Comparison of total losses of 1.2 kV SiC JFET and BJT in DCDC-DC converter including gate driver J.-K. Lim1,2, G. Tolstoy2, D. Peftitsis2 J. Rabkowski2, M. Bakowski1, H.-P. Nee2 2 1 Acreo AB, Electrum 236, SE-164 40, Kista, Sweden EES/EME, KTH, Royal Institute of Technology, Stockholm, Sweden e-mail: Jang-Kwon.Lim@acreo.se Abstract The 1.2 kV SiC JFET and BJT devices have been investigated and compared with respect to total losses including the gate driver losses in a DC-DC converter configuration. The buried grid, Normally-on JFET devices with threshold voltage of -50 V and -10V are compared to BJT devices with ideal semiconductor and passivating insulator interface and an interface with surface recombination velocity of 4 4.5·10 cm/s yielding agreement to the reported experimental current gain values. The conduction losses of both types of devices are independent of the switching frequency while the switching losses are proportional to the switching frequency. The driver losses are proportional to the switching frequency in the JFET case but to a large extent independent of the switching frequency in the BJT case. The passivation of the emitter junction modeled here by surface recombination velocity has a significant impact on conduction losses and gate driver losses in the investigated BJT devices. Switching performance How to improve the efficiency of Power module 40 Bipolar Junction Transistor Buried grid Junction Field Effect Transistor 1Ω :15Ω 1Ω :10Ω 5Ω :15Ω 1Ω :15Ω Peak gate current 30 Voltage-controlled type Current-controlled type Negative gate voltage (N-on type) Considerable base current 500 VDS (V) Bipolar device ( electrons & holes ) Jgate (A/cm2) Unipolar device ( electrons ) 600 no cap a (no 22nF) 20 400 5Ω 300 200 10 5,0e-8 1,0e-7 1,5e-7 2,0e-7 0 0,0 2,5e-7 5,0e-8 1,0e-7 1,5e-7 Strong Ig :15Ω 1Ω :1 5Ω 1Ω :1 0Ω 100 0 0,0 JFET TurnTurn-on time (tf) cito r tf 2,0e-7 2,5e-7 Weak R1, Cap R2 Strong Weak R1, Cap R2 time (sec) time (sec) 20 0.8Ω :1Ω 0.8Ω :0.5Ω 1.2Ω :1Ω 0.8Ω :1Ω -40 -. Gate drive circuit -. The nature of the load -60 0,0 1,0e-7 1,5e-7 2,0e-7 0 0,0 2,5e-7 :0.5 Ω 0.8 Ω 5,0e-8 10 -. Packaging and Cooling system Peak base current 0.2Ω : 0.2Ω 0.2Ω : 0.5Ω 0.5Ω : 0.2Ω 0.2Ω : 0.2Ω 1) Power devices used as switches and 2) gate drive circuit determine switching losses (efficiency of power conversion) 4 2 2e-8 4e-8 6e-8 8e-8 300 0 0,0 1e-7 5,0e-8 1,5e-7 -2 -4 0.5 -6 -8 Peak base current 0 W cell/2 = 1.7 µm 2e-8 4e-8 6e-8 8e-8 0 0,0 1e-7 tdrift = 6.3 µm tbase = 0.5 µm Values for ton = toff = 200ns tcollector = 10 µm W cell/2 = 5.0 µm Nbase = 2.6×1017 cm-3 Sp = 4.5×104 cm/s 1) 4H4H-SiC JFETs ( -50 Vth , -10 Vth ) and 2) BJT s ( ideal , state of the art ) are compared Summary of driving conditions Device types Nch = 1.9×1016 cm-3 (Vth -10 V) Strong Weak R1 R2, Cap Strong Weak R1,R2 Cap BJT TurnTurn-off time (tr) : 4Ω Ω 0.2 