NA LIGHTING ROADSHOW
PRESENTED BY UL
BREA, CA
MAY 21 & 22, 2013
© 2012 UL LLC
DAY 1 AGENDA
Continental Breakfast
8:00 - 8:30 AM
Welcome & Introductions
8:30 - 8:45 AM
UL Lighting Market Strategy & Update
8:45 - 9:30 AM
ENERGY STAR, Lighting Facts, DLC Programs
9:30 - 10:30 AM
BREAK
10:30 - 10:45 AM
ErP Requirements for Europe
10:45 - 11:15 AM
UL's New File Conversion Program
11:15 - 11:45 AM
LUNCH
11:45 - 12:45 PM
CEC CA Quality Lamp Program
UL LightSmart & UL SignSmart Application
Demos
12:45 - 1:45 PM
1:45 - 2:15 PM
BREAK
2:15 - 2:30 PM
International Dark Sky Assoc. & MLO
2:30 - 3:30 PM
Closing Comments & Adjourn Day 1
3:30 PM
2
ABOUT UL
3
WE ARE A GLOBAL FORCE
FOR GOOD
At UL, our mission of working for a
safer world since 1894 is at the core of
everything we do.
-
Advancing safety through careful research
and investigation
Preventing or reducing loss of life
and property
Promoting safe living and working
environments for all people
4
DELIVERING UNMATCHED EXPERTISE & THOUGHT
LEADERSHIP
From the adoption of electricity to the
advent of wireless interoperability, UL is the
leading voice for global safety. Our deep
knowledge and expertise make us
invaluable in:
-
Developing standards
Creating codes
Researching safety breakthroughs
Helping customers design, produce,
package and sell safer products
5
WE PROVIDE GLOBAL MARKET
ACCEPTANCE
Our Marks are on more than 22
billion products worldwide, per year, signaling
peace of mind to consumers, customers,
businesses and governments.
6
AND HELP YOU NAVIGATE
GLOBAL TRADE
UL helps you navigate:
- Complex country compliance issues
- Regulatory and trade challenges
- Marketplace demands
- Supply chain management
7
TODAY’S LIGHTING INDUSTRY
& UL’S FOCUS
PRESENTED BY SHARI HUNTER
Global Lighting Market Forecast
160
$141B
140
120
USD
Billions
100
$90B
80
114.8
99.2
60 67.9
General Lighting
Automotive
Backlighting
40
20
17
18
0 5.2
2010
5.2
2016
Source: McKinsey Global Lighting Market Model 2012
23.5
2.6
CAGR
7%
2020
9
LED Luminaire & Lamp Markets
$ USD Billions
18
16.9
15.2
16
13.5
14
11.3
12
10
9.4
Luminaires
LED Lamps
8
6
4
2
2.1
2.6
3.9
3.2
4.8
0
2012
2013
2014
2015
Source: Strategies Unlimited 2013
2016
10
LED Luminaires Revenue by Region
Total Revenues in Millions
1512
2011 Total Market Size: $7.3 Billion
1866
N. America 25%
Europe 23%
China 31%
ROW 21%
28% Growth LED Luminaire
Market from 2011-2012
2260
1661
56% Growth in ROW Same
Time Period Led by Japan
Source: Strategies Unlimited Feb. 2013
11
LED Luminaires in Commercial Lighting
Downlights, Spotlights, Linear, Troffer, Strip, Cove, Parabolic
REVENUES ($M)
OVERALL CAGR: 27%
2000
$5.9 B
1800
1600
1400
$2.8 B
1200
NA
Europe
China
ROW
1000
800
$1.4 B
600
400
200
0
2011
2012
2013
2014
Source: Strategies Unlimited 2013
2015
2016
12
Commercial Lighting Summary
• Strongest Segment for LED: Buyers of Commercial Lighting are
familiar with Life Cycle Cost concept.
• Payback Period of Switching to LED: Typically 2 Years or Less
- Average of 20% Cost Reduction for prices in this category.
- Long Life
- Utility Rebates in Some Regions
- Reduced Operating & Maintenance Costs (Difficult Access Locations)
• Hospitality & Retail Segments open to experimentation with new
fixtures & technologies…..ambience is important!!
13
LED Luminaires in Residential Lighting
Portable, Recessed Downlights, Undercabinet, Decorative
REVENUES $M
OVERALL CAGR = 23%
500
$1.06 B
450
400
350
300
NA
Europe
China
ROW
250
200
$380 M
150
100
50
0
2011
2012
2013
2014
Source: Strategies Unlimited 2013
2015
2016
14
Residential Lighting Summary
• Adoption has been slow with LED luminaires, as residential
customers have focused on changing lamps, not fixtures which only
typically are changed during major remodeling or new construction.
• Current Energy Policies designed to influence purchasing decisions
for bulbs/replacement lamps rather than fixtures.
• Key Criteria affecting Residential Lighting Purchase Decisions:
- COST
- Energy Prices
- Labor Costs not factored into Payback Calculations
• Incandescent Lamp Phase Out will provide opportunity to LED Lamp
and Luminaire manufacturers.
15
LED Luminaires in Outdoor Lighting
(Street & Area)
REVENUES $M
OVERALL CAGR = 14%
700
$1.27 B
600
500
NA
Europe
China
ROW
400
$583M
300
200
100
0
2011
2012
2013
2014
Source: Strategies Unlimited 2013
2015
2016
16
Outdoor Lighting Summary
• 3 Key Criteria: Safety, Security, Aesthetics
• Long-Life is Preferable as daily operation averages
- 11 Hours / Day for Gas Stations (Largest End-User Segment for Canopy Lights)
- 24 Hours/Day for Parking Garages
• Product Pricing Declined by > 30% since 2010.
• Compared to HPS & MH, LEDs offer: Lower Lumen Output, Higher
Color Temperature, Higher Initial Cost, 2-3 Times Longer Life
• Emerging Markets (Brazil, India, South America) will increasingly
utilize LED Lighting for new road construction.
17
LED Market Penetration
Note: Japan has set goal of 50% LED Lighting Penetration by 2015.
Source: DigiTimes Research 2/21/12
18
UL’S FOCUS ON LIGHITNG
UL’s Lighting Industry Approach
CONSUMER
LIGHTING
PROFESSIONAL
LIGHTING
COMPONENTS &
ACCESSORIES
COVERING THE LIGHTING INDUSTRY VALUE CHAIN
20
Commercial Lighting Team
Jeff Smidt
General Manager, Appliances, HVAC, & Lighting
Todd Straka
Business Development Director, Lighting
Nicole Chan
BDM
Asia
Scott Travis
BDM
Professional
Lighting
Shari Hunter
BDM
Consumer
Lighting
Michael
Ritto
BDM
Components
&
Accessories
Roberto
Inclinati
BDM
EULA
PROFESSIONAL LIGHTING
Segment Overview
Luminaires
Commercial Street Lighting
Retrofit Kits
Refrigeration, Signs, Luminaires
Signs and Advertising
Channel Letters, Large Scale Digital Displays, Changeable
Message Boards
Specialty Applications
Stage and Studio Lighting, Hazardous Locations, Marine
Applications
Professional Equipment
Goniophotometer, NightMeter
23
Professional Lighting
Architects,
Buildings
consume
Designers
nearlyContractors,
40 percent of
Building
energy
globally.
Owners,
Building
efficiency
Manufacturers
has the potential to
slow the growth of
energy demand
significantly in
developing countries
Bridging the
Efficiency
Gap
24
Bridging the Efficiency Gap
• Increased drive for energy efficiency and environmentally friendly lighting
• Energy Efficiency standards lag behind what market requires. Slow to adapt and change standards
• Increased SDO, government programs dedicated to segment development of energy efficiency programs
Codes/Regulatory
• Opportunity: Influence industry and drive the decision making process with architects/specifiers
• Increased demand for integrated and intelligent delivery of lighting solutions
• Education is barrier to energy efficiency policy adoption
• Market will migrate to energy efficient manufacturers and organizations that value knowledge
Awareness
• Opportunity: Educate segment stakeholders to energy efficiency programs and adoption
• Increased energy cost driving demand for SSL solutions.
• Governments and utilities are key partners in driving efficiency solutions and incentivizing policy change
and adaption
Incentives
• Opportunity: Forge stronger partnerships with utilities, contractors, designers, building owners
• Lighting supply chain challenged with inefficiency and limitations regarding logistics, quality control, and
human resource constraints
Supply Chain
Limitations
• Opportunity: Engage in supply chain auditing , reporting and surveillance programs
25 7
CONSUMER LIGHTING
Segment Overview
Indoor Residential Luminaires
Track Lighting, Pendants, Under Cabinet, Sconces, Recessed
Outdoor Landscape and Security Lighting
Low Voltage Landscape, Porch Lights, Spot and Flood Lights
Energy Efficient Replacement Lamps
Compact Fluorescent and LED Lamps, Recessed Retrofits
Smart Bulbs
WiFi Smart Phone Controlled Replacement Lamps and Systems
27
Two-Way Consumer Lighting Strategy
Top Down ‘Push’ Strategy
for Manufacturers
Bottom Up ‘Pull’ Strategy
for Consumers
•Bundle Services with competitive pricing
•
Increase visibility of UL Mark at POS
•
LightSmart positioned to Educate
Consumers providing ROI data
•
LightSmart enhancement s will also
Increase the Value of the Tool to Lighting
Designers and Manufacturers
− Global Access
− Performance Testing
− Green Claims Validation
•Improve service delivery with pilot program for
LiTE and alternate constructions
‒ Add new ROI Feature
•Include Key stakeholders in Standards
development committees
‒ Enhance Design feature allowing users to
model fixtures in their homes
•Work with Building and Energy codes to
reference UL at every opportunity
‒ Partner with Manufacturers to feature their
UL Certified products in LightSmart
•Become the leader in delivering EU access
through IEC testing, customer training and
support
28
2013 LightSmart Strategy
Expand focus on UL
manufacturers and demand
drivers
Continue with consumer
channel via social media, DIY
publications, showrooms
Expand
2012 - 2015
Demand Drivers
Builders, Electricians,
Lighting Designers, Utilities
Use LightSmart to
evaluate retrofit and
new install options
against RIO and
Performance
Lighting
MFGs
Retail &
E-tailers
New and Existing UL
Customers
Lighting Showrooms, Big Box
Lamp Retailers, online
shopping
Use LightSmart to
Promote their UL
products. They help
push the app to
demand drivers and
consumers
LightSmart helps
showrooms educate
consumers, provides
tools for their lighting
designers. Push app
use to consumers
Lighting
Consumers
DIY magazines, social and
digital media
Lighting consumers
like LightSmart for it’s
simplicity and ability to
locate the bulb or
showroom they want
29
LIGHTING COMPONENTS AND
ACCESSORIES
Segment Overview
31
LED R&D costs and earnings
• Research and development costs continue to increase for companies
• Return on this investment has become harder to realize
*Source – LED Magazine webcast, Understanding how Zhaga Books enable a modular approach to SSL product design
32
Drive Early Adoption of UL Recognized
Components
• Enables easier end product certification
Driver
Package
Module
Optics
33
Global SSL Component Segment Strategy
Position UL as the Premier Global Certifier of SSL Components
34
ENERGY-EFFICIENCY AND
PERFORMANCE TESTING
Key Supporter of Major Lighting Programs
LSI Equipment
36
Supporting Manufacturer’s Needs
•
R&D Testing
•
Supplier Qualification / Verification Testing
•
Retail Verification Testing
•
Benchmark / Comparison Testing
37
UL Lighting Verification Services Locations
Industry Leading Capacity in Photometric Testing
UL LTL
UL LSI
Allentown, PA
Scottsdale, AZ
UL VS
Services
UL VS
Services
Burago, Italy
Gurgaon, India
UL VS
Services
Nansha, China
A VISIBLE PARTNER TO THE
LIGHTING INDUSTRY
Facilitating Global Trade - Standards
UL Challenge : Stay technically relevant as new
technology and new standards develop globally
Safety
NA
Interoperability
Wireless and
EMC
Safety INTL
Standards
Software
Energy
Efficiency
Environment
Sustain
Controls
Lifetime
40
Be Visible - Lighting Marketing Strategy
Maintain focus on core
customers, and commercial
demand drivers
Extend into consumer
channel via retail and
technology
Expand
2012 - 2015
Demand
Drivers
Lighting
MFGs
Retail &
E-tailers
Architects, Designers,
Grocery, Convenience,
Gas Stations, Utilities
New and Existing UL
Customers
Lighting Showrooms, Big
Box Lamp Retailers, online
shopping
Specifying the UL
Mark avoids risks,
and satisfies the
need for quality
products
When Demand
Drivers ask for the UL
mark by name, there is
no other choice.
Create value
through business
innovation and drive
demand for UL
specified products
Lighting
Consumers
Educate on
changing
technology and
regulation impacts –
make UL visible in
new channels
41
An Indispensable Partner for Knowledge
42
LIGHTING ENERGY
EFFICIENCY PROGRAMS
NA UPDATE
PRESENTED BY DAVID EDWARDS
Since 1892, UL has tested and certified lighting products in the global
marketplace. In addition to UL’s product safety labs, today UL is home to five
global, state-of-the-art performance and energy efficiency verification labs, all
offering a high level of technical expertise and competitive turnaround times.
As your committed partner in a rapidly evolving industry, UL is your single
source for your safety, energy efficiency and performance verification needs.
44
North American Lighting Energy
Efficiency Programs:
ENERGY STAR (EPA)
Lighting Facts (DOE)
Designlights Consortium (DLC)
45
ENERGY STAR
(EPA)
ENERGY STAR® Program Overview
Overall Goal:
Keep Pace with Evolving New Technology while Preserving &
Enhancing Consumer Confidence in the ENERGY STAR® Brand.
U. S. Environmental Protection Agency (EPA):
• Brand Manager - New Products, Marketing & Outreach, Product
Database
U.S. Department of Energy (DOE):
• Technical Support - Test Procedures, Monitoring & Verification, Metrics
47
ENERGY STAR® Program Overview
What Has Changed?
Program has changed from Self-Declaration to Third-Party Certification.
EPA Recognized Laboratories
Products must be tested at EPA recognized laboratories
Labs must be Accredited by EPA recognized
Accreditation Bodies
RL
RL
RL
CB
EPA Recognized Certification Bodies
New ENERGY STAR® products must be qualified
Through an EPA recognized Certification Body for approval
RL
RL
www.energystar.gov/testingandverification
48
ENERGY STAR® Program Overview
What is a Certification Body?
•
•
•
•
An ISO/IEC Guide 65 accredited organization for conducting conformity
assessment programs in specific disciplines
Serves as the technical reviewer and certifier of new products to use the
ENERGY STAR® mark
Issues Certificate of Compliance authorizing use of the ENERGY STAR® mark
Conduct ongoing verification of all ENERGY STAR® Qualified products
What is a Recognized Laboratory?
