CURRICULUM
FOR THE MODULE OF
Basic Electrician Module-II
(For Newly Designed Apprenticeship Course)
UNDER
SKILL DEVELOPMENT INITIATIVE (SDI) SCHEME
Based on
MODULAR EMPLOYABLE SKILLS (MES)
GOVERNMENT OF INDIA
MINISTRY OF SKILL DEVELOPMENT AND ENTREPRENEURSHIP
DIRECTORATE GENERAL OF TRAINING
1
PREFACE
1. The Basic Training under Block – I & Block - II are designated as module – I &
module – II respectively.
2. The basic Modules (module – I & module – II) of the designated trades have
been developed to fulfill the requirement of Basic Training under
Apprenticeship Training.
3. Basic Module – I is of 03 months duration and after successful completion of
the module, the trainee will be eligible for On Job Training of duration 09
months in industries to complete Block – I of Apprenticeship Training.
4. Basic Module – II is also of 03 months duration and candidate will be eligible to
join the module – II only after successful completion of (03+09 months)
training duration of Block – I.
5. The sequence of training should be such that Basic Module – II should be taken
up after completion of Basic Module – I & 09 months of On Job Training for
better understanding.
6. The courses are designed especially for Apprenticeship Training and NSQF
compliance certificate in the specific trade will be issued only after successful
completion of Basic Module – I & II and On Job Training of both the blocks.
7. Assessment of Basic module will be conducted as per the pattern of MES
modules in practice. Separate certificate will be issued for each module after
successful completion of course & clearing the assessment. Rebate of 03
months duration of Apprenticeship training period will be provided against each
module for the period of basic training.
2
CONTENTS
Sl.
No.
1.
Topics
Page No.
General information and course structure
4-5
2.
Syllabus of Professional Skills &Professional
Knowledge
6-8
3.
Details Syllabus of Core Skill
4.
Syllabus of Employability Skills
10-11
5.
List of trade committee members
12
6.
List of Tools and Equipments (Annexure – I)
9
3
13-17
1. GENERAL INFORMATION AND COURSE STRUCTURE
1
Name of the Module
2 MES Code No.
:
Basic Electrician Module-II
:
ELE 202
3 Duration of Modular Training:
520 hrs.
4 Entry Qualification
:
5 Trainees per unit
:
Passed 10th Class with Science and
Mathematics under10+2 system of
Education or its equivalent + completion
of Block – I of apprenticeship training
under Electrician Trade.
20
6 Power Norms
:
5.2 KW for Workshop
7 Space Norms
:
98 Sq. m.
8 Examination
:
The assessment will be held on
completion of module.
9 Instructor Qualification
:
A) For Trade
:
i)
Degree/Diploma in Electrical Engg. from recognized university/Board
with one/two year post qualification experience respectively in the relevant
field.
OR
ii)
NTC/NAC in the trade of Electrician with three year post qualification
experience in the relevant field.
Preference will be given to a candidate with Craft Instructor Certificate (CIC)
B) For Engineering Drawing and WSC :
Degree/Diploma in Electrical Engg. from recognized university/Board
with one/two year post qualification experience respectively in the relevant
field.
C) For Employability skills :
i) MBA/BBA with two years experience or graduate in sociology/social
welfare/Economics with two years experience and trained in Employability skill
from DGET Institute.
And
Must have studied in English/Communication Skill and Basic Computer at 12 th
/diploma level
OR
ii) Existing Social Study Instructor duly trained in Employability Skill from
DGET Institute.
4
10. Tools, Equipments & Machinery required : - As per Annexure – I
11. Distribution of training on Hourly basis:
Sl.
Broad components to be covered
No.
1
Syllabus of Professional Skills &Professional Knowledge
2
SYLLABUS of CORE SKILL
3
Syllabus of EMPLOYABILITY SKILLS
Total
Duration
(in Hrs)
415
50
55
520
12.Terminal Competency: - After completion of the module the candidate will
be eligible for On Job Training under newly designed Apprenticeship Training
of Electrician trade.
5
2. SYLLABUS OF PROFESSIONAL SKILLS &PROFESSIONAL
KNOWLEDGE
FOR THE MODULE OF Basic Electrician Module-II
(Module Code No. ELE ---------)
Week
No.
