IEICE Electronics Express, Vol.6, No.15, 1105–1111 A novel PWM multilevel inverter for PV application Nasrudin Abd Rahim, Jeyraj Selvaraja) , and Krismadinata Chaniago Department of Electrical Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia a) jeyraj95@um.edu.my Abstract: In this paper, a single-phase five-level PV inverter topology for grid-connected photovoltaic (PV) system with a novel PWM control scheme is presented. PWM signals were generated by comparing two reference signals identical to each other with an offset equivalent to the amplitude of the triangular carrier signal. A digital PI current control algorithm is implemented to keep the current injected into the grid sinusoidal and to have high dynamic performance with rapidly changing atmospheric conditions and low THD. This new configuration of the proposed inverter is implemented in a prototype. Keywords: PWM inverter, photovoltaic (PV), PI current control, grid-connected, DC-DC converter Classification: Science and engineering for electronics References c IEICE 2009 DOI: 10.1587/elex.6.1105 Received June 15, 2009 Accepted June 18, 2009 Published August 10, 2009 [1] N. A. Rahim and S. Mekhilef, “Implementation of three- phase grid connected inverter for photovoltaic solar power generation system,” IEEE PowerCon 2002 Conf., pp. 570–573. [2] S. Kouro, J. Rebolledo, and J. Rodriguez, “Reduced switching-frequencymodulation algorithm for high-power multilevel inverters,” IEEE Trans. Ind. Electron., vol. 54, no. 4, pp. 2894–2901, 2007. [3] S. J. Park, F. S. Kang, M. H. Lee, and C. U. Kim, “A new single-phase five-level PWM inverter employing a deadbeat control scheme,” IEEE Trans. Power Electron., vol. 18, no. 18, pp. 831–843, 2003. [4] L. M. Tolbert and T. G. Habetler, “Novel multilevel inverter carrierbased PWM method,” IEEE Trans. Ind. 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IEEE ISIE’97, pp. 589–594, 1997. M. H. Rashid, “Power electronics: Circuits, Devices, and Applications, third ed.,” Pearson Prentice Hall, New Jersey, p. 267, 2004. T. Esram and P. L. Chapman, “Comparison of photovoltaic array maximum power point tracking techniques,” IEEE Trans. Energy Convers., vol. 22, no. 2, pp. 2894–2901, 2007. N. Femia, G. Petrone, G. Spagnuolo, and M. Vitelli, “Optimizing dutycycle perturbation of P&O MPPT technique,” Power Electronics Specialists Conf., pp. 1939–1944, 2004. X. Liu and L. A. C. Lopes, “An improved perturbation and observation maximum power point tracking algorithm for PV arrays,” Power Electronics Specialists Conf., pp. 2005–2010, 2004. Introduction Much of the world’s energy needs can be supplied directly by solar power [1]. Solar power technologies can be divided into two groups; one uses the sun to generate heat and is called solar thermal technologies, and the other converts the sun’s radiation directly into electricity through photoelectric effect. Solar thermal technologies include solar concentrator power systems, flat plate solar collectors, and passive solar heating. Photoelectric effect uses solar cells called photovoltaic (PV). This paper presents a single-phase five-level inverter with a transformer for grid-connected application. A five-level configuration is used because it offers great advantages such as improved output waveforms, smaller filter size, lower EMI and lower THD compared with conventional three-level PWM inverter [2, 3, 4, 5, 6, 7] To generate output voltage in five-levels, full-bridge inverter configuration together with an auxiliary circuit as shown in Fig. 1 was used. 2 c IEICE 2009 DOI: 10.1587/elex.6.1105 Received June 15, 2009 Accepted June 18, 2009 Published August 10, 2009 Five-Level inverter topology The proposed single-phase five-level inverter topology consists of a dc-dc boost converter connected to two capacitors in series, an auxiliary circuit, a full-bridge inverter, a step-up transformer and utility grid. In this paper, the inverter is designed to work as a grid-connected system; therefore utility grid is used instead of load. The dc-dc boost converters are used to track the maximum power point (MPP) of the solar arrays as well as to step-up √ the peak inverter output voltage, Vinv to be more than 2 of the rms grid voltage, Vg to ensure power flow from the PV arrays into the grid. As a step-up transformer with a ratio of 1 : 2 is used, Vinv should be: √ 2Vg Vinv > or (1) 2 Vg Vinv > √ (2) 2 1106 IEICE Electronics Express, Vol.6, No.15, 1105–1111 Fig. 1. Five-level inverter with control algorithm implemented in DSP TMS320F2812. A filtering inductance Lf is used to filter the current injected into the grid. The injected current must be sinusoidal with low harmonic distortion [8]. 