3.00
3.18
4.00
4.76
4.78
5.00
6.00
6.35
7.00
7.94
8.00
9.00
9.53
10.00
10.10
10.20
10.30
10.50
11.00
11.90
12.00
12.10
12.20
12.50
12.70
TUBE OD
[INCH]
0.118
0.125
0.157
0.187
0.188
0.197
0.236
0.250
0.276
0.313
0.315
0.354
0.375
0.394
0.398
0.402
0.406
0.413
0.433
0.469
0.472
0.476
0.480
0.492
0.500
CODE
KG
821 050 301
821 050 302
821 050 303
821 050 304
821 050 305
821 050 306
821 050 307
821 050 308
821 050 309
821 050 310
821 050 311
821 050 312
821 050 313
821 050 314
821 050 315
821 050 316
821 050 317
821 050 318
821 050 319
821 050 320
821 050 321
821 050 322
821 050 323
821 050 324
821 050 325
0.050
0.048
0.048
0.048
0.048
0.045
Clamping cartridge for OW 12, Type "B" (wide)
When using the exchangeable clamping cartridges, Type "B", one set of clamping
inserts is required in addition for each tube diameter.
ARTICLE
Clamping cartridge for OW 12, Type "B" (wide)
CODE
821 050 002
KG
0.095
Clamping cartridge for OW 12, Type "B" (wide)
ENCLOSED ORBITAL WELD HEADS
20
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Clamping inserts for OW 12, Type "B" (wide)
Made of aluminum.
Can only be used in connection with the clamping cartridges, Type "B".
One set of clamping inserts consists of 4 individual parts (2 inserts each side).
ARTICLE
TUBE OD
[MM]
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs.
TUBE OD
[INCH]
3.00
3.18
3.95
4.00
4.76
4.78
5.95
6.00
6.35
7.00
7.50
7.94
8.00
9.00
9.53
9.95
10.00
10.10
10.20
11.00
11.11
11.95
12.00
12.10
12.70
0.118
0.125
0.156
0.157
0.187
0.188
0.234
0.236
0.250
0.276
0.295
0.313
0.315
0.354
0.375
0.392
0.394
0.398
0.402
0.433
0.437
0.470
0.472
0.476
0.500
CODE
KG
0.053
821 002 220
821 002 222
821 002 223
821 002 224
821 002 225
821 002 226
821 002 227
821 002 228
821 002 229
821 002 230
821 002 231
821 002 232
821 002 233
821 002 234
821 002 235
821 002 236
821 002 237
821 002 238
821 002 239
821 002 240
821 002 241
821 002 242
821 002 243
821 002 244
821 002 245
Clamping inserts for OW 12, Type "B" (wide), 4 pcs.
0.054
0.044
0.054
0.040
0.040
0.050
0.039
0.050
0.039
0.048
Clamping cartridges for OW 12, Type "C" (microfittings)
Form-closed fastening of microfittings for precise alignment.
When using the clamping cartridges, Type "C" for microfittings, one set of
­c lamping inserts is required in addition for each tube diameter.
Possible welding applications:
• Microfitting-to-microfitting
• Microfitting-to-tube
• Tube-to-tube
ARTICLE
Clamping cartridges for OW 12, Type "C" (microfittings)
Clamping cartridges for OW 12, Type "C" (microfittings)
Clamping cartridges for OW 12, Type "C" (microfittings)
Clamping cartridges for OW 12, Type "C" (microfittings)
Clamping cartridges for OW 12, Type "C" (microfittings)
Clamping cartridges for OW 12, Type "C" (microfittings)
Clamping cartridges for OW 12, Type "C" (microfittings)
Clamping cartridges for OW 12, Type "C" (microfittings)
Clamping cartridges for OW 12, Type "C" (microfittings)
TUBE OD
[MM]
3.18
6.00
6.35
8.00
9.53
10.00
12.00
12.70
TUBE OD
[INCH]
0.125
0.236
0.250
0.315
0.375
0.394
0.472
0.500
CODE
821 050 029
821 050 040
821 050 030
821 050 041
821 050 050
821 050 042
821 050 055
821 050 060
KG
0.069
0.070
0.084
0.099
ENCLOSED ORBITAL WELD HEADS
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
21
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
Clamping inserts for OW 19
Made of stainless steel.
One set of clamping inserts consists of 6 individual parts (3 inserts each side).
Type "W" (wide) for standard applications.
Type "S" (small) for applications in extremely conditions with low clearances.
Clamping insert for OW 19 "W" (wide) 6 pcs.
ARTICLE
Clamping insert for OW 19 "S" (small) 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
Clamping insert for OW 19, 6 pcs.
TUBE OD TUBE OD
TYPE "W" (WIDE)
[MM]
[INCH]
CODE
KG
3.00
3.18
3.95
4.00
4.76
4.78
5.95
6.00
6.35
7.00
7.50
7.94
8.00
9.00
9.53
9.95
10.00
10.10
10.20
11.00
11.11
11.95
12.00
12.10
12.70
13.00
13.20
13.50
13.70
14.00
14.30
14.70
15.00
15.30
15.60
15.70
15.88
16.00
16.70
17.00
17.08
17.20
17.30
18.00
19.00
19.05
0.118
0.125
0.156
0.157
0.187
0.188
0.234
0.236
0.250
0.276
0.295
0.313
0.315
0.354
0.375
0.392
0.394
0.398
0.402
0.433
0.437
0.470
0.472
0.476
0.500
0.512
0.520
0.531
0.539
0.551
0.563
0.579
0.591
0.602
0.614
0.618
0.625
0.630
0.657
0.669
0.672
0.677
0.681
0.709
0.748
0.750
822 002 120
822 002 122
822 002 123
822 002 124
822 002 125
822 002 126
822 002 127
822 002 128
822 002 129
822 002 130
822 002 131
822 002 132
822 002 133
822 002 134
822 002 135
822 002 136
822 002 137
822 002 138
822 002 139
822 002 140
822 002 141
822 002 142
822 002 143
822 002 144
822 002 145
822 002 146
822 002 147
822 002 148
822 002 149
822 002 150
822 002 151
822 002 152
822 002 153
822 002 154
822 002 155
822 002 156
822 002 157
822 002 158
822 002 159
822 002 160
822 002 161
822 002 162
822 002 163
822 002 164
822 002 165
822 002 166
TYPE "S" (SMALL)
CODE
0.100 822 002 320
822 002 322
822 002 323
822 002 324
822 002 325
822 002 326
822 002 327
0.090 822 002 328
0.094 822 002 329
822 002 330
822 002 331
822 002 332
0.092 822 002 333
822 002 334
0.089 822 002 335
822 002 336
0.088 822 002 337
822 002 338
822 002 339
822 002 340
822 002 341
822 002 342
0.080 822 002 343
822 002 344
0.081 822 002 345
822 002 346
822 002 347
0.076 822 002 348
822 002 349
0.073 822 002 350
822 002 351
822 002 352
0.070 822 002 353
822 002 354
822 002 355
822 002 356
0.071 822 002 357
0.070 822 002 358
822 002 359
822 002 360
822 002 361
822 002 362
822 002 363
0.058 822 002 364
822 002 365
0.058 822 002 366
KG
0.044
0.044
0.043
0.043
0.041
0.040
0.029
0.039
0.026
0.026
0.035
0.033
0.035
0.032
0.031
0.031
0.026
0.025
0.025
Other accessories for orbital welding
•
•
•
•
•
•
ESG tungsten grinders, see page 63
ORBmax residual oxygen meter, see page 68
ORBIPURGE forming set, see page 70
Hose package extensions, see page 70
Inspection set, see page 71
WS2 tungsten electrodes, see page 71
ENCLOSED ORBITAL WELD HEADS
22
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
ORBIWELD 38S, 76S, 115S
Enclosed orbital weld heads
E a si e r to h a n d l e, m o re e co n o m i c a l , m o re ef fe c tive – e n cl os e d TI G o r b ita l we l d i n g h e a d s with
o u t s ta n d i n g ch a ra c te r is ti c s : T h e O R B IW ELD " S" s e r i e s fro m O r b ita l u m co nv i n ce s by it s ex tre m e ly n a r row d e si g n a n d h i g h d u ra b ilit y by it s ef f i ci e nt i nte g rate d wate r co o li n g s ys te m .
Securely clamping of the
parts to be welded without
misalignment
OW 38S
OW 76S
OW 115S
In combination with a power source of the ORBIMAT CA
series a welding system with maximum precision
The small dimensions of the ­O RBIWELD "S"
series make it ideal for applications where
space is very restricted, such as the pharmaceutical and chemical industry, the semiconductor, food and beverage industry as well as
aerospace.
All enclosed orbital weld heads of the ORBIWELD
series are made from strong, durable materials
of the finest quality and are characterised by
their unique water cooling system.
The appropriate high-grade, functional and
long-lasting clamping inserts are lasting longer
than the inserts of many competitors.
The inserts are available in small and wide
design and easily and quickly insertable into the
weld heads.
ADDITIONAL FEATURES:
• Cost-effective clamping inserts
• Durable clamping connections in combina-
• Thanks to the extremely narrow design, parts
•
•
•
•
•
tion with clamping inserts available for all
with short straight welding lengths can also
tube dimensions guarantee that the parts
be processed
to be welded are clamped securely without
High-quality, rugged housing and handle parts
misalignment
High durability due to completely wa• Comprehensive and customer-specific range
ter-cooled weld head housing
of accessories
Highly flexible hose package (Length: 7.5 m/
• NEW: A folding cover at the weld head enables
24.6 ft) with strain relief to the power supply
to test and/or to readjust the electrode posiAll the important commands for welding can
tion before the welding procedure
be transmitted to the power supply via a
control panel built into the robust and durable
aluminum handle, so that no additional
remote control is required
Quick change system for clamping inserts
that engages and relelases smoothly without
any tools
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
23
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
APPLICATION RANGE
ORBIWELD 38S
ORBIWELD 76S
ORBIWELD 115S
Code
826 000 001
827 000 001
828 000 001
Tube OD, min. - max.
3 - 38.1 mm
1/8" - 1.5"
1.6/2.4 mm
.063"/.094"
9 kg
19.8 lbs
7.5 m
24.6 ft
6 - 77 mm
1/4" - 3.0"
1.6/2.4 mm
.063"/.094"
9.4 kg
20.7 lbs
7.5 m
24.6 ft
20 - 115 mm
3/4" - 4.5"
1.6/2.4 mm
.063"/.094"
13 kg
28.7 lbs
7.5 m
24.6 ft
Electrode Ø
Weight
Hose package length
B
C
D
L
E
SCOPE OF DELIVERY
Including:
• 1 Enclosed orbital weld head OW 38S, OW 76S or OW 115S
• 1 Durable storage and shipping case
• 1 Tool set
• 1 Operating instructions and spare parts list
• Clamping inserts, small and wide
• Plastic case for clamping inserts
• Cavity inserts for moldings
• Inserts for elbow welding
• T-piece clamping shells
• Electrode adapters
• Table mounts
• ESG tungsten grinders
• ORBmax residual oxygen meter
• ORBIPURGE forming set
• Hose package extensions
• Inspection set
• WS2 tungsten electrodes
Suitable accessories
(available option):
A1 A2
F
J
G
I
K
H
ORBIWELD 38S
DIMENSION
Dimension "A1"
Dimension "A2"
Dimension "B"
Dimension "C"
Dimension "D"
Dimension "E"
Dimension "F"
Dimension "G"
Dimension "H"
Dimension "I"
Dimension "J"
Dimension "K"
Dimension "L"
[MM]
17.00
17.00
34.00
112.00
47.50
47.00
144.00
357.00
95.00
34.00
55.00
71.00
110.00
[INCH]
0.669
0.669
1.339
4.409
1.870
1.850
5.669
14.055
3.740
1.339
2.165
2.795
4.331
ELECTRODE
INTERVAL
CLAMPING INSERT
[2 PAIRS]
[MM]
17.50
17.50
35.00
[INCH]
0.689
0.689
1.378
ORBIWELD 38S
24
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBIWELD 76S
DIMENSION
Dimension "A1"
Dimension "A2"
Dimension "B"
Dimension "C"
Dimension "D"
Dimension "E"
Dimension "F"
Dimension "G"
Dimension "H"
Dimension "I"
Dimension "J"
Dimension "K"
Dimension "L"
[MM]
19.00
19.00
38.00
159.00
67.50
66.00
187.00
400.00
135.00
34.00
55.00
71.00
153.00
[INCH]
0.748
0.748
1.496
6.260
2.657
2.598
7.362
15.748
5.315
1.339
2.165
2.795
6.024
ELECTRODE
INTERVAL
CLAMPING INSERT
[2 PAIRS]
[MM]
21.00
21.00
42.00
ORBIWELD 76S
[INCH]
0.827
0.827
1.654
ELECTRODE INTERVAL
ORBIWELD 115S
DIMENSION
CLAMPING INSERT
TYPE "S"
[2 PAIRS]
[INCH] [MM]
[INCH]
0.896 25.75
1.014
0.837 24.25
0.955
1.732
50.00 1.969
8.661
4.094
4.016
9.606
18.898
8.189
1.732
2.165
4.016
8.504
Dimension "A1"
Dimension "A2"
Dimension "B"
Dimension "C"
Dimension "D"
Dimension "E"
Dimension "F"
Dimension "G"
Dimension "H"
Dimension "I"
Dimension "J"
Dimension "K"
Dimension "L"
[MM]
22.75
21.25
44.00
220.00
104.00
102.00
244.00
480.00
208.00
44.00
55.00
102.00
216.00
CLAMPING INSERT
TYPE "W"
[2 PAIRS]
[MM]
[INCH]
45.75
1.801
44.25
1.742
90.00 3.543
ORBIWELD 115S
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Enclosed orbital weld heads OW S
­ORBIWELD 38S, ­ORBIWELD 76S, O
­ RBIWELD 115S
Features and application ranges, see page 23.
Scope of delivery:
•
•
•
•
1
1
1
1
Enclosed orbital weld head OW 38S, OW 76S or OW 115S
Durable storage and shipping case
Tool set
Operating instructions and spare parts list
ORBIWELD 38S
Clamping inserts are not included in the scope of delivery (see from page 30).
ARTICLE
CODE
Enclosed orbital weld head OW 38S
Enclosed orbital weld head OW 76S
Enclosed orbital weld head OW 115S
826 000 001
827 000 001
828 000 001
WEIGHT OF
MACHINE
KG
9.000
9.400
13.000
DISPATCH
WEIGHT
KG
16.500
16.900
18.600
ORBIWELD 76S
Suitable accessories (available option):
•
•
•
•
•
•
•
•
Clamping inserts for ORBIWELD S and ORBIWELD, see page 30
Spare pressure pieces, see page 33
Plastic case for clamping inserts, see page 33
Cavity inserts for moldings, see page 34
Inserts for elbow welding, see page 35
T-piece clamping shells, see page 34
Electrode adapters, see page 36
Table mounts, see page 37
ORBIWELD 115S
ENCLOSED ORBITAL WELD HEADS
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
25
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
Simply rent and stay flexible.
We supply equipment over a short and long term
rental condition – a cost effective alternative to
purchasing. We take care of our rental equipment
so it is in top condition for you and we can help you
to match the right rental equipment to your specific
projects.
Renting from Orbitalum is the ideal opportunity to try
out a model you‘re thinking of purchasing.
Your benefits of renting:
•
•
•
•
•
Reducing need for storage
Eliminating repair costs
Conserving your capital
Having the most up-to-date technology
Minimizing down-time
Our rental and used machine service includes:
•
•
•
Weekly rental charges
Hire purchase
Long-term rental
Please ask us for our
favorable rental and
rent-to-buy conditions:
Tel. +49 (0) 77 31 792- 0
or per e-mail to
tools@orbitalum.com
26
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
ORBIWELD 115, 170
Enclosed orbital weld heads
The ORBIWELD series is characterized by very high thermal resistance. It is therefore particularly
suitable for applications in the chemical, pharmaceutical, food and beverage industry, where ever
greater demands are made on the closed weld heads by ever greater tube diameters and wall thicknesses.
ORBIWELD weld heads are
working continuously even
at high welding currents
and intensive loads
OW 115
OW 170
Coolant channels running through the entire
weld head body ensure an excellent heat
dissipation that enable the ORBIWELD weld
heads to work continuously even at high
welding currents and intensive loady.
