1200A Two Tier
Distribution Center
020-646-B2
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Argus Technologies Ltd.
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233
Argus Technologies reserves the right to make changes to the products and information contained in this document without notice.
Copyright 2008 Argus Technologies Ltd. Argus® is a registered trademark of Argus Technologies Ltd. All Rights Reserved.
Printed in Canada.
Visit www.argus.ca
1200A Two Tier Distribution Center
020-646-B2
The following documents and drawings are included in this manual to provide the necessary information required for
routine installation of the unit:
• Specifications:
020-646-B1 Rev A
• Warranty Policy:
048-507-10
• Important Safety Instructions
• Installation and Operation Instructions:
020-646-C0 Rev A
• Schematic:
020-646-05
• Outline Drawing:
020-646-06
• Field Installation of Additional Tier:
037-061-F0
• Factory Service Information:
048-527-10
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS is a registered trademark of Argus Technologies Ltd. All Rights Reserved.
020-646-B2 Rev A WC
Specifications for Argus Technologies’ 1200A Two Tier Distribution Center
System Output
Voltage:
24 or 48Vdc
Current:
1200Adc maximum
Connections
Load Connections:
1/4” holes on 5/8” centers
Battery Terminations:
3/8” holes on 1” centers, 4 sets per polarity
Rectifier Terminations:
3/8” holes on 1” centers
Alarm Connections:
0.52mm2 to 0.081mm2 (#20 to #28 AWG)
Cable Access:
Top and/or bottom
Miscellaneous
Size:
399mm H x 639mm W x 502mm D
(15.70" H x 25.17" W x 19.76" D)
Mounting:
23” center
Environmental
Temperature:
-40 to +65°C
(-40 to 149°F)
Humidity:
0 to 95% non-condensing
Elevation:
-500m to 2800m
(-1640 feet to 9186 feet)
The above information is valid at the time of publication. Consult factory for up-to-date ordering information.
Specifications are subject to change without notice.
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS is a registered trademark of Argus Technologies Ltd. All Rights Reserved.
020-646-B1 Rev A WC
WARRANTY AND REPAIR INFORMATION
Warranty Policy
Argus Technologies Ltd. warrants all equipment manufactured by it to be free from defects in parts
and labor, excluding third party OEM materials (example: air conditioners, batteries), for a period of
two years from the date of shipment from the factory. For third party products the OEM’s warranty
shall apply. The liability of Argus applies solely to repairing, replacing or issuing credit (at Argus’ sole
discretion) for any equipment manufactured by it and returned by the customer during the warranty
period. The terms of the warranty are Ex Works (EXW) from Argus’ factory service location.
Argus reserves the right to void the warranty if:
(1) identification marks or serial numbers are removed or altered in any way,
(2) invoice is unpaid, or
(3) defect is the result of misuse, neglect, improper installation, environmental
conditions, non-authorized repair, alteration or accident.
Argus shall not be liable to the customer or other parties for any loss of profits, loss of use, costs for
removal or installation of defective equipment, damages or consequential damages based upon
equipment failure during or after the warranty period. There shall be no other obligations either
expressed or implied. Argus will not honor warranties for batteries and other third party products
without prior written Argus authorization.
Freight Policy
Customer is responsible for all shipping and handling charges (COD and freight collect will not be
accepted without prior approval from Argus Technologies).
Terms of Payment (North America)
Payment terms are net 30 days subject to prior credit approval. All other orders require payment
before shipping.
Terms of Payment (International)
Payment terms are subject to prior approval and are typically through Tele-Transfer.
Return Material Policy
Our RMA policy is designed to ensure prompt, efficient and high quality factory service. A Return
Material Authorization (RMA) number must be obtained before products can be accepted for
servicing by the Argus factory. For returns to an authorized service center (refer to “Authorized
Service Centers” for locations), please consult the individual service center for specific return policies
and instructions.
To obtain a RMA number for a factory return, customers must call the appropriate location with the
product serial and model number, as well as a brief description of the problem, shipment instructions
and billing details.
The original packing container should be used whenever possible. Both the shipping documents
and the outside of the box must have the RMA # clearly marked and the product shipped prepaid to
the Argus factory service center. Argus will endeavor to repair products within five working days of
receipt. Repairs to the returned product are warranted for a period of six months. A service charge
may be applied if no fault is found in the returned product. Argus will not accept products without an
RMA number.
Business Hours
Argus North American office hours are 7:30 am to 5:00 pm (Pacific Standard Time) Monday to Friday.
Factory Service Centers
Canada and International
Argus Technologies Ltd.
ATTN: RMA Returns
7033 Antrim Avenue
Burnaby, BC, V5J 4M5 Canada
Tel:
+1 604 436 5900
+1 604 436 1233
Fax:
Email: returns@argusdcpower.com
USA
Argus Technologies Inc.
ATTN: RMA Returns
3116 Mercer Avenue
Bellingham, WA, 98225 USA
Tel:
+1-360 756 4904
+1-360 647 0498
Fax:
Email: returns-usa@argusdcpower.com
Asia-Pacific
PCM Electronics (Dong Guan) Co., Ltd.
