Sci.Int.(Lahore),26(5),2063-2069,2014 ISSN 1013-5316; CODEN: SINTE 8 2063 PERFORMANCE OF ENERGY METERS UNDER HARMONIC GENERATING ENVIRONMENT Syed Safdar Raza, Masood Ahmad*, M. Shoaib Perveiz Department of Electrical Engineering, COMSATS Institute of Information Technology (CIIT), 1.5 km Defense Road, off Raiwind Road, Lahore - Pakistan ABSTRACT: One of the major problems in utility power supply is the voltage and current harmonic distortion. Non linear loads produce harmonics which increases power losses and causes overheating of power system equipments. This paper discusses the effect of harmonic distortion on energy measurement of meter and behavior of current transducers under overloaded condition. It also presents a comparative study between solid state electronic meters and electromechanical watt hour meters. The total voltage and current harmonic distortion, displacement power factor is simulated by HIOKI 3197 power quality analyzer. The Microvip3 ELCONTROL energy analyzer is used to record the actual power consumption. It has been found that the energy measurement error in solid state energy meters is much less than the electromechanical meters if they are tested in same harmonic generating environment. The whole current operated meter slows down when large amount of current flows through the current coil and ultimately burnt. The CT operated meters have separate current transformer for each phase and if large amount of current flows through it, it saturates and metering stops. Key Words: Harmonics, non linear loads, solid state energy meters, electromechanical watt hour meters. *Corresponding Author: masoodjaffar@ciitlahore.edu.pk 1. INTRODUCTION The electricity tariff has been increasing day by day. At the same time, all types of consumers demand better services from the distribution companies in the form of power quality, electricity tariff and measurement. Energy meters are basically used to measure electric energy consumption at domestic, commercial and industrial level. In our country most of the energy meters are electromechanical (rotating disc) meters. In late 1970’s, electronic energy meters were introduced. Now distribution companies are rapidly replacing the old conventional electromechanical meters with solid state electronic meters because of higher accuracy and greater stability. The greatest advantage of these solid state electronic/digital meters is that they work well in all environmental conditions [1]. Manufacturers of both electromechanical and electronic meter claim that their meter fulfills all the requirements of international standard (e.g. accuracy etc) and consumer demand (e.g. price etc). The manufacturers check/test their energy meters under purely sinusoidal conditions, but in practical scenario the case is quite different. The extensive use of power electronics in many household and commercial appliances like adjustable speed drives, static power converters, switch mode power supplies, computers, television set, battery charger, compact fluorescent lamps is causing new unknown problem of harmonics. The consumption of energy/power in these power electronic equipments is very low. Such type of equipments are more reliable and of good quality than the previous one. Although these power electronic equipments have many benefits but on the other side they generate harmonics which increases iron and copper losses, insulation stress, overheating and measurement error. These harmonics badly disturb the utility power factor, current and voltage waveforms. Under this scenario the accurate measurement of power consumption is very important for both consumer and the power distributer. Consumer is interested in accurate measurement in order to ensure that they are getting what they pay for and power distributer is interested in order to ensure the integrity of the network. Electromechanical watt hour meter and solid state energy meters are frequently used for the measurement of electrical energy at domestic, commercial and industrial level. The behavior of these energy meters under non-sinusoidal voltage and current waveform is not known. Initially theoretical models are developed to observe the effect of harmonics on energy measurement. Authors in [2, 3, 4] developed a theoretical model but the results obtained are not significant because these models does not consider the resistance of voltage coil and inductance of the disk in driving torque. Others [5], continued their work by developing a model in which he considered the disk inductance and voltage coil resistance in order to calculate the torque, but the results obtained