progress report Kraftwerksschule E.V. – training for the future 2015 3 Foreword For many years, the progress reports of the KRAFTWERKSSCHULE E.V. (KWS) (KWS PowerTech Train-ing Center) covered the time period from July 1 to June 30 of the following year. Beginning in 2014, however, we reorganized our report period so that future progress reports would cover the full business – and calendar – year from January 1 to December 31. This progress report follows that pattern, in synch with our business report. The now-established format will provide you with quick and to-the-point information about KWS’s activities in the past year. KWS is living up to the challenges brought about by political decisions that markedly affect Germany’s power industry. For many years, basic and advanced training in the familiar technical topics took center stage. Today, however, you will often find Best Practice Workshops with topics from the fields of building or enhancing social, methodical and personal skills or HPO training (Human Performance Optimization). Here, instruction focuses on employee workplace behavior, teamwork, communication, decision making as well as supervisory tasks. Nevertheless, technical subjects must not be neglected. Our nuclear technology seminars increasingly concentrate on dismantling and non-power operations. The course lineup in the field of renewable energies has been rounded out. KWS’s simulators offer a multitude of new training options in the areas of network, process and environmental technology. Erland Christensen Executive Managing Director In times of sweeping changes, we are looking more than ever for cost-saving potentials in basic and advanced training. Together with our customers, we define the necessary training specifications in terms of content and timeframe, jointly decide on the most suitable training location and so establish an efficient and economical foundation for successful skill enhancement of their staff. This approach is used not only in German-speaking countries, but also increasingly in our growing international activities. In closing, we would like to thank you for the trust invested in us in these trying times. We will continue to be your competent service provider in personnel qualification. Whether it is technical personnel basic and advanced training, organizational matters and human resources development or counseling on simulator evolution and maintenance, KWS POWERTECH TRAINING CENTER is your dependable partner, today and tomorrow. Heinrich Nacke Manager Training Center 4 Table of Contents 3Foreword 5Performance in 2015 6Theoretical Training 7Simulator Training 8Nuclear Technology / Radiation Protection 9Special Courses 10Organization 12Facts and Figures 17 KWS in General As at December 31st, 2015 Certified according to DIN EN ISO 9001:2008 5 Performance in 2015 Services of KWS PowerTech Training Center: An overview The range of KWS’s services are best described with the terms basic and advanced training, qualification and counseling. KWS’s basic training offerings meet the legal framework of Germany’s Vocational Training Act, Occupational Safety Act and Atomic Energy Law. Plant Attendant, Power Plant Operator and Power Plant Shift Supervisor courses are unequivocally designed to provide member companies with qualified and certified personnel of the highest order. The wide range of KWS’s advanced training offerings enables members to maintain, adapt or enhance the professional skills of its operating personnel. This area of services comprises certified training courses, officially approved courses, but also customized instruction measures. Such individual measures are typically tailored in a client-specific manner and conducted on the customer’s premises. KWS’s comprehensive training simulator pool permits offering member companies a wide range of in-depth training options for power plant operating personnel. Counseling is the latest addition to KWS’s training offerings and concerns itself with the topics of management consultation and human resources development. NUMBER OF PARTICIPANTS, COUrSES CONDUCTED AND PARTICIPANT DAYS: all departments January 01 – December 31, 2015 Courses conducted Number of Participants Number of Participant Days Theoretical Training 92 957 24,771 Simulator Training 96 462 2,246 Nuclear Technology/Radiation Protection 51 535 1,814 Special Courses 75 631 2,947 Total 314 2,585 31,778 6 Theoretical Training Basic and advanced theoretical training comprises all instruction measures designed to amplify, expand or renew the professional knowledge and skills of employees who have already completed a first stage of vocational training. Qualification demands on each individual power plant employee increase, with regard to both technical and social skills. The concept of lifelong learning is part of working life, especially in a complex technical environment like a power plant. NUMBER OF PARTICIPANTS, COUrSES CONDUCTED AND PARTICIPANT DAYS: theoretical training January 01 – December 31, 2015 Courses conducted Number of Participants Number of Participant Days Basic Training 43 593 23,322 Advanced Training 34 289 729 Renewable Energies 15 75 720 Total 92 957 24,771 NUMBER OF PARTICIPANTS, COUrSES CONDUCTED AND PARTICIPANT DAYS: power Plant Operators And Powr Plant Shift Supervisors January 01 – December 31, 2015 Courses conducted Number of Participants Number of Participant Days Power Plant Operators 5 111 8,880 Power Plant Shift Supervisors – Production 3 57 8,910 2 8 1,760 Radiation Protection 2 8 300 Total 12 184 19,850 Power Plant Shift Supervisors – Production Electrical and Control Engineering Power Plant Shift Supervisors – 7 Simulator Training Simulator training permits risk-free and efficient rehearsal of normal and abnormal operational power plant conditions. Apart from learning to handle installations safely, trainees also gain insight into plant technology interaction. Rehearsing critical plant conditions inspire operating personnel confidence when confronted with such situations. Beside operations training, social skills like teamwork, leadership, and decision-making are established, which enables a continuous improvement process in power plant operations. NUMBER OF PARTICIPANTS, trainings CONDUCTED AND PARTICIPANT DAYS: Simulator training January 01 – December 31, 2015 Trainings conducted Number of Participants Number of Participant Days Hard Coal/Lignite/Gas/Oil 300 MW (FOKS) 11 45 202 Lignite 600/1100 MW 40 177 723 Hard Coal 800 MW 18 96 304 Hard Coal 1100 MW 9 35 175 CCGT 750-S/D (SPPA-T2000) 7 43 206 CCGT 750-3 (SPPA-T3000) 11 66 636 Total 96 462 2,246 8 Nuclear Technology/Radiation Protection Nuclear Technology training is three-pronged: 1.Nuclear power plant personnel training 2.Nuclear power plant personnel skill retention and instruction, respectively 3.Radiation protection training The training lineup comprises officially approved courses for qualification acquisition of responsible shift personnel and officially approved courses for qualification acquisition in radiation protection. Instruction measures for personnel otherwise employed in nuclear power installations follow the respective guideline of Germany’s Federal Environment Ministry. In addition to skill acquisition courses, KWS’s training measures also include a wide range of skill retention training options. NUMBER OF PARTICIPANTS, COUrSES CONDUCTED AND PARTICIPANT DAYS: nuclear Technology / Radiation Protection January 01 – December 31, 2015 Courses conducted Number of Participants Number of Participant Days Radiation Protection 2 8 300 Nuclear Basics 3 24 57 Instruction of Nuclear Power Plant Personnel 6 17 103 Special Courses 40 486 1,354 Total 51 535 1,814 Power Plant Shift Supervisors – Skill Retention/ 9 Special Courses KWS’s special, customer-specific courses, which are conducted on location, are of particular importance to member companies. Saving travel and other expenses gives companies a huge economic advantage. Also, businesses can devise the contents and training methods of special courses according to their needs so that such courses can pinpoint the specific requirements of the companies paying for them. After all, such courses are not called “tailored” or “customized” for no good reason. The range of training courses encompasses not only typical power plant technology topics, but also the complete area of interdisciplinary skills whose significance in power plant operation continues to increase. KWS’s expertise in combining specific technical and interdisciplinary skills needed in today’s power plant operations and generating added value for power industry businesses is one of the school’s key competencies. NUMBER OF PARTICIPANTS, COUrSES CONDUCTED AND PARTICIPANT DAYS: Special Courses January 01 – December 31, 2015 Courses conducted Number of Participants Number of Participant Days Basic Training 1 13 26 Advanced Training 69 618 2,921 Interdisciplinary Skills 4 ./. ./. International Activities 1 ./. ./. Total 75 631 2,947 10 Organization Board of Directors Management KWS’s Board of Directors implements resolutions made by the Member Assembly and is obligated to do anything that is beneficial to the goals of the association. Its main tasks are the compilation of the annual Progress Report, approval of annual accounts, preparation of the Member Assembly and submission of the investment, finance and business plan. Furthermore, the Board of Directors is tasked with appointing, dismissing and supervising the management. Christensen, Erland, Essen/Germany The Board of Directors convened three times during the report period: 86th meeting February 20th, 2015 87th meeting July 2nd, 2015 88th meeting November 26th,2015 Altmann, Hubertus, (Chairman) Member of the Board of Directors (Power Plant Department) of Vattenfall Europe Mining AG/ Vattenfall Europe Generation AG, Cottbus/Germany Gruber, Karl Heinz, Dipl.