TeSys contactors Variable composition contactors Catalogue July 07 12345652578 1 Interchangeable modular functions, to better meet the requirements for extensions 1 Software and accessories common to multiple product families This international site allows you to access all the Telemecanique products in just 2 clicks via comprehensive range data-sheets, with direct links to: 1 Complete library: technical documents, catalogs, certificates, FAQs, brochures... 1 Selection guides from the e-catalog. 1 Product discovery sites and their Flash animations. You will also find illustrated overviews, news to which you can subscribe, a discussion forum, the list of country contacts... To live automation solutions every day! 3578 1 Auto-adapts to its environment, "plug & play" 1 Application functions, control, communication and diagnostics embedded in the products 1 User-friendly operation either directly on the product or remotely 9 73 1 High functionality in a minimum of space 1 Freedom in implementation 33 1 Compliance with field bus, connection, and software standards 1 Enabling decentralised or remote surveillance via the web with Transparent Ready products 525578 1 Cost effective “optimum” offers that make selection easy for most typical applications 1 Products that are easy to understand for users, electricians and automation specialists 1 User-friendly intuitive programming Contents 0 TeSys contactors Variable composition contactors 1 Contactors: general Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 2 and 3 1 Definitions and comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 4 and 5 1 Product standards and certifications . . . . . . . . . . . . . . . . . . . . . . . . pages 6 and 7 1 Tests according to standard utilisation categories conforming to IEC 60947-4-1 and 5-1 . . . . . . . . . . . . . . . . . . . . . . . pages 8 and 9 1 Degrees of protection provided by enclosures . . . . . . . . . . . . . pages 10 and 11 1 Protective treatment of equipment according to climatic environment pages 12 and 13 TeSys contactors CV1, CV3 and LC1 B Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 14 and 15 1 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 16 to 19 1 Selection guide for utilisation categories according to required electrical durability 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 AC-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 20 and 21 AC-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 22 to 25 AC-2 and AC-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 26 and 27 DC-1 to DC-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 28 to 31 Selection guide for rotor circuits of slip-ring motors. . . . . . . . . . . . . . . . . page 32 Contactors for specific applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33 Contactors characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 34 to 41 CV1 and CV3 contactors references . . . . . . . . . . . . . . . . . . . . . . . pages 42 to 46 Order form CF 452 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47 LC1 B contactors references . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 48 and 49 Components, spare parts and mounting accessories references . pages 50 to 59 Installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 60 Setting characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 61 to 67 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 68 to 77 Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 78 and 79 Coils references and characteristics . . . . . . . . . . . . . . . . . . . . . . . pages 80 to 97 TeSys contactors CRX and CVX 1 1 1 1 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 98 Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 99 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 100 to 102 Dimensions, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 103 1 Selection guide Applications Rated operational current 1 TeSys contactors Equipment based on standard contactors AC-3 6A 6...16 A 9…150 A 115…800 A AC-1 12 A 20 A 25…200 A Rated operational voltage 690 V 690 V Number of poles 2 or 3 Contactor type references LC1 SK LP1 SK Pages Please consult our catalogue “Motor starter solutions. Control and protection components”. 2 1 Equipment requiring low consumption contactors which can be switched directly from solid state outputs 750…1800 A 6...12 A 9…25 A 200…1600 A 800…2750 A 20 A 20…40 A 690 V 1000 V 1000 V 690 V 690 V 3 or 4 3 or 4 2, 3 or 4 1…4 3 or 4 3 LC1 K LC7 K LP1 K LC1 D LC1 F LC1 B LP4 K LC1 D 15 Please consult our catalogue “Motor starter solutions. Control and protection components”. 1 Equipment requiring magnetic latching contactors 1 Motors, resistive circuits, rotor short-circuiting devices, electro lifting magnets, hoisting, mines, motors, high operating rates. Variable composition bar mounted contactors. Induction heating, heating of metal or of a metal part in a channel or crucible furnace by induction of a.c. currents. Contactors for induction heating applications Applications conforming to “NATO” specifications and references. Shockproof contactors Protection of reversing variable speed controllers for d.c. motors. Fast acting contactors. 150…1800 A 80...1800 A – 12…630 A – 250…2750 A 80…2750 A 80…16 300 A 25…850 A – 1000 V 1 1000 V 2 440 or 1500 V 3000 V 690 V or 1000 V 1 1000 V 2 1050 V 1…4 1…6 1…8 3 or 4 2 or 4 CR1 F CR1 B CV1 CE1 CS1 CG1 LC1 D1G LP1 D1G LC1 FG111 CR3 1B Please consult our catalogue “Motor starter solutions. Control and protection components”. 14 and 15 Please consult your Regional Sales Office 1 3 Definitions and comments Altitude 1 TeSys contactors The rarefied atmosphere at high altitude reduces the dielectric strength of the air and hence the rated operational voltage of the contactor. It also reduces the cooling effect of the air and hence the rated operational current of the contactor (unless the temperature drops at the same time). No derating is necessary up to 3000 m. Derating factors to be applied above this altitude for main pole operational voltage and current (a.c. supply) are as follows. Altitude 3500 m 4000 m 4500 m 5000 m Rated operetional voltage 0,90 0,80 0,70 0,60 Rated operational current 0,92 0,90 0,88 0,86 Ambient air temperature The temperature of the air surrounding the device, measured near to the device. The operating characteristics are given : - with no restriction for temperatures between - 5 and + 55 °C, - with restrictions, if necessary, for temperatures between - 50 and + 70 °C. Rated operational current (Ie) This is defined taking into account the rated operational voltage, operating rate and duty, utilisation category and ambient temperature around the device. Rated conventional thermal current (Ith) (1) The current which a closed contactor can sustain for a minimum of 8 hours without its temperature rise exceeding the limits given in the standards. Permissible short time rating The current which a closed contactor can sustain for a short time after a period of no load, without dangerous overheating. Rated operational voltage (Ue) This is the voltage value which, in conjunction with the rated operational current, determines the use of the contactor or starter, and on which the corresponding tests and the utilisation category are based. For 3-phase circuits it is expressed as the voltage between phases. Apart from exceptional cases such as rotor short-circuiting, the rated operational voltage Ue is less than or equal to the rated insulation voltage Ui. Rated control circuit voltage (Uc) The rated value of the control circuit voltage, on which the operating characteristics are based. For a.c. applications, the values are given for a near sinusoidal wave form (less than 5% total harmonic distortion). Rated insulation voltage (Ui) This is the voltage value used to define the insulation characteristics of a device and referred to in dielectric tests determining leakage paths and creepage distances. As the specifications are not identical for all standards, the rated value given for each of them is not necessarily the same. Rated impulse withstand voltage (Uimp) The peak value of a voltage surge which the device is able to withstand without breaking down. Rated operational power (expressed in kW) The rated power of the standard motor which can be switched by the contactor, at the stated operational voltage. Rated breaking capacity (2) This is the current value which the contactor can break in accordance with the breaking conditions specified in the IEC standard. Rated making capacity (2) This is the current value which the contactor can make in accordance with the making conditions specified in the IEC standard. On-load factor (m) This is the ratio between the time the current flows (t) and the duration of the cycle (T) m= t T Cycle duration: duration of current flow + time at zero current Pole impedance The impedance of one pole is the sum of the impedance of all the circuit components between the input terminal and the output terminal. The impedance comprises a resistive component (R) and an inductive component (X = Lω). The total impedance therefore depends on the frequency and is normally given for 50 Hz. This average value is given for the pole at its rated operational current. Electrical durability This is the average number of on-load operating cycles which the main pole contacts can perform without maintenance. The electrical durability depends on the utilisation category, the rated operational current and the rated operational voltage. Mechanical durability This is the average number of no-load operating cycles (i.e. with zero current flow through the main poles) which the contactor can perform without mechanical failure. (1) Conventional thermal current, in free air, conforming to IEC standards. (2) For a.c. applications, the breaking and making capacities are expressed by the rms value of the symmetrical component of the short-circuit current. Taking into account the maximum asymmetry which may exist in the circuit, the contacts therefore have to withstand a peak asymmetrical current which may be twice the rms symmetrical component. Note : these definitions are extracted from standard IEC 60947-1. 4 1 Definitions and comments 1 TeSys contactors 1 Contactor utilisation categories conforming to IEC 60947-4 The standard utilisation categories define the current values which the contactor must be able to make or break. These values depend on: - the type of load being switched : squirrel cage or slip ring motor, resistors, - the conditions under which making or breaking takes place: motor stalled, starting or running, reversing, plugging. a.c. applications Category AC-1 3 This category applies to all types of a.c. load with a power factor equal to or greater than 0.95 (cos ϕ 0.95). Application examples: heating, distribution. Category AC-2 This category applies to starting, plugging and inching of slip ring motors. On closing, the contactor makes the starting current, which is about 2.5 times the rated current of the motor. On opening, it must break the starting current, at a voltage less than or equal to the mains supply voltage. Category AC-3 This category applies to squirrel cage motors with breaking during normal running of the motor. On closing, the contactor makes the starting current, which is about 5 to 7 times the rated current of the motor. On opening, it breaks the rated current drawn by the motor; at this point, the voltage at the contactor terminals is about 20% of the mains supply voltage. Breaking is light. Application examples: all standard squirrel cage motors: lifts, escalators, conveyor belts, bucket elevators, compressors, pumps, mixers, air conditioning units, etc... . Category AC-4 This category covers applications with plugging and inching of squirrel cage and slip ring motors. The contactor closes at a current peak which may be as high as 5 or 7 times the rated motor current. On opening it breaks this same current at a voltage which is higher, the lower the motor speed. This voltage can be the same as the mains voltage. Breaking is severe Application examples: printing machines, wire drawing machines, cranes and hoists, metallurgy industry. d.c. applications Category DC-1 This category applies to all types of d.c. load with a time constant (L/R) of less than or equal to 1 ms. Category DC-3 This category applies to starting, counter-current braking and inching of shunt motors. Time constant 2 ms. On closing, the contactor makes the starting current, which is about 2.5 times the rated motor current. On opening, the contactor must be able to break 2.5 times the starting current at a voltage which is less than or equal to the mains voltage. The slower the motor speed, and therefore the lower its back e.m.f., the higher this voltage. Breaking is difficult. Category DC-5 This category applies to starting, counter-current braking and inching of series wound motors. Time constant 7.5 ms. On closing, the contactor makes a starting current peak which may be as high as 2.5 times the rated motor current. On opening, the contactor breaks this same current at a voltage which is higher, the lower the motor speed. This voltage can be the same as the mains voltage. Breaking is severe. 45 4 Utilisation categories for auxiliary contacts & control relays conforming to IEC 60947-5 a.c. applications Category AC-14 (1) This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is less than 72 VA. Application example: switching the operating coil of contactors and relays. Category AC-15 (1) This category applies to the switching of electromagnetic loads whose power drawn with the electromagnet closed is more 72 VA. Application example: switching the operating coil of contactors. d.c. applications Category DC-13 (2) This category applies to the switching of electromagnetic loads for which the time taken to reach 95% of the steady state current (T = 0.95) is equal to 6 times the power P drawn by the load (with P 50 W). 4 Application example: switching the operating coil of contactors without economy resistor. (1) Replaces category AC-11. (2) Replaces category DC-13. 5 General 1 Technical information 1 Product standards and certifications Standardisation Conformity to standards Telemecanique brand products satisfy, in the majority of cases, national (for example: BS in Great Britain, NF in France, DIN in Germany), European (for example: CENELEC) or international (IEC) standards. These product standards precisely define the performance of the designated products (such as IEC 60947 for low voltage equipment). When used correctly, as designated by the manufacturer and in accordance with regulations and correct practices, these products will allow users to build equipment, machine systems or installations that conform to their appropriate standards (for example: IEC 60204-1, relating to electrical equipment used on industrial machines). Schneider Electric is able to provide proof of conformity of its production to the standards it has chosen to comply with, through its quality assurance system. On request, and depending on the situation, Schneider Electric can provide the following: a declaration of conformity, a certificate of conformity (ASEFA/LOVAG), a homologation certificate or approval, in the countries where this procedure is required or for particular specifications, such as those existing in the merchant navy. 6 6 6 Code ANSI BS CEI DIN/VDE EN GOST IEC JIS NBN NEN NF SAA UNE Certification authority Name American National Standards Institute British Standards Institution Comitato Elettrotecnico Italiano Verband Deutscher Electrotechniker Comité Européen de Normalisation Electrotechnique Gosudarstvenne Komitet Standartov International Electrotechnical Commission Japanese Industrial Standard Institut Belge de Normalisation Nederlands Normalisatie Institut Union Technique de l'Electricité Standards Association of Australia Asociacion Española de Normalizacion y Certificacion Country Abbreviation ANSI USA BSI Great Britain CEI Italy VDE Germany CENELEC Europe GOST Russia IEC Worldwide JISC Japan IBN Belgium NNI Netherlands UTE France SAA Australia AENOR Spain European EN standards These are technical specifications established in conjunction with, and with approval of, the relative bodies within the various CENELEC member countries (European Union, European Free Trade Association and many central and eastern European countries having «member» or «affiliated» status). Prepared in accordance with the principle of consensus, the European standards are the result of a weighted majority vote. Such adopted standards are then integrated into the national collection of standards, and contradictory national standards are withdrawn. European standards incorporated within the French collection of standards carry the prefix NF EN. At the 'Union Technique de l'Electricité' (Technical Union of Electricity) (UTE), the French version of a corresponding European standard carries a dual number: European reference (NF EN …) and classification index (C …). Therefore, the standard NF EN 60947-4-1 relating to motor contactors and starters, effectively constitutes the French version of the European standard EN 60947-4-1 and carries the UTE classification C 63-110. This standard is identical to the British standard BS EN 60947-4-1 or the German standard DIN EN 60947-4-1. Whenever reasonably practical, European standards reflect the international standards (IEC). With regard to automation system components and distribution equipment, in addition to complying with the requirements of French NF standards, Telemecanique brand components conform to the standards of all other major industrial countries. Regulations European Directives Opening up of European markets assumes harmonisation of the regulations pertaining to each of the member countries of the European Union. The purpose of the European Directive is to eliminate obstacles hindering the free circulation of goods within the European Union, and it must be applied in all member countries. Member countries are obliged to transcribe each Directive into their national legislation and to simultaneously withdraw any contradictory regulations. The Directives, in particular those of a technical nature which concern us, only establish the objectives to be achieved, referred to as "essential requirements". The manufacturer must take all the necessary measures to ensure that his products conform to the requirements of each Directive applicable to his production. As a general rule, the manufacturer certifies conformity to the essential requirements of the mark. Directive(s) for his product by affixing the The mark is affixed to Telemecanique brand products concerned, in order to comply with French and European regulations. 7 7 6 7 6 6 7 7 2 mark Significance of the The mark affixed to a product signifies that the manufacturer certifies that the product conforms to the relevant European Directive(s) which concern it; this condition must be met to allow free distribution and circulation within the countries of the European Union of any product subject to one or more of the E.U. Directives. The mark is intended solely for national market control authorities. The mark must not be confused with a conformity marking. 6 General 1 Technical information 1 Product standards and certifications European Directives (continued) For electrical equipment, only conformity to standards signifies that the product is suitable for its designated function, and only the guarantee of an established manufacturer can provide a high level of quality assurance. For Telemecanique brand products, one or several Directives are likely to be applicable, depending on the product, and in particular: the Low Voltage Directive 73/23/EEC amended by Directive 93/68/EEC: the mark relating to this Directive has been compulsory since 1st January 1997. the Electromagnetic Compatibility Directive 89/336/EEC, amended by Directives 92/31/EEC and 93/68/EEC: the mark on products covered by this Directive has been compulsory since 1st January 1996 6 6 7 7 ASEFA-LOVAG certification The function of ASEFA (Association des Stations d'Essais Française d'Appareils électriques Association of French Testing Stations for Low Voltage Industrial Electrical Equipment) is to carry out tests of conformity to standards and to issue certificates of conformity and test reports. ASEFA laboratories are authorised by the French authorisation committee (COFRAC). ASEFA is now a member of the European agreement group LOVAG (Low Voltage Agreement Group). This means that any certificates issued by LOVAG/ASEFA are recognised by all the authorities which are members of the group and carry the same validity as those issued by any of the member authorities. Quality labels When components can be used in domestic and similar applications, it is sometimes recommended that a “Quality label” be obtained, which is a form of certification of conformity. Code Quality label Country CEBEC Comité Electrotechnique Belge Belgium KEMA-KEUR Keuring van Electrotechnische Materialen Netherlands NF Union Technique de l’Electricité France ÖVE Österreichischer Verband für Electrotechnik Austria SEMKO Svenska Electriska Materiel Kontrollanatalten Sweden Product certifications In some countries, the certification of certain electrical components is a legal requirement. In this case, a certificate of conformity to the standard is issued by the official test authority. Each certified device must bear the relevant certification symbols when these are mandatory: Code Certification authority Country CSA Canadian Standards Association Canada UL Underwriters Laboratories USA CCC China Compulsory Certification China Note on certifications issued by the Underwriters Laboratories (UL). There are two levels of approval: “Recognized” ( ) The component is fully approved for inclusion in equipment built in a workshop, where the operating limits are known by the equipment manufacturer and where its use within such limits is acceptable by the Underwriters Laboratories. The component is not approved as a “Product for general use” because its manufacturing characteristics are incomplete or its application possibilities are limited. A “Recognized” component does not necessarily carry the certification symbol. “Listed” (UL) The component conforms to all the requirements of the classification applicable to it and may therefore be used both as a “Product for general use” and as a component in assembled equipment. A “Listed” component must carry the certification symbol. Marine classification societies Prior approval (= certification) by certain marine classification societies is generally required for electrical equipment which is intended for use on board merchant vessels. Code Classification authority Country BV Bureau Veritas France DNV Det Norske Veritas Norway GL Germanischer Lloyd Germany LR Lloyd's Register Great Britain NKK Nippon Kaiji Kyokaï Japan RINA Registro Italiano Navale Italy RRS Register of Shipping Russia Note For further details on a specific product, please refer to the “Characteristics” pages in this catalogue or consult your Regional Sales Office. 7 General 1 Technical information 1 Tests according to standard utilisation categories conforming to IEC 60947-4-1 and 5-1 based on rated operational current Ie and rated operational voltage Ue Contactors Electrical durability: making and breaking conditions Occasional duty: making and breaking conditions a.c. supply Typical applications AC-1 Making I U Ie Ue cos ϕ 0.95 Breaking I U Ie Ue cos ϕ 0.95 Making I U cos ϕ 1.5 Ie 1.05 Ue 0.8 Breaking I U cos ϕ 1.5 Ie 1.05 Ue 0.8 Motors Slip ring motors: starting, breaking. AC-2 2.5 Ie Ue 0.65 2.5 Ie Ue 0.65 4 Ie 1.05 Ue 0.65 4 Ie 1.05 Ue 0.65 Squirrel cage motors: starting, breaking whilst motor running. AC-3 Ie (1) Ie > (2) 6 Ie 6 Ie Ue Ue 0.65 0.35 1 Ie 1 Ie 0.17 Ue 0.65 0.17 Ue 0.35 10 Ie 10 Ie 1.05 Ue 0.45 1.05 Ue 0.35 8 Ie 8 Ie 1.05 Ue 0.45 1.05 Ue 0.35 Squirrel cage motors: starting, reversing, inching AC-4 Ie (1) Ie > (2) 6 Ie 6 Ie Ue Ue 0.65 0.35 6 Ie 6 Ie Ue Ue 12 Ie 12 Ie 1.05 Ue 0.45 1.05 Ue 0.35 10 Ie 10 Ie 1.05 Ue 0.45 1.05 Ue 0.35 Resistors, non inductive or slightly inductive loads Utilisation category 4 4 0.65 0.35 d.c. supply Typical applications Resistors, non inductive or slightly inductive loads Shunt wound motors: starting, reversing, inching Series wound motors: starting, reversing, inching Utilisation category DC-1 Making I U Ie Ue Breaking L/R (ms) I U 1 Ie Ue Making Breaking L/R (ms) I U L/R (ms) I U L/R (ms) 1 1.5 Ie 1.05 Ue 1 1.5 Ie 1.05 Ue 1 DC-3 2.5 Ie Ue 2 2.5 Ie Ue 2 4 Ie 1.05 Ue 2.5 4 Ie 1.05 Ue 2.5 DC-5 2.5 Ie Ue 7.5 2.5 Ie Ue 7.5 4 Ie 1.05 Ue 15 4 Ie 1.05 Ue 15 Control relays and auxiliary contacts Electrical durability: making and breaking conditions Occasional duty: making and breaking conditions a.c. supply Typical applications Utilisation category Making I U cos ϕ Breaking I U cos ϕ Making I U cos ϕ Breaking I U cos ϕ Electromagnets 72 VA 4 AC-14 – – – – – – 6 Ie 1.1 Ue 0.7 6 Ie 1.1 Ue 0.7 > 72 VA AC-15 10 Ie Ue 0.7 Ie Ue 0.4 10 Ie 1.1 Ue 0.3 10 Ie 1.1 Ue 0.3 Utilisation category Making I U Ie Ue d.c. supply Typical applications Electromagnets DC-13 Breaking L/R (ms) I U 6 P (3) Ie Ue Making L/R (ms) I U 6 P (3) 1.1 Ie 1.1 Ue Breaking L/R (ms) I U 6 P (3) 1.1 Ie 1.1 Ue L/R (ms) 6 P (3) (1) Ie 1 17 A for electrical durability, Ie 12100 A for occasional duty. (2) Ie > 17 A for electrical durability, Ie > 100 A for occasional duty. (3) The value 6 P (in watts) is based on practical observations and is considered to represent the majority of d.c. magnetic loads up to the maximum limit of P = 50 W i.e. 6 P = 300 ms = L/R. Above this, the loads are made up of smaller loads in parallel. The value 300 ms is therefore a maximum limit whatever the value of current drawn. 