are very misleading because he concludes positive measurement error. Authors in [6] Present a quasilinear model in which the behavior of single phase induction watt hour meter in the presence of voltage and current harmonics are studied and concludes that induction watt hour meter cannot register the harmonic power and has negative measurement error.While in [7] workers discuss experimentally the behavior of both single phase electromechanical and solid state electronic energy meters under non sinusoidal conditions. The laboratory setup consists of a device which produces utility power disturbances (harmonics unbalance voltage, frequency) and a resistive load. The results obtained are compared with the reference meter whose accuracy is less than 1% from 0 – 2.5 KHz. Paper concludes those solid state electronic meters are more stable than the electromechanical meters. Performs experiment on 14 telephone exchanges and grouped them according to the harmonic concentration[8]. The paper concludes that measurement error is greater if capacitor bank is installed at unbalanced load condition than without the capacitor bank. [9] Performs an experiment on electronic energy meter at high and medium voltage customers in the locality of West Java and Benten 2064 ISSN 1013-5316; CODEN: SINTE 8 Sci.Int.(Lahore),26(5),2063-2069,2014 and concludes that measurement error is within permissible limits. 2. ENERGY METERS Energy/power consumed by domestic, commercial and industrial consumers is measured by two types of energy meters. Theoretical description of these energy meters is illustrated below. 2.1 ELECTROMECHANICAL WATT HOUR METER These are the rotating disc meters in which rotation of the disk is proportional to the power consumed by consumer. Meters which were manufactured before 1970’s had a disk shaft between the bearings and disk rotates on a lubricated ball. The metallic parts of the integrative devices were also lubricated for proper movement of metallic disk numerator. But this lubricating oil becomes hard with the passage of time and causes undesirable error in measurement due to friction. In order to overcome this problem, magnetic suspension type electromechanical energy meters were introduced. In electromechanical energy meters, the shunt magnet is wound with a fine wire of many turns and is connected across the main supply so that the current flow through it is proportional to the supply voltage. Since the coil of the shunt magnet has large number of turns and the reluctance of its magnetic circuit is very small due to the presence of small air gap, which makes the coil highly inductive. Thus the current (and hence the flux) lags the supply voltage by 90 . In comparison to shunt magnet, the series magnet is wound with a heavy wire of few turns and is connected in series with the load so that it carries the load current. The coil of series magnet is highly non inductive so that the angle of lead or lag is determined by the load. A thin aluminum disk is mounted on the spindle placed between the shunt and series magnets so that it cuts the fluxes of both the magnets. The permanent magnet near the rotating disc produces braking torque so that the disk rotates in the permanent magnet field. This permanent magnet induce eddy current in the disk which produce braking or retarding torque that is proportional to the disk speed. The power factor compensator (short circuited copper loop) is placed on the central limb of the shunt magnet. The flux produce by shunt magnet can be made to lag behind the supply voltage exactly by 90 , if the position of this loop is adjusted. Gearing mechanism is used to record the energy consumption in KWh. Such meters are lower in price and have high reliability. It also measures both active and reactive power consumption at sinusoidal supply. Its life is approximately 20 years if manufactured according to IEC standards. Error occurs in measurement if they are not mounted vertically and accuracy is greatly affected by dirt and humidity. Fraud can be done easily due to simple mechanism [10]. 2.2 SOLID STATE ENERGY METERS Solid state electronic energy meter has no mobile part as in electromechanical energy meter and has been introduced in market since last 20 years. Figure 1 shows the block diagram of the digital solid state energy meter [11]. Figure.1. Block diagram of solid state meter [11] Voltage and current transducers converts the signal into smaller equivalent voltage signals which is then presented to ADC for conversion. The digital signal is processed by digital circuit in order to calculate active, reactive and apparent power, power factor, MDI etc. EEPROM is used to store program for calibration purpose. Power supply monitoring and watch dog is used to ensure the correct operation during power up and power down. The block diagram of DSP based solid state energy meter is shown in Figure.2 [11]. Figure. 