Savefot fututetefetence
Form:
306-419
Published:l- 64
SUPERSEDES
FORM306=416OF
JULY1661
DELUXE
OVERHEAD
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GRACO
’ GRACO
INC.
P.O. BOX
1441
afld
Minneapolis,
PARTS
MN
LIST
55440
’
appltcatton
For dispensing
of gear lube,
motor oil, air, water,
automatic
transmission
flu id or high pressure grease.
CAUTION
If 9:l ratio President pumps are used to supply
gear lube, motor oil or automatic
transmission
fluid reels, the applied
air pressure should not
exceed 80 p.s.i. to keep the fluid pressure developed
below the 750 lb. working
pressure of
reel hoses. The 5000 lb. working
pressure hose
supplied
with the high pressure grease reel is
strong enough to provide an adequate
safety
margin as long as its supply pump is operating
on not more than 180 p.s.i. air pressure.
features
Reels keep service hoses clean,
out-of-way
when not
in use -- within9
arm’s length when needed.
For overhead mounting
singly or in a bank of any desired combination.
Designed for easy installation,
addition,
and
servicing
of reels.
Large reel hubs allow lubricant
to
flow quickly
and evenly from supply lines to fittings.
Reels work like a window shade --35 ft. flat coil springs
retract and unwind hoses with balanced,
smooth action.
Oil company decals are available
for application
on reel
bank end panels.
INSTALLATION
NOTE
Refer to page 5 for reel channel
mounting
and page 8 for dimbracket accessory,
ensions and weights of reel or reel banks.
1
LOCATION
& MOUNTING
(2) Determine
method of suspension.
The ceiling,
overhead
beam, etc. to which the reel bank is to be
mounted should be of adequate
strength to support the
reel bank with a safety factor
for additional
weight of
lubricants,
violent
strains and stresses and unusual jerking of reel hoses.
See page 8 for reel bank weights and
Where ceiling
is extremely
high attach a
dimensions.
suitable
structure
to bring the ends of 16, 20 and 25 ft.
reel hoses down to working
range.
PREPARATIONS
(1) Select location
for mounting
the reel bank.
Bank
should be mounted
in one-lift
lube bay at least 6 ft.
from center line of lift.
See Fig. I. In a two-lift
lube
between
bay, bank should b e mounted equi-distant
lifts.
A bank of all motor oil reels should be mounted
about 5 ft. from lift center toward front of lift rails.
Refer to Fig. 1.
(3) Align mounting
channel
parallel
to lift rails and bolt
in desired position
to ceiling,
overhead
beam, etc. with
suitable
4 in. bolts.
See Fig. 1 and
-NOTE
GRACO I BEAM HANGER
BRKT. AVAILABLI
SEE ACCESSORIES ON
MOUNTING
CHANNEL
SUPPLY
Ffg
Ftm
Ll NES x-
2
.4
(4) If permanent
supply lines are to be brought through
through the
ceiling,
1; in. dia. holes should be drilled
ceiling
before bolting
reel shrouds to mounting
channel.
Drill holes as shown in Fig. 2 on the channel side facing
the one lift or lift most used.
I
2
2
MOUNTING
3
REEL SHROUDS
(1) Remove side panels
shrouds.
See Fig. 3.
and hold-down
plates
from all
HOLDDOWN
PLATE
ATTACHING
END
PANELS
Place end panels in place and secure each with six
of the remaining
i in. I ong 3/16 in. screws and speed
nuts pvided
as shown in Fig, 5. NOTE:
lf desired,
end panels may be installed
before shrouds are bolted
to mounting
channel.
SCREW
IDE PANEL
Ftg
3
(2) Place each shroud, with open side toward the one
lift or lift most used, against mounting
channel and
loosely attach each with four of the 3 in. long i in.
screws and lock washers provided
with mounting
channel.
See Fig. 4. Single shrouds which do not have to be
joined and aligned
with other shrouds can be securely
attached
to channel
now.
(3)
with
nuts
bolt
four
F8*
s
4
INSTALLING
PERMANENT
SUPPLY
LINES
on or
(1) SUPPlY I ines may be routed to reel positions
through ceiling,
or on bottom or side of overhead
beam.
Install suitable
fittings
on line ends with 3 in. n.p.t. (F)
opening
for connection
of reel inlet hoses and project
them through the large holes in bases of reel shrouds.
Refer to typical
installation
drawing
and data on page 5.
Bolt shrouds together
onl
at points “A” and “B”
four of the 4 in. long -7 3 16 in. screws and speed
provided
with shrouds.
Refer to Fig. 4. DO NOT
shrouds together
at point “C” -- the remaining
screws are needed to attach end panels to shrouds,
(4) Install all side panels and adjust shroud positions
until properly
fitted and aligned.
Then, remove a side
panel from one of the end shrouds and tighten
its four
Repeat procedure
in order
mounting
screws securely.
starting with the adjoining
shroud.
