Savefot fututetefetence Form: 306-419 Published:l- 64 SUPERSEDES FORM306=416OF JULY1661 DELUXE OVERHEAD ..‘...........‘........l..,...... . .... ... .. .... .... . .... .... . .... .. .:.:.:.:.:.:.:.:.:.:,:.:.:.:.:.:. ).,-.%‘.‘.‘.‘.‘.‘.v.‘.*.%. . . . . . . . . . . . . . . :.:.:.:.:.:.~:.:.:.:.:.:.:.:.: > . .... . .... .... .... . .... . .... .... .. . . .... .... . .... .... .... . .... .. ... .... .. . . . . . . . . . . . ..‘.......................... . . . . . . . . . . ..‘.‘........................ GRACO ’ GRACO INC. P.O. BOX 1441 afld Minneapolis, PARTS MN LIST 55440 ’ appltcatton For dispensing of gear lube, motor oil, air, water, automatic transmission flu id or high pressure grease. CAUTION If 9:l ratio President pumps are used to supply gear lube, motor oil or automatic transmission fluid reels, the applied air pressure should not exceed 80 p.s.i. to keep the fluid pressure developed below the 750 lb. working pressure of reel hoses. The 5000 lb. working pressure hose supplied with the high pressure grease reel is strong enough to provide an adequate safety margin as long as its supply pump is operating on not more than 180 p.s.i. air pressure. features Reels keep service hoses clean, out-of-way when not in use -- within9 arm’s length when needed. For overhead mounting singly or in a bank of any desired combination. Designed for easy installation, addition, and servicing of reels. Large reel hubs allow lubricant to flow quickly and evenly from supply lines to fittings. Reels work like a window shade --35 ft. flat coil springs retract and unwind hoses with balanced, smooth action. Oil company decals are available for application on reel bank end panels. INSTALLATION NOTE Refer to page 5 for reel channel mounting and page 8 for dimbracket accessory, ensions and weights of reel or reel banks. 1 LOCATION & MOUNTING (2) Determine method of suspension. The ceiling, overhead beam, etc. to which the reel bank is to be mounted should be of adequate strength to support the reel bank with a safety factor for additional weight of lubricants, violent strains and stresses and unusual jerking of reel hoses. See page 8 for reel bank weights and Where ceiling is extremely high attach a dimensions. suitable structure to bring the ends of 16, 20 and 25 ft. reel hoses down to working range. PREPARATIONS (1) Select location for mounting the reel bank. Bank should be mounted in one-lift lube bay at least 6 ft. from center line of lift. See Fig. I. In a two-lift lube between bay, bank should b e mounted equi-distant lifts. A bank of all motor oil reels should be mounted about 5 ft. from lift center toward front of lift rails. Refer to Fig. 1. (3) Align mounting channel parallel to lift rails and bolt in desired position to ceiling, overhead beam, etc. with suitable 4 in. bolts. See Fig. 1 and -NOTE GRACO I BEAM HANGER BRKT. AVAILABLI SEE ACCESSORIES ON MOUNTING CHANNEL SUPPLY Ffg Ftm Ll NES x- 2 .4 (4) If permanent supply lines are to be brought through through the ceiling, 1; in. dia. holes should be drilled ceiling before bolting reel shrouds to mounting channel. Drill holes as shown in Fig. 2 on the channel side facing the one lift or lift most used. I 2 2 MOUNTING 3 REEL SHROUDS (1) Remove side panels shrouds. See Fig. 3. and hold-down plates from all HOLDDOWN PLATE ATTACHING END PANELS Place end panels in place and secure each with six of the remaining i in. I ong 3/16 in. screws and speed nuts pvided as shown in Fig, 5. NOTE: lf desired, end panels may be installed before shrouds are bolted to mounting channel. SCREW IDE PANEL Ftg 3 (2) Place each shroud, with open side toward the one lift or lift most used, against mounting channel and loosely attach each with four of the 3 in. long i in. screws and lock washers provided with mounting