A guide for selecting the right mechanical insulation for the right application FM APPROVED F Product Selection Guide Select the Best ALL ARMACELL FACILITIES IN NORTH AMERICA ARE ISO9001:2000 CERTIFIED 02 Armacell, the More than 50 Years of Innovation. Armacell is the global leader in technical insulation and foam technologies. It is the same innovative organization that introduced Armaflex in 1953 to a world just starting to focus on environmental issues, energy costs and safer building practices. The Armacell Advantage Armacell is an easy-access organization that values customers as business partners. ■ Armaflex is the world’s most recognized trademark in flexible mechanical insulation. Its closed-cell structure makes it a superior insulation, with excellent water vapor transmission properties, thermal conductivity and fire resistance. ■ Tubes, sheets and rolls, in a wide range of sizes and thicknesses. Customer Service: The Armacell Customer Service Team has earned a reputation as the best in our industry. Customer Service Center Hours: 8:00 a.m. 4:30 p.m. EST Contact your Customer Service Rep or call 1800-866-5638. ■ Application Assistance: Guidance and training for installers, from the experts who trained an industry. ■ The Indoor Air Quality Insulation™: Fiber-free, non-particulating, formaldehyde-free, low VOC. ■ Mold resistant: All AP Armaflex products for air ducts and mechanical systems are made with MICROBAN® antimicrobial product protection. ■ Technical Assistance: Expertise to help solve application problems and clarify technical and code compliance issues. ■ Specified and installed in more condensation prevention applications worldwide than any comparable product. ■ Specification Assistance: Expertise with specifications and providing the right solutions for the most demanding specification criteria. ■ ■ Independent third-party testing and Factory Mutual Approvals. FM APPROVED Products for mechanical insulation requirements, high temperature and non-halogen applications. Product MASTERSPEC™: These licensed master specification documents include Armacell product descriptions. Convenient and free to design professionals to assist in project specs. (Contact Armacell) ■ F ■ ISO 9001: 2000 Certification, all U.S. tube, sheet and roll facilities. Armacell is also the world’s leading supplier of tubular polyethylene insulation. Tubolit® polyethylene pipe insulation is an economical solution for residential plumbing and hot water lines. www.armacell.com ALL ARMACELL FACILITIES IN NORTH AMERICA ARE ISO 9001:2000 CERTIFIED 03 makers of Armaflex Building on Success ® Summary: Product Uses 1953 Inventors Armaflex flexible closed-cell elastomeric 1993 Inventors non-halogen NH/Armaflex AP/Armaflex, AP/Armaflex W, and AC/Accoflex: Retard heat gain and control condensation drip and conditions conducive to mold / mildew on: ■ ■ ■ Cold water plumbing Chilled water lines Refrigeration lines Reduce heat flow for: Inventors high-temperature HT/Armaflex 1994 Inventors self-seal AP/Armaflex SS ■ ■ ■ NH/Armaflex: Insulate and protect areas requiring halogen-free performance: ■ ■ 1997 Inventors patented AP/Armaflex SA Duct Liner/Wrap 1998 Inventors marine & offshore Arma-Chek™ insulation systems 2000 Inventors 25/50 white elastomeric AP/Armaflex W 2001 Inventors convenient continuous-length Accoflex Coil Hot-water plumbing Liquid-heating Dual-temperature piping ■ Piping, especially on board ships Mechanical components Air ducts Prevent stress corrosion on: ■ Stainless steel pipes where non-halogenated or chlorine-free materials may be required HT/Armaflex: Provide higher temperature insulation protection for: ■ ■ ■ ■ Solar collectors Refrigeration – hot gas piping Automotive – under hood Dual temperature and low pressure steam lines AP/Armaflex Duct Liner/Wrap: Resist condensation that can cause mold / mildew, dirt build-up, and help prevent airborne fibers in air handling systems: ■ ■ Ducts VAV units 2002 – 2006 Inventors tough UV retardant AC/Accoflex for HVAC ArmaTuff: Provide maintenance-free, UV-resistant durability for: ■ Inventors exclusive Armafix® Pipe Hangers Tubolit: Provide basic cost-effective thermal insulation for: ■ ■ Inventors exceptionally durable ArmaTuff™ Inventors Code Compliant 25/50 rated 1-1/2″ Armaflex tubes, and 2″ sheets, rolls. First to add Microban® antimicrobial product protection (all AP Armaflex products) Exterior ducts, tanks, vessels Residential Plumbing Domestic heating lines Armafix Insulation Pipe Hangers: Prevent thickness compression at pipe hanger locations and preserve system integrity ■ Wherever insulation pipe hangers are required www.armacell.com 04 Armacell Pro AP/Armaflex is your complete solution. • Excellent Thermal Conductivity • Mold resistant: Made with Microban® antimicrobial product protection) • Superior Resistance to Water Vapor Transmission • Non-wicking • Required 25/50 through 1-1/2″ tube and 2″ sheet/rolls • Good Ozone Resistance • Wide Temperature Range: -297°F to +220°F • Widest range of sizes • Specification Compliances • IAQ Insulation: Fiber-free, Formaldehyde-free, Non Particulating, Low VOC. AP/Armaflex Insulation meets: • ASTM C 534 • ASTM E 84, NFPA 255, UL 723 • CAN/ULC S102 • UL 94 5V-A, V-O, File E 55798 • NFPA 90A, 90B • UL 181 • ASTM G 21/C 1338 • ASTM G 22 • ASTM D 1056, 2B1 • MIL-P-15280J, FORM T* • MIL-C-3133C (MIL STD 670B), Grade SBE 3* • MEA Approved* • City of LA - RR 7642 1 At temperatures below -20°F (-29°C) elastomeric insulation starts to become less flexible. However, this characteristic does not affect thermal efficiency or water vapor permeability of Armaflex insulation. For applications of -40°F to -297°F (-40°C to -183°C) contact Armacell. Application REFRIGERATION, HOT & COLD LINES, CHILLED WATER HVAC Product Requirements • • • • • • • • • • • • • Recommended Product 1. AP/Armaflex, AP/Armaflex SS (Self-Seal) 2. AC/Accoflex Coil 3. AP/Armaflex W Energy saving Code compliant Thermally efficient Moisture resistant Mold resistant 25/50 rating Low VOC, formaldehyde free Fiber free Physical Properties Thermal Conductivity BTU-in/hr sq.ft°F (W/mK) 75°F (24°C) mean temp 90°F (32°C) mean temp Energy saving Code compliant 25/50 rating Tough, durable Flexible 1. AP/Armaflex, AP/Armaflex SS 2. AC/Accoflex 3. AC/Accoflex Coil Test Method ASTM C 177 or C 518 Water Vapor Permeability Perm-in [Kg/(s•m•Pa)] ASTM E 96 Procedure A Flame Spread and Smoke Developed Index Through 1” (25mm) Thicknesses ASTM E 84 Mold Growth Fungi Resistance Bacteria Resistance UL 181 ASTM G 21/C 1338 ASTM G 22 Water Absorption, % by volume ASTM C 209 Upper Use Limit — Lower Use Limit 1 — 2Reference Only Ozone Resistance — * NH/Armaflex is free from Halogen/Dioxin/CFC/ Mercury/Carbon Black/Heavy Metal Ultraviolet (UV) Resistance QUV Chamber Test Weatherability — ** Cellular plastics and thermoplastics, such as polyethylene/polyolefin insulation, that may drip, melt, delaminate or draw away from the fire, present unique problems and require careful interpretation of the test results. www.armacell.com Durability — Density, typical range,2 lbs/ft3 ASTM D 1662 or ASTM D 1667 Third Party Certification Factory Mutual Approvals 05 duct Selector INTERIOR & EXTERIOR DUCT SYSTEMS MECHANICAL SYSTEMS, CHILLERS INDUSTRIAL, PHARMACEUTICAL, MARINE & OFFSHORE SOLAR RESIDENTIAL PLUMBING • • • • • • • • • • • • • • • • • • • • • • • • • • Energy saving Code compliant Thermally efficient High temperature range for solar collectors • Mold resistant • Flexible • • • • • • • 1. HT/Armaflex 