-Ing., Dr. (deputy Chairman) Member of the Management of VERBUND Hydro Power AG, Vienna/Austria Declercq, Annick Technical Training Manager, BEE-GENERATION der GDF SUEZ Branche Energy Europe, Generation-HR, Brussels/Belgium Neubronner, Matthias, Dr. Director Steam & Biomass of Uniper Kraftwerke GmbH, Essen/Germany Reinhard, Volker Head of HR Production Department (P-AE), EnBW Energie Baden-Württemberg AG, Stuttgart/Germany Strumpf, Lutz Managing Director / Power Plant Director of Helmstedter Revier GmbH, Buschhaus Power Plant, Helmstedt/Germany Winkel, Erwin Member of the Board of Directors of RWE Power AG, Cologne/Germany Nacke, Heinrich, Essen/Germany (Deputy Manager) Financial and Legal Committee The Financial and Legal Committee of KWS PowerTech Training Center assists and advises the board of directors and the management in all financial and legal matters. The committee discussed the audit report which was compiled by PwC PricewaterhouseCoopers Aktiengesellschaft Wirtschaftsprüfungsgesellschaft, Essen branch office, on the financial statement for 2014, the review of operation including the attachment and recommended that the board approve KWS’s financial statement for 2014 as is. Consultation of the economic, investment and financial plans for the business year 2015 was carried out by the Financial and Legal Committee. It recommended to the Board that it submit them in the general meeting in 2014. The Financial and Legal Committee also concerned itself with medium-term business planning designed for a five-year period and with the impact of structural change on the power industry and related scenarios and measures with regard to KWS PowerTech Training Center. The following activities took place during the report period: Workshop January 15th, 2015 54th meeting May 18th, 2015 55th meeting October 27th, 2015 Eck, Jens, Dr. (Chairman) Vattenfall Europe Generation AG, Cottbus/Germany Frey, Rainer, Magister VERBUND-Hydro Power GmbH, Vienna/Austria Flosbach, Torsten E.ON Kraftwerke GmbH, Hanover/Germany Günther, Christian Steam & Biomass Germany, Uniper Kraftwerke GmbH, Essen/Germany 11 Oberthür, Cornelia Head of Accounting and Finances Department, RWE Power AG, Essen/Germany Wachter, Klaus EnBW Erneuerbare und Konventionelle Erzeugung AG, Stuttgart/Germany Training Committee The KWS Training Committee advises and assists the board of directors and management in their task, such as determining admission criteria for training courses, admission to courses (if so determined in the admission criteria), collaboration during examinations conducted by KWS with regard to examination regulations. Other activities of the committee involve filing applications to the incorporated society upon which KWS is legally based for the procurement of instruction materials and equipment as well as managing various other school- and training-related affairs. In its sessions during the report period, the Training Committee concerned itself with the results of the admission exams for the 131st and 132nd Power Plant Shift Supervisor – Production training course and those of the 46th Power Plant Shift Supervisor – Production Electrotechnology/Control Engineering training course. Other consultations topics during sessions were •KWS reports on current training activities and new projects, •Exchange of basic and advanced training program information and experience, •Quality control of power plant shift supervisor training . The Training Committee convened twice during the report period: 123th meeting 17. Juni 2015 (circulation procedure) 124th meeting 03. Dezember 2015 Bieder, Markus (Chairman) Stadtwerke Münster GmbH, Münster/Germany Wassermann, Karsten (Deputy Chairman) E.ON Kernkraft GmbH, Gemeinschaftskernkraftwerk Grohnde GmbH, Emmerthal/Germany Bernrath, Maximilian RWE Power AG, Neurath Power Plant, Grevenbroich/Germany Christensen, Erland KRAFTWERKSSCHULE E.V., Essen/ Germany Hallmann, Jessica Essen Chamber of Industry and Commerce, Essen/Germany Jedamzik, Bernd EnBW Energie Baden-Württemberg AG, Karlsruhe/Germany Kurzmann-Friedl, Christof, DI VERBUND Thermal Power GmbH & Co KG, Graz/Austria Lang, Martin, Dr.-Ing. Universität Duisburg-Essen/Germany Nacke, Heinrich KRAFTWERKSSCHULE E.V., Essen/Germany Palm, Torsten Vattenfall Europe Generation AG, Bohlen/Germany Paus, Christoph E.ON SE, Essen/Germany Pechstein, Axel DREWAG Stadtwerke Dresden GmbH, Dresden/Germany Schletter, Gert Vattenfall Europe Generation AG, Jänschwalde Power Plant, Peitz/Germany Schmid, Andrew Stadtwerke Düsseldorf AG, Düsseldorf/Germany Schuknecht, Michael, Dr. TÜV Nord Systems GmbH & Co KG, Essen/Germany Stoll, Bernd Stadtwerke Hannover AG, Hannover/Germany Wiegel, Michael RWE Power AG, Gersteinwerk Power Plant, Werne/Germany Consultants: Christian Umierski Nina Woydack KRAFTWERKSSCHULE E.V., Essen 12 Facts and Figures Members Membership of the KRAFTWERKSSCHULE E.V. The KRAFTWERKSSCHULE E.V. is a joint association of power plant operators and pursues exclusively and directly not-forprofit aims within the framework of vocational training by means of programs for training and advanced training of skilled workers for power plants, maintenance of facilities for these activities, responsibility for holding examinations as well as maintaining the accommodation and catering facilities for the training participants. The work of the KWS focuses on the training requirements of their ordinary members, the power plant operators. KWS members benefit from a 25 percent rebate on all services provided by the association. This rebate applies to all training measures, instruction and specialist publications, accommodations in the apartment building, counseling etc. In order to ensure that the KWS can continue to serve in the long-term it is necessary that all power plant operators and other interested organizations support them by becoming members. According to the KWS’ statutes it differentiates between ordinary members, affiliated members and sponsoring members. The KWS would be pleased to assist you in any questions regarding the organization and membership as well