MS116 - MS132 Manual Motor Starters up to 32 A Manual Motor Starters Overview..................................................................................................................................1/79 MS116 Manual Motor Starter - up to 16 A Ordering Details........................................................................................................................1/81 Main Technical Data.................................................................................................................1/82 MS132 Manual Motor Starter - up to 32 A Ordering Details........................................................................................................................1/83 Main Technical Data.................................................................................................................1/84 Main Accessory Ordering Details.............................................................................................1/85 Dimensions...............................................................................................................................1/88 1/78 | ABB MS116 MS132 (0.10 ... 16 A) (0.10 ... 32 A) for Manual Motor Starters S1-M2-25 Main Accessories PS1-..-65 S1-M1-25 3-phase busbar up to 65 A PS1-..-65 3-phase busbar up to 92 A BS1-3 HK1 S1-M1-25 PS1-..-100 SK1 BS1-3 HK1 HK1 SK1 SA1 CK1 MS116 AA1 HK1 CK1 UA1 MS132 ABB | 1/79 Manual Motor Starters MS116 Certifications and approvals Electromagnetic trip a multiple of the rated current Phase loss sensitivity Switch position cULus CCC GOST GOST-FIRE BV GL LR MS132 DNV ABS RMRS CE cULus 9.75 ... 15 x In CCC GOST GOST-FIRE GL yes yes ON/OFF ON/OFF/TRIP Magnetic trip indication - yes Lockable without accessories - yes Disconnecting feature Width Setting range Rated operational voltage Ue Rated frequency Trip class Short-circuit breaking capacity Ics Ambient air temperature open compensated yes yes 45 mm 45 mm 0.1 ... 16 A 0.1 ... 32 A 600 V AC 600 V AC 50 Hz / 60 Hz 50 Hz / 60 Hz 10A 10 up to 50 kA up to 100 kA -25 ... +55 °C -25 ... +60 °C Main Accessories Front mounting HKF1 Side mounting HK1 Tripped alarm SK1 Auxiliary contacts Signaling contacts Short-circuit alarm – CK1 Shunt trip AA1 Undervoltage release UA1 3-phase busbar PS1 Feeder terminals S1 Auxiliary trip units Busbar systems 1/80 | ABB LR 9.75 ... 15 x In ABS CE MS116 Manual Motor Starter With Thermal and Electromagnetic Protection 0.10 ... 16.0 A Class 10A Application cULus CCC BV GL CE GOST GOST-FIRE LR DNV ABS RMRS –– Short-circuit protection –– Overload protection –– Trip class 10A –– Phase loss sensitivity –– ON/OFF switching functionality –– Disconnecting feature –– Suitable for three- and single phase applications Description –– 45 mm width –– One range of common accessories for MS116 & MS132 Ordering Details Setting ranges A ... A 0.10 ... 0.16 0.16 ... 0.25 0.25 ... 0.40 0.40 ... 0.63 0.63 ... 1.00 1.00 ... 1.60 1.60 ... 2.50 2.50 ... 4.00 4.00 ... 6.30 6.30 ... 10.0 8.00 ... 12.0 10.0 ... 16.0 at 600 V AC at 480 V AC kA 5 5 5 5 5 5 5 5 5 5 5 5 kA 30 30 30 30 30 30 30 18 18 18 18 18 Rated instantaneous Catalog number short-circuit current setting A 1.25 ... 1.87 1.95 ... 2.92 3.12 ... 4.68 4.91 ... 7.37 9.20 ... 13.8 14.7 ... 22.1 23.0 ... 34.5 40.0 ... 60.0 63.0 ... 94.5 120 ... 180 144 ... 216 192 ... 288 MS116-0.16 MS116-0.25 MS116-0.4 MS116-0.63 MS116-1.0 MS116-1.6 MS116-2.5 MS116-4.0 MS116-6.3 MS116-10 MS116-12 MS116-16 List price Pack(ing) Weight pieces kg/lb (1 pce) 1 1 1 1 1 1 1 1 1 1 1 1 0.225/0.50 0.225/0.50 0.225/0.50 0.225/0.50 0.225/0.50 0.265/0.58 0.265/0.58 0.265/0.58 0.265/0.58 0.265/0.58 0.265/0.58 0.265/0.58 Main Dimensions mm, inches 80.1 3.15" 70 2.76" 43.5 1.71" 45 1.77" 5.5 0.22" 35 mm EN/IEC 60715 45 1.77" 90 3.54" MS116 Short-circuit DISCOUNT SCHEDULE DS-MA, AC1010 ABB | 1/81 MS116 Manual Motor Starter Technical Data 0.10 ... 