channel. See Fig. 4. Single shrouds which do not have to be joined and aligned with other shrouds can be securely attached to channel now. (3) with nuts bolt four F8* s 4 INSTALLING PERMANENT SUPPLY LINES on or (1) SUPPlY I ines may be routed to reel positions through ceiling, or on bottom or side of overhead beam. Install suitable fittings on line ends with 3 in. n.p.t. (F) opening for connection of reel inlet hoses and project them through the large holes in bases of reel shrouds. Refer to typical installation drawing and data on page 5. Bolt shrouds together onl at points “A” and “B” four of the 4 in. long -7 3 16 in. screws and speed provided with shrouds. Refer to Fig. 4. DO NOT shrouds together at point “C” -- the remaining screws are needed to attach end panels to shrouds, (4) Install all side panels and adjust shroud positions until properly fitted and aligned. Then, remove a side panel from one of the end shrouds and tighten its four Repeat procedure in order mounting screws securely. starting with the adjoining shroud. Ft- 5 6 INSTALLING REEL ASSEMBLY (1) Slide each reel assembly into place in shrouds. Reels must be positioned so short hoses can be connected to reel inlets and supply line ends as shown in Fig. 6. Reinstall reel hold-down plates and tighten their screws securely. (2) Apply thread sealer to male threads of straight swivel unions and tighten securely= supply line fittings. Attach short hoses to straight unions and connect 90” swivel unions at other end of hoses to reel inlets. Refer to Fig. 6. Tighten these connections securely, but do not use thread sealer on female threads of union swivels. (3) Pull each reel service hose down and reset ball stops for desired length of hoses hanging from reels. Reels are factory wound and should not have to be adjusted before Determine whether each reel spring has sufficient using. tension to retract its hose after being pulled out for use. If more tension is required, extend service hose fully, latch reel, remove valve and ball stop and wrap one loop of hose on reel flange in direction hose travels when pul Ied from reel. See Fig. 7. Repeat this process until spring has desired tension. DO NOT add so many loops that spring wraps up solid and entire hose length cannot be extended. After adding each loop, check to see if hose can be pulled out to ful I length and retracted fully. If spring has too much tension, remove required number of loops. (4) Reinstall ball stops on hoses and side panels (5) Before attaching out all supply lines to supply lines and cant to remove dirt, or meters of control reel service hoses, for leaks. WRAP LOOP OF HOSE ON REEL IF MORE TENSION IS REQUIRED SERVICE HOSE FULLY EXTENDED on shrouds. control valves to service hoses, blow with air. Then, connect supply pumps THOROUGHLY flush lines with lubrietc. which could harm car bearings valves. After flushing, cap ends of start pumps and check all connections Fig 7 (6) Connect control valves to service hoses and apply one of labels supplied to gear lube, motor oil and/or ATF service hoses to identify the type of service and the grade of motor oil. OPERATION CAUTION DO NOT suddenly jerk hard on hose when almost fully extended as the forward rotation of reel could cause the hose to double back upon itself and latch reel where it cannot be unlatched by the normal pull on hose. 6 PERFORMING SERVICE (2) When done servicing car, pull out hose slightly to unlatch reel and hold hose while allowing it to retract DO NOT release hose until at a reasonably fast rate. ball stop contacts hose rollers in reel shroud--al lowing reel to “spin free” could damage reel mechanism as latch slams in place. OPERATION (1) Pull out service hose to point of use and allow hose to retract slowly about 18 in. or until reel latches. If