The closed design of the ORBIWELD series and
the gas management system of the head ensure
a permanent infiltration of the weld seam during
welding with inert gas, guaranteeing seams that
are very low in welding colors.
FEATURES:
• All the important commands for welding can
• Quick change system for clamping inserts
that engages and relelases smoothly without
any tools
• High durability due to completely water-­
cooled weld head housing
• Durable clamping connections in combination with clamping inserts available for all
tube dimensions guarantee that the parts
to be welded are clamped securely without
misalignment
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
•
•
•
•
be transmitted to the power supply via a
control panel built into the robust and durable aluminum handle, so that no additional
remote control is required
High-quality, rugged housing and handle
parts
Highly flexible hose package (Length: 7.5 m/
24.6 ft) with strain relief to the power supply
Cost-effective clamping inserts
Comprehensive and customer-specific range
of accessories
A BRAND OF ITW ORBITAL CUTTING & WELDING
27
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
APPLICATION RANGE
ORBIWELD 115
ORBIWELD 170
Code
824 000 001
825 000 001
Tube OD, min. - max.
20 - 115 mm
3/4" - 4.5"
1.6/2.4 mm
0.063"/0.094"
15.1 kg
33.3 lbs
7.5 m
24.6 ft
50 - 170 mm
2" - 6"
1.6/2.4 mm
0.063"/0.094"
20.7 kg
45.6 lbs
7.5 m
24.6 ft
Electrode Ø
Weight
Hose package length
SCOPE OF DELIVERY
Including:
ORBIWELD 115
• 1 Enclosed orbital weld head OW 115 or OW 170
• 1 Durable storage and shipping case (Code 821 030 001)
• 1 Tool set
• 1 Operating instructions and spare parts list
• Clamping inserts, small and wide
• Plastic case for clamping inserts
• Cavity inserts for moldings
• Inserts for elbow welding
• T-piece clamping shells
• Electrode adapters
• Table mounts
• ESG tungsten grinders
• ORBmax residual oxygen meter
• ORBIPURGE forming set
• Hose package extensions
• Pressure regulator
• Inspection set
• WS2 tungsten electrodes
Suitable accessories
(available option):
ORBIWELD 170
ORBIWELD 115
DIMENSION
Dimension "A1"
Dimension "A2"
Dimension "B"
Dimension "C"
Dimension "D"
Dimension "E"
Dimension "F"
Dimension "G"
Dimension "H"
Dimension "I"
Dimension "J"
Dimension "K"
Dimension "L"
[MM]
30.00
30.00
60.00
260.00
115.00
102.00
275.00
498.00
215.00
50.00
67.00
88.00
250.00
[INCH]
1.181
1.181
2.362
10.236
4.528
4.016
10.827
19.606
8.465
1.969
2.638
3.465
9.843
ORBIWELD 170
DIMENSION
Dimension "A1"
Dimension "A2"
Dimension "B"
Dimension "C"
Dimension "D"
Dimension "E"
Dimension "F"
Dimension "G"
Dimension "H"
Dimension "I"
Dimension "J"
Dimension "K"
Dimension "L"
[MM]
30.00
41.00
70.00
345.00
160.00
140.00
365.00
585.00
285.00
50.00
67.00
88.00
332.00
28
[INCH]
1.181
1.614
2.756
13.583
6.299
5.512
14.370
23.031
11.220
1.969
2.638
3.465
13.071
ELECTRODE INTERVAL
CLAMPING INSERT
CLAMPING INSERT
TYPE "S"
TYPE "W"
[2 PAIRS]
[2 PAIRS]
[MM]
[INCH]
[MM]
[INCH]
32.00
1.260
52.00
2.047
32.00
1.260
52.00
2.047
64.00
2.520
105.00
4.134
B
A1 A2
C
D
L
E
F
J
ELECTRODE INTERVAL
CLAMPING INSERT
CLAMPING INSERT
TYPE "S"
TYPE "W"
[2 PAIRS]
[2 PAIRS]
[MM]
[INCH]
[MM]
[INCH]
32.00
1.260
50.00
1.969
43.00
1.693
61.00
2.402
72.00
2.835
110.00
4.331
A BRAND OF ITW ORBITAL CUTTING & WELDING
G
I
K
H
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Enclosed orbital weld heads OW
­ORBIWELD 115, ­ORBIWELD 170
Features and application ranges, see page 27.
Scope of delivery:
•
•
•
•
1
1
1
1
Enclosed orbital weld head OW 115 or OW 170
Durable storage and shipping case
Tool set
Operating instructions and spare parts list
ORBIWELD 115
Clamping inserts are not included in the scope of delivery (see from page 30).
ARTICLE
CODE
Enclosed orbital weld head OW 115
Enclosed orbital weld head OW 170
824 000 001
825 000 001
WEIGHT OF
MACHINE
KG
15.100
20.700
DISPATCH
WEIGHT
KG
22.600
36.200
Suitable accessories (available option):
•
•
•
•
•
•
•
•
ORBIWELD 170
Clamping inserts for ORBIWELD S and ORBIWELD, see page 30
Spare pressure pieces, see page 33
Plastic case for clamping inserts, see page 33
Cavity inserts for moldings, see page 34
Inserts for elbow welding, see page 35
T-piece clamping shells, see page 34
Electrode adapters, see page 36
Table mounts, see page 37
ENCLOSED ORBITAL WELD HEADS
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
29
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
Accessories for ORBIWELD S and ORBIWELD
Clamping inserts for ORBIWELD S and ORBIWELD
Made of aluminum. 1 set of clamping inserts consists of 2 parts for 1 clamping side.
2 clamping inserts (= 4 parts) are required for each tube dimension.
For the ORBIWELD 115, 115S and 170 you can choose between wide "W" and small "S" clamping inserts which can be combined
with one another as desired.
Suitable spare thrust pieces, see page 33.
For clamping insert blanks which can be drilled by customer to specific diameters, see page 33.
Clamping insert
for OW 38S, 2 pcs.
for one clamping side
TUBE OD
[MM]
3.00
3.18
3.95
4.00
4.76
4.78
5.95
6.00
6.35
7.00
7.50
7.94
8.00
9.00
9.53
9.95
10.00
10.10
10.20
11.00
11.11
11.95
12.00
12.10
12.70
13.00
13.20
13.50
13.70
14.00
14.30
14.70
15.00
15.30
15.60
15.70
15.88
16.00
16.70
17.00
17.08
17.20
OW 38S
[INCH] CODE
0.118
0.125
0.156
0.157
0.187
0.188
0.234
0.236
0.250
0.276
0.295
0.313
0.315
0.354
0.375
0.392
0.394
0.398
0.402
0.433
0.437
0.470
0.472
0.476
0.500
0.512
0.520
0.531
0.539
0.551
0.563
0.579
0.591
0.602
0.614
0.618
0.625
0.630
0.657
0.669
0.672
0.677
826 002 120
826 002 122
826 002 123
826 002 124
826 002 125
826 002 126
826 002 127
826 002 128
826 002 129
826 002 130
826 002 131
826 002 132
826 002 133
826 002 134
826 002 135
826 002 136
826 002 137
826 002 138
826 002 139
826 002 140
826 002 141
826 002 142
826 002 143
826 002 144
826 002 145
826 002 146
826 002 147
826 002 148
826 002 149
826 002 150
826 002 151
826 002 152
826 002 153
826 002 154
826 002 155
826 002 156
826 002 157
826 002 158
826 002 159
826 002 160
826 002 161
826 002 162
Clamping insert
for OW 76S, 2 pcs.
for one clamping side
Clamping insert "S" (small)
for OW 115/115S, 2 pcs.
for one clamping side
Clamping insert "W" (wide)
for OW 115/115S, 2 pcs.
for one clamping side
Clamping insert "S" (small)
for OW 170, 2 pcs.
for one clamping side
Clamping insert "W" (wide)
for OW 170, 2 pcs.
for one clamping side
OW 76S
OW 65
OW 115/115S "S"
(SMALL)
OW 115/115S "W"
(WIDE)
OW 170 "S"
(SMALL)
OW 170 "W"
(WIDE)
CODE
CODE
CODE
CODE
CODE
CODE
–
–
–
–
–
–
–
827 002 120
827 002 121
827 002 122
827 002 123
827 002 124
827 002 125
827 002 126
827 002 127
827 002 128
827 002 129
827 002 130
827 002 131
827 002 132
827 002 133
827 002 134
827 002 135
827 002 136
827 002 137
827 002 138
827 002 139
827 002 140
827 002 141
827 002 142
827 002 143
827 002 144
827 002 145
827 002 146
827 002 147
827 002 148
827 002 149
827 002 150
827 002 151
827 002 152
827 002 153
827 002 154
–
–
–
–
–
–
–
823 002 120
823 002 121
823 002 122
823 002 123
823 002 124
823 002 125
823 002 126
823 002 127
823 002 128
823 002 129
823 002 130
823 002 131
823 002 132
823 002 133
823 002 134
823 002 135
823 002 136
823 002 137
823 002 138
823 002 139
823 002 140
823 002 141
823 002 142
823 002 143
823 002 144
823 002 145
823 002 146
823 002 147
823 002 148
823 002 149
823 002 150
823 002 151
823 002 152
823 002 153
823 002 154
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
ENCLOSED ORBITAL WELD HEADS
30
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
TUBE OD
[MM]
17.30
18.00
19.00
19.05
19.50
20.00
21.00
21.30
21.70
22.00
22.22
22.23
22.55
23.00
24.00
24.13
25.00
25.25
25.40
26.00
26.70
26.90
27.00
27.20
28.00
29.00
30.00
30.53
31.75
31.80
32.00
33.00
33.40
33.70
34.00
35.00
36.00
38.00
38.10
40.00
41.00
42.00
42.16
42.30
42.40
42.70
43.00
43.20
44.00
44.45
44.50
45.00
45.80
48.00
48.26
48.30
48.60
50.00
50.80
51.00
52.00
53.00
54.00
57.00
60.00
60.10
60.30
OW 38S
[INCH] CODE
0.681
0.709
0.748
0.750
0.768
0.787
0.827
0.839
0.854
0.866
0.875
0.875
0.888
0.906
0.945
0.950
0.984
0.994
1.000
1.024
1.051
1.059
1.063
1.071
1.102
1.142
1.181
1.202
1.250
1.252
1.260
1.299
1.315
1.327
1.339
1.378
1.417
1.496
1.500
1.575
1.614
1.654
1.660
1.665
1.669
1.681
1.693
1.701
1.732
1.750
1.752
1.772
1.803
1.890
1.900
1.902
1.913
1.969
2.000
2.008
2.047
2.087
2.126
2.244
2.363
2.366
2.374
826 002 163
826 002 164
826 002 165
826 002 166
826 002 167
826 002 168
826 002 169
826 002 170
826 002 171
826 002 172
826 002 173
826 002 174
826 002 175
826 002 176
826 002 177
826 002 178
826 002 179
826 002 180
826 002 181
826 002 182
826 002 183
826 002 184
826 002 185
826 002 186
826 002 187
826 002 188
826 002 189
826 002 190
826 002 191
826 002 192
826 002 193
826 002 194
826 002 195
826 002 196
826 002 197
826 002 198
826 002 199
826 002 200
826 002 201
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
www.orbitalum.com
OW 76S
OW 65
OW 115/115S "S"
(SMALL)
OW 115/115S "W"
(WIDE)
OW 170 "S"
(SMALL)
OW 170 "W"
(WIDE)
CODE
CODE
CODE
CODE
CODE
CODE
827 002 155
827 002 156
827 002 157
827 002 158
827 002 159
827 002 160
827 002 161
827 002 162
827 002 163
827 002 164
827 002 165
827 002 166
827 002 167
827 002 168
827 002 169
827 002 170
827 002 171
827 002 172
827 002 173
827 002 174
827 002 175
827 002 176
827 002 177
827 002 178
827 002 179
827 002 180
827 002 181
827 002 182
827 002 183
827 002 184
827 002 185
827 002 186
827 002 187
827 002 188
827 002 189
827 002 190
827 002 191
827 002 192
827 002 193
827 002 194
827 002 195
827 002 196
827 002 197
827 002 198
827 002 199
827 002 200
827 002 201
827 002 202
827 002 203
827 002 204
827 002 205
827 002 206
827 002 207
827 002 208
827 002 209
827 002 210
827 002 211
827 002 212
827 002 213
827 002 214
827 002 215
827 002 216
827 002 217
827 002 218
827 002 219
827 002 220
827 002 221
823 002 155
823 002 156
823 002 157
823 002 158
823 002 159
823 002 160
823 002 161
823 002 162
823 002 163
823 002 164
823 002 165
823 002 166
823 002 167
823 002 168
823 002 169
823 002 170
823 002 171
823 002 172
823 002 173
823 002 174
823 002 175
823 002 176
823 002 177
823 002 178
823 002 179
823 002 180
823 002 181
823 002 182
823 002 183
823 002 184
823 002 185
823 002 186
823 002 187
823 002 188
823 002 189
823 002 190
823 002 191
823 002 192
823 002 193
823 002 194
823 002 195
823 002 196
823 002 197
823 002 198
823 002 199
823 002 200
823 002 201
823 002 202
823 002 203
823 002 204
823 002 205
823 002 206
823 002 207
823 002 208
823 002 209
823 002 210
823 002 211
823 002 212
823 002 213
823 002 214
823 002 215
823 002 216
823 002 217
823 002 218
823 002 219
823 002 220
823 002 221
–
–
–
–
–
824 002 120
824 002 121
824 002 122
824 002 123
824 002 124
824 002 125
824 002 126
824 002 127
824 002 128
824 002 129
824 002 130
824 002 131
824 002 132
824 002 133
824 002 134
824 002 135
824 002 136
824 002 137
824 002 138
824 002 139
824 002 140
824 002 141
824 002 142
824 002 143
824 002 144
824 002 145
824 002 146
824 002 147
824 002 148
824 002 149
824 002 150
824 002 151
824 002 152
824 002 153
824 002 154
824 002 155
824 002 156
824 002 157
824 002 158
824 002 159
824 002 160
824 002 161
824 002 162
824 002 163
824 002 164
824 002 165
824 002 166
824 002 167
824 002 168
824 002 169
824 002 170
824 002 171
824 002 172
824 002 173
824 002 174
824 002 175
824 002 176
824 002 177
824 002 178
824 002 179
824 002 180
824 002 181
–
–
–
–
–
824 002 320
824 002 321
824 002 322
824 002 323
824 002 324
824 002 325
824 002 326
824 002 327
824 002 328
824 002 329
824 002 330
824 002 331
824 002 332
824 002 333
824 002 334
824 002 335
824 002 336
824 002 337
824 002 338
824 002 339
824 002 340
824 002 341
824 002 342
824 002 343
824 002 344
824 002 345
824 002 346
824 002 347
824 002 348
824 002 349
824 002 350
824 002 351
824 002 352
824 002 353
824 002 354
824 002 355
824 002 356
824 002 357
824 002 358
824 002 359
824 002 360
824 002 361
824 002 362
824 002 363
824 002 364
824 002 365
824 002 366
824 002 367
824 002 368
824 002 369
824 002 370
824 002 371
824 002 372
824 002 373
824 002 374
824 002 375
824 002 376
824 002 377
824 002 378
824 002 379
824 002 380
824 002 381
–
–
–
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–
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–
–
–
–
825 002 120
825 002 121
825 002 122
825 002 123
825 002 124
825 002 125
825 002 126
825 002 127
825 002 128
825 002 129
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
825 002 320
825 002 321
825 002 322
825 002 323
825 002 324
825 002 325
825 002 326
825 002 327
825 002 328
825 002 329
ENCLOSED ORBITAL WELD HEADS
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
31
www.orbitalum.com
TUBE OD
[MM]
60.45
60.50
63.00
63.20
63.50
65.00
70.00
70.20
73.00
73.03
73.15
75.00
76.00
76.10
76.20
76.30
80.00
82.00
82.30
85.00
85.90
88.90
89.00
89.10
90.00
93.00
95.00
100.00
101.60
104.00
108.00
110.00
113.50
114.00
114.30
115.00
125.00
127.00
127.05
129.00
133.00
139.70
141.30
152.40
154.00
159.00
165.10
165.20
168.30
170.00
OW 38S
[INCH] CODE
2.380
2.382
2.480
2.488
2.500
2.559
2.756
2.764
2.874
2.875
2.880
2.953
2.992
2.996
3.000
3.004
3.150
3.228
3.240
3.346
3.382
3.500
3.504
3.508
3.543
3.661
3.740
3.937
4.000
4.094
4.252
4.331
4.468
4.488
4.500
4.528
4.921
5.000
5.002
5.079
5.236
5.500
5.563
6.000
5.063
6.260
6.500
6.504
6.626
6.693
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Orbital welding systems and accessories for high-purity process piping
OW 76S
OW 65
OW 115/115S "S"
(SMALL)
OW 115/115S "W"
(WIDE)
OW 170 "S"
(SMALL)
OW 170 "W"
(WIDE)
CODE
CODE
CODE
CODE
CODE
CODE
827 002 222
827 002 223
827 002 224
827 002 225
827 002 226
827 002 227
827 002 228
827 002 229
827 002 230
827 002 231
827 002 232
827 002 233
827 002 234
827 002 235
827 002 236
827 002 237
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
823 002 222
823 002 223
823 002 224
823 002 225
823 002 226
823 002 227
823 002 228
823 002 229
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
824 002 182
824 002 183
824 002 184
824 002 185
824 002 186
824 002 187
824 002 188
824 002 189
824 002 190
824 002 191
824 002 192
824 002 193
824 002 194
824 002 195
824 002 196
824 002 197
824 002 198
824 002 199
824 002 200
824 002 201
824 002 202
824 002 203
824 002 204
824 002 205
824 002 206
824 002 207
824 002 208
824 002 209
824 002 210
824 002 211
824 002 212
824 002 213
824 002 214
824 002 215
824 002 216
824 002 217
–
–
–
–
–
–
–
–
–
–
–
–
–
–
824 002 382
824 002 383
824 002 384
824 002 385
824 002 386
824 002 387
824 002 388
824 002 389
824 002 390
824 002 391
824 002 392
824 002 393
824 002 394
824 002 395
824 002 396
824 002 397
824 002 398
824 002 399
824 002 400
824 002 401
824 002 402
824 002 403
824 002 404
824 002 405
824 002 406
824 002 407
824 002 408
824 002 409
824 002 410
824 002 411
824 002 412
824 002 413
824 002 414
824 002 415
824 002 416
824 002 417
–
–
–
–
–
–
–
–
–
–
–
–
–
–
825 002 130
825 002 131
825 002 132
825 002 133
825 002 134
825 002 135
825 002 136
825 002 137
825 002 138
825 002 139
825 002 140
825 002 141
825 002 142
825 002 143
825 002 144
825 002 145
825 002 146
825 002 147
825 002 148
825 002 149
825 002 150
825 002 151
825 002 152
825 002 153
825 002 154
825 002 155
825 002 156
825 002 157
825 002 158
825 002 159
825 002 160
825 002 161
825 002 162
825 002 163
825 002 164
825 002 165
825 002 166
825 002 167
825 002 168
825 002 169
825 002 170
825 002 171
825 002 172
825 002 173
825 002 174
825 002 175
825 002 176
825 002 177
825 002 178
825 002 179
825 002 330
825 002 331
825 002 332
825 002 333
825 002 334
825 002 335
825 002 336
825 002 337
825 002 338
825 002 339
825 002 340
825 002 341
825 002 342
825 002 343
825 002 344
825 002 345
825 002 346
825 002 347
825 002 348
825 002 349
825 002 350
825 002 351
825 002 352
825 002 353
825 002 354
825 002 355
825 002 356
825 002 357
825 002 358
825 002 359
825 002 360
825 002 361
825 002 362
825 002 363
825 002 364
825 002 365
825 002 366
825 002 367
825 002 368
825 002 369
825 002 370
825 002 371
825 002 372
825 002 373
825 002 374
825 002 375
825 002 376
825 002 377
825 002 378
825 002 379
ENCLOSED ORBITAL WELD HEADS
32
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Clamping insert blanks
Ideal for special applications.