•
•
Laboratories that are ISO 17025 accredited to the required product test method
and have been approved as recognized laboratories by the EPA
Laboratories that are approved by a recognized CB’s Data Acceptance Program
as either:
• A Supervised Manufacturer Test Laboratory (SMTL)
• A Witnessed Manufacturer Test Laboratory (WMTL)
49
ENERGY STAR® Program Overview
EPA-recognized lighting laboratories &
certification bodies:
• 11+ certification bodies
- Georgia, Toronto, Massachusetts, Arizona, California, New York,
Pennsylvania, Maryland, New Jersey, Illinois
• 40+ laboratories worldwide:
- Arizona, California, Colorado, Georgia, Massachusetts, North Carolina,
New York, Ohio, Pennsylvania, Washington
- Canada, China, Germany, Hong Kong, Japan, Malaysia, Singapore,
South Korea, Taiwan
• 10 labs recognized to do LM82 testing (domestic and abroad)
50
ENERGY STAR® Program Overview
Verification testing results to date:
• Light Fixtures
- 56 tested, 9 unique products disqualified
- 84% passing
- Strong lumen maintenance at 6000 hours for SSL
• Light bulbs
- 254 CFLs tested, 104 unique disqualified
- 60% passing
- Preliminary analysis shows some manufacturers are
performing well
51
ENERGY STAR® Program Updates
Luminaires Specification Version 1.2.
•
•
•
•
Effective since April 1, 2012
Removed all FCC requirements and references for EMI/RFI.
Eliminated “Run-up time” criteria for Solid State Lighting products.
“Noise” testing to be verified and documented by the manufacturer
only.
• Postponed an anticipated increase in efficacy for non-directional
luminaires, current minimum requirement of 65 lumens per watt
remains in place.
• Reduced decorative light fixtures minimum output requirements:
o Ceiling fan light kits with 3 or more heads and outdoor porch
lights = 450 lumens per head.
o Chandeliers, decorative pendants, and wall sconces = 250
lumens per head.
52
ENERGY STAR® Program Updates
Luminaires Specification Version 1.2.
• Downlight color angular uniformity testing can now be done without
the trim in place.
• Linear fluorescent fixtures are not required to ship with lamps:
o Fixtures that ship with lamps must meet Luminaire Version 1.2
requirements.
o Fixtures that ship without lamps are tested with lamp model indicated on
packaging.
• Downlight retrofits with ANSI standard bases can be either integral
or connected by wire leads.
• Cold cathode CFL’s are classified the same as “hot” in that IES LM9, LM-65 and LM-66 are applicable for both hot and cold cathode
sources.
• Inseparable SSL luminaires may be “directional” and are exempt
from driver replaceability requirements.
53
ENERGY STAR® Program Updates
Luminaires Specification Version 1.2.
• Directional residential outdoor-wall mount, porch, and pendant
luminaires are added to the post-mount luminaire section for
directional luminaires. This means that LM-82 for non-directional is
not required for these product types.
• With the publication of IES LM-82-12, references to Solid State
Luminaires V1.3 are removed.
The EPA anticipates that these changes and clarifications will help
simplify the use of the ENERGY STAR luminaire specification and
should result in an increase in the number of ENERGY STAR certified
luminaires. For more information, please visit
http://www.energystar.gov/
54
ENERGY STAR® Program Updates
Lamp Specification Version 1.0. (Draft)
Replaces:
• Compact Fluorescents Version 4.3
• Integral LED Lamps Version 1.4
• Certification requirements for GU24-based
fluorescent lamps (Residential Light Fixtures)
Important Dates:
• 4th Draft was released in April 2013
• Comment period ends May 17, 2013
55
ENERGY STAR® Program Updates
Lamp Specification Version 1.0. (Highlights)
Excluded Lamps:
• Lamps, other than MR types that operate only on an
external ballast, driver or transformer.
• Solid-state lamps intended to replace linear fluorescent
or high-intensity discharge lamps.
• Lamps powered by an internal power source, e.g. solar
powered.
• Lamps incorporating power-consuming features in the on
or off state which do not provide illumination.
56
ENERGY STAR® Program Updates
Lamp Specification Version 1.0. (Highlights)
Excluded Lamps:
• Lamp technologies lacking standardized methods of
measurement.
• Lamps with bases not detailed in ANSI standards.
• ZHAGA compliant LED light engines.
• Solid-state lighting lamps with non-standard form factors.
57
ENERGY STAR® Program Updates
Lamp Specification Version 1.0. (Highlights)
• Revised luminous intensity distribution requirements for
omnidirectional lamps.
• Updated definitions for flicker, flicker index, percent
flicker, periodic frequency and reflector.
• Revised correlated color temperature passing criteria.
• Added several toxics exemptions.
• Updated testing requirements to support the dimmability
of dimmable products.
58
ENERGY STAR® Program Updates
What’s Next?
• Finalize Lamps specification V1.0
• Update Luminaires specification to V1.2
• Updates to product lists and searches on www.energystar.gov
coming in 2013
• ENERGY STAR LED bulb Challenge
QUESTIONS?
59
LIGHTING FACTS PROGRAM
(DOE)
DOE’s Lighting Facts Program
What is it?
•
Voluntary Program which provides a tool to Buyers, Specifiers, and Designers to help
them sort through the flood of LED Products entering the market.
(**NOTE – Program is now mandatory for ENERGY STAR approved Integral LED Lamps)
•
Lighting Facts Label presents independently verified LM-79 performance data
in a standardized format.
•
Manufacturers pledge to use the label
•
Retailers, Distributors, Utilities, Energy Efficiency Organizations, and other
Lighting Professionals pledge to look for and use products that bear the label.
Statistics
•
•
•
•
(As of 3/1/2013)
Over 7,000 LED Lighting Products Registered with Lighting Facts.
Over 450 Manufacturers
Over 300 Retailers & Distributors
Over 250 Lighting Professionals (Designers, Specifiers, Utilities, EEOs)
61
DOE’s Lighting Facts Program Label
Makes Critical Information Readily Available on Product Packaging
62
Lighting Facts Program Updates
Family Groupings
• The DOE will now allow grouping of family types.
• Testing to be conducted on only one of the products in
that family.
• With the data from the one product, manufacturers will
calculate or extrapolate performance data for the other
products in the family.
63
Lighting Facts Program Updates
• Recently Published 3rd Lighting Facts Product Snapshot which
analyzes performance of Indoor & Outdoor LED Luminaires
registered with Lighting Facts.
• Added a new label metric for lumen maintenance and warranty
which will utilize the new TM-21 methodology to project a lumen
maintenance percentage at 25,000 hours.
• Lighting Facts has developed FAQs to help partners navigate the
new Energy Independence and Security Act (EISA) requirements.
• Added listing of utility programs that offer incentives on LED
products (www.lightingfacts.com/utilityprograms)
64
Lighting Facts Program Updates
Verification Testing (June 2013)
• Random selection of listed products (5 percent/year)
• Samples purchased on open market and tested in authorized labs.
• Test data is compared to established tolerances.
• Manufacturer is notified of any failures.
• Cost of testing is paid by manufacturer
QUESTIONS?
65
DESIGNLIGHTS CONSORTIUM
(DLC)
Design Lights Consortium (DLC)
What is DLC?
• DLC is a consortium of member Utilities and Regional
Energy Efficiency Organizations
• DLC’s goal is to ensure that high-quality, energy-efficient
lighting design becomes commonplace in all lighting
installations.
• DLC wants to ensure that tested and verified LED
products will be eligible for rebate programs.
• DLC includes product categories which ENERGY STAR
does not include.
• Who is involved? Sponsors can be found at:
http://www.designlights.org/solidstate.sponsors.php
67
Design Lights Consortium
DLC focuses on over 30 product categories in
commercial, industrial, outdoor luminaires and
retrofit kits;
• Area, Parking Garage & Roadway Luminaires
• Outdoor Pole/Arm Mounted Decorative Luminaires
• Track or Mono-Point Directional Lighting Fixtures
• Refrigerated and Display Case Lighting
• Linear Retro-Fit Kits
• High-Bay & Low-Bay Fixtures for Commercial / Industrial Buildings
• High-Bay Aisle Lighting
Product Families are allowed
Participation in Lighting Facts is required
68
Design Lights Consortium Updates
DLC recently released specifications for eleven new categories for
commercial SSL luminaire qualification in the following categories:
• Flood and Spot Lighting. “Landscape/Architectural”
• Stairwell and Passageway Lighting. Includes a requirement for integral
controls for occupancy sensing and bi-level dimming.
• Retrofit Kits. The Retrofit Kits Policy was expanded to cover these
additional categories:
o Retrofit Kits for Large Outdoor Area and Roadway Luminaires
o Retrofit Kits for Outdoor Wall-Mounted Luminaires
o Retrofit Kits for Parking Garage Luminaires
o Retrofit Kits for Fuel Pump Canopy Luminaires
o Retrofit Kits for Linear Panels (2x2, 1x4, 2x4)
o Retrofit Kits for High- and Low-Bay Fixtures for Commercial and Industrial
Buildings
69
Design Lights Consortium Updates
• Modifying the DLC program accreditation process
• Re-evaluating the laboratory qualification requirements
and processes
• DLC Stakeholder Meeting in Chicago on May 22, 2013
QUESTIONS?
70
MORNING BREAK
ErP REQUIREMENTS FOR
EUROPE
PRESENTED BY DAVID EDWARDS
Agenda
ErP directive and LED products
Commission regulation 874/2012
Commission regulation 1194/2012
73
Directive 2009/125/CE Ecodesign of
Energy-Related Products
• Ecodesign is an approach to design of a product with
special consideration for the environmental impacts of
the product during its whole lifecycle
• Directive is for defined products (e.g. household lamps)
• How to demonstrate conformity of products:
Self-Certification supported by information in Technical
File
Must report accurate test results
Can be supported via accredited test labs.
74
Ecodesign directive 2009/125/CE completed by 4
commission regulation:
244/2009
• Non directional
lamps for
domestic use
245/2009
• Street and office
lighting
874/2012
• Directional lamps
• LED lamps
(modules)
• Controlgears
• Luminaires
1194/2012
• Directional lamps
• LED lamps
• Controlgears
75
Regulation 874/2012
Energy Labeling of Electrical Lamps and Luminaires
• Identifies and communicates the most efficient products.
• Requires suppliers of electrical lamps to print a label on
the packaging in which the electrical lamps are
contained
• Requires suppliers and dealers of electrical lamps and
luminaires to provide specific information such as the
energy efficiency class:
In advertisements
Technical promotional materials
When requested to do so by Member State
authorities.
76
Regulation 874/2012
Energy efficiency label as set in directive 98/11/EC is limited to
certain technologies within household lamps,
Main changes introduced by the commission delegated regulation
(UE) N. 874/2012
• New energy efficiency classes (A+ and A++), introduced to better
understand between the best performing products.
• Energy efficient classes E and F are phased out.
The new label includes the following information:
• Suppliers name or trade mark
• Supplier’s model
• Energy efficiency class;
• Annualy energy consumption expressed in kWh/1000 h.
77
Regulation 874/2012
• Limited to certain technologies within household lamps
• New energy efficiency classes (A+ and A++), introduced to better
understand between the best performing products.
• Phase out of the lower energy efficient classes E and F.
• Helps consumers in determining the most efficient lamps.
78
The new label has to include the following information:
• Suppliers name or trade mark
• Supplier’s model
• Energy efficiency class;
• Annual energy consumption expressed in kWh/1000 h.
79
Regulation 874/2012
Sample of new energy labels for lamps
80
Label for luminaires presented at a point of sale
-The label shall be the relevant language version
-This label is for a luminaire which is shipped with a lamp
81
Luminaire label which denotes energy classes of compatible lamps
82
Luminaire containing only non-replaceable LED modules:
83
Luminaire containing both non-replaceable LED modules and sockets
for user-replaceable lamps, with lamps included:
84
luminaire containing both non-replaceable LED modules
and sockets for user-replaceable lamps, with lamps not included:
85
Regulation 874/2012, table 1
EFFICIENCY
CLASSES
NON DIRECTIONAL LAMPS
Energy Efficiency Type of lamp
Index
A++
DIRECTIONAL LAMPS
Energy Efficiency Type of lamp
Index
EEI≤ 0,11
Some LPS, few cases
of most efficient LED
lamps
EEI≤ 0,11
0,11< EEI≤ 0,17
Best performing LED
lamps,
0,13< EEI≤ 0,18
(max efficiency)
A+
0,11< EEI≤ 0,24
A
linear fluorescent
CFL and HID
Medium efficiency
LED lamps, medium
efficiency CFL linear
fluorescent low
efficiency HID
0,18< EEI≤ 0,40
Medium efficiency
LED lamps,CFL and
medium efficiency
HID lamps
0,24< EEI≤ 0,60
CFL and low
efficiency LED lamps
0,40< EEI≤ 0,95
CFL and low
efficiency LED lamps
Best performing
halogen reflector type
(with IR or xenon
coating)
0,60< EEI≤ 0,80
Mains supplied xenon
halogen lamps
0,95< EEI≤ 1,20
0,80< EEI≤ 0,95
Conventional halogen
lamps and best
performing filament
incandescent lamps
1,20< EEI≤ 1,75
Conventional medium
quality halogen
lamps
Low quality
conventional halogen
lamps and quality
mains supplied
halogen lamps
EEI >0,95
Standard filament
lamps
EEI >1,75
B
C
D
E
Probably the best
performing LED
lamps will fall in this
class
Best performing LED
lamps
Reflector filament
lamps and mains
supplied low quality
halogen lamps
86
Regulation 874/2012
• Effective Date of the new label is September 1, 2013
• Label can be applied to product beginning October 16,
2012
87
Regulation 874/2012
Applicable to:
• Directional Lamps (Min EEI and functional requirements)
• Includes Filament, Halogen, CFLs, HID.
• LED lamps (functional requirements)
88
Applicable to:
• Directional and NON directional Lamps and LED modules
(functional requirements ) (EEI min for Directional lamps)
• Non directional LED lamps, functional requirements even on lamps
already included in the regulatory 244/2009
89
Regulation 874/2012
Applicable to:
• Lamps controlgears: for halogen lamps (EEI min required) for LED
(no load and stand-by limit required).
90
Regulation 874/2012
• Luminaires (LED and filament) (limited to information for
users/compatibility with efficient lamps)
• Light dimmer
• Control sensors
91
Regulation 874/2012
Additional information for retrofit double capped LED lamps
Manufacturers have to provide information on web site or any other
type of advertising:
92
Regulation 874/2012
EXCLUSIONS:
Products not requiring CE marking concerning ECOdesign:
• Emergency luminaires, with fluorescent lamps
• Luminaires with HID lamps
Therapy, insect zappers
Imaging and projection (copiers, projectors, flash...)
Heating (infrared lamps)
Signalling (e.g. Traffic control, airport lighting)
93
Regulation 1194/2009
Applicable to:
• Directional Lamps
• LED lamps (functional requirements)
• Controls to be installed between supply mains and lamp control
devices
94
Regulation 1194/2009
Major performance requirements:
• Minimum useful lumen values (for claiming equivalence
to halogen reflectors)
• Minimum Lamp Life maintenance factor
• Minimum Lamp lifetime
• Minimum Color rendering quality
• Minimum Power Factor
• Minimum quantity of switching cycles
• Maximum early failure rate, and others
95
Regulation 1194/2012
*Included additional
elements missing
in regulation 244/2009
96
Applicable Standards ?