16.0 A Class 10A Main Technical Data MS116 Manual Motor Starter Types Standards General data Conformity to standards IEC/EN60947-1, IEC/EN60947-2, IEC/EN60947-4-1, UL 508, CSA C22.2 No. 14 Phase loss sensitivity (acc. to IEC/EN 60947-4-1) yes Disconnecting feature (acc. to IEC/EN 60947-2) yes Mounting position Position 1-6 Degree of protection IP 20 (acc. to IEC 60947-1) Mechanical durability 100000 cycles Electrical durability 100000 cycles Utilization category A UL/CSA Main circuit Max. operational voltage Short-circuit rating 600 V AC 480 V AC 0.16 A ≤ Ie ≤ 2.5 A 30 kA 2.5 A < Ie ≤ 16 A 18 kA 600 V AC Connecting capacity 5 kA Stranded 1 or 2 x AWG 16 ... 12 Flexible without ferrule 1 or 2 x AWG 16 ... 12 Stripping length 9 mm Tightening torque 10 lb.in Rated operational voltage Ue 690 V AC Rated operational current Ie up to 16 A Conventional free air thermal current Ith up to 16 A Rated frequency 50 / 60 Hz Trip class 10A Isolation data Rated impulse withstand voltage Uimp 6 kV (acc. to IEC/EN 60947-1) Rated insulation voltage Ui 690 V Environmental data Ambient air temperature IEC Main circuit Operation Open - compensated -25 ... +55 °C Open -25 ... +70 °C Storage Connecting capacity 1/82 | ABB -50 ... +80 °C Vibration (acc. to IEC/EN 60068-2-6) Shock (acc. to IEC/EN 60068-2-27) 5 g / 3-150 Hz 25 g / 11 ms Rigid 1 or 2 x 1 ... 4 mm² Flexible with ferrule 1 or 2 x 0.75 ... 2.5 mm² Flexible without ferrule 1 or 2 x 0.75 ... 2.5 mm² Stripping length 9 mm Tightening torque 0.8 ... 1.2 Nm MS132 Manual Motor Starter With Thermal and Electromagnetic Protection 0.10 ... 32.0 A Class 10 Application cULus CCC GL LR GOST GOST-FIRE ABS CE –– Short-circuit protection –– Overload protection –– Trip class 10 –– Phase loss sensitivity –– ON/OFF switching functionality –– Disconnecting feature –– Suitable for three- and single phase applications. Description –– 45 mm width –– Lockable handle –– Clear position of the handle ON/OFF/TRIP –– Magnetic tripping optically signalled in the front –– One range of common accessories for MS116 & MS132. Ordering Details Setting ranges at 600 V AC at 480 V AC kA 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 kA 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 Rated instantaneous short-circuit current setting A 1.25 ... 1.87 1.95 ... 2.92 3.12 ... 4.68 4.91 ... 7.37 9.20 ... 13.8 14.7 ... 22.1 23.0 ... 34.5 40.0 ... 60.0 63.0 ... 94.5 120 ... 180 144 ... 216 192 ... 288 240 ... 360 300 ... 450 384 ... 576 Catalog number List price Pack(ing) Weight pieces kg/lb (1 pce) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MS132-0.16 MS132-0.25 MS132-0.4 MS132-0.63 MS132-1.0 MS132-1.6 MS132-2.5 MS132-4.0 MS132-6.3 MS132-10 MS132-12 MS132-16 MS132-20 MS132-25 MS132-32 0.215/0.47 0.215/0.47 0.215/0.47 0.215/0.47 0.215/0.47 0.265/0.58 0.265/0.58 0.265/0.58 0.265/0.58 0.265/0.58 0.310/0.68 0.310/0.68 0.310/0.68 0.310/0.68 0.310/0.68 Main Dimensions mm, inches MS132-12 ... MS132-32 81.3 3.20" 45 1.77" 97.8 3.85" 43.5 1.71" 45 1.77" 5.5 0.22" 5.5 0.22" 43.3 1.70" 45 1.77" 72.4 2.85" 45 1.77" 81.1 3.19" 72.2 2.84" 35 mm EN/IEC 60715 MS132-0.16 ... MS132-10 35 mm EN/IEC 60715 MS132-32 A ... A 0.10 ... 0.16 0.16 ... 0.25 0.25 ... 0.40 0.40 ... 0.63 0.63 ... 1.00 1.00 ... 1.60 1.60 ... 2.50 2.50 ... 4.00 4.00 ... 6.30 6.30 ... 10.0 8.00 ... 12.0 10.0 ... 16.0 16.0 ... 20.0 20.0 ... 25.0 25.0 ... 32.0 90 3.54" MS132-10 Short-circuit DISCOUNT SCHEDULE DS-MA, AC1010 ABB | 1/83 MS132 Manual Motor Starter Technical Data 0.10 ... 32.0 A Class 10 Main Technical Data MS132 Manual Motor Starter Types up to 10 A Standards General data Conformity to standards up to 16 A up to 32 A IEC/EN60947-1, IEC/EN60947-2, IEC/EN60947-4-1, UL 508, CSA C22.2 No. 14 Phase loss sensitivity (acc. to IEC/EN 60947-4-1) yes Disconnecting feature (acc. to IEC/EN 60947-2) yes Mounting position Position 1-6 Degree of protection IP 20 (acc. to IEC 60947-1) Mechanical durability 100000 cycles Electrical durability 50000 cycles Utilization category A UL/CSA Main circuit Max. operational voltage Short-circuit rating Connecting capacity 600 V AC 480 V AC 30 kA 600 V AC 18 kA Type E rated up to 32A Stranded 1 or 2 x AWG 16 ... 12 AWG 16 ... 12 AWG 12 ... 8 Flexible without ferrule 1 or 2 x AWG 16 ... 12 AWG 16 ... 12 AWG 12 ... 8 Stripping length 9 mm 10 mm 10 mm Tightening torque 10 ... 