Completely enclosed clamping inserts which can be drilled by customer to specific
diameters.
ARTICLE
CODE
Clamping insert blank for OW 38S, 2 pcs.
Clamping insert blank for OW 76S, 2 pcs.
Clamping insert blank for OW 115/115S "S" (small), 2 pcs.
Clamping insert blank for OW 115/115S "W" (wide), 2 pcs.
Clamping insert blank for OW 65, 2 pcs.
Clamping insert blank for OW 170 "S" (small), 2 pcs.
Clamping insert blank for OW 170 "W" (wide), 2 pcs.
826 002 210
827 002 241
824 002 220
824 002 420
823 002 230
825 002 185
825 002 385
KG
Clamping insert blanks
0.280
0.590
1.445
0.256
1.010
Plastic covers for clamping inserts
Alle Clamping inserts werden paarweise in einer Kunststoffhülle ausgeliefert. Bei
Verlust der ­O riginal-Verpackung kann diese als Ersatz nachbestellt werden.
ARTICLE
CODE
Plastic cover for clamping inserts OW 38S
Plastic cover for clamping inserts OW 76S/OW 65
Plastic cover for clamping inserts OW 115 "S" (small)
Plastic cover for clamping inserts OW 115 "W" (wide)
826 002 010
827 002 010
824 002 010
824 002 011
KG
0.019
0.065
0.101
0.129
Plastic covers for clamping inserts
Spare pressure pieces
These pressure pieces are part of all clamping inserts from Orbitalum and used for
tolerance compensation when clamping tolerance affected tubes.
ARTICLE
CODE
Spare pressure piece M4 for clamping inserts OW 38S/OW 76S/OW 65
Spare pressure piece M6 for clamping inserts OW 115/OW 170
826 020 019
823 020 057
KG
0.001
0.001
Spare pressure pieces
Plastic case for clamping inserts
With compartments. For storing up to 40 pairs of standard clamping inserts.
ARTICLE
Plastic case for clamping inserts for OW 38S
Plastic case for clamping inserts for OW 65 and OW 76S
Plastic case for clamping inserts for OW 115 and OW 115S
STORAGE CAPACITY CODE
CLAMPING INSERTS
[PAIRS]
20 826 020 001
40 827 020 006
20 824 020 002
KG
0.350
1.388
1.443
Plastic case for clamping inserts for OW 115
(without clamping inserts)
ENCLOSED ORBITAL WELD HEADS
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
33
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
Cavity inserts for moldings
Clamping inserts for welding of shaped pieces (e.g. flanges, flanged wheels and
screw fittings in the food industry).
1 cavity insert consists of 2 half shells.
Dimensions of the different cavity inserts:
Cavity insert for moldings
ORBIWELD
38S
65
76S
115/115S
170
[mm]
[inch]
[mm]
[inch]
[mm]
[inch]
[mm]
[inch]
[mm]
[inch]
DIMENSION "A"(Ø)
DIMENSION "B"
85.0
3.346
125.0
4.921
130.0
5.118
179.0
7.047
214.0
8.425
30.0
1.181
30.0
1.181
35.0
1.378
39.0
1.535
44.0
1.732
B
A
ARTICLE
CODE
Cavity insert for moldings for OW 38S
Cavity insert for moldings for OW 76S
Cavity insert for moldings for OW 65
Cavity insert for moldings for OW 115 and OW 115S
Cavity insert for moldings for OW 170
826 050 010
827 050 007
823 050 010
824 050 003
825 050 002
KG
0.146
0.266
0.612
0.660
0.852
T-piece clamping shells
Clamping shell with the ability to clamp the hollowed tube and the tube to be welded.
For each task and dimension, 1 complete T-piece clamping shell set, 1 electrode
adapter set (page 36) as well as 1 standard clamping insert set (from page 30)
is required (to be ordered separately).
When ordering, please request from us the respective questionnaire and then
­s ubmit the completed form together with a drawing.
T-piece clamping shells
Special clamping inserts for other orbital weld heads are available on request.
Inner centering with simultaneous forming system available on request.
ARTICLE
TUBE OD MAX.
[MM]
T-piece clamping shells for OW 38S
T-piece clamping shells for OW 76S
T-piece clamping shells for OW 115/115S
T-piece clamping shells for OW 170
16.00
48.30
85.00
154.00
TUBE OD MAX.
[INCH]
0.630
1.902
3.346
6.063
CODE
826 050 038
827 050 005
824 050 004
825 050 003
KG
0.720
1.825
3.700
ENCLOSED ORBITAL WELD HEADS
34
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Inserts for elbow welding
For welding of standard elbows to tubes without straight side attachment.
When using this inserts on a weld head side (left or right) only the gas protection
around the elbow is guaranteed; there is no clamping so that the elbow has to be
tacked in place before welding.
Inserts, consisting of:
Inserts for elbow welding
(Basic retainer/Cover)
• 2 basic retainers, independent of the tube diameter
• 2 covers, depending on the tube diameter*
Retainer/Cover
The covers are placed into the retainer and can be turned so that the side of the
elbow can exit at any angle from the weld head. The tube to be welded on the
other side of the weld head must be straight and be clamped with inserts from the
particular standard clamping insert set (standard clamping inserts are not included in the scope of delivery).
Elbow cover plate for OW 38S
For the OW 38S the covers (2 halves) are made to customer specifications* and
have to be placed without retainers directly into the head. A basic retainer is
therefore not required.
When ordering, please indicate and/or submit:
• The required tube OD and the inside radius of the elbow.
• Drawing of the elbow or sample part — an appropriate drawing template is
available in advance on request. We will then check whether or not an additional electrode adapter is required.
ARTICLE
CODE
KG
Elbow cover plate OW 38S complete*
826 050 031
0.017
Basic retainer for elbow insert for OW 76S
Cover for elbow insert for OW 76S
827 002 018
827 050 021
0.150
0.030
Basic retainer for elbow insert for OW 65
Cover for elbow insert for OW 65*
823 050 029
823 050 030
0.089
0.028
Basic retainer for elbow insert for OW 115 and OW 115S
Cover for elbow insert for OW 115S*
Cover for elbow insert for OW 115*
824 050 006
828 050 016
824 050 020
0.150
0.054
0.050
Basic retainer for elbow insert for OW 170
Cover for elbow insert for OW 170*
825 050 005
825 050 020
0.250
0.045
*
When ordering, please submit a drawing of the elbow or the sample part.
ENCLOSED ORBITAL WELD HEADS
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
35
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
Electrode adapters
Robust brass adapter for transverse alignment of the tungsten electrode.
Can be ordered as a set or individually.
Please note that the maximum tube diameter that can be welded is reduced by using
an electrode adapter.
The complete electrode adapter set consists of:
Electrode adapters for OW 38S, OW 76S
• Base part for extension arms
• Extension arms 15°, 30°, 45° and 90°
ELECTRODE ADAPTERS ARE APPLICABLE UP TO MAX. TUBE DIAMETER
[MM]
[INCH]
OW 38S
OW 76S
OW 65
OW 115 / OW 115S
OW 170
16.0
48.0
48.0
82.0
146.0
0.630
1.890
1.890
3.228
5.748
ELECTRODE ADAPTER SETS
CODE
Electrode adapter for OW 38S, Set
Electrode adapter for OW 76S, Set
Electrode adapter for OW 65, Set
Electrode adapter for OW 115 and OW 115S, Set
Electrode adapter for OW 170, Set
INDIVIDUAL PARTS FOR OW 38S
Base part for extension arms OW 38S
10 mm/0.394", 15° extension arm for electrode adapters OW 38S
10 mm/0.394", 30° extension arm for electrode adapters OW 38S
10 mm/0.394", 45° extension arm for electrode adapters OW 38S
INDIVIDUAL PARTS FOR OW 76S
Base part for extension arms OW 76S
15 mm/0.591", 15°/90° extension arm for electrode adapters OW 76S
15 mm/0.591", 30°/90° extension arm for electrode adapters OW 76S
15 mm/0.591", 45°/90° extension arm for electrode adapters OW 76S
INDIVIDUAL PARTS FOR OW 65
Base part for extension arms OW 65
15 mm/0.591", 15°/90° extension arm for electrode adapters OW 65
15 mm/0.591", 30°/90° extension arm for electrode adapters OW 65
15 mm/0.591", 45°/90° extension arm for electrode adapters OW 65
INDIVIDUAL PARTS FOR OW 115 AND OW 115S
Base part for extension arms OW 115 and OW 115S
25 mm/0.984", 15°/90° extension arm for electrode adapters OW 115/115S
25 mm/0.984", 30°/90° extension arm for electrode adapters OW 115/115S
25 mm/0.984", 45°/90° extension arm for electrode adapters OW 115/115S
INDIVIDUAL PARTS FOR OW 170
Base part for extension arms OW 170
25 mm/0.984", 15°/90° extension arm for electrode adapters OW 170
25 mm/0.984", 30°/90° extension arm for electrode adapters OW 170
25 mm/0.984", 45°/90° extension arm for electrode adapters OW 170
ELECTRODE ADAPTERS FOR HEAD SEAM WELDING*
Electrode adapters OW 38S for head seam welding, Set
Electrode adapters OW 76S for head seam welding, Set
Electrode adapters OW 65 for head seam welding, Set
Electrode adapters OW 115 for head seam welding, Set
ELECTRODE ADAPTER FOR INSIDE WELDING*
Electrode adapters OW 38S for inside welding, Set
Electrode adapters OW 76S for inside welding, Set
Electrode adapters OW 115 for inside welding, Set
826 050 034
827 050 027
823 050 028
824 050 021
825 050 022
0.033
0.089
0.045
0.064
0.094
826 004 003
823 004 008
823 004 009
823 004 010
0.013
0.003
0.003
0.003
827 004 003
823 004 002
823 004 003
823 004 004
0.024
0.005
0.005
0.005
823 004 011
823 004 002
823 004 003
823 004 004
0.018
0.005
0.005
0.005
824 004 004
823 004 006
823 004 005
823 004 007
0.037
0.009
0.009
0.009
825 004 001
823 004 006
823 004 005
823 004 007
0.067
0.009
0.009
0.009
826 050 036
827 050 038
823 050 034
824 050 022
0.045
0.038
0.070
826 050 037
827 050 039
824 050 023
0.071
0.193
Electrode adapter for OW 170
Head seam adapter (without rotor)
Adapter for inside welding (without rotor)
*
KG
Further electrode apdapers for other weld heads upon request.
ENCLOSED ORBITAL WELD HEADS
36
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Table mounts
Practical and sturdy (anodized) aluminum table mounts.
For comfortable and secure storage of the ORBIWELD weld heads.
The mount is quickly and easily clamped to the table top using the integrated
screw clamp. Thus, the weld head is firmly fixed in the holder for stationary
­a pplications – also ideal for storage or temporary placement of the weld head
between individual welding jobs.
TECHNICAL DATA
TABLE MOUNTS
Dimensions (lxwxh)
Clamping range (bottom surface of table to maximum extended screw clamp)
180 x 140 x 185 mm
7.1" x 5.5" x 7.3"
max. 65 mm / 2.56"
ARTICLE
CODE
Table mount for OW 38S, OW 76S
Table mount for OW 65, OW 115, OW 115S, OW 170
826 030 006
823 030 006
KG
1.250
1.070
Table mounts
Other accessories for orbital welding
•
•
•
•
•
•
ESG tungsten grinders, see page 63
ORBmax residual oxygen meter, see page 68
ORBIPURGE forming set, see page 70
Hose package extensions, see page 70
Inspection set, see page 71
WS2 tungsten electrodes, see page 71
ENCLOSED ORBITAL WELD HEADS
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
37
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
Our aim is to provide full satisfaction.
We care not only about your concerns prior to purchase. Even after the sale has been made
you can fully rely on us.
Quality
Competence
Service
Consultation
Experience
Customer
support
Performance
Reliability
Satisfaction
Our wide range of services:
Technical support:
• Repairs, maintenance, replacement
• Advance cost estimates
• On-site service
• Service training for our customers
• Cost-effective replacement devices on request
Spare parts service:
• Approx. 2.000 spare parts always in stock
• State-of-the-art logistics systems
38
Rental/used machine service:
• Weekly rental charges
• Hire purchase
• Long-term rental
• Rental with operator on request
Would you like to request any
repair service?
Do you require any spare parts,
consumables or are you just
looking for a machine suited to
your individual situation?
