D Journal of Energy and Power Engineering 6 (2012) 1335-1342 DAVID PUBLISHING Realization of a Nine-Level Cascaded NPC/H-Bridge PWM Inverter Using Phase-Shifted Carrier PWM Technique Tom Wanjekeche, Dan Valentin Nicolae and Adisa Abdul Jimoh Department of Electrical Engineering, Tshwane University of Technology, Pretoria, Private Bag X680, South Africa Received: January 12, 2011 / Accepted: April 11, 2011 / Published: August 31, 2012. Abstract: Cascaded H-Bridge inverter has been researched for the past two decades, but there are no explicit guidelines on how one can realize a cascaded NPC (neutral-point-clamped)/H-Bridge inverter. Past research has also concentrated on realizing a five-level NPC/H-Bridge inverter. This fails to address the principle of realizing a general cascaded N-level NPC/H-Bridge PWM inverter. This paper proposes an improved topology for achieving a nine-level cascaded NPC (neutral-point-clamped) H-Bridge inverter with reduced harmonic content. This new proposed topology requires a lesser number of separate dc sources as compared to conventional cascaded H-Bridge inverter. The whole system is considered as having four three level legs having two positive and two negative legs. By properly phase shifting the modulating wave and carriers, a nine-level output is achieved. A theoretical harmonic analysis of the proposed inverter is carried out based on double Fourier principle. The theoretical results are verified through MATLAB simulation. Key words: Harmonic content, NPC/H-Bridge PWM inverter, phase shifted carrier PWM technique, three level inverter. 1. Introduction. Multilevel VSI (voltage source inverter) has been recognized to be very attractive in high voltage DC to AC conversion [1]. It offers several advantages compared to the conventional two level inverter, namely reduced switching losses and better harmonic performance. Three different major multilevel converter structures have been reported in the literature: cascaded H-Bridges converter with separate dc sources, diode clamped (NPC (neutral-point-clamped)), and flying capacitors (capacitor clamped) [2, 3]. A cascade multilevel inverter is a special kind of multilevel inverter built to synthesize a desired AC voltage from several levels of DC voltages [4]. Such inverters have been the subject of research in the last several years, where the DC levels were considered to be identical in Corresponding author: Tom Wanjekeche, Ph.D. student, research fields: power electronics modeling and control, power electronics application in renewable energy. E-mail: wanjekeche@yahoo.com. that all of them were batteries, solar cells. Past research has put more emphasize on single phase H-Bridge inverter where each inverter level generate three different voltage outputs, +Vdc, 0, and -Vdc by connecting the DC source to the AC output using different combinations of the four switches of the bridge [5]. Past research has also concentrated on realizing a five-level NPC/H-Bridge inverter without cascading the bridge [6]; this fails to address the principle of realizing a general cascaded N-level NPC/H-Bridge. If a higher output voltage is required, one of the viable methods is to increase the number of inverter voltage levels. For NPC inverter voltage can only be increased up to five-level beyond which DC voltage balancing becomes impossible. For single phase H-Bridge inverter an increase in the number levels leads to increase in the number of separate DC sources, thus by combining the NPC and H-Bridge topologies, a five-level NPC/H-Bridge with reduced number of separate DC 1336 Realization of a Nine-Level Cascaded NPC/H-Bridge PWM Inverter Using Phase-Shifted Carrier PWM Technique sources and a controlled DC voltage for NPC inverter is achieved [7]. For higher voltage applications, this structure can be easily extended to an N-level by cascaded NPC/H-Bridge PWM inverters. It is on this basis that this paper proposes an improved topology for realizing a nine-level cascaded NPC/H-Bridge PWM inverter with reduced harmonic content. 