3 PWM modulation and operational principle The proposed PWM modulation strategy is shown in Fig. 2. Two reference signals Vref 1 and Vref 2 and a triangular carrier signal Vcarrier were used to c IEICE 2009 DOI: 10.1587/elex.6.1105 Received June 15, 2009 Accepted June 18, 2009 Published August 10, 2009 Fig. 2. Switching pattern for single-phase five-level inverter. 1107 IEICE Electronics Express, Vol.6, No.15, 1105–1111 generate the PWM switching signals. Modulation index Ma for five-level PWM inverter is described as [9] Ma = Am 2Ac (3) where Ac is the amplitude of carrier signal and Am is the amplitude of voltage reference Vref . If Ma > 1, higher harmonics in the phase waveform is obtained. Therefore, Ma is maintained between 0 and 1. If the amplitude of the reference signal is increased higher than the amplitude of the carrier signal, i.e. Ma > 1, this will lead to overmodulation. Large values of Ma in sinusoidal PWM techniques lead to full overmodulation [10]. From the PWM modulation, the analysis of harmonic components in the proposed inverter can be preformed. The output voltage produced by comparison of the two reference signals and the carrier signal can be expressed as [3] Vo (θ) = A0 + ∞ (An cos nθ + Bn sin nθ) (4) n=1 If there are P pulses per quarter period, and it is an odd number, the coefficients Bn and Ao would be a zero where n is an even number. Therefore, the Eq. (4) can be rewritten as Vo (θ) = ∞ An cos nθ (5) n=1,3... An = − 4 P 2VP V (−1)int(i/2) sin(nαm+i ) nπ m=0 i=1 (6) where m is a pulse number α is the phase angle displacement. The Fourier series coefficients of the conventional single-phase full-bridge inverter by sinusoidal PWM is given as P 4VP V [(−1)m sin(nαm )] An = nπ m=1 c IEICE 2009 DOI: 10.1587/elex.6.1105 Received June 15, 2009 Accepted June 18, 2009 Published August 10, 2009 (7) The main objective of designing a grid-connected PV inverter is to inject sinusoidal current into the utility grid. In order to generate sinusoidal current with low harmonic distortion, a sinusoidal PWM is used since it is one of the most effective methods. Sinusoidal PWM is obtained by comparing a high-frequency carrier with a low-frequency sinusoid, which is the modulating signal or reference signal. The carrier has a constant period; therefore the switches have constant switching frequency. The switching instant is determined from the crossing of the carrier and the modulating signal. In this work, dual reference modulation technique is incorporated into the sinusoidal PWM technique to produce PWM switching signals for the fullbridge inverter switches and auxiliary switch. Two reference signals Vref 1 and Vref 2 will take turns to be compared with the carrier signal at a time. If Vref 1 exceeds the peak amplitude of the carrier signal Vcarrier , Vref 2 will be compared with the carrier signal until it reaches 0. At this point onwards, 1108 IEICE Electronics Express, Vol.6, No.15, 1105–1111 Vref 1 takes over the comparison process until it exceeds Vcarrier . This will lead to a switching pattern as shown in Fig. 2. Switches S2 –S4 will be switching at the rate of the carrier signal frequency while S5 and S6 will operate at a frequency equivalent to the fundamental frequency. 4 Control system algorithm and implementation The proposed inverter is used in a grid-connected PV system. Therefore, a PI current control scheme is employed to keep the output current sinusoidal and to have high dynamic performance under rapidly changing atmospheric conditions and to maintain the power factor at near unity. As the irradiance level is inconsistent throughout the day, the amount of electric power generated by the solar modules is always changing with weather conditions. To overcome this problem, Maximum Power Point Tracking (MPPT) algorithm is used. It tracks the operating point of the I–V curve to its maximum value. Therefore, the MPPT algorithm will ensure maximum power is delivered from the solar modules at any particular weather conditions. Various MPPT control algorithm have been discussed in detail by [11, 12, 13]. In this proposed inverter, Perturb and Observe (P&O) algorithm is used to extract maximum power from the PV modules. Refering to Fig. 1, the feedback PI current control senses the current injected into the grid also known as grid current Ig and feed back to a comparator which compares it with reference