1. Tubolit Energy saving Code compliant Moisture resistant Mold resistant 25/50 rating Fiber free Noise blocking Outdoors: Maintenancefree, UV-resistant 1. AP/Armaflex Self-Adhering (SA) Duct Liner/Wrap and AP/Armaflex SA Sheet 2. ArmaTuff Energy saving Code compliant Thermally efficient Moisture resistant Mold resistant 25/50 rating Sheet & roll forms Easy to cut and fabricate 1. AP/Armaflex 2. AP/Armaflex Sheet and Rolls AP/Armaflex Tubes* AP/Armaflex Sheet, Rolls, Duct Liner/Wrap* AC/Accoflex Tubes 0.27 (0.039) 0.276 (0.040) 0.27 (0.039) 0.276 (0.040) 0.27 (0.039) 0.276 (0.040) 0.08 [1.16 x 10 -13] 0.08 [1.16 x 10 -13] 25/50 UL94 V-O Energy saving Thermally efficient Moisture resistant 25/50 rating Flexible Durable, UV-resistant outdoors 1. AP/Armaflex 2. Arma-Chek 3. NH/Armaflex ArmaTuff Energy saving Economical Thermally efficient Moisture resistant 25/50 rating Fiber free Noise blocking NH/Armaflex HT/Armaflex Tubolit 0.27 (0.039) 0.276 (0.040) 0.27 (0.039) 0.276 (0.040) 0.30 (0.043) 0.31 (0.044) 0.25 (0.036) 0.08 [1.16 x 10 -13] 0.05 [7.25 x 10 -14] 0.05 [7.25 x 10 -14] 0.05 [7.25 x 10 -14] 0.02 [2.9 x 10 -14] 25/50 25/50 (for exterior application) 30/200 Meets EB 4013, SOLAS,USN test. Toxicity-free* UL94 V-O UL-94-V-0 25/50** Meets Requirements Meets Requirements Meets Requirements Meets Requirements Meets Requirements Meets Requirements Meets Requirements 0.2 0.2 0.2 0.2 0.2 0.2 0.2 220°F (105°C) 180°F (82°C) 220°F (105°C) 180°F (82°C) 250°F (120°C) 300°F (150°C) 200°F (93°C) -297°F (-183°C) -297°F (-183°C) -297°F (-183°C) -297°F (-183°C) -297°F (-183°C) -297°F (-183°C) -200°F (-129°C) Good Good Good Excellent Excellent Excellent Good Pass Excellent Best: ArmaTuff Plus Better: ArmaTuff White Good: ArmaTuff Silver Excellent Excellent Excellent 3.0 - 6.0 3.0 - 6.0 3.0 - 6.0 3.0 - 6.0 3.0 - 6.0 3.0 - 6.0 Yes Yes – – – – 2.0 www.armacell.com 06 Now 25/50 rated 1-1/2″ • Code Compliant • Improved condensation resistance for severe design conditions FM APPROVED F AP Armaflex® Pipe Insulation and AP Armaflex SS Self-Seal Pipe Insulation Proven Performance Leader DESCRIPTION Mold resistant AP Armaflex and AP Armaflex SS Self-Seal Pipe Insulations are 25/50-rated flexible elastomeric thermal insulations, black in color, supplied as tubing in popular sizes up to 6″ IPS. (See wall thicknesses, next page.) The expanded closed-cell structure of AP Armaflex makes it an efficient insulation. It is manufactured without the use of CFC’s, HCFC’s, or HFC’s. It is also formaldehyde free, low VOCs, dust free, fiber free and resists mold and mildew. All AP Armaflex products are made with Microban® antimicrobial product protection for added defense against mold on the insulation. AP Armaflex Pipe Insulation, through 1-1/2″ wall thickness has a flame-spread index of less than 25 and a smoke-developed index of less than 50 as tested by ASTM E 84. AP Armaflex and AP Armaflex SS are approved through continuing supervision by Factory Mutual Approvals and consistently provide actual values on these key performance criteria for mechanical system insulation: Thermal Conductivity: 0.27 BTU-in/hr. ft2 °F Water Vapor Permeability: 0.08 perm-inch Fire Rating: will not contribute significantly to fire (simulated end use testing) Factory Mutual Approvals has determined that AP Armaflex will not contribute significantly to fire through tests deemed more predictive of end use performance than ASTM E 84. Factory Mutual Approvals supervision includes continuing testing by these methods: UBC 26-3 Room Fire Test Method and the Factory Mutual Approvals Full Scale Horizontal Simulated Pipe Chase Test. Numerical flammability ratings alone may not define the performance of products under actual fire conditions. They are provided only for use in the selection of products to meet limits specified. USES AP Armaflex Pipe Insulations are used to retard heat gain and control condensation drip from chilled water and refrigeration systems. They also efficiently reduce heat flow for hot-water plumbing and liquid-heating and dual-temperature piping. (See chart next page for recommended temperature usage range.) For use on cold pipes, AP Armaflex thicknesses have been calculated to control condensation on the insulation outer surface, as shown in the table of thickness recommendations. AP Armaflex and AP Armaflex SS meet the energy code requirements of ASHRAE 90.1, ASHRAE 90.2, IECC and other building codes RESISTANCE TO MOISTURE VAPOR FLOW The closed-cell structure of AP Armaflex Insulation prevents moisture from wicking and makes an efficient insulation. AP Armaflex is considered a low-transmittance vapor retarder. AP Armaflex normally requires no supplemental vapor-retarder protection. Additional vapor-retarder protection may be necessary for AP Armaflex when installed on very low temperature piping or where exposed to continually high humidity conditions. APPLICATION AP Armaflex Pipe Insulation in unslit tubular form can be slipped onto piping before it is connected, or it can be slit lengthwise and snapped over piping already connected. Apply AP Armaflex SS Insulation by placing the slit tubing over pipe. Peel release liners from adhesive surfaces and apply firm pressure along entire longitudinal joint. Secure butt ends using Armaflex 520, 520 Black Adhesive or, where a low V.O.C. adhesive is required, Armaflex 520 BLV Adhesive. Fitting covers may be fabricated from mitered-cut AP Armaflex Self-Seal tubing. Fabricate miter-cut fitting covers and assemble with Armaflex 520, 520 Black or 520 BLV Adhesive. Install over pipe fitting and seal to adjoining sections of pipe insulation with 520, 520 Black or 520 BLV Adhesive. 520 Adhesives are contact adhesives; therefore, in all cases, both surfaces to be joined are coated with adhesive. For pipes greater than 6″ IPS, use AP Armaflex Sheet/Roll insulation. For thicknesses greater than 1″, sleeve the insulation. See technical bulletin #30 for additional information. The AP Armaflex pipe insulation is available in 1-1/2″ wall thickness with 25/50 rating for ID size range from 7/8″ to 4″ IPS. AP Armaflex is designed for installation above ground. Indoors, no protective finish is required. Outdoors, a weather-resistant protective finish is to be applied. The recommended protective finish is Armaflex WB Finish; however, other compatible finish systems are not ruled out. SPECIFICATION COMPLIANCE AP Armaflex developed to meet: AP Armaflex insulation is acceptable in wall thickness through 1-1/2″ (38mm) for use in air plenums. Conforms to NFPA 90A and 90B requirements. www.armacell.com NOTE: Armaflex insulation products must be installed according to “Installation of Armaflex Insulations.” Proper installation is required to assure Armaflex insulation performance. ASTM C 534, Type I — Tubular Grade 1 ASTM E 84, NFPA 255, UL 723 CAN/ULC S102* UL 94 5V-A, V-O, File E 55798 NFPA 90A, 90B UL 181 ASTM G 21/C 1138 ASTM G 22 ASTM D 1056, 2B1 MIL-P-15280J — Form T MIL-C-3133C (MIL STD 670B),Grade SBE 3* MEA 96-85-M* City of LA - RR 7642* 07 AP ARMAFLEX AND AP ARMAFLEX SS PIPE INSULATION PHYSICAL PROPERTIES Approved by Factory Mutual Approvals to meet or exceed key property values. PHYSICAL PROPERTIES Thermal conductivity, Btu • in./h • ft2 • °F (W/mk) 75°F (24°C) mean temp 90°F (32°C) mean temp NOTES TEST METHOD 1 On the heating cycle, AP Armaflex Pipe Insulation will withstand temperatures as high as 220°F (105°C). 