12 lb.in 14 lb.in 18 lb.in Rated operational voltage Ue 690 V AC Rated operational current Ie up to 10 A up to 16 A up to 32 A Conventional free air thermal current Ith up to 10 A up to 16 A up to 32 A Rated frequency 50 / 60 Hz Trip class 10 (10A for MS132-0.16) 10 Rated impulse withstand voltage Uimp 6 kV IEC Main circuit Isolation data (acc. to IEC/EN 60947-1) Rated insulation voltage Ui 690 V Environmental data Open - compensated -25 ... +60 °C Open -25 ... +70 °C Ambient air temperature Operation Storage Connecting capacity 1/84 | ABB 10 -50 ... +80 °C Vibration (acc. to IEC/EN 60068-2-6) 5 g / 3-150 Hz Shock (acc. to IEC/EN 60068-2-27) 25 g / 11 ms Rigid 1 or 2 x 1 ... 4 mm² 1 ... 4 mm² 2.5 ... 6 mm² Flexible with ferrule 1 or 2 x 0.75 ... 2.5 mm² 0.75 ... 2.5 mm² 1 ... 6 mm² Flexible without ferrule 1 or 2 x 0.75 ... 2.5 mm² 0.75 ... 2.5 mm² 1 ... 6 mm² Stripping length 9 mm 10 mm 10 mm Tightening torque 0.8 ... 1.2 Nm 1.5 Nm 2.0 Nm Manual Motor Starters Main Accessories Auxiliary contacts Manual Motor Starters MS116 MS132 Aux. contacts N.O. N.C. List price Pack(ing) Weight pieces kg/lb (1 pce) Catalog number Auxiliary contacts, mountable on front HKF1-11 • • 1 • • • • • • 1 2 0 • • 2 1 MS132-HKF1-11 10 0.016/0.035 MS132-HK1-11 MS132-HK1-20 MS132-HK1-02 2 2 2 0.035/0.077 0.035/0.077 0.035/0.077 Auxiliary contacts, mountable on the right, max. 2 pieces 1 0 2 Auxiliary contacts with lead contacts, mountable on the right, also to use with undervoltage release 0 MS132-HK1-20L 2 0.035/0.077 MS132-SK1-11 MS132-SK1-20 MS132-SK1-02 2 2 2 0.035/0.077 0.035/0.077 0.035/0.077 2 2 2 0.035/0.077 0.035/0.077 0.035/0.077 Signaling contacts Signaling contacts for tripped alarm, mountable on the right HK1-11 • • • • • • 1 2 0 - • • • 1 2 0 1 0 2 Signaling contacts for short-circuit alarm, mountable on the right 1 0 2 MS132-CK1-11 MS132-CK1-20 MS132-CK1-02 Auxiliary trip units Manual Motor Starters MS116 Rated control Catalog number supply voltage MS132 List price Pack(ing) Weight pieces kg/lb (1 pce) Shunt trip, mountable on the left AA1 • • • • • • • • • • • • • • • • 24 V 50/60 Hz MS132-AA1-24 110 V 50/60 Hz MS132-AA1-110 200 ... 240 V 50/60 Hz MS132-AA1-230 1 1 1 0.10/0.22 0.10/0.22 0.10/0.22 1 1 1 1 1 0.10/0.22 0.10/0.22 0.10/0.22 0.10/0.22 0.10/0.22 Undervoltage release, mountable on the left UA1 24 V 60 Hz 110 V 50 Hz - 120 V 60 Hz 208 V 60 Hz 230 V 50 Hz - 240 V 60 Hz 575 V 60 Hz MS132-UA1-24 MS132-UA1-120 MS132-UA1-208 MS132-UA1-230 MS132-UA1-575 Manual motor starter with accessories HK1 HK1 SK1 HK1 SK1 HK1 HK1 SK1 HK1 HK1 CK1 MS132 CK1 HKF1-11 AA1 AA1 UA1 HKF1-11 C1 D1 UA1-.. D2 41 55 65 32 42 56 66 HK1-02 C2 U< 31 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 43 57 67 34 44 58 68 21 33 41 57 65 14 22 34 42 58 66 HK1-11 AA1-.. D1 SK1-11 UA1-.. HKF1 HK1 SK1 CK1 AA1 UA1 Auxiliary contacts, mountable on front Auxiliary contacts, mountable on the right Signaling contacts for tripped alarm Signaling contacts for short-circuit alarm Shunt trip Undervoltage release D2 31 41 55 65 75 85 32 42 56 66 76 86 HK1-02 C2 U< SK1-20 13 HKF1-11 I> I> I> C1 SK1-02 33 HK1-20 UA1 1 L1 3 L2 5 L3 SK1-02 33 43 57 67 77 87 34 44 58 68 78 88 HK1-20 SK1-20 CK1-20 13 21 33 41 57 65 77 85 14 22 34 42 58 66 78 86 HKF1-11 HK1-11 SK1-11 CK1-11 I> I> I> 2 T1 4 T2 6 T3 DISCOUNT SCHEDULE DS-MA, AC1010 ABB | 1/85 Manual Motor Starters Main Accessories 3-phase busbar systems Manual Motor Starters MS116 MS132 Number of MMS Number of aux. contacts Catalog number List price Pack(ing) Weight pieces kg/lb (1 pce) 3-phase busbar up to 65 A PS1-..-65 PS1-..