as its statutes and subscription fee regulations. Further information can be found on the Internet at “www.kraftwerksschule.de”! Ordinary Members Abfallwirtschaftsbetrieb des Landkreises Neu-Ulm, Weißenhorn Abfallwirtschaftsgesellschaft mbH Wuppertal, Wuppertal AK Energie GmbH, Osnabrück AllessaChemie GmbH, Werk Cassella-Offenbach, Frankfurt AMK Abfallentsorgungsgesellschaft des Märkischen Kreises mbH, Iserlohn AVEA GmbH & Co. KG, Leverkusen AVG Abfallentsorgungs- und Verwertungsgesellschaft Köln mbH, Cologne AVG Abfall-Verwertungs-Gesellschaft mbH, Hamburg AGR Betriebsführung GmbH, Herten Baiersbronn Frischfaser Karton GmbH & Co. KG, Baiersbronn Basell Polyolefine GmbH, Wesseling BASF SE, Ludwigshafen Bayer Pharma AG, Bergkamen Bayer Pharma AG, Berlin Berliner Stadtreinigungsbetriebe, Müllheizkraftwerk Ruhleben, Berlin BHW Beeskow Holzwerkstoffe GmbH, Werk Beeskow, Beeskow Biomasseheizkraftwerk Herbrechtingen GmbH, Herbrechtingen Biopower SKW GmbH, Eberhardszell Boehringer Ingelheim Pharma GmbH & Co. KG, Ingelheim Braunschweiger Versorgungs-Aktiengesellschaft & Co. KG, Braunschweig Bremerhavener Entsorgungsgesellschaft mbH, Bremerhaven CURRENTA GmbH & Co. OHG, Leverkusen DaimlerChrysler AG, Sindelfingen DREWAG Stadtwerke Dresden GmbH, Dresden DSM Nutritional Products GmbH, Grenzach-Wyhlen DS Smith Paper Deutschland GmbH, Aschaffenburg DS Smith Paper Deutschland GmbH, Witzenhausen EBE Holzheizkraftwerk GmbH, Emlichheim EDF Direction Production Ingenierie, Saint-Denis-Cedex/France EDF LUMINUS, Centrale Ringvaart, Gent/Belguim EDF LUMINUS, Seraing/Belguim EEV BioEnergie GmbH & Co. KG, Biomasseheizkraftwerk Papenburg, Papenburg EEW Energy from Waste Helmstedt GmbH, Helmstedt Egger Holzwerkstoffe Brilon GmbH & Co. KG, Brilon EGK Entsorgungsgesellschaft Krefeld GmbH & Co. KG, Krefeld EnBW Energie Baden-Württemberg AG, Karlsruhe EnBW Kernkraft GmbH, Obrigheim Energie AG Oberösterreich Kraftwerke GmbH, Linz/Austria Energie AG Oberösterreich Umwelt Service GmbH, Hörsching/Austria Energie Anlage Bernburg GmbH, Bernburg Energieversorgung Oberhausen AG, Oberhausen Energieversorgung Offenbach AG (MHKW Offenbach und HKW Offenbach), Offenbach Energie und Wasser Potsdam GmbH, Potsdam Energieservice Westfalen Weser GmbH, Kirchlengern Energy Authority, Ulaan Bataar/Mongolia Enertec Hameln GmbH, Hameln Entsorgung + Recycling Zürich, Zürich/Switzerland E.ON Kernkraft GmbH, Hanover Erlanger Stadtwerke AG, Erlangen 13 EVI Abfallverwertung B.V. & Co. KG, Laar EVN AG, Maria Enzersdorf/Austria Evonik Industries AG, Marl Evonik Industries AG, Worms FES Frankfurter Entsorgungs- und Service GmbH, Frankfurt Freudenberg Service KG, Weinheim FUG Fernwärme Ulm GmbH, Ulm FunderMax GmbH, St. Veit a.d. Glan/Austria GDF SUEZ SCAP, Berchem/Belgien Gemeinschaftskraftwerk Grohnde GmbH & Co. OHG, Emmerthal Gemeinschaftskraftwerk Bergkamen A OHG, Bergkamen Gemeinschaftskraftwerk Schweinfurt GmbH, Schweinfurt Gemeinschafts-Müllverbrennungsanlage Niederrhein GmbH, Oberhausen GfA Gemeinsames Kommunalunternehmen für Abfallwirtschaft, Olching Grosskraftwerk Mannheim AG, Mannheim Hamburger Hungária Kft., Dunaújváros/Hungary Harmuth Entsorgung GmbH, Mülheim o.t.Ruhr HEB GmbH, Hagener Entsorgungsbetrieb, Hagen Heizkraftwerksgesellschaft Cottbus mbH, Cottbus Heizkraftwerk Pfaffenwald der Universität Stuttgart, Stuttgart Heizkraftwerk Pforzheim GmbH, Pforzheim Heizkraftwerk Würzburg GmbH, Würzburg Henkel AG & Co. KGaA, Düsseldorf HIM GmbH, Biebesheim Huntsman P&A Germany GmbH, Duisburg HSE AG, Darmstadt IHKW Industrieheizkraftwerk Andernach GmbH, Andernach InfraServ GmbH & Co. Höchst KG, Frankfurt on the Main InfraServ GmbH & Co. Gendorf KG, Burgkirchen InfraServ GmbH & Co. Wiesbaden KG, Wiesbaden IWB, Basel/Switzerland Jülicher Entsorgungsgesellschaft für Nuklearanlagen mbH (JEN), Jülich K + S Kali GmbH, Philippsthal Kernkraftwerk Gösgen-Däniken AG, Däniken/Switzerland Kraftwerke Mainz-Wiesbaden AG, Mainz Kraftwerk Mehrum GmbH, Hohenhameln Kraftwerk Obernburg GmbH, Obernburg Kraftwerk Schwedt GmbH + CO. KG, Schwedt Kreis Weseler Abfallgemeinschaft mbH & Co. KG, Kamp-Lintfort KNG Kraftwerks- und Netzgesellschaft mbH, Rostock Kraftwerk Voerde, STEAG GmbH, Essen Langerlo N.V., Genk/Belgium Linz Strom GmbH für Energieerzeugung, -verteilung und Telekommunikation, Linz/Austria MAINOVA AG, Frankfurt on the Main Mark-E AG, Hagen Membrana GmbH, Wuppertal Merck KGaA, Darmstadt MHB Hamm Betriebsführungsgesellschaft mbH, Hamm MIBRAG Mitteldeutsche Braunkohlegesellschaft mbH, Zeitz Mohn media Mohndruck GmbH, Gütersloh Mondi Packaging Raubling GmbH, Raubling Moritz J. Weig GmbH & Co. KG, Mayen M-real Zanders GmbH, Bergisch-Gladbach Müllheizkraftwerk Kassel GmbH, Kassel Müllheizkraftwerk Rothensee GmbH, Magdeburg Müllverbrennung Kiel GmbH & Co. KG, Kiel Müllverbrennungsanlage Bielefeld-Herford GmbH, Bielefeld Münchener Stadtentwässerung, Munich Munksjö Paper GmbH, Aalen MVV Umwelt O&M GmbH, Mannheim MVV Energie AG, Mannheim Naturkraft AS, Tysværvåg/Norway N-ERGIE Aktiengesellschaft, Nuremberg Norske Skog Bruck GmbH, Bruck/Austria NUON Energie und Service GmbH, Heinsberg OMV Refining & Marketing GmbH, Vienna/Austria Oxea GmbH, Werk Ruhr Chemie, Oberhausen Papierfabrik Palm GmbH & Co. KG, Wörth Phönix Operation and Maintenance Company LLG,Oman/Oman Pfeifer Holz Lauterbach GmbH, Lauterbach Rabigh Arabian Water & Electric