reel doesn’t latch after retracting hose about 18 in., pull out and retract hose again. MAINTENANCE 7 8 LUBRICATION ADJUSTING SPRING TENSION If spring tension requires adjustment after being in stop the reel supply pump, bleed all possible service, lubricant through reel control valve, remove control valve, remove hose ball stop, remove shroud side panel and adjust as instructed in step 3 of paragraph 5. It is not necessary to remove reel from shroud to adjust tenreinstall parts removed. sion. After adjusting, (1) Hose Rollers. Apply one or two drops of light Iubrieating oil to ends of roller shafts every six months. (2) Reel Shaft. Before factory assembly, reel shaft was lubricated and cavity in reel hub filled with a good grade of clean, lithium base, multi-purpose grease and the new shaft should be so lubricated when replacing, and hub refilled. 4 AIR GREASE OIL WATER HIGH TrPlCAL Type of Service High Pressure Lube Gear Lube, Motor Oil Length of Circuit up to - loo ft* Over 100 ft. up to 25 ft. *Over 25 ft. Ao;F Air Water All lengths Stub lines off main INSTALLATION Recommended Size and Type of Supply Grace distances factory are over service Tube Connection Lines 200 ft., department ACCESSORY (Must DATA be purchased 204-741 CHANNEL For securing without drilling basic mounting holes in beam. separately) MOUNTING BRACKET channel to “T” beam Two brackets will hold a 1 to 3 reel mounting channel and three brackets are recommended for a 4 to 6 reel mounting channel. Bracket fits all standard “1” beams with flanges up to 7 in. wide. see a Grace Recommended Additional Equipment at Reel steel tubing of min. .083” wall 2” o.d. annealed OR extra strong 3” p ipe & forged steel fittings . $“o.d.annealed hydr. tubing of min. .109” wall OR extra strong $I’ pipe & forged steel fittings 2” o.d.annealed steel tubing of min. .035” wall OR 2”o.d. type K soft copper tubing OR 3” std. pipe & heavy malleable iron fittings 4” o.d. annealed steel tubing of min. .035” wal I OR 6” o.d. type K soft copper tubing OR $” std. pipe & heavy mal leable iron fittings 4” o.d. type L soft copper tubing for compressor main I ines and reel I ines OR I”2 galvanized pipe 3” o.d. type L soft copper tubing OR 4” galvanized pipe * Where PRESSURE 2” NPT “Y” Line Strainer (101-078) in lube line. Gate Valve installed adjacent to pump. 4” NPT (F) 4” NPT (F) 4” NPT (F) representative for recommended High Pressure Line Valve (202-869) installed adjacent to pump $‘I NPT (F) tubing Master Air Valve installed ahead of pumps. Air Regulators (202-156) for use on Gear, Motor Oil & ATF Pumps to reduce outlet pressures. or contact or pipe size. the 9 REPLACING SERVICE (1) Stop pump supplying lubricant through control HOSE reel and bleed valve. all possible (2) Remove side panel and disconnect 90” swivel union from reel inlet. Refer back to Fig. 6. Be prepared to catch drippage from union and reel inlet. (3) With hose retracted and reel down plate and reel from shroud. latched, remove holdRefer back to Fig. 6. (4) Release all spring tension by clamping reel pedestal in a vise, removing hose guide unlatching reel and allowing it to unwind completely. DO NOT allow reel to “spin free” --hold onto hose so that spring unwinds slowly, using care to protect yourself from injury. See Fig. 8. VISE/ (5) Remove the worn service hose from screw a new hose into the elbow. reel outlet Ft9 (6) With reel pedestal still clamped in vise, (refer to Fig. 8) rewind reel by wrapping all hose around reel flange, extending hose fully, latching reel, and wrapping and extending hose repeatedly until spring is tight. Then with reel latched remove all loops of hose from flange, retract all hose slowly and latch reel. before reinstalling hose guide, if a low pressure gear lube, motor oil or automatic