Ft-
5
6
INSTALLING
REEL ASSEMBLY
(1) Slide each reel assembly into place in shrouds.
Reels
must be positioned
so short hoses can be connected
to
reel inlets and supply line ends as shown in Fig. 6. Reinstall reel hold-down
plates and tighten
their screws
securely.
(2) Apply thread sealer to male threads of straight
swivel
unions and tighten
securely=
supply line fittings.
Attach short hoses to straight
unions and connect
90”
swivel unions at other end of hoses to reel inlets.
Refer
to Fig. 6. Tighten
these connections
securely,
but do not
use thread sealer on female threads of union swivels.
(3) Pull each reel service hose down and reset ball stops
for desired length of hoses hanging
from reels.
Reels are
factory wound and should not have to be adjusted
before
Determine
whether
each reel spring has sufficient
using.
tension to retract
its hose after being pulled out for use.
If more tension is required,
extend service hose fully,
latch reel, remove valve and ball stop and wrap one loop
of hose on reel flange in direction
hose travels when pul Ied from reel.
See Fig. 7. Repeat this process until spring
has desired tension.
DO NOT add so many loops that
spring wraps up solid and entire hose length cannot be
extended.
After adding each loop, check to see if hose
can be pulled out to ful I length and retracted
fully.
If
spring has too much tension,
remove required
number of
loops.
(4)
Reinstall
ball
stops on hoses and side panels
(5) Before attaching
out all supply lines
to supply lines and
cant to remove dirt,
or meters of control
reel service hoses,
for leaks.
WRAP LOOP
OF HOSE
ON REEL
IF MORE
TENSION
IS
REQUIRED
SERVICE HOSE
FULLY EXTENDED
on shrouds.
control valves to service hoses, blow
with air.
Then, connect
supply pumps
THOROUGHLY
flush lines with lubrietc. which could harm car bearings
valves.
After flushing,
cap ends of
start pumps and check all connections
Fig
7
(6) Connect
control valves to service hoses and apply one
of labels supplied
to gear lube, motor oil and/or
ATF
service hoses to identify
the type of service and the grade
of motor oil.
OPERATION
CAUTION
DO NOT suddenly
jerk hard on hose when almost
fully extended
as the forward
rotation
of reel
could cause the hose to double back upon itself
and latch reel where it cannot be unlatched
by
the normal pull on hose.
6
PERFORMING
SERVICE
(2) When done servicing
car, pull out hose slightly
to
unlatch
reel and hold hose while allowing
it to retract
DO NOT release hose until
at a reasonably
fast rate.
ball stop contacts
hose rollers in reel shroud--al
lowing
reel to “spin free” could damage reel mechanism as
latch slams in place.
OPERATION
(1) Pull out service hose to point of use and allow hose
to retract slowly about 18 in. or until reel latches.
If
reel doesn’t latch after retracting
hose about 18 in., pull
out and retract hose again.
MAINTENANCE
7
8
LUBRICATION
ADJUSTING
SPRING
TENSION
If spring tension requires adjustment
after being in
stop the reel supply pump, bleed all possible
service,
lubricant
through reel control
valve,
remove control
valve,
remove hose ball stop, remove shroud side panel
and adjust as instructed
in step 3 of paragraph
5. It is
not necessary to remove reel from shroud to adjust tenreinstall
parts removed.
sion. After adjusting,
(1) Hose Rollers.
Apply one or two drops of light Iubrieating oil to ends of roller shafts every six months.
(2) Reel Shaft.
Before factory
assembly,
reel shaft was
lubricated
and cavity
in reel hub filled with a good
grade of clean,
lithium
base, multi-purpose
grease and
the new shaft should be so lubricated
when replacing,
and hub refilled.
4
AIR
GREASE
OIL
WATER
HIGH
TrPlCAL
Type of
Service
High
Pressure
Lube
Gear
Lube,
Motor
Oil
Length of
Circuit
up to
- loo ft*
Over
100 ft.
up to
25 ft.
*Over
25 ft.
Ao;F
Air
Water
All
lengths
Stub lines
off main
INSTALLATION
Recommended
Size and Type of Supply
Grace
distances
factory
are over
service
Tube Connection
Lines
200 ft.,
department
ACCESSORY
(Must
DATA
be purchased
204-741
CHANNEL
For securing
without
drilling
basic mounting
holes in beam.
separately)
MOUNTING
BRACKET
channel
to “T” beam
Two brackets will
hold a 1 to 3 reel mounting
channel
and three
brackets are recommended
for a 4 to 6 reel mounting channel.
Bracket fits all standard
“1” beams
with flanges up to 7 in. wide.
see a Grace
Recommended
Additional
Equipment
at Reel
steel tubing of min. .083” wall
2” o.d. annealed
OR extra strong 3” p ipe & forged steel fittings
.