Considering that requirements in table 9 takes priority, the following
are the applicable standards:
97
CFLs
Test
Mercury content
Luminous efficacy
Reference
Title
DIR 2002/96/EC
Commission Decision 2002/747/EC of 2002/09/02
establishing revised ecological criteria for the award
of the Community Eco label to light bulbs and
amending Decision 1999/568/EC
EN 50285
Energy efficiency of electric lamps for household
use — Measurement methods
Lamp cap
EN 60061 including
all Amd
Lamp caps and holders together with gauges for
the control of interchangeability and safety Part 1:
Lamp caps
Lamp Life
60969
EN 60969:1993
Amendments
A1:1993
A2:2000
Self-ballasted lamps for general lighting services
• Performance requirements
Lamp Start
time/warmup time
Self-ballasted lamps for general lighting services
• Performance requirements
Power factor
61000-3-2
Electromagnetic compatibility (EMC) Part 3-2: Limits
— Limits for harmonic current emissions (equipment
input current ≤ 16 A per phase)
Specific effective
radiant UV power
EN 62471
Photobiological safety of lamps and lamp systems
98
Test
CRI
Reference
CIE 13.3: 2004
Title
Method of Measuring and Specifying Color
Rendering Properties of Light Sources
Cromaticity
Correlated Colour
Temperature (Tc [K])
CIE 15: 2004
Colorimetry
Luminance
CIE 18.2:1983
The Basis of Physical Photometry
Luminous flux
CIE 84: 1983
The Measurement of Luminous Flux
Lamp Lumen
Maintenance
Factor
(LLMF)
Lamp Survival
Factor (LSF)
CIE 97: 2005
Maintenance of indoor electric lighting systems
99
FILAMENT LAMPS
Test
Reference
Luminous efficacy
EN 50285
Energy efficiency of electric lamps for household
use — Measurement methods
Lamp cap
EN 60061 including
all Amd
Lamp caps and holders together with gauges for
the control of interchangeability and safety Part 1:
Lamp caps
Lamp Life
EN 60064:1995
Amendments
A2:2003
A3:2006
A4:2007
A11:2007
Power factor
61000-3-2
Title
Tungsten filament lamps for domestic and
similar general lighting purposes
• Performance requirements
Electromagnetic compatibility (EMC) Part 3-2: Limits
— Limits for harmonic current emissions (equipment
input current ≤ 16 A per phase)
100
Test
CRI
Reference
CIE 13.3: 2004
Title
Method of Measuring and Specifying Color
Rendering Properties of Light Sources
Cromaticity
Correlated Colour
Temperature (Tc [K])
CIE 15: 2004
Colorimetry
Luminance
CIE 18.2:1983
The Basis of Physical Photometry
Luminous flux
CIE 84: 1983
The Measurement of Luminous Flux
Lamp Lumen
Maintenance
Factor
(LLMF)
Lamp Survival
Factor (LSF)
CIE 97: 2005
Maintenance of indoor electric lighting systems
101
HID Lamps
Test
Reference
Luminous efficacy
EN 50285
Energy efficiency of electric lamps for household
use — Measurement methods
Lamp cap
EN 60061 including
all Amd
Lamp caps and holders together with gauges for
the control of interchangeability and safety Part 1:
Lamp caps
Lamp Life
EN 60064:1995
Amendments
A2:2003
A3:2006
A4:2007
A11:2007
Power factor
61000-3-2
Title
Tungsten filament lamps for domestic and
similar general lighting purposes
• Performance requirements
Electromagnetic compatibility (EMC) Part 3-2: Limits
— Limits for harmonic current emissions (equipment
input current ≤ 16 A per phase)
102
Test
CRI
Reference
CIE 13.3: 2004
Title
Method of Measuring and Specifying Color
Rendering Properties of Light Sources
Cromaticity
Correlated Colour
Temperature (Tc [K])
CIE 15: 2004
Colorimetry
Luminance
CIE 18.2:1983
The Basis of Physical Photometry
Luminous flux
CIE 84: 1983
The Measurement of Luminous Flux
Lamp Lumen
Maintenance
Factor
(LLMF)
Lamp Survival
Factor (LSF)
CIE 97: 2005
Maintenance of indoor electric lighting systems
103
LED lamps
Test
Reference
Luminous efficacy
EN 50285
Energy efficiency of electric lamps for household
use — Measurement methods
EN 60061 including
all Amd
Lamp caps and holders together with gauges for
the control of interchangeability and safety Part 1:
Lamp caps
Lamp cap
Title
Lamp Life
Power factor
61000-3-2
Electromagnetic compatibility (EMC) Part 3-2: Limits
— Limits for harmonic current emissions (equipment
input current ≤ 16 A per phase)
104
Test
Reference
Title
CIE 13.3: 2004
Method of Measuring and Specifying Color
Rendering Properties of Light Sources
Cromaticity
Correlated Colour
Temperature (Tc [K])
CIE 15: 2004
Colorimetry
Luminance
CIE 18.2:1983
The Basis of Physical Photometry
Luminous flux
CIE 84: 1983
The Measurement of Luminous Flux
Lamp Lumen
Maintenance
Factor
(LLMF)
Lamp Survival
Factor (LSF)
CIE 97: 2005
CRI
SELF ballasted LED
lamps GLS
IEC/PAS 62612
Maintenance of indoor electric lighting systems
Performance requirements
105
CONTROLGEARS
Test
Reference
IEC EN 62442-1
Energy
performance of
lamp controlgear
Title
Part 1: Controlgear for fluorescent lamps
- Method of measurement to determine the total input
power of controlgear circuits and the efficiency of the
controlgear
IEC
34C1030A/RVC
(IEC 62442-2)
Control gear for high intensity discharge lamps
(excluding fluorescent lamps)
- Method of measurement to determine the efficiency of
control gear
IEC
34C1030A/RVC
(IEC 62442-3)
Part 3: Controlgear for halogen lamps and LED
modules - Method of measurement to determine the
efficiency of the controlgear
106
LED Modules
Test
Energy
performance of
lamp controlgear
Reference
Title
Performance requirements for LED modules.
IEC/PAS 62717
107
Grey area..
Although with the new commission delegated regulation 874/2012 and
1194/2012 into account all the possible technolgies, what about OLED ?
*OLED lighting products at the present time should be excluded from the scope
of the ErP
QUESTIONS?
108
UL’S NEW FILE CONVERSION
PROGRAM
PRESENTED BY SHARI HUNTER
Strength in Numbers
Number of UL Marks appearing on products
Nearly 22 Billion
Number of consumers reached by UL with safety
messages globally
Nearly 1 Billion
Number of manufacturers producing UL certified
products
69,007
Number of product evaluations conducted by UL
92,442
Number of countries where UL customers are located
104
Number of product types evaluated by UL
20,104
110
Portfolio of Services
North
American
Safety
Global
Market
Access
Environmental
Interoperability
Photobiological
Performance
EMC
Lifetime
Claims
Energy
Efficiency
111
Take advantage of the strength of the UL brand
Choosing to work with UL communicates to your customers
your commitment to the highest levels of quality and safety and
leverages your product in the marketplace:
• Unique marketing advantage afforded by the high level of recognition
of the UL Mark by U.S. consumers and demand drivers in the supply
chain. The UL Mark appears on more than 20 billion products in the
marketplace and on an average of 125 products in the typical home.
• Ability to promote your UL certification to differentiate your products
from those that can’t pass the UL test.
• With trained experts, unmatched standards development experience
and more than 100 years of history, no one knows safety like UL.
• UL’s relentless dedication to safety means “UL-certified” is trusted to
consumers, businesses and governments the world over.
112
Expertise you can count on
With UL you can be confident that your product certification is
handled accurately and efficiently. UL offers:
• A dedicated team of engineers in lighting product certification who have
the knowledge and experience to certify your products thoroughly and
accurately. The UL team has more than 400 combined years of experience
testing to water product certification standards.
• Active participation at lighting product standard committees, industry
technical task and joint committee groups, and trade shows.
• Return on your certification investment
• Ongoing compliance assessments create a level playing field to make sure
that only those who have earned the UL Mark benefit from using it.
• Globally respected brand protection and anti-counterfeiting to protect and
maintain the integrity of the UL Mark. UL supports law enforcement
agencies globally to take action against those found to be manufacturing
or distributing goods bearing counterfeit UL Marks.
113
File Conversion Program
This is a process for evaluating and accepting certifications and
data issued by other organizations that are qualified OSHA NRTL,
ANSI or SCC accredited third party certifiers for the purpose of
issuing a UL or cUL Mark.
Third
Party
Certifier
114
Conversion Scenarios
1.
2.
Reinstate UL Listing of Product Currently Certified by Another
A.
Identical product as prior UL Listing
B.
Same as prior product with minor changes in design or
requirements in Standard
C.
Same as prior product with major changes in design or
requirements in Standard (with or without current certification
data file)
New Listing of Product Certified by Another (with or without
certification compliance documentation)
115
Reinstate UL Listing of Product Currently
Certified by Another
•
Review and compare existing third party documentation and data against
legacy UL documentation and data and determine if all required precertification testing can be waived based on legacy data
•
Conduct pre-certification testing, if any is required
•
Generate follow-up procedures, appendix pages, and other necessary
documentation
•
Issue certification
•
Conduct post-certification testing, if any is required
116
New Listing of Product Certified by Another
(with or without certification compliance
documentation)
•
Review third party documentation and data
•
Conduct pre-certification testing, if any is required
•
Generate follow-up procedures, appendix pages, and other necessary
documentation
•
Issue certification
•
Conduct post-certification testing, if any is required
117
Necessary starting information
1.
The product(s) shall have a current certification that is within the scope
of a recognized OSHA NRTL or within an accreditation scope of ANSI
or SCC.
2.
The most recent and complete version of documentation (test data and
certification report) that supports the certification to the appropriate
safety Standard.
3.
A statement on their company letterhead signed by an officer or other
authorized representative of the company declaring that there are no
current or recent past compliance with the standard or field issues for
the product(s) being submitted.
4.
If a UL Listing is being reinstated but the product(s) were changed
since withdrawn, relevant details on these changes.
118
Necessary starting information
5.
Sample(s) of the product(s) for UL examination and testing, as
appropriate
6.
If a prior UL Listing was withdrawn for non-compliance with technical
or other UL requirements, relevant details on how the prior issue was
resolved and capable of being reasonably confirmed by independent
assessment and review.
119
With UL as your certifier, you benefit
Once your product is certified by UL, it will be included in UL’s
comprehensive follow-up program supported by a global network
of technical professionals to assess ongoing product compliance,
giving you confidence that your products continue to meet the
requirements established by your customers.
QUESTIONS?
120
LUNCH BREAK
CEC CA QUALITY LAMP
PROGRAM
PRESENTED BY OWEN HOWLETT, CEC
C A L I F O R N I A
E N E R G Y
C O M M I S S I O N
The Proposed California
Quality LED Lamp
Specification
Owen Howlett
Owen.howlett@energy.ca.gov
(916) 654 4664
Long-Term Energy Goals
CEC goals up to 2018
• Achieve 50% reduction in res and 25% in nonres compared to 2007 levels
(AB1109)
• Manage the transition to 45lm/W minimum efficacy (Title 20)
CEC goals beyond 2018
• Advise the legislature on further lighting goals (AB1109)
• Net-zero energy use in res (2020) and nonres (2030)
• Achieve Global Warming Solutions Act (AB32) goals
Background
CFL sales and market saturation appear to have
leveled off at around 30% of medium screwbased sockets.
Evaluation efforts were superficial and focused
mostly on purchasing decisions not on long-term
consumer satisfaction.
Research and expert opinion suggest that the
color quality and lamp life of CFLs are major
shortcomings.
Despite ENERGY STAR standards for CFLs from
2000 onward, market saturation, even for
omnidirectional, is <50%.
Lessons from CFL Programs
DOE Study “CFL Lighting: Lessons Learned on the
Way to Market”
Consumer research is needed.
Delay launch rather than introduce inferior product; first
impressions are long-lasting.
Performance claims must be accurate. Don’t launch a
product until performance issues are ironed out.
Shift consumer focus from product price to product value.
Manufacturers and energy-efficiency groups should
coordinate to establish minimum performance
requirements.
….MUCH OF THIS HAS STILL NOT BEEN DONE
Department of Energy and Pacific Northwest National Laboratory, Compact Fluorescent Lighting in America: Lessons Learned on the
Way to Market, June 2006, http://apps1.eere.energy.gov/buildings/publications/pdfs/ssl/cfl_lessons_learned_web.pdf
Scope of the CA Quality Spec
Voluntary specification
• Research-driven, not limited to consensus-based performance levels
• A “reach standard” for ENERGY STAR
• Not every currently-available lamp has to comply
Utility programs will rebate only compliant LED lamps
CEC will not certify products
Limited range of lamp shapes, bases, CCTs
Efficacy requirements the same as Energy Star
Quality requirements go beyond Energy Star
• Dimming
• Beam shape (no “semidirectional”, new category “floodlamps”)
• Color quality (CCT binning, color rendering index (CRI))
Scope: Lamp Bases and Lamp
Shapes
Table shows which beam shapes are allowed for each combination of base and shape
Lamp shape
Lamp base
A,G, B,
BA,C,CA
,F
R,BR,
E12, E17,
E26, GUOmniFloodlam
p
24 directional
(120V)
MR
X
PAR20,
PAR30,
PAR38
Spotlight
Spotlight
or
Floodlamp
JC Bi-pin,
wedge
X
GU-10
(120V)
X
X
Spotlight Spotlight
X
X
GX5.3
(12V)
X
X
Spotlight
X
X
X
G8, G9
(120V)
X
X
Spotlight
X
X
Omnidirectional
Energy Star Plus: Dimming
The market for dimming
• Dimming will be required in Title 24 2013 for nonresidential, for most new
construction and retrofit projects
• Dimming has been residential Title 24 compliance option since 2005 code
• Approximately 30% of residential Edison sockets are dimmable
CA Quality Specification requirements
• Dimming must be free of flicker and noise down to 10%
• Manufacturers must list three compatible dimmers on lamp packaging
There is currently no standard for “free of flicker
and noise”, but PNNL among others are working
on this
There is currently no standard for efficiency at
Energy Star Plus: Beam Shape
Many early LED replacement lamps were “snow
cones” due to heat sinking requirements
Snow cones do not resemble either A-lamps or
directional lamps in terms of beam shape
Energy Star allows snow cones as “semidirectional” lamps
CA Quality Specification allows only:
• Omnidirectional (same definition as in ENERGY STAR)
• Floodlamp (not defined in ENERGY STAR)
• Spotlights (same definition as in ENERGY STAR)
Energy Star Plus: Beam Shape
Relative Intensity of A Lamps
300
Relatiev luminous intensity (cd/klm)
250
200
Osram 60W incandescent
Lighting Sciences Group Definity A19 2700K
150
Lighting Sciences Group Definity A19 3000K
Philips EnduraLED 7W
Zetalux (Tess 6500 T-67004S) Warm White 2800K
100
Philips EnduraLED 12W
Sylvania LED12A
50
0
0
15
30
45
60
75
90
105
Elevation (degrees)
120
135
150
165
180
Energy Star Plus: Beam Shape
Relative Intensity of R and PAR lamps
4500
4000
Relative luminous intensity (cd/klm)
3500
3000
2500
GE 65W R30 incandescent flood
2000
GE 65W R30 incandescent spot
GE 50W PAR 30 halogen 35 degree flood
1500
GE 50W PAR 30 halogen 25 degree flood
CREE CR6
1000
CREE LBR-30
500
0
0
15
30
45
Elevation (degrees)
60
75
90
Energy Star Plus: Beam Shape
Photometric requirements for “floodlamps”:
• Luminous intensity shall not increase from any angle of elevation to the
next, over the range 0° to 90°, for each of the azimuthal planes.