Professional Skills
1-3
Identification of parts and
terminals of AC motors.
Connection, starting, running of
AC motors using Starters. Load
test & efficiency calculation.
Rotor resistance starter, etc
Speed control of Induction
motors by various methods.
Practical application of
A.C. motors.
4-5
Identification of parts and
terminals of Alternator.
Connection, starting, running of
Alternator.
Practice on alternators, voltage
Building,, Parallel operation &
load sharing.
Practice on installation, running
and maintenance of Alternators.
Installation of Mercury & Sodium vapour
lamps (H.P. & L.P.)
Halogen Lamps
Single FL tube and twin FL tube.
Practice on decoration lighting
Principle of layout of
lighting installation and
estimate it cost.
6-7
Professional Knowledge
Three phase Induction motor –
Working principle –Production of rotating
magnetic field, Squirrel Cage Induction motor, Slipring induction motor.
Control & Power circuit of starters
D.O.L Starter, Forward /Reverse starter, Star
/Delta starter, Autotransformer starter, Rotor
resistance starter, etc
Single phasing preventer.
Application of Induction Motor
Care, Routine & preventive maintenance.
SYNCHRONOUS MOTOR Connect, start and run a 3 phase Working principle, effect of change of excitation
synchronous motor
and load. Power factor correction of industrial load
Single phase induction motorConnection of single phase
Working principle, different method of starting and
motor, identification, testing,
running (capacitor start, permanent capacitor,
running and reversing.
capacitor start & run, shaded pole technique).
Maintain, service and trouble
FHP motors, Repulsion motor, stepper motor,
shoot the single phase motor.
Application of single phase motor.
Install a single phase motor.
Overhauling of AC motors.
Alternator
Explanation of alternator, working principle,
voltage build-up, loading, Regulation. Types of
prime mover, phase sequence, Parallel operation &
load sharing.
Specification of alternators
Illumination, Laws of Illuminations, terminology
used , Illumination factors, intensity of light.
Types of illumination
Type of lamps
-Neon sign Halogen, Mercury vapour,
sodium vapour, Fluorescent tube, CFL, LED, Solar
lamp & photo cell applications,
Decoration lighting, Drum Switches
6
8-9
Practice on photo cells.
Machine control cabinet
/Control Panel Layout,
Assembly & Wiring:
Machine control cabinet /Control Panel Layout,
Assembly & Wiring:
Practice Layout drawing of
control cabinet , panel, power &
control circuits
Study & Understand Layout drawing of control
cabinet, panel, power & control circuits.
Preparing control cabinet /
panel assembly & wiring for
1. Local & Remote control
of Induction motor(DOL)
2. Forward & Reverse
operation of Induction
motor
3. Automatic Star Delta
Starter
Layout of Control cabinet & control panel
Control Elements: Isolator, pushbutton switches,
Indicating lamps, MCB, Fuse, Contactor, Relays,
Overload Relay, Timers, Rectifier, Limit switches,
control transformers.
Wiring Accessories: Race ways/ cable channel, DIN
Rail, Terminal Connectors, Thimbles, Lugs,
Ferrules, cable binding strap & buttons, nylon cable
ties, sleeves, Gromats & clips
Trouble shoot the control panel
wiring
10-11
12-13
Repair & Test of Calling Bell,
Buzzer, Alarms, Electric Iron,
Heater, Light.
Maintenance and repair of
domestic equipment – Electric
Kettle, Heater / Immersion
Heater, Hot Plate, Oven, Geyser,
Cooking range, Mixer, Washing
machine, , Motor Pump set, etc.
Prepare layout plan, single line
diagram of different type of
power plant and project report
of all equipment’s and
machineries of the visited plant.
Schematic of a overhead and
domestic service line.
Erect an overhead service line
pole for single phase 240v
distribution system.
Test the underground cables for
open, short circuit & ground
fault and also check insulation
resistance.
Prepare layout plan and single
line diagram of transmission
/Distribution system.
