B50 Replaces models B50U & BDL500 Installation Instructions - Universal Input Emergency Lighting Equipment WHEN USING ELECTRICAL EQUIPMENT, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING: ! IMPORTANT SAFEGUARDS ! READ AND FOLLOW ALL SAFETY INSTRUCTIONS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. To prevent high voltage from being present on red & yellow output leads prior to installation, inverter connector must be open. Do not join inverter connector until installation is complete and AC power is supplied to the emergency ballast. This product is for use with most 2' through 8' (17 W - 215 W) single pin or bipin fluorescent lamps, including standard, energy saving, HO, VHO, circline, U-shaped and rapid-start (4-pin) long compact fluorescent lamps. Make sure all connections are in accordance with the National Electrical Code and any local regulations. To reduce the risk of electric shock, disconnect both normal and emergency power supplies and inverter connector of the emergency ballast before servicing. This emergency ballast is for factory or field installation in either the ballast channel or on top of the fixture. This product is suitable for use in damp locations where the ambient temperature is 0ºC minimum, +50ºC maximum. Product is also suitable for installation in sealed and gasketed fixtures. Product is not suitable for heated air outlets and wet or hazardous locations. An unswitched AC power source is required (120 through 277 VAC, 50 or 60 Hz). Do not install near gas or electric heaters. Do not attempt to service the battery. A sealed, no-maintenance battery is used that is not field replaceable. Contact the manufacturer for information on service. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. Do not use this product for other than intended use. Servicing should be performed by qualified service personnel. CAUTION: Verify that all replacement lamp types marked on the installed luminaire are also identified as suitable for use with this inverter/charger pack. SAVE THESE INSTRUCTIONS Ni - Cd THIS PRODUCT CONTAINS A RECHARGEABLE NICKEL-CADMIUM BATTERY. THE BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY. 03/21/14 © Philips Emergency Lighting 236 Mt. Pleasant Rd. • Collierville, TN USA 38017-2752 • Tech Support 888-263-4638 • Fax 901-854-1630 • www.philips.com/bodine 443529060531 INSTALLATION WARNING: TO PREVENT HIGH VOLTAGE FROM BEING PRESENT ON RED & YELLOW OUTPUT LEADS PRIOR TO INSTALLATION, INVERTER CONNECTOR MUST BE OPEN. DO NOT JOIN INVERTER CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLIED TO THE EMERGENCY BALLAST. NOTE: STEP #1 Make sure the necessary branch circuit wiring is available. An unswitched source of power is required. The emergency ballast must be fed from the same branch circuit as the AC ballast. INSTALLING THE EMERGENCY BALLAST > Disconnect AC power from the fixture. Remove the ballast channel cover and install the emergency ballast either in the ballast channel or on top of the fixture.