Hongli Industrial Area, Miaobian, Liaobu Town,
Dongguan City, Guangdong Province,
523400 China
Tel:
+86 755 8895 3310
+86 755 8895 3307
Fax:
Authorized Service Center
Argentina
Argus Technologies de Argentina
Belen 315, Capital Federal, Buenos Aires,
1407l Argentina
Tel:
+54 (11) 4672 4821
+54 (11) 4504 4698
Fax:
Cell:
+54 9 (11) 4993 9996
Email: lkleiman@argus.ca
Asia
Argus Technologies Asia Pte Ltd
Blk 6 Tagore Lane #160
Singapore 787570
Tel:
+65 6458 8900
+65 6458 2122
Fax:
Australia
CPS National
8/376 Newbridge Rd
Moorebank, NSW, 2170 Australia
Tel:
+61 02 9822 8977
+61 02 9822 8077
Fax:
Australia/New Zealand
Alpha Power Systems Pty Ltd
Unit 3, 30 Heathcote Road
Moorebank, NSW, 2170 Australia
Tel:
+61 02 9602 8331
+61 02 9602 9180
Fax:
Century Yuasa
37 - 65 Colbalt Street
Carole Park QLD 4300
Australian Sales & Service
Tel:
+61 07 3361 6587
+61 07 3361 6705
Fax:
New Zealand Sales & Service
Tel:
+64 9 978 6689
+64 9 978 6677
Fax:
Canada
Compower Systems Inc.
118 Tiffield Road
Toronto, ON, M1V 5N2 Canada
Tel:
+1 416 293 3088
+1 416 293 0671
Fax:
Europe
Alpha Technologies Europe Ltd.
Cartel Business Estate
Edinburgh Way
Harlow, Essex, CM20 2DU UK
Tel:
+44 1279 422110
+44 1279 423355
Fax: Mexico & Central America
Technologies Argus First De Mexico SA de CV
Anatole France No. 17
Col. Polanco
Mexico City, 11560 Mexico
Tel:
+52 55 5280 6990
+52 55 5280 6585
Fax: South America
Argus Technologies Argentina
Santo Tome 2573, Capital Federal
Buenos Aires, 1416 Argentina
Tel:
+54 11 4504 4698
+54 9 11 4993 9996
Cell:
E-pager: 541149939996@nextel.net.ar
Turkey
IPC Enerji Elk San ve TIC AS
Inonu cad. Kanarya sok. No:20
Yenisahra - Kadikoy
Istanbul, Turkey
Tel:
+90 216 317 41 42
+90 216 472 90 66
Fax:
048-507-10-I1 Rev S (09/2007)
Canada and USA toll free 24 hour emergency technical support: +1 888 GO ARGUS (462 7487) Outside North America: +1 604 436 5547
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IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
1. Please read this manual prior to use to become familiar with the product’s numerous features and operating
procedures. To obtain a maximum degree of safety, follow the sequences as outlined.
2. This manual provides warnings and special notes for the user:
a. Points that are vital to the proper operation of the product or the safety of the operator are
indicated by the heading: WARNING.
b. A notation that is in Bold or Italic typeface covers points that are important to the
performance or ease of use of the product.
3. Before using the product, read all instructions and cautionary markings on the product and any equipment
connected to the product.
4. Do not expose the product to rain or snow; install only in a clean, dry environment.
5. CAUTION – Unless otherwise noted, use of an attachment not recommended or sold by the product
manufacturer may result in a risk of fire, electric shock, or injury to persons.
6. CAUTION – Do not operate the product if it has received a sharp blow, it has been dropped, or otherwise
damaged in any way – return it to a qualified service center for repair.
7. CAUTION – Do not disassemble the product – call our qualified service centers for servicing. Incorrect
reassembling may result in a risk of electrical shock or fire.
8. WARNING – Use care working around battery systems. Before unpacking and handling batteries, thoroughly
read and follow the documentation from the battery manufacturer with special regard to safety precautions.
9. WARNING – Under abnormal operating conditions, or as a result of damage and/or misuse of a battery,
potentially hazardous conditions could occur including burns from sulphuric acid or injury from explosive
gases.
10. WARNING – Whenever working with batteries there is a short-circuit current hazard. Extreme caution must
be taken to prevent electrical arcing, electrical burns or shock.
i
TABLE OF CONTENTS
1
INTRODUCTION ............................................................................................................................................................. 1
1.1
1.2
1.3
2
TIERED DISTRIBUTION FEATURES.................................................................................................................................. 3
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3
Check System Connections.......................................................................................................................... 8
Verify AC and Power the Rectifier Shelf ....................................................................................................... 8
Check Battery Polarity and Connect ............................................................................................................. 8
CXC Reset .................................................................................................................................................... 8
MAINTENANCE AND FIELD INSTALLATION .................................................................................................................... 10
7.1
8
Calculating Output Wire Size Requirements................................................................................................. 7
System and Battery Connections.................................................................................................................. 7
Alarm Connections........................................................................................................................................ 7
SYSTEM STARTUP ........................................................................................................................................................ 8
6.1
6.2
6.3
6.4
7
Safety Precautions ........................................................................................................................................ 6
Tools Required.............................................................................................................................................. 6
Preparation/Mounting.................................................................................................................................... 6
WIRING ........................................................................................................................................................................ 7
5.1
5.2
5.3
6
Packing Materials.......................................................................................................................................... 5
Check for Damage ........................................................................................................................................ 5
INSTALLATION .............................................................................................................................................................. 6
4.1
4.2
4.3
5
24-Position Breaker Tier ............................................................................................................................... 3
20-Position Breaker Tier w/ 600A LVD ......................................................................................................... 3
Split Voltage Breaker Tier ............................................................................................................................. 3
Split Voltage Breaker Tier w/ 600A LVD ....................................................................................................... 3
3-Position GJ Breaker Tier............................................................................................................................ 4
10-Position GMT Fuse Assembly ................................................................................................................. 4
Miscellaneous Notes ..................................................................................................................................... 4
INSPECTION.................................................................................................................................................................. 5
3.1
3.2
4
Scope of the Manual ..................................................................................................................................... 1
Product Overview.......................................................................................................................................... 1
Part Numbers and List Options..................................................................................................................... 2
Field Installation of Additional Distribution Tier........................................................................................... 10
ARGUS CONVENTIONS ................................................................................................................................................ 12
8.1
8.2
Numbering System...................................................................................................................................... 12
Acronyms and Definitions ........................................................................................................................... 12
ii
1
Introduction
1.1
Scope of the Manual
This instruction manual covers the features and installation of Argus Technologies’ 1200A Two Tier Distribution
Center.