Company, Rabigh City/Saudi Arabia RAG Anthrazit Ibbenbüren GmbH, Ibbenbüren REMONDIS Thermische Abfallverwertung GmbH, Staßfurt Reno De Medici Arnsberg GmbH, Arnsberg 14 RheinEnergie AG, Cologne RKB Raffinerie-Kraftwerks-Betriebs GmbH, Leuna RWE Power AG, Essen RWE Generation – GCC-CN-WK Swentibold, Geleen/Netherlands RWE Generation UK PLC, Didcot B CCGT Power Station, Oxfordshire/United Kingdom Salzburg AG, Salzburg/Austria Salzgitter Flachstahl GmbH, Salzgitter Sappi Alfeld AG, Alfeld Sappi Ehingen GmbH, Ehingen Sappi Austria Produktions-GmbH & Co. KG, Werk Gratkorn, Gratkorn/Austria SCA HYGIENE PRODUCTS GmbH, Mannheim Schluchseewerk AG, Laufenburg SchwörerHaus KG, Hohenstein Solvay Chemicals GmbH, Hanover Solvay Acetow GmbH, Freiburg Spreerecycling GmbH & Co. KG, Spremberg SRS Eco Therm GmbH, Salzbergen Stadtreinigung Hamburg, Hamburg Stadtwerke Augsburg Energie GmbH, Augsburg Stadtwerke Bielefeld GmbH, Bielefeld Stadtwerke Duisburg AG, Duisburg Stadtwerke Düsseldorf AG, Düsseldorf Stadtwerke Flensburg GmbH, Flensburg Stadtwerke Frankfurt (Oder), GmbH, Frankfurt (Oder) Stadtwerke Hannover AG, Hanover Stadtwerke Heidelberg Netze GmbH, Heidelberg Stadtwerke Karlsruhe GmbH, Karlsruhe Stadtwerke Leipzig GmbH, Leipzig Stadtwerke Münster GmbH, Münster Stadtwerke Rosenheim GmbH & Co. KG -Müllheizkraftwerk-, Rosenheim Stadtwerke Rostock AG, Rostock Stadtwerke Saarbrücken GmbH, Saarbrücken Stadtwerke Schwerin GmbH, Schwerin Statkraft Knapsack Power GmbH & Co. KG, Chemiepark Knapsack, Hürth Statkraft Markets GmbH, Düsseldorf Städtische Werke Energie + Wärme GmbH, Kassel STEAG GmbH, Essen Steag Power Saar GmbH, Saarbrücken Stora Enso Maxau GmbH & Co. KG, Karlsruhe Stora Enso Sachsen GmbH, Eilenburg Stora Enso Kabel GmbH & Co. KG, Hagen SWB Energie- und Wasserversorgung Bonn/Rhein-Sieg GmbH, Bonn swb Entsorgung GmbH, Müllheizwerk Bremen, Bremen swb Erzeugung GmbH & Co. KG, Bremen SWM Services GmbH, Münich SWN Stadtwerke Neumünster GmbH, Neumünster Technische Betriebe Solingen (TBS), Solingen TEN Thüringer Energienetze GmbH & Co. KG, Erfurt Thyssen Krupp Steel Europe AG, Duisburg T Power NV, Brussels/Belgium TWL Technische Werke Ludwigshafen AG, Ludwigshafen Uniper Anlagenservice, Gelsenkirchen Uniper Benelux N.V., Rotterdam/Netherlands Uniper Kraftwerke GmbH, Landshut UPM-Kymmene Austria GmbH, Steyrermühl/Austria VATTENFALL EUROPE GENERATION AG & Co. KG, Cottbus Vattenfall Europe New Energy GmbH, Hamburg Vattenfall Europe Wärme AG, Berlin Vattenfall Wärme Hamburg GmbH, Hamburg Vattenfall Europe Nuclear Energy GmbH, Hamburg Verbund Hydro Power GmbH, Vienna/Austria VERBUND Thermal Power GmbH & Co. KG, Graz/Austria voestalpine Stahl GmbH, Linz/Austria VSE AG, Saarbrücken Vulkan Energiewirtschaft Oderbrücke GmbH, Eisenhüttenstadt VW Kraftwerk GmbH, Wolfsburg Moritz J. Weig GmbH & Co. KG, Mayen Wels Strom GmbH, Wels/Austria Wien Energie GmbH, Vienna/Austria WSW Energie & Wasser AG, Wuppertal WUPPERVERBAND, Wuppertal ZAK Energie GmbH, Kempten Zweckverband Abfallverwertung Südostbayern, Burgkirchen Zweckverband Abfallwirtschaft Saale-Orla, Pößneck Zweckverband für Abfallwirtschaft in Nordwest-Oberfranken, Dörfles-Esbach Zweckverband für Abfallwirtschaft Südwestthüringen (ZASt), Suhl Zweckverband Müllheizkraftwerk Stadt und Landkreis Bamberg, Bamberg Zweckverband Müllverwertung Schwandorf, Schwandorf Zweckverband Müllverwertungsanlage, Ingolstadt Zweckverband Restmüllheizkraftwerk Böblingen (RBB), Böblingen Affiliated Members DMT GmbH & Co. KG, Essen Fachverband Dampfkessel-, Behälter- und Rohrleitungsbau e.V., Düsseldorf Fortum Services Deutschland GmbH, Hamburg FGW e.V. – Fördergesellschaft Windenergie und andere Erneuerbare Energien, Berlin GfS Gesellschaft für Simulatorschulung mbH, Essen INTAMT e.V., Düsseldorf 15 Technische Universität München, Garching VGB PowerTech e.V., Essen VIK Verband der Industriellen Energie- und Kraftwirtschaft e.V., Essen Sponsoring Members ABB AG, Power Systems Division, Mannheim ALSTOM Boiler Deutschland GmbH, Stuttgart AREVA GmbH, Offenbach on the Main AWARDBRAND Limited, Chelsea Harbour London/United Kingdom Baumgarte Boiler Systems GmbH, Bielefeld Deutsche Gesellschaft zum Bau und Betrieb von Endlagern für Abfallstoffe mbH (DBE), Peine DURAG process & systems technology GmbH, Hamburg Hans Eichner GmbH & Co. KG, Bergheim Energiewerke Nord GmbH, Lubmin EWEX-ENGINEERING GMBH & CO. KG, Ratingen Holter Regelarmaturen GmbH & Co. KG, Holte-Stutenbrock INP International Projects-Engineering & Services, Johannesburg/South Africa KONRAD Meß- & Regeltechnik GmbH, Gundremmingen Mitsubishi Hitachi Power Systems Europe GmbH, Duisburg NUKEM Technologies GmbH, Alzenau OffTEC Base GmbH & Co. KG, Enge-Sande Rheinmetall Defence Electronics GmbH, Bremen SCGP Excellence Training Center Co. LTD., Bangkok/Thailand Seiko Flowcontrol Ges.m.b.H., Stockerau/Austria Siemens AG, Erlangen S.T.E.P. Consulting GmbH, Aachen Uniper Anlagenservice GmbH, Gelsenkirchen Voith Industrial Services GmbH & Co. KG, Speyer Westinghouse Electric Germany GmbH, Mannheim Membership Development On December 31st, 2015, the KRAFTWERKSSCHULE E.V. had 236 members, 203 of which were ordinary, nine were affiliated and 24 were sponsoring members. Five companies joined KWS as ordinary members during the report period. Five ordinary, one affiliated and five sponsoring members left