$“o.d.annealed
hydr. tubing of min. .109” wall
OR extra strong $I’ pipe & forged steel fittings
2” o.d.annealed
steel tubing of min. .035” wall
OR 2”o.d.
type K soft copper tubing
OR 3” std. pipe & heavy malleable
iron fittings
4” o.d. annealed
steel tubing of min. .035” wal I
OR 6” o.d. type K soft copper tubing
OR $” std. pipe & heavy mal leable iron fittings
4” o.d. type L soft copper tubing for
compressor main I ines and reel I ines
OR I”2 galvanized
pipe
3” o.d. type L soft copper tubing
OR 4” galvanized
pipe
* Where
PRESSURE
2” NPT “Y” Line Strainer
(101-078)
in lube line.
Gate Valve installed
adjacent
to pump.
4” NPT (F)
4”
NPT (F)
4”
NPT (F)
representative
for recommended
High Pressure Line Valve
(202-869)
installed
adjacent to pump
$‘I NPT (F)
tubing
Master Air Valve installed
ahead of pumps. Air Regulators
(202-156)
for use on Gear,
Motor Oil & ATF Pumps to reduce outlet pressures.
or contact
or pipe
size.
the
9
REPLACING
SERVICE
(1) Stop pump supplying
lubricant
through control
HOSE
reel and bleed
valve.
all
possible
(2) Remove side panel and disconnect
90” swivel union
from reel inlet.
Refer back to Fig. 6. Be prepared
to
catch drippage
from union and reel inlet.
(3) With hose retracted
and reel
down plate and reel from shroud.
latched,
remove holdRefer back to Fig. 6.
(4) Release all spring tension by clamping
reel pedestal
in a vise, removing
hose guide unlatching
reel and
allowing
it to unwind completely.
DO NOT allow reel
to “spin free” --hold
onto hose so that spring unwinds
slowly,
using care to protect
yourself
from injury.
See
Fig. 8.
VISE/
(5) Remove the worn service hose from
screw a new hose into the elbow.
reel outlet
Ft9
(6) With reel pedestal still clamped
in vise, (refer to
Fig. 8) rewind reel by wrapping
all hose around reel
flange,
extending
hose fully,
latching
reel, and wrapping
and extending
hose repeatedly
until spring is tight.
Then with reel latched
remove all loops of hose from
flange,
retract all hose slowly and latch reel.
before
reinstalling
hose guide,
if a low pressure
gear lube,
motor oil or automatic
transmission
fluid reel remove
one 1) complete
loop, remove two 2 loops from high
pressure grease reel, remove six (6) loops from a water
reel or remove seven (7) loops from an air reel.
See
Fig. 9.
THIS IS IMPORTANT
because spring could be
wound up completely
so that it would stop reel before
hose could be extended
fully and put undue strain upon
hose and spring.
(7) Reinstall
hose guide,
reel,
panel,
reverse from disassembly.
inlet
REPLACEMENT
Gear
Lube,
Motor
Oil,
A.T.F.,
1 LOOP
Hi-Pressure
Grease,
2 LOOPS
Water,
6 LOOPS
Air,
7 LOOPS
hose and side
OF H. P. SWIVEL
(1) Remove reel (refer to paragraph
3). Clamp reel pedestal
in a vise,
and latch reel.
a
AFTER REWINDING
REMOVE LOOPS :
Ftg
10
d
and
9
CLAMP
\
PACKINGS
9 steps 1 through
pull out hose fully
REEL
SHAFT
PACKI NGST
(2) Remove clamp from outlet elbow,
unscrew inner
hex. nut of swivel and pull swivel from reel shaft.
See
Fig. 10. If “V” leather packings,
glands and spring do
not come out with swivel,
use a hooked wire to remove.
OUTLET
ELBOW
(3) Clean and inspect parts for damage or wear.
Replace
as necessa t-y. Reinstall
spring,
glands and thoroughly
oil ed new leather packings
one at a time to make sure they
“nest” properly.
Grease swivel stud, insert into reel
shaft and securely
tighten
swivel inner hex. nut.
Refer
to Fig. 10. Reinstall
clamp and reel reverse from disassembly.
SWIVEL
SPRING-I
GLANDS
Ftg
6
10
/
J
I HEX.
NUT
11
REPLACEMENT
OF L. P. SWIVEL
(1) Remove reel (refer to paragraph
Clamp reel pedestal
in a vise, pull
latch reel.
PACKINGS
9 steps 1 through
3).
out hose fully and
(2) Remove clamp from outlet elbow,
remove retaining
ring and swivel elbow.
See Fig. 11 or 12. Remove the
two “0”
ring packings
from swivel elbow.
(3) Clean and inspect parts for damage or wear.
Replace
as necessary.
Grease new “0” ring packings,
fill “0” ring
cavities
in swivel elbow with grease and install packings.
Reinstall
swivel elbow,
clamp and reel reverse from disassembly.
(4) If “0” ring seal in air or water reel leaks (see Fig.
12), remove swivel elbow as instructed
in above steps 1
and 2, unscrew swivel stud and replace
“0” ring seal.