NOTE: To aid the user with installation, frequent reference is made to drawings located at the rear of this manual.
1.2
Product Overview
The 1200A Two Tier Distribution Center is a modular, front access system that provides DC distribution, rectifier
and battery connections, and an optional digital controller interface. Coupled with Argus Cordex rectifiers and
converters, it provides a complete solution in a compact integrated package.
Multiple modular distribution tiers are available for customizing 24V or 48Vdc system configurations as well as
split-voltage distribution options for systems with DC-DC converters. Up to two (2) modular tiers may be added to
the distribution center.
The Cordex system controller option may be mounted inside the front door of the distribution center providing
front access to system control, external inputs and alarms.
The modular distribution center allows customization of integrated power systems; perfect for space-restricted
installs requiring front access. The flexibility of the modular distribution center provides a solution for many
different 24V or 48Vdc power configurations. This includes support for split 24V/48V applications such as GSM
overlays. A compact system may be configured as a 7’ rack with multiple integrated battery trays or as a 42” rack
solution that mounts on top of a VRLA battery stack.
Figure 1–Front angle view of the 1200A Two Tier Distribution Center
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
020-646-C0 Rev A WC
Page 1 of 12
1.3
Part Numbers and List Options
This product is available to order under the following part numbers and list options:
Description
Part Number/List Option
1200A Two Tier Distribution Center...........................................................................................................020-646-20
Basic unit............................................................................................................................................................ *List 0
24 Volt ..................................................................................................................................................................List 1
48 Volt ..................................................................................................................................................................List 2
Negative ground...................................................................................................................................................List 4
Gray finish with blue silkscreen........................................................................................................................ *List 55
Tier 1 common equipment .................................................................................................................................List 71
Tier 2 common equipment .................................................................................................................................List 72
CXCM4 Interface PCB and D-sub 25 cables .....................................................................................................List 75
Door mount SM02 system controller..................................................................................................................List 76
Door mount Cordex system controller (inputs: 2 temp, 2 bi-voltage) ................................................................List 77
Door mount Cordex system controller (inputs: 4 temp, 0 bi-voltage) ................................................................List 78
Internal modem, global.......................................................................................................................................List 79
24 circuit breaker (system) positions, +24V or –48V ...........................................................................................List 80
20 circuit breaker (system) positions, +24V w/ 600A LVD ...................................................................................List 81
20 circuit breaker (system) positions, –48V w/ 600A LVD ...................................................................................List 82
12 circuit breaker (system) positions and 10 circuit breaker (converter) positions, +24V or –48V.........................List 83
8 circuit breaker (system) positions (+24V) w/ 600A LVD and 10 circuit breaker (converter) positions (–48V) .....List 84
8 circuit breaker (system) positions (–48V) w/ 600A LVD and 10 circuit breaker (converter) positions (+24V) .....List 85
16 circuit breaker positions and 6 circuit breaker (converter) positions, +24V or –48V .......................................List 86
12 circuit breaker (system) positions (+24V) w/ 600A LVD and 6 circuit breaker (converter) positions (–48V) .....List 88
12 circuit breaker (system) positions (–48V) w/ 600A LVD and 6 circuit breaker (converter) positions (+24V) .....List 89
3 position GJ breaker .........................................................................................................................................List 90
3 position GJ breaker (+24V) w/ 600A LVD.......................................................................................................List 91
3 position GJ breaker (–48V) w/ 600A LVD .......................................................................................................List 92
10 position GMT fuse block, 24Vdc ...................................................................................................................List 98
10 position GMT fuse block, 48Vdc ...................................................................................................................List 99
5A mid-trip breaker.......................................................................................................................................... List 100
10A mid-trip breaker........................................................................................................................................ List 101
20A mid-trip breaker........................................................................................................................................ List 102
30A mid-trip breaker........................................................................................................................................ List 103
40A mid-trip breaker........................................................................................................................................ List 104
50A mid-trip breaker........................................................................................................................................ List 105
60A mid-trip breaker........................................................................................................................................ List 106
70A mid-trip breaker........................................................................................................................................ List 107
80A mid-trip breaker........................................................................................................................................ List 108
90A mid-trip breaker........................................................................................................................................ List 109
100A mid-trip breaker...................................................................................................................................... List 110
15A mid-trip breaker........................................................................................................................................ List 111
25A mid-trip breaker........................................................................................................................................ List 112
35A mid-trip breaker........................................................................................................................................ List 113
45A mid-trip breaker........................................................................................................................................ List 114
110A mid-trip breaker, 2-hole output adapter ................................................................................................. List 120
125A mid-trip breaker, 2-hole output adapter ................................................................................................. List 121
150A mid-trip breaker, 2-hole output adapter ................................................................................................. List 122
175A mid-trip breaker, 3-hole output adapter ................................................................................................. List 123
200A mid-trip breaker, 3-hole output adapter ................................................................................................. List 124
TPS fuse holder, 1-100A 80Vdc ..................................................................................................................... List 130
Relay expansion board (for Cordex controller) ............................................................................................... List 150
* Default option
The above information is valid at the time of publication. Consult factory for up-to-date ordering information.