KWS. Using the maximum continuous steam performance calculations used to assess the contributions of all ordinary member companies in the reporting year the total performance was 396,981.89 t/h. 36 members member companies are based outside of Germany, namely: •sixteen companies in Austria, •five companies in Belgium, •one company in France, •two companies in Great Britain, •one company in Hungary, •one company in Mongolia, •two companies in the Netherlands, •one company in Norway, •one company in Oman, •one company in Saudi Arabia, •one company in South Africa, •three cpmanies in Switzerland, •one company in Thailand. The continuous steam performance of the foreign member companies adds up to 44,398.57 t/h or approximately 11.18 % of the total amount of all ordinary members. Members Total: 100 % Ordinary Members: 203 86.02% Affiliated Members: 9 3.81% 24 10.17% Sponsoring Members: Listing of all members (As at December 31st, 2015) Fig. 1 16 Overview, subdivided by utility market segments: Ordinary Members Number Public Utilities Total Steam Performance Percentage % t/h Percentage % 98 48,48 321.182,94 80,91 Industrial Business 105 51,52 75.798,95 19,09 Total 203 100,00 396.981,89 100,00 Breakdown of installed maximum continuous steam performance of all ordinary members: Ordinary Members Number Total Steam Performance Percentage % t/h Percentage % 0 – 100 t/h 42 20,70 2.343,88 0,59 101 – 500 t/h 93 45,80 22.925,07 5,78 501 – 1.000 t/h 18 8,87 12.268,38 3,09 above 1.000 t/h 50 24,63 359.444,56 90,54 203 100,00 396.981,89 100,00 Total 17 KWS in General Ernst Michael Züfle is new Managing Director of the KRAFTWERKSSCHULE E.V. The Board of Directors of the KRAFTWERKSSCHULE E.V. has appointed Ernst Michael Züfle as new managing director of the KWS. Züfle, will assume his position at the basic and advanced training institution of the power industry on January 1st, 2016. Mr. Züfle is a graduate mechanical engineer with 24 years of professional experience, 11 years of which he served in management functions. His path to KWS has led from Westinghouse Electric Germany via Enron Energy, ABB and lately Vattenfall. With the reorganization of KWS’s leadership, Erland Christensen will resign from the school’s management. In addition, Heinrich Nacke, head of training and deputy managing director of KWS, will retire on April 1st, 2016. Hubertus Altmann, chairman of the KWS ’s Board of Directors: “We are happy to have found an experienced and motivating personality for managing KWS in Ernst Michael Züfle. At the same time, I would like to thank Heinrich Nacke and Erland Christensen for a job well done, especially the ongoing realignment of KWS’s future range of services for the benefit of maintaining and enhancing training and instruction programs so vital to the power industry." Consolidation project “Concept KWS“ Due to massive changes in the power industry, KWS’s Board of Directors appointed the steering committee “Concept KWS” in mid-2014 for the purpose of working out a sustainable concept for KWS. In August 2014, the steering committee directed by Mr. Hubertus Altmann, KWS’s Chairman of the Board, instituted a project group “Concept KWS” with the following goals: •Compilation of a market analysis to determine future customer demand, •Implementation of a savings volume of € 1 million, •Decision guidelines for achieving medium-term financial solidity. In 2014, the project group, with extensive assistance from member companies, analyzed and defined sub-projects that were developed in 2015 and handed over to the steering committee as decision memos. The cost reduction and revenue consolidation measures based on course program and pricing policy changes suggested and implemented proved insufficient to achieve a lasting stabilization of KWS’s situation. Therefore, the project moves into a second phase dedicated to the reorganization of KWS, the development of a skeleton staff concept, process analyses in the fields of finances and accounting, media, and ongoing development of the marketing sub-project. According to the project group, practical implementation of the measures devised during this phase of the project will put KWS in a favorable position in the future. Conclusions and prospects The “Concept KWS” project has made a significant contribution to KWS’s future-oriented reorganization, thanks to extensive input from member companies. A major part of the credit belongs to KWS’s staff and faculty, who have been accompanying the process devised by the project group. The compilation of a final report concluded project “Concept KWS” in late 2015. A review will take place in the second quarter of 2016. Steering Committee “Concept KWS“ Altmann, Hubertus, (Chairman) Member of the Board of Directors (Power Plant Department) of Vattenfall Europe Mining AG/ Vattenfall Europe Generation AG, Cottbus/Germany Neubronner, Matthias, Dr. Director Steam & Biomass of Uniper Kraftwerke GmbH, Essen/Germany Christensen, Erland Executive Managing Director of KRAFTWERKSSCHULE E.V., Essen/Germany Nacke, Heinrich Deputy Managing Director / Manager Training Center of KRAFTWERKSSCHULE E.V., Essen/Germany Möller, Uwe Shop Council Chairman of KRAFTWERKSSCHULE E.V., Essen/Germany 18 Project Group “Concept KWS“ Schmitz, Marcus (Moderator) IGS Organisationsberatung GmbH, Cologne/Germany Counseling