Design Guide of the Medium Voltage Transformers for KACO Central Inverter This document describes the requirements of medium-voltage transformers that are connected to KACO central inverter. KACO new energy only accepts the warranty for medium-voltage transformers that have been installed following guideline provided in this application note. 12-NPD-01-3dm-170c 1. LIST OF THE CENTRAL INVERTERS OF KACO Model Rated Power Rated AC Voltage Protection Class Type XP100-HV 100kW 3*380V(±10%) IP21, Indoor Transformer XP200-HV 200kW 3*380V(±10%) IP21, Indoor Transformer XP250-HV 250kW 3*380V(±10%) IP21, Indoor Transformer XP200-HV-TL 200 kW 3*290V(±10%) IP21, Indoor Transformerless XP250-HV-TL 250 kW 3*290V(±10%) IP21, Indoor Transformerless XP350-HV-TL 350 kW 3*290V(±10%) IP21, Indoor Transformerless XP500-HV-TL 500 kW 3*370V(±10%) IP21, Indoor Transformerless XP550-HV-TL 550 kW 3*370V(±10%) IP21, Indoor Transformerless XP500-OD-TL 500kW 3*370V(±10%) IP54, Outdoor Transformerless XP550-OD-TL 550kW 3*370V(±10%) IP54, Outdoor Transformerless blueplanet 333 TL3 OD 333kW 3*370V(±10%) IP54, Outdoor Transformerless blueplanet 1000 TL3 OD 1000kW 3*370V(±10%) IP54, Outdoor Transformerless Table. 1 List of central Inverters of KACO Table 1 shows the list of central inverter models of KACO, which can be connected to medium voltage transformer. KACO’s solar inverters are classified into 2 types : transformer type and transformerless type. Unlike transformer inverters, the transformerless inverters don’t have transformers inside, so their medium voltage transformers must be designed according to the guide when they need to be connected with external medium voltage transformers. 2/14 2. TECHNICAL PROPERTIES Medium voltage transformer that is connected with transformerless solar inverter must comply with following technical specifications: 1. The transformer must be suitable for PWM (Pulse Width Modulation) Inverter. The transformer should be designed such that its magnetic flux is not saturated even if 1% of DC current flow on its low voltage winding. Also the transformer should be designed and tested in accordance with ANSI/IEEE, NEMA, and Department of Energy standards. 2. The transformer must be designed considering the voltages that arise during pulsed operation of the inverter. The voltages can reach a magnitude of maximum ±1400 V reference to ground. The rms‑value of the voltages reference to ground is maximum 700V. (See Fig.2) Central Inverter MV Transformer V0 Conductor voltage regarding ground Fig. 1 KACO central inverter with Double-winding Transformer Fig. 2 Conductor voltage to ground and line-to-line voltage 3/14 3. The transformer must be designed for voltages on its low‑voltage windings that can exhibit a voltage gradient dV/dt of up to 500V/µs reference to the ground. The line‑to‑line voltages must be sinusoidal. 4. A shield winding that is grounded to the tank is necessary between the low‑voltage windings and the high voltage windings. This shield plate must be designed to protect against the heat due to eddy current by the flux of both the low voltage winding and the high voltage winding. This serves as an additional dV/dt filter. 5. In ambient temperatures off up to 50 °C the transformer must have a current load capability of 110 %. Further information can be found in the following documents: ‒ KACO central inverter data sheet ‒ Power derating of KACO central inverter 6. During thermal rating, the load curve and the ambient conditions at the respective installation site should be taken into account. 7. KACO new energy recommends to use a transformer with a tap changer on the high‑voltage side that enables an alignment to the voltage level of the medium‑voltage grid. Our recommendation is 5 taps with 2.5% resolution. 8. The country-specific grid frequency should be taken into consideration. 9. The country specific standards valid should be taken into consideration. 