Please contact us, we will be
glad to help you find a solution:
Further support services:
• Pick-up service from the customer
• Used machines with warranty
Service hotline:
+49 (0) 77 31 792-789
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
HX 16P
Enclosed orbital weld head
The orbital weld head HX 16P for compact cooling systems sets new standards!
HX stands for heat exchanger and for the welding of pre-mounted elbows in tight pipe bundles of
heat exchangers into a pipe coil. At present, there is no other solution as effective as this one in the
world!
Due to their compact size, all fully closed or
open orbital weld heads commonly available
on the market are not suitable for being
positioned between the individual pipes of
finned heat exchangers.
makes the Orbitalum system the ideal tool for
unbeatably cost-effective repairs.
and in high quality with tungsten inert gas (TIG)
welding in conjunction with mechanized orbital
welding.
The head is only 1.5 kg (3.3 lbs) in weight. In
contrast to open weld heads with a cumbersome FURTHER FEATURES:
hose assembly, all connections for power, gas
• Highly durable thanks to water-cooled earth
The HX 16P scores points in the areas of econand cooling water are permanently integrated
plate and rotor housing
omy and efficiency when compared to convenin the HX.
• Horizontal, vertical and tilted welding positional weld heads: The pipe outlets of a heat
tions are possible
exchanger can be fully fitted with elbows before All orbital welding power sources from Orbitalum
joining and then welded in any order. For conautomatically detect the head and its properties • Very robust and ergonomic design
• Fast and easy mounting at the tube
ventional orbital weld heads, the principle of fit so that the operator only has to call up his or
• Self-retaining weld head thanks to the patentelbow, weld, fit elbow, weld etc. applies, always her specified jointing program and start the
ed fixation mechanism via pistons which saves
starting from the center of the pipe sheet and
joining process before beginning to weld.
up to 80% of the preparation time
working outward. If quality testing reveals a
•
Pneumatic clamping system for easy mountfaulty weld later on, all elbows must be discon- Traditionally, complex heat exchangers for
ing on the pipe elbow
nected and new ones must be welded on in the
cooling systems were made of copper and
• External stop for adjusting the electrode
worst case scenario (fault in the middle of the
soldered with the pipe elbows. The high price
position
bundle) due to the accessibility factor. With the of copper prompted manufacturers to switch
HX head, only the affected elbow would have to over to stainless steel for production. Stainless
be replaced. This design-based advantage also
steel can only be joined economically, reliably
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
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APPLICATION RANGE
HX 16P
Code
Tube OD, min. - max.*
848 000 001
15 - 16.8 mm
0.591" - 0.661"
TECHNICAL DATA
HX 16P
Electrode Ø
1.6 mm
0.063"
1.5 kg
3.3 lbs
7.5 m
24.6 ft
Weight
Hose package length
TECHNICAL DATA
PNEUMATIC BOX
Input
Recommended input pressure
Argon
8 bar/116PSI
Orbital welding systems and accessories for high-purity process piping
SCOPE OF DELIVERY
HX 16P
Including:
• 1 Enclosed orbital weld head HX 16P
• 1 Durable storage and shipping case
• 1 Pneumatic box
• 1 Supply hose (3 m/9.84 ft) for pneumatic box
• 1 Pivoting arm (set) for pipes up to OD 16.80 mm (0.661")
• 1 Elbow stop
• 1 Tool set
• 1 Operating instructions and spare parts list
• Clamping inserts
• Bar pressure regulator Argon for HX 16P
• Earth cable
• WS2 tungsten electrodes
• ESG tungsten grinders
Suitable accessories
(available option):
DIMENSIONS
HX 16P
Dimension "A"
Dimension "B"
Dimension "C"
Dimension "D"
Dimension "E"
Dimension "F"
Dimension "G"
Dimension "H"
Dimension "I"
Dimension "J"
Dimension "K"
Dimension "L"
Dimension "M"
292.50 mm / 11.516"
243.50 mm / 9.587"
194.00 mm / 7.638"
223.50 mm / 8.799"
285.00 mm / 11.220"
80.00 mm / 3.150"
95.00 mm / 3.740"
60.00 mm / 2.362"
11.00 mm / 0.433"
244.00 mm / 9.606"
34.00 mm / 1.339"
82.92 mm / 3.265"
71.00 mm / 2.795"
* Other dimensions on request
F
G
L
M
E
B
D
K
C
40
H
A
A BRAND OF ITW ORBITAL CUTTING & WELDING
J
I
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Enclosed orbital weld head
HX 16P
Features and application ranges, see page 39.
Scope of delivery:
•
•
•
•
•
•
•
•
1
1
1
1
1
1
1
1
Enclosed orbital weld head HX 16P
Durable storage and shipping case
Pneumatic box
Supply hose (3 m/9.84 ft) for pneumatic box
Pivoting arm (set) for pipes up to OD 16.80 mm (0.661")
Elbow stop
Tool set
Operating instructions and spare parts list
HX 16P
The following accessories are essentially required for operating the HX enclosed orbital weld heads and must be ordered separately:
• Clamping inserts, see page 42
• Earth cable, see page 70
ARTICLE
CODE
Enclosed orbital weld head HX 16P
848 000 001
WEIGHT OF
MACHINE
KG
DISPATCH
WEIGHT
KG
15.600
Suitable accessories (available option):
•
•
•
•
•
Clamping inserts, see page 42
Bar pressure regulator Argon for HX 16P, see page 42
Earth cable, see page 70
WS2 tungsten electrodes, see page 71
ESG tungsten grinders, see page 63
Pneumatic box
ENCLOSED ORBITAL WELD HEADS
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
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Orbital welding systems and accessories for high-purity process piping
Accessories for HX
Clamping inserts for HX 16P
Made of stainless steel.
2 clamping inserts for each dimension are required.
Clamping inserts for HX 16P
ARTICLE
PIPE OD
[MM]
Clamping insert for HX 16P
Clamping insert for HX 16P
Clamping insert for HX 16P
Clamping insert for HX 16P
Clamping insert for HX 16P
Clamping insert for HX 16P
Clamping insert for HX 16P
Clamping insert for HX 16P
PIPE OD
[INCH]
15.80
15.88
16.00
16.20
16.30
16.50
16.60
16.80
CODE
0.622
0.625
0.630
0.638
0.642
0.650
0.654
0.661
KG
848 002 313
848 002 306
848 002 307
848 002 308
848 002 309
848 002 310
848 002 311
848 002 314
0.002
0.002
0.002
Bar pressure regulator "Argon" for HX 16P
Adjustable bar pressure regulator for Argon for pneumatic clamping of the HX 16P.
TECHNICAL DATA
BAR PRESSURE REGULATOR "ARGON" FOR HX 16P
Inlet pressure (max.)
Outlet pressure
Gas cylinder connection
Hose connection
230 bar
0 - 10 bar
W21.8x1/14"
G 1/4"
Bar pressure regulator "Argon" for HX 16P
ARTICLE
CODE
Bar pressure regulator "Argon" for HX 16P
888 000 006
KG
1.428
Other accessories for orbital welding
• ESG tungsten grinders, see page 63
• ORBmax residual oxygen meter, see page 68
• WS2 tungsten electrodes, see page 71
ENCLOSED ORBITAL WELD HEADS
42
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Open orbital weld heads
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
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Orbital welding systems and accessories for high-purity process piping
Overview open orbital weld heads
MODEL
WITH COLD WIRE UNIT (KD):
WITH ARC VOLTAGE CONTROL (AVC)
AND OSCILLATION (OSC):
CODE
APPLICATION RANGE
[mm]
[inch]
ELECTRODE LENGTHS
[mm]
[inch]
WIRE DIAMETER*
[mm]
[inch]
TP 250
TP 250
KD4
TP 400
TP 400
KD3-100
TP 400
KD3-100
AVC/OSC
TP 600
TP 600
KD3-100
TP 600
KD3-100
AVC/OSC
TP 1000
TP 1000
KD3-100
TP 1000
KD3-100
AVC/OSC
811 000 001 811 000 005 812 000 001 812 000 006 812 000 002 813 000 001 813 000 005 813 000 002 814 000 001 814 000 005 814 000 002
(12)** 22 - 77
(15)** 30 - 115
70 - 170
120 - 275
(0.472)** 0.866 - 3.031
(0.591)** 1.181 - 4.528
2.756 - 6.693
4.724 - 10.827
18 - 32
30 - 55
30 - 55
30 - 55
0.709 - 1.260
1.181 - 2.165
1.181 - 2.165
1.181 - 2.165
0.8*
0.8*
0.8*
0.8*
0.031*
0.031*
0.031*
0.031*
* Wire diameter 1.0 mm (0.039") is separately available.
TP 1000
(AVC/OSC)
120 mm
(4.724")
TP 600
(AVC/OSC)
70 mm
(2.756")
TP 400
(AVC/OSC)
Tube OD
170 mm
(6.693")
15 mm** 30 mm
(0.591")** (1.181")
22 mm
12 mm**
(0.472")** (0.866")
TP 250
275 mm
(10.827")
Ideal for the power and energy
industry (oil and gas)
115 mm
(4.528")
77 mm
(3.031")
[mm] 10
20
30
40
50
60
70
80
90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300
[inch] 0.394" 0.787" 1.181" 1.575" 1.969" 2.362" 2.756" 3.150" 3.543" 3.937" 4.331" 4.724" 5.118" 5.512" 5.906" 6.299" 6.693" 7.087" 7.480" 7.874" 8.268" 8.661" 9.055" 9.449" 9.843" 10.236" 10.630" 11.024" 11.417" 11.811"
** with accessories
44
A BRAND OF ITW ORBITAL CUTTING & WELDING
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Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
ORBIWELD TP
Open orbital weld heads
The ORBIWELD TP series offers outstanding features in terms of design and functionality:
An extremely compact design has been achieved thanks to the drive motor that is fully integrated
into the housing. The drive concept has made the well-known large and costly drives associated with
conventional weld heads unnecessary.
A unique feature of the TP AVC/OSC welding heads
is the mode of action of the torch stroke (AVC): ­
It is available to the full extent across the entire
rated range. This is a priceless advantage compared to conventional market orbital weld heads,
as the electrode clearance to the tube does not
have to be adjusted manually every time that the
exterior tube diameters change
TP 400 AVC/OSC
TP 600
ORBIWELD TP 400
and TP 600 (AVC/
OSC) with c­ lamping
unit for easy and
exact alignment
of the weld head
(older models can
be retrofitted)
FEATURES OF THE TP SERIES:
• Compact design without any protrusions that
•
•
•
•
•
•
•
•
would be disturbing in practice
Applicable with and without cold wire unit
Cold wire unit retrofittable for all TP weld heads
With the KD versions, the reel for holding the
additional wire during TIG cold wire welding
is also mounted on the weld head housing.
This prevents an irritating twisting of the wire
during the joining process
The cold wire feed nozzle can be adjusted exactly in both a vertical and horizontal direction
Open arc system
Infinitely variable clamping mechanism
Water-cooled, continuously adjustable TIG
torch head allows fillet welds or short hollowed out tubes to be welded
The TIG torch head is secured to a slide unit
that allows the position of the electrodes to
be finely adjusted with great accuracy even
during welding
• Simple adjustment of the clamping unit to the
pipe diameter without the need for any tools
• The standard equipment of the ORBIWELD
TP 250 and TP 1000 heads include clamping
plates made from tool steel which ensures
optimum retention to the pipe surface (very
good grip properties). The ORBIWELD TP 400
and TP 600 are equipped with clamping
jaws made of tempered tool steel. Besides
increased clamping force, this new clamping
system offers improved handling and easier
and more precise alignment of the weld head
on the pipe. Clamping jaws for stainless steel
applications are optionally availabe. The new
clamping unit can be upgraded for older TP
400 and TP 600 models.
• TP weld heads are easily centered to the
tube and clamped in place with the help of a
clamping lever
• No additional remote control is required
thanks to the keys integrated directly into the
weld head housing
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
ADDITIONAL FEATURES OF THE TP AVC/OSC:
• With oscillation (OSC) and arc voltage control
•
•
•
•
•
(AVC) – only applicable in combination with
the orbital welding power supply ORBIMAT 300
CA AVC/OSC
The arc length is kept at a constant gap
mechanically; with AVC/OSC versions the
constant gap is kept automatically
Can be used for thick wall pipes (multiple
layer welds)
Including a motorized travel option for the
TIG torch across the nominal diameter, so that
no additional mechanical basic presetting is
required for any change in the tube diameter
Max. oscillation of the torch: 20 mm (0.787")
Directly on the weld head mounted cold wire
feed unit with retainer for Ø 100 mm/1 kg
(3.937"/2.2 lbs) wire coil
A BRAND OF ITW ORBITAL CUTTING & WELDING
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MODEL
With cold wire unit (KD):
With arc voltage control (AVC)
and oscillation (OSC):
Code
Application range
[mm]
[inch]
Electrode lengths
Wire diameter*
[mm]
[inch]
[mm]
[inch]
Weight of machine
without hose package
Hose package length
Dimension "A":
Dimension "B"
without cold wire unit KD:
Dimension "C"
with cold wire unit KD:
Dimension "D":
Dimension "E":
Dimension "F":
[kg]
[lbs]
[m]
[ft]
[mm]
[inch]
[mm]
[inch]
[mm]
[inch]
[mm]
[inch]
[mm]
[inch]
[mm]
[inch]
TP 250
TP 250
KD4
Orbital welding systems and accessories for high-purity process piping
TP 400
TP 400
KD3-100
TP 400
KD3-62
TP 400
KD3-100
AVC/OSC
TP 600
TP 600
KD3-100
TP 600
KD3-100
AVC/OSC
TP 1000
TP 1000
KD3-100
TP 1000
KD3-100
AVC/OSC
811 000 001 811 000 005 812 000 001 812 000 006 812 000 005 812 000 002 813 000 001 813 000 005 813 000 002 814 000 001 814 000 005 814 000 002
(15)*/30
(15)*/30
(15)*/30
(15)*/30
70 - 170
70 - 170
70 - 170
120 - 275
120 - 275
120 - 275
- 115
- 115
- 115
- 115
(0.472)*/
(0.472)*/
(0.591)*/
(0.591)*/
(0.591)*/
(0.591)*/
2.756 - 6.693 2.756 - 6.693 2.756 - 6.693 4.724 - 10.827 4.724 - 10.827 4.724 - 10.827
0.866 - 3.031 0.866 - 3.031 1.181 - 4.528 1.181 - 4.528 1.181 - 4.528 1.181 - 4.528
18 - 32
18 - 32
30 - 55
30 - 55
30 - 55
30 - 55
30 - 55
30 - 55
30 - 55
30 - 55
30 - 55
30 - 55
0.709 - 1.260 0.709 - 1.260 1.181 - 2.165 1.181 - 2.165 1.181 - 2.165 1.181 - 2.165 1.181 - 2.165 1.181 - 2.165 1.181 - 2.165 1.181 - 2.165 1.181 - 2.165 1.181 - 2.165
0.8/
0.8/
0.8/
0.8/
0.8/
0.8/
0.8/
0.8/
0.8/
0.8/
0.8/
0.8/
1.0**
1.0**
1.0**
1.0**
1.0**
1.0**
1.0**
1.0**
1.0**
1.0**
1.0**
1.0**
0.031/
0.031/
0.031/
0.031/
0.031/
0.031/
0.031/
0.031/
0.031/
0.031/
0.031/
0.031/
0.039**
0.039**
0.039**
0.039**
0.039**
0.039**
0.039**
0.039**
0.039**
0.039**
0.039**
0.039**
10.5
12.5
12.5
12.5
18.7
12.7
13.8
22.4
15.5
19.0
40.9
27.5
23.15
27.56
27.56
27.56
41.23
27.99
30.42
49.38
34.17
41.89
90.17
60.63
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
24.6
24.6
24.6
24.6
24.6
24.6
24.6
24.6
24.6
24.6
24.6
24.6
86.00
86.00
108.00
108.00
108.00
150.00
147.00
147.00
185.00
215.00
215.00
245.00
3.386
3.386
4.252
4.252
4.252
5.906
5.787
5.787
7.283
8.465
8.465
9.646
86.00
86.00
108.00
147.00
215.00
3.386
3.386
4.252
5.787
8.465
180.00
155.00
175.00
196.00
215.00
237.00
274.00
7.087
6.102
6.890
7.717
8.465
9.331
10.787
85.00
85.00
120.00
182.00
120.00
182.00
140.00
140.00
186.00
170.00
170.00
206.00
3.346
3.346
4.724
7.165
4.724
7.165
5.512
5.512
7.323
6.693
6.693
8.110
74.00
74.00
90.00
165.00
90.00
165.00
97.00
97.00
172.00
146.00
146.00
191.00
2.913
2.913
3.543
6.496
3.543
6.496
3.819
3.819
6.772
5.748
5.748
7.520
125.00
125.00
200.00
200.00
200.00
200.00
202.00
202.00
202.00
270.00
270.00
270.00
4.921
4.921
7.874
7.874
7.874
7.874
7.953
7.953
7.953
10.630
10.630
10.630
(12)*/22 - 77 (12)*/22 - 77
Integrated remote control
Water-cooled torch body
Pivoting torch body
Precise adjustment of the
­e lectrode position
Coupling for manual rotation of
the rotor
Infinitely variable clamping mechanism
Optional extension of the clamping
range
Integrated cold wire feed
External cold wire feed
Fine adjustment of the wire position
AVC arc voltage control***
OSC oscillation***
= feature included
= feature not included
DIMENSIONS (VALUES, SEE TABLE):
= feature limited included
(retrofittable)
* with accessories
** KD retrofit kits optionally
available (page 48)
*** o nly applicable in combination
with the orbital welding power
supply ORBIMAT 300 CA AVC/OSC
SCOPE OF DELIVERY
Including:
Suitable accessories
(available option):
• 1 Open orbital weld head ORBIWELD TP
• 1 Durable storage and shipping case
• 1 Handle (TP 1000: 2 handles)
• 1 Tool set
• 1 Operating instructions and spare
parts list
• Clamping units "V2" (retrofit kits)
• Cold wire feed units "KD" (retrofit kits)
• Extension kits for clamping plates
• Form-fitting clamping jaws
• Additional clamping plates made from
stainless steel
• Clamping jaws made from stainless steel
• Extension kits for clamping jaws made
from steel and stainless steel
• Control cable
• Remote control
• ESG tungsten grinders
• ORBmax residual oxygen meter
• ORBIPURGE forming set
• Earth cable
• Hose package extensions
• Inspection set
• WS2 tungsten electrodes
OPEN ORBITAL WELD HEADS
46
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Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Open orbital weld heads OW TP
ORBIWELD
ORBIWELD
ORBIWELD
ORBIWELD
TP
TP
TP
TP
250
400 (AVC/OSC)
600 (AVC/OSC)
1000 (AVC/OSC)
ORBIWELD TP 250
Features and application ranges, see page 45.