520 Adhesives may be used with pipe insulation applications 0.27 (0.039) [1-1/2″: 0.28 (0.040)] 0.276 (0.040) up to 220°F (105°C) or, where a low V.O.C. adhesive is ASTM C 177 or C 518 required, use Armaflex 520 BLV Adhesive. 2 -13 Water vapor permeability, perm-in. [Kg/(s • m • Pa)] 0.08 (1.16 x 10 ) ASTM E 96 Procedure A Flame spread and smoke developed index 25/50 [thru 1-1/2″ (38 mm)] ASTM E 84 CAN/ULC S102 Mold Growth Fungi Resistance Bacteria Resistance UL 181 ASTM G 21/C 1338 ASTM G 22 Meets requirements Meets requirements Meets requirements Water absorption, % by volume 0.2 ASTM C 209 Upper use limit (See note 1) AP Armaflex AP Armaflex SS 220°F (105˚C) 180˚F (82˚C) (See note 3) – Lower use limit (See note 2) AP Armaflex AP Armaflex SS -297°F (-183°F)* (See note 2) -297°F (-183°F)* – Ozone resistance Good [Excellent, 1-1/2”] – At temperatures below -20°F (-29°C), elastomeric insulation starts to become less flexible. However, this characteristic does not affect thermal efficiency or water vapor permeability of Armaflex insulation. 3 AP Armaflex SS has a temperature use limit of -40°F to 180°F (-40°C to 82°C) AP Armaflex Sizes Wall thickness, inches Inside diameter, tubular form Length of sections, feet, tubular form AP Armaflex SS Sizes Wall thickness, inches (nominal) Inside diameter, tubular form Length of sections, feet, tubular form 3/8”, 1/2″, 3/4”, 1”, 1-1/2” (10, 13, 19, 25, 38mm) 3/8”, ID to 6” IPS (10mm ID to 168mm)** – [1-1/2″ wall: 7/8″ to 4"IPS (22mm to 114mm)] 6' (1.8 m) [1-1/2″ wall: 3 (0.9m)] – for intermittent exposure. * For applications of -40°F to -297°F (-40°C to -183°C) contact Armacell – 1/2″, 3/4″, 1″ (13, 19, 25 mm) 5/8″ ID to 4″ IPS (15mm ID to 114mm) 6′ (1.8 m) ARMAFLEX PIPE INSULATION THICKNESS RECOMMENDATIONS Thickness recommendations for controlling outer insulation surface sweating (based upon available manufactured thicknesses and not intended to supercede any state or local building codes.) PIPE SIZE LINE TEMPERATURES 50°F (10°C) 35°F (2°C) 0°F (-18°C) -20°F (-29°C) Nom Nom Nom Nom Nom Nom Nom Nom BASED ON NORMAL DESIGN CONDITIONS* 3/8″ ID through 1-1/8″ ID (10 mm through 28 mm) Over 1-1/8″ ID through 2-1/8″ ID (over 28 mm through 54 mm) Over 2-1/8″ ID through 2 -5/8″ ID (over 54 mm through 65 mm) Over 2 -5/8″ ID through 6″ IPS (over 65 mm through 168 mm) Nom Nom Nom Nom BASED ON MILD DESIGN CONDITIONS** 3/8″ ID through 2-5/8″ ID (10 mm through 65 mm) Over 2 -5/8” ID through 6” IPS (over 65 mm through 168 mm) Nom 3/8″ (10 mm) Nom 1/2″ (13 mm) Nom 3/8” (10 mm) Nom 1/2” (13 mm) Nom 1/2″ (13 mm) Nom 1/2″ (13 mm) BASED ON SEVERE DESIGN CONDITIONS*** 3/8″ ID through 1-5/8″ ID (10 mm through 40 mm) Over 1-5/8″ ID through 3-5/8″ ID (over 40 mm through 90 mm) Over 3-5/8″ ID through 6″ IPS (over 90 mm through 168 mm) Nom 3/4″ (19 mm) Nom 3/4″ (19 mm) Nom 3/4″ (19 mm) Nom 1″ (25 mm) Nom 1″ (25 mm) Nom 1″ (25 mm) Nom 1-1/2″ (38 mm) Nom 1-1/2″ (38 mm) Nom 1-1/2″ (38 mm) Nom 1-3/4″ (44 mm) Nom 1-1/2″ (38 mm) Nom 2″ (50 mm) 3/8″ 3/8″ 3/8″ 1/2″ (10 (10 (10 (13 mm) mm) mm) mm) Nom Nom Nom Nom 1/2″ 1/2″ 1/2″ 3/4″ (13 (13 (13 (19 mm) mm) mm) mm) 3/4″ (19 mm) 1″ (25 mm) 1″ (25 mm) 1″ (25 mm) 1″ (25 mm) 1″ (25 mm) 1-1/4″ (32 mm) 1-1/4″ (32 mm) Nom 3/4″ (19 mm) Nom 3/4″ (19 mm) Notes Thicknesses greater than 1″ (25 mm) are multiple-layer applications, see technical bulletin #30. * BASED ON NORMAL DESIGN CONDITIONS AP Armaflex in the thicknesses noted and within the specified temperature ranges will control outer insulation surface sweating indoors under normal design conditions, a maximum severity of 85°F (29°C) and 70% RH. Armacell research and field experience indicate that indoor conditions anywhere in the United States seldom exceed this degree of severity. ** BASED ON MILD DESIGN CONDITIONS AP Armaflex in the thicknesses noted and within the specified temperature ranges will control outer insulation surface sweating indoors under mild design conditions, a maximum severity of 80°F (27°C) and 50% RH. Typical of these conditions are most air-conditioned spaces and arid climates. *** BASED ON SEVERE DESIGN CONDITIONS AP Armaflex in the thicknesses noted and within the specified temperature ranges will control outer insulation surface sweating indoors under severe design conditions, a maximum severity of 90°F (32°C) and 80% RH. Typical of these conditions are indoor areas in which excessive moisture is introduced or in poorly ventilated confined areas where the temperature may be depressed below ambient. www.armacell.com 08 AP Armaflex® W Fast, Crisp and Clean TECHNICAL DATA PHYSICAL PROPERTIES TEST METHOD Thermal conductivity, Btu • in/h • ft2 °F (W/mk) 75°F (24°C) mean temp 104°F (24°C) mean temp 0.27 (0.039) 0.276 (0.040) ASTM C 177 or C 518 Water Vapor permeability, [kg/(s•m•Pa)] 0.08 [1.16 x 10-13] ASTM E 96 Procedure A Flame spread and smoke developed index through 1” (25mm) thickness 25/50 ASTM E 84 DESCRIPTION Mold Resistant AP Armaflex W pipe insulation is a white flexible elastomeric thermal insulation, supplied as unslit tubing in nominal wall thicknesses of 1/2″, 3/4″ and 1″ (13 mm, 19 mm and 25 mm) in popular sizes up to 2-5/8″ ID. The closed cell structure of AP Armaflex W makes it an efficient insulation with performance comparable to AP Armaflex. It is manufactured without the use of CFC’s, HCFC’s or HFC’s. It is also formaldehyde free, low VOCs, dust free, fiber free and resists mold and mildew. It is made with MICROBAN® antimicrobial product protection. USES AP Armaflex W is engineered for residential and commercial air conditioning and commercial refrigeration applications in which speed and ease of installation are of primary importance, especially in open ceiling facilities. AP Armaflex W meets all AP Armaflex specifications, and reduces the need for priming or painting. Conforms to NFPA 90A and 90B requirements. Meets ASTM C534, Type 1- Tubular Grade 1. INSTALLATION AP Armaflex W slides on the pipe easier, making the installation job faster, hassle-free, and more profitable for contractors. The insulation includes a specially formulated lubricating powder that efficiently reduces friction, plus relaxed I.D. tolerances to accommodate elbows and fittings. AP Armaflex W installs with simple hand tools and 520, 520 Black Adhesive or, where a low V.O.C. adhesive is required, Armaflex 520 BLV Adhesive. Mold Growth Fungi Resistance Bacteria Resistance UL 181 ASTM G 21/C 1338 ASTM G 22 Meets requirements Meets requirements Meets requirements Water absorption, % by volume 0.2 ASTM C 209 Upper use limit 1 220°F (105˚C) — Lower use limit 2 -297°F (-183°C)* — Good — AC Accoflex® Coil Longer, UV Retardant, Less Waste TECHNICAL DATA FM APPROVED F DESCRIPTION AC Accoflex Coil is a system designed for convenience and labor savings, with bestin-class UV retardance. It is provided in continuous-length coils, designed to minimize waste and reduce butt joints, and packaged in easyhandle, easy-store cartons. The pipe insulation is tough but flexible elastomeric thermal insulation, black in color, supplied as continuous-length unslit tubing in nominal wall thicknesses of 3/8″ (10mm) and 1/2″ (13mm) in popular sizes up to 1-1/8″ ID. Its closed cell structure prevents moisture from wicking and makes it an efficient insulation. It is manufactured without the use of CFC’s, HCFC’s or HFC’s. It is also formaldehyde free, fiber free, dust free and resists mold and mildew. USES AC Accoflex Coil is used to retard heat gain and control condensation drip from chilled water and refrigeration systems. It also efficiently reduces heat flow on hot systems. AC Accoflex is engineered for air