2. A Nine-Level Cascaded NPC/H-Bridge Inverter Van 2.1 Circuit Configuration Fig. 1 shows the circuit configuration of the proposed nine-level cascaded NPC/H-Bridge PWM inverter which consists of two legs for each cell connected to a common bus. Four active switches, four freewheeling diodes and two diodes clamped to neutral are adopted in each leg. The voltage stress of all the eight power switches is equal to half of DC bus voltage. The power switches in each leg are operated in high frequency using phase shifted PWM control technique to generate the three voltage levels on the ac terminal to neutral voltage point. The building block of the whole topology consists of two identical NPC cascaded cells. The inverter phase voltage Van is the sum of the two cascaded cells, i.e.: Van V01 V02 (1) Assuming that the two capacitor voltages on the DC bus voltage are equal, five different voltage levels +2Vdc, +Vdc, 0, -Vdc and -2Vdc, are generated on the AC terminal V01 which consist of two legs. Similarly V02 gives the same five different voltage levels. Fig. 2 shows the switching model for a nine-level output [6]. This implies that by cascading two NPC/H-Bridge inverters (V01 and V02) and properly phase shifting the modulating wave and carriers, a nine-level PWM output is achieved. The number of output voltage levels is given by: (2) m 4N 1 where N is the number of series connected NPC/H-Bridges. The topology is made up of four three level legs and each leg has four active switches and four freewheeling diodes. Fig. 1 The schematic diagram of the proposed cascaded NPC/H-Bridge inverter model. 2.2 Principle of Operation To prevent the top and bottom power switched in each inverter leg from conducting at the same time, the constraints of power switches can be expressed as: Si1 Si3 1 and (3) Si 2 Si 4 1 where i = 1, 2. Let T1 = S11 & S12, T2= S13 & S14, T3= S21 & S22, T4 = S23 & S24: 1 If both S11 & S12 are ON (4) T1 0 Otherwise 1 If both S13 & S14 are ON (5) T2 0 Otherwise 1 If both S21 & S22 are ON T3 0 Otherwise 1 If both S23 & S24 are ON T4 0 Otherwise (6) (7) The equivalent switching function in each NPC -leg 1337 Realization of a Nine-Level Cascaded NPC/H-Bridge PWM Inverter Using Phase-Shifted Carrier PWM Technique is given by: Table 1 Switching states and corresponding. 1 if T1 1 (8) K a 0 if S12 1 1 if T 1 2 1 if T 3 1 (9) K b 0 if S 22 1 1 if T 1 4 Using Eqs. (3)-(7), a switching state and corresponding voltage output of one cell (five-level inverter) can be generated as shown in Table 1. From Table 1, the voltage V01 generated by the inverter can be expressed as: Van V01 V02 (10) For the control technique stated above, the voltage level for one leg of the cell is give as: K 1 K 1 Va K b b (11) V1 K b b V 2 2 2 Similarly for the second leg the expression is given by: K 1 K 1 Vb K b b V1 K b b V2 2 2 (12) Using Eq. (10), the voltage V12 is given by: V01 2 2 Ka Kb V1 V2 K a K b V1 V2 (13) 2 2 Table 1 clearly indicates that they are eight valid switching states for a five level NPC/H-Bridge inverter. Assuming that V1 = V2 = V3 = V4 = V, the switching states are shown in Table 2. 