on Shift Crew Strength Layout for Moorburg Power Plant of behalf of Vattenfall Kraftwerk Moorburg GmbH Jedamzik, Bernd Head of Training & Business Qualification Department EnBW Energie Baden-Württemberg AG, Karlsruhe/Germany In the spring of 2015, KWS counseled the operator of the new Moorburg hard coal-fired power plant on shift crew strength. KWS was chosen for the assignment because of its universal acceptance as an independent consulting agency by both shift personnel and management. KWS operatives took part in four job shadowing runs, compiling the various shift crew tasks in the process. Shift personnel assignments were measured for the respective time expended and then compared with other, similar facilities. With legal requirements and ordinances, technical regulations as well as insurance-, manufacturer- and operator-based specifications in mind, a shift crew strength model was devised for warm startup, the transition phase and for power operation. This model was adopted by the client and readily accepted by the shift crews themselves. The model incorporated shift personnel assignments in the control room, during site inspections, disconnections, normalizations, in the disconnection office and during periodic reviews. Shift crew peer reviews conducted by personnel from the Wilhelmshaven and Eemshaven (NL) plants received a most positive reception. On these occasions, shift personnel mutually visited each other’s facilities, comparing their own experiences with those of their colleagues and taking back useful tips for possibly improving operations in their home plants. Two mutual visits each took place, planned, prepared and anchored by KWS. Such peer reviews were made possible by KWS’s long-standing contacts with the operators of the peer plants. Among the points listed above, the final report also contained suggestions for improvement made by the KWS experts. Meyer, Volker, Dr. Technology Division Manager, KRAFTWERKSSCHULE E.V., Essen/Germany Oberthür, Cornelia Head of Accounting and Finances Department, RWE Power AG, Essen/Germany Poppe, Harald, Director of Operations Block Unit II Division EnBW Kernkraft GmbH, Neckarwestheim Nuclear Power Plant, Neckarwestheim/Germany Preußler, Thomas, Director of Power Plant Group West 2 E.ON Kraftwerke GmbH, Dortmund/Germany Schletter, Gert Head of Power Plant Commitment/Coordination Department Vattenfall Europe Generation AG, Jänschwalde Power Plant, Peitz/Germany Woydack, Nina KRAFTWERKSSCHULE E.V., Essen/Germany 19 KWS symposium “Focus on Man“ Apartment Building Apartment building of the KWS On August 18th, 2015, a KWS symposium for power plant directors on the sweeping changes and challenges facing the power industry in the coming years took place at the Volkswagen Autostadt in Wolfsburg, Germany. The following topics were on the agenda 1. Volkswagen’s energy strategy 2. Challenges for conventional power plants in the “new“ Renewable Energy Sources Act energy market 3. Sustainable knowledge – ”Training – The Competitive Edge“ 4. Change Management – developing a new responsibility and no-blame culture More than 30 executives were present to get comprehensive information. Discussions and informal talks among peers served to foster and enhance networking, which is so important these days. KWS is particularly indebted to Dipl.-Ing. Raimund Wunder, managing director of KWS member company VW Kraftwerk GmbH, which provided the opportunity to hold the symposium in an environment as exclusive as Volkswagen Autostadt. The apartment building with its 54 modern furnished apartments of approx. 21 square meters each enables residents to live and study in the immediate neighborhood of KWS’s training center. Generously equipped kitchens on each floor, gyms and leisure areas as well as group study chambers complete with audiovisual equipment round out accommodations on the premises. Spacious outer premises offer plenty of diversion thanks to a variety of leisure time activity options. A 90 percent+ occupancy rate for 2015 proves that combining accommodation, relaxation and close proximity to the school is vital for studying at the KWS PowerTech Training Center. Featuring an innovative energy concept, his architecturally successful object blends in perfectly with its Deilbachtal surroundings and complements the Energy-Campus Deilbachtal. 20 KWS Conference Center Honory Badges Since the beginning of 2015, KWS has been offering all members an option of using the training center facilities as a convention center. Convention and seminar rooms are available for up to 150 participants and equipped with all modern media and optional videoconferencing. Meals may be supplied by KWS’s on-site restaurant. During the report period, KWS’s facilities were booked 242 times by external hosts of seminars or conventions. The KRAFTWERKSSCHULE E.V. honorary badge is awarded to persons who have contributed in a voluntary capacity to the association or they have given the KWS long-term support through their influence and support in the area of teaching. This extraordinary effort can be honored with the honorary badge in bronze, silver or gold. Inside view of conference room Cooperation with QC Lübbenau On November 26th, 2015, a cooperation agreement was signed between KWS and the Qualification Center (QC) in Lübbenau, Spreewald, Germany. In a time of sweeping changes, the agreement will bring the two training institutions closer together. The two organizations have been partners for some time, but are intent upon intensifying common strengths in order to •gain new market shares and/or expand existing ones, •realize savings potentials through joint development efforts and efficient use of common resources that •increase the attractiveness of training offerings, in terms of content as well as economy, for the customers of both institutions. 