transmission fluid reel remove one 1) complete loop, remove two 2 loops from high pressure grease reel, remove six (6) loops from a water reel or remove seven (7) loops from an air reel. See Fig. 9. THIS IS IMPORTANT because spring could be wound up completely so that it would stop reel before hose could be extended fully and put undue strain upon hose and spring. (7) Reinstall hose guide, reel, panel, reverse from disassembly. inlet REPLACEMENT Gear Lube, Motor Oil, A.T.F., 1 LOOP Hi-Pressure Grease, 2 LOOPS Water, 6 LOOPS Air, 7 LOOPS hose and side OF H. P. SWIVEL (1) Remove reel (refer to paragraph 3). Clamp reel pedestal in a vise, and latch reel. a AFTER REWINDING REMOVE LOOPS : Ftg 10 d and 9 CLAMP \ PACKINGS 9 steps 1 through pull out hose fully REEL SHAFT PACKI NGST (2) Remove clamp from outlet elbow, unscrew inner hex. nut of swivel and pull swivel from reel shaft. See Fig. 10. If “V” leather packings, glands and spring do not come out with swivel, use a hooked wire to remove. OUTLET ELBOW (3) Clean and inspect parts for damage or wear. Replace as necessa t-y. Reinstall spring, glands and thoroughly oil ed new leather packings one at a time to make sure they “nest” properly. Grease swivel stud, insert into reel shaft and securely tighten swivel inner hex. nut. Refer to Fig. 10. Reinstall clamp and reel reverse from disassembly. SWIVEL SPRING-I GLANDS Ftg 6 10 / J I HEX. NUT 11 REPLACEMENT OF L. P. SWIVEL (1) Remove reel (refer to paragraph Clamp reel pedestal in a vise, pull latch reel. PACKINGS 9 steps 1 through 3). out hose fully and (2) Remove clamp from outlet elbow, remove retaining ring and swivel elbow. See Fig. 11 or 12. Remove the two “0” ring packings from swivel elbow. (3) Clean and inspect parts for damage or wear. Replace as necessary. Grease new “0” ring packings, fill “0” ring cavities in swivel elbow with grease and install packings. Reinstall swivel elbow, clamp and reel reverse from disassembly. (4) If “0” ring seal in air or water reel leaks (see Fig. 12), remove swivel elbow as instructed in above steps 1 and 2, unscrew swivel stud and replace “0” ring seal. 12CORRECTlNG FOR LATCHING FAILURE If reel latch fails to latch, the latch nut is loose or the lip of reel cam offset trip is bent. This prevents action of latch rotor and engagement of rotor “lock plate” with stops on reel spring case. There are three stops or positions at which reel should latch. (1) Remove reel and release graph 9 steps 1 through 4). spring tension (refer to para- (2) Remove swivel or swivel elbow (refer to paragraph 10 or 11) and unscrew the four screws holding reel flange to hub. See Fig. 13. (3) Lift flange from hub and check tightness of latch If loose, hold hex. portion of latch stud inside flange tighten nut securely. nut. and (4) If latch nut is tight, examine lip of reel cam offset If bent, straighten so lip is partrip for bent condition. allel to reel cam. See Fig. 13. Ftg 11c INSPECTION I KttL FLANGE (5) Reinstall reel flange and check : to make sure cam offset into trip lip is contacting tooth of latch rotor by looking flange. Refer hole below latch nut, while slowly rotating to Fig. 13. LATCH STUD (6) Reinstall swivel, rewind reel (refer to step 6 in paragraph 9), reassemble remaining parts and reinstall reel reverse from disassembly. 