conditioning applications in which speed, ease of installation, convenient handling and on-site durability are of primary importance. AC Accoflex Coil is acceptable for use in air plenums. Conforms to NFPA 90A and NFPA 90B requirements. INSTALLATION AC Accoflex uncoils easily from its convenient carton, so it can be cut to desired lengths for longer runs with fewer seams. It also slides on the pipe easier. The specially formulated lubricating powder effectively reduces friction, and relaxed I.D. tolerances accommodate elbows and fittings. Installs with simple hand tools and Armaflex 520, 520 Black Adhesive or, where a low V.O.C. adhesive is required, Armaflex 520 BLV Adhesive. AC Accoflex Coil is approximately 2x easier to apply to typical piping than standard AC Accoflex. Ozone resistance Sizes Wall thickness (nominal) 1/2″, 3/4″ and 1″ (13, 19 and 25mm) Inside diameter, tubular form 3/8″ ID up to 4-1/8” ID (3/4″ and 1″ wall) Length of sections, tubular form 6′ (1.83m) Density, typical range 3 3.0 – 6.0 lbs/cu ft ASTM D 1622 or D 1667 Notes 1 On the heating cycle AP Armaflex W pipe insulation will withstand temperatures as high as 220°F. 520 or 520 BLV Adhesive may be used with pipe insulation applications up to 220°F. 2 At temperatures below -20°F (-29°C), elastomeric insulation starts to become less flexible. However, this characteristic does not affect thermal efficiency or water vapor permeability of Armaflex insulation. 3 For reference only. * For applications of -40°F to -297°F (-40°C to -183°C), contact Armacell. PHYSICAL PROPERTIES TEST METHOD Thermal conductivity, Btu • in/h • ft2 °F (W/mk) 75°F (24°C) mean temp 90°F (32°C) mean temp 0.27 (0.039) 0.276 (0.040) ASTM C 177 or C 518 Water Vapor permeability, perm-in. [kg/(s•m•Pa)] 0.08 [1.16 x 10-13] ASTM E 96 Procedure A Flame spread and smoke developed index through 1” (25mm) thickness 25/50 ASTM E 84 Mold Growth Fungi Resistance Bacteria Resistance UL 181 ASTM G 21/C 1338 ASTM G 22 Meets requirements Meets requirements Meets requirements Water absorption, % by volume 0.2 ASTM C 209 Upper use limit 220°F (105˚C) — Lower use limit1 -297°F (-183°C)* — Ozone resistance Good — Sizes 3/8″ (10mm) and 1/2″ (13mm) Wall thickness (nominal) 5/8″, 3/4″, 7/8″, 1-1/8″ Inside diameter, tubular form Length of sections, tubular form Varies by ID Density, typical range 3 3.0 – 6.0 lbs/cu ft ASTM D 1622 or D 1667 Notes On the heating cycle, AC Accoflex Coil Pipe Insulation will withstand temperatures as high as 220°F (105°C). 520, 520 Black or 520 BLV Adhesive may be used with pipe insulation applications up to 220°F (105°C). 2 At temperatures below -20°F (-29°C), elastomeric insulation starts to become less flexible. However, this characteristic does not affect thermal efficiency or water vapor permeability of Accoflex insulation. 1 For reference only. * For applications below -40°F to -297°F (-40°C to -183°C ), contact the Armacell Technical Dept. 3 09 HT Armaflex® Takes on High Temperatures and the Elements TECHNICAL DATA PHYSICAL PROPERTIES HT Armaflex is a black flexible elastomeric thermal insulation specifically developed to perform in continuous high temperature applications up to +300˚F (+150°C). The formulation of HT Armaflex provides exceptional ozone and ultraviolet resistance. A closedcell material, HT Armaflex provides low thermal conductivity, good fire behavior, low temperature flexibility and excellent protection against heat flow and water vapor diffusion. It is manufactured without the use of CFC’s, HFC’s HCFC’s. It is also formaldehyde free, fiber free, low VOCs, dust free and resists mold and mildew. HT Armaflex is used as insulation and protection for piping in solar collectors, refrigeration and automotive applications. The insulation withstands incidental oil contact and performs on a broad range of metal pipes and tubing in applications. Its closedcell structure prevents moisture from wicking and makes it an efficient insulation. Supplied in tube and roll form. HT Armaflex is installed in the same easy manner as AP Armaflex. Armaflex HT625 Adhesive is required to seal the seams and joints ASTM C 534, Type I (Tubular) Grade 2 and Type ll (Sheet) Grade 2, UL V-O 5V-A. NH Armaflex® Halogen-free NH Armaflex is a nonhalogen flexible elastomeric thermal insulation, dark grey in color, supplied as unslit tubing in nominal wall thicknesses of 1/2″, 3/4″ and 1″ (special order); sheets/rolls in thicknesses of 1/2″, 3/4″, 1″, and 1-1/2″ (special order). It was specially developed by Armacell to eliminate the density of smoke and reduce corrosive acid gases from combustion. NH Armaflex will not carry a progressive flame and is formulated without chlorine, bromines, or PVC. TEST METHOD Thermal conductivity, Btu • in/h • ft2 °F (W/mk) 32°F (0°C) mean temp 75°F (24°C) mean temp 120°F (50°C) mean temp 0.275 (0.039) 0.30 (0.043) 0.32 (0.047) Water Vapor permeability, perm-in. [kg/(s•m•Pa)] 0.05 [7.25 x 10-14] ASTM E 96 Procedure A Mold Growth Fungi Resistance Bacteria Resistance UL 181 ASTM G 21/C 1338 ASTM G 22 Meets requirements Meets requirements Meets requirements Water absorption, % by volume 0.2 ASTM C 209 Upper use limit 300°F (150˚C) — -297°F (-183°C)* — Lower use limit 1 2 Ozone resistance Density, typical range 3 Excellent ASTM D 1149 3.0 – 6.0 lbs/cu ft ASTM D 1622 or D 1667 Notes 1 Suitable for systems with occasional or intermittent temperatures to 350°F (175°C), with a recommended exposure limit of one 30-minute period at 350°F (175°C) over 24 hours of operation. 2 At temperatures below -20°F (-29°C), elastomeric insulation starts to become less flexible. However, this characteristic does not affect thermal efficiency or water vapor permeability of Armaflex insulation. 3 Reference Only * For applications of -40°F to -297°F (-40°C to -183°C) contact Armacell. • • • • • • • International Maritime Organization (IMO) SOLAS requirements NH Armaflex is currently specified for use on US Navy vessels UL-V-0 and HF-1 File Number E55798 ASTM C534 Type 1 (Tubular) Grade 3, Type II (Sheet) Grade 3 ASTM C 795 Nuclear Regulatory Commission Regulatory Guide 1.36 US Coast Guard Requirements (see Armacell for more details) TECHNICAL DATA PHYSICAL PROPERTIES The closed-cell structure of NH Armaflex provides low thermal conductivity low-temperature flexibility, prevents moisture from wicking and makes it an efficient insulation. It is manufactured without the use of CFC’s, HFC’s or HCFC’s. It is also formaldehyde free, low VOCs, fiber free, dust free and resists mold and mildew. When installed in the same manner as standard AP Armaflex flexible insulation, NH Armaflex requires no additional vapor retarder under normal conditions. TEST METHOD Thermal conductivity, Btu • in/h • ft2 °F (W/mk) 32°F (0°C) mean temp 75°F (24°C) mean temp 104°F (40°C) mean temp 0.248 (0.036) 0.27 (0.039) 0.282 (0.041) Water Vapor permeability, perm-in. [kg/(s•m•Pa)] 0.05 [7.25 x 10-14] ASTM E 96 Procedure A Mold Growth Fungi Resistance Bacteria Resistance UL 181 ASTM G 21/C 1338 ASTM G 22 Meets requirements Meets requirements Meets requirements Water absorption, % by volume 0.2 ASTM C 209 — -297°F (-183°C)* — Ozone resistance Excellent ASTM D 1149 Toxicity Free from Halogen/ Dioxin/CFC/Mercury/ Carbon Black/Heavy Metal IMO (International Maritime Organization) Combustion gas concentration – Pass Navy Large Smoke density – Pass Scale pipe Heat release rate – Pass insulation room/ corner test Flame spread – Pass Behavior in Fire Does not support progressive flaming, will not melt and drip. Meets EB 4013 specifications Meets IMO SOLAS requirements Lower use limit Supplied in tube, sheet and roll form, NH Armaflex is easy to snap on or sleeve over pipework. In sheet form, it installs quickly on large flat or curved surfaces using Armaflex 520, 520 Black Adhesive or, where a low V.O.C. adhesive is required, Armaflex 520 BLV Adhesive. 