* Remote mounting distance must be less than half the maximum remote mounting distance for the AC ballast. Consult AC ballast manufacturer before remote installation. > Depending on the type of fixture in use install emergency ballast using one of the methods illustrated below. InsideBallast Ballast Channel Inside Channel Inside strip Strip Fixture Inside fixture On top Top of of Fixture on fixture * For installation on top of the fixture, wire bundle covers (RMC-60) may be required by state or local codes. These covers are available from the manufacturer as an accessory kit and must be ordered separately. Call your local distributor or the factory for complete information. STEP #2 Fixture INSTALLING THE TEST SWITCH > Refer to the illustrations above and install the test switch through the ballast channel cover of a troffer or through the side of a strip fixture. Test Button Push to Test > Drill a 1/2" hole and install the switch as shown. > Refer to the diagrams on page 4 and wire the test switch so that it removes AC power from the unswitched hot line to the emergency ballast. STEP #3 Hex Nut Test Switch Leads Hex Nut INSTALLING THE CHARGING INDICATOR LIGHT > Install the CHARGING INDICATOR LIGHT as shown in the illustration on the next page so that it will be visible after the fixture is installed. STRIP STYLE FIXTURE TROFFER STYLE FIXTURE Fixture Fixture Charging Indicator Light Charging Indicator Light Violet (+) Violet (+) Brown (–) 5/8" Black Bushing 1/2" White Bushing Brown (–) 1/2" White Bushing 5/8" Black Bushing 1/2" Punch * If violet and brown leads are detached, connect to unit by matching wire colors. NOTE: After installing the charging indicator light and test switch, mark each with the appropriate label. 2 INSTALLATION STEP #4 WIRING THE EMERGENCY BALLAST > Determine the type of AC ballast installed in the fixture. > Select the appropriate wiring diagram on back to connect the emergency ballast to the AC ballast and lamp(s). Make sure all connections are in accordance with the National Electrical Code and any local regulations. > After installation is complete, supply AC power to the emergency ballast and join the inverter connector. > At this point, power should be connected to both the AC ballast and the emergency ballast, and the Charging Indicator Light should illuminate indicating the battery is charging. > A short-term discharge test may be conducted after the emergency ballast has been charging for one hour. Charge for 24 hours before conducting a long-term discharge test. Refer to OPERATION. > In a readily visible location, attach the label "CAUTION - This Unit Has More Than One Power Connection Point. To Reduce The Risk Of Electric Shock, Disconnect Both The Branch Circuit-Breakers Or Fuses And Emergency Power Supplies Before Servicing." OPERATION During normal operation AC power is applied, the charging indicator light is illuminated, indicating that the battery is being charged. When power fails, the emergency ballast automatically switches to emergency power (internal battery), operating either one or two lamps for a minimum of 90 minutes. When AC power is restored, the emergency ballast returns to the charging mode and delays AC ballast operation for three seconds to prevent false-tripping of AC ballast (end-of-lamplife) shutdown circuits. MAINTENANCE Although no routine maintenance is required to keep the emergency ballast functional, it should be checked periodically to ensure that it is working. The following schedule is recommended: 1. 2. 