2 DSP based solid state meter [11] In solid state electronic energy meter, user programmable DSP is used as a main computational engine of the meter. The SAR-ADC is integrated on the main chip. The designer of the DSP based meter has to write software for the required parameters. MCU is used to drive the display and other duties in the meter. Supervisory circuit is used to monitor the supply voltage and to ensure correct operation during power up and power down. Price of such energy meter is reasonably low and greatest advantage of these meters is that accuracy is not affected by position, humidity etc. Life expectation is approximately 20-25 years [11]. 2.3 ENERGY METERS IN PAKISTAN Distribution companies in Pakistan take energy meters from both national and international companies. Major energy meter supplier are Pak Elektron Limited, MicroTech Industries (Pvt.) Ltd, Syed Bhai (Pvt.) Ltd, Creative Engineering Group Lahore, S.B. Electronics and Control Engineering, ESCORT Pakistan Ltd. Lahore. Single phase electromechanical watt hour meters are available in 10(30), 5(20), 10(40), 10(60), 20(80), 15(100) A range and poly phase electromechanical watt hour meter are available in two categories. Sci.Int.(Lahore),26(5),2063-2069,2014 ISSN 1013-5316; CODEN: SINTE 8 Whole current operated meter are available in 15(60), 15(90), 15(120), 30(120) A and CT Operated meter 2.5(10), 5(10) A range. Single phase electronic meters are available in 10(40) and 10(60) A range. Similar to poly phase electromechanical watt hour meter, poly phase electronic meters are also available in two categories. Whole current operated meter is available in 10(100) A and LT CT/ HT CT PT operated meter is available in 5(10) A range. 3. POWER CONSUMPTION OF ENERGY METERS The self-consumption and starting current of both whole current and CT operated meters are summarized in Table 1. Table 1: Power consumption of energy meters Starting Operational Energy meters current Losses 0.5% of 1-φ ElectromechaniBasic cur< 0.8 W cal. rent. Whole cur0.5% of 3-φ Electromechanirent Basic cur< 1.5 W cal. Operated. rent. 1-φ Electronic. ≤ 40 mA < 0.75 W 3-φ Electronic. ≤ 40 mA <2W CT operat3-φ Electronic. ≤ 10 mA <2W ed. 4. CURRENT TRANSDUCERS Current transducers are used to sense current in the energy meters. These current transducers are designed especially to fulfill the requirements of international standards such as accuracy, dc tolerance etc and of purchaser such as price, availability etc [12]. For measuring purpose, following three ways are used to sense the current. 4.1 SHUNT RESISTANCE METHOD This method is rarely used now a day and is the low cost current measurement method but offers high accuracy. In current measurement, the parasitic inductance affects the measurement at high frequencies. This parasitic inductance produces the phase mismatch at low power factor. So in their design it is quite necessary to take care and ensure that current and voltage are completely matched. As it is a resistive element, there exists the self-heating problem which is proportional to the square of current [13]. 4.2 CURRENT TRANSFORMER The accuracy of the current transformer depends on the properties of the magnetic material from which the core is made. The core used in current transformers does not fulfill the requirements of the designer because of high core losses at high frequencies. The extensive use of power electronics in our daily life adds harmonics in power system. So it is a great challenge for the designer to increase the accuracy of the current transformer at high frequencies and reduce the cost of production [14]. For metering purpose two types of current transformer are used. 4.2.1 LINEAR CURRENT TRANSFORMER Earlier the core of current transformer is made of silicon iron alloy but core of such magnetic material increases the power losses. So it is replaced by other magnetic material such as amorphous metal and nano crystalline magnetic material which are annealed in axial magnetic field. These magnetic 2065 materials have very high permeability and low core losses but are very expensive. The core of power transformer is made of amorphous metal but this is not used in the construction of core of current transformer because of higher price [12]. 