520 Adhesives are contact adhesives; therefore, in all cases both surfaces to be joined are coated with adhesives. For pipes and fitting covers, only seams and joints require adhesive. ASTM C 177 or C 518 250°F (120˚C) Upper use limit NH Armaflex is used as insulation and protection for piping, tanks and air ducts, and to prevent stress corrosion with stainless steel pipes in the following applications: US Navy applications, general shipbuilding, IMO, nuclear power plants, other areas where nonhalogenated or chlorine-free materials may be required. 1 Density, typical range 2 3.0 – 6.0 lbs/cu ft SPECIFICATION APPROVALS • Shipbuilder Electric Boat Corp. EB 4013 Antisweat and Refrigerant Insulation Systems (Sheets & Tubes). ASTM C 177 or C 518 ASTM D 1622 or D 1667 Notes 1 At temperatures below -20°F (-29°C), elastomeric insulation starts to become less flexible. However, this characteristic does not affect thermal efficiency or water vapor permeability of Armaflex insulation. 2 Reference Only * For applications of -40°F to -297°F (-40°C to -183°C) contact Armacell. 10 Now 25/50 rated 2″ • Code Compliant • Improved condensation resistance for severe design conditions FM APPROVED F AP Armaflex® Sheet & Roll Insulation and AP Armaflex SA Self-Adhering Sheet & Roll Insulation Proven Performance Leader DESCRIPTION Mold resistant AP Armaflex and AP Armaflex SA Self-Adhering Sheet and Roll Insulation are flexible, elastomeric thermal insulations, black in color. Both are supplied in flat sheets 36″ x 48″ (.92m x 1.22m), in popular thicknesses. AP Armaflex and AP Armaflex SA are also available in 48″ (1.22m) continuous rolls in 3/8″, 1/2″, 3/4″, 1″, 1-1/2″ and 2″. It is also available in 60″ (1.53m) in 1″ wall thickness. (See sizes and metric conversions, next page). The insulations are furnished with a smooth skin one side which forms the outer exposed insulation surface. The expanded closed-cell structure of Armaflex makes it an efficient insulation. It is manufactured without the use of CFC’s, HCFC’s or HFC’s. It is also formaldehyde free, low VOCs, dust free, fiber free and resists mold and mildew. All AP Armaflex products are made with Microban® antimicrobial product protection for added defense against mold on the insulation. As tested by ASTM E 84, “Method of Test for Surface Burning Characteristics of Building Materials,” AP Armaflex Sheet Insulations in thicknesses through 2″ (50mm) have a flamespread index of less than 25 and a smokedeveloped index of less than 50. AP Armaflex is approved through continuing supervision by Factory Mutual Approvals and consistently provide actual values on these key performance criteria for mechanical system insulation. Thermal Conductivity: 0.27 BTU-in/hr sq.ft. °F Water Vapor Permeability: 0.08 perm-inch Fire Rating: Will not contribute significantly to fire. (simulated end-use testing) Factory Mutual Approvals has determined that AP Armaflex will not contribute significantly to fire through tests deemed more predictive of the end use performance than ASTM E 84. Factory Mutual Approvals supervision includes continuing testing by these methods: UBC 26-3 Room Fire Test Method and the Factory Mutual Approvals Full-Scale Horizontal Simulated Pipe Chase Test. Numerical flammability ratings alone may not define the performance of products under actual fire conditions. They are provided only for use in the selection of products to meet limits specified. USES AP Armaflex is used to retard heat gain and control condensation drip from chilled water and refrigeration systems. It also efficiently reduces heat flow on hot systems. AP Armaflex Sheet/Roll Insulations are particularly adaptable for insulating ductwork, large piping and fittings, tanks, and vessels. Their flexibility allows application to curved and irregular surfaces. They are very adaptable to making all types of fitting cover insulations. www.armacell.com The recommended temperature usage range for AP Armaflex Sheet Insulation is -297°F to +220°F (-183°C to +105°C) according to method of application. AP Armaflex sheet with full adhesive coverage, and AP Armaflex SelfAdhering Sheet, may be used on surfaces with operating temperatures up to 180°F (82°C). When used for pipe insulation with adhesive adhering seams and joints only, Armaflex Sheet can be applied to lines that will operate to a limit of 220°F (105°C). For use on cold surfaces, AP Armaflex thicknesses have been calculated to control condensation on the insulation outer surface, as shown in the table of thickness recommendations. RESISTANCE TO MOISTURE VAPOR FLOW The closed-cell structure of Armaflex Insulations prevents moisture from wicking and makes it an efficient insulation. For many applications, Armaflex needs no supplementary protection. Additional vapor-retarder protection may be necessary for Armaflex when install on very low-temperature surfaces or piping or where exposed to continually high humidity conditions. APPLICATION AP Armaflex Sheet is installed using Armaflex 520, 520 Black Adhesive or, where a low V.O.C. adhesive is required, Armaflex 520 BLV Adhesive. For application to large flat or curved metal surfaces such as ducts, very large pipes, tanks, and vessels, full adhesive coverage is used. For applications as pipe insulation and fitting covers, only the seams and joints are adhered with adhesive. 520 Adhesives are contact adhesives; therefore, in all cases, both surfaces to be joined are coated with adhesive. Exterior ductwork must be pitched to allow rainwater to run off the insulation. AP Armaflex Self-Adhering Sheet has a factoryapplied adhesive system with long-term performance similar to 520 Adhesive. It can be applied to clean, non-oily metal surfaces. Simply remove a portion of the release liner, position sheet, adhere one edge, and then just peel and press. Seams and joints are adhered using 520, 520 Black or 520 BLV Adhesive. AP Armaflex Sheet and Self-Adhering Sheet insulations are designed for installation above ground. Indoors, no protective finish is required. Outdoor, a weather-resistant protective finish is to be applied. The recommended protective finish is Armaflex WB; however, other compatible finish systems are not ruled out. For exterior applications, consider maintenance-free ArmaTuff products. AP Armaflex and AP Armaflex SA Sheet and Roll Insulation meet the energy code requirements of International Energy Conservation Code (IECC) and ASHRAE for Rvalue of 4 at 1″ wall thickness and R-value of 8 at 2″ wall thickness. SPECIFICATION COMPLIANCE AP Armaflex developed to meet: ASTM C 534, Type II – Sheet, Grade 1 ASTM C 1534 ASTM E 84, NFPA 255, UL 723 NFPA 90A, 90B UL 181 ASTM G 21/C 1338 ASTM G 22 ASTM D 1056, 2B1 11 AP ARMAFLEX SHEET AND ROLL AND SELF-ADHERING SHEET AND ROLL INSULATION AVERAGE PHYSICAL PROPERTIES Approved by Factory Mutual Approvals to meet or exceed key property values Notes TECHNICAL DATA PHYSICAL PROPERTIES Thermal conductivity, Btu • in/h • ft2 °F (W/mk) 75°F (24°C) mean temp 90°F (32°C) mean temp Water vapor permeability, perm-in. [Kg/(s•m•Pa)] 0.27 (0.039) [1-1/2″: 0.28 - (0.040)] (0.040 - 0.043)] 0.276 (0.040) ASTM C 177 or C 518 ASTM E 96 Procedure A Flame spread and smoke developed index 25/50 ASTM E 84 Mold Growth Fungi Resistance Bacteria Resistance UL 181 ASTM G 21/C 1338 ASTM G 22 Meets requirements Meets requirements Meets requirements Water absorption, % by volume 0.2 ASTM C 209 Upper use limit 1 180/220˚F (82/105˚C) AP Armaflex 180˚F (82°C) AP Armaflex SA 3 — Lower use limit 2 -297˚F (-183°C)* — Good [Excellent, 1-1/2″] — 36″ x 48″ (.92m x1.22m) 1/8″, 1/4″, 3/8″, 1/2″, 3/4″, 1″, 1-1/2″ & 2″ (3, 6, 10, 13, 19, 25, 38 & 50mm) — Sizes – Sheet Width and length Thickness (nominal) Sizes – Roll Width Thickness (nominal) x Length When AP Armaflex Sheet is installed by adhering butt joints and seams only, the upper temperature limit is 220°F (105°C) using 520, 520 Black or 520 BLV Adhesive. AP Armaflex Sheet adhered with complete adhesive coverage on flat or curved metal surfaces may be applied to surfaces that will operate as high as 180°F (82°C) using 520 or 520 BLV Adhesive. 