3. Visually inspect the charging indicator light monthly. It should be illuminated. Test the emergency operation of the fixture at 30-day intervals for a minimum of 30 seconds. One or two lamps should operate at reduced illumination. Conduct a 90-minute discharge test once a year. One or two lamps should operate at reduced illumination for at least 90 minutes. ! REFER ANY SERVICING INDICATED BY THESE CHECKS TO QUALIFIED PERSONNEL ! WIRING DIAGRAMS The following diagrams are typical schematics only. May be used with other ballasts. Consult the factory for other wiring diagrams. Emergency Ballast and AC Ballast must be fed from the SAME BRANCH CIRCUIT. IMPORTANT TEXT: REFER TO TABLE 1 REGARDING BROWN CONNECTOR Table 1 BROWN CONNECTOR OPEN BROWN CONNECTOR CLOSED LAMP BASE TYPE T8,T9,T10,T12 Single or Bipin (DIAMETER) BROWN BROWN JUMPER WIRE BROWN (1”, 1¼”, 1½”) BROWN LONG COMPACT 4-PIN (2G11) WATTAGE (Length) 17 - 40 W (2'-4') 40 - 215 W (5' -8') 18 - 39 W 40 - 55 W 3 NO. of LAMPS (EMERGENCYMODE) BROWN CONNECTOR 1 CLOSED 2 OPEN 1 OPEN 1 CLOSED 2 OPEN 1 CLOSED EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS. WIRING DIAGRAM for 1-LAMP emergency operation FIG A ONE (1) LAMP RAPID START BALLAST FIG B ONE (1) LAMP INSTANT START BALLAST WALL SWITCH WALL SWITCH HOT WHT/RED B L K RED INVERTER CONNECTOR TEST SWITCH E M E R G E N C Y WHITE VIOLET (+) CHARGING INDICATOR B L K BROWN BROWN (-) BLACK WHITE WHT/BLK COMMON B A L L A S T HOT WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT BLUE LAMP BLUE BLUE WHT/RED B L K INVERTER CONNECTOR TEST SWITCH CHARGING INDICATOR B L K RED RED BROWN RED E M E R G E N C Y WHITE VIOLET (+) BROWN (-) BLACK 1 LAMP RAPID START BALLAST COMMON WHITE WHT/BLK BLACK WHITE FIG C TWO (2) LAMP RAPID START BALLAST FIG D WHT/RED BROWN RED INVERTER CONNECTOR E M E R G E N C Y WHITE VIOLET (+) CHARGING INDICATOR B L K BROWN (-) BLACK WHITE WHT/BLK COMMON TWO (2) LAMP INSTANT START BALLAST B A L L A S T HOT WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK LAMP 1 (EMERGENCY) BLU/WHT BLUE BLUE BLUE RED RED 2 LAMP RAPID START BALLAST WHT/RED B L K INVERTER CONNECTOR TEST SWITCH CHARGING INDICATOR B L K LAMP 2 BROWN RED E M E R G E N C Y WHITE VIOLET (+) BROWN (-) BLACK COMMON YELLOW YELLOW WHITE WHT/BLK WARNING: Refer to Table 1 before connecting BROWN B A L L A S T RED YELLOW YEL/BLK BLU/WHT BLUE BLACK WHITE FIG F THREE (3) LAMP RAPID START BALLAST CHARGING INDICATOR BROWN RED INVERTER CONNECTOR B L K E M E R G E N C Y WHITE VIOLET (+) BROWN (-) BLACK WHITE WHT/BLK COMMON B A L L A S T HOT WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT BLUE BLUE BLUE BLU/WHT YELLOW YELLOW 3 LAMP RAPID START BALLAST WHT/RED B L K LAMP 1 (EMERGENCY) INVERTER CONNECTOR TEST SWITCH CHARGING INDICATOR B L K LAMP 2 COMMON LAMP 3 WHT/RED BROWN RED INVERTER CONNECTOR E M E R G E N C Y WHITE VIOLET (+) CHARGING INDICATOR BROWN (-) BLACK WHITE WHT/BLK COMMON FIG H BROWN (-) WHITE WHT/BLK YELLOW YEL/BLK BLU/WHT LAMP 1(EMERGENCY) BLUE BLUE BLUE 3 LAMP INSTANT START BALLAST BLUE LAMP 2 LAMP 3 RED FOUR (4) LAMP INSTANT START BALLAST B A L L A S T HOT WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT RED YELLOW BLUE RED YELLOW 4 LAMP RAPID START BALLAST BLU/WHT BLU/WHT WHT/RED B L K LAMP 1 (EMERGENCY) BLACK WHITE FIG I VIOLET (+) WARNING: Refer to Table 1 before connecting BROWN RED WALL SWITCH HOT B L K WHITE B A L L A S T BLACK WHITE WALL SWITCH TEST SWITCH E M E R G E N C Y RED RED FOUR (4) LAMP RAPID START BALLAST