-100 • • • • • • • • • • • • • • • • • • • • • • • • 2 3 4 5 2 3 4 5 2 3 4 5 0 0 0 0 1 1 1 1 2 2 2 2 MS132-PS1-2-0-65 MS132-PS1-3-0-65 MS132-PS1-4-0-65 MS132-PS1-5-0-65 MS132-PS1-2-1-65 MS132-PS1-3-1-65 MS132-PS1-4-1-65 MS132-PS1-5-1-65 MS132-PS1-2-2-65 MS132-PS1-3-2-65 MS132-PS1-4-2-65 MS132-PS1-5-2-65 10 10 10 10 10 10 10 10 10 10 10 10 0.034/0.07 0.055/0.12 0.077/0.17 0.098/0.22 0.036/0.08 0.060/0.13 0.087/0.19 0.108/0.24 0.040/0.09 0.067/0.15 0.095/0.21 0.122/0.27 • • • • • • • • • • • • • • 3 4 5 3 4 5 3 0 0 0 1 1 1 2 MS132-PS1-3-0-100 MS132-PS1-4-0-100 MS132-PS1-5-0-100 MS132-PS1-3-1-100 MS132-PS1-4-1-100 MS132-PS1-5-1-100 MS132-PS1-3-2-100 10 10 10 10 10 10 10 0.084/0.19 0.117/0.26 0.154/0.34 0.094/0.21 0.134/0.30 0.172/0.38 0.105/0.23 Remarks Connecting capacity AWG Catalog number Flat High 4 4 MS132-S1-M1-25 MS132-S1-M2-25 10 10 0.038/0.08 0.051/0.11 4 2 MS132-S1-M3-25 MS132-S1-M3-35 10 10 0.042/0.09 0.060/0.13 MS132-BS1-3 50 0.003/0.01 3-phase busbar up to 92 A S1-M1-25 3-phase feeder terminals Busbar types 65 A S1-M3-25 92 A List Price Pack(ing) Weight pieces kg/lb (1 pce) 3-phase feeder terminals • • - • • • • • 3-phase feeder terminals for CSA/UL type E S1-M3-35 Cover for 3-phase busbars Locking Manual Motor Starters MS116 SA1 Catalog number MS132 List Price Pack(ing) Weight pieces kg/lb (1 pce) Locking device • • • - Lock adapter MS132-SA1 Padlock + 2 keys MS132-SA2 Lock adapter + padlock + 2 keys MS132-SA3 • - 3-phase busbar up to 65 A 10 10 10 3-phase busbar up to 92 A S1-M2-25 PS1-..-65 PS1-..-100 S1-M1-25 S1-M1-25 BS1-3 MS132 BS1-3 MS132 MS116 SA1 MS132 DISCOUNT SCHEDULE DS-MA, AC1010 1/86 | ABB 0.003/0.01 0.020/0.04 0.050/0.11 Manual Motor Starter Main Accessories 6 MM Handle Enclosures Catalog number MS116 • • • • List price MS132 • • • • MS132-MSMN MSHD-LB MS116/132 handle, yellow, NEMA 1, 3R, 12, 6MM, no trip indicator MSHD-YB MS132 handle, Black ON-TRIP-OFF, NEMA 1, 3R, 12, 6MM MSHD-LTB MS132 handle, Yellow, ON-TRIP-OFF, NEMA 1, 3R, 12, 6MM MSHD-LTY Shaft for selector hanle, 6mm x 180mm long OXS6X180 MS116/132 shaft coupler, 6MM MS116/132 handle, black, NEMA 1, 3R, 12, 6MM, no trip indicator Pack(ing) pieces 10 1 1 1 1 1 Weight kg/lb (1 pce) Complete kits for through-the door operation (includes 180mm x 6mm shaft, selector and adaptor) • • • • • • Black handle, without trip position Yellow handle, without trip position Black handle, with trip position Yellow handle, with trip position MS132-B-KIT MS132-Y-KIT MS132-BF-KIT MS132-YF-KIT 1 1 1 1 DISCOUNT SCHEDULE DS-MA, AC1010 ABB | 1/87 MS132 Manual Motor Starter With Thermal and Electromagnetic Protection Dimensions mm, inches 80.1 3.15" 81 3.19" 70 2.76" 18 0.71" 43.5 1.71" 9 0.35" MS116 + UA1, AA1, SK1, HK1, HKF1-11 81.1 3.19" 81.3 3.20" 72.4 2.85" 45 1.77" 43.5 1.71" 5.5 0.22" 18 0.71" 72.2 2.84" 81 3.19" 43.3 1.70" 9 0.35" 86.5 3.41" MS132-0.16 ... MS132-10 57.8 2.28" 90 3.54" 45 1.77" 35 mm EN/IEC 60715 45 1.77" 9 0.35" 97.8 3.85" 5.5 0.22" 35 mm EN/IEC 60715 90 3.54" 57.8 2.28" 45 1.77" 90 3.54" MS116 45 1.77" 85.6 3.37" 9 0.35" 90 3.54" 5.5 0.22" 35 mm EN/IEC 60715 45 1.77" MS132-0.16 ... MS132-10 + UA1, AA1, SK1, HK1, CK1, HKF1-11 81.1 3.19" 81 3.19" 72.2 2.84" MS132-12 ... MS132-32 1/88 | ABB 18 0.71" 43.3 1.70" 86.5 3.41" 9 0.35" MS132-12 ... MS132-32 + UA1, AA1, SK1, HK1, CK1, HKF1-11 57.8 2.28" 97.8 3.85" 9 0.35" 45 1.77" 5.5 0.22" 35 mm EN/IEC 60715 97.8 3.85" 45 1.77" 45 1.77" Motor Starting Solutions Open Type Version, in Kit Form Overview..................................................................................................................................1/91 Starters Protected by Manual Motor Starters Across-the-Line Starters.........................................................................................................1/93 Reversing Starters...................................................................................................................1/97 Dimensions Starters Protected by Manual Motor Starters – Direct-on-Line Starters.......................................................................................................1/101 – Reversing Starters..............................................................................................................1/102 1/90 | ABB Motor Starting Solutions Open Type Version, in Kit Form Starters Protected by Manual Motor Starters Across-the-Line Starters I> Reversing Starters I> MS... Manual motor starter MS... Manual motor starter BEA... Connecting link BEA... Connecting link BER..