21 In 2015, KWS PowerTech Training Center awarded its Bronze honorary badge to the following gentlemen: •Bieder, Markus, Dipl.-Ing., Stadtwerke Münster GmbH •Blank, Heinz-Gerd, Dipl.-Ing., RWE Power AG, KW Neurath •Eberhardt, Klaus, Dr., Johannes Gutenberg-Universität Mainz •Frank, Michael, Dipl.-Ing., Uniper Technologies GmbH •Fritz, Gerhard, Dr., Canberra GmbH •Kirstein, Klaus-Dieter •Krüger, Siegfried, Dipl.-Ing., TIK Technisches Ingenieurbüro Krüger •Lehmann, Manfred, Dipl.-Ing., Stadtwerke Duisburg AG •Schumacher, Manfred, Dipl.-Ing., RWE Power AG •Schlusemann, Ernst, Dipl.-Ing., Stadtwerke Duisburg AG •Schmitt, Dieter, Dipl.-Ing., Allianz Deutschland AG •Sesterhenn, Kurt, Dipl.-Ing. •Sommer, Udo, MSII, STEAG Energy Services GmbH •Veelmann, Volker, Ing., STEAG GmbH •Wassermann, Karsten, Dipl.-Ing., E.ON Kernkraft GmbH •Zihla, Wolfgang, Standardkessel GmbH Architectural Award of the City of Essen/ Germany On November 24th, 2015, KWS PowerTech Training Center was presented with the Architectural Award of the City of Essen, Germany, for its new school building. The KWS building was featured as the fourth best among 45 projects from the last five years. The award certificate was presented by Essen mayor Mr. Thomas Kufen and Mr. Ernst Uhing, president of the Architectural Association of the state of NorthrhineWestphalia. Professor Christa Reicher, chairperson of the jury, stated: “The annex of KWS PowerTech Training Center fits in well with the landscape in the Kupferdreh district in the south of the city of Essen, both in structure and in the choice of materials used. Its clear and powerful architectural language reflects the purpose of the building. Existing designs are emulated, yet get a fresh interpretation. Structures for administrative offices and classrooms are staggered according to their function and interconnected by glass joints. At the same time, their looks are distinctly different so that what takes place inside is easily discernible from the outside. Skillfully chosen open spaces endowed with greenery and areaways ensure proper natural lighting. The annex’ dark bronze façade captures many different moods of light and blends in with the surroundings that way. Distinct alternation between metal and glass surfaces is captivating, too. The presentation of the city of Essen’s 2015 Architectural Award recognizes the annex of KWS PowerTech Training Center as a beautiful, harmonious example of contemporary school and administrative building design.“ kraftwerksschule e.v. – training for the future Conference Center Conferences · Meetings · trainings You are looking for a special location to hold your conferences? Our conference center provides you with the perfect all-in service package. Rooms for small and large groups are at your disposal. We will be pleased to support you in the planning and realization of your event. We offer you the following items: ▪▪ Modern, light conference rooms for 3 to 150 persons ▪▪ Up-to-date technical equipment including WLAN, beamer, ▪▪ ▪▪ ▪▪ whiteboard and smartboard, visualizer Videoconference room Conference support service Further technical equipment on demand Stress-free accommodation Benefit from our offer of accommodation directly at the venue! We have 54 light and spacious apartments available. All apartments are equipped with bathroom, TV and LAN. If desired, you may have your breakfast and lunch in a pleasant atmosphere at our canteen, where you will find a wide range of meals and drinks. Those who want to relax or explore the place during the breaks or in the evening will find an extensive program of leisure activities: ▪▪ Spacious garden with BBQ area, outside chess board and ▪▪ ▪▪ ▪▪ recreation area Fitness room, leisure room and club lounge Lake Baldeney nearby City of Essen in the centre of the “Ruhr metropolis” Conference Center Deilbachtal 199 45257 Essen, Germany www.kraftwerksschule.de Heike Reich Phone: +49 201 8489 - 101, Fax: +49 201 8489 - 102 heike.reich@kraftwerksschule.de We are looking forward to be at your disposal for any queries and suggestions. dismantling 2016 2nd Convention on Nuclear Power Plant Dismantling Technology and Practice with accompanying Exhibition September 14th and 15th, 2016 at Zwentendorf power plant (Österreich) Expert presentations from the fields •Overview of European dismantling market •Disassembly techniques •Stripping techniques for large components •Materials disposal during dismantling © EVN AG Use the opportunity to get information in an extraordinary location! KRAFTWERKSSCHULE E.V. – training for the future Deilbachtal 199, 45257 Essen, Germany, www.kraftwerksschule.de Katja Strötgen, Phone: +49 201 8489–151, messe@kraftwerksschule.de kraftwerksschule e.v. Deilbachtal 199 45257 Essen, Germany Phone:+49 201 8489-0 Fax: +49 201 8489-102 www.kraftwerksschule.de