Domestic Appliances: Working principles and
circuits of common domestic equipment and
appliances. – Calling Bell, Buzzer, Alarms, Electric
Iron, Heater, Light Electric Kettle, Heater /
Immersion Heater, Hot Plate, Oven, Geyser,
Cooking range, Mixer, Washing machine, , Motor
Pump set, etc.
Concept of Neutral and Earth.
POWER GENERATION :
Generation sources of energy, Comparison of
energy resources. Types of fuels. Advantages of
liquid fuel & solid fuel.
Various ways of electrical power generation. •
Thermal • Hydro electric • Nuclear • NonConventional
Overhead Lines:
Main components of overhead lines-Types of
power line Low voltage line medium Voltage line &
high voltage line Voltage standard Conductor
materials, line supports, Insulators, types of
Insulators
Under Ground Cable :
Construction of cables. Types of cable faults and
their location.
7
Trouble shooting and servicing
of LT circuit breaker.
Connect feeder cable/ service
line to the bus bar.
DISTRIBUTION OF POWER
Function and equipment used in substation.
Classification of distribution system-AC
distribution, Overhead v/s underground
distribution system.
Essential features of switchgears. Isolator, Switch
gear equipments, bus-bar arrangement, Short
circuit, faults in power system.
Circuit breakers – Introduction & Classification of
circuit breakers
Assessment/Examination
8
3. DETAIL SYLLABUS OF CORE SKILL
Topic
No.
a) Engineering Drawing
Duration
(in hours)
b) Workshop Science &
Calculation
30
20
1
Symbolic Representation (as per
BIS SP:46-2003) of :
- Fastener (Rivets, Bolts and Nuts)
- Bars and profile sections
- Weld, brazed and soldered
joints.
- Electrical and electronics
element
- Piping joints and fittings
Mass ,Weight and Density :
Mass, Unit of Mass, Weight,
difference between mass and
weight, Density, unit of density,
specific gravity of metals
2
Construction of Scales and
diagonal scale
3
Three phase Induction motor
Work, Power and Energy:
work, unit of work, power, unit
of power, Horse power of
engines, mechanical efficiency,
energy, use of energy, potential
and kinetic energy, examples of
potential energy and kinetic
energy.
Free hand sketching of Slip-ring and
Squirrel cage Induction motor.
Typical wiring diagram for drum
controller operation of A.C. wound
rotor motor.
4
Drawing the schematic diagram of
Autotransformer starter, DOL starter
and Star Delta Starter.
Drawing the schematic diagram of
A.C. motor speed control by SCR
/AC Drive.
Algebra: Addition, Subtraction,
Multiplication, Division,
Algebraic formula, Linear
equations (with two variables).
5
Distribution of Power
Types of insulator used in over head
line. (Half sectional views)
Different type of distribution systems
and methods of connections.
Layout diagram of a substation.
Single line diagram of substation
feeders.
Mensuration : Area and
perimeter of square, rectangle,
parallelogram, triangle, circle,
semi circle.
Volume of solids – cube,
cuboid, cylinder and Sphere.
Surface area of solids – cube,
cuboid, cylinder and Sphere.
Trigonometry: Trigonometrical
ratios, measurement of angles.
Trigonometric tables.
Finding height and distance by
trigonometry.
9
Duration
(in hours)
4. SYLLABUS OF EMPLOYABILITY SKILLS
Topic
No.
Topic
Duration
(in hours)
Entrepreneurship skill
15
1 Concept of Entrepreneurship
Entrepreneurship - Entrepreneurship - Enterprises:-Conceptual issue
Entrepreneurship vs. Management, Entrepreneurial motivation.
Performance & Record, Role & Function of entrepreneurs in relation to the
enterprise & relation to the economy, Source of business ideas,
Entrepreneurial opportunities, The process of setting up a business.
2 Project Preparation & Marketing analysis
Qualities of a good Entrepreneur, SWOT and Risk Analysis. Concept &
application of PLC, Sales & distribution Management. Different Between
Small Scale & Large Scale Business, Market Survey, Method of marketing,
Publicity and advertisement, Marketing Mix.