8 General 1 Technical information 1 Current of asynchronous squirrel cage motors at nominal load 3-phase 4-pole motors Current values for power in kW Current values for power in hp Rated operational power (1) Rated operational power (2) Indicative rated operational current values at: 230 V 400 V 500 V 690 V kW A A A A 0.06 0.35 0.2 0.16 0.12 0.09 0.52 0.3 0.24 0.17 0.12 0.7 0.44 0.32 0.23 0.18 1 0.6 0.48 0.35 0.25 1.5 0.85 0.68 0.49 0.37 1.9 1.1 0.88 0.64 0.55 2.6 1.5 1.2 0.87 0.75 3.3 1.9 1.5 1.1 1.1 4.7 2.7 2.2 1.6 1.5 6.3 3.6 2.9 2.1 2.2 8.5 4.9 3.9 2.8 3 11.3 6.5 5.2 3.8 4 15 8.5 6.8 4.9 5.5 20 11.5 9.2 6.7 7.5 27 15.5 12.4 8.9 11 38 22 17.6 12.8 15 51 29 23 17 18.5 61 35 28 21 22 72 41 33 24 30 96 55 44 32 37 115 66 53 39 45 140 80 64 47 55 169 97 78 57 75 230 132 106 77 90 278 160 128 93 110 340 195 156 113 132 400 230 184 134 160 487 280 224 162 200 609 350 280 203 250 748 430 344 250 315 940 540 432 313 355 1061 610 488 354 400 1200 690 552 400 500 1478 850 680 493 560 1652 950 760 551 630 1844 1060 848 615 710 2070 1190 952 690 800 2340 1346 1076 780 900 2640 1518 1214 880 1000 2910 1673 1339 970 (1) Values conforming to standard IEC 60072-1 (at 50 Hz). (2) Values conforming to standard UL 508 (at 60 Hz). hp 1/2 3/4 1 1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 Indicative rated operational current values at: 110 120 V A 4.4 6.4 8.4 12 13.6 19.2 30.4 44 56 84 108 136 160 208 260 – – – – – – – – – – – – 200 V 208 V A 2.5 3.7 4.8 6.9 7.8 11 17.5 25.3 32.2 48.3 62.1 78.2 92 120 150 177 221 285 359 414 552 – – – – – – A 2.4 3.5 4.6 6.6 7.5 10.6 16.7 24.2 30.8 46.2 59.4 74.8 88 114 143 169 211 273 343 396 528 – – – – – – 220 240 V A 2.2 3.2 4.2 6 6.8 9.6 15.2 22 28 42 54 68 80 104 130 154 192 248 312 360 480 604 722 828 954 1030 1180 380 415 V A 1.3 1.8 2.3 3.3 4.3 6.1 9.7 14 18 27 34 44 51 66 83 103 128 165 208 240 320 403 482 560 636 – 786 440 480 V A 1.1 1.6 2.1 3 3.4 4.8 7.6 11 14 21 27 34 40 52 65 77 96 124 156 180 240 302 361 414 477 515 590 550 600 V A 0.9 1.3 1.7 2.4 2.7 3.9 6.1 9 11 17 22 27 32 41 52 62 77 99 125 144 192 242 289 336 382 412 472 Nota : These values are given as a guide. They may vary depending on the type of motor, its polarity and the manufacturer. 9 Presentation 1 Technical information 1 Degrees of protection provided by enclosures IP code Degrees of protection against the penetration of solid bodies, water and personnel access to live parts The European standard EN 60529 dated October 1991, IEC publication 529 (2nd edition - November 1989), defines a coding system (IP code) for indicating the degree of protection provided by electrical equipment enclosures against accidental direct contact with live parts and against the ingress of solid foreign objects or water. This standard does not apply to protection against the risk of explosion or conditions such as humidity, corrosive gasses, fungi or vermin. Certain equipment is designed to be mounted on an enclosure which will contribute towards achieving the required degree of protection (example : control devices mounted on an enclosure). Different parts of an equipment can have different degrees of protection (example : enclosure with an opening in the base). Standard NF C 15-100 (May 1991 edition), section 512, table 51 A, provides a cross-reference between the various degrees of protection and the environmental conditions classification, relating to the selection of equipment according to external factors. Practical guide UTE C 15-103 shows, in the form of tables, the characteristics required for electrical equipment (including minimum degrees of protection), according to the locations in which they are installed. IP 111 code The IP code comprises 2 characteristic numerals (e.g. IP 55) and may include an additional letter when the actual protection of personnel against direct contact with live parts is better than that indicated by the first numeral (e.g. IP 20C). Any characteristic numeral which is unspecified is replaced by an X (e.g. IP XXB). 1st characteristic numeral: 2nd characteristic numeral: Additional letter: corresponds to protection of the equipment against corresponds to protection of the equipment corresponds to protection of penetration of solid objects and protection of personnel against penetration of water with harmful effects. personnel against direct contact against direct contact with live parts. with live parts. Protection of the equipment 0 1 2 3 4 5 6 Non-protected Protection of personnel Non-protected 0 Non-protected With the back of the hand. Protected against vertical dripping water, (condensation). B With the finger. Protected against dripping water at an angle of up to 15°. C With a Ø 2.5 mm tool. Protected against rain at an angle of up to 60°. D With a Ø 1 mm wire. Protected against the penetration of solid objects having a diameter greater than or equal to 50 mm Protected against the penetration of solid objects having a diameter greater than or equal to 12.5 mm. Protected against the penetration of solid objects having a diameter greater than or equal to 2.5 mm. Protected against the penetration of solid objects having a diameter > 1 mm. Dust protected (no harmful deposits). Protected against direct contact with the back of the hand (accidental contacts). 1 Protected against direct finger contact. 2 Protected against direct contact with a Ø 2.5 mm tool. 3 Protected against direct contact with a Ø 1 mm wire. 4 Protected against splashing water in all directions. Protected against direct contact with a Ø 1 mm wire. 5 Protected against water jets in all directions. Dust tight. Protected against direct contact with a Ø 1 mm wire. 6 Protected against powerful jets of water and waves. 15˚ ˚ 60 7 1m 8 m 10 A 15 cm min Protected against the effects of temporary immersion. Protected against the effects of prolonged immersion under specified conditions. Presentation 1 Technical information 1 Degrees of protection provided by enclosures IK code Degrees of protection against mechanical impact The European standard EN 50102 dated March 1995 defines a coding system (IK code) for indicating the degree of protection provided by electrical equipment enclosures against external mechanical impact. Standard NF C 15-100 (May 1991 edition), section 512, table 51 A, provides a cross-reference between the various degrees of protection and the environmental conditions classification, relating to the selection of equipment according to external factors. Practical guide UTE C 15-103 shows, in the form of tables, the characteristics required for electrical equipment (including minimum degrees of protection), according to the locations in which they are installed. IK 11 code The IK code comprises 2 characteristic numerals (e.g. IK 05). 2 characteristic numerals: corresponding to a value of impact energy. h (cm) Energy (J) 7.5 0.15 10 0.2 03 17.5 0.35 04 25 0.5 05 35 0.7 20 1 40 2 30 5 20 10 40 20 00 01 Non-protected 0,2 kg 02 06 h 0,5 kg 07 08 h 1,7 kg h 09 10 5 kg h 11 General 1 Technical information Protective treatment of equipment according to climatic environment Depending on the climatic and environmental conditions in which the equipment is placed, Schneider Electric can offer specially adapted products to meet your requirements. In order to make the correct choice of protective finish, two points should be remembered: 1 the prevailing climate of the country is never the only criterion, 1 only the atmosphere in the immediate vicinity of the equipment need be considered. All climates treatment “TC” This is the standard treatment for Telemecanique brand equipment and is suitable for the vast majority of applications. It is the equivalent of treatments described as “Klimafest”, “Climateproof”. In particular, it meets the requirements specified in the following publications: 1 Publication UTE C 63-100 (method l), successive cycles of humid heat at: + 40 °C and 95 % relative humidity. 1 DIN 50016 - Variations of ambient conditions within a climatic chamber: + 23 °C and 83 % relative humidity, + 40 °C and 92 % relative humidity. It also meets the requirements of the following marine classification societies: BV-LR-GL-DNV-RINA. Characteristics 1 Steel components are usually treated with zinc. When they have a mechanical function, they may also be painted. 1 Insulating materials are selected for their high electrical, dielectric and mechanical characteristics. 1 Metal enclosures have a stoved paint finish, applied over a primary phosphate protective coat, or are galvanised (e.g. some prefabricated busbar trunking components). Limits for use of “TC” (All climates) treatment 1 “TC” treatment is suitable for the following temperatures and humidity: Temperature (°C) 20 40 50 Relative humidity (%) 95 80 50 “TC” treatment is therefore suitable for all latitudes and in particular tropical and equatorial regions where the equipment is mounted in normally ventilated industrial premises. Being sheltered from external climatic conditions, temperature variations are small, the risk of condensation is minimised and the risk of dripping water is virtually non-existent. Extension of use of “TC” (All climates) treatment In cases where the humidity around the equipment exceeds the conditions described above, or in equatorial regions if the equipment is mounted outdoors, or if it is placed in a very humid location (laundries, sugar refineries, steam rooms, etc.), “TC” treatment can still be used if the following precautions are taken: 1 The enclosure in which the equipment is mounted must be protected with a “TH” finish (see next page) and must be well ventilated to avoid condensation and dripping water (e.g. enclosure base plate mounted on spacers). 1 Components mounted inside the enclosure must have a “TC” finish. 1 If the equipment is to be switched off for long periods, a heater must be provided (0.2 to 0.5 kW per square decimetre of enclosure), that switches on automatically when the equipment is turned off. This heater keeps the inside of the enclosure at a temperature slightly higher than the outside surrounding temperature, thereby avoiding any risk of condensation and dripping water (the heat produced by the equipment itself during normal running is sufficient to provide this temperature difference). 1 Special considerations for "Operator dialog" and "Detection" products: for certain pilot devices, the use of “TC” treatment can be extended to outdoor use provided their enclosure is made of light alloys, zinc alloys or plastic material. In this case, it is also essential to ensure that the degree of protection against penetration of liquids and solid objects is suitable for the applications involved. 12 1 General 1 Technical information 1 Protective treatment of equipment according to climatic environment “TH” treatment for hot and humid environments This treatment is suitable for hot and humid atmospheres where installations are regularly subject to condensation, dripping water and the risk of fungi. In addition, plastic insulating components are resistant to attacks from insects such as termites and cockroaches. These properties have often led to this treatment being described as “Tropical Finish”, but this does not mean that all equipment installed in tropical and equatorial regions must systematically have undergone “TH” treatment. On the other hand, certain operating conditions in temperate climates may well require the use of “TH” treated equipment (see limitations for use of “TC” treatment). Special characteristics of “TH” treatment 1 All insulating components are made of materials which are either resistant to fungi or treated with a fungicide, and which have increased resistance to creepage (Standards IEC 60112, NF C 26-220, DIN 5348). 1 Metal enclosures receive a top-coat of stoved, fungicidal paint, applied over a rust inhibiting undercoat. Components with “TH” treatment may be subject to a surcharge (1). Please consult your Regional Sales Office. Protective treatment selection guide Surrounding environment Duty cycle Internal heating of enclosure when not in use Type of climate Protective treatment of of equipencloment sure Unimportant Not necessary Unimportant “TC” “TC” Frequent switching off for periods of more than 1 day No Yes Temperate “TC” Equatorial “TH” Unimportant “TC” “TH” “TH” “TH” Continuous Not necessary Unimportant “TC” “TH” Not necessary Temperate “TC” Equatorial “TH” “TC” “TH” Frequent switching off for periods of more than 1 day No Yes Temperate “TC” Equatorial “TH” Unimportant “TC” “TH” “TH” “TH” Continuous Not necessary Unimportant “TC” “TH” Indoors No dripping water or condensation Presence of dripping water or condensation Outdoors (sheltered) No dripping water or dew Unimportant Exposed outdoors or near the sea Frequent and regular presence of dripping water or dew These treatments cover, in particular, the applications defined by methods I and II of guide UTE C 63-100. Special precautions for electronic equipment Electronic products always meet the requirements of “TC” treatment. A number of them are “TH” treated as standard. Some electronic products (for example: programmable controllers, flush mountable controllers CCX and flush mountable operator terminals XBT) require the use of an enclosure providing a degree of protection to at least IP 54, as defined by standards IEC 60664 and NF C 20 040, for use in industrial applications or in environmental conditions requiring “TH” treatment. These electronic products, including flush mountable products, must have a degree of protection to at least IP 20 (provided either by their own enclosure or by their installation method) for restricted access locations where the degree of pollution does not exceed 2 (a test booth not containing machinery or other dust producing activities, for example). Special treatments For particularly harsh industrial environments, Schneider Electric is able to offer special protective treatments. Please consult your Regional Sales Office. (1) A large number of the Telemecanique brand products are “TH” treated as standard and are, therefore, not subject to a surcharge. 13 Selection guide 1 0 TeSys contactors 1 Variable composition standard and high performance contactors 6 6 6 6 6 Applications Type Rated operational current Motor switching in category AC-3 Resistive load switching : heating, etc Distribution circuit switching : line contactor Supply changeover switching : circuit coupling, etc Transformer, capacitor, lighting switching Standard contactors AC-3 80 A 270 A 250 A 350 A 460 A 700 A AC-4/DC-5 72 A/– 145 A/– 205 A/– AC-1 80 A 200 A 300 A 290/470 A (1) 470 A 380/630 A (1) 630 A 584/1000 A (1) 1000 A 1 690 V 1 Rated operational voltage 690 V Control circuit Standard applications a.c. supply 690 V 15 1 690 V 1 1 690 V 25 A2 A2 A1 A2 A1 A1 d.c. supply 690 V Contacteurs Pages Type CV1 Calibre F G 42 to 47 (1) With PN3 poles 14 H J K L 1 1 0 6 6 6 6 1 Motor switching in categories AC-4, DC-5 Inductive circuit switching High voltage d.c. switching : crane electromagnets, railway locomotives Load switching at high operating rates High performance contactors 80 A 200 A 285 A 320 A 460 A 800 A 1000 A 1500 A 1800 A 80/80 A 170/200 A 236/300 A 250/320 A 380/500 A 720/800 A 830/1000 A 1250/1800 A 1500/2500 A 80A 200 A 300A 320 A 500 A 800 A 1250 A 2000 A 2750 A 1000 V 1 1000 V 1 1000 V 1 1000 V Low consumption applications a.c. supply via economy resistor 55 5 1000 V –R – KM 1000 V 1 1000 V 1 1000 V 1 1000 V 1 5 –R A1 – KM A2 A2 – KM CV3 F 1 d.c. supply via economy resistor A1 – KM 1 CV3 and LC1 B G H J K L M P R 15 Presentation 1 TeSys contactors 1 Variable composition contactors The variable composition contactor range is split into 3 groups: 2 Low power switching contactors: 23type CV1 B4, 80 to 1000 A, 23type CV3 B4, 80 to 500 A. For motor control, the references of these contactors are given on pages 42 and 43. For other applications, the composition of the commercial references is described on page 45. 2 Increased power switching contactors: 23type LC1 B4, 800 to 2750 A. References shown on pages 48 and 49. 1 Specific contactors (large number of main poles, pole arrangement, customised fixing and dimensions, component referencing, etc.) : 23type CV1 4B, 80 to 1000 A, 23type CV3 4B, 80 to 2750 A. To order these contactors, complete the Order form on page 47. 1 2 3 4 5 Mounting bar Rotating armature shaft Electromagnet Main pole Instantaneous auxiliary contacts, type GM Variable composition contactors are particularly suited for switching a.c. or d.c. motors and other circuits and are capable of providing a high number of operating cycles. Their variable composition design allows them to be built to customer specification. Applications These variable composition contactors are ideally suited for the most frequently encountered applications: 1 Switching a.c. squirrel cage and slip-ring motors in all utilisation categories (AC-2, AC-3, AC-4). 1 Switching d.c. motors in all utilisation categories (DC-2, DC-3, DC-4, DC-5). 1 Switching a.c. resistive loads (category AC-1) and d.c. resistive loads (category DC-1). 1 Switching distribution circuits (category AC-1). 1 Short-circuiting of rotor resistors. 1 Switching capacitors, power factor correction. 1 Switching transformer primaries. 1 Switching inductive circuits with high time constant (L/R > 15 ms) Example: alternator excitation circuit. 1 Severe duty requirements and main pole arrangements comprising 1 to 6 N/O and/or N/C poles. Characteristics: pages 34 to 41 16 References: pages 42 to 49 Dimensions, schemes: pages 68 to 79 Presentation (continued) 1 TeSys contactors 1 Variable composition contactors Power circuit The principal function of a main pole is to make and break the supply current. It is designed to continuously carry its nominal operational current. Making the current On energisation of the electromagnet coil, the armature shaft rotates and the moving contact makes with the fixed contact. The contact pressure, maintained by the pole pressure spring, is sufficient to overcome the electrodynamic forces of transient current peaks (e.g.: switching a transformer, starting a motor, etc.). Breaking the current On de-energisation of the electromagnet coil, the contacts separate and electrical arcing is dissipated by the blow-out coil and arc chamber. To optimise the performance of the magnetic blow-out, the blow-out coil can be selected to suit the operational current, which is particularly important when switching d.c. The N/C pole operates in a reverse manner to the N/O pole, i.e. the contacts are closed whilst the electromagnet coil is de-energised and open during energisation. N/O pole 80…2750 A. Main pole types CV1 contactors 1 690 V 3, 220 V 53/ pole 23N/O poles 80…1000 A (PN1), 23N/C poles 80…1000 A (PR1). 2 Variants: 23no-load breaking poles - N/O poles 80…1000 A (PN5), - N/C poles 80…1000 A (PR5). 23arc chambers with splitters for dispersing the electric arc: 1000 V 3 / 440 V 53 per pole - N/O poles 500…1000 A (PN3), - N/C poles 500…1000 A (PR3). CV3 contactors 1 1000 V 3, 440 V 45/ pole 23N/O poles 0…500 A (PA3), 23N/C poles 80…500 A (PR3), 23N/O poles 750…2750 A (PA1). N/C pole 80…1000 A. 1 2 3 4 5 6 7 Fixed contact Moving contact Arc chamber Blow-out coil Pole pressure spring Braided conductor Rotating armature shaft (moving contact actuator) 8 Mounting bar 9 Terminal lugs Characteristics: pages 34 to 41 References: pages 42 to 49 2 Variants: 23high making capacity poles 750…2750 A (PA2), 23high breaking capacity poles and poles with reduced safety clearances (arc chambers with closed splitters) 750…2750 A (PA1PX8), 23no-load breaking poles - N/O poles 750…2750 A (PA5). Dimensions, schemes: pages 68 to 79 17 Presentation (continued) 1 TeSys contactors 1 Variable composition contactors Control circuit 1 2 types of electromagnet: E shaped core and U shaped core. 1 2 types of coil: type WB1 and type WB2. Electromagnet with E shaped core and coil type WB1 for a.c. supply 1 Electromagnet with E shaped laminated iron core, type EB or EC (1) 23with central air gap machined in armature, 23with single coil type WB1 fitted on centre limb of core. The upper limb incorporates a shading ring, the armature rotates. 1 Coil - direct a.c. 50 or 60 Hz supply 2320 to 600 V, 231200 operations/hour. At the moment of inrush, with the armature open, the coil impedance is low and power consumption is high. In the sealed state the armature is closed, the coil impedance increases and power consumption is low. The inrush current is 6 to 10 times higher than the sealed current. 1 Electromagnet core 2 Coil 3 Electromagnet armature 1 Coil - d.c. supply via economy resistor or a.c. 50 to 400 Hz supply via individual rectifier and economy resistor 2312 to 500 V, 23120 operations/hour. At the moment of inrush, the full actuating voltage is applied to the coil and the inrush current is determined by the coil resistance. In the sealed state an additional resistor is switched automatically in series with the coil, so as to reduce power consumption. This economy resistor is switched by a N/C auxiliary contact which is adjusted to open only when the armature is fully closed. The inrush current is 15 to 40 times higher than the sealed current. Coils type WB1, used in conjunction with laminated iron cores, have a much higher inrush current than sealed current, whatever the nature of the supply current. When establishing the current and selecting the supply voltage rating, it is important to take into account the line voltage drop due to the inrush current. Electromagnet with U shaped core and coil type WB2 for d.c. supply 1 Electromagnet with U shaped solid iron core, type EK: 232 similar coils type WB2 connected in series, one coil being fitted to each limb of the core, 23the armature rotates. 1 Coils for d.c. supply 2312 to 600 V, 231200 operations/hour. The coils for this type of electromagnet have a considerable number of turns so as to obtain sufficient magnetic flux to attract the armature. Due to its simplicity and relatively slow movements the assembly is very robust and, therefore, has increased mechanical durability. The inrush current is equal to the sealed current. 1 Electromagnet core 2 Coil 3 Electromagnet armature Characteristics: pages 34 to 41 18 (1) For contactor compositions requiring an increased number of poles, use EC electromagnets. References: pages 42 to 49 Dimensions: pages 68 to 79 Presentation (continued) 1 TeSys contactors 1 Variable composition contactors Instantaneous and time delay auxiliary contacts Signalling, electrical interlocking and slave functions can be achieved by using auxiliary contacts. Instantaneous auxiliary contacts suitable for use with all contactor types are available in 2 versions: 1 1 N/O instantaneous contact, reference ZC4 GM1. 1 1 N/C instantaneous contact, reference ZC4 GM2. Time delay auxiliary contacts suitable for use with contactors CV1 and CV3: 1 On-delay 1 C/O, reference ZC2 GG1. 1 Off-delay 1 C/O, reference ZC2 GG5. Time delay contacts make or break at a specified time after the electromagnet armature closes or opens. This delay may be adjusted between 0.2 and 180 seconds. Assembling reversing/changeover contactor pairs Mounting accessories For applications involving the switching of reversing motors or changeover circuits, contactors of different ratings can easily be mounted vertically and interlocked. Mechanical interlock kits are available (see page 59) and auxiliary contacts can be used for electrical interlocking. Characteristics: pages 34 to 41 References: pages 42 to 49 Dimensions: pages 68 to 79 19 Selection 1 TeSys contactors 1 Variable composition contactors CV1 Selection guide for utilisation category AC-3 according to required electrical durability Rated operational current in A at θ 6 55 °C CV1 contactors Size F 1200 G 1200 H 1200 J 1200 K 1200 L 120 4 80 170 250 350 460 700 500 V 50 100 200 350 450 700 690 V 35 60 150 310 400 550 Maximum operating rate in operating cycles/hour 220/230 V Size F 1200 G 1200 H 1200 J 1200 K 1200 L 120 22 55 75 110 140 220 380/400 V 37 90 132 185 250 375 415/440 V 37 100 140 200 260 425 500 V 30 75 110 220 315 450 660/690 V 22 55 110 220 315 440 (1) Maximum operating rate in operating cycles/hour 440 V Nominal operational power at θ 6 55 °C CV1 contactors (1) With PN3 poles. Electrical durability (Ue 6 440 V) Millions of operating cycles Size Current broken in A Characteristics: pages 34 to 37 20 References: pages 42, 44 and 45 Dimensions, schemes: pages 68 to 73, 78 and 79 Selection (continued) 1 TeSys contactors 1 Variable composition contactors CV3 and LC1 B Selection guide for utilisation category AC-3 according to required electrical durability Rated operational current in A at θ 6 55 °C Contactors CV3 and LC1 B Size F G H J K L 1200 1200 1200 1200 1200 120 M 120 4 80 200 290 320 460 800 1000 1500 1800 500 V 80 180 250 300 460 800 1000 1500 1800 690 V 70 170 240 300 420 750 900 1000 1100 1000 V 70 140 220 250 320 500 500 600 700 Size F G H J K L 1200 1200 1200 1200 1200 120 M 120 P 120 R 120 22 51 75 90 140 220 280 425 500 380/400 V 37 90 132 160 250 400 500 750 900 415 V 37 90 132 160 250 425 530 800 900 440 V 45 90 132 160 280 450 560 800 900 500 V 45 90 160 220 315 500 600 750 900 660/690 V 55 132 200 280 400 560 670 750 900 1000 V 90 160 250 315 425 530 530 670 750 Maximum operating rate in operating cycles/hour 440 V P 120 R 120 Nominal operational power at θ 6 55 °C Contactors CV3 and LC1 B Maximum operating rate in operating cycles/hour 220/230 V Electrical durability (Ue 6 440 V) Millions of operating cycles Size Current broken in A Characteristics: pages 74 to 77 References: pages 42, 44 and45 Dimensions, schemes: pages 74 to 77, 78 and 79 21 Selection 1 TeSys contactors 1 Variable composition contactors CV1 Selection guide for utilisation category AC-1 according to required electrical durability Maximum rated operational current (open-mounted device) CV1 contactors Maximum operating rate in operating cycles/hour Connections Cable C.s.a. Bars Number C.s.a. 40 °C 55 °C 70 °C 4 4 4 Size F 1200 mm2 25 – mm – A 80 A 80 A 80 G 1200 H 1200 J 1200 K 1200 L 120 95 – – 200 200 200 185 – – 300 300 300 – 2 30 x 5 470 420 370 – 2 40 x 5 630 600 550 – 2 60 x 5 1000 950 870 Increase in operational current by paralleling of poles Apply the following multiplying factors to the current values given above. The factors take into account the often unbalanced current distribution between poles: 1 2 poles in parallel: K = 1.6 1 3 poles in parallel: K = 2.25 1 4 poles in parallel: K = 2.8 Example: 2 poles in parallel Electrical durability (Ue 6 440 V) Millions of operating cycles Size Current broken in A Characteristics: pages 34 to 37 22 References: pages 42, 44 and 45 Dimensions, schemes: pages 68 to 73, 78 and 79 Selection (continued) 1 TeSys contactors 1 Variable composition contactors CV1 10263 Selection of contactor size for utilisation category AC-1 Maximum possibilities of the contactor CV1 contactors are characterised by their extensive composition alternatives: 1 Poles 23up to 5 N/O poles, 23up to 2 N/C poles. 1 Auxiliary contacts 23up to 5 instantaneous contacts and 1 time delay contact. 