13 REPLACEMENT DO NOT attempt necessary, send reel Branch, Authorized Inc., Minneapolis, LATCH NUT OF REEL SPRING to replace spring. If replacement to your nearest Grace Factory Service Depot or to Gray Company, Minnesota 55413. FLANGE TO HUB 1 SCREWS is 14 SERVICE CONTROL VALVE SERVICE NOTE New spring and its case should be coated with a multi-purpose, lithium based grease mixed with graphite before instal I ing. Maintenance lubricant 306 -390 7 - s Ftqg 13 control instructions valves for high are given and low pressure in separate Form HOW First select the Service Reels you assembly of appropriate size from one chassis lube, two gear lubes one One 225-890, two 225-891, REEL MOUNTING include mounting 203-531 203-532 203-533 203-534 203-535 203-536 * 206-605 (1 -Reel) (2-Reel) (3-Reel) (4-Reel) (5-Reel) (6-Ree 1) consists ORDER desire from those shown on pages 10 and 11, then add a mounting For example, a Deluxe 4-Reel Bank with those shown below. less meters and one air reel should be ordered as follows: 225-921 and one 203-534 mounting assembly. CHANNEL ASSEMBLIES channel and end panels MOUNTING CHANNEL REEL MTG. ASSEMBLY TO 203-521 203-522 203-523 203-524 203 -525 203 -526 END PANEL ASSEMBLY* 206 -605 206 -605 206 -605 206-605 206-605 206 -605 of two end panels END PANELS NOTE If more than six reels are to be installed together, order separately the End Panel Assembly (206-605), consisting and two or more Mounting Channels which of two panels, will combine to give the length desired. Thus: A 7-reel bank may be mounted on one 4-reel channel (203-524) plus one 3-reel channel (203-523). DlMENSlONAL DRAWINO REEL BANK ~911f-pq--j REEL BANK 23” 1 2 3 4 5 6 Reel Reel Reel Reel Reel Reel OVERALL LENGTH 14” 23” 32” 41 ” 50” 59” DIMENSIONS AND WEIGHTS APPROXIMATE WEIGHT MOUNTING BOLTS 100 175 250 325 425 500 Four Four Four Six Six Six to to to to to to 125 200 275 350 450 525 Ibs. Ibs. I bs. I bs. I bs. I bs. $‘I i” 4” 2’ ” 2’ ” 2’ ” bolts bolts bolts bolts bolts bolts PARTS MOUNTING 203-521, 203-557 203-558 203-559 203-560 203-561 203-562 ’ (l-reel) (2-reel) (3-reel) (4-ree I) i5-reelj (60reel) I 203-522, 100-032 100-453 159-787 1 7 203-523, MOUNTING CHANNEL ASSY. 203-521 203-522 203-523 203-524 203-525 LIST CHANNEL BARE CHANNEL 4 8 12 16 20 DESCRIPTION 100-133 loo-575 WASHER, spring lock; 2” screw size SCREW, hex.cap; z-16 thd size; 2” lg. OF SCREW & WASHER 100-032 loo-036 100-283 loo-453 SCREW, math.; No.6-32 thd size; 4” lg. SCREW, math.; No.lO-24 thd size,&” lg. NUT, speed; No.lO-24 screw size SCREW, math.; No.lO-24 thd size;i”lg. 4 8 FOR 78 MTG 8 101-478 NUT, 4 159 -787 166-358 166-359 166-360 166-361 166-362 PLATE, trim FRAME-HALF, end panel PANEL, end TIEBAR, frame DECAL, Grace; large “G” DECAL, Grace; small “G” speed; No. 6-32 screw size PARTS 1 2 4 2 4 2 2 MST ASSEMBLY 206-604 QUANTITY PART NO. DESCRIPTION 100-020 loo-036 100-179 100-27 1 WASHER, spring lock; No.10 screw size SCREW, math.; No.lO-24 thd size; 4” lg. NUT, hex.; No.lO-24 screw size SCREW, self-tapp.; type”z”; No.10 thd size; 83 II lg. NUT, speed; No.lO-24 screw size SCREW, math.; 3”-16 thd size; 2” lg. SCREW, hex.cap; S-16 thdsize; 3” lg. SCREW, self-tapp.; type “f”; No.lO-24 thd size; 2” lg. 6 4 6 159 -760 159-761 159 -775 159 -776 159-777 159-779 159 -780 159 -790 SCREW, thumb: removable side panel PLATE, trim PIN: short roller ROLLER, short: hose roller ROLLER, long: hose roller RETAI NER, roller pin NUT, spacer: hose roller PLATE, hold-down: reel 2 2 2 2 4 4 6 1 164-318 PIN: long roller 2 203-552 203554 203-555 1 1 203-556 203-563 REMOVABLE SIDE PANEL Assy. HOSE ROLLER Assy.: “K” frame BARE ROLLER FRAME Assy. (part of 203-563) BASE CHANNEL Assy.: “K” frame HOSE ROLLER Assy.: removable panel 205 -357 BARE ROLLER FRAME Assy.