0.24 : 0Ω -Ib Strong R2 Strong Weak R1, R2 Cap tr 5,0e-8 1,0e-7 1,5e-7 2,0e-7 Weak R1, Cap 2,5e-7 time (sec) time (sec) Nch = 1.2×1017 cm-3 (Vth -50 V) 2,5e-7 Ω 0.5 400 200 Lch / W ch = 1.6 / 1 µm tf 2,0e-7 0 no .24 Ω ca :0 pa .2 cit 4 Ω or 600 (no 22nF) 0 VCE (V) Jbase (A/cm2) 1,0e-7 Ib time (sec) 0.24Ω : 0.24Ω 0.24Ω : 0.50Ω 0.50Ω : 0.24Ω 0.24Ω : 0.24Ω 2 Device design factors Cap BJT TurnTurn-on time (tf) 0.5Ω :0 0.2Ω .2 Ω :0.5 Ω 0 no .2 Ω :0 ca .2 Ω pa cit or 100 0 R1, R2 400 200 0 Weak 600 time (sec) Carrier lifetime 0.1µs 2,5e-7 500 6 4 Simulated JFET and BJT structures 2,0e-7 R2 Strong tr (no 22nF) VCE (V) Jbase (A/cm2) Energy efficiency 1,5e-7 Weak R1, Cap time (sec) 8 Capacitor 22 nF 1,0e-7 Strong -Ig 200 time (sec) -. Passive components JFET TurnTurn-off time (tr) (no 22nF) Peak gate current 5,0e-8 400 ca p 0.8 acito Ω r :1 Ω 12 Ω :1 Ω 2 -20 no -. Fast switching speeed 600 0 VDS (V) Parameters -. Low on-state resistance Jgate (A/cm ) Driver Configuration R1 : R2 : Cap -. High blocking voltage capability JFET (Vth=-10 V) BJT (ideal) BJT (state of the art) 1 15 0.2 1 0.20 0.20 0.13 0.13 1.37 6.30 1.16 6.51 1.20 5.74 1.80 5.00 JFET (Vth=-50 V) Turn--on Turn R1, [ ] R2, [ ] Qgate/base, [µC] Eon, [mJ] Turn--off Turn R1, [ ] R2, [ ] Qgate/base, [µC] Eoff, [mJ] 0.8 1 0.5 1 0.24 0.24 0.5 0.5 -3.50 11.50 -1.73 16.10 -1.28 14.50 -0.63 17.8 VGS, VBE [V] -60 to 2 -15 to 2 0 to 5 Cap [nF] 22 22 22 0 to 5 (on) 0 to 10 (off) Conditions Conduction losses Switching losses 22 Driver losses JFET Comparison of Ron & Current gain 120 Ron (m cm2) N-on JFET (Vth = -50 V) 1.00 (VGS=0 V) 0.91 (VGS=2 V) N-on JFET (Vth = -10 V) 2.50 (VGS=0 V) 1.67 (VGS=2 V) BJT (ideal) BJT (state of the art) 3.00 100 Current emitter gain Device types 7.89 80 no interface states (RT) no interface states (150oC) interface states (RT) o interface states (150 C) BJT 110 Conclusions 98 5 µm, W half of cell width Power losses = Conduction + Switching + Gate driver losses 4 types of devices at 200A/cm2 4 types of devices at 600V/200A & 10kHz 60 40 45 33 20 0 10-1010-9 10-8 10-7 10-6 10-5 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 10 3 10 4 105 2 log collector current density (A/cm ) For N-on BG Junction FETs, -.Very low Ron ( -50Vth, -10Vth) due to small Wcell high Nch -.Ron depends on Vth and is lower for high Vth For Bipolar Junction Transistor, -. The surface recombination strongly influneces Ron and N-on JFET with high negative Vth shows good static performance (Ron) Surface recombination is demonstrated as a limiting factor (Ron & ) in BJT The switching losses of both JFET and BJT & driver losses of the JFET are propotional to the switching frequency The conduction losses of both JFET and BJT & most of the BJT driver losses are independant of the switching frequency Acknowledgements: This work was funded jointly by VINNOVA and the Swedish Energy Agency (STEM)