1 Electromagnet and coil(s) 23for direct a.c. control, 23for direct d.c. control, 23for a.c. or d.c. control via economy resistor (accessories: economy resistor + contact, rectifier). CV1 K Power poles (maximum number of poles) Maximum operational current in AC-1 θ 40 °C Control circuit 3 1 direct 4 3 or 1 with direct economy resistor CV1 contactor size (1) 80 A 5 2 5 2 5 2 F 200 A 5 2 4 2 5 2 G 300 A 4 2 4 2 4 2 H 470 A 4 2 4 2 4 2 J 630 A 4 2 4 2 4 2 K 1000 A 2 1 2 1 4 1 L Auxiliary contact blocks per contactor Contact type Composition Control circuit 3 1 3 or 1 with Reference direct direct Weight economy resistor Instantaneous 1 – – 5 5 4 ZC4 GM1 kg 0.030 – 1 – 5 5 4 ZC4 GM2 0.030 – – 1 1 1 1 ZC2 GG1 0.455 – – 1 1 1 1 ZC2 GG5 0.455 ZC4 GM1 Time delay Ondelay Offdelay (1) To obtain the complete reference of the contactor refer to page 45. For customised compositions or dimensional specifications, please use the Order form on page 47 or consult your Regional Sales Office. ZC2 GG1 Characteristics: pages 34 to 37 References: pages 42, 44 and 45 Dimensions, schemes: pages 68 to 73, 78 and 79 23 Selection (continued) 1 TeSys contactors 1 Variable composition contactors CV3 and LC1 B Selection guide for utilisation category AC-1 according to required electrical durability Maximum rated operational current (open-mounted device) Contactors CV3 and LC1 B Maximum operating rate in operating cycles/hour Connections Cable C.s.a. mm2 Bars Number C.s.a. mm 40 °C A 55 °C A 70 °C A 4 4 4 Size F G H J K 1200 1200 1200 1200 1200 L 120 M 120 P 120 25 – – 80 80 80 – 2 50 x 5 800 700 600 – 2 80 x 5 1250 1100 900 – – 3 3 100 x 5 100 x 10 2000 2750 1750 2400 1500 2000 70 – – 170 170 160 120 – – 250 250 250 185 – – 320 320 280 – 2 30x5 500 500 440 R 120 Increase in operational current by paralleling of poles Apply the following multiplying factors to the current values given above. The factors take into account the often unbalanced current distribution between poles: 1 2 poles in parallel: K = 1.6 1 3 poles in parallel: K = 2.25 1 4 poles in parallel: K = 2.8 Example: 2 poles in parallel Electrical durability (Ue 6 440 V) Millions of operating cycles Size Current broken in A Characteristics: pages 38 to 41 24 References: pages 43, 48 and 49 Dimensions, schemes: pages 74 to 79 Selection (continued) 1 TeSys contactors 1 Variable composition contactors CV3 and LC1 B 10266 Selection of contactor size for utilisation category AC-1 Maximum possibilities of the contactor CV3 contactors are characterised by their extensive composition alternatives: 1 Poles (1) 23up to 5 N/O poles (depending on the number of N/C poles), 23up to 2 N/C poles (depending on the number of N/O poles). 1 Auxiliary contacts 23up to 4 instantaneous contacts and 1 time delay contact. 1 Electromagnet and coil(s) 23for direct a.c. control, 23for direct d.c. control, 23for a.c. or d.c. control via economy resistor (accessories: economy resistor + contact, rectifier). 10264 CV3 F CV3 K Power poles (maximum number of poles) Maximum operational current in AC-1 θ 40 °C Control circuit 3 1 direct 4 3 or 1 with direct economy resistor CV3 contactor size (2) 80 A 5 2 5 2 5 2 F 200 A 5 2 4 2 4 2 G 300 A 4 2 4 2 4 2 H 320 A 3 – 2 – 3 – J 500 A 3 – 2 – 3 – K 800 A – – – – 4 – L 1,250 A – – – – 4 – M 2,000 A – – – – 4 – P 2,750 A – – – – 4 – R Auxiliary contact blocks per contactor Contact type Composition CV3 contactor size F to K L to R Reference Weight Instantaneous 1 – – 4 4 ZC4 GM1 kg 0.030 – 1 – 4 4 ZC4 GM2 0.030 – – 1 1 – ZC2 GG1 0.455 – – 1 1 – ZC2 GG5 0.455 ZC4 GM1 Time delay Ondelay Offdelay (1) For possible compositions, see page 46. (2) To obtain the complete reference of the contactor refer to page 45. For customised compositions or dimensional specifications, please use the Order form on page 47 or consult your Regional Sales Office. ZC2 GG1 Characteristics: pages 38 to 41 References: pages 43, 48 and 49 Dimensions, schemes: pages 74 to 79 25 Selection 1 TeSys contactors 1 Variable composition contactors CV1 Selection guide for utilisation categories AC-2 and AC-4 according to required electrical durability Maximum current broken in A Related to maximum operating rate (operating cycles/hour) and on-load factor CV1 contactors (1) Size F G H J K Operating Thermal Maximum current broken in A cycles/hour (2) limit zone and on-load factor (3) From 150 and 15 % A 165 325 520 830 1300 to 300 and 10 % From 150 and 20 % B 145 290 460 740 1150 to 600 and 10 % From 150 and 30 % C 120 240 380 610 950 to 1200 and 10 % From 150 and 55 % D 90 175 280 450 700 to 1200 and 20 % From 150 and 85 % E 70 135 220 350 550 to 1200 and 35 % Counter current braking (plugging) L 2000 1700 1400 1000 800 The current varies from the maximum counter current braking value up to the nominal motor current. The current made must be compatible with the making and breaking capacities of the contactor. In most cases, breaking occurs at a current value close to the locked rotor current and contactor selection can therefore be made using the criteria for utilisation categories AC-2 and AC-4. Electrical durability (Ue 440 V) 4 Millions of operating cycles Size Current broken in A Example: contactor size selection Operating cycles/hour On-load factor as % For an on-load factor of 17 % at 180 operating cycles per hour, the above curve indicates zone B. If the maximum current broken is 200 A, the table above will lead to the selection of a size G contactor. Referring to the electrical durability curves, it can be seen that the contactor will have a life of 600,000 operating cycles. Where a higher value of electrical durability is required, 2 million operating cycles for example, size J would be recommended. (1) To obtain the complete reference of the contactor refer to page 45. For customised compositions or dimensional specifications, please use the Order form on page 47 or consult your Regional Sales Office. (2) Do not exceed the maximum limit for the mechanical operating cycles. (3) See curve at foot of page for thermal limit zone. Characteristics: pages 34 to 37 26 References: pages 42, 44 and 45 Dimensions, schemes: pages 68 to 73, 78 and 79 Selection (continued) 1 TeSys contactors 1 Variable composition contactors CV3 and LC1 B Selection guide for utilisation categories AC-2 and AC-4 according to required electrical durability Thermal limits Related to maximum operating rate (operating cycles/hour) and on-load factor Contactors CV3 (1) Size and LC1 B F G H J K L M P Operating Thermal Maximum current broken depending on the duty cycles/hour (2) limit Thermal limit at ambient temperature 55 °C and on-load factor zone (3) From 150 and 15 % A 165 325 520 830 1300 2250 3000 4500 to 300 and 10 % From 150 and 20 % B 145 290 460 740 1150 2000 2400 3750 to 600 and 10 % From 150 and 30 % C 120 240 380 610 950 1500 2000 3000 to 1200 and 10 % From 150 and 55 % D 90 175 280 450 700 1000 1500 2000 to 1200 and 20 % From 150 and 85 % E 70 135 220 350 550 750 1000 1500 to 1200 and 35 % Counter current braking (plugging) R 4 5400 5000 3600 2500 1800 The current varies from the maximum counter current braking value up to the nominal motor current. The current made must be compatible with the making and breaking capacities of the contactor. In most cases, breaking occurs at a current value close to the locked rotor current and contactor selection can therefore be made using the criteria for utilisation categories AC-2 and AC-4. Electrical durability (Ue 440 V) 4 Millions of operating cycles Size Current broken in A Example: contactor size selection Operating cycles/hour On-load factor as % For an on-load factor of 17 % at 180 operating cycles per hour, the above curve indicates zone B. If the maximum current broken is 200 A, the table above will lead to the selection of a size G contactor. Referring to the electrical durability curves, it can be seen that the contactor will have a life of 1 100 000 operating cycles. Where a higher value of electrical durability is required, 2 million operating cycles for example, size H would be recommended. (1) To obtain the complete reference of the contactor refer to page 45. For customised compositions or dimensional specifications, please use the Order form on page 47 or consult your Regional Sales Office. (2) Do not exceed the maximum limit for the mechanical operating cycles. (3) See contactor size selection curve for thermal limit zone. Characteristics: pages 38 to 41 References: pages 44 and 45 Dimensions, schemes: pages 74 to 79 27 Selection 1 TeSys contactors 1 Variable composition contactors CV1 Selection guide for utilisation categories DC-1 to DC-5 Use in categories DC-1 to DC-5 The selection of the contactor size and number of poles to be connected in series is made according to: 1 The maximum operational voltage Ue, 1 The power broken, 1 The required electrical durability, 1 The nature of the load, in particular the time constant L/R, 1 The thermal operating conditions. Maximum operational voltage Ue This depends on the time constant of the circuit L/R 6 15 ms and the number of poles connected in series, on a single polarity or divided between both polarities (it is preferable to connect the negative polarity to the fixed contact side). 4 Number of poles to be connected in series according to the operational voltage (time constant of the circuit L/R 15 ms) CV1 contactors (1) Size F G H J K L 1 pole PN1 V 220 220 220 220 220 220 2 poles PN1 in series V 440 440 440 440 440 440 1 pole PN3 V – – – 440 440 440 2 poles PN3 in series V – – – 850 850 850 Normal operation: Ue 7 U supply. With breaking during counter current braking (plugging): Ue 7 1.5 U supply. Rated operational current in A at θ 6 40 °C CV1 contactors Size F 80 G 200 H 300 J 470 K 630 L 1000 The use of a contactor selected according to the table above ensures current breaking up to 4 times the operational current. Increase in rated operational current by connecting 2 poles in parallel The equivalent operational current for 2 poles in parallel is equal to 2 x le x 0.8. (1) To obtain the complete reference of the contactor refer to page 45. For customised compositions or dimensional specifications, please use the Order form on page 47 or consult your Regional Sales Office. Characteristics: pages 34 to 37 28 References: pages 42, 44 and 45 Dimensions, schemes: pages 68 to 73, 78 and 79 Selection (continued) 1 TeSys contactors 1 Variable composition contactors CV1 Selection guide for utilisation categories DC-1 to DC-5 according to required electrical durability Power broken Utilisation categories DC-1: Non inductive or slightly inductive loads U broken I broken Ue Ie P broken Ue x Ie DC-2: Shunt motors, breaking whilst running 0.1 Ue Ie 0.1 Ue x Ie DC-3: Shunt motors, reversing, inching DC-4: Shunt motors, breaking whilst running Ue 0.3 Ue 2.5 Ie Ie Ue x 2.5 Ie 0.3 Ue x Ie DC-5: Shunt motors, reversing, inching Ue 2.5 Ie Ue x 2.5 Ie Electrical durability (time constant L/R 6 15 ms) The electrical durability can be read directly from the curves below, having previously calculated the power broken as follows: P broken = U broken x l broken. The table gives the values of Uc and Ic for the various utilisation categories. Two-pole switching (time constant L/R 4 15 ms) The required durability can be obtained, depending on the application, by increasing the number of poles in series or in parallel, or by increasing the contactor size. Millions of operating cycles Size F G H J K 45 90 L 160 220 350 1000 Power broken in kW Example: 30 kW motor, 220 V-150 A in category DC-3: P broken = Ue x 2.5 Ie = 220 x 2.5 x 150 = 83 kW. For a size G contactor with 2 poles in series, the electrical durability curve gives 3.5 x 10 5 operating cycles. Number of main poles The curve shows the number of operating cycles according to the power broken by two main poles connected in series. For a single pole, double the value of power broken before using the curves. Electrical durability depending on the time constant 1 According to the time constant L/R. 1 L/R 6 15 ms, read the number of operating cycles directly from the curves. 1 15 < L/R 6 30 ms, 15 --------the number of operating cycles is equal to the number read from the curves x 1 L/R > 30 ms, please consult your Regional Sales Office. L/R . Thermal limit The following limits must not be exceeded: 120 operating cycles/hour at 60 % or 300 operating cycles/hour at 30 % on-load factor, at the rated operational current Ie. Characteristics: pages 34 to 37 References: pages 42, 44 and 45 Dimensions, schemes: pages 68 to 73, 78 and 79 29 Selection (continued) 1 TeSys contactors 1 Variable composition contactors CV3 and LC1 B Selection guide for utilisation categories DC-1 to DC-5 Use in categories DC-1 to DC-5 The selection of the contactor size and number of poles to be connected in series is made according to: 1 The maximum operational voltage Ue, 1 The power broken, 1 The required electrical durability, 1 The nature of the load, in particular the time constant L/R, 1 The thermal operating conditions. Maximum operational voltage Ue This depends on the time constant L/R of the circuit and the number of poles connected in series, on a single polarity or divided between both polarities (it is preferable to connect the negative polarity to the fixed contact side). Number of poles to be connected in series according to the operational voltage and time constant L/R (in ms) of the circuit Time constant in ms 15 30 60 90 120 150 Operational voltage 125 V 1 1 1 2 2 2 225 V 1 1 2 3 3 4 330 V 1 2 3 3 4 – 440 V 1 2 3 4 – – 850 V 2 3 4 – – – 1,200 V 3 4 – – – – 1,500 V 4 – – – – – Normal operation: Ue 7 U supply. With breaking during counter current braking (plugging): Ue 7 1.5 U supply. Rated operational current in A at θ 6 40 °C Operational voltage Ue 440 V Number of poles in series 1 850 V Contactor size CV3 (1) F G H J K CV3 and LC1 B L M P R 80 200 300 320 500 800 1000 1800 2500 2 80 200 300 320 500 800 1000 1800 2500 1200 V 3 80 200 300 320 500 800 1000 1800 2500 1500 V 4 80 200 300 320 500 800 1000 1800 2500 The use of a contactor selected according to the table above ensures current breaking up to 4 times the operational current. Increase in rated operational current by connecting 2 poles in parallel The equivalent operational current for 2 poles in parallel is equal to 2 x le x 0.8. (1) To obtain the complete reference of the contactor refer to page 45. For customised compositions or dimensional specifications, please use the Order form on page 47 or consult your Regional Sales Office. Characteristics: pages 38 to 41 30 References: pages 44 and 45 Dimensions, schemes: pages 74 to 79 Selection (continued) 1 TeSys contactors 1 Variable composition contactors CV3 and LC1 B Selection guide for utilisation categories DC-1 to DC-5 according to required electrical durability Power broken Utilisation category DC-1: Non inductive or slightly inductive loads U broken I broken Ue Ie P broken Ue x Ie DC-2: Shunt motors, breaking whilst running 0.1 Ue Ie 0.1 Ue x Ie DC-3: Shunt motors, reversing, inching DC-4: Shunt motors, breaking whilst running Ue 0.3 Ue 2.5 Ie Ie Ue x 2.5 Ie 0.3 Ue x Ie DC-5: Series motors, reversing, inching Ue 2.5 Ie Ue x 2.5 Ie Electrical durability (time constant L/R 6 15 ms) The electrical durability can be read directly from the curves below, having previously calculated the power broken as follows: P broken = U broken x l broken. The table gives the values of Uc and Ic for the various utilisation categories. Power broken per pole (time constant L/R 4 15 ms) The required durability can be obtained, depending on the application, by increasing the number of poles in series or in parallel, or by increasing the contactor size. Millions of operating cycles Size Power broken in kW Example: 30 kW motor, 500 V-70 A in category DC-3: P broken = Ue x 2.5 Ie = 500 x 2.5 x 70 = 86 kW or 43 kW per pole. For a 2-pole size F contactor, the curve gives an electrical durability of 6 x 10 5 operating cycles. Electrical durability depending on the time constant 1 According to the time constant L/R. 1 L/R 6 15 ms, read the number of operating cycles directly from the curves. 1 15 < L/R 6 30 ms, 15 --------the number of operating cycles is equal to the number read from the curves x 1 L/R > 30 ms, please consult your Regional Sales Office. L/R . Thermal limit The following limits must not be exceeded: 120 operating cycles/hour at 60 % or 300 operating cycles/hour at 30 % on-load factor, at the rated operational current Ie. Characteristics: pages 38 to 41 References: pages 44 and 45 Dimensions, schemes: pages 74 to 79 31 Selection 1 TeSys contactors 1 Variable composition contactors CV1 and CV3 Selection guide for rotor circuits of slip-ring motors In simple starting systems the contactors which short-circuit the rotor current are subjected to a static voltage, the value of which, decreasing with time, is lower the further away the contactors are located from the rotor terminals. As a result, the operational rotor voltage is deducted from the maximum operational voltage. In this way, it is possible to use contactors with a rated insulation voltage lower than the rotor voltage. In this application, making and breaking are easy. The selection table below takes into account a ratio of 2 between the maximum rotor operational voltage (Uer) and the stator operational voltage (Ues). This ratio is proposed in starter standard IEC 60947-4. With counter current braking (plugging), the rotor operational voltage will be equal to the insulation voltage. In a system with slowdown or braking, the selection of the contactors concerned should, in addition, take into account the breaking conditions. The use of magnetic blow-out contactors is recommended in the event of control by a manually operated master controller. Multiplying factor for rotor voltage and current, depending on type of contactor connection As far as the current flowing through a rotor circuit contactor is concerned, the short time rating should be taken into account (see pages 34 and 38) according to the starting time. Only the final rotor short-circuit contactor takes account of the continuous current. Type Circuit of diagram connection Star Delta V I rotor Maximum 3-phase I operational rotor voltage Ue V 1 1320 3-phase rotor voltage UE with countercurrent braking V 660 Contactor type 1 2000 1000 CV3 1.4 1100 550 CV1 1.4 1700 850 CV3 1 1100 550 CV1 1 1700 850 CV3 CV1 Hoisting applications For this type of application contactor selection is made according to the duty requirements, required durability, type of connection, etc. Please consult your Regional Sales Office. Other versions: Characteristics: pages 34 to 41 32 References: pages 42 to 47 Dimensions, schemes: pages 68 to 79 For rotor voltage above 3000 V 8, please consult your Regional Sales Office. Presentation 1 TeSys contactors 1 Contactors for specific applications Presentation Contactors CV1-KB fitted with special poles Applications: telephone exchanges, electroplating works Normally open coupler poles, without blow-out: 1 Insulation voltage 1000 V 1 Operational current Number of fingers 1 2 3 4 5 Operational current in A min. 800 1340 2000 2700 3300 max. 1040 1800 2700 3600 4400 1 Small voltage drop: 30 mV at minimum operational current, 40 mV at maximum operational current. Magnetic latching contactors, CR1 These contactors prevent unwanted opening of the poles in the event of a control circuit supply failure. The holding-in of a contactor is often necessary so as to avoid on-load breaking (for example an excitation circuit). Furthermore, the fact that no power is consumed by the coil when the contactor is latched leads to energy savings on a separate control circuit supply (particularly useful when using a battery supply). These contactors incorporate an electromagnet with a core made of non-aging magnetic steel and the coil supply can be d.c. or rectified a.c. The contactor latches in the operated position following energisation of the electromagnetic coil and remains latched when the coil is de-energised, the contactor armature being held closed by remanent magnetism. The contactor is unlatched by the application of a reversed polarity current, at a value less than the pull-in current, which neutralises the remanent magnetism. CR1 contactors are available in all sizes from 80 to 2750 A. The control supply can be d.c. or rectified a.c. Please refer to our “Motor starter solutions - Control and protection components” catalogue. Contactors for furnaces and induction heating applications Induction heating covers all applications where metals (or a metal part) are heated in crucible or “channel” furnaces, or in dies, by the induction of a.c. currents at various frequencies. There are several frequency ranges which, for industrial purposes, can be grouped as follows: 1 50 Hz to 400 Hz: 23industrial mains power frequencies from 50 to 250 Hz, 23intermediate frequencies of 350 Hz and 400 Hz. 1 Maximum operating limits for contactors (single-pole and 6-pole): 23frequency range up to 500 Hz, 23supply voltage up to 3000 V, 23currents up to 16 300 A. Please refer to our "Contactors for furnaces and induction heating applications" catalogue Fast acting contactors, CR3 For the protection of reversing variable speed controllers for d.c. motors. Contactors CR 4B (Ith 55 to 2750 A). The unit comprises a contactor plus an electronic detection and control module LA9 B102. The purpose of the fast acting contactor is to prevent fuses from blowing in the event of a fault in the “inverter” function. The fast acting contactor also provides protection in the event of accidental conduction by 2 thyristors within the same bridge in generator applications. The function of the electronic module is to: 1 Ensure actuation of the CR3. 1 Keep it actuated at low currents. 1 Ensure fast drop-out if the current is greater than the preset value. Contactor composition: 1 2 or 4 single break poles. 1 3 or 4 instantaneous auxiliary contacts. 33 Characteristics 1 TeSys contactors 1 Variable composition contactors CV1 Control circuit: a.c. or d.c. Characteristics CV1 contactor size F G Environment Rated insulation voltage (Ui) Conforming to standards Product certifications Degree of protection Protective treatment Conforming to IEC 60947-4 Ambient air temperature around the device Storage Operation Permissible for operation V Conforming to IEC 60529 Maximum operating altitude Operating positions Shock and vibration resistance °C °C °C m 690 690 IEC 60947-4, EN 60947-4 Bureau Véritas, Register of Shipping (IEC), CSA IP00 “TC” (“TH” as standard on contactors with d.c. control circuit. Electromagnet EK1) -60…+80 -5…+55 (0.85…1.10 Uc) -30…+70 at Uc 2000 ± 23° possible, in relation to normal vertical mounting plane 4 gn for frequencies 30 Hz 2 gn for frequencies > 30 Hz 4 Pole characteristics Number of poles Rated operational current (le) In AC-3, θ 55 °C (Ue 440 V) In AC-1, θ 40 °C Rated operational voltage (Ue) Up to Frequency limits Without derating of the operational current Derating coefficient Conventional thermal current θ 40 °C Rated making capacity cos ϕ = 0.35 I rms conforming to IEC 60947-4-1 220/400 V Rated breaking capacity supply (cos ϕ = 0.35) on 415/440 V I rms conforming to 500 V IEC 60947-4-1 660/690 V Single-pole 220 V Rated breaking capacity supply (L/R 15 ms) on 2-pole 220 V 2-pole 440 V Single-pole 440 V and 2-pole 850 V (1) Short time rating For 5 s From cold state, For 10 s with no current flowing For 30 s for previous 60 minutes For 1 min at θ 40 °C For 3 min For 10 min Type aM/type g1 Short-circuit protection by fuse (U 440 V) Average impedance per pole At lth and 50 Hz Power dissipated per pole AC-3 for the above AC-1 operational currents Number of bars or conductor Cabling Bar Cable with lug Cable with connector Bolt diameter Tightening torque Power circuit connections 4 4 4 4 2 1 2 4 4 4 Selection : pages 20 to 32 34 References: pages 42, 44 to 47 A A V Hz Hz A A A 1…5 1…5 80 170 80 200 690 690 50/60 100 Hz: 0.9 - 150 Hz: 0.8 - 250 Hz: 0.7 - 400 Hz: 0.5 80 200 1000 2000 1600 3200 A A A A A A A A 900 800 800 320 320 320 240 – 1900 1800 1600 1000 800 800 500 – A A A A A A A 640 480 320 260 160 115 80/125 1600 1150 720 600 390 270 230/315 mΩ W W 1.5 7.6 9.6 1.25 36 50 Maximum c.s.a. 1 2 mm – – mm2 25 – mm2 – 16 mm Ø6 Ø6 N.m 9 9 (1) With PN3 poles incorporating splitters. Dimensions: pages 68 to 73 Schemes: pages 78 and 79 1 – – 95 Ø8 18 1 1 H J K L 1000 1000 1000 1000 1…4 250 300 690 1…4 350 470 690 1…4 460 630 690 1…4 700 1000 690 300 2500 4000 470 3500 5200 630 4600 6500 1000 7000 10 000 2400 2200 2000 1800 1200 1200 900 – 3200 3000 2800 2300 1800 1900 1200 1800 4200 4100 3800 3200 2500 2520 1500 2500 6200 6100 5700 4500 3200 4000 1800 3200 2400 1725 1080 950 590 410 315/400 3750 2700 1700 1450 950 620 500/630 5000 3600 2260 1900 1280 880 630/800 8000 5750 3600 3000 2150 1400 1000/1250 0.57 35 51 0.30 36 66 0.26 55 103 0.22 107 220 1 – 185 185 Ø 10 35 1 – 50 x 6 150 x 2 Ø 10 35 1 63 x 6 185 x 2 – Ø 12 58 1 80 x 80 – – 2xØ8 18 35 Characteristics 1 TeSys contactors 1 Variable composition contactors CV1 Control circuit: a.c. Characteristics CV1 contactor size F G H J K L Control circuit characteristics Rated control circuit voltage (Uc) Direct a.c. V a.c. with economy resistor V 22…600 (50 Hz) 28…600 (60 Hz) 24…500 Direct a.c. a.c. with economy resistor V V V 0.85…1.1 Uc 0.5…0.7 Uc 0.2…0.5 Uc VA VA VA VA VA VA W W 270 45 300 45 155 9.5 16 16 380 65 420 65 260 12 23 23 570 80 600 85 320 14.5 26 30 830 105 1000 135 260 13 38 50 2300 210 2650 260 420 9 65 90 2300 210 2650 260 470 12 65 90 ms ms ms ms 40 15 40 12 30 16 30 16 35 14 35 14 62 14 62 14 75 15 75 15 75 15 75 15 10 x 106 1.2 x 106 10 x 106 1.2 x 106 10 x 106 1.2 x 106 3 x 106 1.2 x 106 3 x 106 1.2 x 106 3 x 106 1.2 x 106 1200 120 1200 120 1200 120 1200 120 1200 120 1200 120 4 Control voltage limits (θ 55 °C) Operation Drop-out Average consumption at 20 °C and at Uc Direct a.c. 50 Hz Inrush Sealed 60 Hz Inrush Sealed a.c. with Inrush economy resistor Sealed Heat dissipation 50 Hz 60 Hz Average operating time (1) Direct a.c. Closing "C" Opening "O" a.c. Closing "C" (with economy resistor) Opening "O" breaking on rectified side Mechanical durability Direct a.c. In operating cycles a.c. In operating cycles with economy resistor Maximum operating rate (θ 55 °C) Direct a.c. In operating cycles/hour a.c. In operating cycles/hour with economy resistor 4 110…600 (50/60 Hz) 36…500 (50/400 Hz) Auxiliary contact characteristics Type of contacts Rated thermal current Operational power Occasional making and breaking capacity Short-circuit protection Cabling Tightening torque 1 x 106 operating cycles 3 x 106 operating cycles 10 x 106 operating cycles VA VA VA VA Instantaneous ZC4 GM 20 48 110/ 220/ 127 240 900 2200 4000 800 1300 1500 450 500 500 5000 14 000 23 000 By fuse type gG With cable end Without cable end A mm2 mm2 N.m 50 40 32 20 1 or 2 x 4 mm2 conductors – 1.2 A V Time delay ZC2 GG 20 380/ 440/ 48 110/ 220/ 415 500 127 240 4000 4000 500 1200 1300 1500 1500 450 700 750 500 500 120 175 200 35 000 45 000 4000 12 000 17 000 16 380/ 415 1300 750 200 22 000 25 20 16 10 – 1 or 2 x 6 mm2 conductors 440/ 500 1300 750 200 25 000 8 Note: operating characteristics stated are for an inductive circuit, such as the coil of the contactor electromagnet. Cos ϕ inrush and sealed = 0.3. (1) The closing time "C" or opening time "O" are measured from the moment the coil supply is switched on or off, to initial contact or separation of the main poles. 