(partof 206 -603 “K” loo-283 100-463 100-575 loo-825 s QUANTITY DESCRIPTION SHROUD 159-7804 159-779 205 -357 LIST ASSEMBLY 206-605 of two End Panels) PART NO. 159-761 loo-463 203-554 4 8 12 16 20 PART NO. PARTS 203-552 & 203-526 QUANTITY QUANTITY OF SCREWS OF WASHERS 203-557 203-558 203-559 203-560 203-561 (l-reel) (2-reel) (3-reel) (4-reel) (5-reel) END PANEL (Consisting 206-603 loo-283 ASSEMBLIES 203-524,203-525 4 4 2 1 4 1 1 1 2035541 203-563 9 FRAME Assy. 1 ’ 225-890 HIGH PRESSURE 203-537 VALVE, HOSE AND REEL ASSEMBLY CHASSlS LUBE REEL ASSY, CONSISTS OF I 225-891 OEAR LUBE REEL ASSV. WITHOUT METER I t CONSISTS 2051844 OF I V HOSE AND 206-604 2031341 REEL ASSEMBLY VALVE WITHOUT SHROUD ASSEMBLY METER 225-892 OEAR LUBE REEL ASSX WITH 8 PINT NON-TOTALIZING METER CONSISTS OF 205-844 HOSE AND ASSEMBLY 225-893 QEAR LUBE REEL ASSY, i I + WITH 8 PINT TOTALIZING METER REEL 203-216 206-604 VALVE WITH 8 PT. NON-TOTALIZING METER SHROUD ASSEMBLY 225-894 MOTOR 01L REEL ASSY, WITH 16 QT. TOTALIZING METER CONSISTS 206-604 2031217 205-844 OF HOSE AND ASSEMBLY REEL VALVE WITH TOTALIZING 16 QT. METER SHROUD ASSEMBLY I 2251897 AUTO. TRANS. FLUID REEL ASSV. WITH 16 QT. TOTALIZING METER I CONSISTS HOSE AND ASSEMBLY I REEL VALVE WITH METER HOSE, REEL AND AIR CHUCK ASSEM6LV ASSEMBLY OF 2061604 > SHROUD ASSEMBL 2031720 225,922 WATER 16 QT. TOTALIZING 203-719 2251921 AIR REEL 1 CONSISTS 206-604 2031444 2051844 OF REEL HOSE, REEL AND VALVE ASSEMBLY. ASSEM6LV CONSISTS 206-604 OF SHROUD 11 ASSEM BL SHROUD ASSEMBLY 205-844 LO-PRESS. 4" NPT ND 158-256 SERIES “B” REEL 203-537 HI-PRE88. AND REEL HOSE ASSV. (LESS VALVE) *155-680 159-801 SERIES”C” HOSE ASSV. *159-796 164-448 155-972 loo-166 ldO-020 156-402 101-076 156-173 156-401* 205-578 159-801 202-687 202-688 I J REEL 1 159-795 3 159-794 2 160-185 NOTE: ONLY I 2020S62 REEL ONLY HEAVY NUMERALS KEY SHAFTS TO BARE REELS--ALL OTHER PARTS SAME 202-749 REEL 3 \ V ONLV 1 t 203-720 WATER AND SERIES “C” HOSE AIR REEL 153-523 '150-136 -it- 12 AND ASSEMILV 101-120 101-324 158-124 158-123 158-223 F -I u 1 203-719 SERIES \‘C* HOSE REEL ASSV. 202687 @SUPPLEMENT 306-415 I Model 207-935 SERIES HOSE e PUB. ORACO Supersedes JUNE MAY 1970 1969 I 11~71 REEL For Cabinet Mountina 157-705 603-538 UNION, swivel, 2 (f) x + npt (r-n) HOSE, high pressure, 4 id, If 203-760 150-622 203-198 r- r 203-410 306-390, (See 306-390 (See 306-390 (See item 8, for parts) for parts) 307-022 for parts) 306-419 part numbers. NOTE: as model page 12 dated 1 does not This reel is the same 203-537 shown on of manual 306-419 -64, except that it include the following parts: (4) loo-609 Screw (4) 100-985 (1) 151-822 (1) 158-256 (1) 159-153 (1) 159-796 Lockwasher Fluid hose Union Union Inlet hose (1) 159-801 (1) 203-640 (1) 204-072 90' Union Hose retainer Hydraul ic adapte I ?n9-~00 Ace,, /-100-07~ GRACO INC. P.O. BOX 144J Minneapolis, MN 55440 : :.-a PARTS * ASTERISKED NUMBERS ARE SUGGESTED REPLACEMENT PARTS Part No. loo-016 100 -020 100 -057 100-071 100-166 100 -206 loo-214 100-333 loo-508 LIST NOTE; FOR REEL a--following quantity b--denotes c--denotes d--denotes parts used only parts used only parts used only Description my. WASHER, spring lock; $’ screw size WASHER, spring lock; No.10 screw size SCREW, hex.cap;5/16-18 thd size; $“lg. NUT, hex. jam; $16 thd size: latch NUT, hex.; No.lO-32 thd size BUSHING, hex.; 3” to $“n.p. thd size WASHER, spring lock; 5/16”screw size SCREW, hex.cap; i-20 thd size; +‘I lg. SCREW, drive; type “u”; No.4 thd size; 3/16” lg. SCREW, math.; i-20 thd size; $I’ lg. WASHER, ext. shkprf.lock; $” screw size RING, retaining; external; 1 &“shaft size 100 -609 loo-985 loo-989 101-015 101-076 101-120 101-222 WASHER, spring lock; 2” screw size RING, retaining; external; &“shaft size SCREW, math.; i-20 thds size; 1;” lg. RING, retaining; external; 7/16” shaft size RING, retaining; external; 2”shaftsize NUT, hex. jam; i-20 thd size NUT , jam; s-24 thd size 101-242 101-324 101-448 150-l 36 “150-418 150-419 150-707 *151-822 CHUCK, air; 41” n.p.t. (f) inlet PACKING, leather “v”: hi-press GLAND, male packing: hi-press. PLATE, model and serial swivel siwvel HOSE, cpld. i” hi-press.; &“i.d.; n.p.t. (m) : hi-press. 