• Beam angle shall be between 50° and 90°. Beam angle is defined as two
times the elevation angle at which the intensity falls to half the peak (centerbeam) intensity.
• At least 10 percent of the total flux (lumens) must be emitted in the 60°-90°
zone.
• Distribution shall be vertically symmetrical as measured in three vertical
planes at 0°, 45°, and 90°.
Energy Star Plus: Color Quality
ENERGY STAR draft 2 allows 80 CRI, R9>0, and allows
any CCT within 7 steps of the Planckian Locus.
Little or no available research on what is the “right” CRI or
binning for residential lamps
• But incandescents are 100 CRI, zero steps from locus…
LRC study found that observers could distinguish color
differences of 2-4 steps in real environments
CA Quality Specification requires 90 CRI, R9>0, all lamps
within 4 steps of the locus, and lamps of the same model
within 2 steps of each other.
Consumer color quality research is being conducted by
CLTC and CLASP funded by PG&E; results expected
Summer 2013.
Energy Star Plus: Color Quality
Consumers are used to 2700K for non-halogen and
3000K for halogen incandescents.
• The CA Quality
Specification
gives
consumers
exactly those
colors, without
visible
inconsistencies.
Energy Star Plus: Lamp Life
LED replacement lamps are a new technology; their life in
situ is not well understood
ENERGY STAR sets out an elevated temperature test (55
degrees C ambient) but only requires this for directional
and semidirectional lamps, and any lamp =>10W
CA Quality Specification requires
• Elevated life test for all lamps (any lamp may be enclosed)
• Residential lamps: 25,000 hour life and 5-year warranty in residential applications
• “Commercial grade” lamps: 35,000 hour life and 5-year warranty in all applications
Research is necessary to find out typical failure
mechanisms and how to avoid them
Future Standards Development
Upcoming revisions to the California Title 20 appliance standard
• RFI out by the end of 2012
• “Floor” for the market
• Based on technical feasibility and cost-effectiveness
The CA Quality Specification may be updated in cycle with utility
programs
The CA Quality Specification may be harmonized with future ENERGY
STAR changes or higher tiers of performance
Residential LED
Requirements for Title 24
2013luminaires” include:
“High efficacy
• GU-24 sockets rated for LED lamps.
• GU-24 sockets rated for compact fluorescent lamps
• Luminaire housings rated by the manufacturer for use with only LED
light engines
• Luminaires using LED light sources which have been certified to the
Commission as high efficacy in accordance with Joint Appendix JA-8.
- Must be 2700-4000K (2700-5000K for outdoor)
- Must be 90+ CRI
- Must be a “residential” fixture
- Must be tested to UL 1598
- Efficacy to Energy Star LEDs draft 2
Non-residential Luminaire
Classification in Title 24 2013
Title 24 Section 130.0 classifies luminaires according to ANSI/IES RP-162010 for definition of light source types, e.g.:
• Integral LED luminaire
• LED with light engine
• Integrated LED lamp
• Non-integrated LED lamp
Method of calculating luminaire wattage is based on worst case for each
type.
Current UL references in Title 24
130.0(c)1: Luminaire labeling. Luminaire wattage shall be labeled as
follows:
A.
The maximum relamping rated wattage of a luminaire shall be listed
on a permanent, pre-printed, factory installed label, as specified by UL
1574, 1598, 2108, or 8750, as applicable; and
B.
The factory-installed maximum relamping rated wattage label shall not
consist of peel-off or peel-down layers or other methods that allow the
rated wattage to be changed after the luminaire has been shipped
from the manufacturer.
EXCEPT….multi-watt CFL/HID, and low voltage luminaires
Current UL references in Title 24
130.0(c)8B. For low-voltage [track] lighting systems, the
wattage shall be the maximum rated input wattage of the
transformer, listed on a permanent, pre-printed, factoryinstalled label labeled in accordance with item 1, or the
maximum rated wattage published in transformer
manufacturer’s catalogs, as specified by UL 2108.
130.0(c)10. The wattage of all other miscellaneous
lighting equipment shall be the maximum rated
wattage of the lighting equipment, listed on a permanent,
pre-printed, factory-installed label labeled in accordance
with Section 130.0(c)1item 1, or published in
manufacturer’s catalogs, based on independent testing
lab reports as specified by UL 1574 or UL 1598.
Current UL references in Title 24
110.9(f) Ballasts for Residential Recessed Luminaires.
To qualify as high efficacy for compliance with Section
150.0(k), any compact fluorescent lamp ballast in a
residential recessed luminaire shall meet all of the following
conditions:
1. Be rated by the ballast manufacturer to have a
minimum rated life of 30,000 hours when operated at or
below a specified maximum case temperature. This
maximum ballast case temperature specified by the
ballast manufacturer shall not be exceeded when tested
in accordance to UL 1598 Section 19.15; and
2. Have a ballast factor of not less than 0.90 for nondimming ballasts and a ballast factor of not less than
0.85 for dimming ballasts.
Current UL references in Title 24
Joint Appendix 8 (JA8)
(g) The integral LED luminaire or LED light engine under
test shall be tested in a Underwriters Laboratory (UL)
1598 testing apparatus in a testing laboratory
participating in the ISO/IEC 17025, by the National
Voluntary Laboratory Accreditation Program (NVLAP) or
other laboratory accreditation body operating in
accordance with ISO/IEC 17011 and produced under an
ongoing inspection program carried out by a Type A
inspection body in accordance with ISO/IEC 17020,
accredited to ISO/IEC 17020 by an accreditation body
operating in accordance with ISO/IEC 17011.
Current UL references in Title 24
150.0(k)8. Recessed Luminaires in Insulated
Ceilings shall:
• A. Be listed, as defined in Section 100.1, for zero clearance
insulation contact (IC) by Underwriters Laboratories or other
nationally recognized testing/rating laboratories; and
• B. Have a label that certifies that the luminaire is airtight with air
leakage less than 2.0 CFM at 75 Pascals when tested in
accordance with ASTM E283; and
• C. Be sealed with a gasket or caulk between the luminaire housing
and ceiling, and shall have all air leak paths between conditioned
and unconditioned spaces sealed with a gasket or caulk; and
• E. Allow ballast maintenance and replacement to be readily
accessible to building occupants from below the ceiling without
requiring the cutting of holes in the ceiling.
C A L I F O R N I A
E N E R G Y
C O M M I S S I O N
The Proposed California
Quality LED Lamp
Specification
Owen Howlett
Owen.howlett@energy.ca.gov
(916) 654 4664
JA-8 requirements for certifying residential LED luminaires in order for them to
be classified as high efficacy for compliance with the residential lighting
standards. Otherwise, they will be classified as low efficacy, regardless of
their actually efficacy.
Testing required in accordance with UL 1574, 1598, 2108, in several places.
Could you send me a quick summary of what you think the key issues are for
UL, regarding res luminaires? I’m planning to cover:
CA Quality LED Lamp Spec
Classification of LED luminaires and luminaire power under 130.0
http://lms.ulknowledgeservices.com/common/ncsresponse.aspx?rendertext=LE
D_Brea
If you are interested, I ask that you present what we did with the LED lamp
specification, and not confuse this audience with speculations on what we
might do next.
UL LIGHTSMART AND
SIGNSMART APPS DEMO
PRESENTED BY SHARI HUNTER
AFTERNOON BREAK
INTERNATIONAL DARK SKY
ASSOCIATION & MLO
PRESENTED BY BOB PARKS, IDA
DAY 1 CLOSING COMMENTS
THANK YOU.
DAY 2 AGENDA
Continental Breakfast
7:30 - 8:15 AM
Welcome & Introductions
8:15 - 8:30 AM
ZHAGA Update
8:30 - 9:15 AM
UL 8750 Update
9:15 - 10:00 AM
BREAK
10:00 - 10:15 AM
Standards Development Update: UL8752, 53, 54
10:15 - 11:00 AM
IEC Updates & CB Certification for LED Products
11:00 - 12:00 PM
LUNCH
12:00 - 1:00 PM
DOE Municipal Solid-State Street Lighting Consortium
1:00 - 1:45 PM
UL 48 Sign Program, UL 879A, & 1598C Updates
1:45 - 2:30 PM
BREAK
2:30 - 2:45 PM
GMA Updates
3:15 - 4:00 PM
Lighting Controls
4:00 - 4:30 PM
Closing Comments & Adjourn Day 2
4:30 PM
ZHAGA UPDATE
PRESENTED BY MICHAEL SHULMAN
Agenda
Background
Book Development
What’s in a Book?
Progress
Overview Books 1, 2 & 3
What’s next?
153
The Zhaga Consortium
•
Zhaga is a global consortium of companies founded on February 3, 2010
•
Membership is growing rapidly (282 Companies)
Zhaga Membership
300
250
- Meeting every 6-8 weeks
200
- 3 day meeting
150
Series2
100
Series1
- EU, US and Asia
- 70-90 participants
50
0
2010
•
2011
2012
2013
Fast and dynamic collaborative effort to develop specifications for LED light
engine interfaces.
154
Book Development Background
• From the Zhaga Mission:
- To develop interface specifications (Books) that cover the physical dimensions, as
well as the photometric, electrical and thermal behavior, of LED light engines.
• Cover Range of Lighting Applications
• Follow Consortium Development Process
• Available First to Members Only
• Published when Products are Certified
155
Book Development Process
spotlight
proposal A
spotlight
proposal B
merge
discussions
specification
development
merge
discussions
specification
development
Zhaga
Specification X
spotlight
proposal C
streetlight
proposal A
streetlight
proposal B
Zhaga
Specification Y
What’s In a Book?
•
The Zhaga Interface Specification consists of a series of books
•
Except for Book 1, Each Book defines the interfaces between an LED
Luminaire and its LED Light Engine for a particular LLE Type
Minimum Interface Specification
• Mechanical = Physical Fit
• Electrical = Electrical Ratings
• Thermal = Thermal Dissipation
• Photometric = Light Output
• Control = On/Off and Dimming
157
LED Light Engine (LLE) Defined
An LED light engine is the combination of an LED module and its associated
electronic control gear (‘driver’).
Integrated ECG
Separate ECG
158
LED Light Engine Types
LLE CHARACTERISTICS
• Socketable vs. Non-Socketable
• Integrated ECG vs. Separate ECG
LLE TYPES:
A) Socketable with integrated control gear
B) Socketable with separate control gear
C) Non-socketable with integrated control gear
D) Non-socketable with separate control gear
159
Complete System Specification
• For a given LLE Type: Each Book specifies interfaces for the complete
system (i.e. LLE / Luminaire):
Integrated LLEs
LED Modules
Holder
ECG / Drivers
Luminaire /Heat
sink
160
Book Structure
Cover
Informative Summary and TOC
Introduction
1- General/Scope
2- System Overview
Interfaces
3- Mechanical
4- Photometric 5- Electrical
6- Thermal
7- Control
Annexes
Annex A - Compliance Testing
Annex B - Product Data Set
Errata / Normative/ Informative Annex
Other Normative/Informative Annex
161
Minimum Specification
For Interchangeability
• Specifications are written to allow maximum design freedom. Not all
provisions represent strict conformance requirements.
– Book 3: All Book 3 LED Modules share the same outlines: “They shall preferably
be round”
– Book 2: A suitable Thermal Interface Material shall be used, preferably attached
to the LED Module
• Pay attention to Informative text.
– Book 2: “(Informative) Note that a Socketable LLE product does not need to have
a clearly visible indication of the position of the demarcation line.“ (Top / Base)
• Some dimensions are given only with one-sided tolerance
Min
Max
2.125
NA
NA
60,25
162
Book Cover
163
Book Development Progress8 Books and Counting . . .
•
February 2011, the first light engine specification is approved: Book 2
•
June 2011, the second light engine specification is approved : Book 3
•
By July 2012, 6 more specifications are approved: Books 1, 4, 5, 6, & 7
•
Up to that point Zhaga specifications were available to members only
•
October 2012, Book 3 published for free download
•
February 2013, Book 2 published for free download
164
Available Specifications:
*Books for a wide
Range of LLE Types
And Applications
Book 2:
Socketable LLE with integrated ECG
Book 3:
Spot LLE with separate ECG
Downlight
from Recessed Mount
Spot light
Book 4:
Street Light Engine with separate ECG
Book 5:
Socketable LLE with separate ECG
Book 6:
Socketable LLE with integrated ECG
Street / High-bay
Outdoor
Track, recessed, pendant
Compact downlight
Book 7:
Indoor LLE with separate ECG
Book 8:
Socketable LLE with integrated ECG
Book #: NEW ??
Office / Troffer style
Luminaires
Downlight
from Recessed Mount
(Same as Book 2, but
With larger base)
Based on
Proposals From Regular Zhaga Members
165
165
Overview Book 1
•
Scope:
This Book 1 of the Zhaga
Interface Specification specifies
general requirements for
Zhaga compliant
LED Light Engines
and Luminaires.
Book 1 covers:
• Common Information
• Key Concepts
• Interface Fundamentals
• Tests
166
Book 1: Common Definitions
•
Apply to all books of the Zhaga Interface Specification
Product Data Set The combined data in the product data sheet, product label and product
Designation.
•
May be superseded or further restricted by a specific Book.
In Book 1: Thermal Interface Surface = The surface of the LLE, LED Module or Thermal Test
Engine that makes physical contact with the surface of the heat sink of the Luminaire.
In Book 3: Thermal Interface Surface = The physical surface of either the Luminaire or the LED
Module that is intended to make thermal contact to the counterpart. A TIM might optionally be
applied to either the Luminaire or LED Module Surface by the respective manufacturer. If not
provided by either Luminaire or LED Module, the TIM has to be applied during assembly between
the two TIS. footnote: This definition is intentionally different than in other Books of the
Zhaga System Description
•
Some Definitions may only appear in Book 1, example:
Interchangeable An LLE is interchangeable with another LLE in a specific Luminaire if both LLE’s
are compatible with that Luminaire and both LLE-Luminaire combinations have comparable
photometric and dimming properties.
167
Book 1: Common Acronyms and Symbols
•
Acronyms and Symbols may be Unique to Zhaga
ATC = Authorized Testing Center
TPTF = thermal power Test Fixture
ܲth,rear = Thermal power that is drained from the LLE or LED Module through the
Thermal Interface Surface (unit: W)
•
Book 1 includes the most widely accepted symbols and acronyms
In Book 1: PETF = Photometric & electrical Test Fixture
In Book 2: OETF = optical/electrical Test Fixture
•
The goal is for all Books to be aligned over time
168
Book 1 Concept:
Interchangeability vs. Compatibility
•
An LLE and a Luminaire are compatible if the combination functions as
intended mechanically, electrically and thermally in the appropriate
environment.
•
For LLEs that are field replaceable (i.e. Type A: Integrated and Socketable)
the compatibility check may be performed by end-users based on the
parameters of the LLE and Luminaire.
•
This requires Zhaga Books for Type A LLEs to define clear electrical,
mechanical and thermal compatibility fit codes.