36 Characteristics 1 TeSys contactors 1 Variable composition contactors CV1 Control circuit: d.c. Characteristics CV1 contactor size F G H J K L Control circuit characteristics Rated control circuit voltage (Uc) Direct d.c. d.c. with economy resistor V V 12…600 24…500 Direct d.c. d.c. with economy resistor V V V 0.85…1.1 Uc 0.1…0.65 Uc 0.2…0.5 Uc Inrush and sealed Inrush Sealed W W W 20…27 95 6 26…37 180 8 42…52 200 13 42…52 150 13 80…105 300 6 80…105 330 9 Closing "C" Opening "O" Closing "C" Opening "O" ms ms ms ms 130 30 40 12 120 22 30 16 160 32 35 14 150 36 62 14 250 130 75 15 250 130 75 15 In operating cycles In operating cycles 20 x 106 1.2 x 106 20 x 106 1.2 x 106 20 x 106 1.2 x 106 20 x 106 1.2 x 106 10 x 106 1.2 x 106 10 x 106 1.2 x 106 In operating cycles/hour In operating cycles/hour 1200 120 1200 120 1200 120 1200 120 1200 120 1200 120 440 230 85 30 400 Time delay ZC2 GG 20 24 48 110 150 125 115 130 110 100 45 37 32 300 240 200 4 Control voltage limits (θ 55 °C and at Uc) Operation Drop-out Coil consumption Direct d.c. d.c. with economy resistor Average operating time (1) Direct d.c. d.c. with economy resistor Mechanical durability at Uc Direct d.c. supply d.c. with economy resistor Maximum operating rate (θ 55 °C) Direct d.c. d.c. with economy resistor 4 Auxiliary contact characteristics Type of contacts Rated thermal current Operational power 1 x 106 operating cycles 3 x 106 operating cycles 10 x 106 operating cycles Occasional making and breaking capacity Short-circuit protection Cabling Tightening torque By fuse type gG With cable end Without cable end A V W W W W Instantaneous ZC4 GM 20 24 48 110 220 300 250 250 250 115 105 95 90 45 40 35 33 5000 6000 1600 800 A mm2 mm2 N.m 50 40 32 20 1 or 2 x 4 mm2 conductors 1 or 2 x 6 mm2 conductors 1.2 600 100 50 20 240 16 25 20 16 220 100 80 20 190 440 80 45 9 180 10 600 30 12 – 100 8 Note: operating characteristics stated are for an inductive circuit, such as the coil of the contactor electromagnet. Cos ϕ inrush and sealed = 0.3. (1) The closing time "C" or opening time "O" are measured from the moment the coil supply is switched on or off, to initial contact or separation of the main poles. 37 Characteristics 1 TeSys contactors 1 Variable composition contactors CV3 and LC1 B Control circuit: a.c. or d.c. Characteristics Contactor Type Size CV3 F G H Environment Rated insulation voltage (Ui) Conforming to IEC 60947-4 Conforming to standards Product certifications Degree of protection Protective treatment V V Conforming to IEC 60529 Ambient air temperature around the device Storage Operation Permissible for operation at Uc Maximum operating altitude Operating positions °C °C °C m 1000 1000 1000 1000 1000 1000 IEC 60947-4, EN 60947-4 Bureau Véritas, CSA IP00 “TC” (“TH” as standard on contactors with d.c. control circuit (Electromagnet EK1) -60…+80 -5…+55 (0.85…1.1 Uc) -30…+70 2000 ± 23° possible, in relation to normal vertical mounting plane Pole characteristics Number of poles Rated operational current (le) (Ue 440 V) 4 Rated operational voltage (Ue) Frequency limits of the operational current Conventional thermal current Rated making capacity I rms conforming to IEC 60947-4-1 1 Rated breaking capacity supply (cos ϕ = 0.35) on I rms conforming to IEC 60947-4-1 2 4 Rated breaking capacity on supply (L/R 15 ms) Short time rating From cold state, with no current flowing for previous 60 minutes at θ 40 °C 4 4 Short-circuit protection by fuse (U 440 V) Average impedance per pole Power dissipation per pole for the above operational currents Cabling Bar Cable with lug Cable with connector Bolt diameter Tightening torque Selection : pages 21 to 32 38 A A V 1…5 80 80 1000 Without derating Derating coefficient θ 40 °C Hz Hz 50/60 100 Hz: 0.9 - 150 Hz: 0.8 - 250 Hz: 0.7 - 400 Hz: 0,5 A 80 170 250 2 440 V cos ϕ = 0.35 up to 440 V 500 V 660/690 V 1000 V 440 V A A A A A A A 1000 1400 900 900 800 700 1000 2050 2900 1900 1800 1700 1500 2000 2500 3500 2200 2200 2100 2000 3000 For 1 s For 5 s For 10 s For 30 s For 1 min For 3 min For 10 min Type aM/type gG A A A A A A A A 800 640 480 320 240 155 110 80/125 1600 1300 960 640 500 260 220 200/200 2400 2000 1500 1000 750 400 330 250/315 At lth and 50 Hz AC-3 AC-1 Number of bars or conductor mΩ W W 1.5 9.6 9.6 Maximum c.s.a. 1 – 25 – Ø6 9 1.25 36 36 0.57 35 35 1 – 70 – Ø8 18 1 32 x 4 120 – Ø 10 35 In AC-3, θ In AC-1, θ Up to 4 55 °C 4 40 °C 4 Power circuit connections References: pages 43 to 49 mm mm2 mm2 mm N.m Dimensions: pages 74 to 77 1…5 200 200 1000 Schemes: pages 78 and 79 1…4 285 300 1000 1 1 J K CV3 and LC1 B L M P R 1000 1000 1000 1000 1000 1500 1000 1500 1000 1500 1000 1500 CSA Bureau Véritas, German Lloyd, Register of Shipping (IEC) 1…3 320 320 1000 1…3 460 500 1000 1…4 800 800 1000 1…4 1000 1250 1000 1…4 1500 2000 1000 1…4 1800 2750 1000 320 500 800 1250 2000 2750 3000 4200 2600 2400 2400 2000 2200 4600 5500 3800 3700 3600 2600 3200 10 000 – 8000 7000 6000 4000 3200 10 000 – 9000 8000 7000 4000 4400 15 000 – 12 000 12 000 9000 5000 7200 18 000 – 16 000 14 000 11 000 6000 10 000 2600 2600 1900 1300 940 530 450 315/400 4000 4000 3000 2000 1450 820 680 500/630 9600 9600 7000 4800 3500 2100 1200 800/1000 9600 9600 8000 5200 3800 2400 1800 1200/1500 12 000 12 000 9600 6400 5200 3600 2800 2 x 800/2 x 1000 15 000 15 000 12 000 8000 6300 4400 3600 2 x 1000/2 x 1250 0.54 48 55 0.30 63 75 0.18 88 115 0.18 180 280 0.13 290 520 0.09 360 680 1 40 x 6 185 – Ø 10 35 1 50 x 6 – – Ø 12 58 2 50 x 5 – – 4xØ8 18 2 80 x 5 – – 4 x Ø 10 35 3 100 x 5 – – 4 x Ø 10 35 4 100 x 5 – – 4 x Ø 10 35 39 Characteristics 1 TeSys contactors 1 Variable composition contactors CV3 sizes F to K Control circuit: a.c. or d.c. Characteristics CV3 contactor size F G H J K Control circuit characteristics Rated control circuit voltage (Uc) 4 Control voltage limits (θ 55 °C) Coil consumption Direct a.c. 1 2 Direct a.c. Direct d.c. d.c. with economy resistor a.c. with economy resistor Operation Drop-out Operation Drop-out V V V V V V V V 20…550 12…600 12…600 24…500 0.85…1.1 Uc 0.5…0.7 Uc 0.85…1.1 Uc 0.05…0.5 Uc 20…600 12…600 12…600 24…500 22…600 12…600 12…600 24…500 22…600 12…600 12…600 24…500 22…600 12…600 12…600 24…500 Inrush VA VA VA VA W W W W W 270 300 45 45 23 134 6 170 9 380 420 65 65 36 180 8 350 14 570 600 80 85 52 208 13 450 14.5 380 420 65 65 36 180 8 350 14 570 600 80 85 52 208 13 450 14.5 ms ms ms ms ms ms 40 15 130 30 40 12 30 16 120 22 30 16 35 14 160 32 35 14 30 16 120 22 30 16 35 14 160 32 35 14 Sealed Direct d.c. d.c. with economy resistor 50 Hz 60 Hz 50 Hz 60 Hz Inrush and sealed Inrush Sealed a.c. with Inrush economy resistor Sealed Average operating time (Uc) (1) Direct a.c. N/O N/C Direct d.c. N/O N/C d.c. with N/O economy resistor N/C Mechanical durability at Uc Direct a.c. In operating cycles Direct d.c. In operating cycles d.c. with In operating cycles economy resistor a.c. with In operating cycles economy resistor Maximum operating rate (θ 55 °C) Direct a.c. In operating cycles/hour Direct d.c. In operating cycles/hour d.c. with In operating cycles/hour economy resistor a.c. with In operating cycles/hour economy resistor 4 10 x 106 20 x 106 3 x 106 3 x 106 1200 1200 120 120 (1) The closing time "C" or opening time "O" are measured from the moment the coil supply is switched on or off, to initial contact or separation of the main poles. 40 Characteristics 1 TeSys contactors 1 Variable composition contactors CV3 sizes L to R and LC1 B Control circuit: a.c. or d.c. with economy resistor Characteristics CV3 and LC1 B contactor sizes L M P R 0.35…0.5 Uc 0.4…0.5 Uc Control circuit characteristics Rated control circuit voltage (Uc) 4 Control voltage limits (θ 55 °C and at Uc) Maximum consumption (coil + economy resistor) d.c. with economy resistor (1) a.c. with economy resistor d.c. with economy resistor V a.c. with economy resistor Operation Drop-out V V V Composition W W W W VA VA VA VA ms ms Composition 1 pole 2 poles 3 poles 4 poles 1 pole 2 poles 3 poles 4 poles Average operating time at Uc Closing "C" (1) Opening "O" Mechanical durability at Uc In operating cycles In operating cycles/hour Maximum operating rate (θ 55 °C) 4 48…500 on 3-pole contactor 60…500 on 4-pole contactor 110…500 0.85…1.1 Uc 0.3…0.5 Uc Inrush: 520 - Sealed: 10 Inrush: 800 - Sealed: 20 Inrush: 1100 - Sealed: 31 Inrush: 1400 - Sealed: 47 Inrush: 620 - Sealed: 10 Inrush: 1000 - Sealed: 20 Inrush: 1100 - Sealed: 31 Inrush: 1600 - Sealed: 47 100…150 20…40 1.2 x 106 120 Auxiliary contact characteristics Type of contacts Rated thermal current (Ith) Operational power AC Occasional making and breaking capacity a.c. Operational power d.c. Occasional making and breaking capacity d.c. Cabling Tightening torque A Instantaneous ZC4 GM 20 1 x 106 operating cycles 3 x 106 operating cycles 10 x 106 operating cycles V W W W W 48 900 800 450 5000 110/127 2200 1300 500 14 000 1 x 106 operating cycles 3 x 106 operating cycles 10 x 106 operating cycles V W W W W 24 300 115 45 5000 48 280 105 40 6000 mm2 mm2 N.m 1 or 2 x 4 mm2 conductors 1 or 2 x 6 mm2 conductors 1.2 With cable end Without cable end 220/240 4000 1500 500 23 000 110 250 95 35 1600 Time delay ZC2 GG 20 380/415 4000 1500 500 35 000 220 250 90 33 800 440 230 85 30 400 440/500 4000 1500 500 45 000 48 500 450 120 4000 600 100 50 20 240 24 150 130 45 300 110/127 1200 700 175 12 000 48 125 110 37 240 220/230 1300 750 200 17 000 110 115 100 32 200 380/415 1300 750 200 22 000 220 100 80 20 190 440 80 45 9 180 440/500 1300 750 200 25 000 600 30 12 – 100 (1) The closing time "C" or opening time "O" are measured from the moment the coil supply is switched on or off, to initial contact or separation of the main poles. 41 References 1 TeSys contactors 1 Variable composition contactors CV1 10269 References Contactors for motor control CV1 BF Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 10267 220 V 380 V 415 V 440 V 500 V 660/ 230 V 400 V 690 V Maximum rated operational current, category AC-3 Instantaneous auxiliary contacts per contactor Basic reference, to be completed by adding the voltage code (1) (2) kW 22 kW 37 kW 37 kW 37 kW 30 kW 22 A 80 1 1 CV1 BF3F0Z 55 90 100 100 75 55 170 1 1 CV1 BG3G0Z 75 132 140 140 110 110 250 1 1 CV1 BH3H0Z 110 185 200 200 220 220 350 1 1 CV1 BJ3J0Z 140 250 260 260 315 315 460 1 1 CV1 BK3K0Z 220 375 425 425 450 440 (3) 700 1 1 CV1 BL3L0Z 4411 kg 4.000 4411 7.200 4411 11.000 CV1 BL 4411 For other voltages: please consult your Regional Sales Office. (3) With PN3 poles. (4) Econ.R.: Economy resistor. Selection : pages 20 to 32 42 Characteristics : pages 34 to 37 Dimensions, schemes : pages 68 to 73, 78 and 79 22.000 4411 40.000 4411 63.000 (1) For other compositions, make up the contactor reference as explained on pages 44 to 47. (2) Standard control circuit voltages. Volts 48 110 120 208 220 230 240 380 50 Hz E5 F5 – – M5 P5 U5 Q5 60 Hz E6 – K6 L6 M6 P6 U6 Q6 50/60 Hz E7 F7 K7 L7 M7 P7 U7 Q7 ED FD KD – MD PD UD QD + Econ.R. (4) ER FR – – MR PR UR QR 2 2 Weight 400 V5 V6 V7 VD VR 440 R5 R6 R7 – – References (continued) 1 TeSys contactors 1 Variable composition contactors CV3 10266 References 3-pole contactors for motor control Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 10264 CV3 BF Maximum rated operational current, category 220 V 380 V 415 V 440 V 500 V 660/ 1000 V AC-3 230 V 400 V 690 V Instantaneous auxiliary contacts per contactor Basic reference, to be completed by adding the voltage code (1) (2) kW kW 22 37 kW 37 kW 45 kW 45 kW 55 kW 90 A 80 1 1 CV3 BF3F0Z 51 90 90 90 90 132 160 200 1 1 CV3 BG3W0Z 75 132 132 132 160 200 250 285 1 1 CV3 BH3S0Z 90 160 160 160 220 280 315 320 1 1 CV3 BJ3T0Z 140 250 250 280 315 400 425 460 1 1 CV3 BK3V0Z 4411 Characteristics : pages 38 to 41 11.000 4411 15.000 4411 18.000 4411 26.000 (1) For other compositions, make up the contactor reference as explained on pages 44 to 47. (2) Standard control circuit voltages. Volts 48 110 120 208 220 230 240 380 50 Hz E5 F5 – – M5 P5 U5 Q5 60 Hz E6 – K6 L6 M6 P6 U6 Q6 50/60 Hz E7 F7 K7 L7 M7 P7 U7 Q7 ED FD KD – MD PD UD QD + Econ.R. (3) ER FR – – MR PR UR QR For other voltages: please consult your Regional Sales Office. (3) Econ.R.: Economy resistor. Selection : pages 20 to 32 kg 10.600 4411 CV3 BK 2 2 Weight 400 V5 V6 V7 VD VR 440 R5 R6 R7 – – Dimensions, schemes : pages 74 to 79 43 Selection 1 TeSys contactors 1 Variable composition contactors CV1 B (80 to 1000 A) and CV3 B (80 to 500 A) Selection To define a contactor The criteria required to define the composition of a contactor are: 1 the number of N/O and N/C power poles, 1 the current and power supply voltage, L (note: on a d.c. supply, the time constant ---- of the load must be known in order to R define the number of poles to be wired in series to break the arc), 1 the control circuit voltage, 1 the number of auxiliary contacts. To order a contactor Contactor selectable by code combinations 1 Use the symbol combination table on page 45. 1 Check the maximum number of poles in the selection table on page 46. 1 Check the operational currents possible below (selection restrictions). Contactor not selectable by code combinations 1 For a composition that cannot be selected using these tables, use order form CF 452, page 47. Selection restrictions Contactor type Rated operational current 44 CV1 BG CV3 BG – CV1 BH CV3 BH – CV1 BJ CV3 BJ – CV1 BK CV3 BK – CV1 BL 11 A CV1 BF CV3 BF E 13 A M – – – – – 20 A N – – – – – 40 A P – – – – – 50 A Q Q – – – – 80 A F – – – – – 125 A – R R – – – 200 A – G G – – – 250 A – – – S – – 300 A – – H – – – 320 A – – – T – – 400 A – – – – U – 470 A – – – J – – 500 A – – – – V – 630 A – – – – K K 1000 A – – – – – L 0 Without arc chamber Z Z Z Z Z Z – Symbol combination table 1 TeSys contactors 1 Variable composition contactors CV1 B (80 to 1000 A) and CV3 B (80 to 500 A) Reference to be constituted (see examples on page 46) 1 690 V, 2 220 V/pole 1 1000 V, 2 440 V/pole Type of contactor related to application Contactor size AC-1/AC-3 CV1 : 80/80 A CV1 : 200/170 A CV1 : 300/250 A CV1 : 470/350 A CV1 : 630/460 A CV1 : 1000/700 A Number of poles N/O poles N/C poles CV1 B CV3 B CV3 : 80/80 A CV3 : 200/200 A CV3 : 300/285 A CV3 : 320/320 A CV3 : 500/460 A 1 N/O 2 N/O 3 N/O 4 N/O 5 N/O 1 N/C 2 N/C 3 N/C No main poles Operational current (determines the blow-out coil size) 11 A 13 A 20 A 40 A 50 A 80 A 125 A 200 A 250 A 300 A 320 A 400 A 470 A 500 A 630 A 1000 A Without breaking Control circuit voltage 24 V 48 V 110 V 120 V 127 V 208 V 220 V 230 V 240 V 380 V 400 V 415 V 440 V 480 V 500 V 600 V Operating frequency 50 Hz 60 Hz 50/60 Hz (rectifier + economy resistor) 2 2 + economy resistor F G H J K L 1 2 3 4 5 0 Z E M N P Q F R G S H T U J V K L Z 1 2 3 0 Z E M N P Q F R G S H T U J V K L Z Auxiliary contacts (type ZC4 GM) N/O instantaneous 1 N/O 2 N/O 3 N/O 4 N/O N/C instantaneous 1 N/C 2 N/C 3 N/C 4 N/C No instantaneous auxiliary contacts On-delay 1 C/O Off-delay 1 C/O To check whether the symbol combinations are possible, refer to the selection information and guide on pages 44 and 46. If in doubt, fill out order form CF 452. B E F K G L M P U Q V N R T S X 5 6 7 D R 1 2 3 4 0 1 2 3 4 0 J N 45 Selection 1 TeSys contactors 1 Variable composition contactors CV1 B (80 to 1000 A) and CV3 B (80 to 500 A) Guide to selection of code combinations CV1 contactors: maximum number of power poles Contactor type Pole type Number of poles CV1 BF CV1 BG CV1 BH CV1 BJ CV1 BK CV1 BL N/O N/C 5 0 N/O N/C 4 0 N/O N/C 4 0 N/O N/C 4 0 N/O N/C 4 0 N/O N/C 2 0 (1) 0 2 0 2 0 2 0 2 0 2 0 1 (2) 2 1 2 1 2 1 2 1 2 1 – – CV3 contactors: maximum number of power poles Contactor type Pole type Number of poles CV3 BF CV3 BG CV3 BH CV3 BJ CV3 BK N/O N/C 5 0 N/O N/C 4 0 N/O N/C 4 0 N/O N/C 2 0 N/O N/C 2 0 0 2 0 2 0 2 – – – – 1 2 1 2 – – – – – – 3 1 2 1 2 1 – – – – CV1 or CV3 contactors: Maximum number of auxiliary contacts: 4 + 1 time delay if necessary Selection restrictions, according to coil type: (1) 4-pole with economy resistor. (2) 2-pole with economy resistor. Examples 1 Switching of single-phase capacitor: 400 V - 80 A - 1 N/O main pole. 220 V / 50 Hz control circuit voltage, 1 N/O and 1 N/C auxiliary contacts. Reference: CV1 BF1F0ZM511. 1 Switching of d.c. heating circuits: 800 V - 150 A - 2 N/O main poles - 48 V 5 control circuit, instantaneous auxiliary contact 1 N/O + 1 on-delay. Reference: CV3 BG2W0ZED10J. Other versions To obtain a composition with more main poles or with more than 4 auxiliary contacts, please use order form CF 452 (see page 47). 46 TeSys contactors Reference constitution or order form CF 452 Date of order Editor 1 Variable composition contactors CV1 and CV3 Geog. area Order n° Required delivery (1) / Company: ................................ Job n° / Customer Order N°: ............................... Activity sector: ................................ Number of contactors: ....... 1 Application: .............................. Type - size or symbol combination: .......... For use by Schneider Electric For devices with symbol combination: Do not fill out the form below POWER CIRCUIT AC DC Voltage: .......... V ...... Hz Poles Number of N/O main poles: Rated current: ................... Amp Number of N/C main poles: Rated current: ................... Amp Any special details: .............................................................................................................. ................................................................................................................................................. Ref: Ref: CONTROL CIRCUIT AC DC Voltage: .......... V Economy resistor: Electromag: Coil: Coil maint. cont: Rectifier: Econ. resist. contact: ...... Hz Yes No (unless specified, an economy resistor will only be included if necessary) Econ. Resist.: Customer marking: .......... AUXILIARY CONTACTS AVAILABLE Instantaneous contacts: Number of N/O Number of N/C If a specific type or block of contacts is required, please indicate below. Number GM1: GM2: GP4: GP5: GP6: LA1: Note : For mechanical interlocking, a N/C contact must be specified for the interlocking function. Time delay contacts N/C + N/O : On delay or Off delay No. ZC4GM1 : No. ZC4GM2 : (N/O) No. ZC1GP4 : No. ZC1GP5 : (N/C) No. ZC1GP6 : No. ZC2GG1 : (N/O+N/O) No. ZC2GG5 : No. LA1BN431 : No. LA1DN44 : (OFF-Del) (N/C) (N/C+N/O) (ON-Del) No. LA4DT4 : Note: If LA1 is used, a build specification is required. MOUNTING Fixing centres L: If CV1, specif. n°: Shaft: C or E = Dimensions in catalogue Standard Specified Bar: L = : With L = ............ Mechanical interlock "MI": Yes No Vertically mounted reversers fixing centres “E” =.......... mm Code.: Build see drwg. N° : L "MI" bearing Upper position contactor: ........................... Lower position contactor: If mechanical interlock specified : Ref: ..................................... Supply linking components for the 2 contactors (Rod, clevis, cranks, lock, etc...) : Code.: W1 "MI" ref Yes No Note : "MI" components that are part of the contactor such as the bearing, clevis or lock support are factory fitted. ANY SPECIAL DETAILS (Comments / Specific requirements / Special "MI" / Accessories / Etc...) Launch date Delivery date Contactor reference* ..................................... * 3 possibilities 1) Device with symbol combination (see drwg 1492177) 2) Device n° defined on the basis of this form Type/size/order n°/year. E.g.: CV1GB000599 3) Reference defined to “specification” (1) Standard delivery time: 3 weeks, from receipt of order. For faster delivery, please consult your Regional Sales Office. 47 References 1 TeSys contactors 1 Contactors LC1 B Contactors for motor control in category AC-3, from 750 to 1800 A (2 or 3 ) 3-pole contactors 522612 Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 LC1 BP33 Rated operational current in AC-3 440V up to 220 V 230 V kW 220 380 V 400 V kW 400 415 V kW 425 440 V kW 450 500 V kW 500 660 V 690 V kW 560 1000 V kW A 530 750 280 500 530 560 600 670 530 425 750 800 800 700 750 500 900 900 900 900 900 Instantaneous auxiliary contacts 2 3 1 4 2 1 3 – 1000 2 3 1 4 2 1 3 – 670 1500 2 3 1 4 2 1 3 – 750 1800 2 3 1 4 2 1 3 – Basic reference, to be completed by adding the voltage code (1) Weight kg 58.000 58.000 58.000 58.000 422 431 413 440 LC1 BM33422 LC1 BM33431 LC1 BM33413 LC1 BM33440 LC1 BP33422 LC1 BP33431 LC1 BP33413 LC1 BP33440 LC1 BR33422 LC1 BR33431 LC1 BR33413 LC1 BR33440 LC1 BL33 LC1 BL33 LC1 BL33 LC1 BL33 57.000 57.000 57.000 57.000 94.000 94.000 94.000 94.000 129.000 129.000 129.000 129.000 Contactors for control in category AC-1, from 800 to 2750 A (2 or 3 ) Single, 2, 3 or 4-pole contactors Maximum operational current in AC-1 (θ 40 °C) Number of poles Instantaneous auxiliary contacts 5 A 800 Basic reference, to be completed by adding the voltage code (1) 1 ED kg 32.000 32.000 32.000 32.000 45.000 45.000 45.000 45.000 58.000 58.000 58.000 58.000 72.000 72.000 72.000 72.000 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 2 LC1 BL31 22 3 1 LC1 BL31 31 1 3 LC1 BL31 13 4 – LC1 BL31 40 2 2 2 LC1 BL32 22 3 1 LC1 BL32 31 1 3 LC1 BL32 13 4 – LC1 BL32 40 3 2 2 LC1 BL33 22 3 1 LC1 BL33 31 1 3 LC1 BL33 13 4 – LC1 BL33 40 4 2 2 LC1 BL34 22 3 1 LC1 BL34 31 1 3 LC1 BL34 13 4 – LC1 BL34 40 (1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 48 110 120 125 127 220 230 240 380 400 50…400 Hz – F K – G M P U Q V 1 2 Weight FD – GD – 4 MD – HD – – 415 N 440 R 500 S – RD SD For voltages other than those indicated above, replace the in the reference with the the operational voltage (3 figures) and the type of current (2 letters: AC for a.c. supply and DC for d.c. supply). Example: 82 V d.c., the reference becomes LC1 BP33082DC22. For coil characteristics, see pages 94 to 97. Selection: pages 21 to 31 48 Characteristics: pages 38 to 41 Dimensions and schemes: pages 77 to 79 References (continued) 1 TeSys contactors 1 Contactors LC1 B Contactors for control in category AC-1, from 800 to 2750 A (2 or 3 ) (continued) Single, 2, 3 or 4-pole contactors Maximum operational current in AC-1 (θ 40 °C) Number of poles Instantaneous auxiliary contacts 1 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 1 3 – 2 1 3 – 2 1 3 – 2 1 3 – 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 1 3 – 2 1 3 – 2 1 3 – 2 1 3 – 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 1 3 – 2 1 3 – 2 1 3 – 2 1 3 – 5 522612 A 1250 2 LC1 BP33 3 4 2000 1 2 3 4 2750 1 2 3 4 Basic reference, to be completed by adding the voltage code (1) 422 431 413 440 422 431 413 440 422 431 413 440 422 431 413 440 LC1 BP31422 LC1 BP31431 LC1 BP31413 LC1 BP31440 LC1 BP32422 LC1 BP32431 LC1 BP32413 LC1 BP32440 LC1 BP33422 LC1 BP33431 LC1 BP33413 LC1 BP33440 LC1 BP34422 LC1 BP34431 LC1 BP34413 LC1 BP34440 LC1 BR31422 LC1 BR31431 LC1 BR31413 LC1 BR31440 LC1 BR32422 LC1 BR32431 LC1 BR32413 LC1 BR32440 LC1 BR33422 LC1 BR33431 LC1 BR33413 LC1 BR33440 LC1 BR34422 LC1 BR34431 LC1 BR34413 LC1 BR34440 LC1 BM31 LC1 BM31 LC1 BM31 LC1 BM31 LC1 BM32 LC1 BM32 LC1 BM32 LC1 BM32 LC1 BM33 LC1 BM33 LC1 BM33 LC1 BM33 LC1 BM34 LC1 BM34 LC1 BM34 LC1 BM34 Weight kg 31.000 31.000 31.000 31.000 44.000 44.000 44.000 44.000 57.000 57.000 57.000 57.000 71.000 71.000 71.000 71.000 41.000 41.000 41.000 41.000 65.000 65.000 65.000 65.000 94.000 94.000 94.000 94.000 120.000 120.000 120.000 120.000 52.000 52.000 52.000 52.000 85.000 85.000 85.000 85.000 129.000 129.000 129.000 129.000 160.000 160.000 160.000 160.000 (1) See previous page. Selection: pages 21 to 31 Characteristics: pages 38 to 41 Dimensions and schemes: pages 77 to 79 49 References 1 TeSys contactors 1 Separate components and spare parts for contactors CV1 References Spare parts Description Composition Reference 1 N/O ZC4 GM1 Weight kg 0.030 1 N/C ZC4 GM2 0.030 On-delay 1 C/O ZC2 GG1 0.455 Off-delay 1 C/O ZC2 GG5 0.455 Number of sets required per contactor pole 1 CV1 contactor size F Reference PN1 FB80 kg 0.035 1 G PN1 GB80 0.060 1 H PN1 HB80 0.115 1 J PN1 JB80 0.195 1 K PN1 KB80 0.345 2 L PN1 KB80 0.790 Type of poles CV1 contactor size F Reference PN1 FB50 kg 0.220 G PN1 GB50 0.360 H PN1 HB50 0.580 J PN1 JB50 1.380 K PN1 KB50 1.880 L PN1 LB50 4.380 J PN3 JB50 1.860 K PN3 KB50 2.390 L PN3 LB50 4.780 Instantaneous auxiliary contacts ZC4 GM1 Time delay auxiliary contacts Spare parts Sets of contacts Description ZC2 GG1 1 fixed contact + 1 moving contact Weight PN1 HB80 Arc chamber only Description Standard type arc chamber PN1 or PR1 PN1 HB50 Arc chamber with splitters Coils PN3 KB50 50 PN3 or PR3 See pages 80 to 93. Weight References 1 TeSys contactors 1 Accessories and replacement parts for contactors CV3 and LC1 B References Separate components Description Instantaneous auxiliary contact Composition Size All ZC4 GM1 Weight kg 0.030 All ZC4 GM2 0.030 On-delay 1 C/O CV3 F to K ZC2 GG1 0.455 Off-delay 1 C/O CV3 F to K ZC2 GG5 0.455 1 N/O 1 N/C ZC4 GM1 Time delay auxiliary contacts Contactors Type CV3 and LC1 B CV3 and LC1 B Reference Spare parts ZC2 GG1 Sets of contacts Description Number of sets required per contactor pole 1 fixed contact 1 + 1 moving 1 contact Contactors Type Size CV3 F PA2 FB80 kg 0.070 CV3 G PA2 GB80 0.160 1 CV3 H PA2 HB80 0.220 2 CV3 J PA2 GB80 0.320 2 CV3 K PA2 HB80 0.440 1 CV3 and LC1 B L PA1 LB80 0.420 1 CV3 and LC1 B M PA1 LB80 0.420 2 CV3 and LC1 B P PA1 LB80 0.840 3 CV3 and LC1 B R PA1 LB80 1.260 Moving contact only (1 finger) Fixed contact only (1 finger) Blow-out horn (1 finger) 1 CV3 and LC1 B L to R PA1 LB75 0.220 1 CV3 and LC1 B L to R PA1 LB76 0.200 1 CV3 and LC1 B L to R PA1 LB89 0.120 Coils See pages 80 to 97. PA2 GB80 PA1 LB80 (PA1 LB76 + PA1 LB75) Reference Weight PA1 LB89 51 References 1 TeSys contactors 1 Separate components for contactors CV1 and CV3 Complete pre-assembled electromagnets, without coil Electromagnets Supply Type Reference Weight kg 1 EB1 EA40 1.020 1 EC1 EA40 1.650 1 EB1 EA40 1.020 2 EK1 EA40 1.760 1 EB1 GA40 1.720 1 EC1 GA40 2.880 1 EB1 GA40 1.720 2 EK1 GA40 1.950 1 EB1 HA40 2.810 3 EC1 HB40 4.590 1 EB1 HA40 2.810 2 EK1 HA40 3.740 3 EB1 JB40 4.030 3 EC1 JB40 11.430 3 EB5 JB40 4.190 