12CORRECTlNG
FOR LATCHING
FAILURE
If reel latch fails to latch,
the latch nut is loose or
the lip of reel cam offset trip is bent.
This prevents action
of latch rotor and engagement
of rotor “lock plate”
with
stops on reel spring case. There are three stops or positions
at which reel should latch.
(1) Remove reel and release
graph 9 steps 1 through 4).
spring
tension
(refer
to para-
(2) Remove swivel or swivel elbow (refer to paragraph
10 or 11) and unscrew the four screws holding
reel flange
to hub. See Fig. 13.
(3) Lift flange from hub and check tightness of latch
If loose, hold hex. portion of latch stud inside flange
tighten
nut securely.
nut.
and
(4) If latch nut is tight,
examine
lip of reel cam offset
If bent, straighten
so lip is partrip for bent condition.
allel to reel cam. See Fig. 13.
Ftg
11c
INSPECTION
I
KttL
FLANGE
(5) Reinstall
reel flange and check : to make sure cam offset
into
trip lip is contacting
tooth of latch rotor by looking
flange.
Refer
hole below latch nut, while slowly rotating
to Fig. 13.
LATCH
STUD
(6) Reinstall
swivel,
rewind reel (refer to step 6 in paragraph 9), reassemble remaining
parts and reinstall
reel reverse from disassembly.
13
REPLACEMENT
DO NOT attempt
necessary,
send reel
Branch,
Authorized
Inc., Minneapolis,
LATCH
NUT
OF REEL SPRING
to replace spring.
If replacement
to your nearest Grace Factory
Service Depot or to Gray Company,
Minnesota
55413.
FLANGE
TO HUB
1 SCREWS
is
14
SERVICE
CONTROL
VALVE
SERVICE
NOTE
New spring and its case should be coated with a
multi-purpose,
lithium
based grease mixed with
graphite
before instal I ing.
Maintenance
lubricant
306 -390
7
-
s
Ftqg 13
control
instructions
valves
for high
are given
and low pressure
in separate
Form
HOW
First select the Service
Reels you
assembly of appropriate
size from
one chassis lube, two gear lubes
one
One 225-890,
two 225-891,
REEL MOUNTING
include
mounting
203-531
203-532
203-533
203-534
203-535
203-536
* 206-605
(1 -Reel)
(2-Reel)
(3-Reel)
(4-Reel)
(5-Reel)
(6-Ree 1)
consists
ORDER
desire from those shown on pages 10 and 11, then add a mounting
For example,
a Deluxe 4-Reel Bank with
those shown below.
less meters and one air reel should be ordered as follows:
225-921
and one 203-534
mounting
assembly.
CHANNEL
ASSEMBLIES
channel
and end panels
MOUNTING
CHANNEL
REEL MTG.
ASSEMBLY
TO
203-521
203-522
203-523
203-524
203 -525
203 -526
END PANEL
ASSEMBLY*
206 -605
206 -605
206 -605
206-605
206-605
206 -605
of two end panels
END
PANELS
NOTE
If more than six reels are to be installed
together,
order
separately
the End Panel Assembly (206-605),
consisting
and two or more Mounting
Channels which
of two panels,
will combine to give the length desired.
Thus: A 7-reel
bank may be mounted on one 4-reel
channel
(203-524)
plus one 3-reel
channel
(203-523).
DlMENSlONAL
DRAWINO
REEL BANK
~911f-pq--j
REEL
BANK
23”
1
2
3
4
5
6
Reel
Reel
Reel
Reel
Reel
Reel
OVERALL
LENGTH
14”
23”
32”
41 ”
50”
59”
DIMENSIONS
AND
WEIGHTS
APPROXIMATE
WEIGHT
MOUNTING
BOLTS
100
175
250
325
425
500
Four
Four
Four
Six
Six
Six
to
to
to
to
to
to
125
200
275
350
450
525
Ibs.
Ibs.
I bs.
I bs.
I bs.
I bs.
$‘I
i”
4”
2’ ”
2’ ”
2’ ”
bolts
bolts
bolts
bolts
bolts
bolts
PARTS
MOUNTING
203-521,
203-557
203-558
203-559
203-560
203-561
203-562
’
(l-reel)
(2-reel)
(3-reel)
(4-ree I)
i5-reelj
(60reel) I
203-522,
100-032
100-453
159-787
1
7
203-523,
MOUNTING
CHANNEL ASSY.
203-521
203-522
203-523
203-524
203-525
LIST
CHANNEL
BARE
CHANNEL
4
8
12
16
20
DESCRIPTION
100-133
loo-575
WASHER, spring lock; 2” screw size
SCREW, hex.cap; z-16 thd size; 2” lg.
OF SCREW & WASHER
100-032
loo-036
100-283
loo-453
SCREW, math.; No.6-32 thd size; 4” lg.
SCREW, math.; No.lO-24 thd size,&” lg.
NUT, speed; No.lO-24 screw size
SCREW, math.; No.lO-24 thd size;i”lg.