2.3 Phase Shifted Carrier PWM Technique An improved strategy for realizing nine-level output is proposed in this paper. The paper uses the principle of decomposition where each leg is treated independently and gives a three level output [8]. Positive and negative legs are connected together back to back and they share the same voltage source E. PD modulation is used for achieving three level output [9]. To achieve a five-level PWM output two triangular carriers Vcr1 and Vcr2 in phase but vertically disposed and modulating wave phase shifted by π are used. The multilevel converter model is modulated using phase Ka Kb T1 T2 S12 T3 T4 S22 Va Vb V01 M 1 0 -1 1 0 1 -1 -1 -1 0 0 1 1 -1 1 0 0 1 0 1 0 0 0 1 0 0 0 1 1 1 0 1 1 1 1 0 0 0 0 1 1 0 1 1 0 0 0 0 1 0 0 1 1 1 1 1 V1 0 0 V1 -V1 V1 V2 -V2 -V2 V2 0 0 V1 V2 1 2 3 4 5 6 7 -1 1 0 1 0 1 0 1 V2 V1 V1 + V2 V2 -V2 V1 -V1 0 0 -V1 − V2 8 M = Mode. Table 2 Switching scheme for one phase leg of a nine-level cascaded NPC/H-Bridge inverter. S11 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 S12 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 S21 0 0 0 0 0 0 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 1 S22 0 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 1 S31 0 0 0 0 0 1 0 0 0 0 1 0 0 0 0 1 0 0 0 0 1 1 S32 0 0 0 0 1 1 0 0 0 1 1 0 0 0 1 1 0 0 0 1 1 1 S41 0 0 0 1 0 0 0 0 1 0 0 0 0 1 0 0 0 0 1 0 0 1 S42 0 0 1 1 0 0 0 0 0 0 0 0 1 1 0 0 0 1 1 0 0 1 V01 0 -V -V -V -V -V -2V -2V -2V -2V -2V V V V V V 2V 2V 2V 2V 2V 0 V02 0 0 -V -2V V 2V 0 -V -2V V 2V 0 -V -2V V 2V 0 -V -2V V 2V 0 Van 0 -V -2V -3V 0 V -2V -3V -4V -V 0 V 0 -V 2V 3V 2V V 0 3V 4V 0 shifted PWM technique as illustrated in Figs. 2 and 3 for the two NPC/H-Bridge cells. Finally a nine-level PWM output is achieved by using the same two carriers but phase shifted by π/4 and modulating wave phase shifted by π as shown in Fig. 4. This is a simple control strategy that can be easily implemented in a digital signal processor. The switching states for one phase leg of a nine-level NPC/H-Bridge inverter are shown in Table 2. The table has several redundant states that can be utilized in DC voltage balance. 1338 Realization of a Nine-Level Cascaded NPC/H-Bridge PWM Inverter Using Phase-Shifted Carrier PWM Technique 1 Vcr1 0.8 1 0.6 0.8 0.4 0.6 0.2 0.4 0 0.2 0 -0.2 -0.2 -0.4 -0.4 -0.6 -0.6 -0.8 -0.8 -1 -1 0.005 Vcr2 0.01 0.015 0.02 0.025 0 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.016 0.018 0.02 (a) (a) (b) Fig. 4 (a) PWM scheme and (b) output voltage waveform for a nine-level cascaded NPC/H-Bridge inverter. (b) Fig. 2 (a) PWM scheme and (b) output voltage waveform for one cell of NPC/H-Bridge inverter. 1 0.8 0.6 0.4 0.2 0 -0.2 -0.4 -0.6 -0.8 -1 0.005 0.01 0.015 0.02 0.025 (a) The control strategy has two advantages as compared to multicarrier PWM approach [10]. First for a N-level cascaded NPC/H-Bridge PWM inverter, we can use a switching frequency of 4N times less to achieve the same spectrum as multicarrier approach. This has an advantage of reducing the switching losses, which is an important feature in high power application. Secondly the multicarrier PWM approach requires eight carriers to achieve nine-level output, but the proposed control strategy requires only one carrier phase shifted by (N - 1)π / 4, where N is the number of series connected NPC/H-Bridge inverter. 