169
Book 1 Concept:
Interchangeability vs. Compatibility
•
Two LLEs are Interchangeable with a luminaire if both LLEs are
compatible with that Luminaire and both LLE-Luminaire combinations
have comparable photometric and dimming properties.
•
Both LLEs and the Luminaire must comply with the same Zhaga
Specification
170
Book 1: General Interface Specification
Mechanical
•
Mechanical interface characteristics for a particular LLE / Luminaire system
are typically unique to the system and defined in the respective Books.
•
Mechanical interface for separate ECGs however is centrally defined in
Book 1 based on.
- Housing type (compact or stretch)
- Overall dimensions (width – Length – Height)
- Mounting provision (holes or slots)
- Size and position of mounting holes
- Electrical Interconnect Location
- Electrical Interconnect Type (receptacle/ terminal block / connector)
• A mechanical designation code is used to identify ECGs for
interchangeability in Zhaga luminaires.
171
Book 1: General Interface Specification
Mechanical (ECG)
•
A two-step ECG designation code strategy is used to accommodate the
interchangeability of separate ECGs for current and future Zhaga LLEs.
•
Step 1 – “Existing Common Practice” identifies dimensions and codes for
most common ECGs available on the global market today. Example:
- AS1, AM2, AL3 => For Compact Built-in ECGs
- BS1, BM2, BL3 => For Stretch Built-in ECGs
- CS1, CL2
•
=> For Compact Independent ECGs
Step 2 – “New Zhaga Specification” identifies a limited set of dimensions
and codes for separate ECGs that meet minimum Zhaga interchangeability
requirements. Example:
- ZS9 H7D (Where Z= Zhaga, S= Stretch H=Height and S or D = single or double terminals)
•
Only ECGs that meet the New Zhaga Specification are eligible to bear the
Zhaga logo.
172
Book 1: General Interface Specification
Photometric
•
The photometric interface defines general parameters and test conditions
that affect interchangeability.
•
LLE light distribution, color and optical characteristics are defined based on
specific electrical and thermal operating conditions. They include:
- Luminous flux category
- CCT
- CRI
- Luminance uniformity
•
Luminaire and LLE optic characteristics are defined based on mechanical
features and dimensions. They include:
- LES category
- OCA category
Note: A subset of the above and additional characteristics may apply to individual Books
173
Book 1: General Interface Specification
Thermal
•
The thermal interface system is represented by a model and defined based
on the following parameters:
- Electrical Power: Pel, Pel,mod
- Radiant Flux (Visible Power): Pvis
- Thermal Power: Pth and Pth,rear
- Reference Temperature: Tr
- Ambient temperature: Ta
- Thermal Resistance: Rth
•
Compatibility of an LLE with a given Luminaire is determined using the
above parameters.
174
Book 1: General Interface Specification
Thermal
•
Thermal power is defined in terms of a thermal energy transfer model and
relevant parameters that are verified by test.
•
The total thermal power “Pth” and the thermal power that must be
dissipated by the luminaire heat sink “Pth,rear” are measured using a
special heat transducer equipment known as the Thermal Power Test
Fixture (TPTF)
175
Book 1: General Interface Specification
Thermal
•
The thermal power model assumes a uniform
distribution of heat across the thermal
interface surface of the LLE (where the LLE
meets the luminaire heat sink).
•
A thermal uniformity test is used to confirm
that the spreading resistance between any
pair of predetermined points on the interface
does not exceed the maximum resistance
defined in the applicable book).
•
A thermal Interface Material (TIM) is often
used to facilitate heat transfer from the LLE
to the Luminaire heat sink. Depending on the
specific Book, the TIM may be defined as
part of the LLE or Luminaire. This decision
influences test fixtures and procedures for
the Book. (See Example TIM part of LLE)
176
Book 1: General Interface Specification
Control
•
Currently Only On/Off control of the light output is referenced.
•
Information about dimming and other compatible controls may be included in
Product Data Set.
•
If dimmable, the Data Set information should include:
- Dimming technology
(e.g. forward / reverse phase, 0-10V, DALI, etc).
- Expected minimum and maximum flux ratio
when dimmed - i.e. a low-end dimming: 10%, 20%, etc.
•
Standardized Dimming requirements are under development
177
Book 1
Product Data Set and Testing
•
Zhaga Compliance Testing involves verification of Manufacturer declared
ratings and parameters for each interface.
•
The Compliance tests are defined in Annex A of the respective Book. This
version of Book 1, Edition 1.3 defines thermal and photometric test methods
for LLEs in Annex A and centralized ECG tests in Annex C.
•
The required Data Set (ratings and parameters) are defined in Annex B of
the respective Zhaga Books. This version of Book 1, Edition 1.3 defines
general data set ratings and parameters in Annex B.
•
The tests defined in Book 1 are generally considered applicable to all Books
and may be referenced in whole or in part by specific Books.
178
Overview Book 2
• Scope:
This Book 2, LED Light Engine
Type A: socketable with integrated
control gear 70 mm × 45 mm, of
the Zhaga Interface Specification
defines the interfaces for LLEs with
integrated ECG that have a typical
diameter of 70 mm, a typical height
of 45 mm, and a PHJ65d type Base.
179
Book 2 Application:
Downlighting from Recessed Mount
180
Book 2 : Key Characteristics of the
Mechanical Interface
Twist to lock the
LLE into a holder
Light output
Top Construction
L-shaped slot
this slot accommodates a holder
pin that adds to electrical safety
Electrical Contact Tab
line and neutral contacts on each
side of the electrical contact tab
Force Pin
the holder uses the force pins to
push the LLE to the heat sink of
the luminaire
Keying Element
Protection Stub
(optional) this stub acts as a guide
when aligning the LLE to the holder
Force Pin
the keying elements discriminate
between incompatible mains
voltages
Force Pin
Keying Element
Thermal Interface Surface
Base
65 mm Ø Base
181
Book 2: Key Characteristics of the
Photometric Interface
59 mm
36 mm
• LLE is mounted vertically,
Base down, in test fixture
Category
C006
C008
C011
C015
C020
C025
C030
C040
C050
Min
540
720
990
1350
1800
2250
2700
3600
4500
lumens
Nominal
600
800
1100
1500
2000
2500
3000
4000
5000
Max
800
1100
1500
2000
2500
3000
4000
5000
NA
• Rated mains power applied
• Temperature at reference
point actively controlled to
1 °C of Rated value
Categorized to ANSI bins
Lambertian radiator
(4 segments)
(ANSI C78.377)
No CRI requirements
182
Book 2: Key Characteristics of the
Electrical Interface
optional
dimming
functionality
standardization
in progress
50 W
maximum
PHJ65d
100 … 277 V
(universal)
PHJ65d-1
100 … 127 V
(keyed)
PHJ65d-2
200 … 277 V
(keyed)
183
Book 2: Key Characteristics of the
Thermal Interface
cooling effectiveness of
the heat sink,
determined using a
thermal test engine
specific for
a model
thermal power
applied to the
luminaire heat sink
specific for
a model
maximum reference
temperature at the
center of the Thermal
Interface Surface
temperature profile
scaled with the thermal
power, determined using
a test fixture
specific for
a model
0.2 K/W
maximum
184
Book 2: Interchangeability Check
Verify that the LLE has the desired photometric properties
• luminous flux
• color temperature
• color rendering
Verify thermal compatibility before using the LLE in the luminaire
• look up the thermal power (Pth,rear ) of the LLE
• estimate ambient temperature ta around the luminaire
• look up the thermal resistance Rth of the luminaire
- possibly interpolate to match with the Pth,rear of the LLE
• calculate the expected operating temperature tr = ta + Rth·Pth,rear
• look up the maximum reference temperature tr,max of the LLE
• verify that tr ≤ tr,max
185
Overview Book 3
• Scope:
This Book 3 defines the interfaces
between a “Spot LED Light Engine
with separate Electronic Control
Gear” and a Luminaire.
186
Book 3 Application: Spot Light
187
Book 3 : Key Characteristics of the
Mechanical Interface
Base
188
Book 3 : Key Characteristics of the
Mechanical Interface
Base
189
Book 3: Key Characteristics of the
Photometric Interface
190
Book 3: Key Characteristics of the
Thermal Interface
191
Book 3: Interchangeability Check
192
Use of Zhaga specifications is a business option
Possible Light Engine
variants within
the Zhaga family
Catalogue
Company C
Catalogue
Company A
Catalogue
Company B
Become a Zhaga member and influence the next specifications.
193
Zhaga Testing Process
•
Products must be tested to verify compliance with a Zhaga specification.
•
Zhaga will certify products that have been tested and determined compliant
with a Test Specification by an Authorized Test Lab.
•
Each Zhaga Book describes the tests that must be performed.
•
The manufacturer will perform preliminary testing and prepare a product
data set.
•
A Zhaga Test center (e.g. UL) will test the product to verify compliance with
mandatory requirements. If the product passes all tests, the ATL delivers
a)
A test report
b)
A test report summary (Test Certificate)
194
Certification Process
• The manufacturer submits the test report summary to the Zhaga Logo
License Administrator (LLA) by means of a web-form on the Zhaga website.
Note: Prior to submitting test reports the manufacturer must sign a Licensee
agreement.
• The Logo License Administrator certifies the product if the test report
summary is correct.
• The product is published in the “Certified Product Database”
• Use of the Zhaga logo is restricted to products that are visible in the Certified
Product Database
• After certification, Zhaga may verify compliance of products in the market.
195
Product Certification Update
•
Zhaga-authorized test labs for Book 2 & Book 3:
- UL Luminaire Testing Laboratory, Inc., Allentown PA, USA
- DEKRA Certification B.V., Arnhem, The Netherlands
- VDE Testing and Certification Institute, 63069 Offenbach, Germany
•
The Zhag Certified Product Database is now accessible to the public:
As of March 2013
- 10 engines
- 3 luminaires
- 40 modules
- 10 Holders
196
Getting Started
• As an Authorized Test Center and regular member of the Consortium, UL
offers global capability, expertise, evaluations and compliance testing
services for Zhaga.
• Zhaga testing is available separately or as a bundle along with other UL
lighting industry services such as
•
Energy Star,
•
Photometric performance testing and/ or
•
Safety Certification (per US, Canada and IEC standards).
• Visit us on the web at: www.ul.com\zhaga
QUESTIONS?
197
UL 8750 UPDATE
PRESENTED BY MICHAEL SHULMAN
UL 8750: 2005 - 2010
In 2005:
• Existing lighting standards did not adequately address
SSL construction features and performance attributes
• Requirements for SSL were at risk of being
independently developed and taken in divergent
tracks by different Standard panels
• Rapid advances in SSL technology required
centralized information management
• Uniformity of approach was needed for efficiency and
consistent certification decisions
199
UL 8750- A Horizontal Standard
Luminaires
Portable
Luminaires
Stage and
Studio
Luminaires
Signs
Emergency
Lighting & Exit
Signs
UL1598
UL 153
UL 1573
UL 48
UL 924
UL 8750
Standard for LED Equipment For Use in Lighting Products
Self
Ballasted
Lamps
UL 1993
Submersible
Luminaires
Nightlights
Low Voltage
Systems
Track
Lighting
Systems
UL 1786
UL 2108
UL 1574
UL 676
200
UL 8750 – Scope
Scope
1.1 These requirements cover LED equipment that is an integral part of a
luminaire or other lighting equipment and which operates in the visible
light spectrum between 400 – 700 nm. These requirements also cover
the component parts of light emitting diode (LED) equipment, including
LED drivers, controllers, arrays, modules, and packages as defined
within this Standard.
*********************************
UL 8750 as a reference document to support other standards
UL 8750 as a certification document for LED devices and subassemblies
201
UL 8750
LED Packages
LED Package- An assembly of one or more LED die that contains
wire bond connections, possibly with an optical element and thermal,
mechanical, and electrical interfaces. The device does NOT include
a power source and is NOT connected directly to the branch circuit.
202
UL 8750
LED Arrays & Modules
LED Arrays & Modules – A component part of an LED light source
that includes one or more LEDs that are connected to the load
side of LED power source or LED driver. Electrical, electronic,
optical, and mechanical components may also be part of an LED
module.
203
UL 8750 – LED Drivers
• UL 8750 can be used to separately evaluate a LED Driver or
• A power supply that is already compliant with UL935, UL1012,
UL1310 or UL 60950 can be additionally evaluated to UL
8750 for only the requirements that are not deemed
equivalent.
204
UL 8750 Development Timeline
•
•
•
•
•
•
•
October 2007 - Initial STP meeting
November 2009 - UL 8750 published
June 2010 - STP meeting to discuss proposed revisions
July 2011- STP meeting to discuss proposed revisions
November 2011 – 1st Revisions published
October 2012 – 2nd Revisions published
November 2012- STP meeting to discuss proposed
revisions
Outline ofOutline of
Outline of
Investigation
Investigation
Investigation
Subject 8750
Subject Subject
8750 8750
Ed 1
Ed 2
Ed 3
Nov
2009
Oct. 17,
2012
205
Highlights of November 2011 revisions
• Revised risk of electric shock definition (see next slide)
• Added additional wire types for power limited circuit wiring
• Added requirements for transformer or coil electrical insulation
systems that operate above Class 105(A) limits
• Clarified requirements for Class 2 output circuits
• Revised temperature limits for switches, terminal blocks,
connectors and other discrete devices
• Revised leakage current measurement test requirementsSection 8.7
• Exempt Class 2 circuits from environmental tests (see next
slide)
206
Highlights of Nov. 2011 revisions (cont’d)
Risk of Electric Shock definition
Class 2 exemption from environmental tests
A unit intended for use in wet locations shall:
a) Be subjected to the environmental tests of 8.12 (humidity, rain);
Exception: A circuit operating at Class 2 or LVLE power levels in which voltage levels are
below those that present a risk of electric shock per 3.24 is not required to be subjected to
the above.
207
• Additional options for conductors in Class 2 & LVLE circuits;
• Exemptions for PWBs connected to energy limited circuits (see next);
• Alternate thermocouple securement method ;
• Revised environmental considerations for damp and wet location units
in 5.2 and 5.3;
• Added test option to assess for Relative Thermal Index (RTI)
requirements for LED package polymeric materials;
208
Highlights of Oct. 2012 revisions (cont’d)
Printed wiring boards shall comply with the Standard for
Printed Wiring Boards, UL 796.
1. Conductive traces shall be bonded to the substrate for
the minimum conductor width and maximum unpierced
area.
Exception: Class 2 or LVLE circuit need not comply;
2. Temperatures measured in the temperature test shall
not exceed the maximum operating temperature (MOT) of
the printed wiring board.
Exception: Class 2 or LVLE circuit need not comply;
3. The flammability rating of the printed wiring board shall
be no less than V-1
Exception: Class 2 or LVLE source need not comply.