B L K BROWN RED BLACK BLU/WHT BLACK WHITE FIG G LAMP 2 RED WALL SWITCH WHT/RED TEST SWITCH BLUE 2 LAMP INSTANT START BALLAST THREE (3) LAMP INSTANT START BALLAST WALL SWITCH HOT B L K LAMP 1(EMERGENCY) BLUE BLACK WHITE FIG E 1 LAMP INSTANT START BALLAST WALL SWITCH HOT TEST SWITCH LAMP RED BLUE BLACK WHITE WALL SWITCH B L K WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT BLUE B A L L A S T TEST SWITCH B L K LAMP 2 INVERTER CONNECTOR CHARGING INDICATOR E M E R G E N C Y VIOLET (+) BROWN (-) BLACK COMMON LAMP 3 BROWN RED WHITE WHITE WHT/BLK B A L L A S T WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT LAMP 1 (EMERGENCY) YELLOW BLUE BRN BRN BLUE BLACK WHITE BLUE BLUE BLUE 4 LAMP INSTANT START BALLAST RED FIG J LAMP 3 YELLOW RED LAMP 4 ONE (1) LAMP COMPACT RAPID START BALLAST LAMP 2 LAMP 4 TWO (2) LAMP COMPACT RAPID START BALLAST WALL SWITCH WHT/RED HOT B L K TEST SWITCH B L K RED INVERTER CONNECTOR CHARGING INDICATOR WHITE VIOLET (+) BROWN (-) BLACK COMMON WHITE WHT/BLK BROWN E M E R G E N C Y B A L L A S T BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WALL SWITCH WARNING: Refer to Table 1 before connecting B L K LAMP BLUE BLUE BLACK WHT/RED HOT RED RED TEST SWITCH B L K 1 LAMP RAPID START BALLAST INVERTER CONNECTOR CHARGING INDICATOR VIOLET (+) BROWN (-) BLACK COMMON WHITE RED WHITE WHITE WHT/BLK BROWN E M E R G E N C Y B A L L A S T BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WARNING: Refer to Table 1 before connecting LAMP 1 BLUE BLUE BLACK WHITE FIG K (EMERGENCY) YELLOW RED RED LAMP 2 TWO (2) LAMP RAPID START STEP DIMMING BALLAST WHT/RED COMMON INVERTER CONNECTOR CHARGING INDICATOR TEST SWITCH HOT 2 LAMP RAPID START BALLAST YELLOW BLK RED WHITE VIOLET (+) BROWN (-) WHITE BLACK BLK BROWN E M E R G E N C Y B A L L A S T WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WHT/BLK S1 S2 The white/black lead must connect to the white lead of the step-dimming ballast associated with the emergency ballast only. Connections to other ballasts or fixtures could result in abnormal operation and cause product damage. LAMP 1 (EMERGENCY) BLUE BLUE WHITE BLACK BLACK 2 LAMP RAPID START STEP DIMMING BALLAST RED RED LAMP 2 YELLOW YELLOW 4 WIRING DIAGRAMS for 2-LAMP emergency operation (2´- 4´, 17- 40 W lamps only) Two-lamp emergency operation is not possible with all ballasts. Consult the factory for any ballast other than those shown. FIG L FIG M TWO (2) LAMP RAPID START BALLAST TWO (2) LAMP INSTANT START BALLAST WALL SWITCH WALL SWITCH HOT WHT/RED B L K TEST SWITCH B L K INVERTER CONNECTOR CHARGING INDICATOR E M E R G E N C Y WHITE VIOLET (+) BROWN (-) BLACK COMMON HOT BROWN RED WHITE WHT/BLK B A L L A S T WARNING: Do NOT connect brown connector BROWN YELLOW YEL/BLK RED LAMP 1 TEST SWITCH BLUE BLUE BLU/WHT BLUE WHT/RED B L K RED RED 2 LAMP RAPID START BALLAST B L K LAMP 2 RED INVERTER CONNECTOR WHITE VIOLET (+) CHARGING INDICATOR BROWN (-) BLACK WHITE WHT/BLK COMMON YELLOW YELLOW BROWN E M E R G E N C Y B A L L A S T BLUE THREE (3) LAMP RAPID START BALLAST FIG O WHT/RED B L K TEST SWITCH B L K INVERTER CONNECTOR CHARGING INDICATOR THREE (3) LAMP INSTANT START BALLAST HOT BROWN RED E M E R G E N C Y WHITE VIOLET (+) BROWN (-) BLACK COMMON WHITE WHT/BLK WARNING: Do NOT connect brown connector BROWN B A L L A S T YELLOW YEL/BLK LAMP 1(EMERGENCY) BLUE BLUE BLU/WHT BLUE