Scope of delivery:
•
•
•
•
•
1 Open orbital weld head ORBIWELD TP 250, TP 400, TP 600 or TP 1000 (AVC/OSC)
1 Durable storage and shipping case
1 Handle (TP 1000: 2 handles)
1 Tool set
1 Operating instructions and spare parts list
The following accessories are essentially required for operating the TP open
orbital weld heads and must be ordered separately:
ORBIWELD TP 400 KD3-100
• Control cable, see page 50
• Earth cable, see page 70
ARTICLE
WITH COLD WIRE
UNIT (KD)
CODE
Open orbital weld head TP 250
Open orbital weld head TP 250
Open orbital weld head TP 400
Open orbital weld head TP 400
Open orbital weld head TP 400
Open orbital weld head TP 400 AVC/OSC*
Open orbital weld head TP 600
Open orbital weld head TP 600
Open orbital weld head TP 600 AVC/OSC*
Open orbital weld head TP 1000
Open orbital weld head TP 1000
Open orbital weld head TP 1000 AVC/OSC*
–
KD4
–
KD3-62
KD3-100
KD3-100
–
KD3-100
KD3-100
–
KD3-100
KD3-100
811 000 001
811 000 005
812 000 001
812 000 005
812 000 006
812 000 002
813 000 001
813 000 005
813 000 002
814 000 001
814 000 005
814 000 002
*
WEIGHT OF
MACHINE
KG
DISPATCH
WEIGHT
KG
10.500
12.500
12.500
18.700
12.500
12.700
13.800
22.400
15.500
19.000
19.800
27.500
15.600
20.000
20.000
26.200
20.000
24.800
23.600
30.000
33.300
38.000
40.900
45.300
ORBIWELD TP 400 AVC/OSC
Only applicable in combination with the orbital welding power supply ORBIMAT 300 CA AVC/OSC (see from page 7).
Suitable accessories (available option):
•
•
•
•
•
•
•
•
Clamping units "V2" (retrofit kits), see page 49
Cold wire feed units "KD" (retrofit kits), see page 48
Extension kits for clamping plates; form-fitting clamping jaws, see page 48
Additional clamping plates (stainless steel), see page 49
Clamping jaws and extension kits for clamping jaws, see page 49
Earth cable, see page 70
Control cable, see page 50
Remote control, see page 12
ORBIWELD TP 600
ORBIWELD TP 1000
OPEN ORBITAL WELD HEADS
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
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47
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Orbital welding systems and accessories for high-purity process piping
Accessories for ORBIWELD TP
Cold wire feed units "KD" (retrofit kits)
Scope of delivery:
•
•
•
•
1 Feed motor for wire Ø 0.8 mm (0.031")
1 Wire adjusting unit
1 Wire nozzle with wire core (for wire Ø 0.8 mm (0.031"))
1 Wire reel retainer for Ø 100 mm/1 kg (3.937"/2.2 lbs) standard wire reels.
KD3-62 for TP 400 includes wire reel retainer for Ø 62 mm (2.440") special wire
reels (empty reel)
• 1 External cold wire box (KD4 only)
KD4 with open lift-off lid
KD3-100 with Ø 100 standard reel
ARTICLE
APPLICABLE WITH
CODE
Cold wire feed KD4
Cold wire feed KD3-62 including empty reel
Additional empty reel for KD3-62
Cold wire feed KD3-100*
Cold wire feed KD3-100
Cold wire feed KD3-100
TP 250
TP 400
TP 400
TP 400*
TP 600
TP 1000
811 050 001
812 050 001
812 018 019
812 050 061
813 050 001
814 050 008
*
KG
2.110
5.500
0.038
0.680
0.720
For retrofitting the orbital weld head must be sent to the Orbitalum service department.
KD retrofit kits
For retrofitting the cold wire feed unit to wire Ø 1.0 mm (0.039").
ARTICLE
APPLICABLE WITH
KD retrofit kit to wire Ø 1.0 mm (0.039")
KD retrofit kit to wire Ø 1.0 mm (0.039") V2*
TP 250
TP 400/600/1000 incl. AVC/OSC
*
CODE
KG
0.115
811 050 046
812 050 076
Please consider the serial numbers, see above.
KD retrofit kit
Extension kits for clamping plates and form-fitting
clamping jaws for TP 250
Only applicable in combination with the ORBIWELD TP 250.
To extend the clamping range up to a minimum diameter of Ø 12 mm (0.472").
Extension kits for clamping plates
for ORBIWELD TP 250
ARTICLE
VERSION
Extension kit for clamping plates Stainless steel
for TP 250 (4 pcs.)
Extension kit for clamping plates Hardened steel
for TP 250 (4 pcs.)
Form-fitting clamping jaws
Aluminum
for TP 250* (2 pcs.)
Form-fitting clamping jaws
for ORBIWELD TP 250
*
TUBE OD
[MM]
TUBE OD
[INCH]
CODE
KG
12.0 - 45.0
0.472 - 1.772
811 050 002
0.096
12.0 - 45.0
0.472 - 1.772
811 050 009
0.023
12.0 - 22.0 0.472 - 0.866
811 002 001
0.003
Please specify with your order the desired diameter.
OPEN ORBITAL WELD HEADS
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Orbital welding systems and accessories for high-purity process piping
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Additional clamping plates (stainless steel)
Only applicable with clamping unit "V1" (version 1).
The clamping plates of the TP series are made from hardened tool steel as
standard. For stainless steel applications we recommend the following additional
clamping plates made of stainless steel:
ARTICLE
VERSION
Additional clamping plate set for TP 250 (4 pcs.)
Additional clamping plate set for TP 400 (4 pcs.)*
Additional clamping plate set for TP 600 (4 pcs.)*
Additional clamping plate set for TP 1000 (4 pcs.)
Stainless steel
Stainless steel
Stainless steel
Stainless steel
*
CODE
Additional clamping plates (stainless steel)
for ORBIWELD TP
KG
0.069
0.086
0.112
0.071
811 050 006
812 050 002
813 050 002
814 050 001
The additional clamping plates for TP 400 and TP 600 are applicable with all machines which were manufactured
before 11/2013. For newer machines please order our clamping jaws made of stainless steel, please see further down.
Clamping units "V2" (retrofit kits)
Since 11/2013 our orbital weld heads ORBIWELD TP 400 and TP 600 (AVC/OSC)
are delivered with a new clamping unit. For older models we offer the possibility to
retrofit this new clamping unit quickly and easily.
Please submit the respective machine number with the order (see the type plate).
The new clamping unit is supplied including a new type plate.
Advantages of the new clamping unit:
• Improved handling, easier and more precise alignment of the weld head
• Increased clamping power
• Earth cable can be connected directly to the new clamping unit
• Includes clamping jaws made of tempered tool steel; clamping jaws for other
applications also available (see from page 49)
Clamping unit TP 400 complete
Scope of delivery:
• 1 Clamping unit with clamping jaws made of tempered tool steel
• 4 Fastening screws M4x20
ARTICLE
CODE
Clamping unit "V2" for TP 400 complete
Clamping unit "V2" for TP 600 complete
812 050 044
813 050 024
KG
3.785
4.750
Clamping jaws and extension kits for clamping jaws
As standard, our ­O RBIWELD TP 400 and TP 600 weld heads are equipped with the
new clamping unit including jaws made of tempered tool steel. For stainless steel
applications we recommend these clamping jaws made of stainless steel.
The stainless steel clamping jaws are only applicable for ORBIWELD TP 400 and
TP 600 weld heads which already include clamping unit "V2" (version 2 – manufactured before 11/2013). For older machines please order the additional clamping
plates (stainless steel – please see above). 1 set includes 2 clamping jaws.
Extension kit for clamping jaws for TP 400 (made of steel)
The extension kits for stainless steel and steel clamping jaws are only available
for TP 400 for expanding the clamping range to a pipe OD min. 15.00 mm (0.591").
ARTICLE
VERSION
Clamping jaws, set (long*) for TP 400 (2 pcs.)
Clamping jaws, set (long*) for TP 600 (2 pcs.)
Extension kit for clamping jaws for TP 400
Extension kit for clamping jaws for TP 400
Stainless steel 30.00 - 115.00 1.181 - 4.528
Stainless steel 70.00 - 170.00 2.756 - 6.693
Stainless steel 15.00 - 30.00 0.591 - 1.181
Steel
15.00 - 30.00 0.591 - 1.181
*
PIPE OD
[MM]
PIPE OD
[INCH]
CODE
KG
812 002 006
813 002 005
812 002 005
812 002 004
0.520
The length of the clamping jaws upon delivery is 83 mm/3.27" (TP 400) and/or 89 mm/3.50" (TP 600) and can be
shortened by the customer as desired. Upon request, we can send you a template for shortening the clamping jaws.
OPEN ORBITAL WELD HEADS
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
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Orbital welding systems and accessories for high-purity process piping
Control cable
Suitable for all ORBIWELD TP open orbital weld heads
ARTICLE
Control cable for ORBIWELD TP
LENGTH
[M]
LENGTH
[INCH]
7.5
CODE
24.6
811 050 003
KG
1.202
Control cable
Other accessories for orbital welding
•
•
•
•
•
•
•
•
ESG tungsten grinders, see page 63
ORBmax residual oxygen meter, see page 68
ORBIPURGE forming set, see page 70
Hose package extensions, see page 70
Inspection set, see page 71
WS2 tungsten electrodes, see page 71
Torch and cold wire consumables, see page 73
Earth cable, see page 70
OPEN ORBITAL WELD HEADS
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A BRAND OF ITW ORBITAL CUTTING & WELDING
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Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Tube-to-tube-sheet
orbital weld heads
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
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Orbital welding systems and accessories for high-purity process piping
Quality products from Orbitalum Tools –
always a good decision!
For our products we choose only the best
materials and suitable manufacturing methods
and attach great impor tance during the
development phase to ensure a high level of
product quality and durability.
Our machines and tools are assembled,
configured, tested and packed by hand, with
the highest care by our qualified and motivated
employees in Singen (Germany).
Our staff are standing for this aim with their
exper tise and experience.
52
A BRAND OF ITW ORBITAL CUTTING & WELDING
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Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
P16, P16 AVC, P20
Tube-to-tube-sheet orbital weld heads
O u r P s e r i e s is ch a ra c te r ize d by sp e cia l d e si g n fe atu re s i nte n d e d to e n su re e a s y h a n d li n g
co m b i n e d with a h i g h l eve l of e co n o my a n d fu n c ti o n a lit y.
W ith ex tre m e p re cisi o n , th e s e tu b e -to -tu b e - sh e et o r b ita l we l d h e a d s will p ro d u ce s eve ra l
th o u s a n d we l d s e a m s at co n s ta nt q u a lit y.
Tube-to-tube-welding on
large-scale heat exchanger
with highest precision and
efficiency
Easy handling and
a maximum of
­f unctionality
Water-cooled weld head up to 30°
freely pivotable
With this TIG weld heads, it is no longer a
problem to weld tubes to tubesheets with the
highest of accuracy and consistent quality
Its water cooling is fed right to the TIG burner
head, which ensures more precise working and
consistent quality of the welding process, as
well as extending the power-on time. The burner
head can be pivoted freely by up to 30° – this
function is valuable, for instance, on tubes
that are entering tubesheets at an angle or in
restricted spaces.
ADDITIONAL FEATURES:
• Completely water-cooled weld head housing
(P16/P16 AVC only)
• Weld seam geometries: Recessed, flush and
•
•
•
•
•
•
•
protruded tubes
Current transmission via multi-plate clutch
Gas/water transmission via rotating cloupling
Three-point mounting made of stainless steel
Manually electrode positioning
Stroke +/- 5 mm
Special burner heads adaptable, e.g. for box­
header welding (P16, P16 AVC only) or for IBW/
internal bore welding (with/­w ithout cold wire)
Positioning on the tube to be welded is by
means of a centering tool that is placed on a
retaining arbor (available option)
The weld heads with integrated cold wire unit
additionally include a retaining mechanism
for Ø 100 mm/1 kg (3.937"/2.2 lbs) standard
wire reels
• Revolving wire feed on the rotational axis of
the TIG burner prevents the additional wire
from twisting when it exits the wire nozzle
(only P16/P16 AVC)
• Three-point mounting included
• 7.5 m (24.6 ft) hose package and tool set
included
ADDITIONAL FEATURES P16 AVC:
• Equipped with an electric arc voltage control
(AVC) – only applicable in combination with
the orbital welding power supply ORBIMAT 300
CA AVC/OSC
• Cold wire unit included
• Burner head can be pivoted freely by up to
30° (reduced diameter range)
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
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APPLICATION RANGE
P16
Orbital welding systems and accessories for high-purity process piping
P16 AVC
P20
with cold wire unit
831 000 001
without cold wire unit 831 000 003
From tube ID to tube OD
10 - 78 mm*
0.394" - 3.071"*
831 000 002
831 000 004
12 - 100 mm*
0.470" - 3.937"*
832 000 002
832 000 001
10 - 70 mm*
0.394" - 2.756"*
TECHNICAL DATA
P16 AVC
P20
18.3 kg
40.3 lbs
–
12.75 kg
28.1 lbs
11.5 kg
25.4 lbs
1.0 kg
2.2 lbs
100 mm
3.937"
7.5 m
24.6 ft
Code
Weight of
machine
P16
with cold wire unit
17.5 kg
38.6 lbs
without cold wire unit 16.2 kg
35.7 lbs
Weight of cold wire unit
1.0 kg
2.2 lbs
Cold wire unit Ø
1.0 kg
2.2 lbs
Hose package length
7.5 m
24.6 ft
1.0 kg
2.2 lbs
1.0 kg
2.2 lbs
7.5 m
24.6 ft
P16
SCOPE OF DELIVERY
Including:
• 1 Tube-to-tube-sheet orbital weld head P16, P16 AVC or P20
• 1 Three-point mount
• 1 Durable storage and shipping case
• 1 Tool set
• 1 Operating instructions and spare parts list
• Centering tools and retaining arbors
• Special torches (e.g. for boxheader or internal bore welding (IBW))
• Cold wire feed units (retrofit kits)
• Spring balancers
• Closed gas covers
• Front cages
• Pneumatic centering devices
• Pneumatic centering tools
• ESG tungsten grinders
• Earth cable
• Hose package extensions
• Pressure regulator
• Inspection set
• WS2 tungsten electrodes
Suitable accessories
(available option):
DIMENSIONS
P16
P16 AVC
P20
Dimension "A"
182.97 mm
7.204"
427.25 mm
16.821"
344.00 mm
13.543"
80.00 mm
3.150"
95.50 mm
3.760"
466.00 mm
18.346"
187.05 mm
7.364"
427.25 mm
16.821"
344.00 mm
13.543"
80.00 mm
3.150"
95.50 mm
3.760"
582.00 mm
22.913"
175.00 mm
6.890"
400.00 mm
15.748"
331.40 mm
13.047"
72.00 mm
2.835"
87.50 mm
3.445"
461.16 mm
18.156"
Dimension "B"
Dimension "C"
Dimension "D"
Dimension "E"
Dimension "F"
P16 AVC
P20
* Smaller and larger dimensions on request.