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
020-646-C0 Rev A WC
Page 2 of 12
2
Tiered Distribution Features
The modular distribution of this unit provides the flexibility to have a number of circuit breaker combinations. Each
tier can be equipped as follows:
2.1
24-Position Breaker Tier
The first distribution option offered is a 24-position “AM” style plug-in breaker tier rated to 600 Amps. The circuit
breakers contain AM-type “bullet” terminals allowing the user to simply plug the required breakers into, or remove
them from, the tier without the need for tools or extra hardware. This option may be used for either 24V or 48V
(primary voltage) systems.
2.2
20-Position Breaker Tier w/ 600A LVD
As an alternative to the 24-position tier, this option provides 20 plug-in breaker positions with low voltage
disconnect (LVD) protection (shown below). Low voltage protection can be utilized to protect both equipment and
batteries. This option is available in either 24V or 48V configurations.
Figure 2–1200A Two Tier Distribution Center, door open showing single tier with LVD
2.3
Split Voltage Breaker Tier
This distribution tier is offered as an option for 24V or 48Vdc (primary voltage) systems equipped with dc-dc
converters. There are two options for split voltage AM-type breaker distribution:
•
•
2.4
12x primary voltage (system) positions and 10x secondary voltage (converter) positions.
16x primary voltage (system) positions and 6x secondary voltage (converter) positions.
Split Voltage Breaker Tier w/ 600A LVD
There are two split voltage tier options with a 600A LVD installed on the primary voltage (system) distribution side.
These options are available for either 24V or 48Vdc (primary voltage) systems:
•
•
8x primary voltage (system) positions in series with an LVD and 10x secondary voltage (converter) positions.
12x primary voltage (system) positions in series with an LVD and 6x secondary voltage (converter) positions.
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
020-646-C0 Rev A WC
Page 3 of 12
2.5
3-Position GJ Breaker Tier
This tier has three positions for GJ-type breakers. Breakers are available rated from 100 to 600 Amps. The
number of breakers per panel is dependant on total current; i.e., 3x100A or 1x600A per panel. The output
connections are staggered to facilitate cable routing.
There are also LVD options for either 24V or 48V configurations.
2.6
10-Position GMT Fuse Assembly
The fuse assembly was designed for use in a 24V or 48Vdc power supply system where the application requires
from one (1) to ten (10) alarm-equipped fused outputs ranging from 0.5 to 15A using GMT type miniature fuses.
2.7
Miscellaneous Notes
•
•
•
1 to 100 amp breakers require 1 position.
110 to 150 amp breakers require 2 positions*.
175 and 200 amp breakers require 3 positions*.
* 2-position and 3-position breakers have an output adapter that provides a single 3/8" hole on a 1" center output.
The return must use one of the battery or rectifier terminations.
Figure 3–Front view of the output adapters
TPS fuses may be used instead of breakers via a plug-in breaker cartridge which installs into any AM-type plug-in
breaker panel configuration. See Figure 4 below:
Figure 4–Plug-in breaker/fuse cartridge
Please see our website at www.argusdcpower.com for details on other custom products from Argus Technologies.
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
020-646-C0 Rev A WC
Page 4 of 12
3
Inspection
3.1
Packing Materials
All Argus products are shipped in rugged, double walled boxes and suspended via solid inserts to minimize shock
that may occur during transportation. Packaging assemblies and methods are tested to International Safe Transit
Association standards.
Products are also packaged with Cortex. This plastic wrap contains a corrosive-inhibitor that protects the product
from corrosion for up to two years.
3.1.1
Returns for Service
Save the original shipping container. If the product needs to be returned for service, it should be packaged in its
original shipping container. If the original container is unavailable, make sure the product is packed with at least
three inches of shock-absorbing material to prevent shipping damage.
NOTE: Argus Technologies is not responsible for damage caused by the improper packaging of returned products.
3.2
Check for Damage
Prior to unpacking the product, note any damage to the shipping container. Unpack the product and inspect the
exterior for damage. If any damage is observed contact the carrier immediately.
Continue the inspection for any internal damage. In the unlikely event of internal damage, please inform the
carrier and contact Argus Technologies for advice on the impact of any damage.
Verify that you have all the necessary parts per your order for proper assembly.
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
020-646-C0 Rev A WC
Page 5 of 12
4
Installation
This chapter is provided for qualified personnel to install the product, which shall be mounted in a clean and dry
environment.
NOTE: To aid the user with installation, frequent reference is made to drawings located at the rear of this manual.
4.1
Safety Precautions
DANGER
Hazardous voltages are present at both the input and the output of power systems. The DC output
from the rectifiers and the battery system is at a lethal potential and has a high short circuit
current capacity that may cause electrocution, severe burns and electrical arcing.
Before working with any live battery or power system/distribution center, the following precautions should be
followed:
•
•
Remove all metallic jewelry; e.g., watches, rings, metal rimmed glasses, necklaces.
Wear safety glasses with side shields (and prescription lenses if necessary) at all times during installation.
Metallic tools must be insulated.
The installer should follow all applicable local rules and regulations for electrical and battery installations; e.g.,
CSA, UL, CEC, NEC, OSHA, and local fire codes.
4.2
Tools Required
Various insulated tools are essential for product installation. Use this list as a guide:
•
•
•
•
•
•
•
4.3
Philips head screwdriver, #3 (tip size 1/4”)
Slot head screwdriver (blade size 1/8”)
7/16” hex socket with drive
9/16” hex socket with drive
3/4” hex socket with drive
Digital voltmeter equipped with test leads
Cutters and wire strippers 0.52 to 0.081mm2 (#20 to #28 AWG).