4/14 3. REQUIREMENTS FOR MEDIUM-VOLTAGE TRANSFORMERS, THAT ARE CONNECTED TO 1 CENTRAL INVERTER The transformer shown in Fig.3 is a double-winding transformer. Its low-voltage side is connected to KACO central inverter of which rated output voltage is 370V, and its high voltage side is for connection to the medium-voltage grid in Europe which is 20kV typically. However, other high voltages are also available: 10 kV, 15 kV, 22 kV, 25 kV, 27 kV, 30 kV, 34.5kV or 35 kV etc. Central Inverter MV Transformer Fig. 3 KACO central inverter with Double-winding Transformer This transformer must comply with the following technical specifications: 1. Equivalent series impedance between low voltage and high voltage winding: The equivalent series impedance Z(%) of the transformer must be 6 %. Impedance voltage tolerance limits of 5.4 % ~ 6.6 % must be maintained. This value can be determined when the highvoltage winding is short-circuited and the voltage on the other low‑voltage winding is increased until the nominal current flows. (see Fig.4). Fig.4 Equivalent circuit with short circuited high voltage winding 5/14 2. Equivalent series impedance Z(%) of the double-winding transformer: To summarize of the contents in Article 2, the equivalent series impedance Z(%) of the doublewinding transformer can be shown as followed. ZL is the equivalent series impedance of low voltage winding, and ZH is the equivalent series impedance of high voltage winding. ZH(1%) ZLa(5%) Fig. 5 Equivalent series impedance Z(%) of double-winding transformer 3. No neutral point is required on the low voltage side. Nevertheless, if a neutral point shows up on the low‑voltage side, this neutral point must not be either connected or grounded. 4. Double-winding transformers with varying windings each on the high‑voltage side and the low‑voltage side can be used. For example YNd11, YNd5, YNd1 or Dy11, Dy5, Dy1 with an ungrounded neutral point on the low‑voltage side (see Fig.6) Fig. 6 Diagram of double-winding transformer 6/14 4. REQUIREMENTS FOR MEDIUM-VOLTAGE TRANSFORMERS, THAT ARE CONNECTED TO 2 CENTRAL INVERTERS The transformer shown in Fig.7, is a dual stacked (four-winding) transformer. Its low-voltage side is connected to KACO central inverter of which rated output voltage is 370V, and its high voltage side is for connection to the medium-voltage grid in Europe which is 20kV typically. However, other high voltages are also available: 10 kV, 15 kV, 22 kV, 25 kV, 27 kV, 30 kV, 34.5kV or 35 kV etc. Central Inverter Central Inverter MV Transformer Fig. 7 KACO central inverter with dual stacked (four-winding) transformer This transformer must comply with the following technical specifications: 1. Equivalent series impedance between low voltage and high voltage winding: The equivalent series impedance Z(%) of the transformer must, in relation to every inverter, be 6 % in each case. Impedance voltage tolerance limits of 5.4 % ~ 6.6 % must be maintained. This value can be determined when the high-voltage winding is short-circuited and the voltage on the other low‑voltage winding is increased until the nominal current flows. At the same time another low voltage windings are idle (see Fig.8). 7/14 Fig.8 Equivalent circuit with short circuited high voltage winding 2. Equivalent series impedance between both low voltage winding: The equivalent series impedance Z(%) between both low‑voltage windings must be 10 %. The tolerance limits of this impedance voltage of 9 % ~ 11 % must be maintained. This value can be determined when one of the low‑voltage winding is short-circuited and the voltage on the other low‑voltage winding is increased until the nominal current flows. At the same time the high‑voltage windings are idle (see Fig.9). Isc Vsc Y ∆ Y ∆ Fig.9 Equivalent circuit with short circuited low voltage winding 3. Equivalent series impedance Z(%) of the dual stacked (four-winding) transformer: To summarize of the contents in Article 1 and Article 2, the equivalent series impedance Z(%) of the dual stacked (four-winding) transformer can be shown as followed. ZL is the equivalent series impedance of low voltage winding, and ZH is the equivalent series impedance of high voltage winding. 