2 EK1 JA40 3.740 3 EB1 KB40 9.830 3 EB5 KB40 10.490 2 EK1 KA40 13.200 3 EB5 KB50 10.600 2 EK1 KA50 13.900 For contactors CV1 FB and CV3 FB direct 3 3 or 1 with direct 1 For contactors CV1 GB, CV3 GB and CV3 JB direct EB1 GA40 3 3 or 1 with direct 1 For contactors CV1 HB, CV3 HB and CV3 KB direct 3 3 or 1 with direct 1 For contactors CV1 JB direct 3 EK1 GA40 3 or 1 with direct 1 For contactors CV1 KB and CV1 LB 3 3 or 1 with direct 1 direct For contactors CV3 and LC1 L, M, P and R 3 or 1 with direct 1 EB5 KB40 52 References 1 TeSys contactors 1 Separate components and spare parts for contactors CV1 Complete pre-assembled poles Blow-out coils only, with housing and core Size (1) Maximum current Complete poles for continuous duty N/O N/C 3 1 A A Blow-out coils PN1 and PR1 Economy resistor Ω For contactors CV1 FB PN1 FB003 A 0.35 0.6 0.9 0.4 0.7 1 PN1 FB0003 PN1 FB0004 PN1 FB0005 PR1 FB0003 PR1 FB0004 PR1 FB0005 PN1 FA5103 PN1 FA5104 PN1 FA5105 19 6.1 2.5 B 1.3 1.75 1.45 1.9 PN1 FB0006 PN1 FB0007 PR1 FB0006 PR1 FB0007 PN1 FA5106 PN1 FA5107 1.335 0.747 C 2.2 2.6 3.6 2.45 3 4 PN1 FB0008 PN1 FB0009 PN1 FB0010 PR1 FB0008 PR1 FB0009 PR1 FB0010 PN1 FA5108 PN1 FA5109 PN1 FA5110 0.425 0.272 0.1655 D 4.3 4.85 6.8 4.8 5.4 7.6 PN1 FB0011 PN1 FB0012 PN1 FB0014 PR1 FB0011 PR1 FB0012 PR1 FB0014 PN1 FA5111 PN1 FA5112 PN1 FA5114 0.1135 0.0854 0.052 E 7.4 9.7 11 8.2 11 12 PN1 FB0015 PN1 FB0016 PN1 FB0018 PR1 FB0015 PR1 FB0016 PR1 FB0018 PN1 FA5115 PN1 FA5116 PN1 FA5118 0.045 0.019 0.017 M 13 14.5 PN1 FB0020 PR1 FB0020 PN1 FA5120 0.0125 N 20 22 PN1 FB0025 PR1 FB0025 PN1 FA5125 0.0043 P 40 45 PN1 FB009 PR1 FB009 PN1 FA519 Bar Q 50 55 PN1 FB007 PR1 FB007 PN1 FA517 Bar F 80 80 PN1 FB004 PR1 FB004 PN1 FB514 Bar Y Without arc chamber or blow-out PN5 FB00 PR5 FB00 – – For contactors CV1 GB Q 0.25 0.45 0.7 1 1.25 1.6 2.1 2.5 3 3.5 4.7 5.5 6.2 8 10 12 17 40 55 0.38 0.67 1.05 1.45 1.95 2.55 3.3 3.85 4.8 5.5 7.5 8.85 10 12 15 19 24 55 80 PN1 GB0003 PN1 GB0004 PN1 GB0005 PN1 GB0006 PN1 GB0007 PN1 GB0008 PN1 GB0009 PN1 GB0010 PN1 GB0011 PN1 GB0012 PN1 GB0014 PN1 GB0015 PN1 GB0016 PN1 GB0018 PN1 GB0020 PN1 GB0022 PN1 GB0025 PN1 GB009 PN1 GB007 PR1 GB0003 PR1 GB0004 PR1 GB0005 PR1 GB0006 PR1 GB0007 PR1 GB0008 PR1 GB0009 PR1 GB0010 PR1 GB0011 PR1 GB0012 PR1 GB0014 PR1 GB0015 PR1 GB0016 PR1 GB0018 PR1 GB0020 PR1 GB0022 PR1 GB0025 PR1 GB009 PR1 GB007 PN1 GA5103 PN1 GA5104 PN1 GA5105 PN1 GA5106 PN1 GA5107 PN1 GA5108 PN1 GA5109 PN1 GA5110 PN1 GA5111 PN1 GA5112 PN1 GA5114 PN1 GA5115 PN1 GA5116 PN1 GA5118 PN1 GA5120 PN1 GA5122 PN1 GA5125 PN1 GA519 PN1 GA517 28 9 3.77 1.8 1.02 0.6 0.38 0.27 0.175 0.123 0.07 0.051 0.041 0.026 0.017 0.011 0.0068 Bar Bar R 125 125 PN1 GB003 PR1 GB003 PN1 GA513 Bar G 200 200 PN1 GB002 PR1 GB002 PN1 GB512 Bar PR1 GB009 PR5 GB003 Without arc chamber PN5 GB00 PR5 GB00 – – or blow-out (1) For devices with symbol combinations, the figures corresponding to the current are in bold. 53 References (continued) 1 TeSys contactors 1 Separate components and spare parts for contactors CV1 Complete pre-assembled poles Blow-out coils only, with housing and core (continued) Size (1) Maximum current Complete poles for continuous duty N/O N/C 3 1 A A Blow-out coils PN1 and PR1 Economy resistor Ω For contactors CV1 HB 0.25 0.38 PN1 HB0003 PR1 HB0003 PN1 HA5103 36.5 0.45 0.67 PN1 HB0004 PR1 HB0004 PN1 HA5104 12.25 0.7 1.05 PN1 HB0005 PR1 HB0005 PN1 HA5105 5.1 1 1.45 PN1 HB0006 PR1 HB0006 PN1 HA5106 2.66 1.25 1.95 PN1 HB0007 PR1 HB0007 PN1 HA5107 1.39 1.6 2.55 PN1 HB0008 PR1 HB0008 PN1 HA5108 0.828 2.1 3.3 PN1 HB0009 PR1 HB0009 PN1 HA5109 0.512 2.5 3.85 PN1 HB0010 PR1 HB0010 PN1 HA5110 0.345 3 4.8 PN1 HB0011 PR1 HB0011 PN1 HA5111 0.237 3.5 5.5 PN1 HB0012 PR1 HB0012 PN1 HA5112 0.1755 4.7 7.5 PN1 HB0014 PR1 HB0014 PN1 HA5114 0.094 5.5 8.85 PN1 HB0015 PR1HB0015 PN1 HA5115 0.0716 6.2 10 PN1 HB0016 PR1 HB0016 PN1 HA5116 0.0525 8 12 PN1 HB0018 PR1 HB0018 PN1 HA5118 0.0355 10 15 PN1 HB0020 PR1 HB0020 PN1 HA5120 0.022 13 19 PN1 HB0022 PR1 HB0022 PN1 HA5122 0.0152 17 24 PN1 HB0025 PR1 HB0025 PN1 HA5125 0.0096 60 90 PN1 HB007 PR1 HB007 PN1 HA517 Bar 80 120 PN1 HB005 PR1 HB005 PN1 HA515 Bar R 130 190 PN1 HB003 PR1 HB003 PN1 HA513 Bar G 200 200 PN1 HB002 PR1 HB002 PN1 HA512 Bar H 300 300 PN1 HB001 PR1 HB001 PN1 HB511 Bar PN1 HB003 Y Without arc chamber PN5 HB00 PR5 HB00 – – or blow-out (1) For devices with symbol combinations, the figures corresponding to the current are in bold. 54 References (continued) 1 TeSys contactors 1 Separate components and spare parts for contactors CV1 Complete pre-assembled poles Blow-out coils only, with housing and core (continued) Size (1) Maximum current for continuous duty / 31 Complete poles Standard N/O Blow-out coils N/C Arc chamber with splitters N/O N/C PN1 and PR1 A For contactors CV1 JB 110 PN1 JB009 PR1 JB009 PN3 JB009 PR3 JB009 PN1 JB5139 150 PN1 JB007 PR1 JB007 PN3 JB007 PR3 JB007 PN1 JB5137 185 PN1 JB004 PR1 JB004 PN3 JB004 PR3 JB004 PN1 JB5134 S 250 PN1 JB003 PR1 JB003 PN3 JB003 PR3 JB003 PN1 JB5133 T 320 PN1 JB002 PR1 JB002 PN3 JB002 PR3 JB002 PN1 JB5132 J 470 PN1 JB001 PR1 JB001 PN3 JB001 PR3 JB001 PN1 JB5131 Y Without arc chamber or blow-out PN5 JB00 PR5 JB00 – – – For contactors CV1 KB 150 PN1 KB009 PR1 KB009 PN3 KB009 PR3 KB009 PN1 KB5159 235 PN1 KB006 PR1 KB006 PN3 KB006 PR3 KB006 PN1 KB5156 290 PN1 KB004 PR1 KB004 PN3 KB004 PR3 KB004 PN1 KB5154 U 400 PN1 KB003 PR1 KB003 PN3 KB003 PR3 KB003 PN1 KB5153 V 500 PN1 KB002 PR1 KB002 PN3 KB002 PR3 KB002 PN1 KB5152 K 630 PN1 KB001 PR1 KB001 PN3 KB001 PR3 KB001 PN1 KB5151 Y Without arc chamber or blow-out PN5 KB00 – – PR5 JB003 PR5 KB00 – For contactors CV1 LB K L 240 PN1 LB009 PR1 LB009 PN3 LB009 PR3 LB009 PN1 LB5189 375 PN1 LB006 PR1 LB006 PN3 LB006 PR3 LB006 PN1 LB5186 460 PN1 LB004 PR1 LB004 PN3 LB004 PR3 LB004 PN1 LB5184 640 PN1 LB003 PR1 LB003 PN3 LB003 PR3 LB003 PN1 LB5183 800 PN1 LB002 PR1 LB002 PN3 LB002 PR3 LB002 PN1 LB5182 1000 PN1 LB001 PR1 LB001 PN3 LB001 PR3 LB001 PN1 LB5181 Y PN1 LB003 Without arc PN5 LB00 PR5 LB00 – – – chamber or blow-out (1) For devices with symbol combinations, the figures corresponding to the current are in bold. 55 References 1 TeSys contactors 1 Separate components and spare parts for contactors CV3 Complete pre-assembled poles Blow-out coils only, with housing and core Size (1) Maximum current Complete poles for continuous duty N/O N/C 3 1 A A Blow-out coils PA3 and PR3 Economy resistor Ω For contactors CV3 FB PR3 FB003 A 0.35 0.6 0.9 0.4 0.7 1 PA3 FB0003 PA3 FB0004 PA3 FB0005 PR3 FB0003 PR3 FB0004 PR3 FB0005 PA1 FA5103 PA1 FA5104 PA1 FA5105 19 6.1 2.5 B 1.3 1.75 1.45 1.9 PA3 FB0006 PA3 FB0007 PR3 FB0006 PR3 FB0007 PA1 FA5106 PA1 FA5107 1.335 0.747 C 2.2 2.6 3.6 2.45 3 4 PA3 FB0008 PA3 FB0009 PA3 FB0010 PR3 FB0008 PR3 FB0009 PR3 FB0010 PA1 FA5108 PA1 FA5109 PA1 FA5110 0.425 0.272 0.1655 D 4.3 4.85 6.8 4.8 5.4 7.6 PA3 FB0011 PA3 FB0012 PA3 FB0014 PR3 FB0011 PR3 FB0012 PR3 FB0014 PA1 FA5111 PA1 FA5112 PA1 FA5114 0.1135 0.0854 0.052 E 7.4 9.7 11 8.2 11 12 PA3 FB0015 PA3 FB0016 PA3 FB0018 PR3 FB0015 PR3 FB0016 PR3 FB0018 PA1 FA5115 PA1 FA5116 PA1 FA5118 0.045 0.019 0.017 M 13 14.5 PA3 FB0020 PR3 FB0020 PA1 FA5120 0.0125 N 20 22 PA3 FB0025 PR3 FB0025 PA1 FA5125 0.0043 P 40 45 PA3 FB009 PR3 FB009 PA1 FA519 Bar Q 50 55 PA3 FB007 PR3 FB007 PA1 FA517 Bar F 80 80 PA3 FB004 PR3 FB004 PA1 FB514 Bar For contactors CV3 GB Q 0.25 0.45 0.7 1 1.25 1.6 2.1 2.5 3 3.5 4.7 5.5 6.2 8 10 12 17 40 55 0.38 0.67 1.05 1.45 1.95 2.55 3.3 3.85 4.8 5.5 7.5 8.85 10 12 15 19 24 55 80 PA3 GB0003 PA3 GB0004 PA3 GB0005 PA3 GB0006 PA3 GB0007 PA3 GB0008 PA3 GB0009 PA3 GB0010 PA3 GB0011 PA3 GB0012 PA3 GB0014 PA3 GB0015 PA3 GB0016 PA3 GB0018 PA3 GB0020 PA3 GB0022 PA3 GB0025 PA3 GB009 PA3 GB007 PR3 GB0003 PR3 GB0004 PR3 GB0005 PR3 GB0006 PR3 GB0007 PR3 GB0008 PR3 GB0009 PR3 GB0010 PR3 GB0011 PR3 GB0012 PR3 GB0014 PR3 GB0015 PR3 GB0016 PR3 GB0018 PR3 GB0020 PR3 GB0022 PR3 GB0025 PR3 GB009 PR3 GB007 PA1 GA5103 PA1 GA5104 PA1 GA5105 PA1 GA5106 PA1 GA5107 PA1 GA5108 PA1 GA5109 PA1 GA5110 PA1 GA5111 PA1 GA5112 PA1 GA5114 PA1 GA5115 PA1 GA5116 PA1 GA5118 PA1 GA5120 PA1 GA5122 PA1 GA5125 PA1 GA519 PA1 GA517 28 9 3.77 1.8 1.02 0.6 0.38 0.27 0.175 0.123 0.07 0.051 0.041 0.026 0.017 0.011 0.0068 Bar Bar R 125 125 PA3 GB003 PR3 GB003 PA1 GA513 Bar G 200 200 PA3 GB002 PR3 GB002 PA1 GB512 Bar (1) For devices with symbol combinations, the figures corresponding to the current are in bold. 56 References (continued) 1 TeSys contactors 1 Separate components and spare parts for contactors CV3 Complete pre-assembled poles Blow-out coils only, with housing and core (continued) Size (1) Maximum current Complete poles for continuous duty N/O N/C 3 1 A A Blow-out coils PA3 and PR3 Economy resistor Ω For contactors CV3 HB R 0.25 0.45 0.7 1 1.25 1.6 2.1 2.5 3 3.5 4.7 5.5 6.2 8 10 12 17 60 80 130 0.38 0.67 1.05 1.45 1.95 2.55 3.3 3.85 4.8 5.5 7.5 8.85 10 12 15 19 24 90 120 190 PA3 HB0003 PA3 HB0004 PA3 HB0005 PA3 HB0006 PA3 HB0007 PA3 HB0008 PA3 HB0009 PA3 HB0010 PA3 HB0011 PA3 HB0012 PA3 HB0014 PA3 HB0015 PA3 HB0016 PA3 HB0018 PA3 HB0020 PA3 HB0022 PA3 HB0025 PA3 HB007 PA3 HB005 PA3 HB003 PR3 HB0003 PR3 HB0004 PR3 HB0005 PR3 HB0006 PR3 HB0007 PR3 HB0008 PR3 HB0009 PR3 HB0010 PR3 HB0011 PR3 HB0012 PR3 HB0014 PR3 HB0015 PR3 HB0016 PR3 HB0018 PR3 HB0020 PR3 HB0022 PR3 HB0025 PR3 HB007 PR3 HB005 PR3 HB003 PA1 HA5103 PA1 HA5104 PA1 HA5105 PA1 HA5106 PA1 HA5107 PA1 HA5108 PA1 HA5109 PA1 HA5110 PA1 HA5111 PA1 HA5112 PA1 HA5114 PA1 HA5115 PA1 HA5116 PA1 HA5118 PA1 HA5120 PA1 HA5122 PA1 HA5125 PA1 HA517 PA1 HA515 PA1 HA513 36.5 12.25 5.1 2.66 1.39 0.828 0.512 0.345 0.237 0.1755 0.094 0.0716 0.0525 0.0355 0.022 0.0152 0.0096 Bar Bar Bar G 200 200 PA3 HB002 PR3 HB002 PA1 HA512 Bar H 300 300 PA3 HB001 PR3 HB001 PA1 HB511 Bar Size (1) Maximum current Complete poles for continuous duty (No N/C poles) N/O – A A 3 1 Blow-out coils PA3 For contactors CV3 JB S 80 110 250 110 160 250 PA3 JB009 PA3 JB007 PA3 JB003 2 x PA1 GA519 2 x PA1 GA517 2 x PA1 GA513 T 320 320 PA3 JB002 2 x PA1 GB512 For contactors CV3 KB U 120 160 260 180 240 380 PA3 KB007 PA3 KB005 PA3 KB003 2 x PA1 HA517 2 x PA1 HA515 2 x PA1 HA513 V 400 400 PA3 KB002 2 x PA1 HA512 K 500 500 PA3 KB001 2 x PA1 HB511 Size Maximum current Complete poles Blow-out coils for continuous duty / Standard With magnetic compensator A 31 Arc chamber For contactors CV3 L, M, P, R – 800 1250 2000 2750 PA1 LB00 PA1 MB00 PA1 PB00 PA1 RB00 PA2 LB00 PA2 MB00 PA2 PB00 PA2 RB00 PA1 LB51 PA1 LB51 PA1 PB51 PA1 RB51 PA1 LB50 PA1 LB50 PA1 PB50 PA1 RB50 PA3 KB003 (1) For devices with symbol combinations, the figures corresponding to the current are in bold. 57 References 1 TeSys contactors 1 Variable composition contactors CV1, CV3 and LC1 B Mounting accessories References Mounting and cabling accessories Description LA9 B103 Weight kg 1.650 CV1 and CV3 G PN1 GB81 0.130 CV1 and CV3 H PN1 HB81 0.160 CV1 J PN1 JB81 0.250 CV1 K PN1 KB81 0.500 CV1 and CV3 G PN1 GB82 0.100 CV1 and CV3 H PN1 HB82 0.110 Specification Length Sold in lots of Unit reference – mm 1020 – DZ6 MZ121 kg 2.590 1320 – DZ6 MZ151 3.350 1420 DZ6 MZ161 3.600 1620 DZ6 MZ181 4.110 1820 DZ6 MZ200 4.620 4.870 Mounting plates with bar support block, 36 mm fixing centres 120 or 150 mm Pole connecting Top links for cabling connection from the front LA9 B103 Bottom connection Description PN1 GB81 - PN1 GB82 LA9 B103 DZ6 MZ333 58 Pre-drilled, “Z” profile uprights suitable for building chassis for variable composition contactors Contactors Type LC1 B and CV3 Reference Size L to R 1920 – DZ6 MZ211 Weight Notched clamp nuts for fixing on pre-drilled "Z" profile uprights M6 – 100 DZ5 MF6 – M8 – 100 DZ5 MF8 – Square nuts for fixing on pre-drilled "Z" profile uprights M10 – 10 DZ6 MZ904 – References (continued) 1 TeSys contactors 1 Mechanical interlock for assembly of vertically mounted reversing contactor pairs References (continued) For contactors CV1 (1) (Building reversing contactor pairs using contactors of identical size) CV1 ElectroSupply Fixing Reference contactor magnet voltage centres size mm F EB1 – 180 EZ2 EA0301 (2) EZ2 GA0602333 G H J K and L Weight 1 EC1 1 EK1 2 – 200 EZ2 EA0302 (2) 0.050 – 180 EZ2 EA032 (2) 0.110 – < 440 V 200 EZ2 GA0602200 (3) 0.285 3 440 V 240 EZ2 GA0602240 0.310 < 440 V 220 EZ2 HA0602220 (3) 0.315 3 440 V 260 EZ2 HA0602260 0.370 < 440 V 320 EZ2 JA0602320 (3) 0.750 3 440 V 400 EZ2 JA0602400 0.780 < 440 V 400 EZ2 KA0602400 (3) 1.260 3 440 V 500 EZ2 KA0602500 1.700 – – – kg 0.030 For contactors CV3 (1) (Building reversing contactor pairs using contactors of identical size) CV3 ElectroFixing Reference contactor magnet centres size mm F EB1 240 EZ2 EA033 (2) Weight 1 EC1 1 EK1 2 240 EZ2 EA031 (2) 0.220 240 EZ2 EA0602240 0.310 G – 260 EZ2 GA0602260 (3) 0.310 H – 320 EZ2 HA0602320 (3) 0.370 J – 280 EZ2 JA0602280 (3) 0.750 K – 340 EZ2 HA0602360 (3) 1.260 L to R – 600 EZ2 LB0602 1.560 EZ2 LB0602 kg 0.030 For contactors LC1 B Specifications 1 Positive mechanical interlock between two vertically mounted contactors of the same or different size. 1 Connecting rod with cranks mounted on the right-hand, pole side (2). Description EZ2 LB0601 Mechanical interlock and locking device components Fixing centres mm 600 Reference EZ2 LB0601 Weight kg 1.280 (1) The mechanical interlock must be adjusted so that when one of the contactors is closed, the other contactor has approximately 1 to 2 mm of free play at its stop. (2) This assembly is mounted on the electromagnets, which must be aligned. (3) Kit comprising: 1 rod, 1 upper crank with threaded clevis, 1 lower crank with plain clevis, 2 right-hand side mounting bearings. 59 Installation, maintenance TeSys contactors 1 Variable composition contactors Installation and maintenance of CV1, CV3 and LC1 B contactors Installation Fixing In general, bar mounted contactors are fixed on 2 vertical uprights. The fixing dimensions of the support bars are standardised as is the diameter of the fixing holes. At each end of each bar there is a cut-out with notches, one vertical, the other horizontal. For contactors: 1 CV3, sizes L to R, 1 LC1 B, 1 CV1 KB and CV1 LB, the use of LA9 B103 bar mounting brackets is recommended, see page 58. Tightening In order to obtain good mechanical resistance to vibration, we recommend that the bar be fixed directly to the 2 uprights using screws of diameter recommended for the contactor size. Maintenance Bar mounted contactors require no special mechanical maintenance. We recommend a periodic check of the main contacts. Contacts which have performed numerous breaks may look as if they are worn. It is only by checking the compression gap that the degree of wear can be evaluated. Never make adjustments to the compression gap before the contacts are replaced. When the compression gap has reduced to 20-50% of its initial value, replace all of the contactor's contacts. After each change of contacts: 1 Align the contacts to the initial compression dimension. 1 Check the contact pressure of each contact (contactor closed electrically or wedged mechanically). 1 Clean the inner side walls of the arc chambers by scraping. 1 Check tightness of the adjustment screws and nuts. Note : 1 the contacts must never be filed, cleaned or greased. Replacement parts We recommend that the following spare parts be held in stock for servicing worn parts: 1 Electromagnet coils, pages 80 to 97. 1 Arc chambers and complete poles, pages 50 to 57. 1 Sets of contacts, pages 50 and 51. 1 Instantaneous and time delay auxiliary contacts, pages 50 and 51. Setting characteristics See pages 61 to 67. 60 1 Setting characteristics TeSys contactors 1 1 Variable composition contactors Setting characteristics of contactors CV1, sizes F to L Electromagnet for a.c. supply Electromagnet EB1 or EC1 Setting closing travel (E) and compression gap (e) Electromagnet core Coil Armature Return spring Electromagnet for d.c. supply Electromagnet EK1 Setting closing travel (E) and compression gap (e) Coil Armature Return spring Electromagnet Poles N/C poles N/O poles Fixed contact Fixed contact Moving contact Moving contact Compression gap setting Compression gap setting Pole pressure setting (F) Pole pressure setting (F) Pole spring Pole spring Setting characteristics of N/C poles These characteristics apply to all forms of electromagnet power supply. CV1 contactor size Opening stroke (b) mm F 4 G 6 H 6 J 7.5 K 7.5 L 7.5 Contact pressure force (F) daN 0.6 0.7 1 1.6 4 8 The operating force for a N/C pole is approximately equal to the force of 2 N/O poles. 61 TeSys contactors Setting characteristics (continued) 1 1 Variable composition contactors Setting characteristics of contactors CV1, sizes F to L on a.c. supply Direct a.c. 50/60 Hz supply with standard power electromagnet EB1 CV1 contactor size Electromagnet Armature closing travel (E) Compression travel (e) mm mm Pull-in voltage Drop-out voltage V V daN daN daN daN Coil N/O poles Contact pressure setting (F) per pole according to the contactor composition 1 pole 2 poles 3 poles 4 poles F EB1 EA40 15 ±1 5/5.5 WB1 EA 0.8 Uc 0.5…0.7 Uc 3 1.5 1 0.75 888 G EB1 GA40 16 ±1 5.5/6 WB1 GA H EB1 HA40 21 ±1 6.5/7 WB1 HA J EB1 JB40 21/24 6/7 WB1 JB K EB1 KB40 28/33 8/9 WB1 KB L EB1 KB40 28/33 8.5/9 WB1 KB 4.5 2.2 1.5 1.1 7 3.5 2.3 1.7 10.5 5.2 3.5 2.6 20 10 6.6 5 20 (1) 10 (1) – – G EC1 GA40 21 ±1 6.5/7 WB1 HA H EC1 HA40 21/24 6/7 WB1 JB J EC1 JB40 28/33 8/9 WB1 KB 3 2 1.5 1.2 – – 2.6 2.1 – – 5 4 K – – – – – – – – – – L – – – – – – – – – – H EB1 HA40 21 ±1 6.5/7 WB1 HA J EB1 JB40 21/24 6/7 WB1 JB K EB1 KB40 28/33 8/9 WB1 KB L EB1 KB40 28/33 8/9 WB1 KB 7 3.5 2.3 1.7 – 10.5 5.2 3.5 2.6 – 20 10 6.6 5 – 20 (1) 10 (1) 13 (1) 10 (1) – 888 888 888 888 888 Direct a.c. 50/60 Hz supply with increased power electromagnet EC1 CV1 contactor size Electromagnet Armature closing travel (E) Compression travel (e) mm mm Pull-in voltage Drop-out voltage V V daN daN daN daN Coil N/O poles Contact pressure force setting (F) per pole according to the contactor composition 2 poles 3 poles 4 poles 5 poles F EC1 EA40 16 ±1 5.5/6 WB1 GA 0.8 Uc 0.5…0.7 Uc 2.2 1.5 1 0.8 888 888 888 888 a.c. 40/400 Hz supply via individual rectifier and economy resistor CV1 contactor size Electromagnet Armature closing travel (E) Compression travel (e) mm mm Pull-in voltage Drop-out voltage V V daN daN daN daN daN Coil N/O pole Contact pressure force setting (F) per pole according to the contactor composition 1 pole 2 poles 3 poles 4 poles 5 poles F G EB1 EA40 EB1 GA40 15 ±1 16 ±1 5/5.5 5.5/6 WB1 EA WB1 GA 0.73 ±0.02 Uc 0.2…0.52 Uc 3 4.5 1.5 2.2 1 1.5 0.75 1.1 0.75 1 888 888 888 888 888 888 (1) Each pole has 2 contacts; the force must be applied evenly to each of these contacts. 62 TeSys contactors Setting characteristics (continued) 1 1 Variable composition contactors Setting characteristics of contactors CV1, sizes F to L on d.c. supply d.c. supply with economy resistor CV1 contactor size Electromagnet Armature closing travel (E) Compression travel (e) mm mm Pull-in voltage Drop-out voltage V V daN daN daN daN daN Coil N/O pole Contact pressure force setting (F) per pole according to the contactor composition 1 pole 2 poles 3 poles 4 poles 5 poles F G EB1 EA40 EB1 GA40 15 ±1 16 ±1 5/5.5 5.5/6 WB1 EA WB1 GA 0.73 ±0.02 Uc 0.2…0.52 Uc 3 4.5 1.5 2.2 1 1.5 0.75 1.1 0.75 1 H EB1 HA40 21 ±1 6.5/7 WB1 HA J EB1 JB40 21/24 6/7 WB1 JB K EB1 KB40 28/33 8/9 WB1 KB L EB1 KB40 28/33 8/9 WB1 KB 7 3.5 2.3 1.7 – 0.2…0.50 Uc 10.5 5.2 3.5 2.6 – 20 10 6.6 5 – 20 (1) 10 (1) 13 (1) 10 (1) – F G EK1 EA40 EK1 GA40 22 ±1 22 ±1 6.5/7 6.5/7 WB2 EA WB2 EA 20… 30… 20… 30… 26 40 26 40 0.64 0.61 0.64 0.61 0.05…0.65 Uc 3 – 2.6 – 1.5 – 1.3 – 0.9 – – 1.5 – 1.1 – 1.1 – 0.9 – – H EK1 HA40 26.5 ±1 8/8.5 WB2 HA 42…52 J EK1 JA40 26.5 ±1 7 ± 0.5 WB2 HA 42…52 K EK1 KA40 38 ±2 10 ±0.5 WB2 KA 80…105 L EK1 KA40 38 ±2 10 ±0.5 WB2 KA 80…105 0.61 0.61 0.61 0.61 7 3.5 2.3 1.7 – 8.8 4.4 2.9 2.2 – 14 10 6.6 5 – 20 (1) 10 (1) – – – 888 888 888 888 888 888 Direct d.c. supply CV1 contactor size Electromagnet Armature closing travel (E) Compression travel (e) mm mm Power consumption of the 2 coils W Pull-in current If (2) Drop-out voltage A V daN daN daN daN daN Coil N/O pole Contact pressure force setting (F) per pole according to the contactor composition 1 pole 2 poles 3 poles 4 poles 5 poles 888 888 888 888 888 888 (1) Each pole has 2 contacts; the force must be applied evenly to each of these contacts. (2) If = current flowing through the 2 coils, at ambient temperature, after switch-on at Uc. 63 TeSys contactors Setting characteristics (continued) 1 1 Variable composition contactors Setting characteristics of contactors CV3, sizes F to K Electromagnet for a.c. supply Electromagnet EB1 Setting closing travel (E) and compression gap (e) Electromagnet core Coil Armature Return spring Electromagnet for d.c. supply Electromagnet EK1 Setting closing travel (E) and compression gap (e) Coil Armature Return spring Electromagnet Poles N/C pole N/O pole Fixed contact Fixed contact Moving contact Moving contact Compression gap setting Compression gap setting Pole pressure setting (F) Pole spring Pole spring Pole pressure setting (F) Setting characteristics of N/C poles These characteristics apply to all forms of electromagnet power supply. CV3 contactor size Opening stroke (b) mm F 4 G 6 H 6 Contact pressure force (F) daN 0.6 0.7 1 The operating force for a N/C pole is approximately equal to the force of 2 N/O poles. 64 TeSys contactors Setting characteristics (continued) 1 1 Variable composition contactors Setting characteristics of contactors CV3, sizes F to K on a.c. supply Direct a.c. 50/60 Hz supply with standard power electromagnet EB1 CV3 contactor size Electromagnet Armature closing travel (E) Compression travel (e) mm mm Pull-in voltage Drop-out voltage V V daN daN daN daN Coil N/O pole Contact pressure force setting (F) per pole according to the contactor composition 1 pole 2 poles 3 poles 4 poles F EB1 EA40 15 ±1 5/5.5 WB1 EA 0.8 Uc 0.4…0.7 Uc 3 1.5 1 – 888 G EB1 GA40 16 ±1 5.5/6 WB1 GA H EB1 HA40 21 ±1 6.5/7 WB1 HA J EB1 GA40 16 ±1 5.5/6 WB1 GA K EB1 KA40 21 ±2 6.5/7 WB1 HA 4.5 2.2 1.5 1.1 7 3.5 2.3 1.7 4.4 (1) 2.2 (1) – – 7 (1) 3.4 (1) – – G EC1 GA40 21 ±1 6.5/7 WB1 HA H EC1 HA40 23 ±1 7 ±0.3 WB1 JB J EC1 GA40 21 ±1 6.5/7 WB1 HA K EC1 HB40 23 ±1 7 ±0.3 WB1 JB – 2 1.5 1.2 – – 2.6 2.1 3 (1) 2.2 (1) – – 5.2 (1) 3.5 (1) – – G EB1 GA40 16 ±1 5.5/6 WB1 GA H EB1 HA40 21 ±1 6.5/7 WB1 HA J EB1 GA40 16 ±1 5.5/6 WB1 GA K EB1 HA40 21 ±1 6.5/7 WB1 HA 4.5 2.2 1.5 1.1 1 7 3.5 2.3 1.7 – 4.4 (1) 2.2 (1) – – – 7 (1) 3.4 (1) – – – 888 888 888 888 Direct a.c. 50/60 Hz supply with increased power electromagnet EC1 CV3 contactor size Electromagnet Armature closing travel (E) Compression travel (e) mm mm Pull-in voltage Drop-out voltage V V daN daN daN daN Coil N/O pole Contact pressure force setting (F) per pole according to the contactor composition 2 poles 3 poles 4 poles 5 poles F EC1 EA40 16 ±1 5.5/6 WB1 GA 0.8 Uc 0.25…0.7 Uc – 1.4 1.1 0.85 888 888 888 888 888 a.c. 50/400 Hz supply via individual rectifier and economy resistor CV3 contactor size Electromagnet Armature closing travel (E) Compression travel (e) mm mm Pull-in voltage Drop-out voltage V V daN daN daN daN daN Coil N/O pole Contact pressure force setting (F) per pole according to the contactor composition 1-pole 2 poles 3 poles 4 poles 5 poles F EB1 EA40 15 ±1 5/5.5 WB1 EA 0.73 ±0.02 Uc 0.20…0.52 Uc 3 1.5 1 0.75 0.75 888 888 888 888 888 (1) Each pole has 2 contacts; the force must be applied evenly to each of these contacts. 65 TeSys contactors Setting characteristics (continued) 1 1 Variable composition contactors Setting characteristics of contactors CV3, sizes F to K on d.c. supply d.c. supply with economy resistor CV3 contactor size Electromagnet Armature closing travel (E) Compression travel (e) mm mm Pull-in voltage Drop-out voltage V V daN daN daN daN daN Coil N/O pole Contact pressure force setting (F) per pole according to the contactor composition 1 pole 2 poles 3 poles 4 poles 5 poles F EB1 EA40 15 ±1 5/5.5 WB1 EA 0.73 ±0.02 Uc 0.20…0.52 Uc 3 1.5 1 0.75 0.75 G EB1 GA40 16 ±1 5.5/6 WB1 GA H EB1 HA40 21 ±1 6.5/7 WB1 HA J (1) EB1 GA40 16 ±1 5.5/6 WB1 GA K (1) EB1 HA40 21 ±1 6.5/7 WB1 HA 4.5 2.2 1.5 1.1 1 7 3.5 2.3 1.7 – 4.4 (2) 2.2 (2) – – – 7 (2) 3.4 (2) – – – F EK1 EA40 22 ±1 6.5/7 WB2 EA 20…26 30…40 0.64 0.61 0.05…0.65 Uc 3 – 1.5 – 0.9 1.5 – 1.1 – 0.9 G EK1 GA40 22 ±1 6.5/7 WB2 EA 20…26 30…40 0.64 0.61 H EK1 HA40 26.5 ±1 8.5/9 WB2 HA 42…52 0.61 J EK1 GA40 22 ±1 6.5/7 WB2 EA 26…37 0.61 K EK1 HA40 26.5 ±1 8/8.5 WB2 HA 42…52 0.61 2.6 – – – – 7 3.5 2.3 1.7 – 3.7 (2) 2.2 (2) – – – 7 (2) 3.4 (2) – – – 888 888 888 888 888 Direct d.c. supply CV3 contactor size Electromagnet Armature closing travel (E) Compression travel (e) mm mm Coil Power consumption of the 2 coils Pull-in current If (3) Drop-out voltage N/O pole 1 pole Contact pressure force setting (F) 2 poles per pole according to the 3 poles contactor composition 4 poles 5 poles W A V daN daN daN daN daN 888 888 – 1.3 1.5 1.1 – 888 888 888 (1) 2 x GB poles in parallel for size J and 2 x HB poles in parallel for size K. (2) Each pole has 2 contacts; the force must be applied evenly to each of these contacts. (3) If = current flowing through the 2 coils, at ambient temperature, after switch-on at Uc. 66 TeSys contactors Setting characteristics (continued) 1 1 Variable composition contactors Setting characteristics of contactors CV3, sizes L to R, and LC1-B Electromagnet Electromagnet EB5KB50 Setting closing travel (E) and compression gap (e) Electromagnet core Coil Armature Return spring Poles Complete pole N/O pole Fixed contact Moving contact Compression gap setting Pole pressure adjustment Pole spring Setting characteristics on 5 or 8 supply with economy resistor (and rectifier 8) CV3 or LC1 B contactor size Electromagnet Armature closing travel (E) Compression travel (e) Coil Pull-in voltage Drop-out voltage N/O pole 1 pole Contact pressure force setting (F) 2 poles per pole according to the 3 poles contactor composition 4 poles mm mm V V daN daN daN daN L EB5 KB50 30 ±2 10 ±0.5 WB1 KB 0.73 ±0.02 Uc 0.25…0.5 Uc 30 ±3 30 ±3 30 ±3 30 ±3 888 M EB5 KB50 30 ±2 10 ±0.5 WB1 KB 0.73 ±0.02 Uc 0.25…0.5 Uc 30 ±3 30 ±3 30 ±3 30 ±3 888 P EB5 KB50 30 ±2 10 ±0.5 WB1 KB 0.73 ±0.02 Uc 0.25…0.5 Uc 30 ±3 (1) 30 ±3 (1) 30 ±3 (1) 30 ±3 (1) 888 R EB5 KB50 30 ±2 10 ±0.5 WB1 KB 0.73 ±0.02 Uc 0.25…0.5 Uc 30 ±3 (2) 30 ±3 (2) 30 ±3 (2) 30 ±3 (2) 888 (1) Each pole has 2 contacts; the force must be applied evenly to each of these contacts. (2) Each pole has 3 contacts; the force must be applied evenly to each of these contacts. 