152-903 SPRING, 153-523 BIBCOCK, helical AND denotes 20’ lg.; compr.: 159-153 159-550 159-551 159-552 159-553 159-794 159 -795 * 159 -796 1 1 -d 2 1 1-bc 2 12 1 -b 3-a l-a 1 1 -a hi-press. swivel 1 -a * 154-77 155 155 155 155 * 155 -297 -298 -299 -500 -680 155 -802 155 -938 155 -972 156 -023 156 -024 156-173 “156-401 156-402 157-504 157-529 157 -676 158-018 158-019 158-123 158-124 158-125 158-126 1 PACKING, i” Buna-N n.p.t. ‘lo” (f) inlet ring LABEL, chassis lube LABEL, water LABEL, air PACKING, Buna-N “0” ring HOSE, med.press.; 3” i.d.; 14” lg.; cpld . 2” n.p.t. (M): lo-press. reel LABEL, connecting hose GLAND, female packing: hi-press.swivel CLAMP, pipe: outlet elbow I-bed 1 -a 1 SHIM, SHIM, CLAMP STOP, STOP, CLAMP, latch rotor; latch rotor; half; 2” ball-half; ball-half; half; 6” .0149” thick .0299” thick d hose 3” d. hose 8” d. hose d. hose SHAFT, reel (for 203-749 ELBOW, swivel STUD, swivel 1 -bc 1 -bc 1 -bc 162-684 162-685 162-686 162-687 162-688 162-689 162-690 162-691 162-693 LABEL, LABEL, LABEL, LABEL, LABEL, LABEL, LABEL, LABEL, LABEL, 164-448 164-450 164-452 ELBOW, ELBOW, ELBOW, 12 203-980 as needed as needed 2-abc 2-abc 2-d 2-d 13 2 l-ad 160-l 85 160-l 86 160-187 203 -749 “203-753 1 1 1 -bc STUD, reel latch SPRING, coil; 35 ft.: reel $‘I n.p.t.(f.b.e.) UNION, 90” swivel; stop $“n.p.t.(m) 1 -a 1 -ad 1 -a 203 -430 203 -567 203 -568 203 -569 203 -640 203-748 SHIM, reel hub; .0149” thick as needed SHIM, reel hub; .0239” thick as needed UNION, str. swivel; g” n.p.t.(f.b.e.) 1 -d PACKING, Buna-N “0” ring 2-d ELBOW, swivel 1 -d special : ball str-swivel;$“(f)x $I” n.p.t. (m): hi-press. reel UNION 90’ swivel; 2” (f) x 3” n.p.t.(f) LABEL, connecting hose 202-465 202-466 202-579 202 -599 202-687 202-688 *202-812 1 -d WASHER, UNION, 159-801 159 -802 20 l-882 1 -a 1 ‘C 1 -b 1 -bc my. Description 1 -a 1 1 6 1 1 -a 1 -d 1 -c 2-bc 203-537 UNION, str.swivel; $“(f)x&” n.p.t.(f) WASHER, special wrought: reel latch PIN, retaining: reel spring to hub STUD, retaining: reel spring to case HUB, reel SHAFT, reel(for 203-568 bare reel) SHAFT, reel(for 203-569 bare reel) HOSE, hi-press.;i”i.d.; 14” lg.; cpld “200-l water; ASSEMBLIES on Model 203-719 203-720 205-844 No. 158 -223 158-256 2 4 4 1 reel on Model on Model on Model Part 4 2 4 1 2 1 -bc 4 4 HOSE parts used only s.a.e. s.a.e. s.a.e. s.a.e. s.a.e. s.a.e. s.a.e. s.a.e. gear 5W-20 low-30 10 20 30 80 90 140 outlet; outlet; outlet; $“n.p.t. 2”n.p.t. i”n.p.t. Al R HOSE Assy.; i” n.p.t. (m) SWIVEL Assy.: bare reel) $“i.d.; hi-press. 1 -d 1 -d 1 -d 1 -d 1 -d 1 -d 1 -d 1 -d 1 -d (m) thd size (m) thd size (f) thd size 1 -d l-a 1 -bc 25’ Ig.;cpld. 1 -b reel 1 -a 1 LATCH ROTOR Assy. REEL CAM & SPRING CASE Assy. 1 SWIVEL Assy. (see Form 306-390 for parts) 1 -a 1 REEL ROTOR LATCH Assy. 3” HOSE BALL STOP Assy. 1 -abc 6” HOSE BALL STOP Assy. 1 -d AIR HOSE Assy.; i”i.d.; 14” lg.; cpld. 1 -b +‘I n.p.t. (m) SPRING COVER & FLANGE Assy. REEL PEDESTAL Assy. BARE REEL Assy.: hi-press. BARE REEL Assy.: lo-press. HOSE RETAINER Assy. WATER HOSE Assy.;$“i.d; 15’ lg.; cpld. i” n.p.t. (m) BARE REEL Assy.: lo-press. economy WATER HOSE Assy.; 2”i.d.; 14” lg.; cpld. &” n.p.t. (m) HI-PRESS. CONTROL VALVE Assy. (see Form 306-390 for parts) 204-072 HYDRAULIC ADAPTER Assy. Form 306-390 for parts) 205 -423 205 -578 HOSE REEL FLANGE Assy. MED.PRESS. HOSE Assy.; $” i.d.; cpld. 3” x g” n.p.t. (m): lo-press. 1 1 l-a 1 -d 1 1 -c 1 -bc 1 -c 1 -a (see 1 -a 1 16’ lg.; reel 1 -d SERVICE I N FORMATION Listed below are Grace part numbers which have been deleted from this form due to an Engineering Change and the new number or numbers of the superseding part or parts. DELETED PART NO. DESCRIPTION 101-506 159 -774 200-027 202-437 202-983 203-519 203-520 203-538 203-539 203-540 203-541 203 -542 203 -543 203-544 203 -553 225 -895 225 -896 SEMS Screws Trim Molding Air Chuck Air Coupler Water Hose Reel Shroud End Panel (Pair) Gear Reel Gear Reel Gear Reel M.O. Reel Air Reel Water Reel