4.2.2 COMPOSITE CORE CURRENT TRANSFORMER The core of such types of current transformers is made of different materials having different permeability placed side by side and winding is wound around it. The first core is made of that ferromagnetic material whose permeability is very high and provides very low phase displacement. The second core is made of that magnetic material whose permeability is low and provides good immunity against magnetic flux. When high permeability core become saturated because of high current or dc component in the current, the current transformer will not stop measuring the power consumption. Current transformer will continue measuring the power consumption by passing the magnetic flux through low permeability core. As both core of current transformer are made of low quality material. So they are cheaper than the linear current transformer [12]. HALL EFFECT METHOD Hall Effect transducers are of two types: closed loop and open loop. In energy meters, open loop type Hall Effect transducers are used because of low cost. Hall Effect transducers measures large amount of current and have excellent frequency response. The major drawback of Hall Effect transducers is that it require stable external current source because of large temperature drift [13]. 5. IMPACT OF HARMONICS Voltage and current harmonics in real power system badly affects the true power factor which is given as follows. (1) Pavg PFTrue THDI VRMS I RMS 1 100 PFTrue 2 THDV 1 100 2 (2) PFDisplacement THDI 1 100 2 THDV 1 100 2 (3) From (3), it is clear that distortion factor has a negative impact on the true power factor and in the presence of voltage and current harmonics; the unity value of true power factor cannot be achieved. Voltage THD is below 5% if current THD lies between 80-100%. In real power system, current THD has the dominant effect on the voltage THD. Voltage THD is expressed as follows. hmax THDV V h 1 2 h VF For distorted waveform, the RMS value is (4) 2066 ISSN 1013-5316; CODEN: SINTE 8 VRMS Since V1 hmax Vh2 (5) h 1 VF , eq. (5) becomes hmax VRMS VF2 Vh2 (6) h 1 From (4) and (6) we get VRMS VF2 THDV VF 2 VRMS VF 1 THDV2 (7) (8) From (4) we can write (7) as VRMS VF2 Vh2 (9) Similarly I RMS I F2 I h2 (10) I RMS I F 1 THDI2 (11) Since THD changes the shape of voltage and current waveforms which will affect the performance of the energy meters because measuring instruments are calibrated on purely sinusoidal supply but they are operated in distorted power supply conditions which produce significant error. The magnitude and direction of harmonic power is very important for metering because the directions of flow of harmonic power decide the meter error. Due to harmonics both positive and negative metering error occurs. The electromechanical energy meters has series and shunt electromagnets which produces driving torque and the permanent magnet produce braking torque on the aluminum disk. Both the driving and braking torques are primary torques. Secondary flux producing elements are used for compensation purpose in order to improve the accuracy of measuring instrument and to compensate error due to registering. The response of energy meters to frequencies outside the design parameter is abnormal and ultimately recording error occurs. The total power (PT) seen by a meter is given by: PT PDC PF PH PT VDC I DC VF I F cos F VH I H cos H Where, PT = Total Power, PDC = DC Power, PF = Power at fundamental frequency (50Hz), PH = Power at harmonic frequen- Sci.Int.(Lahore),26(5),2063-2069,2014 cy, VDC = DC Voltage, IDC = DC Current, VF = Voltage at fundamental frequency, IF = Current at fundamental frequency, VH = Voltage at harmonic frequency, IH = Current at harmonic frequency, cos F = Phase angle between VF and IF at fundamental frequency, cos H = Phase angle between VH and IH at harmonic frequency. The energy meter will not measure DC power (PDC). It measures PF accurately and PH inaccurately. The harmonic power (PH) is obtained by adding all components of power at frequencies above and below the fundamental frequency. Any DC power supplied or generated by the customer will cause an error which is proportional to and the error sign depends on the direction of flow of power. Similarly, in measuring harmonic power an error will occur which is represented by 'X' and is given by . The factor 'X' is dependent on the frequency response characteristics of the meter and error sign again related to the direction of flow of power. Direct current (IDC) distorts the working flux and changes the permeability of the core. Fluxes produced by harmonic currents (IH) combine with spurious fluxes of the same frequency and produces secondary torques. Thus, DC power and harmonic power affects the capability of the energy meter to measure total power [15]. 