4
8 FOR
78 MTG
8
101-478
NUT,
4
159 -787
166-358
166-359
166-360
166-361
166-362
PLATE, trim
FRAME-HALF,
end panel
PANEL, end
TIEBAR, frame
DECAL, Grace; large “G”
DECAL, Grace; small “G”
speed; No. 6-32 screw size
PARTS
1
2
4
2
4
2
2
MST
ASSEMBLY
206-604
QUANTITY
PART NO.
DESCRIPTION
100-020
loo-036
100-179
100-27 1
WASHER, spring lock; No.10 screw size
SCREW, math.; No.lO-24 thd size; 4” lg.
NUT, hex.; No.lO-24 screw size
SCREW, self-tapp.; type”z”;
No.10 thd
size; 83 II lg.
NUT, speed; No.lO-24 screw size
SCREW, math.; 3”-16 thd size; 2” lg.
SCREW, hex.cap; S-16 thdsize; 3” lg.
SCREW, self-tapp.;
type “f”; No.lO-24
thd size; 2” lg.
6
4
6
159 -760
159-761
159 -775
159 -776
159-777
159-779
159 -780
159 -790
SCREW, thumb: removable side panel
PLATE, trim
PIN: short roller
ROLLER, short: hose roller
ROLLER, long: hose roller
RETAI NER, roller pin
NUT, spacer: hose roller
PLATE, hold-down:
reel
2
2
2
2
4
4
6
1
164-318
PIN: long roller
2
203-552
203554
203-555
1
1
203-556
203-563
REMOVABLE SIDE PANEL Assy.
HOSE ROLLER Assy.: “K” frame
BARE ROLLER FRAME Assy. (part of
203-563)
BASE CHANNEL Assy.: “K” frame
HOSE ROLLER Assy.: removable panel
205 -357
BARE ROLLER FRAME Assy.(partof
206 -603
“K”
loo-283
100-463
100-575
loo-825
s
QUANTITY
DESCRIPTION
SHROUD
159-7804
159-779
205 -357
LIST
ASSEMBLY 206-605
of two End Panels)
PART NO.
159-761
loo-463
203-554
4
8
12
16
20
PART NO.
PARTS
203-552
& 203-526
QUANTITY
QUANTITY
OF SCREWS OF WASHERS
203-557
203-558
203-559
203-560
203-561
(l-reel)
(2-reel)
(3-reel)
(4-reel)
(5-reel)
END PANEL
(Consisting
206-603
loo-283
ASSEMBLIES
203-524,203-525
4
4
2
1
4
1
1
1
2035541
203-563
9
FRAME Assy.
1
’
225-890
HIGH
PRESSURE
203-537
VALVE,
HOSE AND
REEL ASSEMBLY
CHASSlS
LUBE
REEL
ASSY,
CONSISTS
OF
I
225-891
OEAR
LUBE
REEL
ASSV.
WITHOUT
METER
I
t CONSISTS
2051844
OF
I
V
HOSE AND
206-604
2031341
REEL
ASSEMBLY
VALVE
WITHOUT
SHROUD
ASSEMBLY
METER
225-892
OEAR
LUBE
REEL
ASSX
WITH
8 PINT
NON-TOTALIZING
METER
CONSISTS
OF
205-844
HOSE AND
ASSEMBLY
225-893
QEAR
LUBE
REEL ASSY,
i
I
+
WITH 8 PINT
TOTALIZING
METER
REEL
203-216
206-604
VALVE
WITH
8 PT.
NON-TOTALIZING
METER
SHROUD
ASSEMBLY
225-894
MOTOR
01L
REEL
ASSY,
WITH 16 QT.
TOTALIZING
METER
CONSISTS
206-604
2031217
205-844
OF
HOSE AND
ASSEMBLY
REEL
VALVE
WITH
TOTALIZING
16 QT.
METER
SHROUD
ASSEMBLY
I
2251897
AUTO.
TRANS.
FLUID
REEL
ASSV.
WITH 16 QT.
TOTALIZING
METER
I
CONSISTS
HOSE AND
ASSEMBLY
I
REEL
VALVE
WITH
METER
HOSE,
REEL AND
AIR CHUCK
ASSEM6LV
ASSEMBLY
OF
2061604
>
SHROUD
ASSEMBL
2031720
225,922
WATER
16 QT.
TOTALIZING
203-719
2251921
AIR
REEL
1 CONSISTS
206-604
2031444
2051844
OF
REEL
HOSE,
REEL AND
VALVE
ASSEMBLY.
ASSEM6LV
CONSISTS
206-604
OF
SHROUD
11
ASSEM BL
SHROUD
ASSEMBLY
205-844
LO-PRESS.
4" NPT
ND
158-256
SERIES “B”
REEL
203-537
HI-PRE88.
AND
REEL
HOSE
ASSV.
(LESS VALVE)
*155-680
159-801
SERIES”C”
HOSE
ASSV.