-4 Connection set AF... Contactor AF... Contactor mechanical & electrical interlock set A2-A2 Connection Starters Protected by Thermal Overload Relays Across-the-Line Starters Reversing Starters BER..-4 Connection set AF... Contactor A2-A2 Connection AF... Contactor Thermal overload relay VEM4 mechanical & electrical interlock set TF42 Thermal overload relay VEM4 mechanical and electrical interlock set including: VM4 mechanical interlock unit including 2 fixing clips and VE4 electrical interlock block with A2-A2 connection ABB | 1/91 Starters Protected by Manual Motor Starters Switching of 3-phase Cage Motors Horsepower rating 600 V Across-the-Line Starters Reversing Starters 480 V 0.1 ... 20 HP 0.1 ... 25 HP 600 V 0.1 ... 25 HP 0.1 ... 25 HP Short-circuit ratings Manual motor starters Contactors AC / DC Operated Up to 50 kA Up to 50 kA MS116 ... MS132 MS116 ... MS132 AF09 ... AF30 AF09 ... AF30 Across-the-Line Starters Reversing Starters AF09 ... AF30 AF09 ... AF30 TF42 TF42 Starters Protected by Thermal Overload Relays Switching of 3-phase Cage Motors Contactors Thermal overload relays 1/92 | ABB AC / DC Operated Across-the-Line Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC-3 600 V Application CE Full voltage across-the-line starting is a simple and economic solution characterised by a high starting torque (1.9 to 2.1 times full-speed torque) and a starting current 5.5 to 7 times nominal current. I /In C /C n 7 6 I 5 I> 4 I = current C = torque In = nominal current Cn = nominal torque 3 2 C 1 0 10 30 60 80 100 Description You can easily assemble an across-the-line starter by using the BEA..-4 3-pole insulated connecting link. It is used to electrically and mechanically connect MMS... manual motor starter and AF... contactor, AC or DC operated. Starter selection is simple SCCR, 600 V AC = 18 kA and 480 V AC = 50 kA. MS132... + BEA..-4 + AF... For other coordination, please contact your ABB local sales organization. Main Technical Data Rated operational voltage V max. 600 V Rated insulation voltage Ui according to IEC 60947-4-1 690 V according to UL/CSA 600 V Max. starting time 1.5 s Switching frequency ≤ 15 starts/hour - 80 % max. load factor ≤ 30 starts/hour - 50 % max. load factor Ambient air temperature close to the device use with MS116 ≤ 55 °C use with MS132 ≤ 60 °C Degree of protection IP 20 Standards CSA C22.2 No. 14, UL508, IEC 60947-4-1 / EN 60947-4-1 Mounting positions +30° -30° Pos. 2 Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30° Pos. 5 ABB | 1/93 Across-the-Line Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC-3 600 V I> MS... Manual motor starter BEA... Connecting link AF... Contactor Wiring Diagrams KM1:5/L3 33 43 44 5/L3 Us 34 3/L2 1/L1 43 44 5/L3 33 34 3/L2 1/L1 KM1:5/L3 33 Q1 34 Us 33 Q1 34 V M W ~ 3-phase 1/94 | ABB 14 14 5/L3 6/T3 KM1 I U M V ~ 43 Q1 44 KM1 AC or DC local control Us N 43 Q1 44 KM1 A2 Us N A2 14 A1 A1 13 3/L2 4/T2 14 KM1 KM1:3/L2 U 13 13 6/T3 4/T2 2/T1 1/L1 2/T1 5/L3 6/T3 A1 O O I 13 3/L2 4/T2 6/T3 1/L1 2/T1 4/T2 I> I> I> A2 KM1 I> I> I> 2/T1 Q1 KM1:3/L2 AC or DC remote control Across-the-Line Starters Protected by MS132 Manual Motor Starters AC-3 480 V Short-circuit ratings, 30 kA at 480 V AC Manual motor starters Contactors Accessories I> BEA..-4 cULus Catalog number (1) 480 V Rated Rated power current HP 1/10 1/8 1/6 1/4 1/3 1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 15 20 A(3) 0.2 0.3 0.6 0.65 0.8 1.0 1.4 1.8 2.6 3.4 4.8 7.6 11 14 21 27 MS132-0.25 MS132-0.4 MS132-0.63 MS132-1.0 MS132-1.0 MS132-1.6 MS132-1.6 MS132-2.5 MS132-4.0 MS132-4.0 MS132-6.3 MS132-10 MS132-12 MS132-16 MS132-25 MS132-32 Current setting range Magnetic tripping current Control voltage range Uc min. ... Uc max. A 0.16...0.25 A 2.44 V 50/60Hz 24...60 V DC 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 0.25...0.40 0.40...0.63 0.63...1.00 0.63...1.00 1.00...1.60 1.00...1.60 1.60...2.50 2.50...4.00 2.50...4.00 4.00...6.30 6.30...10.0 8.0...12.0 10.0...16.0 20.0...25.0 25.0...32.0 3.9 6.14 11.5 11.5 18.4 Catalog number (2) 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 Allowed current setting A 0.25 1 1 1.6 24...60 20...60 AF09-30-10-11 1.6 29 100...250 