209
4. Printed wiring boards shall comply with the requirement
• Functional Safety Evaluations- New Appendix C (normative)updated proposal to be sent for ballot
• Polymeric materials- Section 6.3 including requirements for LED
Lenses and Secondary Optics- updated proposal to be recirculated
for preliminary review
• Consolidated electrical spacings- Section 7.8- updated proposal to
be sent for ballot
210
Highlights of proposals discussed during
November 2012 STP Meeting (cont’d)
• LED array (module) thermal measurement point- updated proposal
to be sent for ballot
• Alternate methods of Temperature measurement if a thermocouple
is in the light path-optical radiation- updated proposal to be sent for
ballot
• Dielectric Voltage Withstand Test- Section 8.4- updated proposal to
be recirculated for preliminary review
211
Progress reports from STP Task Groups
during November 2012 STP Meeting
Joint Report- Task Groups 1 & 2 “Class eP” LED Drivers & LED loads
Testing to determine effects of load type (resistive, LED and
electronic) on temperature test results. Task group to present a
proposal to next STP meeting
Task Group 4: Photobiological Safety
Task group known as TG4 are responsible for the development of
proposal covering Photobiological safety requirements for LED light
sources and LED equipment. Chief concern from LED’s is the
potential for blue light hazard which has an effect on the retina.
Temperature measurement when a thermocouple is in the light pathoptical radiation- item of discussion
An alternate approach was discussed by a member who will
submit a proposal to the STP
212
Industry Trends
Chip on Board LED packages and LED arrays
• LED packages are often viewed as low power, low voltage
components that are intended to be operated from isolated low
voltage constant current supplies.
• There are now higher power, higher voltage LED “light sources”
which leverage Chip on Board (CoB) technology. Based on present
UL 8750 definitions some of these CoB devices are considered
“LED Arrays” and some are considered “LED packages”.
• CoB devices present special challenges regarding risk of fire and
risk of shock due to higher electrical power, higher volume of fuel
(LED lenses and other integral polymeric materials) and
manufacturers’ requirements to have the LED lens itself serve as
part of a fire and electrical barrier (no secondary lenses).
213
Industry Trends
Low voltage interfaces
Various protocols are being used to control LED lighting systems
(On/Off, dimming, energy management, etc..) via low voltage
interface (DALI, DMX 512, etc.).
UL will work to update UL 8750 to address these issues as well
other items as part of our continued standards development work in
2013.
QUESTIONS?
214
MORNING BREAK
STANDARDS DEVELOPMENT
UPDATE: UL8752, 53, 54
PRESENTED BY MICHAEL SHULMAN
UL 8752 – ORGANIC LIGHT EMITTING DIODES,
OLEDs
What are OLEDs
How OLEDs work
OLED Safety Standard - UL 8752
Draft IEC Standard
OLED Certifications
217
Basic OLED Construction
1 Cathode - injects electrons when a current
flows through the device
2 Electron Transport or Emissive Layer made of organic plastic that transports electrons
from the cathode
3 Emissive Layer – for video displays, made of
three different emitters (blue, green, and red
fluorescent dopants)
4 Hole Transport or Conducting Layer - made
of organic plastic molecules that transport “holes”
from the anode
5 Anode (transparent Indium Tin Oxide) removes electrons when a current flows through
the device
6 Substrate (clear plastic, glass, or foil) flexible or rigid
218
OLED Operation
A dc voltage between 2 V and 10 V is applied to the electrodes
+
+
+
Electrons
Holes
219
OLED Operation
Electrons move to the transport layer and holes move to the injection layer
Electrons
+
+
+
+
+
+
Holes
220
OLED Operation
Electrons are recombined with holes at the emissive layer
Electrons
+
+
+
+
+
+
Recombination
of Electrons
and Holes
Holes
221
OLED Operation
A decrease in electron energy level results in photon emission
(light output)
+
+
Photon Emission
+
Recombination
of Electrons
and Holes
222
Safety Standard for OLEDs – UL 8752
U.S. Outline Published Dec. 16, 2011, and updated Feb. 1, 2012
Canadian standard published April 2012.
Bi-National Standard published June 13, 2012:
- ANSI/UL 8752 – CAN/ULC-S8752
Covers OLED luminaires and OLED panels integral to other luminaires
Philips Lumiblade Module
223
Safety Standard for OLEDs
UL 8752 / ULC-S8752
Scope
• Installed in accordance with the NEC and/or CEC, or supplied by
other isolated power sources such as batteries or PV
• Secured directly to the walls or ceiling, or integral to a (fixed or
portable) luminaire or sign
• Dry or damp locations only
Does not address
• Supplemental requirements that may be needed for hazardous
(classified) location, medical (patient care) environments, or
emergency applications.
• Building code seismic (earthquake) requirements
• Requirements for the power sources
224
Safety Standard for OLEDs
UL 8752 / ULC-S8752
Power Limits and Safety Principles
• Voltage and current limits similar to class 2 -- no risk of electric
shock injury and very limited risk of fire. Annex provides
supplemental guidance for higher power OLED panels, if developed.
• OLED panels mounted within the frame structure of a fixed or
portable luminaire need not comply with the requirements in this
standard where the risk of fire or injury is fully addressed by the
applicable luminaire standard.
225
Safety Standard for OLEDs – UL 8752
Construction Requirements
• Glass – no sharp edges, minimum thickness or test for
weight of broken pieces, mounting secureness test
• Polymeric Materials – flammability and temperature
ratings, Surface Burning Characteristics for larger panels
secured directly to the building
• Adhesive – Adhesive support test
• Power Source – voltage and current limits, electrically
isolated from utility power
226
Safety Standard for OLEDs – UL 8752
Performance Requirements
• Input – No more than 110% of rating
• Temperature – Limits on insulation, connectors, and
polymeric materials
• Abnormal Input – 110% voltage or 200% current, assess
for evidence of fire
• Component faults – assess whether higher voltage or
power levels will occur
• Flame spread and smoke development (large panels
only)
• Mechanical tests – glass breakage, mounting
secureness, conductor secureness
227
Safety Standards for OLEDs
UL 8752 / ULC S8752
Published 6-13-2012
IEC TC 34
(34A/1521/DC – 11/4/2011)
(34A/1604/NP – 7/30/2012)
228
IEC Draft Standard v UL 8752
IEC draft document includes:
• Higher input voltage limits (50 Vac / 120 Vdc) – this drives the
following additional requirements for electric shock assessment:
Vibration resistance test (performance reliability or part of electric shock
assessment)
Insulation resistance and electric strength tests
Ball pressure test (heat resistance of electrical insulating materials)
Creepage distance and clearance requirements
• Internal short circuit test, to assess risk of fire if panel has internal
breakdown
IEC draft does not include:
• Overvoltage input test. Overcurrent test is at 150% rather than 200%
• Flame spread and smoke development
229
OLED Certifications
Listing – OOQS, OOQS7
• OLED panels for mounting directly to the building surface and not an
integral part of a luminaire are to be evaluated only to UL 8752
because the other luminaire standards don’t have content that
addresses OLEDs. No such products have been submitted yet,
since lighting OLED panel sizes are still quite small due to quality
control challenges.
• Marked to identify power source limitations
Component Recognition -- OOQS2, OOQS8
• OLED panels to be used as components within other luminaires or
signs. Suitability of power source and connection, and final
assessment of mechanical safeguards, to be determined as part of
the luminaire evaluation
230
UL 8753 / ULC S8753
Development History
In Canada, Mexico and the United States, LED lamps with traditional
pin and screw bases are certified to the Standard for Self-Ballasted
Lamps and Lamp Adapters:
NMX-J-578/1-ANCE / CSA C22.2 No. 1993 / UL 1993
The need to function within existing luminaires originally designed for
incandescent and fluorescent light sources has historically constrained
the design and performance of LED lamps with traditional lamp bases.
231
UL 8753 / ULC S8753
Development History
As industry developed interoperability and performance
specifications for field-replaceable light engines, UL
Recognized the need to create a standard to address
safety requirements specific to these devices.
232
UL 8753 / ULC S8753
Development History
To address this need, a Certification Requirement Decision (CRD) for
field-replaceable LED light engines was issued by UL on Aug. 29, 2011
and subsequently revised on May 12, 2012.
This CRD formed the basis for a joint UL/ULC standard proposal
published on November 28, 2012.
The latest revision was published on March 8th, 2013 and is currently
being balloted by the joint Standards Technical Panel.
233
UL 8754 / ULC S8754
Development History
Since early 2010, Holders for field replaceable LED light
engines have been investigated using the fluorescent
lampholder requirements in UL 496.
In early 2011, UL created a dedicated product category for
Solid-state Lighting Bases, Holders and Connectors (OLFB2).
This new category has been used for LED array holders and
SSL assembly connectors previously investigated using UL
8750 or UL 2459.
On October 27, 2011 UL held an industry forum to develop
draft requirements for Lampholders for Solid-State (LED)
Light Engines and Arrays.
234
UL 8754 / ULC S8754
Development History
A proposal for Lampholders for Solid-State (LED) Light Engines and Arrays was
first developed as an outline of investigation under Subject 496A.
On November 28, 2012, the document was published as a joint UL/ULC
standard proposal under the title: Holders, Bases, and Connectors for SolidState (LED) Light Engines and Arrays, UL 8754 / ULC-S8754.
8753 and 8754 are companion proposals. The latest revision was published on
March 8th, 2013 and is currently being balloted by the same joint Standards
Technical Panel.
235
UL 8753 / ULC S8753
Scope
This standard specifies the requirements applicable to field replaceable
light-emitting diode (LED) light engines rated up to 347 volts (nominal)
and provided with integral lamp bases of other than the screw, bayonet,
or pin type configurations typically found on incandescent or fluorescent
light sources.
236
UL 8753 / ULC S8753
Excluded from Scope
Standards:
LED lamps or light engines with screw, bayonet or pin-type
bases, intended as replacements for incandescent or
fluorescent lamps.
CSA No. 1993
UL1993
LED devices that are integral components and which form
a non-replaceable part of a luminaire, such that they
cannot be tested separately from the luminaire.
CSA No. 250.13
UL 8750
LED light engines having a means of supply connection
other than a lamp base, such as custom wiring
harnesses.
CSA No. 250.13
UL 8750
The holders, sockets, and the like to which these LED light
engines are intended to be mounted.
UL 8754
ULC-S8754
237
UL 8754 / ULC S8754
Scope
This standard specifies the requirements applicable to
holders, bases and connectors intended for solid-state
(LED) light engines and arrays for installation in lighting
equipment, provided that they employ a configuration not
typically found on incandescent or fluorescent light
sources.
238
8753 / 8754 Common Definitions
LED Light Engines
An integrated assembly comprised of an LED array (LED module), LED
driver, and other optical, thermal, mechanical and electrical
components.
The assembly connects directly to its intended supply source through a
custom or industry-standard lamp base.
The base is of a type not typically found on incandescent or fluorescent
light sources.
239
8753 / 8754 Common Definitions
Defined-fit System
A group of modular lighting components (e.g., lampholders, light
engines, associated mounting and thermal control hardware) defined
and evaluated as a unique lighting system for use in luminaires and
similar equipment
240
8753 / 8754 Common Definitions
Defined-fit System - Properties
-
The electrical, mechanical, and thermal specifications for all system
components are identified and defined in a publicly available,
controlled document or series of documents.
-
Mechanical and electrical configuration shall disallow (reject) mating
with non-system components.
-
Method defined for verifying dimensional compliance (i.e.: gauges).
-
Allows for field-replacement of light engines by end-users.
-
Defines a set of identifiers (e.g., alphanumeric codes, symbols) to
allow end-users to verify compatibility with a particular end-product
luminaire during light engine installation or replacement.
241
UL 8753 / ULC S8753
Construction
The requirements currently applied to traditional pin and screw-based
LED lamps under CSA No. 1993 / UL 1993 are consistent with and
formed the basis for UL 8753 / ULC S8753 :
-
Polymeric enclosures with at least a 94V-0 flammability rating
-
Integral LED driver compliant with CSA No. 250.13 / UL 8750
-
Same LED lens material requirements as CSA No. 250.13 / UL 8750
-
No accessible hazardous live parts allowed
242
UL 8754 / ULC S8754
Construction
Requirements based on CSA C22.2 No. 43 / UL 496 with minor
deviations and added flexibility.
- Requirements address new product types on the market:
LIMITED APPLICATION DEVICES (LAD)
a) Suitable for Class 2 or LVLE source; or
b) Used solely to provide mechanical support
SOLID-STATE ASSEMBLY HOLDERS
a) For factory installation not for servicing by end users
b) Used for electrical and/or mechanical coupling of Chip-On-Board LED Arrays
- Holders that are part of a defined-fit system must comply with all system requirements
- Double Insulation permitted in lieu of grounding
243
UL 8753 / ULC S8753
Testing
While most tests are similar to those in CSA No. 1993 / UL 1993, there
are two notable differences:
-
The normal and abnormal temperature test procedures were
developed in order to evaluate these light engines for a wide variety
of luminaire designs.
-
Mechanical and electrical cycling tests were developed to establish
a minimum level of robustness for light engines and holders.
244
UL 8753 / ULC S8753
Normal Temperature Test
Screw-based LED lamps are typically tested in one of two
specific test boxes, designed to simulate typical “6 inch”
and “8 ½ inch” incandescent recessed ceiling luminaires.
245
UL 8753 / ULC S8753
Normal Temperature Test (Cont’d)
The traditional test box
approach is not befitting to
luminaires designed to use
light engines that must allow
the heat sink to efficiently
cool the integral LED array.
246
UL 8753 / ULC S8753
Normal Temperature Test (Cont’d)
Instead, UL 8753 / ULC S8753 measures temperatures while the light
engine system operates in open air.
The measured data is then normalized to the device’s case
temperature test point (tC) rating to verify the device operates within
thermal limits in its hottest intended environment.
247
UL 8753 / ULC S8753
Abnormal Temperature Test
For the abnormal temperature test, a plastic spacer is
inserted between the device and heat sink to simulate poor
thermal transfer due to debris or hardware failure.
248
UL 8753 / ULC S8753
Most devices covered by this standard will likely be handled
and replaced by end users, who will probably not be as gentle
or careful as we would like.
249
UL 8753 / ULC S8753
Field-Replacement Tests
Tests were developed to establish that these devices are
able to withstand the electrical and mechanical stresses
particular to field-replacement:
- Mechanical Cycling: 500 cycles, not energized
- Millivolt Drop: measured before and after cycling
- Abnormal Overload: 50 cycles, energized, 1.5x rated I
250
8753 / 8754
Summary
- UL and ULC are working together to develop these
companion bi-national safety standards quickly and
efficiently.
- These standard proposals were written to address
issues specific to field-replaceable light engines as well
as SSL holders.
- Test methods were developed to allow for maximum
flexibility in both the light engine and luminaire design.
251
UL 8754 / ULC S8754
Field-Replacement Tests
In addition to UL 8753 complementary tests for holders intended for
Field-Replacement (as part of a defined-fit system).
- Mechanical Cycling: 500 cycles, not energized
-
Millivolt Drop: measured before and after cycling
-
Abnormal Overload: 50 cycles, energized, 1.5x rated I
-
Mechanical Loading
-
Temperature rise
QUESTIONS?
252
IEC UPDATES & CB
CERTIFICATION FOR LED
PRODUCTS
PRESENTED BY CHRIS HUTCHINGS
AGENDA
CB Scheme Overview
Global Capabilities for IEC LITE
CE Marking
Service Attributes
Virtual Tour - RTP CBTL Lab
Questions
254
CB SCHEME OVERVIEW
CB Scheme
http://www.iecee.org
Purpose
• Facilitate Obtaining National Certification Marks from countries
operating within the CB Scheme based on compliance with IEC
Standards.