2 At temperatures below -20°F (-29°C), elastomeric insulation starts to become less flexible. However, this characteristic does not affect thermal efficiency or water vapor permeability of Armaflex insulation. TEST METHOD 0.08 (1.16 x 10-13) Ozone resistance 1 48″ (1.22m) and 60” (1.53m) 3/8″ x 100’ (10mm x 30.5m) 1/2″ x 70’ (13mm x 21.4m) 3/4″ x 50’ (19mm x 15.2m) 1″ x 35′ (25mm x 10.7m) 1-1/2″ x 25’ (38mm x 7.6m) 2″ x 18’ (50mm x 5.4m) AP Armaflex SA has an upper temperature use limit of +180°F (+82°C) 4 1” thickness * For applications of -40°F to -297°F (-40°C to -183°C), contact Armacell. 3 4 — AP ARMAFLEX SHEET AND ROLL AND SELF-ADHERING SHEET AND ROLL INSULATION THICKNESS RECOMMENDATIONS DUCTS–TANKS–VESSELS–EQUIPMENT THICKNESS RECOMMENDATIONS FOR CONTROLLING OUTER METAL-SURFACE TEMPERATURE INSULATION SURFACE CONDENSATION (Based upon available manufactured thicknesses and not intended to supercede any state or local building codes.) 50°F (10°C) 35°F (2°C) 0°F (–18°C) BASED ON NORMAL DESIGN CONDITIONS (38mm) AP Armaflex in the thicknesses noted and within the specified temperature ranges will control outer insulation surface condensation indoors under normal design conditions, a maximum severity of 85°F (29°C) and 70% RH. Armacell research and field experience indicate that indoor conditions anywhere in the United States seldom exceed this degree of severity. Nom 3/8″ (10mm) Nom 3/4″ (19mm) Nom 1-1/2″ BASED ON MILD DESIGN CONDITIONS AP Armaflex in the thicknesses noted and within the specified temperature ranges will control outer insulation surface condensation indoors under mild design conditions, a maximum severity of 80°F (27°C) and 50% RH. Typical of these conditions are most airconditioned spaces and arid climates. Nom 1/8″ (3mm) Nom 1/4″ (6mm) Nom 1/2″ (13mm) BASED ON SEVERE DESIGN CONDITIONS AP Armaflex in the thicknesses noted and within the specified temperature ranges will control outer insulation surface condensation indoors under severe design conditions, a maximum severity of 90°F (32°C) and 80% RH. Typical of these conditions are indoor areas in which excessive moisture is introduced or in poorly ventilated confined areas where the temperature may be depressed below ambient. Nom 1″ (25mm) Nom 1-1/2″ (38mm) Nom 2″ (50mm) www.armacell.com 12 AP Armaflex® SA Duct Liner/Wrap Mold resistant, plenum-rated PATENTED MEETS NFPA 90A AND 90B PLENUM RATED HOSPITAL GRADE DESCRIPTION AP Armaflex Black Duct Liner/Wrap: The patented elastomeric duct liner and wrap with advanced, superior-grip Pressure Sensitive Adhesive system for non-pinned field applications. The original IAQ Insulation for air handling systems. AP Armaflex Gray Duct Liner/Wrap: The Armaflex duct liner and wrap for pinned, fabricated factory-applied duct insulation in accordance with SMACNA requirements*. AP Armaflex is mold resistant and helps reduce or eliminate conditions that lead to biological contamination and bioaerosols in commercial air systems. It is available in several widths ideal for duct applications. The surface of the insulation is smooth, so that dirt and debris that may enter the air stream tend not to accumulate; durable and erosion-resistant; cleanable and washable, providing a basis for continuing system hygiene. It is made with Microban antimicrobial product protection for added resistance to mold on the insulation. Engineered to control condensation, AP Armaflex Duct Liner/Wrap has an inherent vapor retarder. It requires no additional mastics or coatings, is non-wicking, has a very low rate of water absorption and continues to prevent water infiltration even after incidental mechanical use. AP Armaflex Duct Liner meets the requirements of NFPA 90A and 90B for Duct coverings and Linings, and UL 181. Approved for use in return air plenums. Conforms to ASTM C 1534 requirements. This product withstands temperatures of 250°F (121°C) when tested according ASTM C 411. Meets the energy code requirements of International Energy Conversation Code (IECC) and ASHRAE for R-value 4 at 1″ wall thickness. AP Armaflex SA Duct Liner/Wrap is a suitable replacement for traditional duct liner in air handlers, VAV units, ducts, and other air system components requiring condensation control and moisture and damage resistance. Application areas: schools, hospitals, hotels, commercial and public buildings. Notes TECHNICAL DATA PHYSICAL PROPERTIES TEST METHOD Thermal conductivity, Btu • in/h • ft2 °F (W/mk) 75°F (24°C) mean temp 90°F (32°C) mean temp 0.27 (0.039) 0.276 (0.040) ASTM C 177 or C 518 Water Vapor permeability, perm-in. [kg/(s•m•Pa)] 0.08 [1.16 x 10-14] ASTM E 96 Procedure A Flame spread and smoke 25/50 developed index 1 through 1” (25mm) ASTM E 84 CAN/ULC S102 Meets requirements Meets requirements Meets requirements UL 181 ASTM G 21/C 1338 ASTM G 22 Mold Growth Fungi Resistance Bacteria Resistance Water absorption, % by volume 0.2 Upper use limit 2 ASTM C 209 180°F (82˚C) — -297°F (-183°C)* — Ozone resistance Excellent ASTM D 1149 Erosion Resistance ASTM C 1071 Does not break away, flake off or show evidence of delamination at velocities of 6,000 ft/min Lower use limit 3 Corrosiveness Noncorrosive ASTM C 665 Odor Emissions No objectionable odors ASTM C 665 3.0 – 6.0 lbs/cu ft ASTM D 1622 or D 1667 Density, typical range AP/Armaflex SA Duct Liner has a flame spread index of less than 25 and a smoke developed index of less than 50 for all thicknesses up to and including 1” (25mm) when tested according to ASTM E 84 and CAN ULC S102. Numerical flammability ratings alone may not define the performance of products under actual fire conditions. They are provided only for use in the selection of products to meet limits specified. 2 Withstands temperature of 250°F (121°C) when tested according to ASTM C 411. “Test Method for Surface Performance of HighTemperature Insulations”. At this temperature, AP/Armaflex SA Duct Liner insulation shows no evidence of flaming, glowing, smoldering, delamination, melting or insulation collapse. Although this insulation will withstand high temperatures, continuous use temperature should be limited to 180°F (82°C) 3 At temperatures below -20°F (-29°C), elastomeric insulation starts to become less flexible. However, this characteristic does not affect thermal efficiency or water vapor permeability of Armaflex insulation. 4 Reference Only * For applications of -40°F to 297°F (-40°C to -183°C), contact Armacell. 