The Essentials of Life Science Research Globally Delivered™ The Importance of Proficiency Testing Programs in the Food Industry In the food industry, ensuring the nutritional content, the absence of microbiological or chemical contaminants, and the authenticity of consumable commodities from farm to fork is an important part in protecting the quality and safety of food products. To meet this need, food manufacturers often rely on food testing laboratories to examine product samples using the latest industry regulatory standards. However, though a food testing laboratory may have validated methods, is accredited, and employs good internal quality control procedures, how can food manufacturers rest assured that the analytical results they received are accurate? The answer is simple – proficiency testing. White Paper Cara N. Wilder, Ph.D What is Proficiency Testing? Proficiency testing programs, also referred to as interlaboratory comparisons, are statistical quality assurance programs that enable laboratories to assess their analytical performance in conducting routine test methods for a specific homogenous analyte within a sample matrix as compared to other laboratories throughout the world1. In a well-designed proficiency testing program, the analyte’s reference value will be unknown to the participating laboratory and will have been determined by an accredited program provider with appropriate traceability to the International System of Units. Participation in this form of testing provides an external, objective means of assessing the quality, accuracy, and validity of analytical data produced, regardless of which laboratory conducted the analyses2,3. In turn, this provides confidence in the competence of laboratory personnel as well as the test methods, equipment, and reagents used, and can identify nonconformities within a laboratory’s quality system, allowing for process improvements before a customer’s results are affected. Proficiency testing programs typically operate on a regular basis, ranging from two to six rounds per year that last eight weeks following the distribution of test materials. For any given analyte or round, the program structure will include the circulation of homogenous samples by a coordinator, analysis of the samples by participants using routine test methods employed by that laboratory, and an assessment of the results2,4. Depending on the testing need, proficiency testing programs may be chemical or microbiological in nature and will vary in the type of matrix used. In the food industry, this can include program rounds that analyze a laboratory’s ability to detect pathogens, indicator organisms, spoilage organisms, nutritional content, pesticides, product authenticity, proximates, minerals, or fat quality in specific food or beverage matrices. Wherever practical, test materials are provided in a matrix that is as similar as possible to samples routinely used by participating laboratories. However, in some cases, test materials are supplied as concentrated spiking solutions in order to achieve the required degree of stability and homogeneity. Proficiency Testing Framework Test material procurement and homogeneity testing Distribution of test materials Analysis of test materials by participants Participants return proficiency testing results Test coordinators statistically analyze the data Confidential reports are distributed to participants What are the Benefits of Proficiency Testing? There are a number of benefits associated with participating in proficiency testing. For ISO/IEC 17025:2005 accredited laboratories, proficiency testing must be performed in order to demonstrate compliance with accreditation requirements regarding the use of “quality control procedures for monitoring the validity of tests and calibrations undertaken”5. Here, unless otherwise specified, laboratories must participate in at least two proficiency testing activities per year, every year, to maintain accreditation. In addition to regulatory compliance, participating in a proficiency testing program can help analyze the reliability of a laboratory’s analytical protocols, laboratory personnel, and equipment. For laboratories that obtain ideal proficiency testing results, it can foster confidence in the effectiveness of the measurement procedures and associated materials employed, demonstrate competence of the analysts, and provide customer assurance regarding the laboratory’s performance in the accredited test and calibration results. Additionally, proficiency testing provides an educational aspect in allowing laboratories to remain up-to-date with new and emerging microorganisms, and challenges established procedures with difficult or atypical organisms or chemical substances. In contrast, failure of a proficiency testing program can help identify nonconformities within a laboratory’s quality system, indicating the need for further personnel training or understanding of legislations or guidelines; routine maintenance, calibration, or replacement of equipment; or, the need for the harmonization or modification of analytical procedures. Monitoring and improving measurements Developing and training analysts Demonstrating analytical competence Benefits of Proficiency Testing Validation of methods and instruments Identifying non-conformities within a quality system Why is Proficiency Testing Important in the Food Industry? In the food industry, ensuring the quality and safety of consumable products is a matter of public health. In the United States alone, foodborne illnesses are estimated to affect tens of millions of people and kill thousands every year6. These outbreaks are typically associated with a range of debilitating symptoms that are dependent on the nature of the contaminant. Of those affected by microbiologicalbased foodborne illnesses, many tend to suffer from severe diarrhea or other incapacitating infections such as meningitis. In contrast, those affected by chemical contamination may experience acute food poisoning, allergic reactions, or could develop long-term diseases such as cancer7,8. All together, these food-associated illnesses may lead to long-lasting disability or death, and contribute to significant strain on the healthcare system. In addition to causing serious health concerns, foodborne illnesses annually pose a multi-billion dollar economic burden associated with productivity losses, product recalls, disease surveillance, outbreak response, and diminished international Salmonella is one of the leading causes of foodborne disease, trade6,7,9. For food manufacturers, product recalls not only hurt brand reputation, affecting tens of millions of people worldwide every year. but can also result in lost sales, government sanctions, and lawsuits. Additionally, product recalls may cause company shareholders and customers to lose confidence in the brand, potentially resulting in longer-term effects such as plunging stock prices. To ensure product safety and quality, food manufacturers frequently rely on food testing laboratories to examine product samples for microbial and chemical contaminants using applicable methods that are in compliance with regulatory requirements. However, since many food products are complex systems, it can be challenging to identify and accurately quantify biological and chemical