6. EXPERIMENTAL MEASUREMENT SETUP To study the effect of harmonics on the single phase electromechanical and electronic energy meters, the experimental setup was made in the electrical distribution room of electrical engineering department at COMSATS institute of information technology Islamabad on the circuit of Computer Lab-2. And to study the effect of harmonics on three phases electronic energy meter, the experimental setup was made on the induction arc furnace having load 2250KW at Karachi Steel Industry, plot #191, sector I-10/3 Industrial area, Islamabad. The saturation tests of the energy meters were performed at Rawat laboratories, Rawat. The PT’s of both energy analyzer and power quality analyzer are connected to the phase and neutral line and CT’s are attached around phase line with the arrow pointing towards the flow of current. The harmonics are recorded by HIOKI 3197 power quality analyzer and readings on the meters are compared by energy analyzer in order to get the measurement error. The specifications of meters and current transformers which were used for experiment are given below. M1: Manufacturer A, Electronic single phase energy meter, 2008, Class 1.00, 3200 imp/KWh, 240V, 10(40)A, 50Hz. M2: Manufacturer B, Electromechanical single phase 2 wire energy meter, 1995, Class 2.00, 400 Rev/KWh, 240V, 10(40)A, 50Hz. M3: Manufacturer C, Three phase, 3 elements, 4 wire Multirate solid state wire energy meter. HT Type CT & PT operated, 2009, Class 1.00, 10000 imp/KWh, 10000 imp/KVARh, 3x63.5/110V, 5(10) A, 50Hz. M4: Manufacturer D, Creative Electronics (Pvt.) Ltd. Three phase, 4 wire Multi-rate whole current operated static energy meter, 2011, Class 1.00, 1000 imp/KWh, 1000 imp/KVARh, 3x230/400V, 10(100), 50Hz. Sci.Int.(Lahore),26(5),2063-2069,2014 ISSN 1013-5316; CODEN: SINTE 8 M5: Manufacturer E, Three phase, 4 wire whole current operated energy meter, 2002, Class 2.00, 50 rev/KWh, 3x230/400V, 15(90)A, 50Hz. M6: Manufacturer A, Three phase, 3 elements, and 4 wire Multi-rate solid state energy meter. LT Type CT operated, Class 1.00, 10000 imp/KWh, 10000 imp/KVARh, 3x230/400V, 5(10) A, 50Hz. CT1-3: Manufacturer C, Class 0.5, 50Hz, Sec factor < 5, Ext range 200%, Specification DDS-80-07, 100/5, VA. 5(LT) 10(HT), Purpose: Metering 7. TEST RESULTS AND DISCUSSIONS The results and discussions are categorized according to impact of harmonics and saturation which is illustrated below. Figure. 3(a): Single phase electronic energy meter Figure. 3(b). Single phase electromechanical energy meter. Figure. 3(c). Three phase electronic energy meter 2067 Table2: Technical details at harmonic generating source Energy Meters 1-φ Electronic 1-φ Electromech anical 3-φ Electronic Harmonic Source THDV (%) THDI (%) Computer 5.2 – 6.1 Computer Induction Arc Furnace P.F Disp. P.F Distortion Factor 75 – 78 0.770 0.999 0.788 – 0.80 3.2 – 4.7 86.3 – 87.9 0.725 0.991 0.751 – 0.757 3.4 – 4.7 21.6 – 22.5 0.721 0.836 0.975 – 0.977 From Table 2, it is clear that when electronic energy meter is going to be test under harmonic generating environment, the THDV vary between 5.2-6.1% and THDI vary between 7578%. The 3rd & 5th harmonic current have values 66.19 % and 32.17 % respectively of the fundamental frequency value of the current. 7.1 IMPACT OF HARMONICS The electronic and electromechanical energy meters (M1, M2 and M3) are tested at the harmonic generating load (Computers, induction arc furnace). Current, voltage, power factor, displacement power factor, bar chart and list of harmonics, THDV and THDI snapshots are taken by HIOKI 3197 power quality analyzer which is shown in Figure 3(a), 3(b), 3(c).harmonic voltage distortion for bus voltage of less than 69KV should not exceed 5% and total harmonic current distribution for large concentration of low power loads in building and offices should not exceed 30%. It is quite clear that both THDV and THDI exceed the IEEE limits in this case. Since THDV and THDI have higher values than the prescribed IEEE limits. These higher values of THDV and THDI increase the distortion factor (0.788-0.80). As we know from equation (3) that true power factor is equal to the product of displacement power factor and distortion factor. So, as the distortion factor increase the true P.F decreases and low P.F badly affects the overall efficiency of the power system. As the electronic energy meters are calibrated on fundamental frequency, these will measure the power at harmonic frequencies and the actual consumption of consumer is not determined by the energy meter. In this experiment also the electronic energy meter records only 0.782 KWh of unit’s instead actual power consumed is 0.82KWh. Thus because of harmonics the electronic meter measures about 3.61% less than the actual consumption. Similar is the case with single phase electromechanical and three phase electronic energy meters. Under the above specified conditions the measurement of the energy meters at harmonic generating load is illustrated in the Table 3. 