Process
• Submit request to a Certified Body Test Laboratory (CBTL) or an Issuing NCB
• Receive CB Test Report & Certificate and authorization to apply certification
mark (optional) from an Issuing NCB
• Submit Report/Certificate/Sample to Recognizing NCB(s) for auditing
• Receive authorization to apply Recognizing NCB’s certification mark(s) as
appropriate
256
GLOBAL CAPABILITIES UNDER
IEC LITE
UL’s Global Capabilities under IEC LITE
UL Regional CBTL’s:
• Italy
• China (UL-CCIC and UL-Hong Kong)
• Taiwan
• North America - RTP
- Link to detailed standards capabilities - regionally LITE Global Capability-TS
edited.xlsx
258
Luminaires
UL RTP UL Italy and China CB Scheme Scope
60598-1
• Surface-mounted Luminaires.
Specifies general requirements for luminaires incorporating electric light sources for operation from
supply voltages up to 1000 V.
60598-2-1
• Surface-mounted Luminaires.
Specifies requirements for fixed (indoor or outdoor) luminaires
60598-2-2
• Recessed Luminaries
Specifies requirements for recessed (indoor or outdoor) luminaires
60598-2-3
• Luminaires for road and street
lighting
Specifies requirements for luminaires for road and street lighting
60598-2-4
• Luminaires, Portable
Specifies requirements for portable general purpose luminaires, other than handlamps on supply voltages not exceeding 250 V.
60598-2-5
• Floodlights
60598-2-6
• Luminaires with built-in
transformers for filament lamps
Specifies requirements for floodlights
Specifies requirements for luminaires with built-in transformers for filament lamps, with supply voltages and output voltages not
exceeding: - 1 000 V for class I and class II luminaires and - 250 V for class 0 luminaires.
Luminaires
UL Italy CB Scheme Scope
60598-2-13
• Ground recessed luminaires
specifies requirements for ground recessed luminaires incorporating electric light sources for operation from supply voltages up to
1 000 V, for indoor or outdoor use,
60598-2-17
• - Luminaires for stage lighting,
television and film studios
Specifies requirements for stage, television and film studio luminaires (including spot and floodlighting projectors) on supply voltages
not exceeding 1 000 V
60598-2-22
• Luminaires for Emergency
Lighting
Specifies requirements for emergency lighting luminaires for use with electrical light sources on emergency power supplies not
exceeding 1 000 V.
60598-2-23
• Extra low-voltage lighting
systems for filament lamps
Specifies requirements for extra low voltage systems for filament lamps intended for ordinary use on supply voltages not exceeding
1000 V
LED Driver
UL-RTP, Italy, Taiwan and China CB
Scheme Scope
61347-2-13
Led Drivers
This part of IEC 61347 specifies particular safety requirements for electronic controlgear for
use on d.c. supplies up to 250 V and a.c. supplies up to 1 000 V at 50 Hz or 60 Hz
UL Italy CB Scheme Scope
62384
Led Drivers Performance
requirements
This international standard specifies performance requirements for electronic control
gear for use on d.c. supplies up to 250 V and a.c. supplies up to 1 000 V at 50 Hz or 60
Hz
LED Module
UL RTP, Italy and China CB
Scheme Scope
62031
LED Module
This International Standard specifies general and safety requirements for light-emitting diode (LED)
modules:
- LED modules without integral control gear for operation under constant voltage, constant current or
constant power;
- self-ballasted LED modules for use on d.c. supplies up to 250 V or a.c. supplies up to 1 000 V at 50
Hz or 60 Hz.
Lamps
UL RTP, Italy CB Scheme Scope
Compact Fluorescent Lamp
60968
• Lamps, Self-ballasted and lamp
adapters (CFL)
Specifies the safety and interchangeability requirements, together with the test
methods and conditions, required to show compliance of tubular fluorescent
and other gas-discharge lamps with integrated means for controlling starting
and stable operation (self-ballasted lamps), intended for domestic and similar
general lighting purposes, having a rated wattage up to 60 W and rated
voltage of 100 V to 250 V
UL Italy CB Scheme Scope
60969
• Lamps, Self-ballasted and lamp
adapters (CFL)
Performance requirements
Specifies the performance requirements together with the test methods
and conditions required to show compliance of tubular fluorescent and
other gas-discharge lamps with integrated means for controlling
starting and stable operation (self-ballasted lamps), intended for
domestic and similar general lighting purposes
Self Ballasted LED Lamp
62560
• Self ballasted LED Lamps
IEC 62560 is the new standard for Self ballast LED Lamps.
published 2011-02 having a rated wattage up to 60 W and
rated voltage of 50 V to 250 V
Photobiological Evaluations
UL RTP and Italy CB Scheme Scope
IEC 62471
IEC 62471
CE MARKING
CE Marking
http://www.newapproach.org
• Commonly agreed upon European regulations
• Allow for free movement of goods
• Manufacturer’s self-declaration to ALL applicable directives
• 30 Current EEA member states
• Voting Members (European Union) - Austria, Belgium, Bulgaria, Czech
Republic, Cyprus, Denmark, Estonia, Finland, France, Germany, Greece,
Hungary, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the
Netherlands, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden and the United Kingdom
• Non Voting Members- Iceland, Liechtenstein and Norway
• Future Candidates – Croatia, Turkey, Macedonia
• Compliance with EN (European Norm standards)
• EN standards based upon IEC + European national differences
266
CE Marking additional requirements
(other than electrical safety)
Additional Low Voltage Directive requirements
• Electromagnetic Fields Effects (EMF)
• Photobiological
EMC (typical EMC standards)
• EN 55015
• EN 61547
• EN 61000-3-2
• EN 61000-3-3
NOTE: Please check with appropriate UL departments regarding
environmental, energy efficiency testing, etc.
267
CB vs. CE Marking
CB Scheme
• Test Report and Certificate issued to IEC standards
• Used to obtain 3rd party certification marks
CE Marking
• Manufacturer’s self-declaration to applicable directives (i.e. LVD, EMC, etc.)
• Application of harmonized standards (EN)
• Manufacturer’s Declaration of Conformity (DoC)
• Manufacturer’s Technical Documentation File (TDF)
• UL DOES NOT ISSUE THE CE MARKING
• We support via testing (IT/CB report) and/or TDF compilation
• Many manufacturer’s utilize their CB report to support their CE marking (IEC
+ European national differences) but CB is not required for CE Marking
• 3rd party European marks do not replace the CE Marking
268
SERVICE ATTRIBUTES
Service Attributes
• Complimentary Consultations – Meet with our UL IEC experts to
discuss your needs options for your Global Market Access.
• Project Lead – To ensure seamless level of service, all IEC projects
will have an assigned lead staff who will serve as your main point of
contact from the beginning to the end of the investigation(s). Project
lead coordinates meetings with various subject matter experts to
review and understand your detailed needs. Options will be
discussed and a clear path mapped out for meeting compliance
requirements within your intended global market. Provides complete
oversight of the bundled services, e.g. ENEC, Photobiological, EMC,
EMF, CB, CE, GMA for specific regional marks
• Service provided locally for a Global Market
270
Service Attributes
Our IEC LITE Technical Experts Are Ready to Assist you:
North America
East Coast: Teddy Sandiford (x 11592) and Vincent Quiett (x 10928)
West Coast: Shaun Fought (56505) and Emmanuel Imson (56731)
Italy: Walter Parmiani and Fausto Pozzi
UL-CCIC: Anna Luo and Marshal Zhang
UL-Hong Kong: Ken Ho
UL-Taiwan: Katy Chen and Kevin Lin
271
RTP LAB VIRTUAL TOUR
Our State Side IEC LITE CBTL at RTP, N.C.
273
Our State Side IEC LITE CBTL at RTP, N.C.
IPX3-4 Water Test Apparatus
274
Our State Side IEC LITE CBTL at RTP, N.C.
IP5-6X Dust Chamber
275
Our State Side IEC LITE CBTL at RTP, N.C.
Ceiling Surface Mount Test Apparatus
276
Our State Side IEC LITE CBTL at RTP, N.C.
Glow Wire Test Apparatus
277
Our State Side LITE CBTL at RTP, N.C.
Tumble Barrel Test Apparatus
278
QUESTIONS?
LUNCH BREAK
DOE MUNICIPAL SOLID-STATE
STREET LIGHTING
CONSORTIUM – Presentation in
separate file
PRESENTED BY ED SMALLEY, DOE MSSLC
UL48 SIGN PROGRAM, UL879A,
& 1598C UPDATES
PRESENTED BY MICHAEL SHULMAN
CHANGES IN SIGN STANDARD
AND FOLLOW-UP PROGRAM
Key Changes and Initiatives:
• New Edition of UL 48 Standard for Electric Signs
• New ANSI/UL 879A Standard for LED Sign and Sign Retrofit Kits
• Sign Follow-up Program Transition
• New Online Application Created to
Assist UL Sign Manufacturers
283
UL 48 STANDARD FOR ELECTRIC SIGNS
15th EDITION
Reorganize
For Usability
Clarify
Existing
Requirements
OBJECTIVES
OF 15th Ed.
Address
Technology
Address
Safety and
2011 NEC
284
UL 48 STANDARD FOR ELECTRIC SIGNS
15th EDITION
15th Ed.
Published
Sept 2,
2011
Eff. Sept 2,
2011
Except
Upgrades
Transition
to 15th Ed.
Complete
Oct 2, 2012
285
UL 48 15th EDITION
Upgrades in Requirements
• All Signs Now Require Installation Instructions
Instructions
• New Minimum Letter Height for All Marking
Marking
Fastening
• New Requirements for Self Drilling and Self
Tapping Screws May Affect Some Constructions
286
UL 48 15th EDITION
Important Changes in Requirements
Grounding
Marking
• New Exemption for Class 2 Supplied
Signs
• New Location Allowance for Marking
Per NEC
287
UL 879A STANDARD FOR LED SIGN AND
SIGN RETROFIT KITS
UL 879A Standard for LED Sign and Sign Retrofit Kits replaced the
existing 879A Outline of Investigation for LED Kits originally issued
June 26, 2002. Details of the new standard are as follows:
• 1st Edition of ANSI/UL 879A Standard Published December 12, 2012
• Requirements Identical to Outline of Investigation Except for
Supplement SA
• Supplement SA Identical to Supplement SA in Luminaire LED
Retrofit Kit Outline of Investigation
• Based on a Review of current UL certifications and comparison
between the 879A Outline of Investigation and the 1st Edition of
UL879A no industry file review was needed so UL 879A became
effective on the date of publication
288
CHANGES IN FOLLOW-UP PROGRAM
FOR UL SIGN MANUFACTURERS
Critical changes to the UL Sign Follow-Up Program to help improve
compliance and insure a level playing field for all UL sign shops include
the following:
• Updated and enhanced sign follow-up program implemented over a
two year period.
• Required qualification of at least one Manufacturers Technical
Representative or MTR.
• Qualification training using UL 48 Online Training Curriculum
through UL Knowledge Services.
• Maintenance of a pre-defined technical file for all signs labeled since
the last UL audit to facilitate improved UL auditing at each factory
visit.
289
CHANGES IN FOLLOW-UP PROGRAM
FOR UL SIGN MANUFACTURERS
Transition Status as follows:
• Overall the transition has been successful.
• Over 3,150 Sign Shop Staff Completed the Online Training Course
Through UL Knowledge Services.
• UL Maintains Flexibility in Permitting Sign Manufacturers to
Establish Record Keeping Systems that work best for their work
system.
290
CHANGES IN FOLLOW-UP PROGRAM
FOR UL SIGN MANUFACTURERS
Training Update as follows:
• UL has updated all fourteen UL 48 online training modules to reflect
the new 15th Edition organization and structure.
• The module numbers and topics are the same, but in addition to
providing correct references to paragraphs in the 15th Edition, some
additional material has been added based on the new edition.
• The updated modules were launched March 15, 2013.
• Sign shop staff who completed the original modules are considered
to have met the training requirement and not required to retake the
training.
291
UL 48 SignSmart Guide
UL Advanced Red
Disclaimer goes here
292
UL 48 SignSmart Guide
UL Advanced Red
Disclaimer goes here
293
UL 48 SignSmart Guide
UL Advanced Red
Disclaimer goes here
294
UL 48
QUESTIONS?
295
LUMINAIRE LED RETROFIT KITS
UL 1598C
PRESENTED BY MICHAEL SHULMAN, UL
UL 1598C – REQUIREMENTS FOR
LED RETROFIT KITS
Recessed
Luminaire
Retrofit Kit
Tubular LED
Retrofit Kit
Refrigeration
Equipment
297
LUMINAIRE RETROFIT KIT CATEGORIES
Product
Luminaire Retrofit Category Name
Listing Standard
Light-emitting-diode Retrofit Luminaire
Listing Category
Conversion Kits
Retrofit Standard
Retrofit Category
CCN
Standard
IFAR
UL 1598C
UL 1598
UL 153
UL 1286
Light-emitting-diode Retrofit Luminaire
Conversion Kits for Commercial
Refrigerators and Freezers
IFAS
UL 1598C
UL 1598
UL 471
Retrofit Low-voltage-luminaire
Conversion Kits
IFES
UL 2108
UL 1598B
298
COMPONENT SELF-BALLASTED LAMP
AND LAMP ADAPTERS
• All LED tubular lamps used in luminaire LED retrofit kits must comply with
UL 1993 Standard for Self-Ballasted Lamp and Lamp Adapters.
• LED tubular lamps are recognized under OOLV2 category
• Kit LED tubular lamps also bear the UL Classified Retrofit Kit Marking.
• LED lamps that are direct replacements for fluorescent lamps without the
need for modification of the Luminaire are not considered a Retrofit Kit
• Direct replacement LED tubular lamps are evaluated to UL 1993 and Listed
as Self-Ballasted Lamps.
299
UL 1598C INDUSTRY FILE REVIEW
• Prior to creation of UL 1598C luminaire LED Conversion Retrofit Kits Were
covered under IEUQ using UL 1598B
• New categories IFAR and IFAS were created specifically for luminaire LED
Conversion Kits
• All retrofit kits in IFAR and IFAS were required to comply with UL 1598C
• Deadline for transition and evaluation of all luminaire LED Conversion Kits
to UL 1598C was February 28, 2013
300
CONVERSION OF UL 1598C
TO UL STANDARD
• Proposed 1st Edition of UL 1598C Standard was created from 1598C
Outline of Investigation .
• UL Standards Technical Panel (STP) was established for UL 1598C.
• Draft submitted to STP for Preliminary Comments
• Based on preliminary comments, draft of First Edition of UL 1598C Standard
was prepared and sent by UL Standards for balloting by the STP
• Ballots and comments from the STP are due May 14, 2013.
301
UL 1598C
QUESTIONS?
302
AFTERNOON BREAK
GMA UPDATES
PRESENTED BY JOYCE NGUYEN
GLOBAL MARKET ACCESS
What customers want
Time to market is
key…
This whole thing is so
complicated…I need
I need speed…
simplicity…
Very competitive
market…
I need to reduce
my costs…
306
Increase Competitiveness Fast & simple market access
Leverage UL Strengths Enable cost savings
Focus On Growth Markets Help customers grow
307
UL as Your Global Market Access Partner
308
CB Scheme- An important part of our
Market Access Strategy!