*159-796
164-448
155-972
loo-166
ldO-020
156-402
101-076
156-173
156-401*
205-578
159-801
202-687
202-688
I
J
REEL
1
159-795
3
159-794
2
160-185
NOTE:
ONLY
I
2020S62
REEL
ONLY
HEAVY NUMERALS
KEY SHAFTS TO
BARE REELS--ALL
OTHER PARTS SAME
202-749
REEL
3
\
V
ONLV
1
t
203-720
WATER
AND
SERIES “C”
HOSE
AIR
REEL
153-523
'150-136
-it-
12
AND
ASSEMILV
101-120
101-324
158-124
158-123
158-223 F
-I
u
1
203-719
SERIES \‘C*
HOSE
REEL
ASSV.
202687
@SUPPLEMENT
306-415
I
Model
207-935
SERIES
HOSE
e
PUB.
ORACO
Supersedes
JUNE
MAY
1970
1969
I
11~71
REEL
For Cabinet Mountina
157-705
603-538
UNION,
swivel,
2 (f) x + npt (r-n)
HOSE, high
pressure,
4 id,
If
203-760
150-622
203-198
r- r 203-410
306-390,
(See 306-390
(See 306-390
(See item 8,
for parts)
for parts)
307-022
for parts)
306-419
part
numbers.
NOTE:
as model
page 12
dated
1
does not
This reel is the same
203-537
shown on
of manual
306-419
-64,
except
that it
include the following
parts:
(4) loo-609
Screw
(4) 100-985
(1) 151-822
(1) 158-256
(1) 159-153
(1) 159-796
Lockwasher
Fluid hose
Union
Union
Inlet hose
(1) 159-801
(1) 203-640
(1) 204-072
90' Union
Hose retainer
Hydraul
ic adapte
I
?n9-~00
Ace,,
/-100-07~
GRACO INC.
P.O. BOX
144J
Minneapolis,
MN
55440
:
:.-a
PARTS
* ASTERISKED NUMBERS
ARE SUGGESTED
REPLACEMENT
PARTS
Part
No.
loo-016
100 -020
100 -057
100-071
100-166
100 -206
loo-214
100-333
loo-508
LIST
NOTE;
FOR
REEL
a--following
quantity
b--denotes
c--denotes
d--denotes
parts used only
parts used only
parts used only
Description
my.
WASHER,
spring lock; $’ screw size
WASHER,
spring lock; No.10 screw size
SCREW, hex.cap;5/16-18
thd size; $“lg.
NUT, hex. jam; $16 thd size: latch
NUT, hex.; No.lO-32
thd size
BUSHING,
hex.; 3” to $“n.p. thd size
WASHER,
spring lock; 5/16”screw
size
SCREW, hex.cap;
i-20 thd size; +‘I lg.
SCREW, drive; type “u”; No.4 thd size;
3/16”
lg.
SCREW, math.;
i-20 thd size; $I’ lg.
WASHER,
ext. shkprf.lock;
$” screw size
RING,
retaining;
external;
1 &“shaft size
100 -609
loo-985
loo-989
101-015
101-076
101-120
101-222
WASHER,
spring lock; 2” screw size
RING,
retaining;
external;
&“shaft size
SCREW, math.; i-20 thds size; 1;” lg.
RING,
retaining;
external;
7/16”
shaft
size
RING,
retaining;
external;
2”shaftsize
NUT, hex. jam; i-20 thd size
NUT , jam; s-24 thd size
101-242
101-324
101-448
150-l 36
“150-418
150-419
150-707
*151-822
CHUCK,
air; 41” n.p.t. (f) inlet
PACKING,
leather
“v”: hi-press
GLAND,
male packing:
hi-press.
PLATE, model and serial
swivel
siwvel
HOSE,
cpld.
i”
hi-press.;
&“i.d.;
n.p.t. (m) : hi-press.
152-903
SPRING,
153-523
BIBCOCK,
helical
AND
denotes
20’ lg.;
compr.:
159-153
159-550
159-551
159-552
159-553
159-794
159 -795
* 159 -796
1
1 -d
2
1
1-bc
2
12
1 -b
3-a
l-a
1
1 -a
hi-press.
swivel
1 -a
* 154-77
155
155
155
155
* 155
-297
-298
-299
-500
-680
155 -802
155 -938
155 -972
156 -023
156 -024
156-173
“156-401
156-402
157-504
157-529
157 -676
158-018
158-019
158-123
158-124
158-125
158-126
1
PACKING,
i”
Buna-N
n.p.t.