20...60 AF09-30-10-13 AF09-30-10-11 2.5 100...250 100...250 AF09-30-10-13 50 79 150 180 240 375 480 24...60 20...60 AF09-30-10-11 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF12-30-10-11 100...250 100...250 AF12-30-10-13 24...60 20...60 AF16-30-10-11 100...250 100...250 AF16-30-10-13 24...60 20...60 AF26-30-00-11 100...250 100...250 AF26-30-00-13 24...60 20...60 AF30-30-00-11 100...250 100...250 AF30-30-00-13 BEA16-4 0.63 100...250 24...60 100...250 Catalog number 0.4 18.4 50 CA4-10 4 4 6.3 9 12 16 25 32 BEA38-4 + CA4-10 (front) or CAL4-11 (side) (1) MS116 manual motor starter can be selected according to the current setting range indicated on the coordination line, up to: - 10 HP at 480 V - 18 kA (2) For other control voltages, see "3-pole contactors - Ordering details" pages. (3) These values of motor full-load current are to be used as guides only. For motor protection setting, always use those appearing on the motor nameplate. ABB | 1/95 Across-the-Line Starters Protected by MS132 Manual Motor Starters AC-3 600 V Short-circuit ratings, 18 kA at 600 V AC Manual motor starters Contactors Accessories I> BEA..-4 cULus Catalog number (1) 600 V Rated Rated power current HP 1/10 1/8 1/6 1/4 1/3 1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 15 20 25 A(3) 0.2 0.3 0.44 0.52 0.64 0.9 1.3 1.7 2.4 2.7 3.9 6.1 9 11 17 22 27 MS132-0.25 MS132-0.4 MS132-0.63 MS132-0.63 MS132-1.0 MS132-1.0 MS132-1.6 MS132-2.5 MS132-2.5 MS132-4.0 MS132-4.0 MS132-6.3 MS132-10 MS132-12 MS132-20 MS132-25 MS132-32 Current setting range Magnetic tripping current A 0.16...0.25 A 2.44 0.25...0.40 0.40...0.63 0.40...0.63 0.63...1.00 0.63...1.00 1.00...1.60 1.60...2.50 1.60...2.50 2.50...4.00 2.50...4.00 4.00 ...6.30 6.30...10.0 8.00...12.0 16.0...20.0 20.0...25.0 25.0...32.0 3.9 6.14 6.14 11.5 11.5 18.4 28.75 28.75 50 50 79 150 180 300 375 480 Control voltage range Uc min. ... Uc max. Catalog number (2) V 50/60Hz 24...60 V DC 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF12-30-10-11 100...250 100...250 AF12-30-10-13 24...60 20...60 AF16-30-10-11 100...250 100...250 AF16-30-10-13 24...60 20...60 AF26-30-00-11 100...250 100...250 AF26-30-00-13 24...60 20...60 AF30-30-00-11 100...250 100...250 AF30-30-00-13 (1) MS116 manual motor starter can be selected according to the current setting range indicated on the coordination line, up to: - 10 HP at 600 V AC - 5 kA. (2) For other control voltages, see «3-pole contactors - Ordering details» pages. (3) These values of motor full-load current are to be used as guides only. For motor protection setting, always use those appearing on the motor nameplate. 1/96 | ABB Allowed current setting A 0.25 CA4-10 Catalog number BEA16-4 0.4 0.63 0.63 1 1 1.6 2.5 2.5 4 4 6.3 10 12 20 25 32 BEA38-4 + CA4-10 (front) or CAL4-11 (side) Reversing Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC-3 600 V Application CE Full voltage reversing starting is a simple and economic solution characterised by a high starting torque (1.9 to 2.1 times full-speed torque) and a starting current 5.5 to 7 times nominal current. I /In C /C n 7 6 I 5 I> 4 I = current C = torque In = nominal current Cn = nominal torque 3 2 C 1 0 10 30 60 80 100 Description You can easily assemble reversing starter thanks to our complete range of accessories: –– BEA..-4 3-pole insulated connecting link: it is used to electrically and mechanically connect MS... manual motor starter and AF contactor, AC or DC operated. –– VEM4 mechanical and electrical interlock set for reversing starter in 90 mm width. It includes: MS132... + BEA..-4 + BER..-4 + VEM4 + AF... - VE4 electrical interlock block with A2-A2 connection - VM4 mechanical interlock unit including 2 fixing clips. –– BER..