current Iref . Iref is obtained by sensing the grid voltage and converting it to reference current and multiplying it with variable m. m is a variable that is used as the multiplication factor for Vg to generate Iref . Therefore, (8) Iref = mVg The five-level inverter with the control algorithm implemented in DSP TMS320F2812 is shown in Fig. 1. Since variable m is dependent on the MPPT algorithm, as the irradiance level increases, variable m also increases. Therefore it can be concluded that, m ∝ irradiance of the sun The instantaneous current error from the comparison between Iref and Ig is fed to a PI controller. The integral term in the PI controller improves the tracking by reducing the instantaneous error between the reference and the actual current. The resulting error signal u which forms the dual reference signals Vref 1 and Vref 2 is compared with a triangular carrier signal and intersections are sought to produce PWM signals for the inverter switches. This is to ensure Ig to be in phase with grid voltage Vg and always at near unity power factor. 5 c IEICE 2009 DOI: 10.1587/elex.6.1105 Received June 15, 2009 Accepted June 18, 2009 Published August 10, 2009 Experimental results The proposed inverter is tested by using DSP TMS320F2812. 12 SIEMENS SP75 panels were connected in series and parallel configuration to produce 1109 IEICE Electronics Express, Vol.6, No.15, 1105–1111 900 W of peak power. The switching frequency is set at 20 kHz while Dc bus capacitors, C1 and C2 is set at 2200 uF. L1 is 2.2 mH and Lf is 3 mH. Transformer ratio of 1 : 2 is used to step Vinv . Fig. 3 (a) illustrates the experimental √ results for Vinv and Ig for conditions Vc > Vg / 2 and Ma < 1.0. The result illustrates that Vinv consists of five levels of output voltage and Ig has been filtered to resemble a pure sinewave. Fig. 3 (b) shows Vinv and Ig for threelevel inverter. Vinv consist of three level of output voltage. To prove that the proposed five-level inverter has advantages over the conventional three-level inverter in terms of THD and power factor, the corresponding measurements were made on both inverters. FLUKE 43B Power Quality Analyzer was used for this purpose. The THD measurement for the proposed five-level inverter is shown in Fig. 3 (c). The THD for the proposed inverter is 7.5%. The results from five-level PWM inverter are compared with those from three-level PWM inverter in terms of THD. The only difference between the five-level inverter and three-level inverter is the elimination of auxiliary circuit and therefore only one dc bus capacitor is used. The same current control techniques were used to control the overall performance of the inverter. As shown in Fig. 3 (d), the THD measurement of the three-level inverter is 12.8%. The result was taken at almost the same environmental conditions to ensure Ig to be similar to measurement made for the five-level inverter. By comparison, the THD measurement for three-level inverter is much higher when compared with for five-level inverter. More levels of output voltage will reduce the THD c IEICE 2009 DOI: 10.1587/elex.6.1105 Received June 15, 2009 Accepted June 18, 2009 Published August 10, 2009 Fig. 3. (a) Experiment results of Vinv and Ig , for fivelevel inverter (b) Experiment Results of Vinv and Ig for three-level inverter (c) THD result of fivelevel PV inverter., (d) THD result of three-level PV inverter. 1110 IEICE Electronics Express, Vol.6, No.15, 1105–1111 of the grid current. This proves that multilevel inverters can reduce the THD which is an essential criterion for grid-connected PV systems. 6 Conclusion This paper presented a single-phase five-level inverter with a dual reference modulation technique for PV application. The dual reference modulation technique involves comparing two reference signals identical to each other except for an offset equivalent to its carrier signal, with a triangular carrier signal to generate PWM switching signals for the switches. The circuit topology, control algorithm and operational principle of the proposed inverter were analyzed in detail. A digital PI current control algorithm is implemented in DSP TMS320F2812 to optimize the performance of the inverter. Comparison has been made between the five-level and three-level inverter in term of THD. The results show that the THD of the five-level inverter is much less than that of the conventional three-level inverter. c IEICE 2009 DOI: 10.1587/elex.6.1105 Received June 15, 2009 Accepted June 18, 2009 Published August 10, 2009 1111