F
A
B
C
D
E
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A BRAND OF ITW ORBITAL CUTTING & WELDING
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Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Tube-to-tube-sheet orbital weld heads
P16, P16 AVC, P20
Features and application ranges, see page 53.
Scope of delivery:
•
•
•
•
•
1
1
1
1
1
Tube-to-tube-sheet orbital weld head P16, P16 AVC or P20
Three-point mount
Durable storage and shipping case
Tool set
Operating instructions and spare parts list
P16
The following accessories are essentially required for operating the tube-totube-sheet orbital weld heads and must be ordered separately:
• Retaining arbors and centering tools (see from page 58)
• Earth cable (see from page 70)
ARTICLE
CODE
Orbital weld head P16 with cold wire unit
Orbital weld head P16 without cold wire unit
Orbital weld head P16 AVC with cold wire unit
Orbital weld head P20 with cold wire unit
Orbital weld head P20 without cold wire unit
831 000 001
831 000 003
831 000 002
832 000 002
832 000 001
WEIGHT OF
MACHINE
KG
DISPATCH
WEIGHT
KG
17.500
16.200
18.300
12.750
11.500
26.500
25.100
27.300
20.400
20.350
P16 AVC
Suitable accessories (available option):
•
•
•
•
•
•
•
•
•
Centering tools and retaining arbors, see page 58
Earth cable, see page 70
Special torches (e.g. for boxheader or internal bore welding (IBW)), see page 56
Spring balancers, see page 56
Closed gas covers, see page 57
Front cages, see page 57
Pneumatic centering devices, see page 57
Torch and cold wire consumables, see page 73
Remote control, see page 12
P20
TUBE-TO-TUBE-SHEET ORBITAL WELD HEADS
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
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Orbital welding systems and accessories for high-purity process piping
Accessories for tube-to-tube-sheet orbital
weld heads
Special torches
Special torches for the following welding positions are available on request:
Boxheader welding torch
Internal bore welding torch
(IBW):
For welding of recessed tubes
and back sheet applications
ARTICLE
CODE
Boxheader welding torch
Internal bore welding torch (IBW)
KG
on request
on request
Cold wire feed units "KD" (retrofit kits)
For upgrading tube-to-tube-sheet orbital weld heads without cold wire unit.
Including wire reel retainer for Ø 100 mm/1 kg (3.937"/2.2 lbs) standard wire reels.
ARTICLE
CODE
Cold wire feed P16 / P16 AVC
Cold wire feed P20
831 001 116
832 050 030
KG
1.500
1.500
Spring balancers
For load-free suspension of tube-to-tube-sheet orbital weld heads.
ARTICLE
Spring balancers
TENSILE LOAD MAX.
[KG]
Spring balancer for P16
Spring balancer for P20
CODE
10 – 14 832 030 002
6 - 8 832 020 001
KG
3.800
2.370
TUBE-TO-TUBE-SHEET ORBITAL WELD HEADS
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Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Closed gas covers
For welding titanium tubes under a full gas cover.
ARTICLE
CODE
Closed gas cover for P16
Closed gas cover for P20
831 001 101
832 020 002
KG
1.300
0.800
Closed gas cover
0.360
Front cage
Front cages
With bearing ring.
Ideal for welding of flush and recessed tubes.
ARTICLE
CODE
Front cage for P16
Front cage for P16 AVC
Front cage for P20
831 050 001
831 050 003
832 050 001
KG
0.360
Pneumatic centering devices
For highly precise alignment of the weld head by friction-locked clamping.
Perfect for welding of thin-walled tubes and protruding tubes.
The suitable pneumatic centering tool must be ordered separately (please see
below).
ARTICLE
CODE
Pneumatic centering device for P16
Pneumatic centering device for P16 AVC
Pneumatic centering device
KG
3.500
831 020 030
831 020 029
Pneumatic centering tools
Suitable for pneumatic centering devices.
ARTICLE
PIPE ID
[MM]
PIPE ID
[INCH]
CODE
Pneumatic centering tool
14.5 - 16.0
0.570 - 0.630
831 020 031
Pneumatic centering tool
Pneumatic centering tool
Pneumatic centering tool
Pneumatic centering tool
Pneumatic centering tool
Pneumatic centering tool
Pneumatic centering tool
Pneumatic centering tool
16.0 - 18.0
18.0 - 22.0
22.0 - 26.0
24.0 - 28.0
28.0 - 32.0
30.0 - 34.0
38.0 - 42.0
44.0 - 48.0
0.630 - 0.708
0.708 - 0.866
0.866 - 1.023
0.945 - 1.102
1.102 - 1.259
1.181 - 1.338
1.496 - 1.653
1.732 - 1.889
831 020 032
831 020 033
831 020 034
831 020 035
831 020 036
831 020 037
831 020 038
831 020 039
KG
0.180
Pneumatic centering tool
0.600
TUBE-TO-TUBE-SHEET ORBITAL WELD HEADS
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Orbital welding systems and accessories for high-purity process piping
Centering tools and retaining arbors
The tube diameter is required to select the correct centering tool.
Smaller and larger dimensions on request.
When ordering, please consider the correct centering tool/retaining arbor combination.
Centering tools
Retaining arbor
ARTICLE
GROUP
CARTRIDGE
SIZE/NO.
Retaining arbor for centering tools for group A
Centering tool
A
1
Centering tool
A
2
Centering tool
A
3
Centering tool
A
4
Centering tool
A
5
Centering tool
A
6
Centering tool
A
7
Retaining arbor for centering tools for group B
Centering tool
B
8
Centering tool
B
9
Centering tool
B
10
Centering tool
B
11
Centering tool
B
12
Centering tool
B
13
Centering tool
B
14
Retaining arbor for centering tools for group C
Centering tool
C
15
Centering tool
C
16
Centering tool
C
17
Centering tool
C
18
Centering tool
C
19
Centering tool
C
20
Centering tool
C
21
Centering tool
C
22
Centering tool
C
23
Centering tool
C
24
Centering tool
C
25
Retaining arbor for centering tools for group D
Centering tool
D
26
Centering tool
D
27
Centering tool
D
28
Centering tool
D
29
Centering tool
D
30
Centering tool
D
31
Centering tool
D
32
Centering tool
D
33
Centering tool
D
34
Centering tool
D
35
Centering tool
D
36
Centering tool
D
37
Centering tool
D
38
Centering tool
D
39
Centering tool
D
40
Centering tool
D
41
Centering tool
D
42
*
PIPE ID*
[MM]
PIPE ID*
[INCH]
10.0 - 10.5
10.5 - 11.0
11.0 - 11.5
11.5 - 12.0
12.0 - 12.5
12.5 - 13.0
12.8 - 14.0
0.394 - 0.413
0.413 - 0.433
0.433 - 0.452
0.452 - 0.472
0.472 - 0.492
0.492 - 0.512
0.504 - 0.551
13.8 - 15.0
14.8 - 16.0
15.8 - 17.0
16.8 - 18.0
17.8 - 19.0
18.8 - 20.5
19.8 - 22.5
0.543 - 0.591
0.583 - 0.630
0.622 - 0.669
0.661 - 0.709
0.701 - 0.748
0.740 - 0.807
0.780 - 0.886
22.3 - 25.0
24.5 - 27.0
26.5 - 29.0
28.5 - 31.0
30.5 - 33.0
32.5 - 36.0
35.5 - 39.0
38.5 - 42.0
41.5 - 45.0
44.5 - 48.0
47.5 - 51.0
0.878 - 0.984
0.965 - 1.063
1.043 - 1.142
1.122 - 1.220
1.201 - 1.299
1.280 - 1.417
1.397 - 1.535
1.516 - 1.654
1.634 - 1.772
1.752 - 1.890
1.870 - 2.008
50.5 - 54.0
53.5 - 58.0
57.5 - 62.0
61.5 - 66.0
65.5 - 70.0
69.5 - 74.0
73.5 - 78.0
77.5 - 82.0
82.0 - 87.0
87.0 - 91.0
91.0 - 95.0
95.0 - 99.0
99.0 - 103.0
103.0 - 107.0
107.0 - 111.0
111.0 - 115.0
115.0 - 120.0
1.988 - 2.126
2.106 - 2.283
2.264 - 2.441
2.421 - 2.598
2.579 - 2.756
2.736 - 2.913
2.894 - 3.071
3.051 - 3.228
3.228 - 3.425
3.425 - 3.582
3.582 - 3.740
3.740 - 3.897
3.897 - 4.055
4.055 - 4.212
4.212 - 4.370
4.370 - 4.527
4.527 - 4.724
CODE
832 020 003
832 020 004
832 020 005
832 020 006
832 020 007
832 020 008
832 020 009
832 020 011
832 020 010
832 020 012
832 020 013
832 020 014
832 020 015
832 020 016
832 020 017
832 020 018
832 020 019
832 020 020
832 020 021
832 020 022
832 020 023
832 020 024
832 020 025
832 020 026
832 020 027
832 020 028
832 020 029
832 020 030
832 020 031
832 020 032
832 020 033
832 020 034
832 020 035
832 020 036
832 020 037
832 020 038
832 020 039
832 020 045
832 020 046
832 020 047
832 020 048
832 020 049
832 020 050
832 020 051
832 020 052
832 020 053
KG
0.060
0.040
0.050
0.070
0.070
0.080
0.100
0.110
0.070
0.120
0.140
0.150
0.180
0.190
0.200
0.250
0.115
0.340
0.350
0.360
0.400
0.500
0.510
0.530
0.550
0.560
1.000
1.200
0.215
1.500
1.800
1.900
2.100
2.400
2.600
2.800
3.100
3.100
3.960
Smaller pipe dimensions on request.
Other accessories for orbital welding
•
•
•
•
Earth cable, see page 70
ESG tungsten grinders, see page 63
WS2 tungsten electrodes, see page 71
Torch and cold wire consumables, see page 73
TUBE-TO-TUBE-SHEET ORBITAL WELD HEADS
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Orbital welding systems and accessories for high-purity process piping
NEU
www.orbitalum.com
OT-DVR
Welding turntables
The new welding turntables from Orbitalum Tools are a safe, efficient and ergonomic solution, when
turning workpieces, shor t components and microfittings have to be welded.
Ideal for
­w elding of
moulded parts
AVC/OSC unit
optionally
available
OT-DVR 100: In combination with
a power source of the ORBIMAT
series a welding system with
maximum precision and easiest
handling
Features:
•
•
•
•
•
•
•
Welding turntable pivotable from 0° to 90°
Different clamping chuck sizes
Rugged steel construction
Burner head support pivotable
Three-coordinate burner head support
Socket holder TIG burner
Water-cooled 250 A TIG burner
Optionally available:
• Wire feed unit for Ø 0.8 mm (0.031") and 1.0 mm
(0.039") wire with 15 kg wire reel retainer
• Multifunctional wire adjustment
• AVC/OSC arc voltage control and oscillation
Other accessories:
• DVR earth cable
• DVR control cable
• Remote control
Centrically clamped
three-jaw chuck for
accurate positioning
of the workpiece
WELDING TURNTABLE
Code
Load capacity (max.), approx.
Hollow shaft Ø
OT-DVR 50
on request
60 kg / 132.3 lbs
30 mm
1.181"
Pivoting range, continuously adjustable 0° - 90°
Turn table Ø
300 mm
11.81"
Dimensions, approx. (lxwxh)
300 x 300 x 420 mm
11.8" x 11.8" x 16.5"
Weight (without three-jaw chuck ),
40 kg / 88.2 lbs
approx.
OVERVIEW THREE-JAW CHUCKS*
OT-DVR 50
Ø 100 mm / 3.937"
x
Ø 125 mm / 4.921"
x
Ø 160 mm / 6.299"
x
Ø 200 mm / 7.874"
Ø 250 mm / 9.843"
Ø 315 mm / 12.402"
*
OT-DVR 100
on request
150 kg / 330.7 lbs
120 mm
4.724"
0° - 90°
400 mm
15.75"
600 x 570 x 695 mm
23.6" x 22.4" x 27.4"
85 kg / 187.4 lbs
OT-DVR 100
x
x
x
TUBE OD MIN. - MAX.
3 - 87 mm
0.118" - 3.425"
3 - 125 mm
0.118" - 4.921"
3 - 160 mm
0.118" - 6.299"
4 - 202 mm
0.157" - 7.953"
5 - 256 mm
0.197" - 10.079"
10 - 315 mm
0.394" - 12.402"
Further sizes and versions on request
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
59
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Orbital welding systems and accessories for high-purity process piping
Comprehensive training program.
We as Orbitalum emphasize on the
safe operation of our equipment as it
has the utmost priority.
We generally recommend a product
safety and user training to clearly
understand the proper usage of the
equipment and in order to avoid any
possible dangers and accidents.
We offer:
•
•
•
•
•
•
Training on daily or weekly basis
At any location
Skilled trainers
Cer tification after successful
par ticipation
Fully equipped training centre in
Singen
State-of-the-ar t training
equipment
If you would like to learn more
about our comprehensive training
program or if you need information
about our next user trainings then
please contact our service team.
Via phone:
+49 (0) 77 31 792-200
Or per e-mail to:
training@itw-ocw.com
WELDING TURNTABLES
60
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Accessories & consumables
for orbital welding
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
61
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
Standard-compliant, precise
and reproducible weld seam
preparation.
For more than 40 years construction companies rely on
the standard set by Orbitalum in the industrial prefabrication of pipeline systems: With our pipe saws for precise
cutting and beveling in just seconds.
Please ask for our separate catalogues to learn more about this and
other products for the orbital weld seam preparation:
>> Catalogue "Orbital cutting & beveling machines for high-purity
process piping"
>> Catalogue "E.H. WACHS - Portable weld prep machine tools for
industrial applications"
62
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
ESG MAX, ESG Plus, ESG Plus2
Tungsten Grinders
The best solution for a precise and fast preparation of tungsten electrodes.
The perfect hand-held grinder for cutting, grinding and planing electrodes which are used in WIG/TIG
welding machines. Consider country-specific regulations, standards and guidelines when using tungsten electrodes with thorium.
Repeatable points
every time due to preset
­g rinding angles
The powerful Hand-Tungsten-Grinder for
grinding, facing and cutting.
One machine – complete electrode preparation:
• Grinding electrodes:
– 4 different angles
– 6 different electrode sizes
• Facing electrodes
• Cutting electrodes
• Guarantees longer tool life and ease of igni-
The machines are available with a high-quality
and powerful drive with 230 Volt and/or 110 Volt.
Machines and accessories are delivered in a
durable storage and shipping case.