-4 connection set: it assures a safe and simple reversing connection between both contactor main terminals. Starter selection is simple SCCR, 600 V AC = 18 kA and 480 V AC = 50 kA. For other coordination, please contact your ABB local sales organization. Main Technical Data Rated operational voltage Ue max. 600 V Rated insulation voltage Ui according to IEC 60947-4-1 690 V according to UL/CSA 600 V Max. starting time 1.5 s Switching frequency ≤ 15 starts/hour - 80 % max. load factor Mounting positions +30° -30° ≤ 30 starts/hour - 50 % max. load factor Ambient air temperature close to the device Pos. 2 use with MS116 ≤ 55 °C use with MS132 ≤ 60 °C Pos. 4 Pos. 3 Pos. 1 Degree of protection IP 20 Standards IEC 60947-4-1 / EN 60947-4-1 Pos. 1 ± 30° Pos. 5 ABB | 1/97 Reversing Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC-3 600 V MS... Manual Motor Starter Fixing clip BEA... Connecting link VM4 Mechanical interlock unit AF... Contactor VE4 Electrical interlock block BER..-4 Connection set A2 A2 Wiring Diagrams 5/L3 KM2:5/L3 33 Q1 34 33 Q1 34 Us O 43 Us 33 3/L2 1/L1 KM2:5/L3 O 44 .3 3/L2 5/L3 4/T2 6/T3 .4 Us N 43 Q1 44 KM1 A2 (1) (3) A1 AC or DC local control V W M ~ 3-phase VEM4 = VM4+VE4 with A2-A2 connection (1) (2) (3) 1/98 | ABB 01 01 (2) (2) KM2:3/L2 U .4 .4 01 01 (2) KM2 I (2) .3 1/L1 2/T1 .4 6/T3 4/T2 2/T1 A2 .3 5/L3 3/L2 1/L1 A1 KM2 A2 KM1 KM1 KM2 II .4 KM1 .3 .3 6/T3 4/T2 2/T1 I .3 II I> I> I> .4 34 Q1 A2 KM2 KM1 Us N 43 Q1 44 A2 (1) (3) KM2:3/L2 AC or DC remote control A2 KM2 Reversing Starters Protected by MS132 Manual Motor Starters AC-3 480 V Short-circuit current ratings, 30 kA et 480 V AC Manual motor starters Contactors Accessories + I> BEA..-4 BER..-4 VEM4 cULus Catalog number (1) 480 V Rated Rated power current HP 1/10 1/8 1/6 1/4 1/3 1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 15 20 A(3) 0.2 0.3 0.44 0.65 0.8 1.0 1.4 1.8 2.6 3.4 4.8 7.6 11 14 21 27 MS132-0.25 MS132-0.4 MS132-0.63 MS132-1.0 MS132-1.0 MS132-1.6 MS132-1.6 MS132-2.5 MS132-4.0 MS132-4.0 MS132-6.3 MS132-10 MS132-12 MS132-16 MS132-25 MS132-32 Current setting range Magnetic tripping current A 0.16...0.25 A 2.44 0.25...0.40 0.40...0.63 0.63...1.00 0.63...1.00 1.00...1.60 1.00...1.60 1.60...2.50 2.50...4.00 2.50...4.00 4.00...6.30 6.30...10.0 8.00...12.0 10.0...16.0 20.0...25.0 25.0...32.0 3.9 6.14 11.5 11.5 18.4 18.4 29 50 50 79 150 180 240 375 480 Control voltage range Uc min. ... Uc max. Catalog number (2) V 50/60Hz 24...60 V DC 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF12-30-10-11 100...250 100...250 AF12-30-10-13 24...60 20...60 AF16-30-10-11 100...250 100...250 AF16-30-10-13 24...60 20...60 AF26-30-00-11 100...250 100...250 AF26-30-00-13 24...60 100...250 20...60 100...250 AF30-30-00-11 AF30-30-00-13 Allowed current setting A 0.25 0.4 CA4-10 Catalog number BEA16-4 + BER16-4 + VEM4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 12 16 25 32 BEA38-4 + BER38-4 + VEM4 + 2x CA4-10 (1) MS116 manual motor starter can be selected according to the current setting range indicated on the coordination line, up to: - 10 HP at 480 V AC, 18 kA. (2) For other control voltages, see “3-pole contactors - Ordering details” pages. (3) These values of motor full-load ccurrentare to be used as guides only. For motor protection setting, always use those appearing on the motor nameplate. ABB | 1/99 Reversing Starters Protected by MS132 Manual Motor Starters AC-3 600 V Short-circuit current ratings, 16 kA et 600 V AC Manual motor starters Contactors Accessories + I> BEA..-4 BER..-4 VEM4 cULus Catalog number (1) 600 V Rated Rated power current HP 1/10 1/8 1/6 1/4 1/3 1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 15 20 25 A(3) 0.2 0.3 0.44 0.52 0.64 0.9 1.3 1.7 2.4 2.7 3.9 6.1 9 11 17 22 27 MS132-0.25 MS132-0.4 MS132-0.63 MS132-0.63 MS132-1.0 MS132-1.0 MS132-1.6 MS132-2.5 MS132-2.5 MS132-4.0 MS132-4.0 MS132-6.3 MS132-10 MS132-12 MS132-20 MS132-25 MS132-32 Current setting range Magnetic tripping current Control voltage range Uc min. ... Uc max. A 0.16...0.25 A 2.44 V 50/60Hz 24...60 V DC 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF09-30-10-11 100...250 100...250 AF09-30-10-13 24...60 20...60 AF12-30-10-11 100...250 100...250 AF12-30-10-13 24...60 20...60 AF16-30-10-11 100...250 100...250 AF16-30-10-13 24...60 20...60 AF26-30-00-11 100...250 100...250 AF26-30-00-13 24...60 20...60 AF30-30-00-11 100...250 100...250 AF30-30-00-13 0.25...0.40 0.40...0.63 0.40...0.63 0.63...1.00 0.63...1.00 1.00...1.60 1.60...2.50 1.60...2.50 2.50...4.00 2.50...4.00 4.00 ...6.30 6.30...10.0 8.00...12.0 16.0...20.0 20.0...25.0 25.0...32.0 3.9 6.14 6.14 11.5 11.5 18.4 29 29 50 50 79 150 180 300 375 480 Catalog number List price (2) (1) MS116 manual motor starter can be selected according to the current setting range indicated on the coordination line, up to: - 10 HP at 600 V AC, 5 kA. (2) For other control voltages, see "3-pole contactors - Ordering details" pages. (3) These values of motor full-load current are to be used as guides only. For motor protection setting, always use those appearing on the motor nameplate. 