Preparation/Mounting
The 1200A Two Tier Distribution Center may be installed in a standard 23” relay rack. See drawing 020-646-06.
Secure the unit using four #12-24x1/2” screws on each side. A captive type of drive, such as the Philips head, is
preferred to reduce the possibility of slippage and scratching of the unit.
To alternatively mount the unit on top of a VRLA battery stack, consult factory for ordering information.
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
020-646-C0 Rev A WC
Page 6 of 12
5
Wiring
This chapter provides cabling details and notes on cable sizing for DC applications with respect to the product.
WARNING
Ensure that power is removed by turning off rectifiers and removing battery line fuse or
connection before attempting work on the wiring connections. Use a voltmeter to verify the
absence of voltage. Clearly mark the correct polarity of the battery leads before commencing work
on DC connections.
Refer to the previous (Installation) chapter for safety precautions and tools required.
5.1
Calculating Output Wire Size Requirements
Wire size is calculated by first determining the appropriate maximum voltage drop requirement. Using the formula
below calculate the CMA wire size requirement. Determine the size and number of conductors required to satisfy
the CMA requirement.
CMA = (A x LF x K) / AVD, where:
CMA = Cross section of wire in circular mil area
A = Ultimate drain in amps
LF = Conductor loop feet
K = 11.1 constant factor for commercial (TW type) copper wire
AVD = Allowable voltage drop
Check again that the ampacity rating of the cable meets the requirement for the installation application. Consult
local electrical codes (NEC, CEC, etc.) for guidelines. If required, increase the size of the cable to meet the code.
5.2
System and Battery Connections
WARNING:
Ensure the correct polarity is used for all cable terminations.
Refer to guidelines supplied with the load equipment. Typically distribution cables are sized to provide a 0.5 V
loop drop at full load as well as meeting ampacity requirements of the protection fuse or circuit breaker.
Battery cables should be sized for a 0.25 V drop from battery to the power system at full load including anticipated
growth. The cables should also meet ampacity requirements. Cables terminating directly on battery posts or
connection details should be secured so that there is no stress on the battery posts. Lead plated lugs and lead
plated or stainless steel hardware should be used on all terminations at vented batteries to reduce corrosion.
Prepare, route and connect cables from power system to battery termination details. Terminating points should be
burnished and a corrosion-inhibiting agent, such as NO-OX-ID “A”™, should be applied to all battery terminal
connections.
NOTE: Final connection to battery live should not be made, insulate and leave disconnected or remove the battery fuses.
Switch battery contactors off (if used). See system startup procedure before connecting batteries online.
5.3
Alarm Connections
Terminal blocks can accommodate wire sizes 0.52 to 0.081mm2 (#20 to #28 AWG).
Route via wire-ways and use tie-wraps to secure to existing (factory) wire harness.
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
020-646-C0 Rev A WC
Page 7 of 12
6
System Startup
Visually inspect the installation thoroughly.
After completing the system installation and power system wiring, perform the following startup and test
procedure to ensure proper operation:
6.1
Check System Connections
•
•
6.2
Verify AC and Power the Rectifier Shelf
•
•
•
•
6.3
Install one power module.
Verify ac input voltage is correct and turn on the corresponding feeder breaker.
The power module OK LED should illuminate after a preset start delay.
Using the CXC, test functionality of various module alarms and controls.
Check Battery Polarity and Connect
•
•
•
•
•
•
6.4
Ensure ac is off, battery is disconnected, and all power modules are removed from the shelf.
Triple-check the polarity of all connections.
Verify correct battery polarity using a voltmeter (ensuring no cells or batteries are reversed).
Connect battery as required to the output of the system.
Install remaining power modules.
In the adjustments menu of the CXC, set float and equalize voltage to the levels specified by the battery
manufacturer.
Using the CXC, test functionality of various module alarms and controls. In addition, perform a load test with
the system using a resistive load box as needed.
Enable the temperature compensation (temp comp) feature (Batteries menu) and program the settings for
slope and breakpoints (upper and lower) with respect to the specific batteries used.
CXC Reset
The reset button located on the front panel of the optional CXC is for restarting the microprocessor. When
pressed momentarily, the unit beeps twice then resets. The front-panel LED’s will illuminate temporarily, but will
extinguish after the system has finished its 15-second self-test.
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
020-646-C0 Rev A WC
Page 8 of 12
WARNING
Before removing a CXC from a live system, or performing controller maintenance, an external LVD
override is required to avoid a disruption of service.
AUTO IN (green) LED
LVD control switch
OVERRIDE IN or Inhibit
(amber) LED
Figure 5–LVD control card option
The LVD Control functions can be hardwired directly from the assigned relay output to an optional LVD override
control and distribution alarm card (shown above).
Place the LVD Control switch to the OVERRIDE IN position to keep the LVD contactor engaged.
NOTE: For configurations with two LVD’s, the single LVD Control switch will override both LVD’s when placed in the
OVERRIDE IN position.
WARNING
Do not leave the switch in the OVERRIDE IN position. Doing so may result in a complete discharge
of the batteries during a power failure situation.
To allow the CXC to resume automatic control of the LVD contactor, check that the AUTO IN (green) LED is lit
confirming that the CXC will keep the LVD contactor engaged. Then you may return the LVD Control switch
to the AUTO IN position.
Canada and USA toll free 24 hour emergency technical support: +1 888 GO ARGUS (462 7487).
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
020-646-C0 Rev A WC
Page 9 of 12
7
Maintenance and Field Installation
Although very little maintenance is required with Argus systems, routine checks and adjustments are
recommended to ensure optimum system performance. Qualified service personnel should do repairs.
The following table lists a few maintenance procedures for this system. These procedures should be performed at
least once a year.