3 Institutions Support
Preparation of Project. Role of Various Schemes and Institutes for selfemployment i.e. DIC, SIDA, SISI, NSIC, SIDO, Idea for financing/ non
financing support agencies to familiarizes with the Policies /Programmes &
procedure & the available scheme.
4 Investment Procurement
Project formation, Feasibility, Legal formalities i.e., Shop Act, Estimation &
Costing, Investment procedure - Loan procurement - Banking Processes.
Productivity
10
1 Productivity
Definition, Necessity, Meaning of GDP.
2 Affecting Factors
Skills, Working Aids, Automation, Environment, Motivation
How improves or slows down.
3 Comparison with developed countries
Comparative productivity in developed countries (viz. Germany, Japan and
Australia) in selected industries e.g. Manufacturing, Steel, Mining,
Construction etc. Living standards of those countries, wages.
4 Personal Finance Management
Banking processes, Handling ATM, KYC registration, safe cash handling,
Personal risk and Insurance.
Occupational Safety, Health & Environment Education
1 Safety & Health
Introduction to Occupational Safety and Health importance of safety and
health at workplace.
2 Occupational Hazards
Basic Hazards, Chemical Hazards, Vibroacoustic Hazards, Mechanical
Hazards, Electrical Hazards, Thermal Hazards. Occupational health,
Occupational hygienic, Occupational Diseases/ Disorders & its prevention.
10
15
3 Accident & safety
Basic principles for protective equipment.
Accident Prevention techniques - control of accidents and safety measures.
4 First Aid
Care of injured & Sick at the workplaces, First-Aid & Transportation of sick
person
5 Basic Provisions
Idea of basic provision legislation of India.
6
7
8
9
10
11
of safety, health, welfare under legislation of India.
Ecosystem
Introduction to Environment. Relationship between Society and Environment,
Ecosystem and Factors causing imbalance.
Pollution
Pollution and pollutants including liquid, gaseous, solid and hazardous waste.
Energy Conservation
Conservation of Energy, re-use and recycle.
Global warming
Global warming, climate change and Ozone layer depletion.
Ground Water
Hydrological cycle, ground and surface water, Conservation and Harvesting of
water
Environment
Right attitude towards environment, Maintenance of in -house environment
Labour Welfare Legislation
1 Welfare Acts
Benefits guaranteed under various acts- Factories Act, Apprenticeship Act,
Employees State Insurance Act (ESI), Payment Wages Act, Employees
Provident Fund Act, The Workmen's compensation Act.
Quality Tools
1 Quality Consciousness :
Meaning of quality, Quality Characteristic
2 Quality Circles :
Definition, Advantage of small group activity, objectives of quality Circle,
Roles and function of Quality Circles in Organization, Operation of Quality
circle. Approaches to starting Quality Circles, Steps for continuation Quality
Circles.
3 Quality Management System :
Idea of ISO 9000 and BIS systems and its importance in maintaining qualities.
4 House Keeping :
Purpose of Housekeeping, Practice of good Housekeeping.
5 Quality Tools
Basic quality tools with a few examples
11
05
10
5. LIST OF TRADE COMMITTEE MEMBERS
Sl.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Name & Designation
Sh/Mr./Ms.
Mr. Jayant Krishna
Principal Consultant
Mr. T C Saravanabava, DDG (AT)
Mrs. Sandhya Salwan, Director
(AT)
Mr. Sathya Shankar BP
Director
Mr. Padma Kumar
Team Leader-HR
Mr. Maruti Kumar B
Junior Engineer (E)
Mr. H S Balraj
Manager Manufacturing
Engineering
Mr. Jinesh Kadaval Purayil
Asst. Manager Training &
Development
Mr. Sanjay Kumar,
Jt. Director of Training
Mr. L K Mukherjee
Dy. Director of Training
Mr. B N Sridhar
Dy. Director of Training
Mr. B K Singha
Dy. Director of Training
Mr. Ketan Patel
Dy. Director of Training
Organization
M/S TATA Consultancy Service
Ltd., Lucknow
MSDE
MSDE
Expert Group
Designation
Chairman
Member
Member
Apex Hi-Tech, Bangalore
Member
Saint Gobain India Pvt. Ltd.