1/100 | ABB Allowed current setting A 0.25 0.4 CA4-10 Catalog number BEA16-4 + BER16-4 + VEM4 0.63 0.63 1 1 1.6 2.5 2.5 4 4 6.3 10 12 20 25 32 BEA38-4 + BER38-4 + VEM4 + 2x CA4-10 Direct-On-Line Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC-3 600 V Dimensions mm, inches 77 3.03" 17.5 0.69" 6 0.24" 186.8 7.35" 35 mm EN/IEC 60715 35 5 1.77" 1.38" 450.20" 5.5 0.22" 77 3.03" MS132-12 ... MS132-32 + BEA16-4 + AF09, AF12, AF16 Ø 4.5 0.18" M4 8-32UNC 26.25 1.03" Ø 4.2 0.17" M4 8-32UNC 80 3.15" 5 0.20" 35 1.38" 5 0.20" 5.5 0.22" 5 0.20" 5 0.20" 86 3.39" 5 0.20" 5 0.20" 5 0.20" 5 0.20" 26.25 1.03" 10 0.39" 26.25 1.03" Ø 4.2 0.17" M4 8-32UNC 5.5 0.22" 186.8 7.35" 45 1.77" 5.5 0.22" 45 1.77" 80 3.15" 10 0.39" 10 0.39" Ø 4.5 0.18" M4 8-32UNC Ø 4.2 0.17" M4 8-32UNC 45 1.77" 75 2.95" 45 1.77" 77 3.03" 6 0.24" 10 0.39" 17.5 0.69" 26.25 1.03" 5 0.20" 5.5 0.22" 10 0.39" 72.2 2.84" 6 0.24" 75 2.95" 35 mm EN/IEC 60715 5.5 0.22" 35 mm EN/IEC 60715 45 1.77" 75 2.95" 192 7.56" 81.1 3.19" 72.2 2.84" 186.8 7.35" 81.1 3.19" 192 7.56" 35 5 1.38"45 1.77" 0.20" MS132-0.16 ... MS132-10 + BEA16-4 + AF09, AF12, AF16 MS116 + BEA16-4 + AF09, AF12, AF16 Ø4 M4 5.5 0.22" 5 0.20" 5 0.20" 5 0.20" 5 0.20" 5 0.20" 5.5 0.22" 17.5 0.69" Ø 4.2 0.17" M4 8-32UNC Ø 4.2 0.17" M4 8-32UNC 45 1.77" 72.2 2.84" 10 0.39" 192 7.56" 10 0.39" 186.8 7.35" 26.25 1.03" 81.1 3.19" Ø 4.5 0.18" M4 8-32UNC 5.5 0.22" 35 mm EN/IEC 60715 188 7.40" 186.8 7.35" 35 mm EN/IEC 60715 5.5 0.22" 10 0.39" 17.5 0.69" 6 0.24" 72.4 2.85" 45 1.77" 45 1.77" 81.3 3.20" Ø 4.5 0.18" M4 8-32UNC 10 0.39" 75 2.95" 70 2.76" 75 2.95" 188 7.40" 17.5 0.69" 6 0.24" 80.1 3.15" 35 1.38" 5 0.20" 86 3.39" MS132-12 ... MS132-32 + BEA38-4 + AF26, AF30 Note: contactor lateral distance to grounded component 2 mm 0.08" min. ABB | 1/101 5 0.20" 35 1.38" 5 0.20" Reversing Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC-3 600 V 81.3 3.20" Ø 4.5 0.18" M4 8-32UNC 45 1.77" 10 0.39" 26.25 1.03" 5 0.20" 10 0.39" 70 2.76" 26.25 1.03" 186.8 7.35" 5.5 0.22" 35 mm EN/IEC 60715 186.8 7.35" 189.5 7.46" 10 0.39" 17.5 0.69" 72.4 2.85" 5.5 0.22" 35 mm EN/IEC 60715 45 1.77" 97 3.82" Ø 4.5 0.18" M4 8-32UNC 10 75 0.39" 2.95" 75 2.95" 189.5 7.46" 17.5 0.69" 6 0.24" 97 3.82" 80.1 3.15" 70 2.76" 6 0.24" Dimensions mm, inches Ø 4.2 0.17" M4 8-32UNC 3,8 0.15" 5 0.20" 5 0.20" 5 0.20" 6 0.24" 17.5 Ø 4.5 0.18" Ø 4.5 0.18" 0.69" M4 8-32UNC M4 8-32UNC 10 0.39" 3.8 0.15" MS132-12 ... MS132-32 + BEA16-4 + AF09, AF12, AF16 Note: contactor lateral distance to grounded component 2 mm 0.08" min. 1/102 | ABB 5 0.20" 80 3.15" 90 3.54" 90 3.54" 5 0.20" MS132-12 ... MS132-32 + BEA38-4 + AF26, AF30 5.5 0.22" 5.5 0.22" 70 2.76" 5 0.20" 5 0.20" Ø 4.2 0.17" Ø 4.2 0.17" M4 8-32UNC M4 8-32UNC 5 0.20" 90 3.54" 5 0.20" Ø 4.2 0.17" M4 8-32UNC 5 0.20" 26.25 26.25 1.03" 1.03" 5 0.20" 10 0.39" 5 0.20" 10 0.39" 70 2.76" 45 1.77" 5.5 0.22" 5 0.20" 45 1.77" 35 mm EN/IEC 60715 26.25 1.03" 5.5 0.22" 10 0.39" 6 0.24" 186.8 7.35" 17.5 0.69" 72.2 2.84" 72.2 2.84" 70 2.76" 201.5 7.93" 186.8 7.35" 201.5 7.93" 10 0.39" 186.8 7.35" 81.1 3.19" 81.1 3.19" 5.5 0.22" 35 mm EN/IEC 60715 45 1.77" 114 4.49" 114 4.49" Ø 4.5 0.18" M4 8-32UNC 5 35 mm EN/IEC 60715 0.20" 17.5 0.69" 72.2 2.84" 75 2.95" 6 0.24" 81.1 3.19" 2.95" 75 80 3.15" 5 0.20" MS132-0.16 ... MS132-10 + BEA16-4 + AF09, AF12, AF16 97 3.82" 193.5 7.62" 5 0.20" 90 3.54" 10 75 2.95" 0.39" MS116 + BEA16-4 + AF09, AF12, AF16 35 1.38" 5 0.20" 90 3.54" 3.8 0.15" 5 0.20" 5 0.20" Ø 4.2 0.17" M4 8-32UNC 5 0.20" 5 0.20" 80 3.15" 80 3.15" 5 0.20" 5 0.20"