67 Dimensions 1 TeSys contactors 1 Contactors CV1, size F to L for direct a.c. Dimensions b b1 N X2 a X1 S S1 Q1 P Q L1 c c1 L c Dimension a: position of electromagnet according to the number of N/O or N/C main poles, with or without magnetic blow-out, and the number of ZC4 GM auxiliary contact blocks in addition to the maintaining contact. CV1 contactor size F Number of poles 1 N/O 2 N/O 3 N/O 4 N/O 5 N/O 1 N/C 2 N/C G 1 N/O 2 N/O 3 N/O 4 N/O 5 N/O 1 N/C 2 N/C H 1 N/O 2 N/O 3 N/O 4 N/O 1 N/C 2 N/C Number of auxiliary contacts ZC4 GM Without auxiliary time delay contact 1 2 3 L 195 195 225 a 168 183 198 L 225 285 285 a 198 228 243 L 285 285 345 a 243 258 288 L 345 345 345 a 288 303 325 (1) L 345 385 385 a 325 (1) 340 (1) 370 (1) L 195 195 225 a 168 183 198 L 225 285 285 a 198 228 250 (1) L 195 285 285 a 190 230 230 L 285 285 285 a 265 265 280 L 345 345 385 a 325 325 355 L 385 445 445 a 355 404 (1) 404 (1) L 445 540 540 a 404 454 (1) 454 (1) L 195 285 285 a 190 230 230 L 285 345 345 a 265 334 (1) 334 (1) L 285 285 285 a 277 277 277 L 345 345 385 a 337 337 352 L 385 445 445 a 377 437 437 L 540 540 540 a 477 477 532 L 285 285 285 a 277 277 277 L 345 345 385 a 337 337 352 4 285 228 285 258 345 303 385 340 (1) 385 370 (1) 285 228 285 265 (1) 285 265 345 325 385 355 540 454 (1) 540 (2) 504 (1) 285 265 345 334 (1) 345 337 385 377 445 437 – – 345 337 – – 5 285 243 345 288 345 325 (1) 385 370 (1) – – 285 243 345 280 (1) 285 280 345 325 445 404 (1) 540 454 (1) – – 285 280 345 334 (1) 345 337 445 437 540 477 – – 345 337 – – X1, X2 : minimum electrical clearance according to operational voltage and breaking capacity CV1 380 V 500 V X1 X2 X1 X2 F 50 80 60 100 G 70 100 80 120 H 70 100 80 120 J 50 80 80 140 K 90 90 120 120 L 150 150 170 200 (3) These contactors are fitted with the more powerful EC1 electromagnet. (4) Intermediate bearing mounted between the second and third pole for 5-pole contactors. 68 With 1 auxiliary time delay contact 1 2 3 4 225 285 285 285 198 228 243 258 285 285 345 345 243 258 288 303 345 345 345 385 288 303 318 355 (1) 345 385 385 445 325 (1) 355 (1) 370 (1) 385 (1) 385 445 – – 370 (1) 385 (1) – – 225 285 285 285 198 228 243 258 285 285 345 345 250 (1) 265 (1) 295 (1) 310 (1) 285 345 285 285 280 325 265 265 345 345 385 385 325 325 355 355 385 385 445 540 355 380 404 (1) 454 (1) 445 540 540 – 404 (1) 454 (1) 454 (1) – – – – – – – – – 285 285 285 345 265 265 280 325 345 345 345 – 334 (1) 334 (1) 334 (1) – 285 345 345 345 277 337 337 337 385 445 445 385 352 377 437 437 445 540 540 540 437 477 477 532 540 – – – 532 – – – 285 345 345 345 277 337 333 337 385 – – – 352 – – – 600 V X1 80 100 100 100 160 120 X2 120 150 150 200 160 110 5 345 288 345 318 385 370 (1) – – – – 345 288 – – 345 325 385 380 540 454 (1) – – – – 345 325 – – 385 352 445 437 540 532 – – 385 352 – – Dimensions (continued) 1 TeSys contactors 1 Contactors CV1, size F to L for direct a.c. Dimensions (continued) CV1 contactor size F G H J K L CV1 contactor size Ø b (1) (2) b1 (1) c (1) c1 L1 N P (3) Q Q1 (3) S S1 M6 M6 M8 M10 M12 M12 76/80 43/50 55 114 141 115 71/80 110/117 128 117 214 214 112/118 118 140 173 215 216 17 44 47 40 45 69 15 15 20 34 37 37 97 136 164 200 237 237 40 50 50 85 100 135 20 45 57 54 63.5 91 40 50 50 60 65 95 20 20 20 20 20 20 33 40 40 35 35 35 Number of poles Number of auxiliary contacts ZC4 GM Without auxiliary time delay contact With 1 auxiliary time delay contact 0 1 2 3 4 5 0 1 2 3 4 5 J 1 N/O L 285 345 345 345 345 385 345 345 345 385 385 445 a 246 281 281 331 331 371 331 331 331 371 371 431 2 N/O L 345 385 385 445 445 445 385 445 445 445 540 540 a 331 371 371 431 431 431 371 431 431 431 456 526 3 N/O L 445 445 540 540 540 540 540 540 540 540 635 635 a 431 431 456 526 526 526 456 526 526 526 621 621 – – – – 4 N/O L 540 540 635 635 – – 635 635 – – – – a 526 526 621 621 – – 621 621 1 N/C L 285 345 345 345 345 385 345 345 345 385 385 415 a 246 281 281 331 331 371 331 331 331 371 371 431 2 N/C L 345 385 385 445 – – 385 415 – – – – a 331 371 371 431 – – 371 431 – – – – K 1 N/O L 345 345 345 385 385 445 345 385 445 445 445 540 a 335 335 335 375 375 435 335 375 435 435 435 531 540 445 540 540 540 540 635 2 N/O L 445 445 445 540 540 531 435 531 531 531 531 625 a 435 435 435 531 531 3 N/O L 540 540 635 635 635 635 635 635 635 635 635 760 a 531 531 625 625 625 625 625 625 625 625 625 750 4 N/O L 635 635 760 760 760 760 760 760 760 760 760 760 a 625 625 750 750 750 750 750 750 750 750 750 750 1 N/C L 345 345 345 385 385 445 345 385 445 445 445 540 a 335 335 335 375 375 435 335 375 435 435 435 531 540 540 540 540 540 540 540 635 635 – 2 N/C L 445 540 531 531 531 531 531 531 531 625 625 – a 435 531 L 1 N/O L 385 385 445 445 445 540 445 445 540 540 540 540 a 375 375 435 435 435 531 435 435 531 531 531 531 2 N/O L 540 540 540 635 635 635 540 635 635 635 635 760 a 531 531 531 625 625 625 531 625 625 625 625 750 – 3 N/O L 760 760 760 760 760 – 760 760 760 (3) 885 (5) 885 a 750 (4) 750 (4) 750 (4) 750 (4) 750 (4) – 750 (4) 750 (4) 750 (4) 875 (4) 875 (4) – 4 N/C L 885 (5) 885 (5) 885 (5) 885 (5) – – 885 (5) 885 (5) – – – – a 875 (4) 875 (4) 875 (4) 875 (4) – – 875 (4) 875 (4) – – – – 1 N/C L 385 445 445 445 540 540 445 445 540 540 540 540 a 375 435 435 435 531 531 435 435 531 531 531 531 (1) Where 2 dimensions are given, the first is for a contactor fitted with an EB1 electromagnet and the second, for a contactor fitted with an EC1 electromagnet. (2) With N/C main pole: size F and H, b = 95 mm - size G, b = 84 mm - size L, b = 141 mm. (3) + 20 mm if intermediate bearing fitted. (4) Control via rectifier and economy resistor: the economy resistor and associated contact are included in the dimensions. (5) Intermediate bearing: mounted to the left of the first pole for 3-pole contactors, mounted to the left of the second pole for 4-pole contactors. No maintaining contact for this version. 69 Dimensions (continued) TeSys contactors 1 1 Contactors CV1, size F to L for direct d.c. Dimensions b b1 N X2 a X1 S S1 Q1 L P Q c1 L1 c Dimension a: position of electromagnet according to the number of N/O or N/C main poles, with or without magnetic blow-out, and the number of ZC4 GM auxiliary contact blocks (no maintaining contact). CV1 contactor size F Number of poles 1 N/O 2 N/O 3 N/O 4 N/O 5 N/O 1 N/C 2 N/C G 1 N/O 2 N/O 3 N/O 4 N/O 1 N/C 2 N/C H 1 N/O 2 N/O 3 N/O 4 N/O 1 N/C 2 N/C Number of auxiliary contacts ZC4 GM Without auxiliary time delay contact 0 1 2 3 L 225 225 285 285 a 191 191 231 231 L 285 285 285 285 a 231 231 251 271 L 285 285 345 345 a 271 271 291 311 L 345 345 385 385 a 311 311 351 351 L 385 385 445 445 a 351 (1) 351 (1) 391 (1) 391 (1) L 225 225 285 285 a 191 191 231 231 L 285 285 285 285 a 231 231 251 271 (1) L 195 195 285 285 a 186 186 226 226 L 285 285 285 285 a 226 261 261 276 L 285 345 345 385 a 261 321 321 351 385 – L 345 385 351 376 – a 321 L 195 195 285 285 a 186 186 226 226 L 285 285 285 – a 226 261 261 – L 285 285 285 285 a 218 273 273 273 L 285 345 345 385 a 273 333 333 348 L 385 385 445 445 a 348 373 433 433 L 445 540 540 540 a 433 473 473 528 L 285 285 285 285 a 218 273 273 273 L 285 345 345 385 a 273 333 333 348 4 285 251 345 291 385 351 445 391 (1) 445 431 (1) 285 251 345 291 (1) 285 261 345 321 385 351 – – 285 261 – – 345 333 385 373 445 433 – – 345 333 – – 5 285 271 345 311 385 351 (1) 445 391 (1) – – 285 271 345 311 (1) 285 276 345 321 – – – – 285 276 – – 345 333 445 433 540 473 – – 345 333 – – X1, X2: minimum electrical clearance according to operational voltage and breaking capacity CV1 380 V 500 V X1 X2 X1 X2 F 50 80 60 100 G 70 100 80 120 H 70 100 80 120 J 50 80 80 140 K 90 90 120 120 L 150 150 170 200 (1) Higher consumption coils. No maintaining contact. Longer bar lengths available on request. (2) With PN3 type poles. 70 With 1 auxiliary time delay contact 0 1 2 3 285 285 285 345 231 251 271 291 285 345 345 385 271 291 311 351 345 385 385 445 311 351 351 391 385 445 445 445 351 (1) 391 (1) 391 (1) 431 (1) 445 445 445 – 391 (1) 431 (1) 431 (1) – 285 285 285 345 231 251 271 291 345 345 385 285 271 (1) 291 (1) 311 (1) 351 (1) 285 285 285 285 226 261 261 276 285 345 345 385 276 321 321 351 345 385 385 – 321 351 376 – – – – – – – – – 285 285 285 285 226 261 261 276 – – – – – – – – 285 285 345 345 273 273 333 333 345 385 385 445 333 348 373 433 445 445 540 540 433 433 473 473 540 540 – – 473 528 – – 345 345 285 285 333 333 273 273 333 385 – – 333 348 – – 600 V X1 80 100 100 100 160 120 (2) X2 120 150 150 200 160 110 (2) 4 345 311 385 351 445 391 (1) 445 431 (1) – – 345 311 385 351 (1) 345 321 385 351 – – – – 345 321 – – 345 333 445 433 540 528 – – 345 333 – – 5 385 351 445 391 445 431 (1) – – – – 385 351 – – 345 321 385 376 – – – – 344 321 – – 385 348 445 433 540 528 – – 385 348 – – Dimensions (continued) 1 TeSys contactors 1 Contactors CV1, size F to L for direct d.c. Dimensions (continued) CV1 contactor size F G H J K L CV1 contactor size Ø b (1) b1 c c1 L1 N P (2) Q Q1 (2) S S1 M6 M6 M8 M10 M12 M12 78 48 56 114 141 115 92 130 154 117 214 214 142 118 140 173 201 201 17 44 47 40 78 78 20 15 20 34 37 37 97 136 164 200 234 237 40 50 75 85 100 135 40 45 57 54 63.5 91 40 50 50 60 65 95 20 20 20 20 20 20 33 40 35 35 35 35 Number of poles Number of auxiliary contacts ZC4 GM Without auxiliary time delay contact 0 1 2 3 4 J 1 N/O L 285 285 285 345 345 a 236 271 271 321 321 2 N/O L 345 385 385 445 445 a 321 361 361 421 421 3 N/O L 445 445 540 540 540 a 421 421 446 516 516 4 N/O L 540 540 635 635 – a 516 516 611 611 – 1 N/C L 285 285 285 345 345 a 236 271 271 321 321 2 N/C L 345 385 385 445 – a 321 361 361 421 – K 1 N/O L 345 345 345 385 385 a 321 321 321 361 361 2 N/O L 445 445 445 540 540 a 421 421 421 517 517 3 N/O L 540 540 635 635 635 a 517 517 611 611 611 4 N/O L 635 635 760 760 – a 611 611 736 736 – 1 N/C L 345 345 345 385 385 a 321 321 321 361 361 445 540 – 2 N/C L 445 445 421 517 – a 421 421 L 1 N/O L 385 385 445 445 445 a 361 361 421 421 421 2 N/O L 540 540 540 635 – a 517 517 517 611 – 1 N/C L 385 445 445 445 – a 361 421 421 421 – (1) With N/C main pole: size F and H, b = 95 mm - size G, b = 84 mm - size L, b = 141 mm. (2) + 20 mm if intermediate bearing fitted. 5 385 361 445 421 540 516 – – 385 361 – – 445 421 540 517 635 611 – – 445 421 – – 540 517 – – – – With 1 auxiliary time delay contact 0 1 2 3 345 345 345 385 321 321 321 361 385 445 445 445 361 421 421 421 540 540 540 540 446 516 516 516 – – 635 635 – – 611 611 345 345 345 385 321 321 321 361 385 415 – – 361 421 – – 345 385 445 445 321 361 421 421 445 540 540 540 421 517 517 517 635 635 635 635 611 611 611 611 760 760 – – 736 736 – – 345 385 445 445 321 361 421 421 445 540 – – 421 517 – – 445 445 540 540 421 421 517 517 540 635 – – 517 611 – – 445 445 – – 421 421 – – 4 385 361 540 446 635 611 – – 385 361 – – 445 421 540 517 635 611 – – 445 421 – – 540 517 – – – – 5 445 421 540 516 635 611 – – 445 421 – – 540 517 635 611 760 736 – – 540 517 – – 540 517 – – – – 71 Dimensions (continued) 1 TeSys contactors 1 Contactors CV1, size F to L for rectified a.c. with economy resistor, for d.c. with economy resistor Dimensions N b b1 X2 a X1 S L S1 Q1 P Q L1 c c1 c Dimension a: position of electromagnet according to the number of N/O or N/C main poles, with or without magnetic blow-out, and the number of ZC4 GM auxiliary contact blocks (no maintaining contact). No maintaining contact for this version. The economy resistor and N/C contact (included in the dimensions) are mounted on the contactor and wired in parallel. Two economy resistor contacts are required for voltages 7 440 V. For contactors with an a.c. rectified control circuit with economy resistor, the rectifier is included but not mounted on the contactor. CV1 contactor size Number of auxiliary contacts ZC4 GM Without auxiliary time delay contact 0 1 2 3 4 F 1 N/O L 225 225 285 285 285 a 188 203 218 248 263 2 N/O L 285 285 285 345 345 a 218 248 263 278 308 3 N/O L 285 345 345 345 385 a 263 278 308 323 338 4 N/O L 345 345 385 385 415 a 308 323 338 370 390 5 N/O L 385 385 445 – – a 338 370 390 – – 1 N/C L 225 225 285 285 285 a 188 203 218 248 263 2 N/C L 285 285 285 345 345 a 218 248 263 278 308 G 1 N/O L 225 285 285 345 345 a 215 255 255 290 305 2 N/O L 345 345 345 385 385 a 290 290 305 350 350 3 N/O L 385 385 445 445 445 a 350 350 380 380 405 4 N/O L 445 445 445 540 540 a 380 405 405 455 455 5 N/O L 540 540 540 540 – a 455 455 455 505 – 1 N/C L 225 285 285 345 345 a 215 255 255 290 305 345 345 385 385 2 N/C L 345 290 290 305 350 350 a H 1 N/O L 345 345 345 385 385 a 305 305 305 365 365 2 N/O L 385 385 445 445 540 a 365 365 380 405 465 3 N/O L 445 540 540 540 540 a 405 465 465 465 505 4 N/O L 540 540 635 – – a 505 505 560 – – 1 N/C L 345 345 345 385 385 a 305 305 305 365 365 2 N/C L 385 385 445 – – a 365 365 380 – – X1, X2 : minimum electrical clearance according to operational voltage and breaking capacity CV1 380 V 500 V X1 X2 X1 X2 F 50 80 60 100 G 70 100 80 120 H 70 100 80 120 J 50 80 80 140 K 90 90 120 120 L 150 150 170 200 72 Number of poles With 1 auxiliary time delay contact 0 1 2 3 285 285 285 345 218 248 263 278 285 345 345 345 263 278 308 323 345 345 385 385 308 323 338 370 385 385 445 – 338 370 390 – 445 – – – 390 – – – 285 285 285 345 218 248 263 278 285 345 345 345 263 278 308 323 345 345 345 385 290 290 305 350 445 445 385 385 380 380 350 350 445 445 445 540 380 405 405 455 540 540 540 – 455 455 455 – – – – – – – – – 345 345 345 385 290 290 305 350 385 385 445 350 350 380 345 385 385 385 305 365 365 365 445 445 540 540 380 405 465 465 540 540 540 635 465 505 505 560 635 – – – 560 – – – 345 385 385 385 305 365 365 365 445 – – – 380 – – – 600 V X1 80 100 100 100 160 120 X2 120 150 150 200 160 110 4 345 308 385 338 415 390 – – – – 345 308 385 338 385 350 445 405 540 455 – – – – 385 350 445 380 540 465 635 560 – – 445 380 – – Dimensions (continued) 1 TeSys contactors 1 Contactors CV1, size F to L for rectified a.c. with economy resistor, for d.c. with economy resistor Dimensions (continued) CV1 contactor size F G H J K L CV1 contactor size Ø M6 M6 M8 M10 M12 M12 b (1) 76 43 65 114 141 115 b1 72 110 128 117 214 214 c 112 118 140 173 215 216 c1 17 44 47 40 45 69 L1 15 15 20 34 37 37 N 97 136 164 200 237 237 P (2) 40 50 75 85 100 135 Q 20 45 57 54 63.5 91 Q1 (2) 40 50 50 60 65 95 S 20 20 20 20 20 20 S1 33 40 35 35 35 35 Number of poles Number of auxiliary contacts ZC4 GM Without auxiliary time delay contact With 1 auxiliary time delay contact 0 1 2 3 4 0 1 2 3 J 1 N/O L 345 345 345 385 385 345 385 385 445 a 281 331 331 371 371 331 371 371 431 2 N/O L 385 445 445 445 540 445 445 540 540 a 371 431 431 431 456 431 431 456 526 3 N/O L 540 540 540 540 635 540 540 635 635 a 456 526 526 526 621 526 526 621 621 4 N/O L 635 635 635 – – 635 – – – a 621 621 621 – – 621 – – – 385 385 345 385 385 445 1 N/C L 345 345 345 331 371 371 331 371 371 431 a 281 331 2 N/C L 385 445 445 – – 445 – – – a 371 431 431 – – 431 – – – K 1 N/O L 345 385 385 445 445 385 445 445 445 a 335 375 375 435 435 375 435 435 435 2 N/O L 445 540 540 540 540 540 540 540 540 a 435 531 531 531 531 531 531 531 531 635 760 3 N/O L 540 635 635 635 635 635 635 625 750 a 531 625 625 625 625 625 625 4 N/O L 635 760 760 – – 760 – – – a 625 750 750 – – 750 – – – 1 N/C L 345 385 385 445 445 385 445 445 445 a 335 375 375 435 435 375 435 435 435 2 N/C L 445 540 540 – – 540 – – – a 435 531 531 – – 531 – – – L 1 N/O L 445 445 445 540 540 445 540 540 540 a 435 435 435 531 531 435 531 531 531 635 635 635 635 635 635 635 635 2 N/O L 540 531 625 625 625 625 625 625 625 625 a 3 N/O L 760 760 760 760 760 760 760 760 885 (4) a 750 (3) 750 (3) 750 (3) 750 (3) 750 (3) 750 (3) 750 (3) 750 (3) 875 (3) 4 N/O L 885 (4) 885 (4) 885 (4) 885 (4) – 885 (4) 885 (4) – – a 875 (3) 875 (3) 875 (3) 875 (3) – 875 (3) 875 (3) – – 1 N/C L 445 445 445 540 540 445 540 540 540 a 435 435 435 531 531 435 531 531 531 (1) With N/C main pole: size F and H, b = 95 mm - size G, b = 84 mm - size L, b = 141 mm. (2) + 20 mm if intermediate bearing fitted. (3) Control via rectifier and economy resistor: the economy resistor and associated contact are included in the dimensions. (4) Intermediate bearing mounted to the left of the second pole for 4-pole contactors. 4 445 431 540 526 635 621 – – 445 431 – – 540 531 635 625 760 750 – – 540 531 – – 540 531 760 750 885 (4) 875 (3) – – 540 531 73 Dimensions 1 TeSys contactors 1 Contactors CV3, sizes F to K for direct a.c. Dimensions Dimension L: fixing centres depending on the number of N/O or N/C main poles, with or without magnetic blow-out, and the number of ZC4 GM auxiliary contact blocks in addition to the maintaining contact. CV3 contactor size F (1) G (1) H (1) J (3) K (3) Number of poles 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 1 2 3 Number of auxiliary contacts ZC4 GM Without auxiliary time delay contact 0 1 2 3 195 225 285 285 285 285 285 345 345 345 345 385 345 385 (2) 445 (2) 445 (2) 195 285 285 285 285 285 285 345 285 345 345 385 385 385 385 445 (2) 285 285 285 285 285 345 345 345 345 385 385 445 445 445 445 540 285 285 285 345 385 385 445 (2) 445 (2) 540 (2) 540 (2) 540 (2) 635 (2) 285 345 345 345 445 445 445 540 635 635 635 635 4 285 345 385 (2) 445 (2) 285 345 385 540 (2) 345 385 445 – 345 540 (2) 635 (2) 385 635 760 With 1 auxiliary time delay contact 0 1 2 3 285 285 285 345 285 345 345 345 345 385 385 445 (2) 445 (2) 445 (2) 445 (2) 540 (2) 285 285 285 345 285 345 345 385 345 385 385 445 445 (2) 540 (2) 540 (2) 540 (2) 285 285 345 345 345 345 385 385 385 445 445 445 445 540 – – 285 345 345 385 445 (2) 540 (2) 540 (2) 540 (2) 540 (2) 635 (2) 635 (2) – 345 345 385 385 445 540 635 635 635 635 760 760 CV3 contactor size Ø b b1 c c1 F M6 76 120 15 157 G M8 60 164 43 155 H M10 62 188 52 176 J M10 69 164 55 155 K M12 84 188 60 176 (5) N/O poles (Normally Open), N/C poles (Normally Closed) (6) These contactors are fitted with a more powerful EC1 electromagnet. (7) Only N/O main poles. 74 L1 15 15 20 15 20 P 50 50 60 100 117 Q 46 47 57 72 86 Q1 51 51 56 76 87 S 20 20 20 20 20 S1 30 35 35 35 35 4 345 385 445 (2) 540 (2) 345 385 540 540 (2) 345 445 540 – 385 540 (2) – 635 760 – Minimum electrical clearance X1 X2 25 15 20 15 60 55 60 15 60 55 Dimensions (continued) 1 TeSys contactors 1 Contactors CV3, sizes F to K for direct d.c. Dimensions Dimension L: fixing centres depending on the number of N/O or N/C main poles, with or without magnetic blow-out, and the number of ZC4 GM auxiliary contact blocks in addition to the maintaining contact. CV3 contactor size F (1) G (1) H (1) J (2) K (2) Number of poles 1 2 3 4 1 2 3 4 1 2 3 4 1 2 1 2 Number of auxiliary contacts ZC4 GM Without auxiliary time delay contact 0 1 2 3 225 225 285 345 285 345 345 345 345 345 385 445 385 445 445 540 195 285 285 285 285 285 345 345 345 345 385 385 385 385 445 445 285 285 285 345 285 345 345 385 345 385 445 445 445 445 540 540 285 285 345 345 345 385 445 445 285 345 345 385 445 445 540 540 With 1 auxiliary time delay contact 0 1 2 3 285 345 345 345 345 345 385 445 385 445 445 540 445 540 540 540 285 285 345 345 285 345 385 385 385 385 445 – – – – – 285 345 345 385 345 385 445 445 445 445 540 540 540 540 – – 285 345 385 385 – – – – 345 385 445 445 445 540 540 – 4 345 385 445 540 345 385 445 – 345 445 540 – 385 – 385 540 CV3 contactor size Ø b b1 c F M6 78 120 15 G M8 60 164 43 H M10 62 188 52 J M10 69 164 55 K M12 84 188 60 (1) N/O poles (Normally Open), N/C poles (Normally Closed). (2) Only N/O main poles. c1 157 155 176 155 176 L1 20 15 20 15 20 P 50 50 60 100 117 Q 48 47 57 72 86 Q1 51 51 56 76 87 S 25 25 25 25 25 S1 38 45 45 45 45 4 385 445 540 540 385 445 – – 445 540 540 – – – 445 – Minimum electrical clearance X1 X2 25 15 20 15 60 55 60 15 60 55 75 Dimensions (continued) 1 TeSys contactors 1 Contactors CV3, sizes F to K for rectified a.c. with economy resistor, for d.c. with economy resistor Dimensions Dimension L: fixing centres depending on the number of N/O or N/C main poles, with or without magnetic blow-out, and the number of ZC4 GM auxiliary contact blocks in addition to the maintaining contact. CV3 contactor size F Number of poles 1 N/O or 2 N/O or 3 N/O 4 N/O 1 N/O or 2 N/O or 3 N/O 4 N/O 1 N/O or 2 N/O or 3 N/O 4 N/O 1 N/O 2 N/O 3 N/O 1 N/O 2 N/O 3 N/O G H J K 1 N/C 2 N/C 1 N/C 2 N/C 1 N/C 2 N/C Number of auxiliary contacts ZC4 GM Without auxiliary time delay contact 0 1 2 3 225 285 285 285 285 345 345 345 345 345 385 445 385 445 445 445 285 285 345 345 345 345 345 385 385 385 445 445 445 445 540 540 345 345 345 385 385 385 385 445 445 445 445 540 540 540 540 635 345 345 385 385 445 445 540 540 540 540 540 540 385 385 385 445 540 540 540 540 540 635 635 – With 1 auxiliary time delay contact 0 1 2 3 285 345 345 345 345 345 385 445 385 445 445 445 445 445 – – 345 345 345 385 385 385 445 445 445 445 540 540 540 540 540 540 345 385 385 385 385 445 445 445 445 540 540 540 540 635 635 – 385 385 445 445 540 540 540 540 635 635 – – 385 445 445 445 540 540 635 635 760 760 760 – 4 345 385 445 – 345 445 445 540 385 445 540 635 445 540 540 445 635 – CV3 contactor size Ø M6 M8 M10 M10 M12 F G H J K 76 b 75 60 62 69 84 b1 120 164 188 164 188 c 17 43 52 55 60 c1 149 134 176 155 176 L1 15 15 20 15 20 P 50 50 60 100 117 Q 48 47 57 72 86 Q1 51 51 56 76 87 S 20 20 20 20 20 S1 38 45 45 45 45 4 385 445 – – 385 445 540 540 445 540 635 – 445 540 – 540 – – Minimum electrical clearance X1 X2 25 153 20 15 60 55 60 15 60 55 Dimensions (continued) 1 TeSys contactors 1 Contactors CV3, sizes L to R and LC1 B Dimensions Common side view Contactors CV3 and LC1 B, single-pole, 2-pole or 3-pole Contactors type CV3 and LC1 B, 4-pole Fixing screws: Ø 8 for CV3 and LC1 B size L, Ø 10 for all other contactor sizes. CV3 and LC1 B contactor size Number of poles (1) a b c L M M1 M2 N P Q1 R S T Ø (1) N/O main poles type "P". L 1 50 59 16 345 285 – – 121 100 100 122 10 30 9 2 50 59 16 445 385 – – 121 100 100 122 10 30 9 3 50 59 16 540 480 – – 121 100 100 122 10 30 9 4 50 59 16 760 – 308 392 121 100 100 122 10 30 9 M 1 63 55 20 345 285 – – 125 100 100 157 17 30 11 2 63 55 20 445 385 – – 125 100 100 157 17 30 11 3 63 55 20 540 480 – – 125 100 100 157 17 30 11 4 63 55 20 760 – 308 392 125 100 100 157 17 30 11 P 1 100 55 20 385 325 – – 125 150 110 173 20 60 11 2 100 55 20 540 480 – – 125 150 110 173 20 60 11 3 100 55 20 760 700 – – 125 150 110 173 20 60 11 4 100 55 20 1065 – 455 550 125 150 110 173 20 60 11 R 1 125 50 25 445 385 – – 130 195 130 173 20 60 11 2 125 50 25 635 575 – – 130 195 130 173 20 60 11 3 125 50 25 885 825 – – 130 195 130 173 20 60 11 4 125 50 25 1065 – 455 550 130 195 123 173 20 60 11 Minimum electrical clearance Values X1 and X2 are given for a breaking capacity of 10 In (3-phase 8 current). CV3 and LC1 B contactor size 3-phase 8 voltage 380/440 V X1 X2 500 V X1 X2 660/690 V X1 X2 1000 V X1 X2 L M P R 100 150 100 150 150 200 200 250 100 150 100 150 150 200 200 250 150 200 150 220 200 250 200 250 200 250 200 250 200 250 250 300 77 Mounting, schemes 1 TeSys contactors 1 Variable composition contactors Mounting Reversing contactor pairs LC1 B, for assembly by the user Number of poles L LC1 BL 1 2 345 445 Schemes Direct a.c. control circuit supply 3-wire control 2-wire control 78 3 540 4 760 LC1 BM 1 2 345 445 3 540 4 760 LC1 BP 1 2 385 540 3 760 4 1065 LC1 BR 1 2 445 635 3 885 4 1065 Schemes (continued) 1 TeSys contactors 1 Variable composition contactors Schemes (continued) Direct d.c. control circuit supply 3-wire control 2-wire control With intermediate KA relay Dotted lines show optional wiring and external items required. a.c. control circuit supply via rectifier and economy resistor 3-wire control 2-wire control (2) (1) (1) Optional protection relay. Must be latching type for 2-wire control. (2) Rr: economy resistor. d.c. control circuit supply via rectifier and economy resistor 3-wire control 3-wire control 2-wire control 2-wire control (1) It is essential to check that the control circuit contacts have ratings compatible with the voltage and power consumption of the operating coil of the contactor. If not, an intermediate “KA” auxiliary relay must be fitted and wired as shown. (1) Rr: economy resistor. 