Chennai
CPWD, Electrical
BCED-II, Kendriya Sadan
Koramangala
Bangalore-34
SAINT-GOBAIN
Grindwell Norton Ltd.
Bangalore - 49
Bosch Ltd
Bangalore – 27
Member
Central Staff Training & Research
Institute, Kolkata
Central Staff Training & Research
Institute, Kolkata
Foremen Training Institute
Bangalore
Central Staff Training & Research
Institute, Kolkata
RDAT, Mumbai
Member
12
Member
Member
Member
Member
Member
Member
Member
Annexure - I
MODULE: Basic Electrician Module –II
INFRASTRUCTURE FOR PROFESIONAL SKILL
LIST OF TOOLS & EQUIPMENTS FOR 20 TRAINEES
A : TRAINEES TOOL KIT:Sl.
No.
Name of the items
Quantity
1
Steel tape, 3 mt length
21 nos.
2
Plier insulated, 150mm
21 nos.
3
Plier side cutting 150mm
21 nos.
4
Nose plier, 150mm
21 nos.
5
Screw driver, 150 mm
21 nos.
6
Electrician connector screwdriver, insulated handle thin stem,
100mm
21 nos.
7
Heavy duty screwdriver, 200mm
21 nos.
8
Electrician Screwdriver, thin stem, insulated handle, 250mm
21 nos.
9
Punch centre, 150mmX9mm
21 nos.
10
Electrician knife, 50 mm blade
21 nos.
11
Neon tester
21 nos.
12
Steel rule, 300mm
21 nos.
13
Hammer, Cross peen with handle, 250 gm
21 nos.
14
Hammer, ball peen with handle, 750gm
21 nos.
15
Gimlet, 6mm
21 nos.
16
Bradawl, 150mm x 6mm
21 nos.
17
Pincer, 150 mm
21 nos.
18
Scriber (knurled centre position)
21 nos.
19
Digital multimeter
21 nos.
13
B : TOOLS INSTRUMENTS AND GENERAL SHOP OUTFITS
Sl.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Name of the items
C- clamp, 100mm, 150mm, 200mm
Adjustable spanner, 150mm, 300mm
Blow lamp, 0.5 ltr
Melting pot
Ladel
Chisel cold firmer, 25mm x 200 mm
Chisel 25mm & 6 mm
Hand drill machine
Portable electric drill machine, 12 mm capacity
Pillar Electric Drill machine, 12 mm capacity
Allen key set
Oil can 0.12 ltr
Grease gun
Out side Micrometer
Motorised Bench grinder
Rawl plug tool & bit
Pulley puller
Bearing puller
Pipe vice
Thermo meter 0-100 deg C
Scissors blade 150mm
Crimping tool
Wire stripper 20 Cm
Chissel cold flat 12mm
Mallet hard wood 0.5Kg
Mallet hard wood 1 Kg
Hammer extractor type, 0.4 Kg
Hacksaw frame, 200mm & 300mm adjustable
Try square, 150 mm blade
Outside & inside divider caliper
Pliers flat nose 150mm
Pliers round nose, 100 mm
Tweezers, 100mm
Snip straight & bent, 150mm
Double ended spanner set metric
HSS drill bit set(2-12mm)
Plane, smoothing cutters 50mm
Gauge, wire imperial
File, flat 200mm 2nd cut
File half round 200 mm 2nd cut
File round 200mm 2nd cut
14
Quantity
(Indicative)
2 Nos. each
2 Nos. each
1
1
1
2
2 Nos. each
2
1
1
2 sets
1
1
2
1
2 sets
2
2
2
1
2
2 sets
2
2
2
2
2
2 each
2
2 each
4
4
4
2 each
2 sets
4 sets
2
2
8
4
4
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
File flat 150mm rough
File flat 250mm bastard
File flat 250mm smooth
File Rasp half round 200 mm bastard
Soldering iron, 25 W, 65 W
Copper bit soldering iron 0.25 kg
Desoldering gun
Hand vice 50mm jaw
Bench vice 100mm jaw
Pipe cutter to cut pipes upto 5cm dia
Stock & die set for 20mm to 50 mm GI pipe
Stock & dies conduit
Ohm meter; series & shunt type
Multimeter (analog), 0-1000 M ohm, 2.5 to 500V