TEST SWITCH BLU/WHT BLU/WHT 3 LAMP RAPID START BALLAST YELLOW YELLOW WHT/RED B L K RED BLACK WHITE FIG P B L K B L K BROWN RED INVERTER CONNECTOR CHARGING INDICATOR E M E R G E N C Y WHITE VIOLET (+) BROWN (-) BLACK COMMON VIOLET (+) CHARGING INDICATOR BROWN (-) BLACK WHITE WHT/BLK LAMP 3 BROWN E M E R G E N C Y WARNING: Do NOT connect brown connector BROWN B A L L A S T YELLOW RED LAMP 1 (EMERGENCY) YEL/BLK BLU/WHT BLUE BLUE BLUE 3 LAMP INSTANT START BALLAST BLACK WHITE RED RED FIG Q LAMP 2 (EMERGENCY) BLUE LAMP 3 RED FOUR (4) LAMP INSTANT START BALLAST WALL SWITCH WHT/RED TEST SWITCH WHITE COMMON WALL SWITCH B L K RED INVERTER CONNECTOR LAMP 2 (EMERGENCY) FOUR (4) LAMP RAPID START BALLAST HOT LAMP 2 2 LAMP INSTANT START BALLAST WALL SWITCH WALL SWITCH HOT LAMP 1 RED BLUE BLUE BLACK WHITE BLACK WHITE FIG N WARNING: Do NOT connect brown connector BROWN RED YELLOW YEL/BLK BLU/WHT WHITE WHT/BLK B A L L A S T HOT WARNING: Do NOT connect brown connector BROWN RED WHT/RED B L K YELLOW YEL/BLK LAMP 1 (EMERGENCY) BLU/WHT BLUE TEST SWITCH YELLOW YELLOW RED RED 4 LAMP RAPID START BALLAST BLU/WHT BLU/WHT LAMP 2 (EMERGENCY) WHITE VIOLET (+) CHARGING INDICATOR BROWN (-) BLACK WHITE WHT/BLK COMMON LAMP 3 BRN BRN BLUE BLUE BLACK WHITE B L K RED INVERTER CONNECTOR BROWN E M E R G E N C Y B A L L A S T BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WARNING: Do NOT connect brown connector LAMP 1 (EMERGENCY) YELLOW BLUE BLUE 4 LAMP INSTANT START BALLAST BLACK WHITE RED LAMP 2 (EMERGENCY) LAMP 3 YELLOW RED LAMP 4 LAMP 4 TWO (2) COMPACT LAMP RAPID START BALLAST FIG R WALL SWITCH WHT/RED HOT B L K TEST SWITCH B L K INVERTER CONNECTOR CHARGING INDICATOR BROWN RED E M E R G E N C Y WHITE VIOLET (+) BROWN (-) BLACK COMMON WHITE WHT/BLK B A L L A S T BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WARNING: DO NOT connect brown connector LAMP 1 BLUE BLUE BLACK WHITE YELLOW 2 LAMP RAPID START BALLAST YELLOW RED RED LAMP 2 WIRING DIAGRAMS for Emergency-Only fixtures FIG T FIG S ONE (1) LAMP WITHOUT AC BALLAST (16W-215W) HOT WHT/RED (CAP) B L K TEST SWITCH B L K RED INVERTER CONNECTOR WHITE VIOLET (+) CHARGING INDICATOR BROWN (-) BLACK WHITE WHT/BLK COMMON (CAP) FIG U B L K TEST SWITCH B L K B A L L A S T BLU/WHT BLUE HOT WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK LAMP TEST SWITCH (CAP) B L K (CAP) RED WHITE VIOLET (+) CHARGING INDICATOR BROWN (-) BLACK COMMON (CAP) WHITE WHT/BLK INVERTER CONNECTOR BROWN (-) BLACK WHITE WHT/BLK (CAP) BROWN E M E R G E N C Y B A L L A S T BROWN RED YELLOW YEL/BLK BLU/WHT BLUE FIG V B L K LAMP TEST SWITCH (CAP) (CAP) B L K WARNING: Do NOT connect brown connector BROWN B A L L A S T WHT/RED INVERTER CONNECTOR RED WHITE VIOLET (+) CHARGING INDICATOR BROWN (-) BLACK COMMON (CAP) 5 BROWN E M E R G E N C Y RED YELLOW YEL/BLK BLU/WHT BLUE LAMP 1 (CAP) (CAP) LAMP 2 TWO (2) 4-PIN COMPACT LAMPS WITHOUT AC BALLAST (16W-39W) (CAP) HOT WARNING: Refer to Table 1 before connecting RED WHITE VIOLET (+) CHARGING INDICATOR COMMON WHT/RED INVERTER CONNECTOR WHT/RED (CAP) B L K ONE (1) 4-PIN COMPACT LAMP WITHOUT AC BALLAST (16W-55W) (CAP) HOT BROWN E M E R G E N C Y TWO (2) LAMPS WITHOUT AC BALLAST (17W-40W) WHITE WHT/BLK BROWN E M E R G E N C Y B A L L A S T BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WARNING: Do NOT connect brown connector LAMP 1 (CAP) (CAP) LAMP 2