E3-E4 ELECTRICAL (Technical) EMERGING TRENDS IN SUB- STATION 6/10/2011 © For internal circulation of BSNL only 1 WELCOME • This is a presentation for the E3-E4 Electrical ( Technical) Module for the Topic: EMERGING TRENDS IN SUB-STATION • Eligibility: Those who have got the Upgradation from E3 to E4. • This presentation is last updated on 10-6-2011. • You can also visit the Digital library of BSNL to see this topic. 6/10/2011 © For internal circulation of BSNL only 2 AGENDA Concept of Unitized Sub- station (USS) Salient Features and Advantages of USS 6/10/2011 © For internal circulation of BSNL only 3 • A substation is a part of an electrical generation, transmission, and distribution system. • Substations transform voltage from high to low, or the reverse, or perform any of several other important functions. Electric power may flow through several substations between generating plant and consumer, and its voltage may change in several steps. 6/10/2011 © For internal circulation of BSNL only 4 • A substation that has a step-up transformer increases the voltage while decreasing the Current, while a stepdown transformer decreases the voltage while increasing the current for domestic and commercial distribution. 6/10/2011 © For internal circulation of BSNL only 5 Disadvantages of Pole Mounted T/F Sub-station • • • • Transformers sub –station using pole structures are widely used, where the basic disadvantages of the system are: Ugly structures, Large utilization of space, Improper fuse links resulting in no proper protection to transformers. When faults take place, heavy damage to transformers and auxiliary systems are reported. Instead of using proper rating of fuses, people have been using wires, which is technically incorrect. Recent development in this field is the Unitized Sub station. 6/10/2011 © For internal circulation of BSNL only 6 UNITISED SUB-STATION • The unitized substation is a state-of-the-art-system which simplifies conventional substation design. USS is fully engineered factory built design, tailor made to customer needs. 6/10/2011 © For internal circulation of BSNL only 7 6/10/2011 © For internal circulation of BSNL only 8 UNITISED SUB-STATION • USS comprises of a single substation, factory built package having transformer, HT and LT controls. • The safety features and mandatory requirements are fully complied with. • USS is a fit and forget technology, • The connections are precise, secure and totally enclosed. Hence no chance for failure, corrosion and losses. 6/10/2011 © For internal circulation of BSNL only 9 Unitised Sub-Station (Contd.) • USS is built as a product considering the aesthetics, safety and ease of installation. • Due to the enclosed construction : • It avoids bird hit. • Human/animal contacts which may lead to fatal accidents ,disruption of supply and power loss as may happen in the open execution. 6/10/2011 © For internal circulation of BSNL only 10 Unitised Sub-Station (Contd.) • In open execution installations, the AB switch / Transformer / LA are mounted either on two or four pole structures. The hanging and sagging of the wires give a clumsy appearance, affecting the elevation of the building. Moreover, the tall structures not only occupy the floor area, but also the shaft area along the high rise building 6/10/2011 © For internal circulation of BSNL only 11 Space Saving & Cost Effective • Space to install USS is typically 10’ X 10’ which is approximately the space required for a car park. • Saving of floor space to the tune of 80-85% can be achieved by installing USS as compared to that required for conventional installation. • Advisable to opt for HT supply in places where the consumption is around 125 KVA. The additional cost of installation can be recovered in few years. 6/10/2011 © For internal circulation of BSNL only 12 Salient Features • Design conforms to lEC 62271-202 standards • The compartmentalized construction prevents accidental entry to energized areas • Meets IP53/IP23 degree of protection • Tailored configuration to customer needs • Designed to withstand electrical impulses, thermal and dynamic stresses • Variety and choices for MV/LV switchgear • Low power loss and low noise transformer 6/10/2011 © For internal circulation of BSNL only 13 Salient Features (Contd.) • Number of feeders for LV can be customer specific • Easy to install • Delivery ready for commissioning • Modern manufacturing effectiveness, reliability techniques ensure cost and trouble free long performance 6/10/2011 © For internal circulation of BSNL only 14 Applications • Can be placed in the basement or ground floor or on roof top of the high rise building. • USS enclosure design helps in venting out the heat generated in the transformer cubicle. • In Indoor USS located at the basement of high-rise buildings, natural ventilation is more than adequate for cooling. However, in places where natural cooling is insufficient, forced cooling with fans can be provided on . • USS can also be installed at construction sites, exhibitions, open cast mines as mobile substation, either on truck or skid mounted. 6/10/2011 © For internal circulation of BSNL only 15 Metering • EB metering (Optional) • USS can be offered with Tariff (TOD) meter. The CTs & PTs for TOD (Time of Day) meter are housed in a separate cubicle with tamper proof sealing arrangement. 6/10/2011 © For internal circulation of BSNL only 16 Indications • Dynamic Mimic • The status (ON & OFF) of both main & earth switch will be automatically indicated in the mimic diagram for triple pole gang operated load break switch. Also healthiness of the fuses, spring charge indication are provided separately. • Live Line Indicator • Specially designed live line indicators operating through Voltage Sensors for indication if the cable terminals are live or not. 6/10/2011 © For internal circulation of BSNL only 17 Protection • Over Current & Earth Fault Protection • Unique O/C & E/F protection for Transformers controlled by Load Break Switch Fuse Unit. 6/10/2011 © For internal circulation of BSNL only 18 Transformer Compartment • The compact substation incorporates Distribution Transformer which is designed and made strictly as per IEC 60076 and IS 2026 specifications. • The transformer compartment is fitted with removable bolted cover with louvers and sand traps. • This design allows maximum ventilation and prevents ingress of sand or its accumulation in door cavities. 6/10/2011 © For internal circulation of BSNL only 19 HV Compartment • It comes in two versions • Vacuum Circuit Breaker RMU & • H V Fuse RMU and load break switch 6/10/2011 © For internal circulation of BSNL only 20 LV Compartment • The LV Distribution Board is connected to LV bushing of the transformer. • The LVDB can be designed to meet various application and requirements having • MCCBs and ACB • LV fuse switch units • Instrumentation and metering 6/10/2011 © For internal circulation of BSNL only 21 Interconnections • Connection Between Compartments • Specially designed Elasta mould HV bushings is provided for complete safety of equipments. • The connection between the transformer and the RMU is made with XLPE insulated cable. 6/10/2011 © For internal circulation of BSNL only 22 Advantages of Unitized Package Substation • Custom built design and suitable for constant mobility. This provides a high flexible power supply points without much difficulties. • Reduced Electrical losses as package substation can be provided in the center location of load. • Total economy in cost. Even site cable cost is minimized as the transformer is directly connected to LV switch board. • High degree of safety and operational reliability is achieved by HT and LT switchgears and protective relays to avoid overloading 6/10/2011 © For internal circulation of BSNL only 23 Advantages of Unitized Package Substation (Contd.) • Reduced fire risk by eliminating oil-filled transformers and ensures safety when installed in chemically hazardous places like petrochemical complexes, drilling platforms, etc. • Light Weight Unitized Package Substation is made from high grade raw material. • Light Weight Unitized Package Substation reduces electrical losses in cable runs especially LV side, since these packages substations can be located exactly at the load centre. 6/10/2011 © For internal circulation of BSNL only 24 Advantages of Unitized Package Substation (contd.) • Simplified contractual procedures by single sourcing of complete substations. • Reduced weight compared with other designs of equipment performing the same function. • Because these are fully factory assembled units, mounting on the site-prepared foundation is easy 6/10/2011 © For internal circulation of BSNL only 25 6/10/2011 © For internal circulation of BSNL only 26