•
•
• Repeatable points every time due to preset
ADDITIONAL FEATURES ESG MAX:
•
•
•
•
•
•
tion of the tungsten electrode
Specially designed for one-off jobs on site
Compact design, optimum resilience and
perfect reproducibility
Solid, functional design
Precise orbital grinding
Facility for easy trimming of the electrodes
(optional)
External dust extractor can be easily adapted
Short preparation times with high grinding
performance
No adjustment needs to be done before operation
grinding angles
• Easy and fast to use
• Optimum preparation for orbital and manual
Grinding electrodes:
4 different angles and
6 different electrode
sizes
Facing electrodes
Cutting electrodes
(e.g. with ESG MAX)
ESG MAX: Laterally
adjustable grinding head
with 72 holes
• Continuously adjustable cutting device from
9.0 to 34.5 mm / 0.354" to 1.358" (available
option)
• Including dust protection against grinding
dust
• Adapter for extraction device for up to 96%
less grinding dust particles (available option)
• Table mount included
ADDITIONAL FEATURES ESG PLUS 2 AND
ESG MAX:
• Portable tungsten grinder with two different
grinding wheels. This allows the electrode to
be pre-ground with the coarse diamond wheel
then finished with the fine diamond wheel.
• Lateral adjustment of the head for increased
service life of the grinding wheel
welding
• Grinding head with 72 holes: 36 holes for the
• Longitudinal grinding for optimum arc ignition
grinding wheel with coarse grain, 36 holes for the
and excellent arc stability
grinding wheel with fine grain and cutting edge
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
63
www.orbitalum.com
SCOPE OF DELIVERY / APPLICATION RANGE
Code
Tungsten grinder
Durable storage and shipping case
Grinding head for electrodes Ø
1.0 - 1.6 - 2.0 - 2.4 - 3.2 - 4.0 mm*
(0.04" - 1/16" - 0.08" - 3/32" - 1/8" - 5/32")*
Grinding head for grinding angle
15° - 18° - 22.5° - 30° - 45° - 60°
Grinding head for grinding angle
15° - 18° - 22.5° - 30° or 15° - 30° - 45° - 60°
Diamond grinding wheel Fine (790 052 517)
Diamond grinding wheel Coarse (790 052 518)
Diamond grinding wheel Fine (790 052 487)
Diamond grinding wheel Medium (790 052 488)
Diamond grinding wheel Coarse (790 052 550)
Table mounting plate
Tool to replace the grinding wheel
Operating instructions and spare parts list
TECHNICAL DATA
Dimensions (including motor)
Power
Power-on time
Speed (Rotary speed)
Main supply cable (length)
Vibration level (EN 28662, part 1)
Noise level at the workplace (Idle running), approx.
Orbital welding systems and accessories for high-purity process piping
[230 V]
ESG MAX
790 052 591
[110 V]
790 052 592
Pc.
Pc.
Pc.
1
1
1
ESG PLUS
790 052 485
790 052 545
790 052 486
790 052 645
1
1
1
Pc.
1
–
–
Pc.
–
1
1
Pc.
Pc.
Pc.
Pc.
Pc.
Pc.
Pc.
Set
1
1
–
–
–
1
1
1
ESG MAX
Ø 65 x 350
Ø 2.56 x 13.78
500
100
30.000
3
118.1
< 2.5
83
–
–
–
1
–
–
1
1
ESG PLUS
Ø 65 x 350
Ø 2.56 x 13.78
500
100
30.000
3
118.1
< 2.5
83
–
–
1
–
1
–
1
1
ESG PLUS 2
Ø 65 x 350
Ø 2.56 x 13.78
500
100
30.000
3
118.1
< 2.5
83
[mm]
[inch]
[W]
[%]
[rpm]
[m]
[inch]
[m/s 2]
[dB (A)]
(15°/18°/22.5°/30°)
(15°/30°/45°/60°)
(15°/18°/22.5°/30°)
(15°/30°/45°/60°)
ESG PLUS 2
790 052 585
790 052 546
790 052 586
790 052 646
1
1
1
(15°/18°/22.5°/30°)
(15°/30°/45°/60°)
(15°/18°/22.5°/30°)
(15°/30°/45°/60°)
The technical data are not binding. They are not warranted characteristics and are subject to change. Please consult our general conditions of supply.
*
64
An electrode holder is required to grind electrodes with 4.0 mm (5/32") diameter (available option).
A BRAND OF ITW ORBITAL CUTTING & WELDING
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Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Tungsten Grinders ESG
ESG MAX, ESG Plus, ESG Plus2
Features, application range, technical data and scope of delivery, see fropage 63.
ESG MAX
ARTICLE
VERSION
GRINDING ANGLES
[°]
CODE
WEIGHT OF
MACHINE
KG
ESG MAX
ESG MAX
ESG Plus
ESG Plus
ESG Plus
ESG Plus
ESG Plus 2
ESG Plus 2
ESG Plus 2
ESG Plus 2
230 V, 50/60 Hz EU
110 V, 50/60 Hz EU/US
230 V, 50/60 Hz EU
110 V, 50/60 Hz EU/US
230 V, 50/60 Hz EU
110 V, 50/60 Hz EU/US
230 V, 50/60 Hz EU
110 V, 50/60 Hz EU/US
230 V, 50/60 Hz EU
110 V, 50/60 Hz EU/US
15 / 18 / 22.5 / 30 / 45 / 60
15 / 18 / 22.5 / 30 / 45 / 60
15 / 18 / 22.5 / 30
15 / 18 / 22.5 / 30
15 / 30 / 45 / 60
15 / 30 / 45 / 60
15 / 18 / 22.5 / 30
15 / 18 / 22.5 / 30
15 / 30 / 45 / 60
15 / 30 / 45 / 60
790 052 591
790 052 592
790 052 485
790 052 486
790 052 545
790 052 645
790 052 585
790 052 586
790 052 546
790 052 646
DISPATCH
WEIGHT
KG
1.560
1.560
1.430
1.430
1.430
1.430
1.520
1.520
1.520
1.520
3.680
3.680
3.560
3.560
3.560
3.560
3.825
3.825
3.825
3.825
ESG Plus
Diamond grinding wheels
Replaceable grinding wheel diamond-coated on both sides for optimal performance.
ESG Plus 2
For 1.0 and 1.6 mm (0.039"/0.063") electrodes we recommend the standard
grinding wheel. For 2.0 and 2.4 mm (0.078"/0.094") electrodes a medium grained
grinding wheel and for 3.2 and 4.0 mm (0.126"/0.157") a coarse grained grinding
wheel is advisable.
ARTICLE
APPLICABLE WITH
GRAIN
WHEEL Ø
S
CODE
KG
[MM] [INCH] [MM] [INCH]
Diamond grinding wheel
Diamond grinding wheel
Diamond grinding wheel
Diamond grinding wheel
Diamond grinding wheel
Diamond grinding wheel
ESG MAX
ESG MAX
ESG 4
ESG Plus, ESG Plus 2
ESG Plus, ESG Plus 2
ESG Plus, ESG Plus 2
Fine
Coarse
Standard
Fine
Medium
Coarse
40.00
37.00
32.00
33.50
33.50
33.50
1.574
1.574
1.290
1.319
1.319
1.319
2.1
2.2
1.2
2.2
2.2
2.2
0.083
0.087
0.047
0.087
0.087
0.087
0.017
0.016
0.005
0.010
0.011
0.011
790 052 517
790 052 518
790 052 460
790 052 487
790 052 488
790 052 550
Diamond grinding wheels
Cutting devices
For simple separating of the electrodes.
Electrode minimum length for grinding with ESG MAX:
15° = 24.8 mm (0.976")
18° = 22.3 mm (0.878")
22.5° = 20.6 mm (0.811")
30° = 19.1 mm (0.752")
45° = 18.6 mm (0.339")
60° = 19.5 mm (0.768")
ARTICLE
APPLICABLE WITH
SETTING
CUTTING LENGTHS
[MM]
Cutting device
Cutting device
*
ESG MAX
ESG Plus, ESG Plus 2
continuous
fixed*
9.0 - 34.5
12.0
13.0
15.0
17.0
Cutting device for ESG MAX
CODE
KG
[INCH]
0.354 - 1.358 790 052 613
0.472 790 052 513
0.512
0.591
0.669
0.033
0.030
Further cutting lengths possible on request.
TUNGSTEN GRINDING TECHNOLOGY
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
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Orbital welding systems and accessories for high-purity process piping
Electrode holder
For machining smaller electrodes.
Electrode holder with 6 collets (for ESG MAX)
The electrode holder for the ESG MAX is available in a set including collets for
6 different electrode diameters.
The electrode holder for the ESG Plus or ESG Plus 2 is supplied including 1 flexible
collet.
Electrode holder with collet (for ESG Plus, ESG Plus 2)
ARTICLE
APPLICABLE WITH
SETTING
ELECTRODE Ø
[MM]
Electrode holder
with 6 collets
ESG MAX
fixed
Electrode holder
with collet
Spare collet
ESG Plus, ESG Plus 2
ESG Plus, ESG Plus 2
CODE
KG
[INCH]
continuous
1.0
1.6
2.0
2.4
3.2
4.0
1.0 - 3.2
0.039 790 052 614
1/16
0.080
3/32
1/8
5/32
0.039 - 0.126 790 052 457
0.023
continuous
1.0 - 3.2
0.039 - 0.126 790 052 481
0.002
Spare collet (for ESG Plus, ESG Plus 2)
0.027
Wall-/table-/vice-mounting plate
For stationary use of the ESG Plus and ESG Plus 2 .
Simple and rapid mounting to a wall, a table or a vice.
Wall-/table-/vice-mounting plate
ARTICLE
APPLICABLE WITH
CODE
Wall-/table-/vice-mounting plate
ESG Plus, ESG Plus 2
790 052 483
KG
0.102
Adapter for extraction device
Adapter for extraction device
This adapter for an extraction device can be placed rapidly and simply on the ESG
MAX grinding head and reduces grinding dust by up to 96% less particles.
For use on electrodes with thorium.
Consider country-specific regulations, standards and guidelines.
ARTICLE
APPLICABLE WITH
CODE
Adapter for extraction device ESG MAX
ESG MAX
790 052 612
KG
0.047
Protective cover
Easy to adapt on the ESG Plus head.
With integrated retainer for suction units. For use on electrodes with thorium.
Consider country-specific regulations, standards and guidelines.
Protective cover
ARTICLE
APPLICABLE WITH
CODE
Protective cover ESG Plus
Protective cover ESG Plus 2
ESG Plus
ESG Plus 2
790 052 496
790 052 596
KG
0.170
0.220
TUNGSTEN GRINDING TECHNOLOGY
66
A BRAND OF ITW ORBITAL CUTTING & WELDING
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Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Double-Decker Kit
Easy to mount to the ESG Plus.
This attachment makes it possible to use 2 different grinding wheels at the same
time.
Double-Decker Kit
Including:
•
•
•
•
1
1
1
1
Grinding head
Diamond grinding wheel (Coarse)
Cylinder-head screw with collar (M4x34)
Shaft extension
ARTICLE
APPLICABLE WITH
GRINDING ANGLES [°]
CODE
Double-Decker Kit
Double-Decker Kit
ESG Plus
ESG Plus
15 / 18 / 22.5 / 30
15 / 30 / 45 / 60
790 052 490
790 052 390
KG
0.160
0.100
TUNGSTEN GRINDING TECHNOLOGY
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Orbital welding systems and accessories for high-purity process piping
ORBmax
Residual oxygen meter
With Tungsten Inert Gas (TIG)-welding, oxygen as a protective and forming gas atmosphere is generally undesirable, as it is detrimental to the welded joint. This new ORBmax residual oxygen meter
sets a milestone for fast, exact detection of residual oxygen, and with it complete documentation
of these parameters. At the same time, the new measuring method results in greater efficiency and
higher quality.
In combination with the ORBIMAT welding power
source, the joining process can be monitored in
real-time and automatically switched off when
increased oxygen content occurs
ORBIWELD 76S
ORBIMAT 165 CA
The NEW ORBmax
Software to evaluate data
"O2_log" included
Comprehensive range of
accessories, including durable
storage and shipping case
The "Optical oxygen measurement via fluorescence extinction" method for welding
technology (patent pending) is far superior
to the conventional methods, using zirconium
sensors: It requires no warm-up time whatsoever; reliably, quickly and precisely detects
the oxygen share in the gas; unchecked alleged
increasing of the measured value due to the
formation of ozone is eliminated; the measurement is possible in all gas mixtures without
manual switch-over (even with forming gas
with a variable percentage of hydrogen).
The exact, fast detection of the oxygen content
reduces the otherwise long flooding time of
the forming gas. The operator can start the
safe welding process considerably earlier. As a
result, precious working time is saved and the
gas consumption reduced. In addition, ORBmax
requires no maintenance of any kind. Calibration
once a year in accordance with the standard ISO
9001 is sufficient.
68
A BRAND OF ITW ORBITAL CUTTING & WELDING
For welding pipes in plant and equipment construction for the food processing, beverage, cosmetics and pharmaceuticals industries, medical
and bio-technology as well as fine chemicals,
comprehensive quality assurance is required and
a procedure qualification is specified for the welded
seams. For quality certification, not only the values
from the power source, but also the residual oxygen
values can be documented with the ORBmax. The
need for a more in-depth inspection, for example
with x-rays, is therefore eliminated. When used as a
stand-alone solution, ORBmax records a digital log
with a time stamp. In conjunction with the ORBIMAT
welding power source, the joining process can be
monitored in real-time and automatically switched
off when increased oxygen content occurs.
•
•
•
•
No warm-up time required
Quick response
High measurement accuracy
Measurement of residual oxygen level during
the welding process
• No uncontrolled increase of the measurement
during the welding process
• Measurement of forming gas with variable
hydrogen content without mode change
• Measurement of the residual oxygen value in
•
•
•
•
•
•
•
•
•
•
•
•
all gas mixtures
Measured value recording on SD card
User-friendly touchscreen
Water-resistant sensor
Alarm mode with beeper and changing colour
of the display (green/red)
Protection class IP32
Setable alarm value and saving interval
Multirange power supply
Software to evaluate data
Can be connected with an ORBIMAT Orbital
Welding Power Source
Maintenance-free sensor (yearly calibration
recommended)
Pleasant and handy design
Transportation case with IP67 protection
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Residual oxygen meter
ORBmax
Features, see page 68.
TECHNICAL DATA
ORBMAX
Dimensions (lxwxh)
215 x 200 x 74 mm
8.46" x 7.87" x 2.91"
2 kg
4.4 lbs
IP32
IP67
AC 100 - 240 V, 50 - 60 Hz
1 - 999 ppm
• 1 ORBmax residual oxygen meter
• 1 Durable storage and shipping case
• 1 power unit supply set 100 - 240 VAC / 12 VDC
• 1 measuring hose (with test tip and filter)
• 1 SD card including evaluation software "O2_log"
• 1 interface cable
• 2 reserve filter inserts
• 1 operating instructions
Weight, approx.
Protection class device
Protection class transport case
Power connection
Measuring range
SCOPE OF DELIVERY
ARTICLE
VERSION
CODE
ORBmax
100 - 240 V, 50/60 Hz
882 000 002
ORBmax
WEIGHT OF
MACHINE
KG
DISPATCH
WEIGHT
KG
2.000
Practical protective cover included
4.775
Consumables for ORBmax
All individual parts are already included in the scope of delivery of the ORBmax.
ARTICLE
CODE
Measuring hose set, including:
• 1 hose*
• 1 filter for protecting the oxygen sensor against soiling
• 2 filter inserts
• 1 test tip
• 1 hose connector
Hose*
Filter
Filter inserts (5 pieces per packing unit)
Test tip
Hose connector
882 050 006
*
KG
0.081
Measuring hose set (Individual parts)
882 012 010
882 020 003
882 030 002
882 012 011
882 012 012
0.050
0.021
0.003
0.004
0.001
Please specify the hose length in meters when ordering.
OTHER ACCESSORIES FOR ORBITAL WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
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Orbital welding systems and accessories for high-purity process piping
Other accessories for orbital welding
ORBIPURGE forming set
Complete with Teflon gas hose and rapid-action couplings.
The ORBIPURGE forming set for tube internal diameters 12 - 110 mm (0.472" - 4.331")
includes all accessories for fast and efficient internal forming during orbital welding.
Forming plugs for larger diameters are separately available.
ORBIPURGE forming set
• The various stoppers match the internal diameter of the tube exactly and therefore from a continuous sealing
• The complete set is supplied in a durable plastic carrying case
• The scope of delivery includes 2 forming plugs in each size, a Teflon gas hose,
and a set of rapid-action couplings
• Particularly suitable where there are very high demands for purity in the forming atmosphere and is an ideal addition to our residual oxygen meter ORBmax
(see page 68)
• The included rapid-action couplings allow a simple connection and separation of
the gas hose
Inert gas outlets for ORBIPURGE forming plugs:
Suitable for all ORBIPURGE forming plugs.