UL is a National Certification Body for Lighting products and
has CB Testing Laboratories in NA, Europe and Asia
309
CB Scheme - Participation
Argentina
Australia
Austria
Belarus
Belgium
Brazil
Bulgaria
Canada
China
Croatia
Czech Republic
Denmark
Finland
France
Germany
Greece
Hungary
India
Indonesia
Ireland
Israel
Italy
Japan
Kenya
Korea, Rep. of
Malaysia
Mexico
Netherlands
New Zealand
Norway
Poland
Portugal
Romania
Russian Federation
Serbia & Montenegro
Singapore
Slovakia
Slovenia
South Africa
Spain
Sweden
Switzerland
Thailand
Turkey
Ukraine
United Arab Emirates
United Kingdom
United States
Uruguay
310
A CB Test Report and Certificate is like a
passport….
Sometimes access into a country is easy…
311
Sometimes access into a country is difficult!
Work
Time
Money
312
How we execute delivery
313
Work with UL’s global market experts
to assist you in navigating through the complex
regulatory landscape
314
The Global Market Access Team
115 staff globally
19 locations in 15 countries
Focusing on speed,
regulatory knowledge
and local support
2nd largest issuer of CB
certificates globally and
growing
Continually expanding
our service portfolio and
delivery to meet the
needs of our customers
Certifier in 13 countries/regions
Market access via 65 certification types
Certification Office + Local Support
Local Support + Market intelligence
315
WHAT’S NEW?
Argentina
What’s New?
• New requirements for Argentina S-Mark Certification program
− New Reduced Testing requirement applies to all local certifications
− New “family of products” rules
Products covered: All luminaires, lamps, ballasts and lighting
components rated ≥50 V and luminaires <50 V connected to mains
through a power supply.
Effective Date: 2 January 2013
317
Argentina - continued
What does this mean for me?
• For new S-Mark Certificates:
− Argentina now requires that a sample evaluation be conducted prior to
the extension of the Certification issued to local importer(s). This will add
approximately 4-6 weeks to the Certificate extension process.
− New “family of products” rules
− Each Certificate allows only 1 factory location.
− Each Certificate allows only 1 rated voltage range
− Each Certificate allows only 1 Class of equipment (Class I, II, III)
• For existing S-Mark Certificates:
− Certificates need to comply with new Reduced Testing requirement and
“family of products” rules before next market surveillance.
− New rules will be enforced during any amendments/revisions to
Certificates.
318
Argentina - continued
How can UL Help?
• Issue UL AR-S Mark Certification and issue Certificate extensions to
local importers
• Conduct testing and issue CB Test Report and Certificate or
facilitate in-country testing
• Conduct factory inspections and facilitate market surveillance
319
Australia / New Zealand
What’s New?
• Change in Regulations requiring mandatory use of RCM Mark
− New Electrical Equipment Safety System (EESS) (AS/NZS
4417.1.2012)
Products covered: All lighting equipment and components
Effective Date: 1 March 2013 (a transition period may apply)
• Change in ACMA Regulations for C-Tick and A-Tick Mark
labelling requirements
− RCM Mark replaces C-Tick and A-Tick Mark
Products covered: All lighting equipment
Effective Date: 1 March 2013 (a transition period may apply)
320
Australia / New Zealand - continued
What does this mean for me?
• ACMA registered “Responsible Supplier” (C-Tick and/or A-Tick
Mark) has until 1 March 2016 to register on new database and
update to new RCM Mark. Products under ACMA registered
“Responsible Supplier” may continue to use C-Tick Mark and/or ATick Mark until 1 March 2016.
• Currently the new EESS is only adopted in Queensland; continue to
monitor for adoption of EESS with other states.
• Products for residential use and rated 50-1000 Vac require RCM
Mark and “Responsible Supplier” registration to comply with new
EESS.
− Lighting equipment and components listed in AS/NZS 4417.2:2012 also
require Certification and registration on new database.
321
Australia / New Zealand - continued
How can UL Help?
•
•
•
•
•
Issue Certification to support product registration.
Prepare supporting compliance folder for EMC regulation.
Conduct testing and issue safety and EMC Test Report
Register the product on behalf of “Responsible Supplier”.
Provide training on new requirements to “Responsible Supplier”.
322
Belorussia, Kazakhstan, Russia
What’s New?
• New Regulation: Customs Union Technical Regulations
− TP TC 004/2011 - "On safety of low-voltage equipment"
− TP TC 020/2011 - "EMC of technical devices"
Effective Date: 15 February 2013
• New Certification: Customs Union Certification
Products Covered:
− Safety: All Luminaires rated 50-1000 Vac and 75-1500 Vdc.
− EMC emission and immunity: All luminaires
(for example LED, fluorescent or halogen luminaires)
Effective Date: 15 February 2013
323
Belorussia, Kazakhstan, Russia - continued
What does this mean for me?
• New products under scope require EAC Mark and Customs Union
Certificate to new regulations.
− Voluntary GOST-R Certification available for products intended for Russia
rated < 50 Vac or 75 Vdc.
• Existing GOST-R and Customs Union Certificates (issued to GOST
Regulations) are valid through expiration of Certificate or 15 March
2015, whichever occurs first.
324
Belorussia, Kazakhstan, Russia - continued
How can UL Help?
• Obtain Customs Union or GOST-R Certification
• Conduct testing and issue CB Test Report and Certificate and EMC
Test Report or facilitate in-country testing
• Conduct factory inspections
325
China
What’s New?
• New Standard edition
− GB 17625.1-2012 (IEC 61000-3-2:2009 Ed.3.2)
Products covered: LED Luminaires and other luminaires with
electronic controls
Effective Date: TBD (Postponed from 1 July 2013)
326
China - continued
What does this mean for me?
• New products under scope will require evaluation to new edition,
date TBD.
• Existing CCC Certificate issued to GB 17625.1-2003 will be required
to be updated to GB 17625.1-2012, date TBD.
− Testing required if product rated >75W
How can UL Help?
• Obtain updated CCC Certificate.
• Facilitate in-country testing to support update, if needed.
327
Japan
What’s New?
• Change to DENAN PSE Mark Certification Program
− Ministry of Economy, Trade of Industry instructed conformity
assessment bodies to stop issuing Certificates for the PSE Mark for
Non-Specified products (circle)
Products covered: LED Lamps and LED Luminaires
Effective Date: 11 March 2013
328
Japan - continued
What does this mean for me?
• No impact - The PSE Mark for Non-Specified products does not
require third party Certification
How can UL Help?
• Conduct testing and issue test reports or facilitate in-country testing
to support PSE Mark for Non-Specified products.
329
Korea
What’s New?
• Product Scope Additions to KC Self-Regulatory Safety
Confirmation
Additional Product types covered:
− LED Lamp for Fluorescent Lamp Retrofit – Internal converter type K10025 (KATS Notification No. 2013-085)
Effective Date: 25 February 2013
330
Korea - continued
What does this mean for me?
• LED Lamp for Fluorescent Lamp Retrofit requires submittal for KC
Certification
How can UL Help?
• Obtain KC Safety Certification
• Facilitate in-country testing
331
Malaysia
What’s New?
• Scope addition to ST Certificate of Approval (COA)
Additional Product types covered:
−
−
−
−
−
−
−
Edison Screw Lamp
Luminaires with Self-ballasted Fluorescent Lamps
CFL
LED Drivers
LED Lampholders
LED Lamps (>50V)
Direct Plug-in Nightlight
Effective Date: 1 July 2013 (with enforcement of market surveillance on 1
January 2014.)
332
Malaysia - continue
What does this mean for me?
• Additional products requires ST Certificate of Approval, SIRIM
(Product Certification or Consignment Test) and SIRIM Labels.
How can UL Help?
• Obtain ST Certificate of Approval (COA).
• Obtain SIRIM Certification and Labels.
• Arrange factory inspection (initial and surveillance) for SIRIM
Product Certification Scheme.
• Conduct testing and issue CB Test Report and Certificate or
facilitate in-country testing
• Support renewal maintenance of certificates as needed.
333
Mexico
What’s New?
• New Regulation NOM-030-ENER-2012
Products covered: LED Lamps
Effective Date: 21 August 2012
Products covered: LED Luminaires for Streetlights and outdoor
public areas
Effective Date: 5 May 2013
• New Requirements for NOM Certification Program - NOM-017-SCFI2012
Products covered: CFLs
Effective Date: 10 March 2013
334
Mexico - continued
What does this mean for me?
• Additional products require submittal for testing and NOM
certification
How can UL Help?
• Obtain NOM Certification
• Facilitate in-country testing
QUESTIONS?
335
LIGHTING CONTROLS
PRESENTED BY MICHAEL SHULMAN
Agenda
Wall- box Dimmer Switches
NOTE, is intended for use with incandescent, self-ballasted
LED(SBLED) or fluorescent (SBCFL) light sources
DALI
337
Wall- box Dimmer Switches
Wall-box dimmer switch
•
Listed to control Lighting Loads
Historically:
•
Tungsten (Incandescent Lamp)
•
Fluorescent
Magnetic Ballasts
Electronic Ballasts
338
Wall- box Dimmer Switches
Wall-box dimmer switch
Intended to control new types of Light
sources, including:
•
Compact Fluorescent (CFL’s)
•
Cold Cathode Fluorescent Lamp
(CCFL)
•
LED Lamp with Integral Driver Light
Source (LED’s)
339
Wall- box Dimmer Switches
Light Source
Construction:
•
All light sources must be identified as
“dimmerable”, and
•
All these light sources incorporate a nonreplaceable light source, and
•
Additional elements such as an electronic
ballast, necessary for starting and stabilizing
operation of the light source, which cannot be
dismantled without being permanently damaged
340
Wall- box Dimmer Switches
Compatibility?
•
Most self-ballasted lamps do
not coordinate with dimmers
and other lighting control
devices such as motion
sensors
•
Light output is prone to
flickering
•
Light appears to be off
before the dimmer switch is
at its off position. Sometimes
referred to as “drop-out”
341
Wall- box Dimmer Switches
Initiatives Underway to
Improve Compatibility
•
Matched Pair
•
NEMA Lighting
•
Zhaga Consortium
342
Wall- box Dimmer Switches
Matched-Pair
• UL 1472 the Standard for Solid State Dimming
Controls utilizes this approach
•
UL 1472 Investigates a dimmer switch to the
specifically identified self- ballasted fluorescent
lamp(s) (CFL) and/or LED Lamp (s) with
Integral Driver Light Source
•
UL 1472 requires the dimmer switch packaging
or stuffer sheet to identify the manufacturer's
name and model number of the specific self
ballasted fluorescent lamp(s) (CFL’s) and/or
LED lamp(s) with integral driver that the dimmer
switch is intended for use with
343
Wall- box Dimmer Switches
NEMA Lighting
• Creating new Standard (SSL7A -2013)
• Intended to address compatibility requirements
for phase-cut dimmers when used with
dimmerable LED Light Engines (LLE’s) for global
use
• The intent is to create a synthetic load to
represent dimmerable LED Light Engines (LLE’s).
May also serve to represent Compact Fluorescent
(CFL’s) and Cold Cathode Fluorescent Lamp
(CCFL) lamps
• Scheduled completion is 2013
344
Wall- box Dimmer Switches
Zhaga Consortium
•
Zhaga is a consortium of global companies
throughout the international lighting industry
•
Its purpose is to develop specifications that will
enable the interchangeability of LED light
products made by multiple different
manufacturers
•
Products identified as being “Zhaga compliant”
are intended to create market confidence of
compatibility of LED lighting products
345
Wall- box Dimmer Switches
UL’s Anticipated Next Steps ?
• UL anticipates receiving proposals for consideration based upon publication
of the NEMA SSL7-2013 Standard
• UL anticipates that such proposals will be of multiple forms as an alternative
path to the UL “matched-pair’ approach either
by reference, or
by parts that address the synthetic load specifications, or
by any combination
• UL anticipates that CANENA 23BC will play an active role in facilitating
these anticipated proposals
346
Wall- box Dimmer Switches
Questions ?
347
DALI
348
What is DALI?
What is…
Who are…
Trademarks
349
DALI
…the meaning…
DALI is an acronym and stands for…
IGITAL
DDRESSABLE
IGHTING
NTERFACE
350
…the meaning…
DIGITAL
• Digital signals / Not Analogue
• Commands
• Data transfer / BUS system
• Master-slave structure
ADDRESSABLE
• Individual control / Group control
LIGHTING
• Dedicated to lighting system
INTERFACE
• Interaction between components
• Standardized
351
…what it is…
DALI is a Communication Network in order to address
individual light fixture.
DALI is a Standardized “language” that talks to
electronic lighting control gear.
The standardization of the Digital Addressable Lighting
Interface is intended to achieve interoperable multi-vendor
operation below the level of building management systems.
DALI provides a single interface for all types of electronic
control gear (ECG) and lighting control devices.
Light fittings from any manufacturer and of any load type can be
used in one installation, as long as they are fitted with DALI
ECG, thus removing the constraints created by proprietary
systems.
352
…what we can do with it…
With DALI protocol, we will have:
• Automatic and Simultaneous dimming / ON-OFF
• Fading: adjustment of dimming speed
• Logarithmic dimming behavior (matching the eye’s sensitivity)
• Control lighting scene (up to 16 scenes)
• Identification of unit type (up to 64 single units)
• Report device status (lamp fault, ….)
• Energy saving and ambiance creation.
• Other….
353
…what we can do with it…
354
…what we can do with it…
With DALI protocol, we will have:
355
… the system…
356
Agenda
Who are the
players?
What is…
Who are…
Trademarks
357
…who the players are…
358
…who the players are…
Control gears:
one or more components between the supply and one or more
lamps which may serve to transform the supply voltage, limit
the current of the lamp(s) to the required value, provide starting
voltage and preheating current, prevent cold starting, correct
power factor or reduce radio interference.
• Ballasts for Fluorescent lamps
• Step down convertors for Low Voltage Halogen lamps
• LED controlgears for LED modules
• Others…
359
…who the players are…
Control device:
device that is connected to the interface and sends commands
in order to control other devices (for example lamp control gear)
connected to the same interface
• Switches
• Dimmers
• Touch Panels
• Others…
360
…how the players speak together…
DALI is a Standardized Protocol.
• Same language for all players…
• Some players provide a translation with others system.
361
Agenda
What are DALI
trademarks?
What is…
Who are…
Trademarks
362
…what the DALI trademarks are…
The DALI trademarks are registered for ZVEI.
DALI is a working group set up by leading manufacturers
and institutions in the field of digital lamp/luminaire control
that promotes DALI technology and applications.
363
…what the DALI trademarks are…
WHO MAY APPLY FOR THE TRADEMARK AGREEMENT?
• A membership in the DALI includes the use of the trademarks.
WHO CAN SIGN A TRADEMARK AGREEMENT?
• Company who wants to use the DALI name as a part of the
products brand name.
HOW TO APPLY FOR THE DALI LICENCE?
• Information required for signing the licence are provided by
ZVEI.
- Clause 3.1 – Companies agree to affix the TRADEMARKS only on
products which comply with the effective DALI-standard.
Furthermore these products have to be tested with a DALI
compatibility tester and the actual testing software (during
development of the products).
- Clause 3.2 - Tests have to be performed by test equipment
specified by the DALI.
364
DALI
QUESTIONS?
365
DAY 2 CLOSING COMMENTS
THANK YOU.