3. Mathematical Analysis of a Nine-Level Cascaded NPC/H-Bridge Inverter (b) Fig. 3 (a) Phase shifted PWM scheme and (b) output voltage waveform for the second cell of cascaded NPC/H-Bridge inverter. Having realized a nine-level output from the “3-5-9” hybrid topology, it is important to theoretically investigate its harmonic structure and show how harmonic suppression is achieved. Based on the principle of double Fourier integral [11], the harmonic component form can be developed for a double variable controlled waveform f(x, y) as: Realization of a Nine-Level Cascaded NPC/H-Bridge PWM Inverter Using Phase-Shifted Carrier PWM Technique A00 An0 cosnx Bn0 sinnx 2 n1 (14) f (x, y) Am0 cosmx Bm0 sinmx m1 Amn0 cos(mx ny) Bmn sin(mx ny) m n 1 n0 where: Amn Bmn 1 2 2 1 2 2 f ( x, y) cos(mx ny)dxdy (15) f ( x, y) sin(mx ny)dxdy (16) Adopting Eq. (14), the first modulation between triangular carrier Vcr1, and the positive sinusoidal waveform a naturally sampled PMW output Vp+(t) of Eq. (17): V V M 2V 1 dc1 dc1 cosst dc1 J (m M ) 2 m1 m 0 2 2 2V 1 Vp (t) sin m coss t dc1 Jn (17) 2 m1 n m n0 (m M ) sin(m n) cos(nct nst ) 2 2 where M is the modulation index, Vdc is the DC link voltage of the PWM inverter and Jn is the nth order Bessel function of the first kind. Using Vcr2 which is the same carrier but displaced by minus unity, the naturally sampled PWM output VP- can be: V V M 2V 1 dc1 dc1 cosst dc1 J 0 (m M ) m1 m 2 2 2 2V 1 (18) Vp (t ) sin m cosst dc1 Jn m 2 m1 n n0 (m M ) sin(m n) cos(nct nst ) 2 2 The output of leg “a” is given by Va (t) = Vp+(t) - Vp- (t) which is: 4Vdc1 1 V cos( t ) Jn dc1 s m2,4,6 n135 m (19) Va (t ) (m M ) cos(mc t n s t ) 2 1339 The output of leg “b” is realized by replacing ωs with ωs + π and using Vcr2 which is the same as phase displacing Vcr1 by minus unity which gives: 4V (1)mn Jn Vdc1 cos(st) dc1 m2,4,6 n135 m (20) Vb (t) (m M) cos(mct nst) 2 From Eqs. (19) and (20), it can be clearly deduced that odd carrier harmonics and even sideband harmonics around even carrier harmonic orders are completely eliminated. Five-level obtained by taking the differential output between the two legs and is given by Eq. (21). Similarly the output between the other two legs of the second cell of the hybrid model is achieved by replacing ωs with ωs + π and ωc with ωc + π/4 which gives another five-level inverter for equation given by Eq. (22): 8V 1 Jn 2Vdc1 cos( s t ) dc1 m4,8,12 n135 m (21) V01 (t ) (m M ) cos(mc t n s t ) 2 m n 8Vdc1 (1) 4 2 V cos( t ) Jn dc1 s m4,8,12 n135 m V02 (t ) (m M ) cos(mc t n s t ) 2 (22) Eqs. (21) and (22) clearly show that for five-level inverter, the proposed control strategy has achieved reduction in carrier harmonics. It is clearly shown that even sideband harmonics around multiples of four carrier harmonics are completely eliminated. Finally, the output for a nine-level is achieved differentiating the output voltage between the two cells of the five-level cells and this is given by Eq. (23). It can be concluded that for a cascaded N-level inverter the carrier harmonic order is pushed up by factor of 4N where N is the number of cascaded hybrid inverters. The output voltages and spectral waveforms to confirm the validation of the control strategy using this approach of double Fourier transform will be discussed later. 