1 4 Sound Absorption Coefficients at Frequency NRC† Thickness 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 3/4” (19mm) 0.04 0.07 0.16 0.69 0.18 0.25 0.30 1” (25 mm) 0.00 0.08 0.32 0.55 0.23 0.21 0.30 † ASTM C 423 with ASTM E 795 Type “A” Mounting Sound Transmission Class (STC) Thickness www.armacell.com STC Class 1/2” (13 mm) 25 1” (25 mm) 25 Test Method ASTM E90 * AP Armaflex Gray DuctLiner is self-adhering. (Available special order without PSA. When installed using Armaflex 520 Adhesive, no pinning is required. When installed with other adhesives, pinning is still required.) 13 ArmaTuff™ Laminated Sheets & Rolls Durable, No painting required ArmaTuff Plus • The best choice for exceptional durability in outdoor applications. The white laminate is a rugged 13-ply membrane with a 10-year warranty against degradation due to ultraviolet radiation. With Armatuff Plus, maintenance is practically eliminated, so the life cycle costs are substantially reduced. The product also provides superior resistance to acid rain and chemicals. ArmaTuff White • Offers great durability and UV resistance, at a lower cost. The laminate is a foil and polymer composite, with an extra coating for resistance to both acid rain and chemicals. ArmaTuff Plus Maximum Durability ArmaTuff White Excellent Performance ArmaTuff Sliver • The most economical option. Although there are other foil-faced insulations available, ArmaTuff Silver is the only one with genuine Armaflex. ArmaTuff is installed using Armaflex 520, 520 Black Adhesive (or, where a low V.O.C. adhesive is required, Armaflex 520 BLV Adhesive) or with pre-applied pressure sensitive adhesive (PSA). It is ideal for application to large, flat or curved metal surfaces such as ducts, vessels, very large pipes or tanks. The seams must be installed in compression and sealed with Armaflex 520 Adhesives. Cover the seam with Armatuff White Seal Tape. The tape is available in 4″ or 6″ widths. This product meets the energy code requirements of International Energy Conservation Code and ASHRAE 90.1 for R-value of 4 at 1″ thickness and R-value of 8 at 2″ thickness. ArmaTuff Silver Economical Installation 1. Always prepare surface by cleaning with denatured alcohol. ArmaTuff Seal Tape Sizes Sheets Continuous Rolls ArmaTuff Plus 36″ x 48″ (0.915 x 1.22m) 1/2″, 3/4″, 1″, 1-1/2″ and 2” thickness 48″ wide (1.22m) 1/2″, 3/4”, 1”, 1-1/2” and 2″ thickness 4″, 6″ ArmaTuff Silver, ArmaTuff White 36″ x 48″ (0.915 x 1.22m)† 1/2″, 3/4″, 1″, 1-1/2” and 2″ thickness 48″ wide (1.22m)† 1″, 1-1/2″ and 2″ thickness 4″, 6″ and 23″ * With or without PSA 2. Insulate sides first. Apply thin, uniform coat of Armaflex 520, 520 Black or 520 BLV Adhesive. TECHNICAL DATA PHYSICAL PROPERTIES † TEST METHOD Thermal conductivity, Btu • in/h • ft2 °F (W/mk) 75°F (24°C) mean temp 90°F (32°C) mean temp 0.27 (0.039) 0.276 (0.040) ASTM C 177 or C 518 Water vapor permeability, perm-in. [Kg/(s•m•Pa)] 0.02 (2.9 x 10-14) ASTM E 96 Procedure A Mold Growth Fungi Resistance Bacteria Resistance UL 181 ASTM G 21/C 1338 ASTM G 22 Meets requirements Meets requirements Meets requirements Water absorption, % by volume 0.2 ASTM C 209 Upper use limit 1 180/220˚F (82/105˚C)† Lower use limit 2 -297˚F (-183°C)*† Ultraviolet (UV) Resistance Excellent Chemical Resistance ArmaTuff Plus, ArmaTuff White ArmaTuff Silver Excellent Good Weatherability ArmaTuff Plus, ArmaTuff White ArmaTuff Silver Excellent Good Durability ArmaTuff Plus, ArmaTuff White ArmaTuff Silver Excellent Good Density, typical range 3.0 – 6.0 lbs/cu ft 3. Roll thin coat of 520, 520 Black or 520 BLV Adhesive to insulation. 4. Position carefully and apply ArmaTuff. Contact adhesive bonds instantly. — — QUV Chamber 5. Apply ArmaTuff to top surface, overlapping the side pieces. ASTM D 471 ASTM D 1622 or D 1667 With or without PSA 6. Seal and protect exposed edges and seams with ArmaTuff White Seal Tape. Notes 1 When ArmaTuff is installed by adhering butt joints and seams only, the upper temperature limit is 220°F (105°C) using 520 or 520 BLV Adhesive. ArmaTuff adhered with complete adhesive coverage on flat or curved metal surfaces may be applied to surfaces that will operate as high as 180°F (82°C) using 520, 520 Black or 520 BLV Adhesive. 2 At temperatures below -20°F (-29°C), elastomeric insulation starts to become less flexible. However, this characteristic does not affect thermal efficiency or water vapor permeability of Armaflex insulation. 3 For reference only. For applications of -40°F to -297°F (-40°C to -183°C), contact Armacell. * www.armacell.com 14 Tubolit® Pipe Insulation and Tubolit SS Pipe Insulation Quick & Cost Effective DESCRIPTION Tubolit and Tubolit Self-Seal Pipe Insulations are 25/50-rated flexible closed-cell black polyolefin/polyethylene pipe insulations, supplied as semi-slit or self-seal, in nominal wall thicknesses of 3/8″, 1/2″, 3/4″, and 1″ (10, 13, 19 and 25 mm), in the most frequently specified sizes. Tubolit is expanded without the use of CFC’s, HCF’s or HCFCs. It is also formaldehyde free, low VOCs, dust free, fiber free and resists mold and mildew. USES Tubolit Pipe Insulations are particularly effective for cost-efficient thermal insulation of domestic heating and plumbing lines. The recommended temperature usage range for Tubolit Insulations 0°F to +180°F (–17°C to + 82°C). As tested by ASTM E 84, “Method of Test for Surface Burning Characteristics of Building Materials,” Tubolit insulations through 1″ wall have a flame-spread index of less than 25 and a smoke-developed index of less than 50. Tubolit and Tubolit SS meet the energy code requirements of ASHRAE 90.1, ASHRAE 90.2, IECC and other building codes. APPLICATIONS Tubolit Pipe Insulation in tubular form is easy to sleeve over new pipework, or cut longitudinally to snap over existing pipework. Tubolit Self-Seal Insulation is snapped over new or existing pipework. Both install with simple hand tools and Armaflex 520, 520 Black Adhesive or, where a low V.O.C. adhesive is required, Armaflex 520 BLV Adhesive. Butt joints should be sealed with either 520, 520 Black or 520 BLV Adhesive. 520 Adhesives are contact adhesives; therefore, in all cases, both surfaces to be joined are coated with adhesive. Seams can be sealed with 520, 520 Black or 520 BLV Adhesive. Tubolit and Tubolit SS must be protected from direct sunlight exposure and weather elements and must be protected when installed outdoors with weather-resistant jacketing or Armaflex WB Finish. SPECIFICATION COMPLIANCE ASTM C1427 - Type 1 MEA 6-02M TECHNICAL DATA PHYSICAL PROPERTIES TEST METHOD Thermal conductivity, Btu • in/h • ft2 °F (W/mk) 75°F (24°C) mean temp 0.25 (0.036) ASTM C 177 or C 518 Water vapor permeability, perm-in. [Kg/(s•m•Pa)] 0.02 (2.9 x 10-14) ASTM E 96 Procedure A Flame spread and smoke developed index through 1″ (25mm) 2 25/50 ASTM E 84 Mold Growth Fungi Resistance Bacteria Resistance UL 181 ASTM G 21/C 1338 ASTM G 22 Meets requirements Meets requirements Meets requirements Water absorption, % by volume 0.2 ASTM C 209 Upper use limit Tubolit 200˚F (93˚C) Tubolit SS 180°F (82°C) Lower use limit 1 -200˚F (-129°C) Ozone resistance Good Sizes Wall Thickness (nominal) Inside diameter, tubular form Length of sections, tubular form 3/8″, 1/2″, 3/4″ and 1″ (10, 13, 19, 25mm) 3/8″ ID to 4″ IPS ID (10mm to 114mm) 6’ (1.83m) Density, typical range 3 3.0 – 6.0 lbs/cu ft — ASTM D 1622 or D 1667 Notes www.armacell.com 1 Average values are not to be used for writing material specifications. Contact Armacell for specification ranges. 2 See Armacell Info-Services #008 and #022, and “Fire Performance: Differences Between Elastomeric and Polyethylene Insulations.” See Armacell Info-Service #010 for details. 