adulterants, and invalid or false-negative laboratory results may contribute to consumer illness or result in the improper withdrawal of a product. For example, if a laboratory’s testing methods were inaccurate or not sensitive enough, a sample may be incorrectly perceived as being free of hazardous chemicals or pathogenic microorganisms. In turn, the product in question would go to the market and be subsequently purchased and consumed, potentially resulting in serious illness. In contrast, inaccurately reporting the presence of a pathogen in a sample that is safe for consumption may result in the incorrect withdrawal of a product or inappropriate follow-up treatment, leading to product recalls and extensive monetary losses. Participation in proficiency testing allows food testing laboratories to ensure that they are meeting the needs of food manufacturers and consumers by routinely assessing the quality and accuracy of the testing methods, equipment, and personnel employed. Here, food testing laboratories can compare their performance against other similar laboratories and objectively determine the extent to which they were able to carry out an accurate analysis within the limits set for a particular reference method. Regular participation in this form of testing will help identify problems within the testing laboratory before they affect the quality or safety of products, thus essentially saving time, money, and lives. 2 Order online at www.atcc.org, call 800.638.6597, 703.365.2700, or contact your local distributor. How Do You Choose a Food or Beverage Proficiency Testing Program? Currently, there are a number of proficiency testing programs available for the microbiological and chemical analysis of food, animal feed, water, and beverages. These programs can range in the type of analyte used, the sample matrix, and whether the program is qualitative or quantitative. To meet the analytical needs of a laboratory, it is recommended that program rounds are carefully selected to ensure that test materials are as similar as possible to samples routinely used. Though, in some cases, this may not be possible and concentrated spiking solutions may need to be acquired. Hence, many proficiency testing program providers continue to improve current programs and introduce new programs/test materials when appropriate. Regardless of the proficiency testing program being used, it is important to also consider where the program was developed. Preferentially, it is recommended that programs are purchased from an experienced, accredited provider with professional, technical, and scientific expertise. Current international standards relevant to proficiency testing include ISO/IEC 17043:2010, “Conformity assessment – General requirements for proficiency testing”, and ISO 13528:2005, “Statistical methods for use in proficiency testing for interlaboratory comparisons”10,11. Accredited proficiency testing program providers routinely perform quality control analyses for each test material to ensure a degree of natural homogeneity, stability of the test material, and the use of process control during production. Additionally, participants can be assured that the samples are stored and transported under ideal conditions, keeping sample integrity intact. As part of its ongoing mission to acquire, authenticate, preserve, develop, standardize, and distribute biological materials, ATCC has partnered with LGC, an international leader in laboratory services, measurement standards, and reference materials, to supply a broad range of both microbiological and chemical proficiency testing programs to customers in the food industry within the United States. This collaboration will leverage proficiency testing samples derived from high quality ATCC materials that are developed by ISO/IEC 17043:2010 accredited LGC facilities with a timely and cost effective reporting capability. ATCC currently offers a variety of proficiency testing programs for the food sector, including food microbiology (QMS), food chemistry (QFCS), meat and fish (QMAS), water microbiology (QWAS), beverages (QBS), sugar (SUPS), dairy chemistry (QDCS), chocolate (QCS), gelatin (QGS), and animal feed (AFPS). Conclusion Proficiency testing provides an external quality assessment for food testing laboratories to evaluate their performance against preestablished criteria by means of interlaboratory comparisons. Participation in these programs provides laboratories with a means to assess the quality and accuracy of their results as compared to their peers over time, providing an independent tool for monitoring and verifying the effectiveness of methods employed in the laboratory. For the food industry, proficiency testing examines the analytical competence of food testing laboratories, helping to ensure that the laboratory is able to effectively detect and/or quantify chemical and microbiological contaminants within food products before they go to market and are consumed. Overall, this form of testing helps to minimize the effects associated with food contamination, including product recalls, illness and associated healthcare expense, government sanctions, lawsuits, and significant economic expenses. Order online at www.atcc.org, call 800.638.6597, 703.365.2700, or contact your local distributor. 3 References 1. Vander Heyden Y, Smeyers-Verbeke J. Set-up and evaluation of interlaboratory studies. Journal of Chromatography A 1158: 158-167, 2007. 2. Wood R. in Auditing in the Food Industry: From Safety and Quality to Environmental and Other Audits (eds M Dillon & C Griffith) Ch. 8, Woodhead Publishing Series in Food Science, Technology and Nutrition, 2001. 3. Thompson M. What is proficiency testing? Guide for end-users of chemical data. AMCTB, 2005. 4. Wood, R., Wallin, H. & Nilsson, A. Quality in the Food Analysis Laboratory. (Royal Society of Chemistry, 1998). 5. ISO/IEC 17025:2005 - General requirements for the competence of testing and calibration laboratories, 2010. 6. CDC. Estimates of Foodborne Illness in the United States, <http://www.cdc.gov/foodborneburden/>, 2014. 7. WHO. Food Safety - Fact sheet N°399, <http://www.who.int/mediacentre/factsheets/fs399/en/>, 2014. 8. Samanidou V, Nisyriou S. Multi-residue methods for confirmatory determination of antibiotics in milk. Journal of separation science 31: 2068-2090, 2008. 9. Scharff RL. Economic burden from health losses due to foodborne illness in the United States. Journal of food protection 75: 123-131, 2012. 10. ISO/IEC 17043:2010 - Conformity assessment – General requirements for proficiency testing, 2010. 11. ISO 13528:2005 - Statistical methods for use in proficiency testing by inter-laboratory comparisons, 2005. PHONE 800.638.6597 703.365.2700 EMAIL PTPrograms@atcc.org WEB www.atcc.org PTWP-0215-01 © 2015 American Type Culture Collection. The ATCC trademark and trade name, and any other trademarks listed in this publication are trademarks owned by the American Type Culture Collection unless indicated otherwise. © LGC Limited, 2015. All rights reserved 10801 University Blvd. Manassas, VA 20110 These products are for laboratory use only. Not for human or diagnostic use. ATCC products may not be resold, modified for resale, used to provide commercial services or to manufacture commercial products without prior ATCC written approval.