Inert gas outlets
ARTICLE
CODE
ORBIPURGE forming set
Inert gas outlet for ORBIPURGE 3/8"
Inert gas outlet for ORBIPURGE M5
Forming plugs, set for ID 114 - 130 mm (4.488" - 5.118"), 3/8"
Forming plugs, set for ID 121 - 142 mm (4.764" - 5.591"), 3/8"
Forming plugs, set for ID 148 - 162 mm (5.827" - 6.378"), 3/8"
881 000 001
881 020 014
881 020 015
881 050 030
881 050 031
881 050 032
KG
3.150
0.030
0.005
Earth cable
For use in combination with an orbital welding power supply of the ORBIMAT CBoder CA series.
ARTICLE
Earth cable
Earth cable for 165 Ampere welding power supplies
Earth cable for 300 Ampere welding power supplies
Earth cable for 300 CA AVC/OSC welding power supplies
LENGTH LENGTH CODE
[M]
[FT]
5.0
5.0
5.0
KG
16.4 811 050 004
16.4 811 050 005
16.4 812 050 046
2.351
2.400
2.850
Hose package extensions
Suitable for all Orbitalum orbital weld heads, with the exception of the ORBIWELD TP
AVC/OSC heads.
Other lenghts on request.
ARTICLE
Hose package extensions
Hose package extension 5 m (16 ft)
Hose package extension 10 m (32 ft)
Hose package extension 15 m (49 ft)
Hose package extension 20 m (64 ft)
LENGTH LENGTH CODE
[M]
[FT]
5
10
15
20
16
32
49
64
871 050 011
871 050 012
871 050 013
871 050 016
KG
7.600
14.600
22.000
28.700
OTHER ACCESSORIES FOR ORBITAL WELDING
70
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Pressure regulator
With 2 adjustable flow displays and option to connect welding and forming gas.
TECHNICAL DATA
ARGON/HYDROGEN
ARGON
Inlet pressure (max.)
Flow indicator
Gas cylinder connection
Hose connection
200 bar
up to 50 L/min.
W21.8x1/14" LH
G 3/8 LH
230 bar
up to 30 L/min.
W21.8x1/14"
G 1/4
ARTICLE
VERSION
CODE
Pressure regulator
Pressure regulator
Spare seals for pressure regulator
Argon
Argon/Hydrogen
888 000 001
888 000 002
888 000 005
KG
1.850
1.870
0.002
Bar pressure regulator "Argon"
For HX 16P, see page 42.
Inspection set
Optimal tool for visually checking the welding seam, including lighting.
Minimum sensor (Length: 110 mm/4.331") complete with handle and attachable
mirrors Ø 16 mm (0.630") and 25 mm (0.980").
ARTICLE
CODE
Inspection set
Spare bulb for inspection set
Spare mirror 16 mm (0.630") for inspection set
Spare mirror 25 mm (0.980") for inspection set
875 030 020
875 030 028
875 030 029
875 030 031
KG
0.190
0.002
0.010
0.010
Inspection set
WS2 tungsten electrodes
WS electrodes are used for DC and AC welding and are a completely satisfactory
replacement for the WT electrodes.
Benefits:
• High ignition safety
• Low combustion
• Long service life
• High arc quality
WS2 tungsten electrodes
Content: 10 pieces
Length: 175 mm (6.890")
Composition: WS2 = Rare earths (mixed oxides)
Color code: Turquoise
ARTICLE
WS2 tungsten electrodes
WS2 tungsten electrodes
WS2 tungsten electrodes
ELECTRODE Ø
[MM]
ELECTRODE Ø
[INCH]
1.0
1.6
2.4
CODE
0.039 826 004 018
0.063 826 004 019
0.094 826 004 020
KG
0.006
0.010
0.018
OTHER ACCESSORIES FOR ORBITAL WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
71
www.orbitalum.com
Orbital welding systems and accessories for high-purity process piping
TIG manual welding torch for ORBIMAT
The TIG manual welding torch for ORBIMAT orbital welding power supplies is a
high productive welding torch for tacking and manual welding. The water-cooled
hand torch allows an ideal heat conduction and a long operating life. The compact
design, the flexible hose package and the integrated operation control results in a
high user-friendliness.
A durable storage and shipping case and a consumable spares kit are included.
Features:
TIG manual welding torch for ORBIMAT
•
•
•
•
Water-cooled DC 250 A, AC 200 A
Superflex hose package
Flexible torch body
Ergonomic handle
Scope of delivery:
• 1 TIG manual welding torch
• 1 Durable storage and shipping case
• Torch consumable spares kit
The following accessory is essentially required for operating the TIG manual
welding torch and must be ordered separately:
• Earth cable, see page 70
ARTICLE
TIG manual welding torch for ORBIMAT
HOSE
­PACKAGE
LENGTH
[M]
HOSE
­PACKAGE
LENGTH
[FT]
4.0
CODE
13.0 890 013 010
WEIGHT OF DISPATCH
MACHINE
WEIGHT
KG
KG
2,425
6,405
OTHER ACCESSORIES FOR ORBITAL WELDING
72
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
Torch and cold wire consumables for open weld heads and T
­ IG
manual welding torch
ACCESSORIES
CLAMP SLEEVES FOR ELECTRODES­
CLAMP SLEEVES FOR PLUNGER
TORCH ISOLATORS
Picture
APPLICABLE WITH:
TP 250
TP 400 KD4-100
TP 400 KD3-62 (AVC/OSC)
TP 600 (AVC/OSC)
TP 1000 (AVC/OSC)
P16
P16 AVC
P20
TIG manual welding torch
CODE
811 020 018
812 020 024
ACCESSORIES
WIRE CORES
KG
CODE
KG
CODE
811 013 001
0.001
0.002
0.003
812 005 002
812 020 024
0.002
831 001 058
0.010
812 020 024
0.002 812 020 059
–
–
KG
0.001
812 005 001
0.002
831 001 007
0.005
0.005 812 020 060
0.002
Picture
Version
TP wire cores
0.8 mm (0.031")
APPLICABLE WITH:
TP 250
TP 400 KD4-100
TP 400 KD3-62 (AVC/OSC)
TP 600 (AVC/OSC)
TP 1000 (AVC/OSC)
P16
P16 AVC
P20
TIG manual welding torch
CODE
811 020 030
ACCESSORIES
HF SPIRALS
TP wire cores
1.0 mm / 1.2 mm (0.039" / 0.047")
KG
CODE
KG
0.074 811 002 006
0.009
812 020 041
–
–
0.009
811 002 005
–
–
TORCH SEAL
Front wire cores (long)
0.8 mm (0.031")
CODE
KG
–
Rear wire cores (short)
0.8 mm (0.031")
CODE
KG
–
–
–
831 001 022
0.005
831 001 015
0.005
832 001 010
–
0.005
–
832 001 011
–
0.010
–
GAS NOZZLES
GAS LENSES
Picture
APPLICABLE WITH:
TP 250
TP 400 KD4-100
TP 400 KD3-62 (AVC/OSC)
TP 600 (AVC/OSC)
TP 1000 (AVC/OSC)
P16
P16 AVC
P20
TIG manual welding torch
CODE
831 001 027
811 050 011
KG
0.003
0.002
831 001 027
0.003
811 050 011
831 001 027
–
0.002
0.003
–
CODE
811 005 020
–
KG
CODE
0.003 811 020 017
KG
0.004
CODE
811 020 016
KG
0.004
812 020 023
0.010 812 020 022
0.010
831 001 060
0.020
831 001 161
0.009
812 020 023
0.010 812 020 022
0.010
–
OTHER ACCESSORIES FOR ORBITAL WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
73
www.orbitalum.com
ACCESSORIES
Orbital welding systems and accessories for high-purity process piping
WIRE NOZZLES
Picture
Version
APPLICABLE WITH:
TP 250
TP 400 KD4-100
TP 400 KD3-62 (AVC/OSC)
TP 600 (AVC/OSC)
TP 1000 (AVC/OSC)
P16
P16 AVC
P20
TIG manual welding torch
Wire nozzle
Wire nozzle
for wire Ø 0.8 mm (0.031")
for wire Ø 1.0 mm (0.039")
CODE
KG
CODE
KG
811 018 010
0.004 811 018 011
–
Wire nozzle tip
for wire Ø 0.8 mm (0.031")
CODE
KG
–
–
Wire nozzle tip
for wire Ø 1.0 mm (0.039")
CODE
KG
–
–
812 018 045
0.002 812 018 046
0.002 812 018 050
–
812 018 051
–
831 001 031
831 018 051
832 001 012
–
0.020
0.003
0.020
–
–
–
–
–
–
–
Notes:
74
A BRAND OF ITW ORBITAL CUTTING & WELDING
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
Orbital welding systems and accessories for high-purity process piping
www.orbitalum.com
About us
For the finest in pipe & tube cutting, beveling and orbital welding
products.
Waste disposal / environmental
protection
For more than 40 years construction companies rely on the standard in the
­industrial prefabrication of pipeline systems set by the market leader Orbitalum.
Disposal of electrical
(electronic) devices
Orbitalum Tools based in Singen, Germany and E.H. Wachs based in Lincolnshire,
­I llinois, USA are operating jointly as ITW Orbital Cutting & Welding, a division of
the US industrial group ITW.
(RL 2002/96/EC)
Orbitalum Tools is a global leader in providing complete solutions for the industrial prefabrication, installation and maintenance of pipeline systems – for everything
from cutting pipes and preparing weld seams to orbital welding for process and
plant engineering.
With its high-quality, nearly indestructible, portable and user-friendly pipe processing machines for cutting and beveling, E.H. Wachs has established itself in
many industries. For example, in the oil and gas industry, the chemical industry
and in pipeline and ship construction – in the preproduction, maintenance, repair
and dismantling of installations.
ITW (Illinois Tool Works, www.itw.com) is a US Fortune 200 global industrial
manufacturer of consumables, specialty equipment and related service businesses
headquartered in Glenview, Illinois. ITW Orbital Cutting & Welding is part of the
ITW Welding Group, which is world market leader in welding products (e.g. MILLER
ELECTRIC, HOBART BROTHERS).
When you partner with us you’re not only partnering with the industry leader in
portable weld preparation machine tools and orbital welding systems, you’re partnering with ITW, the industry leader in advanced welding technologies.
The ITW Orbital Cutting & Welding group stands for the best,
most efficient technology for all aspects of orbital cutting and
welding around the globe.
As ITW OCW we provide an almost unique product availability, a worldwide
­c ustomer service and technical support as well as a sales network at local level.
A partnership with ITW OCW involves:
•
•
•
•
•
•
•
•
•
Acclaimed state-of-the-art technology, competent contact partners
Fast, comprehensive delivery service
Reliable product support
Large stocks at local level
Comprehensive OEM spare parts and consumables
Strategically ideal located sales locations, service and rental centers
Excellently factory-trained and certified technicians
Practical trainings – at our site or at your location
Certified company
Electrical (electronic) devices which are marked
with the symbol above, may not be disposed of with
household waste in accordance to the EU directive
2002/96/EC.
By actively using the offered return and collection
systems, you actively contribute to the reuse,
recycling and utilisation of electrical (electronic)
devices.
Electrical (electronic) used devices contain parts
which must be handled selectively according to
the EU directive. Separate collection and selective
treatment is the basis for environment-friendly
disposal and the protection of human health.
Our products that were sold to you after August
13th, 2005 are taken back and treated according
to legal standards. These products have to be sent
free of charge.
The return of used devices which pose a health or
safety risk for human beings due to contamination
during use may be refused.
The legally compliant disposal of electrical
(electronic) devices that were placed on the market
before August 13th, 2005 are in the responsibility
of the end-user.
Returning of batteries
Some of our products work with batteries. Batteries which are marked with the symbol above may
not be disposed of together with household waste
according to the applicable EU directive 91/157/EEC.
With batteries containing hazardous substances,
the chemical symbol for the heavy metal content is
indicated below the waste bin:
Cd = Cadmium
Hg = Mercury
Pb = Lead
ITW Orbital Cutting & Welding continues the Orbitalum and E.H. WACHS tradition
of offering world class products, combined with exceptional service and support,
to keep ITW-OCW the supplier of choice for tools used to cut - prep - weld - all from
one source.
ORBITALUM TOOLS GMBH Josef-Schuettler-Str. 17 78224 Singen Germany Tel. +49 (0) 77 31 792 - 0 Fax +49 (0) 77 31 792 - 524 tools@orbitalum.com
A BRAND OF ITW ORBITAL CUTTING & WELDING
75
The ITW ORBITAL CUTTING & WELDING group provides global
customers one source for the finest in pipe & tube cutting,
beveling and orbital welding products.
Orbital cutting, beveling and
welding machines for highpurity process piping.
Portable weld prep
machine tools for
industrial applications.
For more information about us www.itw-ocw.com
tools@orbitalum.com
www.orbitalum.com
sales@ehwachs.com
www.ehwachs.com
Certified according to
ISO 9001
Certified according to
ISO 9001
Authorized Economic
Operator (AEO)
USA
GERMANY
UNITED ARAB EMIRATES
CHINA
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL 60069, USA
Tel. +1 847 537 8800
Fax +1 847 520 1147
Toll Free 800 323 8185
Orbitalum Tools GmbH
Josef-Schuettler-Str. 17
78224 Singen
Germany
Tel. +49 (0) 77 31 - 792 0
Fax +49 (0) 77 31 - 792 500
Wachs Middle East & Africa Operations
PO Box 262543
Free Zone South FZS 5, ACO6
Jebel Ali Free Zone (South-5), Dubai
United Arab Emirates
Tel. +971 4 88 65 211
Fax +971 4 88 65 212
Gulf States Service & Rental Center
2220 South Philippe Avenue
Gonzales, LA 70737, USA
Tel. +1 225 644 7780
Fax +1 225 644 7785
UNITED KINGDOM
Orbitalum Tools
New Caohejing International
Business Centre
Room 2801-B, Building B
No 391 Gui Ping Road
Shanghai 200052
China
Tel. +86 (0) 21 52 30 37-51
Fax +86 (0) 21 52 30 37-58
INDIA
ITW India Limited
4A/19, IDA, Phase - 1
Patancheru Medak District
Andhra Pradesh 502 319
India
Tel. +91 (0) 99 00 01 28 80
Fax +91 (0) 40 3048 0815
Wachs Subsea LLC
E.H. Wachs
11050 West Little York
Building N
Houston, TX 77041, USA
Tel. +1 713 983 0784
Fax +1 713 983 0703
SINGAPORE
E.H. WACHS Asia Pacific
23 Tagore Lane #04-06/07
Tagore 23 Warehouse
Singapore, 787601
Singapore
Tel. +65 9634 5432
Fax +1 847 484 2692
CANADA
Wachs Canada Ltd
Western Canada Sales & Service Center
5411 82nd Avenue
Edmonton, Alberta T6B 2J6, Canada
Tel. +1 780 469 6402
Fax +1 780 463 0654
Toll Free 800 661 4235
|
EN
|
Wachs Canada Ltd
Eastern Canada Sales & Service Center
1166 Gorham Street, Unit 8
Newmarket, Ontario L3Y 8W4, Canada
Tel. +1 905 830 8888
Fax +1 905 830 6050
Toll Free 888 785 2000
Corporate Locations
Sales Locations
© O r b i t a l u m To o l s G m b H
West Coast Sales & Rental Center
5130 Fulton Drive, Unit J
Fairfield, California 94534, USA
Tel. +1 707 439 3763
Fax +1 707 439 3766
Wachs UK
UK Sales, Rental & Service Centre
Units 4 & 5 Navigation Park
Road One, Winsford Industrial Estate
Winsford, Cheshire CW7 3 RL
United Kingdom
Tel. +44 (0) 1606 861 423
Fax +44 (0) 1606 556 364
|
ASIA
R e v. 0 3 1 6
AFRICA & MIDDLE EAST
|
EUROPE
890 700 012
NORTH AMERICA
S u b j e c t t o c h a n g e . O u r g e n e r a l t e r m s a n d c o n d i t i o n s a p p l y.
worldwide | sales + service