‘lo”
(f) inlet
ring
LABEL, chassis lube
LABEL, water
LABEL, air
PACKING,
Buna-N
“0” ring
HOSE, med.press.;
3” i.d.; 14” lg.;
cpld . 2” n.p.t. (M): lo-press.
reel
LABEL, connecting
hose
GLAND,
female packing:
hi-press.swivel
CLAMP,
pipe: outlet elbow
I-bed
1 -a
1
SHIM,
SHIM,
CLAMP
STOP,
STOP,
CLAMP,
latch rotor;
latch rotor;
half; 2”
ball-half;
ball-half;
half; 6”
.0149” thick
.0299” thick
d hose
3” d. hose
8” d. hose
d. hose
SHAFT, reel (for 203-749
ELBOW, swivel
STUD, swivel
1 -bc
1 -bc
1 -bc
162-684
162-685
162-686
162-687
162-688
162-689
162-690
162-691
162-693
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
LABEL,
164-448
164-450
164-452
ELBOW,
ELBOW,
ELBOW,
12
203-980
as needed
as needed
2-abc
2-abc
2-d
2-d
13
2
l-ad
160-l 85
160-l 86
160-187
203 -749
“203-753
1
1
1 -bc
STUD, reel latch
SPRING,
coil; 35 ft.: reel
$‘I n.p.t.(f.b.e.)
UNION,
90” swivel;
stop
$“n.p.t.(m)
1 -a
1 -ad
1 -a
203 -430
203 -567
203 -568
203 -569
203 -640
203-748
SHIM,
reel hub; .0149” thick
as needed
SHIM,
reel hub; .0239” thick
as needed
UNION,
str. swivel; g” n.p.t.(f.b.e.)
1 -d
PACKING,
Buna-N
“0” ring
2-d
ELBOW, swivel
1 -d
special : ball
str-swivel;$“(f)x
$I” n.p.t. (m): hi-press.
reel
UNION
90’ swivel; 2” (f) x 3” n.p.t.(f)
LABEL, connecting
hose
202-465
202-466
202-579
202 -599
202-687
202-688
*202-812
1 -d
WASHER,
UNION,
159-801
159 -802
20 l-882
1 -a
1 ‘C
1 -b
1 -bc
my.
Description
1 -a
1
1
6
1
1 -a
1 -d
1 -c
2-bc
203-537
UNION,
str.swivel;
$“(f)x&”
n.p.t.(f)
WASHER,
special wrought:
reel latch
PIN, retaining:
reel spring to hub
STUD, retaining:
reel spring to case
HUB, reel
SHAFT, reel(for
203-568
bare reel)
SHAFT, reel(for
203-569
bare reel)
HOSE, hi-press.;i”i.d.;
14” lg.; cpld
“200-l
water;
ASSEMBLIES
on Model
203-719
203-720
205-844
No.
158 -223
158-256
2
4
4
1
reel
on Model
on Model
on Model
Part
4
2
4
1
2
1 -bc
4
4
HOSE
parts used only
s.a.e.
s.a.e.
s.a.e.
s.a.e.
s.a.e.
s.a.e.
s.a.e.
s.a.e.
gear
5W-20
low-30
10
20
30
80
90
140
outlet;
outlet;
outlet;
$“n.p.t.
2”n.p.t.
i”n.p.t.
Al R HOSE Assy.;
i” n.p.t. (m)
SWIVEL
Assy.:
bare reel)
$“i.d.;
hi-press.
1 -d
1 -d
1 -d
1 -d
1 -d
1 -d
1 -d
1 -d
1 -d
(m) thd size
(m) thd size
(f) thd size
1 -d
l-a
1 -bc
25’ Ig.;cpld.
1 -b
reel
1 -a
1
LATCH ROTOR Assy.
REEL CAM & SPRING CASE Assy.
1
SWIVEL Assy. (see Form 306-390
for parts) 1 -a
1
REEL ROTOR LATCH Assy.
3” HOSE BALL STOP Assy.
1 -abc
6” HOSE BALL STOP Assy.
1 -d
AIR HOSE Assy.; i”i.d.;
14” lg.; cpld.
1 -b
+‘I n.p.t. (m)
SPRING COVER & FLANGE
Assy.
REEL PEDESTAL Assy.
BARE REEL Assy.: hi-press.
BARE REEL Assy.: lo-press.
HOSE RETAINER Assy.
WATER HOSE Assy.;$“i.d;
15’ lg.;
cpld. i” n.p.t. (m)
BARE REEL Assy.: lo-press.
economy
WATER HOSE Assy.; 2”i.d.;
14” lg.;
cpld. &” n.p.t. (m)
HI-PRESS. CONTROL
VALVE Assy.
(see Form 306-390
for parts)
204-072
HYDRAULIC
ADAPTER Assy.
Form 306-390
for parts)
205 -423
205 -578
HOSE REEL FLANGE
Assy.
MED.PRESS. HOSE Assy.; $” i.d.;
cpld. 3” x g” n.p.t. (m): lo-press.
1
1
l-a
1 -d
1
1 -c
1 -bc
1 -c
1 -a
(see
1 -a
1
16’ lg.;
reel
1 -d
SERVICE
I N FORMATION
Listed below are Grace part numbers which have been deleted from this form due to an Engineering
Change and the new number or numbers of the superseding
part or parts.
DELETED
PART NO.