WARNING: HIGH VOLTAGE AND SHOCK HAZARD.
Use extreme care when working inside the unit while the system is energized.
Do not make contact with live components or parts.
Ensure redundant modules or batteries are used to eliminate the threat of service interruptions
while performing maintenance on the system’s alarms and control settings.
Procedure
Clean ventilation openings
Inspect all system connections (re-torque as necessary)
Verify alarm/control settings
Verify alarm relay operation
Date Completed
Table A–Sample maintenance log
Consult factory for replacement parts.
7.1
Field Installation of Additional Distribution Tier
WARNING
If the distribution center contains a Low Voltage Disconnect, please put the LVD switch to the
OVERRIDE IN position prior to distribution (circuit breaker) tier installation.
Refer to the previous (Installation) chapter for safety precautions and tools required.
NOTE: Distribution tiers grow from the bottom up. Only List Options 80, 81, 90, and 91 are field installable.
Figure 6–Distribution center (four tier typical) with two tiers installed
(Photo is for reference only – subject to installation requirements)
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
020-646-C0 Rev A WC
Page 10 of 12
7.1.1
Mechanical Installation
Refer to drawing 037-061-F0.
1. Lay rubber matting or insulating canvas over live bus work to prevent accidental contact with tools.
2. Insert the right hand side of the ground/return bus bar (612-072-13) onto the 5/16” bolts on the ground/return
extension.
3. Fasten the left side of the ground bar (612-072-13) to the glastic insulator (step 1 of drawing 037-061-F0
sheet 1 of 2) using the 1/4-20 x5/8” bolt, lock washer, and flat washer, keeping all the hardware loose.
4. Fasten the right side of the ground/return bus to the ground return extension (step 2 of drawing 037-061-F0
sheet 1 of 2) using the 5/16-18 nut, lock washer, and flat washer. Tighten the nuts to 17 ft-lb.
5. Tighten the 1/4-20 bolt on the left side of the ground/return bus bar. Torque to 8 ft-lb.
6. Slide the protective insulating shield (840-056-10) over the ground bar/ground return extension connection
(step 3 of drawing 037-061-F0 sheet 1 of 2). Fasten the shielding with the cable tie.
7. Tighten 1/4-20 hardware for ground to 8 ft-lb. and 5/16 hardware to 17 ft-lb. (step 4 of drawing 037-061-F0
sheet 1 of 2).
8. Remove shielding from hot return bus (step 5 of drawing 037-061-F0 sheet 2 of 2) by removing set screw and
sliding protective cover off. Replace set screw.
9. Fasten the breaker/hot bus module to the cabinet with the 3 each, 1/4-20 nuts and 1 each 1/4-20 bolt with
lock washers, and flat washers (step 6 of drawing 037-061-F0 sheet 2 of 2). Leave hardware loose.
10. Fasten the left side of the hot bar to the hot bus extension with 5/16-18 bolts, lock washers, and flat washers
(step 7 of drawing 037-061-F0 sheet 2 of 2). Torque to 17 ft-lb.
11. Tighten all 1/4-20 hardware on the breaker/hot bus module. Torque to 8 ft-lb.
12. Remove all insulation placed over hot or return bus.
7.1.2
Wiring Installation
Refer to the schematic at the back of this manual or in the final system documentation package.
Connect the Molex connector to P1 or P2 of the PCB. (For the four-tier distribution center, this will be dependant
on the tier level that you are installing.) In the case of the 1200A Two Tier Distribution Center, P1 applies to the
top tier and P2 to the lower tier.
Figure 7–Bottom two tiers connected to P1 and P2 of lower PCB
(Photo is for reference only – subject to installation requirements)
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
020-646-C0 Rev A WC
Page 11 of 12
8
Argus Conventions
8.1
Numbering System
Argus Technologies uses an eight-digit drawing number system, which is broken into three blocks. The first three
digits describe the category of the product; e.g., rectifier or fuse panel. The next three digits indicate the sequence
in which the product number was allocated in a particular category. The last two digits indicate the type of
drawing, for example:
“-05”
Schematic
“-06”
Outline Drawing
“-20”
Main Assembly
Argus uses an eight-digit part numbering system for all components and sub assemblies. Each part is covered by
its own unique number. Due to the quantity, categories will not be listed within this manual.
8.2
Acronyms and Definitions
AC
Alternating current
AWG
American wire gauge
CEC
Canadian Electrical Code
CMA
Circular mil area
CSA
Canadian Standards Association
CX
Cordex series; e.g., CXC for Cordex™ System Controller
DC
Direct current
GSM
Group Speciale Mobile (global system for mobile communications)
LVD
Low voltage disconnect
MIL
One thousandth of an inch; used in expressing wire cross sectional area
NC
Normally closed
NEC
National Electrical Code (USA)
NO
Normally open
OSHA Occupational Safety & Health Administration
UL
Underwriters Laboratories
VRLA Valve regulated lead acid
Argus Technologies Ltd.
Printed in Canada. © 2007 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
020-646-C0 Rev A WC
Page 12 of 12
REVISIONS
21.37
LTR
DESCRIPTION
REV BY
A
UPDATED TO EXISTING ASSEMBLY
J.U.