8/14 ZLa(5%) ZH(1%) ZLb(5%) Fig. 10 Equivalent series impedance Z(%) of dual stacked (four-winding) transformer 4. No neutral point is required on the low voltage side. Nevertheless, if a neutral point shows up on the low‑voltage side, this neutral point must not be either connected or grounded. 5. dual stacked (four-winding) transformers with varying windings each on the high‑voltage side and the low‑voltage side can be used. For example YNd11d11, YNd5d5, YNd1d1 or Dy11y11, Dy5y5, Dy1y1 with an ungrounded neutral point on the low‑voltage side (see Fig.11). Fig. 11 Diagram of dual stacked (four-winding) transformer 9/14 5. REQUIREMENTS FOR MEDIUM-VOLTAGE TRANSFORMERS, THAT ARE CONNECTED TO 3 CENTRAL INVERTERS The transformer shown in Fig.12 is a section-winding transformer.(Refer to the appendix) Its low-voltage side is connected to KACO central inverter of which rated output voltage is 370V, and its high voltage side is for connection to the medium-voltage grid in Europe which is 20kV typically. However, other high voltages are also available: 10 kV, 15 kV, 22 kV, 25 kV, 27 kV, 30 kV, 34.5kV or 35 kV etc. Central Inverter Central Inverter MV Transformer Central Inverter Fig. 12 KACO central inverter with section-winding transformer This transformer must comply with the following technical specifications: 1. Equivalent series impedance between low voltage and high voltage winding: The equivalent series impedance Z(%) of the transformer must, in relation to every inverter, be 6 % in each case. Impedance voltage tolerance limits of 5.4 % ~ 6.6 % must be maintained. This value can be determined when the high-voltage winding is short-circuited and the voltage on the other low‑voltage winding is increased until the nominal current flows. At the same time another low voltage windings are idle (see Fig.13). 10/14 Fig.13 Equivalent circuit with short circuited high voltage winding 2. Equivalent series impedance between both low voltage winding: The equivalent series impedance Z(%) between both low‑voltage windings must be 10 %. The tolerance limits of this impedance voltage of 9 % ~ 11 % must be maintained. This value can be determined when one of the low‑voltage winding is short-circuited and the voltage on the other low‑voltage winding is increased until the nominal current flows. At the same time the high‑voltage windings are idle (see Fig.14). Isc Vsc Y ∆ Y ∆ Y ∆ Fig.14 Equivalent circuit with short circuited low voltage winding 3. Equivalent series impedance Z(%) of the section -winding transformer: To summarize of the contents in Article 1 and Article 2, the equivalent series impedance Z(%) of the section -winding transformer can be shown as followed. ZL is the equivalent series impedance of low voltage winding, and ZH is the equivalent series impedance of high voltage winding. 11/14 ZLa(5%) ZH(1%) ZLb(5%) ZLc(5%) Fig. 15 Equivalent series impedance Z(%) of section-winding transformer 4. No neutral point is required on the low voltage side. Nevertheless, if a neutral point shows up on the low‑voltage side, this neutral point must not be either connected or grounded. 5. Section-winding transformers with varying windings each on the high‑voltage side and the low‑voltage side can be used. For example YNd11d11d11, YNd5d5d5, YNd1d1d1 or Dy11y11y11, Dy5y5y5, Dy1y1y1 with an ungrounded neutral point on the low‑voltage side (see Fig.16). Fig. 16 Diagram of section-winding transformer 12/14 6. REQUIREMENTS FOR MEDIUM-VOLTAGE TRANSFORMERS, THAT ARE CONNECTED TO 4 CENTRAL INVERTERS The transformer shown in Fig.12 is a section-winding transformer.