DESCRIPTION
101-506
159 -774
200-027
202-437
202-983
203-519
203-520
203-538
203-539
203-540
203-541
203 -542
203 -543
203-544
203 -553
225 -895
225 -896
SEMS Screws
Trim Molding
Air Chuck
Air Coupler
Water Hose
Reel Shroud
End Panel (Pair)
Gear Reel
Gear Reel
Gear Reel
M.O. Reel
Air Reel
Water Reel
A.T.F. Reel
“K” Frame
Reel, Valve&Shroud
Reel, Valve&Shroud
SERIES LETTER CHANGE:
SUPERSEDING
PART NO.
203-537,
addition
None
None
150-136
None
203-753
206 -604
206-605
205-844+203-341
205-844+203-216
205-844+203-218
205 -844+203-2
17
203-719
203-720
1 205 -844+203-444
206-603
225-921
225-922
203-719
& 203-720
of 3 studs (159-552)
THE GRACO
UNIT
USED ON
DESCRIPTION
203-522,etc.
203-522,etc.
203-542
203 -542
203 -543
225-890,etc.
203-531 ,etc.
225-891
225-892
225-893
225 -894
225 -895
225 -896
225 -897
203-519
Mounting
Channels
Mounting
Channels
Air Reel
Air Reel
Water Reel
Reel, Valve & Shroud
Reel Mountings
Reel, Valve & Shroud
Reel, Valve & Shroud
Reel, Valve & Shroud
Reel, Valve & Shroud
Reel, Valve & Shroud
Reel, Valve & Shroud
Reel, Valve & Shroud
Reel Shroud
to “C” and 205-844
in reel spring case.
to “B” due to
WARRANTY
Based on the logical assumption that manufacturing and material deficiencies will manifest themselves within twelve
months’ time, Grace Inc. warrants all equipment manufactured by it and bearing its name to be free from defects in
material and workmanship under normal use and service. Scope of this warranty extends to the original purchaser for a
period of 12 months from the date of purchase and is applicable only when the equipment is installed and operated in
accordance with factory recommendations. The warranty does not extend to damage or wear caused by misuse, abrasion, corrosion, negligence, accident, faulty installation or tampermg in a manner to impair irs normal operation.
In the event the equipment supplied by Grace Inc. is found to be defective wlthin the above-stated 12-month period, Grace Inc. will repair or replace free of charge such defective parts if rendered prepaid to the factory or to an authorized Grace service agency and is found by Grace Inc.‘s inspectlon to be truly defective m workmanship or material.
In the event said material IS deemed defective in workmanship or material, it ~111be corrected and shipped transportation prepaid withm the contlnental U.S. If inspectlon of any such equipment by Grace Inc. does not disclose any defect
in workmanship or material, repalrs will be made at a reasonable charge. Purchased assemblies which are Incorporated
into Grace equipment, carry the manufacturer’s regular warranty.
The forcgomg warranties are exclusive, and are in lieu of all other warranties (whether wrltten, oral or Implied) meluding warranty of merchantability in other respects than expressly set forth above and warranty of fitness for a partlcular purpose. Except as hereln provided, every form of liabihty for dnect 01 consequential damages or loss IS expressly
excluded and denled.
Repair
parts must be ordered
Also give model
and name.
......................................................-.........
.*.*.-.*.*.*.*.-.*.-.-.-.*A*.-.-.*.-.
...........
%-.*.-.-.*.-.*.*.*.-.-.-.*.*.*.*.-.-.
-.*.~.*.-A*.-.*.~.*.-.*.-.-.*.-.*.~.
..t........................,..........
................1...................
.%-.-.*.-.*.%v.*.*.*.*.%*.*.%*.-.
........t...........................
~.~.~.v.*.v.*.-.*.~.~.~.~.~.~.*.~.
*.*.v.*.*.-.*.*.~.*.-.~.-.*.*.%-.*.
.........f..................................
.....................................
.....................Z............................
...............................
..~.*.*.~.*.*.*.*.*.~.*.*.*.*.~.~.*.~.~.
..........Z............................
.
*.*.*.*.*.-.*.v.*.-.-.v.-.~.*.-.-.
*.*.-.*.*.*.*.*.‘.*.*.-.*.*.*A*.-.-.
*.v.*.~.*.f*.‘.‘.*.-.*.*.-.-.-.-.*.
*.~.~.*.*.~.~.*.*.%-.*A-.*.-.*.-.~.
*.-.*.*.*.*.*.-.‘.*.*.-.-.-.*.~.v.~.
...f..................................
...............‘.....................
-.*.*.*.*.v.v.~.~.%*.-.*.*.-.*.*.
~.-.-.*.*.*.*.*.*.*.*.*.v.v.-.-.*.
*.*.*.*.-.*.*.*.*.*.*.*A..-.-.-.-.*.
*.*.*.*.-.*.*.-.-.-.-.-.-.-.-.v.*.*.
by number
number
ar!d
Call
or write
the Grace
distributor
where