Grounding and Bonding, Part 2 Myths of Grounding and Bonding By Tom Baker, Puget Sound Electrical C O D E C O R N E R Page 22 Grounding is misunderstood because it is misapplied. In most cases, we are concerned with Bonding, not Grounding. Even the terminology in the NEC is misunderstood, for example, the Article 100 definition of Effective Grounding is: Intentionally connected to earth through a ground connection or connections of sufficiently low impedance and having sufficient current-carrying capacity to prevent the buildup of voltages that may result in undue hazards to connected equipment or to persons. Bonding quiz, here are the answers: 1. Electricity always takes the path of least resistance. True False False: Electricity takes all paths of resistance. We have been taught that electricity takes the path of least resistance, however electricity takes all paths. If you are touching a metal lighting pole energized with a line to case fault of 120V, even with a nominal body resistance of 1,000 ohms, you would have sufficient current through your body to have a severe shock or electrocution. 2. In current flow, electrons leaving a grounded power supply are trying to get to back to earth ground. True False False: Electrons are trying to get back to their source. Grounding the power supply does not provide a path to the source. 3. A 15-ampere breaker will ultimately trip if an energized 120-volt conductor is directly attached to an isolated ground rod that has a measured ground resistance of 10 ohms. True False False: Using ohms law, the current through the ground rod will be 4.8 amperes. The overcurrent protective device will not open. Ten ohms is low ground resistance and many installations will have a much higher grounding resistance. However, the purpose of grounding electrical systems to earth has nothing to do with clearing line to case faults. 4. A ground rod at a metal light pole with no equipment ground (green wire) serves to reduce the touch potential and makes the installation safer. True False False: This is a myth and misconception. The voltage falls off so rapidly that there will be a 90 volts difference from the ground rod to earth at only 3 feet distance. This voltage is more than enough to severely shock or electrocute someone. In Article 406 Receptacles, Cord Connectors, and Attachment Plugs (Caps), Section 406.3 General Installation Requirements, Part (B) To Be Grounded requires that Receptacles and cord connectors that have grounding contacts shall have those contacts effectively grounded. We think that compliance with [Section 406.3 (B)] could be done by intentionally connecting the grounding contact of the receptacle to earth, in compliance with the Article 100 definition of Effective Grounding. Doing so would result in a dangerous condition, even thought the receptacle would be grounded, it would not be bonded, and the impedance of the earth ground fault return path would be too high to allow the overcurrent protection device to clear quickly. The Article 100 definition of Bonding is: The permanent joining of metallic parts to form an electrically conductive path that ensures electrical continuity and the capacity to conduct safely any current likely to be imposed. In the 2002 NEC, a new definition was added for the Effective Ground-Fault Current Path: An intentionally constructed, permanent, lowimpedance electrically conductive path designed and intended to carry current under ground-fault conditions from the point of a ground fault on a wiring system to the electrical supply source. Bonding, not Grounding, ensures that the lowimpedance path is installed to clear line to case faults. Many cases of shock and electrocution from energized metal poles and traffic signal junction boxes are due to a lack of Bonding, not Grounding. The metal lighting pole or traffic signal junction box may have been grounded, but the impedance of the ground fault return path was too high to allow the overcurrent protective device to quickly clear the line to case fault. Myths of Grounding The last issue had a Myths of Grounding and 5. The grounding electrode for a 480 x 120/208 volt transformer (separately derived service) is intended to help remove dangerous voltage (touch potential) that can be imposed on the metal parts of the electrical system from a lineto-ground fault. True False False: The grounding electrodes for a separately derived service do not clear line to case faults. Separately derived services and electrical systems are grounded for other reasons. Continued on page 24 IMSA Journal Code Corner . . . 