(Refer to the appendix) Its low-voltage side is connected to KACO central inverter of which rated output voltage is 370V, and its high voltage side is for connection to the medium-voltage grid in Europe which is 20kV typically. However, other high voltages are also available: 10 kV, 15 kV, 22 kV, 25 kV, 27 kV, 30 kV, 34.5kV or 35 kV etc. Central Inverter Central Inverter Central Inverter MV Transformer Central Inverter Fig. 17 KACO central inverter with section-winding transformer This transformer must comply with the following technical specifications: 1. Equivalent series impedance between low voltage and high voltage winding: The equivalent series impedance Z(%) of the transformer must, in relation to every inverter, be 6 % in each case. Impedance voltage tolerance limits of 5.4 % ~ 6.6 % must be maintained. This value can be determined when the high-voltage winding is short-circuited and the voltage on the other low‑voltage winding is increased until the nominal current flows. At the same time another low voltage windings are idle (see Fig.18). 13/14 Fig.18 Equivalent circuit with short circuited high voltage winding 2. Equivalent series impedance between both low voltage winding: The equivalent series impedance Z(%) between both low‑voltage windings must be 10 %. The tolerance limits of this impedance voltage of 9 % ~ 11 % must be maintained. This value can be determined when one of the low‑voltage winding is short-circuited and the voltage on the other low‑voltage winding is increased until the nominal current flows. At the same time the high‑voltage windings are idle (see Fig.19). Isc Vsc Y ∆ Y ∆ Y ∆ Y ∆ Fig.19 Equivalent circuit with short circuited low voltage winding 3. Equivalent series impedance Z(%) of the section -winding transformer: To summarize of the contents in Article 1 and Article 2, the equivalent series impedance Z(%) of the section -winding transformer can be shown as followed. ZL is the equivalent series impedance of low voltage winding, and ZH is the equivalent series impedance of high voltage winding. 14/14 ZLa(5%) ZLb(5%) ZH(1%) ZLc(5%) ZLd(5%) Fig. 20 Equivalent series impedance Z(%) of section-winding transformer 4. No neutral point is required on the low voltage side. Nevertheless, if a neutral point shows up on the low‑voltage side, this neutral point must not be either connected or grounded. 5. Section-winding transformers with varying windings each on the high‑voltage side and the low‑voltage side can be used. For example YNd11d11d11d11, YNd5d5d5d5, YNd1d1d1d1 or Dy11y11y11y11, Dy5y5y5y5, Dy1y1y1y1 with an ungrounded neutral point on the low‑voltage side (see Fig.21). 1V 1U 6 4 2 1 3 5 6 4 2 1 3 5 6 4 2 1 3 5 6 4 2 1 3 5 4U 3W 6 4 2 1 3 5 6 4 2 1 3 5 6 4 2 1 3 5 6 4 2 1 3 5 6 4 2 1 3 5 6 4 2 1 3 5 6 4 2 1 3 5 6 4 2 1 3 5 1W 1W 4W 4V 4U 4W 3U 3V 2W 3U 3W 4V 1U 1V 2U 2V 2U 2W 3V 1V 1W 1U 1U 1W 2V 1V Fig. 21 Diagram of section-winding transformer 15/14 APPENDIX Winding technology Medium voltage transformer that is connected with transformerless solar inverter must be designed with section winding transformer. Section winding transformer Case1. Dual stacked Case2. Triple stacked HVW1 HVW2 Core LVW3 HVW3 HVW2 LVW2 HVW1 LVW2 LVW1 LVW1 Core LVW: Low Voltage winding HVW: High Voltage winding Multi-layer winding transformer Case1. LLH Case2. LHL Low Voltage winding2 High Voltage winding Low Voltage winding1 Core High Voltage winding Low Voltage winding2 Low Voltage winding1 Core 16/14 Case3. LLLH High Voltage winding Low Voltage winding3 Low Voltage winding2 Low Voltage winding1 Core 17/14 B-1701~1716, 2ND Woolim Lions Valley, 146-8, Sangdaewon-dong, Jungwon-gu, Seongnam-si, Gyeonggido, South Korea TEL +82-31-8018-2700 FAX +82-31-8018-2738 12-NPD-01-3dm-170c www.kaco-newenergy.kr REVISION HISTORY Revision Name Description number “0” (Date) Joon.Kim Initial version (20-Oct-2014) “a” Joon.Kim Revision by adding the model (blueplanet 1000 TL3 OD ) (12-Jan-2015) “b” Joon.Kim Revision by adding the model (blueplanet 333 TL3 OD ) (13-Feb-2015) “c” Revision by adding appendix Revision by changing terms(Multi winding Section winding, Fourwinding transformer --> Dual stacked (four-winding) transformer) Yeji.Jang (10-Mar-2015) Revision by adding chapter 6. Written 디지털 서명 자Yeji.jang DN: cn=Yeji.jang, o=KACO-newenergy, ou=System, email=Yeji.jang@kac o-newenergy.kr, c=KR 날짜: 2015.03.10 21:24:41 +09'00' Checked Approved Nick .choi 디지털 서명 자Nick.choi DN: cn=Nick.choi, o=KACO, ou=system, email=nick.choi@ka co-newenergy.kr, c=KR 날짜: 2015.03.11 09:37:09 +09'00' 19/14