DATE
APPD
SITE GROUND
3/8"-16 HARWARE ON 1" CENTERS
19.76
HOT BAR
RETURN BAR
1"
6.77
TOP VIEW
25.17
REAR VIEW
RIGHT SIDE VIEW
REAR COVER NOT SHOWN FOR CLARITY
(TYPICALLY USED FOR REAR VERTICAL BUS BAR
CONNECTION TO CORDEX RECTIFIER SHELVES)
DOOR AND RIGHT SIDE COVER
NOT SHOWN FOR CLARITY
BATTERY HOT
4x 3/8"-16 HARDWARE
ON 1" CENTERS
1.50 TYP
SPACING
BATTERY RETURN
4x 3/8"-16 HARDWARE ON 1" CENTERS
CIRCUIT BREAKER RETURNS
1/4"-20 HARDWARE ON 5/8" CENTERS
15.70
CIRCUIT BREAKER OUTPUTS
1/4"-20 HARDWARE ON 5/8" CENTERS
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
FRONT VIEW
FRONT VIEW
SHOWN WITH CXC SUPERVISORY CONTROLLER
DOOR NOT SHOWN FOR CLARITY
TOP TIER E/W 24 POS'N "AM" BREAKER MODULE
BOTTOM TIER E/W 20 POS'N "AM" BREAKER MODULE W/600A LVD
MATERIAL
DGW
2003/09
DRAWN
DGW
2003/09
CHECKED
DGW
2003/09
APPROVED
DGW
2003/09
FINISH
1mm
0.5mm
0.25mm
SCALE
DESIGN
TOLERANCES
0.04"
X.X
0.02"
X.XX
X.XXX 0.01"
[X]
[X.X]
[X.XX]
PER P.O. and
Doc. 070-024-83
NTS
TITLE
OUTLINE DRAWING
TWO TIER VISTA CABINET
c 2003 ARGUS TECHNOLOGIES
DIMENSIONS ARE IN INCHES
ISSUE
DATE
SIZE TYPE DWG NO.
B D2
SHEET
1
OF
1
020-646-06
REV
A
REVISIONS
DESCRIPTION
LTR
630-084-10 - 1/4"-20 x 5/8" BOLT
633-035-10 - 1/4" LOCK WASHER
633-011-10 - 1/4" FLAT WASHER
DATE
APPD
CHANGED FLAT WASHER 633-011-10 TO
2009/04
633-010-10. ADDED 954-452-10 LABEL.
B
INSTALLATION PROCEDURES
1) FIRST TAKE ALL NECESSARY SAFETY PRECAUTIONS
IF SYSTEM IS ENERGIZED.
2) FASTEN THE GROUND BAR (612-072-13), KEEPING
ALL HARDWARE LOOSE.
3) TIGHTEN THE 5/16" HARDWARE ON RIGHT SIDE
TO GROUND RETURN, TORQUE TO 17 FT-LB.
4) FASTEN SHIELDING OVER GROUND RETURN WITH
CABLE TIE (SEE DETAIL 'A'').
5) TIGHTEN 1/4"-20 HARDWARE FOR GROUND,
TORQUE TO 8 FT-LB.
SLIDE (840-056-10 ) PROTECTIVE SHIELD
OVER GROUND CONNECTION AND CABLE TIE
INTO PLACE
BARS ARE PARALLEL
612-072-13 GROUND BAR
PART OF MODULE
DETAIL 'A'
DESCRIPTION
LTR
QTY
FINISHED HOLE LEGEND
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
DESIGN
634-019-10 - 5/16"-18 NUT
633-056-10 - 5/16" LOCK WASHER
633-057-10 - 5/16" FLAT WASHER
2 PL
DGW
2002/11
DRAWN
DGW
2002/11
CHECKED
WES
2002/11
APPROVED
WES
2002/11
TOLERANCES
0.04"
X.X
0.02"
X.XX
X.XXX 0.01"
[X]
[X.X]
[X.XX]
1mm
0.5mm
0.25mm
MATERIAL
FINISH
PER P.O. and
Doc. 070-024-83
NTS
SCALE
TITLE
CUSTOMER ASSEMBLY,
TYPICAL MODULE INSTALLATION
TYPICAL GROUND BAR INSTALLATION
c 2002 ARGUS TECHNOLOGIES
O
DIMENSIONS ARE IN INCHES
ISSUE
DATE
SHEET
SIZE TYPE DWG NO.
B D2
1
037-061-F0
OF
2
REV
B
REVISIONS
DESCRIPTION
LTR
DATE
APPD
INSTALLATION PROCEDURES, CONTINUED
6) REMOVE SHIELDING FROM HOT RETURN BUS.
7) FASTEN MODULE TO CABINET USING 1/4" HARDWARE
AS SHOWN, LEAVE HARDWARE LOOSE.
8) FASTEN 5/16" HARDWARE TO HOT BUS,
TORQUE TO 17 FT-LB.
9) FINISH TIGHTENING 1/4" HARDWARE,
TORQUE TO 8 FT-LB.
B
PLACE 954-452-10 LABELS
6
B
REMOVE AFTER INSTALLING GROUND BAR
BY REMOVING SET SCREW AND SLIDING
PROTECTIVE COVER OFF. THEN REPLACE
SET SCREW BACK INTO PLACE.
634-014-10 - 1/4-20 x NUT
633-035-10 - 1/4 LOCK WASHER
633-010-10 - 1/4 FLAT WASHER
B
DESCRIPTION
LTR
B
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
630-091-10 - 1/4-20 x 1" BOLT
633-035-10 - 1/4 LOCK WASHER
633-010-10 - 1/4 FLAT WASHER
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
DESIGN
DGW
DRAWN
DGW
APPROVED
BARS ARE PARALLEL
TOLERANCES
0.04"
X.X
0.02"
X.XX
X.XXX 0.01"
2002/11
MATERIAL
2002/11
2002/11
CHECKED
630-396-10 - 5/16x1" BOLT
633-056-10 - 5/16 LOCK WASHER
633-057-10 - 5/16 FLAT WASHER
2 PL
QTY
FINISHED HOLE LEGEND
634-014-10 - 1/4-20 x NUT
633-035-10 - 1/4 LOCK WASHER
633-010-10 - 1/4 FLAT WASHER
2 PL
WES
[X]
[X.X]
[X.XX]
2002/11
1mm
0.5mm
0.25mm
FINISH
PER P.O. and
Doc. 070-024-83
NTS
SCALE
TITLE
CUSTOMER ASSEMBLY,
TYPICAL MODULE INSTALLATION
TYPICAL CIRCUIT BREAKER TIER INSTALLATION
c 2002 ARGUS TECHNOLOGIES
O
DIMENSIONS ARE IN INCHES
ISSUE
DATE
SHEET
SIZE TYPE DWG NO.