6. Ground rods are not required at a separate building supplied by a 60 ampere 4 wire feeder (120/240 V -, 2 hots, neutral and ground, with the neutral floated at the separate building disconnect). True False False: A separate building or structure always requires a grounding electrode system, with one exception [250.32 (A)]. The grounding electrode system is installed for lightning protection; lightning does not diferentiate if the separate building or structure has a 3 wire, 4 wire or no feeder. Myths of Bonding 1. 2. 3. 4. Ground rods are not required at a separate building supplied by a 60 ampere 4 wire feeder (120/240 V -, 2 hots, neutral and ground, with the neutral floated at the separate building disconnect). True False False: Ground rods are installed for lightning protection, see the preceding question. However, as a bonding question, and for bonding, a “4 wire feeder” is required by the NEC if there are parallel paths for neutral current. If the neutral is “regrounded” at the separate building or feeder, dangerous neutral current will flow on all metal parts of the separate building or feeder, possibly resulting in fires, improper operation of overcurrent protective devices, and problems with sensitive electronic equipment. The 1999 NEC essentially removed the allowance to “reground” the neutral. C O D E An equipment-grounding conductor provides the low impedance path necessary for proper operation of a GFCI. True False False: A GFCI does not require an equipment grounding conductor (green wire). A GFCI detects the imbalance between the “hot” (ungrounded) and “neutral” (ungrounded) conductors. If there is more than a 4-6 mA unbalance, the GFCI trips. C O R N E R The bonding location of a metal water pipe (250.104) must be done within 5 feet of where the pipe enters a building. True False False: Bonding of a metal underground water pipe is only required within 5 feet of the entrance to the building if the water pipe is used for a Section 250.52 grounding electrode. A bonding connection per 250.104 can be made in any accessible location. Per 250.122, an equipment ground never has to be larger unless the conductors are increased in size for voltage drop. True False False: The note to Table 250.122 now reads: Where necessary to comply with 250.4(A)(5) or 250.4(B)(4), the equipment grounding conductor shall be sized larger than given in this table. The 1996 NEC read may be sized larger. This was changed to make clear that there are installations that require the equipment grounding conductor to be increased in size. In a ground fault, if Page 24 the equipment grounding (bonding) conductor is undersized, it may burn clear before the fault clears. Continued from page 22 5. Reducing washers (donuts) provide the low impedance path necessary for fault clearing and it is not necessary to bond around them. True False False: Reducing washers do not provide for electrical bonding. If the raceway is being used as an equipment grounding (bonding) conductor per [250.118], then a bonding bushing must be installed to bond around the reducing washers. 6. The ground terminal of an isolated ground receptacle cannot be bonded to the box at where the receptacle is mounted. True False False: It is commonly thought that the isolated ground terminal must be bonded at the service or source of the separately derived service. The bonding of the isolated ground receptacle can be done at any point in the circuit, per [250.146(D)]. Note that isolated ground circuits are not always effective, and lack of proper maintenance can render them ineffective. Bonding, not Grounding One of the problems with our understanding of grounding and bonding is that we confuse the terms, and the NEC itself is confusing on the use of grounding. While the electrical system must be grounded, we are not sure when we are grounding and when we are bonding. For the 2005 NEC, the title of Article 250 will be changed to Grounding and Bonding, to reflect the importance Bonding has in the electrical system. The focus in installing Traffic Signal and Roadway Lighting electrical systems must be in bonding, to maintain a low impedance fault current return path. Next Issue: The series on “Bonding, not Grounding” will continue. Find out how Section 250.4’s The prescriptive methods contained in Article 250 shall be followed to comply with the performance requirements of this section, can be understood by comparing a cup of coffee to a double tall latte. IMSA Member Tom Baker is a Master Electrician, and is certified as an IMSA Level II Traffic Signal and Roadway Lighting Level I. His business, Puget Sound Electrical Training, provides classes on the NEC, Grounding and Bonding, and other electrical subjects. He is the IMSA representative to the Illumination Engineering Society. Contact him via email at: tom@psetraining.com Italic text excerpted from the 2002 NEC, National Electric Code® and the NEC® are registered trademarks of the National Fire Protection Association, Inc., Quincy Massachusetts. I M S A IMSA Journal