79 References 1 TeSys contactors 1 Coils - direct a.c. 50/60 Hz References For contactors (1) Contactor WB1 EA3 Type Size CV1 F EB1 EA40 Associated electromagnet CV3 F EB1 EA40 (1) The contactor electromagnet will be defined at the manufacturing stage, according to its utilisation category and composition. Coils Operating range 50 Hz 60 Hz Un Un Un min. max. min. V V V 20 22 22 23 24 25 25 26 27 27 29 30 30 32 33 33 35 36 36 39 40 40 44 44 45 48 49 49 53 54 54 58 59 59 64 65 65 70 71 71 78 78 79 85 86 86 92 94 93 100 102 101 110 112 111 127 122 128 135 141 136 149 149 150 164 165 165 183 181 184 201 202 202 221 221 222 241 243 242 266 266 267 290 292 291 318 319 319 345 347 346 364 371 365 380 388 381 400 408 401 432 441 433 455 476 456 500 501 501 550 – Un max. V 24 26 29 32 35 39 43 48 53 58 64 70 77 85 93 101 111 121 140 148 164 180 201 220 242 265 291 318 346 370 387 407 440 475 500 550 – Coil Resistance at 20 °C ±10 % Wire diameter Number of turns Ω 0.45 0.50 0.61 0.75 0.93 1.15 1.44 1.80 2.22 2.75 3.33 3.72 4.67 5.73 7.06 8.49 10.1 12.54 14.83 17.62 21.9 24.5 33.6 41.5 50.4 62.7 70.3 85.4 103.9 127.8 148.6 156.2 182 199.1 233 284 347 mm 1 1 0.95 0.90 0.85 0.80 0.75 0.71 0.67 0.63 0.60 0.60 0.56 0.53 0.50 0.475 0.45 0.425 0.425 0.40 0.375 0.375 0.335 0.315 0.30 0.28 0.28 0.265 0.25 0.236 0.224 0.224 0.212 0.212 0.20 0.19 0,180 162 178 196 216 238 262 289 323 356 392 430 472 520 572 630 685 740 816 940 1000 1100 1210 1350 1480 1630 1780 1960 2140 2330 2560 2700 2817 2965 3200 3370 3710 4070 Inductance (L) closed circuit at Un max. H 0.032 0.038 0.045 0.055 0.068 0.081 0.10 0.12 0.15 0.18 0.220 0.27 0.32 0.39 0.408 0.560 0.66 0.80 1.07 1.2 1.4 1.7 2.2 2.6 3.2 3.8 4.6 5.6 6.6 7.9 8.8 9.6 10 12 14 16 20 Reference Weight kg 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 WB1 EA022 WB1 EA024 WB1 EA026 WB1 EA029 WB1 EA032 WB1 EA035 WB1 EA039 WB1 EA043 WB1 EA048 WB1 EA053 WB1 EA058 WB1 EA064 WB1 EA070 WB1 EA077 WB1 EA085 WB1 EA092 WB1 EA100 WB1 EA110 WB1 EA127 WB1 EA135 WB1 EA148 WB1 EA163 WB1 EA182 WB1 EA200 WB1 EA220 WB1 EA240 WB1 EA264 WB1 EA290 WB1 EA315 WB1 EA345 WB1 EA365 WB1 EA380 WB1 EA400 WB1 EA432 WB1 EA455 WB1 EA500 WB1 EA550 Specifications 1 Operating range: 0.85 to 1.1 Uc 1 Coil supply transformer power: 100 VA 80 Average consumption 50 Hz Un min. VA W Inrush 220 90 Sealed 35 13 Power factor cos ϕ 50 Hz 60 Hz Un max. VA W 270 110 60 Hz Un min. VA W 225 75 Un max. VA W 275 95 0.40 0.34 55 35 55 0.35 0.37 19 13 10 References (continued) 1 TeSys contactors 1 Coils - direct a.c. 50/60 Hz References (continued) For contactors (1) Contactor WB1 GA3 Type CV1 CV3 Size F G F G J (2 poles) Associated electromagnet EC1 EA40 EB1 GA40 EC1 EA40 EB1 GA40 EB1 GA40 (1) The contactor electromagnet will be defined at the manufacturing stage, according to its utilisation category and composition. Coils Operating range 50 Hz 60 Hz Un Un Un min. max. min. V V V 20 21 22 22 24 26 25 26 29 27 29 31 30 32 34 33 36 38 37 40 42 41 44 47 45 50 52 51 55 58 56 61 65 62 69 72 70 78 81 79 88 91 89 90 102 91 97 111 98 103 113 104 111 119 112 120 129 121 130 139 131 136 150 137 149 157 150 163 172 164 176 189 177 180 203 181 186 208 187 204 215 205 220 236 221 233 247 234 256 269 257 280 296 281 308 323 309 324 355 325 353 374 354 380 407 381 410 430 411 447 473 448 480 516 481 514 541 515 560 – 561 600 – Un max. V 25 27 30 33 37 41 46 51 57 64 71 80 90 101 110 112 118 128 138 149 156 171 188 202 207 214 235 246 268 295 322 354 373 406 429 472 515 540 591 – – Coil Resistance at 20 °C ±10 % Wire diameter Number of turns Ω 0.28 0.40 0.48 0.60 0.67 0.83 1.04 1.19 1.32 1.87 2.32 2.92 3.60 4.17 5.29 5.95 7.26 7.66 8.47 11.09 12.04 12.65 17.28 19.20 23.36 23.97 27.38 33.74 35.51 47.33 52.76 58.22 73.16 77.56 85.48 110.71 123.32 136.22 143.98 212.39 259.73 mm 1.12 1 0.95 0.90 0.90 0.85 0.80 0.80 0.80 0.71 0.67 0.63 0.60 0.60 0.56 0.53 0.50 0.50 0.50 0.45 0.45 0.45 0.40 0.40 0.375 0.375 0.355 3.335 0.335 0.30 0.30 0.30 0.28 0.28 0.28 0.25 0.25 0.25 0.25 0.212 0.20 116 132 142 160 176 194 216 242 266 300 332 370 414 470 522 532 580 608 664 716 770 804 884 970 1044 1068 1104 1214 1270 1380 1520 1658 1824 1920 2090 2210 2430 2650 2780 3040 3320 Inductance (L) closed circuit at Un max. H 0.020 0.026 0.031 0.038 0.047 0.056 0.070 0.088 0.10 0.13 0.16 0.20 0.26 0.33 0.41 0.403 0.50 0.55 0.66 0.77 0.88 0.96 1.2 1.4 1.6 1.7 1.8 2.2 2.4 2.8 3.5 4.1 5 5.4 6 7.3 8.9 10.6 11.5 14 16 Reference Weight kg 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 WB1 GA021 WB1 GA024 WB1 GA026 WB1 GA029 WB1 GA032 WB1 GA035 WB1 GA039 WB1 GA044 WB1 GA048 WB1 GA054 WB1 GA060 WB1 GA067 WB1 GA075 WB1 GA085 WB1 GA095 WB1 GA097 WB1 GA105 WB1 GA110 WB1 GA120 WB1 GA130 WB1 GA140 WB1 GA145 WB1 GA160 WB1 GA175 WB1 GA190 WB1 GA195 WB1 GA200 WB1 GA220 WB1 GA230 WB1 GA250 WB1 GA275 WB1 GA300 WB1 GA330 WB1 GA345 WB1 GA380 WB1 GA400 WB1 GA440 WB1 GA480 WB1 GA500 WB1 GA550 WB1 GA600 Specifications 1 Operating range: 0.85 to 1.1 Uc 1 Coil supply transformer power: 160 VA Average consumption 50 Hz Un min. VA W Inrush 345 130 Sealed 45 16 Power factor cos ϕ 50 Hz 60 Hz Un max. VA W 415 160 60 Hz Un min. VA W 370 130 Un max. VA W 475 165 0.38 0.35 65 50 75 0.35 0.37 25 19 30 81 References (continued) 1 TeSys contactors 1 Coils - direct a.c. 50/60 Hz References (continued) For contactors (1) Contactor Type Size Associated electromagnet WB1 HA3 CV1 G EC1 GA40 H EB1 HA40 CV3 G, J EC1 GA40 H EB1 HA40 K (2 poles) EB1 HA40 (1) The contactor electromagnet will be defined at the manufacturing stage, according to its utilisation category and composition. Coils Operating range 50 Hz 60 Hz Un Un Un min. max. min. V V V 21 22 24 23 24 26 25 26 28 27 29 30 30 32 33 33 36 37 37 40 42 41 44 47 45 49 51 50 55 57 56 61 64 62 68 71 69 76 79 77 82 87 83 88 94 89 95 101 96 97 107 98 100 111 102 111 116 112 120 127 121 133 138 134 147 152 148 162 170 161 175 185 176 190 201 196 200 216 201 220 231 221 230 251 231 250 265 251 275 291 276 300 318 301 330 349 341 345 376 346 365 393 366 380 413 381 400 433 401 440 466 441 480 507 481 500 546 501 550 581 551 564 – 565 600 – Un max. V 25 27 29 32 36 41 46 50 56 63 70 78 86 93 100 106 110 115 126 137 151 169 184 200 215 230 250 264 290 317 348 375 392 412 432 465 506 545 580 600 – – Coil Resistance at 20 °C ±10 % Wire diameter Number of turns Ω 0.21 0.26 0.29 0.35 0.39 0.55 0.62 0.77 0.94 1.06 1.34 1.68 2.12 2.61 3.11 3.37 3.46 4 4.84 5.35 7.27 8.23 10.24 11.24 13.56 15.77 17.55 22.72 24.93 27.81 34.42 41.99 48.94 51.68 54.52 64.52 78.1 86.03 101.9 113.3 129.3 153.8 mm 1.25 1.18 1.18 1.120 1.120 1 1 0.95 0.90 0.90 0.85 0.80 0.75 0.71 0.67 0.67 0.67 0.63 0.60 0.60 0.53 0.53 0.50 0.50 0.475 0.405 0.405 0.400 0.400 0.400 0.375 0.355 0.335 0.335 0.335 0.315 0.300 0.300 0.280 0.280 0.265 0.250 95 104 114 122 136 152 170 190 208 232 260 290 322 356 380 408 418 432 474 518 560 626 694 754 822 864 950 994 1080 1190 1300 1424 1490 1564 1640 1730 1900 2070 2160 2374 2450 2610 Inductance (L) closed circuit at Un max. H 0.018 0.021 0.025 0.031 0.037 0.045 0.056 0.071 0.085 0.10 0.13 0.16 0.20 0.24 0.28 0.33 0.34 0.37 0.44 0.53 0.62 0.77 0.94 1.1 1.3 1.5 1.8 1.9 2.3 2.8 3.3 4 4.4 4.9 5.3 5.9 7.1 8.5 9.2 11.1 11.7 13.2 Reference Weight kg 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 WB1 HA022 WB1 HA024 WB1 HA026 WB1 HA029 WB1 HA032 WB1 HA035 WB1 HA039 WB1 HA044 WB1 HA048 WB1 HA054 WB1 HA060 WB1 HA067 WB1 HA075 WB1 HA082 WB1 HA088 WB1 HA095 WB1 HA097 WB1 HA100 WB1 HA110 WB1 HA120 WB1 HA130 WB1 HA145 WB1 HA160 WB1 HA175 WB1 HA190 WB1 HA200 WB1 HA220 WB1 HA230 WB1 HA250 WB1 HA275 WB1 HA300 WB1 HA330 WB1 HA345 WB1 HA365 WB1 HA380 WB1 HA400 WB1 HA440 WB1 HA480 WB1 HA500 WB1 HA550 WB1 HA567 WB1 HA600 Specifications 1 Operating range: 0.85 to 1.1 Uc 1 Coil supply transformer power: 250 VA 82 Average consumption 50 Hz Un min. VA W Inrush 500 155 Sealed 60 22 Power factor cos ϕ 50 Hz 60 Hz Un max. VA W 615 190 60 Hz Un min. VA W 560 170 Un max. VA W 675 200 0.31 0.30 85 65 95 0.38 0.39 35 25 40 References (continued) 1 TeSys contactors 1 Coils - direct a.c. 50/60 Hz References (continued) For contactors (1) Contactor Type Size Associated electromagnet WB1 JB3 CV1 H EC1 HB40 CV3 H EC1 HB40 J EB1 JB40 K EC1 HB40 (1) The contactor electromagnet will be defined at the manufacturing stage, according to its utilisation category and composition. Coils Operating range 50 Hz 60 Hz Un Un Un min. max. min. V V V 22 24 28 25 26 31 27 29 34 30 32 37 33 35 41 36 39 44 40 44 49 45 49 55 49 54 61 55 61 68 62 68 76 68 75 84 76 82 94 83 87 102 88 92 108 93 100 118 101 110 124 111 120 136 121 131 148 132 145 163 146 160 181 161 175 196 176 190 216 191 202 236 201 220 251 221 230 273 231 252 284 253 276 311 277 304 341 305 330 375 331 349 406 350 380 431 381 405 457 406 442 498 443 480 545 481 506 590 507 553 – 554 600 – Un max. V 30 33 36 40 43 49 54 60 67 75 84 93 101 107 117 123 135 147 162 180 196 215 235 250 272 283 310 340 374 405 430 456 497 544 589 616 – – Coil Resistance at 20 °C ±10 % Wire diameter Number of turns Ω 0.08 0.10 0.11 0.14 1.17 0.21 0.24 0.30 0.39 0.48 0.60 0.76 0.92 1.02 1.19 1.27 1.56 1.90 2.26 2.83 3.17 3.90 4.84 5.15 6.29 7.27 7.99 9.93 11.95 15 15.79 19.37 22.76 27.65 30.60 35.13 43.18 53.04 mm 2 1.9 1.9 1.8 1.7 1.6 1.6 1.5 1.4 1.32 1.25 1.18 1.12 1.12 1.06 1.06 1 0.95 0.9 0.85 0.85 0.8 0.75 0.75 0.71 0.67 0.67 0.63 0.6 0.560 0.560 0.53 0.5 0.4075 0.4075 0.405 0.4025 0.40 80 87 97 107 117 130 147 160 180 200 223 250 273 298 315 333 365 400 430 480 530 580 635 670 735 765 830 915 1000 1100 1150 1265 1335 1465 1600 1665 1830 2000 Inductance (L) closed circuit at Un max. H 0.016 0.019 0.024 0.029 0.034 0.043 0.055 0.065 0.083 0.10 0.13 0.16 0.19 0.21 0.25 0.28 0.34 0.401 0.408 0.60 0.73 0.87 1.02 1.14 1.37 1.50 1.77 2.15 2.55 3.09 3.38 4.10 4.54 5.50 6.54 7.10 8.59 10.2 Reference Weight kg 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 WB1 JB310 WB1 JB311 WB1 JB312 WB1 JB313 WB1 JB314 WB1 JB315 WB1 JB316 WB1 JB317 WB1 JB318 WB1 JB319 WB1 JB320 WB1 JB321 WB1 JB322 WB1 JB350 WB1 JB323 WB1 JB325 WB1 JB326 WB1 JB327 WB1 JB328 WB1 JB329 WB1 JB330 WB1 JB331 WB1 JB332 WB1 JB334 WB1 JB335 WB1 JB336 WB1 JB337 WB1 JB338 WB1 JB339 WB1 JB340 WB1 JB341 WB1 JB342 WB1 JB343 WB1 JB344 WB1 JB345 WB1 JB346 WB1 JB347 WB1 JB348 Specifications 1 Operating range: 0.85 to 1.1 Uc 1 Coil supply transformer power: 400 VA Average consumption 50 Hz Un min. VA W Inrush 700 120 Sealed 80 28 Power factor cos ϕ 50 Hz 60 Hz Un max. VA W 840 145 60 Hz Un min. VA W 915 140 Un max. VA W 1100 165 0.17 0.15 110 115 170 0.38 0.38 45 41 65 83 References (continued) 1 TeSys contactors 1 Coils - direct a.c. 50/60 Hz References (continued) For contactors (1) Contactor Type Size Associated electromagnet CV1 J EC1 JB40 K EB1 KB40 L (2 poles) EB1 KB40 (1) The contactor electromagnet will be defined at the manufacturing stage, according to its utilisation category and composition. WB1 KB3 Coils Operating range 50 Hz 60 Hz Un Un Un min. max. min. V V V 100 109 115 Coil Resistance at 20 °C ±10 % Un max. V 124 Wire diameter Number of turns Ω 0.37 mm 1.7 165 H 0.147 WB1 KB169 kg 1.120 110 124 125 141 0.46 1.6 180 0.175 WB1 KB151 1.120 125 142 142 161 0.59 1.5 205 0.228 WB1 KB166 1.120 143 161 162 183 0.77 1.40 234 0.297 WB1 KB165 1.120 162 182 184 208 0.99 1.32 266 0.383 WB1 KB164 1.120 183 199 209 225 1.14 1.32 300 0.487 WB1 KB163 1.120 200 219 226 250 1.37 1.25 325 0.580 WB1 KB162 1.120 220 249 251 284 1.87 1.12 360 0.700 WB1 KB154 1.120 250 277 285 317 2.38 1.06 410 0.910 WB1 KB153 1.120 278 304 318 347 2.97 1 455 1.12 WB1 KB152 1.120 305 341 348 389 3.30 1 500 1.35 WB1 KB141 1.120 342 379 390 430 4.11 0.95 560 1.70 WB1 KB142 1.120 380 399 431 455 5.06 0.90 620 2.10 WB1 KB155 1.120 400 439 456 500 5.95 0.85 655 2.32 WB1 KB132 1.120 440 499 501 566 7.35 0.80 720 2.80 WB1 KB123 1.120 500 549 567 625 9.54 0.75 820 3.63 WB1 KB133 1.120 550 648 – – 11.66 0.71 900 4.40 WB1 KB121 1.120 Inductance (L) closed circuit at Un max. Reference Weight Specifications 1 Operating range: 0.85 to 1.1 Uc 1 Coil supply transformer power: 800 VA 84 Average consumption 50 Hz Un min. VA W Inrush 2300 320 Sealed 205 65 Power factor cos ϕ 50 Hz 60 Hz Un max. VA W 3060 430 60 Hz Un min. VA W 2350 280 Un max. VA W 2750 330 0.14 0.12 385 205 330 0.36 0.36 140 70 120 References (continued) 1 TeSys contactors 1 Coils - direct d.c. References (continued) For contactors Contactor Type Size Associated electromagnet CV1 F EK1 EA40 G EK1 GA40 CV3 F EK1 EA40 G EK1 GA40 J (2 poles) EK1 GA40 Coils WB2 EA3 Operating range Coils 20 Coils 26 to 26 W (2) to 37 W (2) Un Un Un Un min. max. min. max. V V V V – – 12 13 12 – 14 15 13 – 16 – 14 15 17 19 16 17 20 21 18 19 22 24 20 22 25 27 23 24 28 30 25 27 31 33 28 30 34 37 31 34 38 42 35 38 43 47 39 44 48 53 45 49 54 60 50 55 61 67 56 62 68 76 63 68 77 84 69 79 85 96 80 88 97 108 89 98 109 120 99 111 121 136 112 124 137 151 125 138 152 169 139 155 170 189 156 172 190 210 173 192 211 234 193 215 235 262 216 243 263 296 244 277 297 338 278 317 339 386 318 358 387 435 359 399 436 485 400 449 486 546 450 497 547 605 498 550 606 660 551 611 – – Coil (unit characteristics) (1) Resistance Wire at 20 °C diameter ±10 % Ω 2.7 3.5 4.3 5.4 6.8 8.4 11 13.5 17 21 25 32 40 52 65 80 102 124 162 202 247 318 394 482 600 740 900 1140 1450 1865 2415 3075 3800 4850 5850 7200 mm 0.80 0.75 0.71 0.67 0.63 0.60 0.56 0.53 0.50 0.4075 0.405 0.4025 0.40 0.375 0.355 0.335 0.315 0.30 0.28 0.265 0.25 0.236 0.224 0.212 0.20 0.191 0.18 0.171 0.161 0.15 0.141 0.132 0.125 0.118 0.112 0.106 Number of turns Ref. code Reference 630 722 790 892 1000 1110 1280 1400 1550 1720 1880 2130 2360 2700 3000 3340 3750 4130 4670 5240 5700 6510 7300 8030 8900 9850 10 800 12 150 13 700 15 500 17 500 19 800 22 000 24 900 27 100 30 000 800EA2 750EA2 710EA2 670EA2 630EA2 600EA2 560EA2 530EA2 500EA2 475EA2 450EA2 425EA2 400EA2 375EA2 355EA2 335EA2 315EA2 300EA2 280EA2 265EA2 250EA2 236EA2 224EA2 212EA2 200EA2 190EA2 180EA2 170EA2 160EA2 150EA2 140EA2 132EA2 125EA2 118EA2 112EA2 106EA2 WB2 EA800 WB2 EA750 WB2 EA710 WB2 EA670 WB2 EA630 WB2 EA600 WB2 EA560 WB2 EA530 WB2 EA500 WB2 EA475 WB2 EA450 WB2 EA425 WB2 EA400 WB2 EA375 WB2 EA355 WB2 EA335 WB2 EA315 WB2 EA300 WB2 EA280 WB2 EA265 WB2 EA250 WB2 EA236 WB2 EA224 WB2 EA212 WB2 EA200 WB2 EA190 WB2 EA180 WB2 EA170 WB2 EA160 WB2 EA150 WB2 EA140 WB2 EA132 WB2 EA125 WB2 EA118 WB2 EA112 WB2 EA106 Weight kg 0,400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 Specifications Operating range: 0.85 to 1.1 Uc (IEC 60947-4). Average consumption of the 2 coils (inrush and sealed) CV1 and CV3 F CV1 and CV3 Time constant when sealed CV1 and CV3 G J F CV1 and CV3 Duty G J Standard power Increased power 26-37 W 20 to 26 W 26 to 37 W 75 ms 100 ms 100 % (1) The EK1 electromagnet always has two identical coils connected in series. (2) For contactors CV1 F and CV3 F the selection of 20-26 W or 26-37 W coils depends on the composition of the contactor: i.e. number of poles and auxiliary contacts. 85 References (continued) 1 TeSys contactors 1 Coils - direct d.c. References (continued) For contactors Contactor Type Size Associated electromagnet CV1 H EK1 HA40 CV3 H EK1 HA40 J EK1 JA40 K EK1 HA40 Coils WB2 HA3 Operating range 100 % duty (2) Un min. Un max. V V 12 – 13 14 15 16 17 18 19 20 21 23 24 26 27 29 30 33 34 37 38 42 43 47 48 53 54 59 60 66 67 74 75 84 85 94 95 106 107 120 121 134 135 152 153 171 172 192 193 215 216 240 241 269 270 301 302 335 336 375 376 422 423 478 479 547 548 607 50 % duty (2) Un min. Un max. V V 18 19 20 22 23 24 25 28 29 31 32 35 36 39 40 44 45 50 51 56 57 63 64 71 72 79 80 88 89 99 100 113 114 127 128 143 144 161 162 181 182 202 203 230 231 258 259 289 290 324 325 361 362 405 406 453 454 504 505 564 565 625 – – – – – – Coil (unit characteristics) (1) Resistance Wire Number at 20 °C ±10 % diameter of turns Ref. code Unit reference Ω 1.67 2.12 2.63 3.38 4.36 5.33 6.78 8.69 10.6 14.1 17.4 22.1 27.1 33.8 42.4 54.3 70.5 86.8 112 141 172 228 283 358 447 552 692 875 1066 1336 1683 2161 2786 3697 1000-HA2 950-HA2 900-HA2 850-HA2 800-HA2 750-HA2 710-HA2 670-HA2 630-HA2 600-HA2 560-HA2 530-HA2 500-HA2 475-HA2 450-HA2 425-HA2 400-HA2 375-HA2 355-HA2 335-HA2 315-HA2 300-HA2 280-HA2 265-HA2 250-HA2 236-HA2 224-HA2 212-HA2 200-HA2 190-HA2 180-HA2 170-HA2 160-HA2 150-HA2 WB2 HA1000 WB2 HA950 WB2 HA900 WB2 HA850 WB2 HA800 WB2 HA750 WB2 HA710 WB2 HA670 WB2 HA630 WB2 HA600 WB2 HA560 WB2 HA530 WB2 HA500 WB2 HA475 WB2 HA450 WB2 HA425 WB2 HA400 WB2 HA375 WB2 HA355 WB2 HA335 WB2 HA315 WB2 HA300 WB2 HA280 WB2 HA265 WB2 HA250 WB2 HA236 WB2 HA224 WB2 HA212 WB2 HA200 WB2 HA190 WB2 HA180 WB2 HA170 WB2 HA160 WB2 HA150 mm 1 0.95 0.90 0.85 0.80 0.75 0.71 0.67 0.63 0.60 0.56 0.53 0.50 0.475 0.45 0.425 0.401 0.375 0.355 0.335 0.315 0.30 0.28 0.265 0.25 0.236 0.224 0.212 0.20 0.19 0.18 0.17 0.16 0.15 525 610 680 777 885 960 1090 1240 1350 1600 1740 1970 2160 2420 2720 3100 3550 3870 4450 4980 5400 6400 7000 7900 8800 9700 10 900 12 300 13 400 15 100 17 000 19 400 22 100 25 600 Weight kg 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 0.675 Specifications Operating range: 0.85 to 1.1 Uc Power consumption of both coils (inrush and sealed) Time constant when sealed CV1 and CV3 CV1 CV3 CV3 H J K K 100 % duty 42 to 52 W 50 % duty 93 to 116 W – K 150 ms (1) The EK1 electromagnet always has two identical coils connected in series. (2) Coil selection depends on the composition of the contactor. 50 % duty implies an energised time less than or equal to 2 minutes and a de-energised time longer than or equal to the energised time. 86 References (continued) 1 TeSys contactors 1 Coils - direct d.c. References (continued) For contactors Contactor Type Size Associated electromagnet CV1 K EK1 KA40 L EK1 KA40 Coils Operating range WB2 KA3 Un min. V 22 25 28 31 35 39 44 50 56 62 70 78 89 100 112 124 138 154 174 197 221 248 280 310 354 396 444 499 554 Un max. V 24 27 30 34 38 43 49 55 61 69 77 88 99 111 123 137 153 173 196 220 247 279 309 353 395 443 498 553 626 Coil (unit characteristics) (1) Resistance Wire at 20 °C ±10 % diameter Number of turns Ref. code Unit reference Ω 3 3.6 4.6 5.8 7.2 9.2 11.9 14.7 18.7 23 29 38 48 60 74 92 115 146 191 238 302 386 463 614 766 964 1218 1490 1877 800 877 990 1120 1250 1430 1630 1780 2020 2200 2470 2950 3220 3600 3970 4430 5000 5650 6500 7150 8100 9200 9850 11 700 12 800 14 400 16 200 17 700 20 000 1120-KA2 1060-KA2 1000-KA2 950-KA2 900-KA2 850-KA2 800-KA2 750-KA2 710-KA2 670-KA2 630-KA2 600-KA2 560-KA2 530-KA2 500-KA2 475-KA2 450-KA2 425-KA2 400-KA2 375-KA2 355-KA2 335-KA2 315-KA2 300-KA2 280-KA2 265-KA2 250-KA2 236-KA2 224-KA2 WB2 KA1120 WB2 KA1060 WB2 KA1000 WB2 KA950 WB2 KA900 WB2 KA850 WB2 KA800 WB2 KA750 WB2 KA710 WB2 KA670 WB2 KA630 WB2 KA600 WB2 KA560 WB2 KA530 WB2 KA500 WB2 KA475 WB2 KA450 WB2 KA425 WB2 KA400 WB2 KA375 WB2 KA355 WB2 KA335 WB2 KA315 WB2 KA300 WB2 KA280 WB2 KA265 WB2 KA250 WB2 KA236 WB2 KA224 mm 1.12 1.06 1 0.95 0.90 0.85 0.80 0.75 0.71 0.67 0.63 0.6 0.56 0.53 0.5 0.475 0.45 0.425 0.4 0.375 0.355 0.335 0.315 0.30 0.281 0.265 0.25 0.236 0.224 Weight kg 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 1.710 Specifications 1 1 1 1 Operating range: 0.85 to 1.1 Uc Average consumption of the 2 coils (inrush and sealed): 80 to 105 W. Time constant when sealed: 180 ms. Duty: 100 %. (1) The EK1 electromagnet always has two identical coils connected in series. 87 References (continued) 1 TeSys contactors 1 Coils - d.c. with economy resistor Coils - rectified a.c. with economy resistor References (continued) For contactors Contactor WB1 EA3 Type Size Associated electromagnet CV1 F EB1 EA40 CV3 F EB1 EA40 Coil Resistance at 20 °C ±10 % With economy resistor I inrush Resistor ± 10 % Unit Total at Un reference resismax tance Number of contacts ZC4 GM2 Coils Operating range d.c. a.c. (1) min. max. min. max. V 12 16 21 24 28 32 37 41 50 59 66 73 84 93 103 117 125 140 160 178 199 221 253 287 327 382 V 15 20 23 27 31 36 40 49 58 65 72 835 92 102 116 124 139 159 177 198 220 252 286 326 381 43 V 17 21 26 28 34 37 42 48 58 65 72 83 92 102 114 126 141 156 173 192 214 246 279 317 368 429 V 20 25 27 33 36 41 47 57 64 71 82 91 101 113 125 140 155 172 191 213 245 278 316 367 428 500 Ω 1.8 3.3 5.7 7 10.2 12.6 17.7 24.6 33.7 41.6 50.5 70.4 85.5 104 127.9 156.3 199.2 233.1 284.1 347.1 418.2 581.7 727.7 914.1 1425.5 1374.5 A 7.50 5.66 3.88 3.72 2.99 2.83 2.24 1.98 1.71 1.56 1.42 1.18 1.07 0.980 0.906 0.793 0.697 0.682 0.623 0.570 0.526 0.433 0.393 0.357 0.322 0.267 DR2 SC0027 DR2 SC0047 DR2 SC0082 DR2 SC0100 DR2 SC0150 DR2 SC0180 DR2 SC0270 DR2 SC0330 DR2 SC0470 DR2 SC0680 DR2 SC0820 DR2 SC1000 DR2 SC1200 DR2 SC1500 DR2 SC1800 DR2 SC2200 DR2 SC2700 DR2 SC3300 DR2 SC3900 DR2 SC5600 DR2 SC6800 DR2 SC8200 DR2 SC1001 DR2 SC1201 DR2 SC2201 DR2 SC1001 444 500 – – 2355.1 0.219 DR2 SC1801 Ω 27 47 82 100 150 180 270 330 470 680 820 1000 1200 1500 1800 2200 2700 3300 3900 5600 6800 8200 10 000 12 000 22 000 10 000 + 10 000 18 000 + 18 000 Rectifier Reference DR5 TE1 (2) Coil Reference 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 U U U U U U U U U U U U U U U U U U U U U S S S S S WB 1EA043 WB 1EA058 WB 1EA077 WB1 EA085 WB1 EA100 WB1 EA110 WB1 EA135 WB1 EA163 WB1 EA182 WB1 EA200 WB1 EA220 WB1 EA264 WB1 EA290 WB1 EA315 WB1 EA345 WB1 EA380 WB1 EA432 WB1 EA455 WB1 EA500 WB1 EA550 WB1 EA595 WB1 EA720 WB1 EA795 WB1 EA880 WB1 EA1175 WB1 EA970 kg 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 0.180 2 S WB1 EA1430 0.180 4 Weight Specifications 1 Operating range: 0.85 to 1.1 Uc 1 Time constant when sealed: 9 ms. 1 Maximum operating rate: 120 operating cycles/hour (θ 6 55 °C). Average consumption Inrush d.c. operation Un min. Un max. W W 70 150 a.c. (with rectifier) Un min. Un max. VA W 85 – Un min. VA 180 Un max. W – Sealed (coil) 0.25 0.7 – 0.3 – 0.75 Economy resistor 10 11 – 4.5 – 11 (1) a.c. (50-400 Hz) with individual rectifier and economy resistor, see scheme on page 79. (2) Complete the silicon rectifier reference DR5 TE1U or DR5 TE1S. 88 References (continued) 1 TeSys contactors 1 Coils - d.c. with economy resistor Coils - rectified a.c. with economy resistor References (continued) For contactors Contactor Type Size Associated electromagnet WB1 GA3 CV1 G EB1 GA40 CV3 G EB1 GA40 J (2 poles) EB1 GA40 Coils Operating range d.c. a.c. (1) min. max. min. max. Coil Resistance at 20 °C ±10 % With economy resistor I inrush Resistor ± 10 % Unit Total at Un reference resismax tance A 20 16 11.1 11.1 6 5.8 5.36 4.43 3.32 3.06 2.62 2.23 1.53 1.31 1.04 0.95 0.96 0.78 0.67 0.60 0.46 V 12 13 15 18 24 27 33 41 51 59 73 90 107 132 163 182 204 250 281 317 368 V 12 14 17 23 26 32 40 50 58 72 89 106 131 162 181 203 249 280 316 367 414 V 17 18 20 24 29 33 40 49 60 68 84 103 121 149 184 204 231 282 317 357 413 V 17 19 23 28 32 39 48 59 67 83 102 120 148 183 203 230 281 316 356 412 465 Ω 0.40 0.67 1.32 1.87 4.17 5.29 7.26 11.09 17.28 23.36 33.74 47.33 85.48 123.32 174.20 212.39 259.73 360.90 469.85 609.71 604.08 415 480 466 531 1029.53 0.47 481 576 – – 1495.16 0.39 Ω 12 18 27 39 82 100 150 220 330 470 680 1000 1500 2200 3300 3900 4700 6800 8200 12 000 10000 + 8200 10 000 + 10 000 DR2 SC1501 15 000 + 15 000 DR2 SC0012 DR2 SC0018 DR2 SC0027 DR2 SC0039 DR2 SC0082 DR2 SC0100 DR2 SC0150 DR2 SC0220 DR2 SC0330 DR2 SC0470 DR2 SC0680 DR2 SC1000 DR2 SC1500 DR2 SC2200 DR2 SC3300 DR2 SC3900 DR2 SC4700 DR2 SC6800 DR2 SC8200 DR2 SC1201 DR2 SC1001 DR2 SC8200 DR2 SC1001 Rectifier Number Reference of DR5 TE1 contacts (2) ZC4 GM2 Coil Reference 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 U S S S S S WB1 GA024 WB1 GA032 WB1 GA048 WB1 GA054 WB1 GA085 WB1 GA095 WB1 GA105 WB1 GA130 WB1 GA160 WB1 GA190 WB1 GA220 WB1 GA250 WB1 GA380 WB1 GA440 WB1 GA503 WB1 GA550 WB1 GA600 WB1 GA680 WB1 GA790 WB1 GA905 WB1 GA1160 kg 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 2 S WB1 GA1170 0.220 2 – WB1 GA1480 0.220 4 U U U U U U U U U U U U U U Weight Specifications 1 Operating range: 0.85 to 1.1 Uc 1 Time constant when sealed: 11 ms. 1 Maximum operating rate: 120 operating cycles/hour (θ 6 55 °C). Average consumption Inrush d.c. operation Un min. Un max. W W 130 250 a.c. (with rectifier) Un min. Un max. VA W 160 – Un min. VA 300 Un max. W – Sealed (coil) 0.35 0.5 – 0.4 – 0.65 Economy resistor 6.5 11 – 7 – 12 (1) a.c. (50-400 Hz) with individual rectifier and economy resistor, see scheme on page 79. (2) Complete the silicon rectifier reference DR5 TE1U or DR5 TE1S. 89 References (continued) 1 TeSys contactors 1 Coils - d.c. with economy resistor Coils - rectified a.c. with economy resistor References (continued) For contactors Contactor Type Size Associated electromagnet WB1 HA3 CV1 H EB1 HA40 CV3 H EB1 HA40 K (2 poles) EB1 HA40 Coils Operating range d.c. a.c. (1) min. max. min. max. V 12 14 16 20 22 27 33 36 42 51 63 76 86 91 107 121 131 154 165 192 217 246 299 327 381 V 13 15 19 21 26 32 35 41 50 62 75 85 90 106 120 130 153 164 191 216 245 298 326 380 450 V 17 19 21 25 27 32 35 43 48 59 73 82 91 102 114 126 144 161 179 204 245 275 336 357 427 V 18 20 24 26 31 34 42 47 58 72 81 90 101 113 125 143 160 178 203 244 272 334 354 424 500 Coil Resistance at 20 °C ±10 % With economy resistor I inrush Resistor ± 10 % Unit Total at Un reference resismax tance Ω 0.29 0.77 1.34 2.12 2.61 4.00 5.35 7.27 10.24 17.55 27.81 34.42 41.99 54.52 64.52 78.10 101.90 129.30 153.80 221.80 228.20 290 413.90 729.20 704.40 A 28 15 12 9 9 7.6 6.3 5.5 4.8 3.5 2.7 2.5 2.1 1.9 1.85 1.66 1.50 1.27 1.24 0.97 1.07 1.03 0.79 0.52 0.64 DR2 SC0018 DR2 SC0015 DR2 SC0027 DR2 SC0039 DR2 SC0047 DR2 SC0068 DR2 SC0100 DR2 SC0120 DR2 SC0180 DR2 SC0270 DR2 SC0470 DR2 SC0560 DR2 SC0680 DR2 SC0820 DR2 SC1200 DR2 SC1500 DR2 SC1800 DR2 SC2200 DR2 SC2700 DR2 SC3900 DR2 SC3900 DR2 SC4700 DR2 SC6800 DR2 SC1201 DR2 SC1201 Ω 18//18 15 27 39 47 68 100 120 180 270 470 560 680 820 1200 1500 1800 2200 2700 3900 3900 4700 6800 12 000 12 000 Rectifier Number Reference of DR5 TE1 contacts (2) ZC4 GM2 Coil Reference 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 WB1 HA026 WB1 HA044 WB1 HA060 WB1 HA075 WB1 HA082 WB1 HA100 WB1 HA120 WB1 HA130 WB1 HA160 WB1 HA220 WB1 HA275 WB1 HA300 WB1 HA330 WB1 HA380 WB1 HA400 WB1 HA440 WB1 HA500 WB1 HA567 WB1 HA600 WB1 HA765 WB1 HA660 WB1 HA750 WB1 HA850 WB1 HA1500 WB1 HA1150 4 U U U U U U U U U U U U U U U U U U U U S S S S S Weight kg 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 0.280 Specifications 1 Operating range: 0.85 to 1.1 Uc 1 Time constant when sealed: 12 ms. 1 Maximum operating rate: 120 operating cycles/hour (θ 6 55 °C). Average consumption Inrush d.c. operation Un min. Un max. W W 150 280 a.c. (with rectifier) Un min. Un max. VA W 180 – Un min. VA 340 Un max. W – Sealed (coil) 0.4 0.75 – 0.4 – 0.8 Economy resistor 7.5 14 – 8 – 15 (1) a.c. (50-400 Hz) with individual rectifier and economy resistor, see scheme on page 79. (2) Complete the silicon rectifier reference DR5 TE1U or DR5 TE1S. 90 References (continued) 1 TeSys contactors 1 Coils - d.c. with economy resistor Coils - rectified a.c. with economy resistor References (continued) For contactors Contactor Type Size Associated electromagnet CV1 J EB1 JB40 (d.c.) EB5 JB40 (rectified) CV3 K (3 and 4 poles) EC1 HA40 EC1 HA40 Coil Resistance at 20 °C ±10 % With economy resistor I inrush Resistor ± 10 % Unit Total at Un reference resismax tance Number of contacts ZC4 GM2 A 22 14.23 10.18 8.52 6.81 6.33 5.42 4.93 4.39 3.85 3.70 3.13 2.86 2.74 2.27 2.21 2.01 1.90 1.47 1.32 1.32 1 0.93 0.76 0.63 0.50 Coils WB1 JB3 Operating range d.c. a.c. (1) min. max. min. max. V 11 14 17 19 22 24 27 30 33 37 40 46 51 57 64 71 79 88 102 114 128 158 182 227 283 355 V 13 16 18 21 23 21 29 32 36 39 45 50 56 63 70 78 87 101 113 127 157 181 226 282 354 437 V – – – 24 26 29 32 35 39 43 47 54 59 66 73 80 90 100 115 128 144 178 204 256 319 399 V – – – 25 28 31 34 38 42 46 53 58 65 72 79 89 99 114 127 143 177 203 255 318 398 491 Ω 0.39 0.92 1.56 2.26 3.17 3.90 5.15 6.29 7.99 9.93 11.95 15.79 19.37 22.76 30.60 35.13 43.18 53.04 76.59 95.85 119 181.60 242 371.30 565.60 881.90 438 500 492 500 1328.10 0.38 Ω DR2 SC0012 12 DR2 SC0022 22 DR2 SC0039 39 DR2 SC0047 47 DR2 SC0068 68 DR2 SC0082 82 DR2 SC0100 100 DR2 SC0120 120 DR2 SC0180 180 DR2 SC0220 220 DR2 SC0220 220 DR2 SC0330 330 DR2 SC0390 390 DR2 SC0470 470 DR2 SC0560 560 DR2 SC0680 680 DR2 SC0820 820 DR2 SC1000 1000 DR2 SC1500 1500 DR2 SC1800 1800 DR2 SC2200 2200 DR2 SC3300 3300 DR2 SC4700 4700 DR2 SC6800 6800 DR2 SC1001 10 000 DR2 SC1001 + 10 000 DR2 SC8200 + 8200 DR2 SC1501 + 15 000 DR2 SC1201 + 12 000 Rectifier Reference DR5 TE1 (2) Coil Reference 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 – – – U U U U U U U U U U U U U U U U U U U U S S S WB1 JB318 WB1 JB322 WB1 JB326 WB1 JB328 WB1 JB330 WB1 JB331 WB1 JB334 WB1 JB335 WB1 JB337 WB1 JB338 WB1 JB339 WB1 JB341 WB1 JB342 WB1 JB343 WB1 JB345 WB1 JB346 WB1 JB347 WB1 JB348 WB1 JB428 WB1 JB429 WB1 JB430 WB1 JB431 WB1 JB432 WB1 JB433 WB1 JB434 WB1 JB435 kg 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 0.560 2 S WB1 JB436 0.560 4 Weight Specifications 1 Operating range: 0.85 to 1.1 Uc 1 Time constant when sealed: 25 ms. 1 Maximum operating rate: 120 operating cycles/hour (θ 6 55 °C). Average consumption Inrush d.c. operation Un min. Un max. W W 130 220 a.c. (with rectifier) Un min. Un max. VA W 160 – Un min. VA 270 Un max. W – Sealed (coil) 0.35 0.7 – 0.4 – 0.765 Economy resistor 6.5 13 – 7 – 13 (1) a.c. (50-400 Hz) with individual rectifier and