2068 ISSN 1013-5316; CODEN: SINTE 8 Sci.Int.(Lahore),26(5),2063-2069,2014 IMPACT OF SATURATION In Pakistan two types of energy meters are used to measure the consumption of energy. One of them is the whole current operated energy meter and other one is the CT operated or MDI energy meter. To study the behavior of energy meters under overloaded condition, the experimental setup has been established on energy meter test bench at Rawat Laboratories, Rawat. When experiments are performed on whole current operated energy meters (M1, M2, M4 and M5), the reading on the energy meters and that obtained from the ELCONTROL energy analyzer are approximately same up to the maximum rated current. But the meters show abnormal behavior when the current exceeds the rated capacity. The test is also performed on the LT CT operated three phase electronic energy meter (M6) having rated capacity of 5(10) A and current transformers (CT1-3) having rating 100/5 are used for each phase. Up to 100A of current on the primary side, the current measured on the secondary side was 5 A. But when the current exceeds beyond 100 A, the current on the secondary side also exceed in proportion to the primary current. When the primary current reaches at 200 A, the secondary current observed was about 9.8A and when the current exceed beyond the 200A, the current on the secondary side instead of increasing start decreasing and meter stops recording reading. It means that current transformer has been saturated and there is no output from it. The reading observed under over loaded conditions is summarized in Table 4. current path. This increase in reactance lowers the driving torque and ultimately measurement error occurs which depends on the current distortion factor, true power factor and displacement power factor. In comparison to it, solid state electronic energy meter gives better results. Table 3: Behavior of energy meters at harmonic generating load KWh ReadDifferings Rated Energy Meters ence Capacity MeAna(%) ter lyzer Whole 1-φ Elec10(40) 12.4 12.9 3.87 Current tronic. Operated. 1-φ Electromechan 10(40) 14.4 15.8 8.86 ical. 3-φ Elec10(100) 38.5 37.9 1.5 tronic. 3-φ Electromechan 15(90) 18.4 19.7 6.59 ical. Up to 100 14.2 14.32 0.84 A. LT CT 5(10) Operated. 101 to 200 22.2 23.7 6.32 A. 9. REFERENCE [1] Ortiz A, Lehtonen Matti, Mana M, Renedo C, Muranen S, Equiluz L.I. Evaluation of Energy Meters accuracy based on a Power Quality Test Platform. Electric Power components and systems 35: 221-237. 2007 [2]. Downing W.C. Watt hour meter accuracy on SCR controlled resistance loads. IEEE Trans. Power Apparatus and System. PAS-93: 1083 – 1089.1974 [3]. Emanuel A.E, Levitsky F.J, Gulachenski E. M. Induction watt hour meter performance on rectifier/inverter circuit. IEEE Trans. Power Apparatus and System, PAS-100: 4422-4427.1981 [4]. Emanuel A.E, Hynds B.M, Levitsky F.J. Watt hour meter accuracy on integral cycle controlled resistance loads. IEEE Trans. Power Apparatus and System, PAS-98: 15831590.1979 [5]. Fuchs E.F, Roesler D.S, Kovacs K.P. 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From the results obtained during the experiment, it is clear that when the energy meters of both types are tested in asame harmonic generating environment, the measurement error is found greater in electromechanical energy meters than the electronic energy meters. In electromechanical energy meters, meter disk slows down due to harmonics because reactance increases in the eddy Table 4: Reading observed under overloaded condition. Energy meters. 1-φ Electronic meter. 1-φ Electromechanical meter 3-φ Electronic meter KWh Readings. Meter Analyzer 0.782 0.82 Difference (%) 3.61 0.651 0.721 9.63 17.20 17.29 0.52 When energy meters are operated under overloaded condition, the whole current operated meters slow down because there is a current coil instead of the current transformer. The current coil is made up of copper. When large amount of current flows through current coil, it heats up. The effect of high temperature on the current coil is that it increases the resistance. 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