3 For reference only. 15 Armafix® Insulation Pipe Hangers Efficient, Faster Support DESCRIPTION Armafix Insulation Pipe Hangers are quick, innovative alternatives to traditional block and dowel pipe supports. The engineered, foam-to-foam solutions provide optimum load bearing while protecting against thickness compression and condensation gaps that can compromise system integrity. USES Armafix is used to support insulated pipes with pre-insulated hangers that retard heat gain and control condensation drip from cold-water plumbing, chilled-water and refrigeration lines. It is engineered from Armaflex or NH/Armaflex insulation, with polyurethane inserts 30mils thick and aluminum (IPH) or stainless steel (NPH) jacket. It is single-piece construction, selfadhesive closure with exclusive foam-tofoam bond. Armafix (IPH) pipe hangers are available in nominal 3/4″ and 1″ wall thicknesses with ID’s ranging from 3/8″ ID to 8″ IPS. Also available in nominal 1/2″ wall thickness by special order. Armaflex NPH: NH/Armaflex nonhalogen insulation formulation available in 3/4″ nominal wall thickness with ID’s ranging from 3/8″ ID to 8″ IPS. Armaflex insulation’s thermal conductivity resistance to moisture vapor flow (WVT) and closed cell structure provide for total system integrity. APPLICATION Armafix longitudinal seams are selfadhering. The ends are easily sealed with Armaflex 520, 520 Black Adhesive or, where a low V.O.C. adhesive is required, Armaflex 520 BLV Adhesive to ensure a completely sealed system. For some applications, saddles are recommended. To minimize the movement of Armafix, it is recommended that a pair of non-skid pads, be adhered to the clamps. In addition to prevent loosening of the clamps, use of an anti-vibratory fastener, such as a nylon looking nut, is also recommended. Painted aluminum or stainless steel jacket Armaflex Supports made of CFC-free PUR/PIP Selfclosure Painted aluminum or stainless steel jacket TECHNICAL DATA PHYSICAL PROPERTIES TEST METHOD Thermal conductivity, Btu • in/h • ft2 °F (W/mk) 75°F (24°C) mean temp 90°F (32°C) mean temp 0.27 (0.039) 0.276 (0.040) ASTM C 177 or C 518 Water vapor permeability, perm-in. [Kg/(s•m•Pa)] (IPH) 0.08 [1.16 x 10-13] (NPH) 0.05 [7.25 x 10-14] ASTM E 96 Procedure A Water absorption, % by volume 0.2 ASTM C 209 Upper use limit 220˚F (105˚C) — Lower use limit 1 Density, typical range 2 -58˚F (-50°C) — 8.0 – 11.0 lbs/cu ft ASTM D 1622 or ASTM D 1667 Notes 1 2 At temperatures below -20°F (-29°C), elastomeric insulation starts to become less flexible. However, this characteristic does not affect thermal efficiency or water vapor permeability of Armaflex insulation. Reference only. Easy Application on Clevis (saddle) Application with insulation Clamp (Friction fit) www.armacell.com Insulation Products for Mechanical Systems Armaflex® Adhesives Armaflex® 520 and Armaflex 520 Black Adhesives are air-drying contact adhesives that are excellent for joining seams and butt joints of AP and NH Armaflex Pipe and Sheet Insulation and Tubolit Pipe Insulation. Where a low V.O.C. adhesive is required, use Armaflex 520 BLV Adhesive. 520 Adhesives meet Military Specification MIL-A-24179A and Amend-2 as Type II, Class 1. 520 Adhesives when dried to a film meet flammability classification requirements of codes and specifications of less than 25 for flame spread index and less than 50 for smoke developed index when tested by ASTM E 84 Test Method. Armaflex® WB Finish AP Armaflex® Insulation Tape Armaflex WB Finish is a white water-based latex enamel for use over all forms of Armaflex Insulations. It provides a protective semi-gloss finish for both indoor and outdoor applications. Armaflex WB Finish brushes or rolls on easily. Its water base formulation makes it fast-drying without solvent fumes. Cleans up with soap and warm water. Armaflex WB Finish is supplied in gallon and quart containers. AP/Armaflex Insulation Tape is made of the same high-quality elastomeric thermal insulation material as AP Armaflex Insulation. The tape is supplied in convenient strip form, 2″ (50 mm) wide, 30′ (9.1 m) long and 1/8″ (3 mm) thick. AP Armaflex Insulation Tape provides a fast, easy method for insulating pipes and fittings. It is used to control condensation drip on domestic cold-water, chilled water, and other cold piping and fittings and to reduce heat loss when applied to hot-water lines that will operate up to 180°F (82°C). Armaflex WB Finish adheres to clean Armaflex surfaces and dries to a pliant coating. Up to 400 square feet (37 square meters) per gallon coverage per single brush coat depending on temperature and location. Indoors, it provides a clean white protective finish, which is impervious to moisture. Outdoors, its special properties make it exceptionally durable and weather resistant to ultraviolet (UV) and ozone. Like typical paint coatings, Armaflex WB Finish requires routine maintenance. Outdoor surfaces should be recoated every 2-4 years. Armaflex Low VOC Spray Contact Adhesive, green in color, is supplied in 27 pound aerosolized canisters. The product contains no chlorinated solvents such as methylene chloride and does not contain ozone depleting compounds. The adhesive complies with SCAQMD rule 1168 for volatile organic compound content less than 80 g/l. Dried film meets the fire building codes ofr flame spread index of less than 25 and smoke developed index of less than 50 when tested according to ASTM E 84. Excellent for bonding Armaflex sheet and roll insulations to vessels, tanks, ducts and mechanical equipment operating at temperatures below 180°F (82°C). Meets Flammability classification requirements of codes and specifications of less than 25 for flame spread index and less than 50 for smoke developed index when tested by ASTM E 84 test method. The expanded closed-cell structure of Armaflex makes it an efficient insulation. It is manufactured without the use of CFC’s, HFC’s or HCFC’s. It is also formaldehyde free, low VOCs, fiber free, dust free, and resists mold and mildew. It is also made with Microban® antimicrobial product protection. Microban is a registered trademark of Microban Products Company ARMACELL LLC 7600 Oakwood Street Extension P. O. Box 1038 Mebane, NC 27302 TEL. 919 304-3846 FAX 919 304-3847 E-MAIL info.us@armacell.com INTERNET www.armacell.com 999S 001 04 07 NA NA Armacell provides this information as a technical service. To the extent the information is derived from sources other than Armacell, Armacell is substantially, if not wholly, relying upon the other source(s) to provide accurate information. Information provided as a result of Armacell's own technical analysis and testing is accurate to the extent of our knowledge and ability, as of date of printing, using effective standardized methods and procedures. Each user of these products, or information, should perform their own tests to determine the safety, fitness and suitability of the products, or combination of products, for any foreseeable purposes, applications and uses by the user and by any third party to which the user may convey the products. Since Armacell cannot control the end use of this product, Armacell does not guarantee that the user will obtain the same results as published in this document. The data and information are provided as a technical service and are subject to change without notice. For any updates on the information in this document, please refer to our website. © 2007 Armacell LLC Printed in United States of America