A.T.F. Reel “K” Frame Reel, Valve&Shroud Reel, Valve&Shroud SERIES LETTER CHANGE: SUPERSEDING PART NO. 203-537, addition None None 150-136 None 203-753 206 -604 206-605 205-844+203-341 205-844+203-216 205-844+203-218 205 -844+203-2 17 203-719 203-720 1 205 -844+203-444 206-603 225-921 225-922 203-719 & 203-720 of 3 studs (159-552) THE GRACO UNIT USED ON DESCRIPTION 203-522,etc. 203-522,etc. 203-542 203 -542 203 -543 225-890,etc. 203-531 ,etc. 225-891 225-892 225-893 225 -894 225 -895 225 -896 225 -897 203-519 Mounting Channels Mounting Channels Air Reel Air Reel Water Reel Reel, Valve & Shroud Reel Mountings Reel, Valve & Shroud Reel, Valve & Shroud Reel, Valve & Shroud Reel, Valve & Shroud Reel, Valve & Shroud Reel, Valve & Shroud Reel, Valve & Shroud Reel Shroud to “C” and 205-844 in reel spring case. to “B” due to WARRANTY Based on the logical assumption that manufacturing and material deficiencies will manifest themselves within twelve months’ time, Grace Inc. warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship under normal use and service. Scope of this warranty extends to the original purchaser for a period of 12 months from the date of purchase and is applicable only when the equipment is installed and operated in accordance with factory recommendations. The warranty does not extend to damage or wear caused by misuse, abrasion, corrosion, negligence, accident, faulty installation or tampermg in a manner to impair irs normal operation. In the event the equipment supplied by Grace Inc. is found to be defective wlthin the above-stated 12-month period, Grace Inc. will repair or replace free of charge such defective parts if rendered prepaid to the factory or to an authorized Grace service agency and is found by Grace Inc.‘s inspectlon to be truly defective m workmanship or material. In the event said material IS deemed defective in workmanship or material, it ~111be corrected and shipped transportation prepaid withm the contlnental U.S. If inspectlon of any such equipment by Grace Inc. does not disclose any defect in workmanship or material, repalrs will be made at a reasonable charge. Purchased assemblies which are Incorporated into Grace equipment, carry the manufacturer’s regular warranty. The forcgomg warranties are exclusive, and are in lieu of all other warranties (whether wrltten, oral or Implied) meluding warranty of merchantability in other respects than expressly set forth above and warranty of fitness for a partlcular purpose. Except as hereln provided, every form of liabihty for dnect 01 consequential damages or loss IS expressly excluded and denled. Repair parts must be ordered Also give model and name. ......................................................-......... .*.*.-.*.*.*.*.-.*.-.-.-.*A*.-.-.*.-. ........... %-.*.-.-.*.-.*.*.*.-.-.-.*.*.*.*.-.-. -.*.~.*.-A*.-.*.~.*.-.*.-.-.*.-.*.~. ..t........................,.......... ................1................... .%-.-.*.-.*.%v.*.*.*.*.%*.*.%*.-. ........t........................... ~.~.~.v.*.v.*.-.*.~.~.~.~.~.~.*.~. *.*.v.*.*.-.*.*.~.*.-.~.-.*.*.%-.*. .........f.................................. ..................................... .....................Z............................ ............................... ..~.*.*.~.*.*.*.*.*.~.*.*.*.*.~.~.*.~.~. ..........Z............................ . *.*.*.*.*.-.*.v.*.-.-.v.-.~.*.-.-. *.*.-.*.*.*.*.*.‘.*.*.-.*.*.*A*.-.-. *.v.*.~.*.f*.‘.‘.*.-.*.*.-.-.-.-.*. *.~.~.*.*.~.~.*.*.%-.*A-.*.-.*.-.~. *.-.*.*.*.*.*.-.‘.*.*.-.-.-.*.~.v.~. ...f.................................. ...............‘..................... -.*.*.*.*.v.v.~.~.%*.-.*.*.-.*.*. ~.-.-.*.*.*.*.*.*.*.*.*.v.v.-.-.*. *.*.*.*.-.*.*.*.*.*.*.*A..-.-.-.-.*. *.*.*.*.-.*.*.-.-.-.-.-.-.-.-.v.*.*. by number number ar!d Call or write the Grace distributor where