Digital Multimeter
AC voltmeter MI 0-500V
Milli Voltmeter centre zero 100-0-100 mV
DC milli Ammeter 0-500 mA
Ammeter MC 0-5A, 0-25A
AC Ammeter MI 0-5A, 0-25A
KiloWatt meter 0-1-3 KW
AC Energy meter, single phase 5A, 3 ph 15 A
Power factor meter, single phase
Frequency meter
Flux meter
DC power supply 0-30V, 2 Amp
Rheostats
0-1 ohm 5A, 0-10 ohm 5A, 0-25 ohm 1A, 0-300 ohm 1A
Digital Tachometer
Growler
Tong tester / clamp meter 0-100 A AC
Meggar 500V
Oscilloscope dual trace, 30 MHz
Function Generator
Hygrometer
Lux meter
Hydro meter
Current transformer, 415 V, 50 Hz , CT Ratio 10/5A,
Potential Transformer, 415/110 V
Wood Saw, 250 mm
Tenon Saw
Guarded Test Lamp
15
4
4
4
4
2 each
2
4
4
6
2
1
1
2 each
2
4
2
1
1
1 each
1 each
1
1 each
1
1
1
2
1 each
1
1
1
1
1
1
1
1
1
1
1
1
1
1
C : GENERAL MACHINERY INSTALLATIONS:Sl.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Name of the items
Starters for 2 to 5 HP AC motors. a. Resistance type starter. b. Direct on
line starter. c. Star delta starter – Manual, semi-automatic & Automatic.
d. Auto Transformer type starter
Motor generator (DC to AC) set consisting of Shunt motor with starting
compensator & switch directly coupled to AC generator with exciter &
switch board mounted with regulator, breaker, ammeter, voltmeter,
frequency meter, knife blade switch & fuses etc. Set complete with cast
iron bed plate, fixing bolts, foundation bolts & flexible coupling. Shunt
motor Rating- 5KW, 220V. AC generator rating – 3 ph, 4 wire, 3.5 KVA,
400/230 V, 0.8 pf, 50 Hz
AC squirrel cage induction motor with star delta starter & triple pole Iron
clad switch fuse. 2 to 3 HP, 3 ph, 400V, 50 Hz
AC 3 ph wound slipring motor with starter & switch, 5 HP, 400V, 50 Hz
Single phase capacitor motor with starter switch, 1 HP, 230 V, 50 Hz
Universal motor with starter / switch, 230 V, ¼ HP, 50 Hz
Stepper Motor with digital controller,
Shaded pole motor,
3 ph Synchronous motor, 3 HP, 415 V, 50 Hz, 4 pole, with accessories
Domestic Appliacnes:
Electric hot plate, 1500W
Electric kettle, 1500W
Electric Iron, 1500 W
Immersion heater, 1500 W
Ceiling fan
Geyser storage type, 15 lts min
Mixer & Grinder
Washing Machine
Thyristor / IGBT controlled AC motor Drive with VVVF control, 3 ph, 2
HP,
16
Quantity
1 each
1 set
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 set
INFRASTRUCTURE FOR CORE & EMPLOYABILITY SKILL
1) Space Norms
: 45 Sq. m.(For Engineering Drawing)
2) Infrastructure:
A : TRAINEES TOOL KIT:Sl.
No.
Name of the items
Quantity
(indicative)
1. Draughtsman drawing instrument box
20 sets
2. Set square celluloid 45⁰ (250 X 1.5 mm)
20 sets
3. Set square celluloid 30⁰-60⁰ (250 X 1.5 mm)
20 sets
4. Mini drafter
20 sets
5. Drawing board (700mm x500 mm) IS: 1444
20 sets
B : FURNITURE REQUIRED
Sl.
No.
Name of the items
1
2
3
4
5
6
7
8
Drawing Board
Models : Solid & cut section
Drawing Table for trainees
Stool for trainees
Cupboard (big)
White Board (size: 8ft. x 4ft.)
Trainer’s Table
Trainer’s Chair
17
Quantity
(indicative)
20
as required
as required
as required
01
01
01
01