8V 1 J 4Vdc1 cos(s t ) dc1 m8,16,24 n135 m n (23) Van (t ) (m M ) cos(mct nst ) 2 1340 Realization of a Nine-Level Cascaded NPC/H-Bridge PWM Inverter Using Phase-Shifted Carrier PWM Technique 4. Simulation 4.1 Simulation Model In order to verify that a nine-level output is achieved by cascading two NPC/H-Bridge PWM inverter and properly phase shifting the carrier and the modulating wave. Fig. 5 was developed and simulated in MATLAB. The control strategy to minimize harmonics was designed and developed in MATLAB as shown in Fig. 6. It is assumed that the DC voltage input for each module is Vdc = 100 V. The inverter (a) (b) Fig. 6 (a) Waveform and (b) spectrum for a five-level NPC/H-Bridge inverter phase voltage (fm = 50 HZ, fsw,dev = 500 HZ, mf = 20, ma = 0.9). operates under the condition of fm = 50 Hz, mf = 20 for a five level output and ma = 0.9. The device switching frequency is found from fsw,dev = (mf/2) × fm = 500 Hz. 4.1 Simulation Results (a) (b) Fig. 5 (a) Four legs of a nine-level cascaded NPC/H-Bridge inverter; (b) control strategy for a nine-level cascaded NPC/H-Bridge inverter. Five-level inverter output is shown in Figs. 6-8 for various switching frequency. Fig. 6 shows the simulated waveform for the phase voltage V01 of the NPC/H-Bridge PWM inverter and its harmonic content. The waveform V01 is a five voltage levels, whose harmonics appear as sidebands centered on 2mf and its multiples such as 4mf, 6mf. This simulation verifies analytical Eq. (21) which shows that the phase voltage does not contain harmonics lower than the 31st, but has odd order harmonics (i.e. n = ±1, ±3, ±5) centered on m = 4, 8, 12. Figs. 7 and 8 show five-level NPC/H-Bridge inverter output for device inverter switching frequency of 1,000 Hz and 200 Hz respectively. Fig. 9 shows the waveform of the phase voltage of a nine-level NPC/H-Bridge PWM inverter. It has sidebands around 4mf and its multiples, this shows further suppression in harmonic content. This topology operates under the condition of fm = 50 HZ, mf = 40 and ma = 0.9. The device switching frequency is found Realization of a Nine-Level Cascaded NPC/H-Bridge PWM Inverter Using Phase-Shifted Carrier PWM Technique 1341 (a) (a) (b) Fig. 7 (a) Waveform and (b) spectrum for a five-level NPC/H-Bridge inverter phase voltage (fm = 50 HZ, fsw,dev = 1,000 HZ, mf = 40, ma = 0.9). (b) Fig. 9 (a) Waveform and (b) spectrum for a nine-level cascaded NPC/H-Bridge inverter phase voltage (fm = 50 HZ, fsw,dev = 500 HZ, mf = 40, ma = 0.9). (a) (a) (b) Fig. 8 (a) Waveform and (b) spectrum for a five-level NPC/H-Bridge inverter phase voltage (fm = 50 HZ, fsw,dev = 2,000 HZ, mf = 80, ma = 0.9). (b) Fig. 10 (a) Waveform and (b) spectrum for a nine-level cascaded NPC/H-Bridge inverter phase voltage (fm = 50 HZ, fsw,dev = 1,000 HZ, mf = 80, ma = 0.9). from fsw,dev = (mf/4) × fm = 500 Hz. This simulation verifies analytical Eq. (23) which shows that the phase voltage does not contain harmonics lower than the 67th, but has odd order harmonics (i.e. n = ±1, ±3, ±5) centered on m = 8, 16, 32. As seen in Fig. 10, a switching frequency of 1 kHz which fits most of high power switching devices has a THD of 0.18%, this makes the topology a perfect fit for most high power application such as utility interface power quality control and medium voltage drives. 1342 Realization of a Nine-Level Cascaded NPC/H-Bridge PWM Inverter Using Phase-Shifted Carrier PWM Technique 5. Conclusions An improved topology that can be used to achieve a nine-level NPC/H-Bridge PWM inverter has been presented. A five-level NPC/H-Bridge inverter that has been proposed by many researchers gives a higher THD which is not acceptable in most high and medium power application unless a filter is used. By properly phase shifting both the modulating wave and the carrier, it has been shown that nine-level voltage output can be achieved with a reduced harmonic content that can be readily applied in high power application. 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