economy resistor, see scheme on page 79. (2) Complete the silicon rectifier reference DR5 TE1U or DR5 TE1S. 91 References (continued) 1 TeSys contactors 1 Coils - d.c. with economy resistor Coils - rectified a.c. with economy resistor References (continued) For contactors Contactor Type Size CV1 K EB5 KB40 Associated electromagnet CV3 L (2 poles) EB5 KB40 Coils WB1 KB3 Operating range d.c. a.c. (1) min. max. min. max. Coil Resistance at 20 °C ±10 % I inrush ±10 % à Un max. V 19 V 22 V – V – Ω 1.4 A 16 With economy resistor Resistor Unit Total reference resistance Ω DR2 SC0068 68 Rectifier Number Reference of DR5 TE1 contacts (2) ZC4 GM2 Coil Reference 1 – WB1 KB162 kg 1.120 23 24 – – 1.9 13 DR2 SC0100 100 1 – WB1 KB154 1.120 25 27 – – 2.4 11 DR2 SC0120 120 1 – WB1 KB153 1.120 28 30 35 37 3.3 9.3 DR2 SC0150 150 1 U WB1 KB141 1.120 31 34 37 41 48 52 60 66 73 83 104 116 129 145 171 189 208 245 314 338 33 36 40 47 51 59 65 72 82 103 115 128 144 170 188 207 244 313 337 429 38 41 45 50 57 61 71 78 85 95 119 133 147 165 194 214 239 280 357 384 40 44 49 56 60 70 77 84 94 118 132 146 164 193 213 238 279 356 383 485 4.2 5.1 5.9 7.3 9.5 11.6 16.2 19.9 25.5 33.1 50.9 61.3 78.4 94.8 123.9 159.9 199.6 247.4 382 507 8.2 7.3 6.8 6.5 5.3 5.2 4 3.7 3.3 3.2 2.3 2.1 1.9 1.8 1.5 1.3 1.2 1.2 0.82 0.84 DR2 SC0180 DR2 SC0220 DR2 SC0270 DR2 SC0330 DR2 SC0470 DR2 SC0560 DR2 SC0820 DR2 SC1000 DR2 SC1200 DR2 SC1500 DR2 SC2200 DR2 SC2700 DR2 SC3900 DR2 SC4700 DR2 SC5600 DR2 SC8200 DR2 SC1001 DR2 SC1201 DR2 SC1801 DR2 SC1201 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 U U U U U U U U U U U U U U U U S S S S WB1 KB142 WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 WB1 KB126 WB1 KB138 WB1 KB127 WB1 KB128 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 430 500 486 500 770 0.64 DR2 SC1801 180 220 270 330 470 560 820 1000 1200 1500 2200 2700 3900 4700 5600 8200 10 000 12 000 18 000 12 000 + 12 000 18 000 + 18 000 2 S WB1 KB129 1.120 4 Weight Specifications 1 Operating range: 0.85 to 1.1 Uc 1 Time constant when sealed: 45 ms. 1 Maximum operating rate: 120 operating cycles/hour (θ 6 55 °C). Average consumption Inrush d.c. operation Un min. Un max. W W 215 380 a.c. (with rectifier) Un min. Un max. VA W 260 – Un min. VA 460 Un max. W – Sealed (coil) 0.1 0.2 – 0.1 – 0.2 Economy resistor 4.5 8 – 5 – 9 (1) a.c. (50-400 Hz) with individual rectifier and economy resistor, see scheme on page 79. (2) Complete the silicon rectifier reference DR5 TE1U or DR5 TE1S. 92 References (continued) 1 TeSys contactors 1 Coils - d.c. with economy resistor Coils - rectified a.c. with economy resistor References (continued) For contactors Contactor Type Size CV1 L (3 and 4 poles) EB5 KB40 Associated electromagnet Coils WB1 KB3 Operating range d.c. a.c. (1) min. max. min. max. Coil Resistance à 20 °C ±10 % Economy resistor I inrush Resistor ±10 % Unit Total at Un reference resismaxi tance V 24 26 29 32 35 39 43 50 54 63 69 77 87 110 122 136 152 180 198 218 257 330 355 V 25 28 31 34 38 42 49 53 62 68 76 86 109 121 135 151 179 197 217 256 329 354 451 V – – 36 39 43 47 52 60 64 74 81 89 101 126 140 155 173 204 224 249 293 374 402 V – – 38 42 46 51 59 63 73 80 88 100 125 139 154 172 203 223 248 292 373 401 500 Ω 1.85 2.35 3.22 4.04 4.96 5.86 7.2 9.6 11.4 16.3 19.7 25.2 32.5 49.7 61 77.2 94 128 160 197 257 408 507 A 14 12 9.6 8.4 7.7 7.2 6.8 5.5 5.4 4.2 3.9 3.4 3.3 2.4 2.2 2 1.9 1.5 1.4 1.3 1.3 0.86 0.89 DR2 SC0068 DR2 SC0100 DR2 SC0120 DR2 SC0150 DR2 SC0180 DR2 SC0220 DR2 SC0270 DR2 SC0390 DR2 SC0470 DR2 SC0680 DR2 SC0820 DR2 SC1000 DR2 SC1200 DR2 SC1800 DR2 SC2200 DR2 SC2700 DR2 SC3300 DR2 SC4700 DR2 SC5600 DR2 SC6800 DR2 SC1001 DR2 SC1501 DR2 SC1001 452 500 – – 785 0.63 DR2 SC1501 Number of contacts ZC4 GM2 Ω Ω 68 1 100 1 120 1 150 1 180 1 220 1 270 1 390 1 470 1 680 1 820 1 1000 1 1200 1 1800 1 2200 1 2700 1 3300 1 4700 1 5600 1 6800 1 10 000 1 15 000 1 10 000 2 + 8200 15 000 2 + 15 000 Rectifier Reference DR5 TE1 (2) Coil Reference – – U U U U U U U U U U U U U U U U U S S S S WB1 KB154 WB1 KB153 WB1 KB141 WB1 KB142 WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 WB1 KB126 WB1 KB138 WB1 KB127 WB1 KB128 kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 – WB1 KB129 1.120 4 Weight Specifications 1 Operating range: 0.85 to 1.1 Uc 1 Time constant when sealed: 45 ms. 1 Maximum operating rate: 120 operating cycles/hour (θ 6 55 °C). Average consumption Inrush d.c. Un min. W 240 Un max. W 420 a.c. (with rectifier) Un min. Un max. VA W 290 – Un min. VA 515 Un max. W – Sealed (coil) 0.2 0.3 – 0.2 – 0.3 Economy resistor 7 11 – 7.5 – 12 (1) a.c. (50-400 Hz) with individual rectifier and economy resistor, see scheme on page 79. (2) Complete the silicon rectifier reference DR5 TE1U or DR5 TE1S. 93 References 1 TeSys contactors 1 Contactors LC1 B Replacement coils and accessories for single-pole contactors References The same coils are used for 5 or 8 contactor control supply. 1 For d.c. operation, the following must be associated with the coil: - 1 economy resistor arrangement (resistors + 1 or 2 auxiliary contact(s) or 1 contactor). 1 For 50 to 400 Hz a.c. operation, the following must be associated with the coil: - 1 individual rectifier (to be wired), - 1 economy resistor arrangement (resistors + auxiliary contact(s) or 1 contactor) wired into the rectified current side. 522634 Operating range min-max (1) d.c. a.c. WB1 KB333 Coil Economy resistor V 47-51 52-56 57-64 65-68 69-79 80-87 88-94 95-108 109-136 137-151 152-166 167-189 190-221 222-243 244-267 V – – – – – – – 110-125 126-155 156-173 174-191 192-216 217-256 257-280 281-307 Resistance at 20 °C ± 10 % Ω 5.1 5.9 7.3 9.5 11.6 16.2 19.9 25.5 33.1 50.9 61.36 78.4 94.8 123.9 159.9 I inrush ± 10 % at Un max A 10.3 9.5 8.9 7.1 6.9 5.3 4.7 4.3 4.2 3 2.7 2.4 2.3 1.9 1.7 Resistor Unit reference DR2 SC0270 DR2 SC0330 DR2 SC0390 DR2 SC0560 DR2 SC0680 DR2 SC0820 DR2 SC1000 DR2 SC1200 DR2 SC1800 DR2 SC2700 DR2 SC3300 DR2 SC3900 DR2 SC4700 DR2 SC6800 DR2 SC8200 268-318 308-365 199.6 1.6 DR2 SC1001 319-405 366-463 247.4 1.6 DR2 SC1201 406-446 447-500 464-500 – 382 506.7 1.1 (2) DR2 SC1001 1 (3) DR2 SC1201 Total resistance Ω 270 330 390 560 680 820 1000 1200 1800 2700 3300 3900 4700 6800 4700 + 3300 5600 + 4700 6800 + 5600 20 000 24 000 Contact Qty Reference 3 Rectifier Coil only) (for Reference Reference Weight 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 LC1 DT20 LDS135 LC1 DT20 LDS135 – – – – – – – DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1S WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1 LC1 DT20 UDS135 DR5 TE1S WB1 KB126 1.120 1 LC1 DT20 TDS135 DR5 TE1S WB1 KB138 1.120 1 1 LC1 DT20 VDS135 DR5 TE1S LC1 DT20 RDS135 – WB1 KB127 WB1 KB128 1.120 1.120 Specifications 6 Average coil consumption (low sealed consumption): 9 d.c.: inrush 380…520 W, sealed 0.15…0.20 W 9 a.c. (with rectifier): inrush 450…620 VA, sealed 0.15…0.20 VA 6 Time constant when sealed 25 ms 6 Economy resistor consumption: 7…10 W 6 Operating cycles/hour at θ 4 55 °C: 4 120 6 Mechanical durability at Uc: 1.2 million operating cycles 6 With a.c. operation: good resistance to voltage drop on inrush, non susceptibility to micro-breaks, mains harmonics: level 4 7. (1) For supply voltages of less than 110 V, beware of voltage drops caused by the inrush current. (2) 2 resistors in series: 2 x 10 000 Ω. (3) 2 resistors in series: 2 x 12,000 Ω. 94 References TeSys contactors 1 1 Contactors LC1 B Replacement coils and accessories for 2-pole contactors References The same coils are used for 5 or 8 contactor control supply. 1 For d.c. operation, the following must be associated with the coil: - 1 economy resistor arrangement (resistors + 1 or 2 auxiliary contact(s) or 1 contactor). 1 For 50 to 400 Hz a.c. operation, the following must be associated with the coil: - 1 individual rectifier (to be wired), - 1 economy resistor arrangement (resistors + auxiliary contact(s) or 1 contactor) wired into the rectified current side. 522634 Operating range min-max (1) d.c. a.c. Coil Economy resistor V 48-51 52-56 V – – Resistance at 20 °C ± 10 % Ω 3.22 4.04 I inrush ± 10 % at Un max A 15.8 13.8 57-62 – 4.96 12.5 63-68 69-79 80-85 – – – 5.86 7.2 9.6 11.6 11 8.8 86-98 99-113 11.4 8.6 99-108 109-119 120-136 137-173 174-191 192-210 211-238 114-125 126-136 137-156 157-196 197-216 217-238 239-272 16.3 19.7 25.2 32.5 49.7 61 77.2 6.6 6 5.4 5.3 3.8 3.4 3 239-279 273-318 94 3 280-310 311-341 342-399 400-500 319-359 360-387 388-452 453-500 128 160 197 257 2.4 2.1 2 1.9 WB1 KB333 Resistors (2 in series) Unit Total reference resistance DR2 SC0068 DR2 SC0082 DR2 SC0100 DR2 SC0100 DR2 SC0120 DR2 SC0120 DR2 SC0150 DR2 SC0180 DR2 SC0220 DR2 SC0220 DR2 SC0270 DR2 SC0330 DR2 SC0390 DR2 SC0470 DR2 SC0680 DR2 SC1000 DR2 SC1200 DR2 SC1500 DR2 SC1800 DR2 SC1800 DR2 SC2200 DR2 SC2700 DR2 SC3300 DR2 SC3900 DR2 SC4700 DR2 SC5600 Ω 2x68 82 + 100 100 + 120 2x120 2 x 150 180 + 220 220 + 270 2x330 2x390 2x470 2x680 2x1000 2x1200 1500 + 1800 1800 + 2200 2x2700 2x3300 2x3900 4700 + 5600 Contact Qty Reference 3 Rectifier Coil only) (for Reference Reference Weight 1 1 ZC4 GM2 ZC4 GM2 – – WB1 KB141 WB1 KB142 kg 1.120 1.120 1 ZC4 GM2 – WB1 KB155 1.120 1 1 1 ZC4 GM2 ZC4 GM2 ZC4 GM2 – – – WB1 KB132 WB1 KB123 WB1 KB133 1.120 1.120 1.120 1 ZC4 GM2 – WB1 KB121 1.120 1 1 2 2 2 2 2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1 LP1 DT20 LDS135 DR5 TE1S WB1 KB139 1.120 1 1 1 1 LP1 DT20 UDS135 LP1 DT20 TDS135 LP1 DT20 TDS135 LP1 DT20 VDS135 WB1 KB125 WB1 KB137 WB1 KB126 WB1 KB138 1.120 1.120 1.120 1.120 DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S Specifications 6 Average coil consumption (low sealed consumption): 9 d.c.: inrush 600…800 W, sealed 0.35…0.5 W 9 a.c. (with rectifier): inrush 720…1000 VA, sealed 0.35…0.5 VA 6 Time constant when sealed 25 ms 6 Economy resistor consumption: 15…20 W 6 Operating cycles/hour at θ 4 55 °C: 4 120 6 Mechanical durability at Uc: 1.2 million operating cycles 6 With a.c. operation: good resistance to voltage drop on inrush, non susceptibility to micro-breaks, mains harmonics: level 4 7. (1) For supply voltages of less than 110 V, beware of voltage drops caused by the inrush current. 95 References 1 TeSys contactors 1 Contactors LC1 B Replacement coils and accessories for 3-pole contactors References The same coils are used for 5 or 8 contactor control supply. 1 For d.c. operation, the following must be associated with the coil: - 1 economy resistor arrangement (resistors + 1 or 2 auxiliary contact(s) or 1 contactor). 1 For 50 to 400 Hz a.c. operation, the following must be associated with the coil: - 1 individual rectifier (to be wired), - 1 economy resistor arrangement (resistors + auxiliary contact(s) or 1 contactor) wired into the rectified current side. 522634 Operating range min-max (1) d.c. a.c. WB1 KB333 Coil Economy resistor Resistance at 20 °C ± 10 % I inrush ± 10 % at Un max V 47-50 51-55 56-60 61-66 67-72 73-79 80-92 93-98 V – – – – – – – 108-113 Ω 1.85 2.35 3.22 4.04 4.96 5.86 7.2 9.6 A 27 23.5 18.5 16 14.5 13.5 12.8 10.2 99-114 114-132 11.4 10 115-126 127-139 140-159 133-145 146-160 161-181 16.3 11.7 25.2 7.7 7 6.3 160-201 202-222 223-246 247-277 278-327 328-360 361-399 400-469 470-500 182-228 229-255 256-282 283-316 317-372 373-408 409-452 453-500 – 32.2 49.7 61 77.2 94 128 160 197 257 6.2 4.5 4 3.6 3.5 2.8 2.5 2.4 1.9 Resistors (2 in parallel or in series) Unit Total reference resistance Ω DR2 SC0150 2x150// DR2 SC0180 2x180// DR2 SC0220 2x220// DR2 SC0270 2X270// DR2 SC0330 2x330// DR2 SC0100 2x100 DR2 SC0120 2x120 DR2 SC0150 150 DR2 SC0180 + 180 DR2 SC0180 180 DR2 SC0220 + 220 DR2 SC0270 2x270 DR2 SC0330 2x330 DR2 SC0390 390 DR2 SC0470 + 470 DR2 SC0560 2x560 DR2 SC0820 2x820 DR2 SC1000 2x1000 DR2 SC1200 2x1200 DR2 SC1500 2x1500 DR2 SC1500 3x1500 DR2 SC1800 3x1800 DR2 SC2200 3x2200 DR2 SC2700 3x2700 Contact 3 Rectifier Coil only) (for Reference Reference Weight Qty Reference 1 1 1 1 1 1 1 1 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 – – – – – – – DR5 TE1U WB1 KB154 WB1 KB153 WB1 KB141 WB1 KB142 WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1 ZC4 GM2 DR5 TE1U WB1 KB121 1.120 2 2 2 ZC4 GM2 ZC4 GM2 ZC4 GM2 DR5 TE1U DR5 TE1U DR5 TE1U WB1 KB130 WB1 KB140 WB1 KB134 1.120 1.120 1.120 2 2 1 1 1 1 1 1 1 ZC4 GM2 ZC4 GM2 LC1 DT20 LDS135 LC1 DT20 LDS135 LC1 DT20 UDS135 LC1 DT20 TDS135 LC1 DT20 VDS135 LC1 DT20 VDS135 LC1 DT20 RDS135 DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S – WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 WB1 KB126 WB1 KB138 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 Specifications 6 Average coil consumption (low sealed consumption): 9 d.c.: inrush 900…1100 W, sealed 0.7…1 W 9 a.c. (with rectifier): inrush 1100…1300 VA, sealed 0.7…1 VA 6 Time constant when sealed 25 ms 6 Economy resistor consumption: 24…30 W 6 Operating cycles/hour at θ 4 55 °C: 4 120 6 Mechanical durability at Uc: 1.2 million operating cycles 6 With a.c. operation: good resistance to voltage drop on inrush, non susceptibility to micro-breaks, mains harmonics: level 4 7. (1) For supply voltages of less than 110 V, beware of voltage drops caused by the inrush current. 96 References 1 TeSys contactors 1 Contactors LC1 B Replacement coils and accessories for 4-pole contactors References The same coils are used for 5 or 8 contactor control supply. 1 For d.c. operation, the following must be associated with the coil: - 1 economy resistor arrangement (resistors + 1 or 2 auxiliary contact(s) or 1 contactor). 1 For 50 to 400 Hz a.c. operation, the following must be associated with the coil: - 1 individual rectifier (to be wired), - 1 economy resistor arrangement (resistors + auxiliary contact(s) or 1 contactor) wired into the rectified current side. 522634 Operating range min-max (1) d.c. a.c. WB1 KB333 V 57-61 62-67 68-73 74-81 82-89 90-102 103-111 112-129 130-143 144-157 158-180 181-226 227-251 252-278 279-313 314-368 369-408 409-448 449-500 V – – – – – 105-119 120-128 129-148 149-163 164-179 180-204 205-259 260-288 289-317 318-356 357-418 419-462 463-500 – Coil Resistance at 20 °C ± 10 % Ω 2.35 3.22 4.04 4.96 5.86 7.2 9.6 11.4 16.3 19.7 25.2 32.5 49.7 61 77.2 94 128 160 197 Economy resistor I inrush ± 10 % at Un max A 26 21 18 16.3 15 14 11.5 11.3 8.7 8 7.1 6.9 5 4.5 4 3.9 3.2 2.8 2.5 Resistors (3 in series) Reference Total unit resistance DR2 SC0027 DR2 SC0033 DR2 SC0039 DR2 SC0047 DR2 SC0056 DR2 SC0068 DR2 SC0100 DR2 SC0100 DR2 SC0150 DR2 SC0180 DR2 SC0220 DR2 SC0330 DR2 SC0470 DR2 SC0560 DR2 SC0680 DR2 SC0820 DR2 SC1200 DR2 SC1500 DR2 SC1800 Ω 3x27 3x33 3x39 3x47 3x56 3x68 3x100 3x100 3x150 3x180 3x220 3x330 3x470 3x560 3x680 3x820 3x1200 3x1500 3x1800 Contact Qty Reference 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 LC1 DT20 LDS135 LC1 DT20 UDS135 LC1 DT20 UDS135 LC1 DT20 TDS135 LC1 DT20 VDS135 LC1 DT20 VDS135 LC1 DT20 RDS135 3 Rectifier Coil only) (for Reference Reference – – – – – DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1U DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S DR5 TE1S – WB1 KB153 WB1 KB141 WB1 KB142 WB1 KB155 WB1 KB132 WB1 KB123 WB1 KB133 WB1 KB121 WB1 KB130 WB1 KB140 WB1 KB134 WB1 KB124 WB1 KB122 WB1 KB135 WB1 KB136 WB1 KB139 WB1 KB125 WB1 KB137 WB1 KB126 Weight kg 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 1.120 Specifications 6 Average coil consumption (low sealed consumption): 9 d.c.: inrush 1100…1400 W, sealed 1.2…1.6 W 9 a.c. (with rectifier): inrush 1300…1600 VA, sealed 1.2…1.6 VA 6 Time constant when sealed 25 ms 6 Economy resistor consumption: 35…45 W 6 Operating cycles/hour at θ 4 55 °C: 4 120 6 Mechanical durability at Uc: 1.2 million operating cycles 6 With a.c. operation: good resistance to voltage drop on inrush, non susceptibility to micro-breaks, mains harmonics: level 4 7. (1) For supply voltages of less than 110 V, beware of voltage drops caused by the inrush current. 97 Presentation 1 TeSys contactors Variable composition contactors CRX B and CVX B for switching the excitation circuits of synchronous machines Presentation Variable composition contactors CRX B and CVX B are designed for switching the excitation circuits of synchronous machines, in particular electrical power station generators, for operational currents from 80 to 2750 A. Example: Static excitation generator. Basic scheme Generator 4 3 1 +4: * +8: * Auxiliary power 2 1 2 3 4 Excitation contactor Thyristor bridge Discharge resistor Rd Excitation winding Operating principle The voltage delivered by the generator is related to the current flowing through the excitation winding 4. Start-up phase 1 The contactor 1 closes, off load. 1 An adjustable auxiliary power supply generates current in the excitation winding 4 to allow power-up of the generator. 1 When the voltage delivered by the generator is sufficient to supply the excitation winding 4 via a thyristor bridge 2, the auxiliary supply is switched off. Stop phase When a stop instruction is received, the thyristor bridge 2 operates for a few seconds as an inverter, then the excitation contactor 1 opens. The function of the N/C pole is to discharge residual electromagnetic energy from the excitation winding 4 via the discharge resistor Rd 3. Under normal operating conditions, breaking is therefore easy, especially as the N/O poles and the N/C pole are make before break. However, in the event of a problem, the contactor must be able to break. Note: The N/C pole, which is used for machine de-excitation, has no arc chambers. Its breaking capacity is nil. Re-energisation of the contactor must therefore be avoided during the de-excitation phase. If there is any risk of this happening, it is advisable to add an off-delay function that prevents pick-up of the contactor for the 10 seconds following drop-out. 98 1 Characteristics 1 TeSys contactors 1 Variable composition contactors CRX B and CVX B for switching the excitation circuits of synchronous machines Contactor description CRX and CVX B contactors comprise: 1 2 N/O poles with magnetic blow-out (80…2750 A at 5 850 V), 1 1 N/C pole without blow-out (80…630 A), 1 1 electromagnet with d.c. supply, 23either magnetic latching (CRX B42144), 23or with economy resistor (CVX B42144). 1 2 instantaneous auxiliary contact heads (6 N/O contacts + 2 N/C contacts). 1 1 mounting bar, 1 rotary drive shaft. The following can be added: 1 1 or 2 blocks of 4 instantaneous auxiliary contacts LAD N44, without increasing the overall size of the contactor, 1 or 1 time delay block LAD T4 or LAD R4. Note: it is not possible to fit a mechanical latch block LA6 DK33 on these contactors. Characteristics CRX B and CVX B contactor sizes N/O pole 4 40 °C F G H J K L M P R A 80 170 250 470 630 800 1250 2000 2750 Rated current θ Maximum operational voltage d.c. Rated insulation voltage Conforming to IEC 60664-1 Making capacity 2 poles in series V 850 d.c. V 1000 d.c. A 1400 2900 3500 5200 6500 14 000 14 000 21 000 25 000 Breaking capacity d.c. L/R = 15 ms A 500 1000 1200 1200 1500 3200 4400 7200 10 000 ms 2 A 80 200 300 470 630 630 630 630 630 3200 4000 5200 6500 6500 6500 6500 6500 960 1400 2700 3600 3600 3600 3600 3600 Overlap time with the N/C pole N/C pole 4 40 °C Rated current θ Making capacity d.c. A 1600 Breaking capacity d.c. L/R = 15 ms A 0 Permissible current For 10 seconds A 480 99 References 1 TeSys contactors 1 Variable composition contactors CRX B and CVX B for switching the excitation circuits of synchronous machines Magnetic latching contactors Control circuit: d.c. Operational voltage 1V 850 Number of N/O poles Number of N/C poles Instantaneous Rated Basic reference, auxiliary operational to be completed contacts current by adding the voltage code (1) 2 1 6 2 A 80 170 250 470 630 800 1250 2000 2750 44 CRX BG2144 CRX BH2144 CRX BJ2144 CRX BK2144 CRX BL2144 CRX BM2144 CRX BP2144 CRX BR2144 CRX BF21 Weight kg 6.280 10.890 15.000 21.700 38.150 58.000 58.000 81.000 114.000 Contactors with standard electromagnets Control circuit: d.c. with economy resistor Operational voltage 1V 850 Number of N/O poles Number of N/C poles Instantaneous Rated Basic reference, auxiliary operational to be completed contacts current by adding the voltage code (1) 2 1 6 2 A 80 170 250 470 630 800 1250 2000 2750 44 CVX BG2144 CVX BH2144 CVX BJ2144 CVX BK2144 CVX BL2144 CVX BM2144 CVX BP2144 CVX BR2144 CVX BF21 Weight kg 6.280 10.890 15.000 21.700 38.150 58.000 58.000 81.000 114.000 (1) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office): Volts 110 125 250 FD GD UD 1 100 References 1 TeSys contactors 1 Variable composition contactors CRX B and CVX B for switching the excitation circuits of synchronous machines Spare parts 567072 Sets of contacts Description 1 fixed contact + 1 moving contact 501480 PN1 JB80 Number of sets required per contactor pole 1 CRX B and CVX B contactor sizes F Reference Weight PA2 FB80 kg 0.070 1 G PA2 GB80 0.160 1 H PA2 HB80 0.220 1 J PN1 JB80 0.320 1 K PN1 KB80 0.440 1 L PA1 LB80 0.420 1 M PA1 LB80 0.420 2 P PA1 LB80 0.420 3 R PA1 LB80 0.420 Number of sets required per contactor pole 1 CRX B and CVX B contactor sizes F Reference PA2 FB50 kg 0.070 G PA2 GB50 0.160 H PA2 HB50 0.220 J PN3 JB50 0.320 K PN3 KB50 0.440 L PA1 LB50 0.420 M PA1 LB50 0.420 P PA1 PB52 0.840 R PA1 RB52 1.260 PN1 LB80 Arc chamber only 567073 Description Arc chamber Weight PN3 KB50 101 References 1 TeSys contactors 1 Variable composition contactors CRX B and CVX B for switching the excitation circuits of synchronous machines Coils and associated components Contactors Usual voltage 567074 1 WB1 GA333 CRX BF21FD CRX BF21GD CRX BF21UD CRX BG21FD CRX BG21GD CRX BG21UD CRX BH21FD CRX BH21GD CRX BH21UD CRX BJ21FD CRX BJ21GD CRX BJ21UD CRX BK21FD CRX BK21GD CRX BK21UD CRX BL/M/P/21FD CRX BL/M/P/21GD CRX BL/M/P/21UD CRX BR21FD CRX BR21GD CRX BR21UD Contactors V 110 125 250 110 125 250 110 125 250 110 125 250 110 125 250 110 125 250 110 125 250 Usual voltage 1 102 Coil Reference WB1 EA200 WB1 EA220 WB1 EA432 WB1 GA230 WB1 GA300 WB1 GA550 WB1 HA340 WB1 HA380 WB1 HA600 WB1 JB348 WB1 JB428 WB1 JB432 WB1 KB124 WB1 KB124 WB1 KB137 WB1 KB121 WB1 KB140 WB1 KB136 WB1 KB133 WB1 KB121 WB1 KB135 Additional resistors R at 20 °C W 44 53 208 33 59 203 45 51 158 55 76.3 244 32.5 32.5 160 11.4 19.7 77.2 9.6 11.4 61 Coil R1 W 100 120 470 68 120 390 68 120 270 120 180 680 100 100 390 47 100 330 47 56 270 Reference DR2 SC0100 DR2 SC0120 DR2 SC0470 DR2 SC0068 DR2 SC0120 DR2 SC0390 DR2 SC0068 DR2 SC0120 DR2 SC0270 DR2 SC0120 DR2 SC0180 DR2 SC0680 DR2 SC0100 DR2 SC0100 DR2 SC0390 DR2 SC0047 DR2 SC0100 DR2 SC0330 DR2 SC0047 DR2 SC0056 DR2 SC0270 R2 W 82 100 470 47 56 270 68 82 220 100 100 330 68 68 390 39 47 220 39 47 270 Reference Automatic coil cut-out contact No. Reference DR2 SC0082 DR2 SC0100 DR2 SC0470 DR2 SC0047 DR2 SC0056 DR2 SC0270 DR2 SC0068 DR2 SC0082 DR2 SC0220 DR2 SC0100 DR2 SC0100 DR2 SC0330 DR2 SC0068 DR2 SC0068 DR2 SC0390 DR2 SC0039 DR2 SC0047 DR2 SC0220 DR2 SC0039 DR2 SC0047 DR2 SC0270 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 Economy resistor Reference R at 20 °C W 88 110 367 88 88 257 62 79 303 76.3 97.5 388 49.7 61 257 19.7 25.2 94 CVX BF21FD CVX BF21GD CVX BF21UD CVX BG21FD CVX BG21GD CVX BG21UD CVX BH21FD CVX BH21GD CVX BH21UD CVX BJ21FD CVX BJ21GD CVX BJ21UD CVX BK21FD CVX BK21GD CVX BK21UD CVX BL/M/P/21FD CVX BL/M/P/21GD CVX BL/M/P/21UD V 110 125 250 110 125 250 110 125 250 110 125 250 110 125 250 110 125 250 WB1 EA290 WB1 EA315 WB1 EA550 WB1 GA380 WB1 GA380 WB1 GA600 WB1 HA400 WB1 HA440 WB1 HA750 WB1 JB428 WB1 JB429 WB1 JB433 WB1 KB122 WB1 KB135 WB1 KB138 WB1 KB140 WB1 KB134 WB1 KB139 CVX BR21FD 110 WB1 KB121 11.4 CVX BR21GD CVX BR21UD 125 250 WB1 KB130 16.3 WB1 KB136 77.2 Reference DR2 SC1500 DR2 SC1800 DR2 SC6800 DR2 SC1500 DR2 SC1500 DR2 SC5600 DR2 SC1200 DR2 SC1500 DR2 SC5600 DR2 SC1200 DR2 SC1500 DR2 SC6800 DR2 SC2200 DR2 SC2700 DR2 SC1201 2 x DR2 SC0330 2 x DR2 SC0470 DR2 SC1800 + DR2 SC2200 DR2 SC0180 + DR2 SC0220 2 x DR2 SC0270 2 x DR2 SC1200 Total resistance W 1500 1800 6800 1500 1500 5600 1200 1500 5600 1200 1500 6800 2200 2700 12 000 660 940 4000 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 PR4 FB0010 PR4 FB0009 PR4 FB0006 PR4 FB0011 PR4 FB0010 PR4 FB0006 Economy resistor contact No. Reference 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 ZC4 GM2 LP1 D12004UD 400 1 ZC4 GM2 540 2400 2 1 ZC4 GM2 ZC4 GM2 LP1 D12004UD Dimensions 1 TeSys contactors 1 Variable composition contactors CRX B and CVX B for switching the excitation circuits of synchronous machines Contactors CRX B and CVX B, sizes F to K 50 Dimension L: fixing centres depending on the number of N/O or N/C main poles, with or without magnetic blow-out, and the number of ZC4 GM auxiliary contact blocks in addition to the maintaining? contact. 4 C X B contactor size Ø M6 M8 M10 M10 M12 F G H J K b 75 60 62 114 141 b1 120 164 188 117 214 c 17 43 52 40 45 c1 149 134 176 173 215 L 445 540 540 635 760 L1 15 15 20 34 37 P 50 50 60 85 100 Q 20 45 57 64 64 Minimum electrical clearance X1 X2 25 15 20 15 60 55 50 100 80 80 Q1 52 52 57 70 75 Contactors CRX B and CVX B, sizes L to R 185 290 R 365 15 15 N c 85 b c 260 CRX B 65 75 50 51 P 300 T 30 L a T S Q C1 Ø Dimension L: fixing centres depending on the number of N/O or N/C main poles, with or without magnetic blow-out, and the number of ZC4 GM auxiliary contact blocks in addition to the maintaining? contact. 4 C X B contactor size L M P R Ø M8 M10 M10 M10 b 59 55 55 50 c 16 20 20 25 C1 392 392 487 582 L 760 760 885 950 N 121 125 125 130 P 100 100 150 195 Q 100 100 110 130 R 122 157 173 173 Minimum electrical clearance X1 X2 200 250 200 250 200 250 250 300 103 The efficiency of Telemecanique branded 5 2 Used in combination, Telemecanique products provide quality solutions, meeting all your Automation & Control applications requirements. A worldwide presence Constantly available 1 More than 5 000 points of sale in 190 countries. 1 You can be sure to find the range of products that are right for you and which complies fully with the standards in the country where they are used. Technical assistance wherever you are 1 Our technicians are at your disposal to assist you in finding the optimum solution for your particular needs. 1 Schneider Electric provides you with all necessary technical assistance, throughout the world. Schneider Electric Industries SAS Head Office 89, bd Franklin Roosevelt 92506 Rueil-Malmaison Cedex France www.schneider-electric.com ART. 960199 12345671389 7 Due to evolution of standards and equipment, the characteristics indicated in texts and images of this document do not constitute a commitment on our part without confirmation. Design: Schneider Electric Photos: Schneider Electric Printed by: 07/2007 DIA1ED2070702EN www.telemecanique.com