B D2
2
037-061-F0
OF
2
REV
B
This page intentionally left blank.
FACTORY SERVICE INFORMATION
Technical Support
Technical support staff are available for answering general questions related to installation, operation
and maintenance of Argus products. In Canada and the USA, call Argus toll free 7:30 am to 5:00 pm
Pacific Standard Time at:
+1-888 GO ARGUS
(+1-888-462-7487)
For emergencies, call +1-888-GO-ARGUS 24 hours a day, seven days a week.
Customers outside Canada and the USA, call +1-604-436-5547 for technical support.
Training
Argus offers various levels of product and technical training. These workshops provide a mix of
theory and hands on application for qualified customers. Please consult your sales representative for
course schedules, locations and costs, or visit our website at www.argusdcpower.com.
Factory Repair and Servicing
All service, beyond initial adjustments, should be carried out by qualified factory service personnel.
For these procedures, please contact Argus Technologies at the locations listed to the right.
Product Returns
Before returning any product for service, please obtain a Return Material Authorization (RMA) number
from an Argus factory service representative. The representative will require the model and serial
number, as well as a brief description of the problem prior to issuing the RMA number. All material
must be pre-authorized before being returned.
See document 048-507-10 “Warranty and Repair Information” for more details.
Moving and Storage
Units must be suitably packed in the original shipping container (or equivalent) prior to re-shipping.
The box should be completely enclosed and constructed of wood or double-wall, corrugated
cardboard. At least 3” of foam or shock absorbing packing material must surround the unit.
Factory Service Centers
Canada and International
Argus Technologies Ltd.
ATTN: RMA Returns
7033 Antrim Avenue
Burnaby, BC, V5J 4M5 Canada
Tel:
+1 604 436 5900
+1 604 436 1233
Fax:
Email: returns@argusdcpower.com
USA
Argus Technologies Inc.
ATTN: RMA Returns
3116 Mercer Avenue
Bellingham, WA, 98225 USA
Tel:
+1-360 756 4904
+1-360 647 0498
Fax:
Email: returns-usa@argusdcpower.com
Asia-Pacific
PCM Electronics (Dong Guan) Co., Ltd.
Hongli Industrial Area, Miaobian, Liaobu Town,
Dongguan City, Guangdong Province,
523400 China
Tel:
+86 755 8895 3310
+86 755 8895 3307
Fax:
Authorized Service Center
Argentina
Argus Technologies de Argentina
Belen 315, Capital Federal, Buenos Aires,
1407l Argentina
Tel:
+54 (11) 4672 4821
+54 (11) 4504 4698
Fax:
Cell:
+54 9 (11) 4993 9996
Email: lkleiman@argus.ca
Asia
Argus Technologies Asia Pte Ltd
Blk 6 Tagore Lane #160
Singapore 787570
Tel:
+65 6458 8900
+65 6458 2122
Fax:
Australia
CPS National
8/376 Newbridge Rd
Moorebank, NSW, 2170 Australia
Tel:
+61 02 9822 8977
+61 02 9822 8077
Fax:
Australia/New Zealand
Alpha Power Systems Pty Ltd
Unit 3, 30 Heathcote Road
Moorebank, NSW, 2170 Australia
Tel:
+61 02 9602 8331
+61 02 9602 9180
Fax:
Century Yuasa
37 - 65 Colbalt Street
Carole Park QLD 4300
Australian Sales & Service
Tel:
+61 07 3361 6587
+61 07 3361 6705
Fax:
New Zealand Sales & Service
Tel:
+64 9 978 6689
+64 9 978 6677
Fax:
Canada
Compower Systems Inc.
118 Tiffield Road
Toronto, ON, M1V 5N2 Canada
Tel:
+1 416 293 3088
+1 416 293 0671
Fax:
Europe
Alpha Technologies Europe Ltd.
Cartel Business Estate
Edinburgh Way
Harlow, Essex, CM20 2DU UK
Tel:
+44 1279 422110
+44 1279 423355
Fax: Mexico & Central America
Technologies Argus First De Mexico SA de CV
Anatole France No. 17
Col. Polanco
Mexico City, 11560 Mexico
Tel:
+52 55 5280 6990
+52 55 5280 6585
Fax: South America
Argus Technologies Argentina
Santo Tome 2573, Capital Federal
Buenos Aires, 1416 Argentina
Tel:
+54 11 4504 4698
+54 9 11 4993 9996
Cell:
E-pager: 541149939996@nextel.net.ar
Turkey
IPC Enerji Elk San ve TIC AS
Inonu cad. Kanarya sok. No:20
Yenisahra - Kadikoy
Istanbul, Turkey
Tel:
+90 216 317 41 42
+90 216 472 90 66
Fax:
048-527-10-I1 Rev L (09/2007)
Canada and USA toll free 24 hour emergency technical support: +1 888 GO ARGUS (462 7487) Outside North America: +1 604 436 5547