Implementation of Softswitched Frequency Unfolder Technique for Single Phase Inverter S.Urgun, Student Member, IEEE T. Erfidan, B. Cakir Abstract: In this paper, a novel DC link softswitched inverter is presented. The new inverter uses softswitched frequency unfolder technique to provide soft-switching feature while keeping pulse width modulation (PWM) capability without high voltage stress The main obstacle for inverters to operate at high frequencies is the increasing switching losses with the increasing switching frequencies. At high switching frequencies, the EMI noises in the circuitry inrease and power density decreases. To overcome these problems, switching losses must be reduced. In this paper, with the help of proposed softswitching cell, the power loss at the switching instants are terminated and the operation of inverter at high frequencies ensured. As a result, with the use of the unfolder teacnique and softswitching cell, inverter efficiency increased. Soft-switching inverters use auxiliary resonant networks in order to decrease or eliminate the overlap between voltage and current at switching transitions. According to the placement of auxiliary circuitry, soft-switching inverters can be classified as DC-side and AC-side topologies. An attractive topology should use a simple auxiliary circuit, in particular with a minimum number of auxiliary switches [2-8]. Index Terms: PWM, driver, soft switching, frequency unfolder, single-phase inverter, and microcontroller. In general, the structure of the resonant dc link inverter is simpler than that of resonant pole inverters. However, the resonant dc link inverter restraints that all devices be switched on and off simultaneously. The resonant pole inverter, on the other hand, allows each phase to be independently modulated, thus achieving higher output resolution. In other words, to obtain the same level of output resolution, the resonant dc link inverter needs to be operated at a higher switching frequency. The purpose of this paper is to design a single phase soft switched resonant dc link inverter operating at high frequency with high efficiency. I. INTRODUCTION II. PWM TECHNIQUES Since DC/AC inverters are able to supply alternate voltages with adequate magnitude and frequency, they are widely used in many applications such as motor drives, active- filters, and uninterrupted power supplies (UPS)[1]. Fig.1 shows the proposed resonant dc link inverter structure which comprises an auxiliary switch and switching poles S1/S4 and S2/S3. Although these switching poles can be controlled by several ways, in this paper, frequency unfolder technique is proposed. This technique, instead of generating PWM signals on all switches of the inverter, generates PWM signals only on the auxiliary main switch at the resonant side of the inverter. S1/S4 and S2/S3 switch pairs changes their states only at half of the inverter period (10ms in this work), therefore there is no switching loss observed on these pairs. Thus switching loses will be observed on a single switch, which will be terminated with the proposed ZVT-ZCT soft switching circuitry. [9] Nowadays there are several PWM techniques to the inverter circuits, which make possible to obtain good output voltage by low order harmonic elimination. The PWM techniques, to reduce sonorous pollution and size of the transformer and output fitler elements, need high switching frequency. In high switching frequency, the switching losses are high; resulting low efficiency, low power density, high EMI and environment noise. Soft switching techniques are used to overcome these drawbacks inverters [2-8]. S.Urgun is with the Civil Aviation College, Kocaeli University, Kocaeli, 41650 Turkey (e-mail: urgun@kou.edu.tr). T. Erfidan is with the Department of Electrical Engineering, Kocaeli University, Kocaeli, Veziroglu Campus Turkey (e-mail: tarik@kou.edu.tr). B.Cakir is with the Department of Electrical Engineering, Kocaeli University, Kocaeli, Veziroglu Campus Turkey (e-mail: bcakir@kou.edu.tr). 978-1-4244-1633-2/08/.00 ©2008 IEEE Fig. 1. Resonant dc link inverter. 625 Fig. 3. Softswitched inverter. dsPIC Microcontroller Circuit Fig. 2. (a) PWM signals generating, (b) SM switching signals, (c) load current, (d) load voltage, (e) S1/S4 switching signals In Fig. 2(a) PWM signals generating for SM is shown. As seen, a reference sine wave Vref, is compared to a carrier triangular wave Vcar, to obtain switching instants. After the comparison, as seen in Fig. (2b), if Vref is greater than Vcar then SM is turned on, otherwise it is turned off. From Fig. 2(e) S1/S4 and S2/S3 switches are turned on and off in every 10ms. This technique is called frequency unfolding to obtain the line frequency of 50 Hz. In Fig. 2(c) and Fig. 2(d) load current and voltage are shown respectively. Gate Pulse PWM Driver + VDC - Power Circuit 1-phase A.C. RL Load Fig. 4. The block diagram of the implemented system. As seen from Fig. 4, the necessary switching signals of the implemented system are generated by a dsPIC and the level of these signals are amplified by a driver circuit. III. IMPLEMENTATION In Fig. 3 the implemented inverter sytem with softswitcing cell is shown. Here the cell circuitry is connected between the supply andinverter. Softswitching circuit is creating the softswitching conditions for SM switch before the DC PWM pulses change. For the implementation of fore-mentioned techniques Microchip’s dsPIC30f4011 microcontroller is used, which has six motor control PWM channels and can run up to 120MHz. The block diagram and picture of the implemented system are shown in Figures 4 and 5, respectively. Fig. 5. The picture of the implemented system. dsPIC microcontroller is programmed by ICD2 for sinusoidal PWM technique. To obtain sine values a look-up table with 64word size is placed in program memory of the microcontroller. SM switch and inverter switches are turned on and off by the PWM module and timer via PORT of the microcontroller, respectively [10]. 626 IV. RESULTS In Fig. 6, switching signals of SM and softswitching cell for a single PWM pulse is shown, respectively. As seen from here, the softswitching cell is switched for creating the softswitching conditons before SM is turned on and off. Fig. 8. Current and voltage wave forms of SM for a single PWM pulse in hardswitching operation, (b) power dissipation of SM. (V/div=50V, A/div=2A, time/div=20µs and power/div=100W). Fig. 6. Switching signals for SM and softswitching cell (V/div=5V and time/div=20µs). Fig. 8(a) shows the current and voltage wave forms of SM for a single PWM pulse in hardswitching operation. As seen, at the turn on and off switching instants, current and voltage wave forms occur simultaneosly, thus creating power loss. The power dissipation at these instants are shown in Fig. 8(b). Fig. 7(a) shows the current and voltage wave forms of SM for a single PWM pulse in softswitching operation. As seen, ZVT conditons are created before the switch is turned on, thus there is no switching loss. During turn off switching, ZCT conditions are created and there is no switching loss. Fig. 7 (b) shows the power dissipation during switching instants and as seen, it is almost zero. Fig. 9. Load current and voltage wave forms(V/div=50V, A/div=100mA and time/div=5ms). Fig. 9 shows the load current and volatge wave forms. As seen, current and voltage wave forms with 50 Hz are created on the load. V. CONCLUSION Fig. 7 (a) Current and voltage wave forms of SM for a single PWM pulse in softswitching operation, (b) power dissipation of SM. (V/div=50V, A/div=2A, time/div=20µs and power/div=25W ). The main obstacle for inverters to operate at high frequencies is the increasing switching losses with the increasing switching frequencies. At high switching frequencies, the EMI noises in the circuitry inrease and power density decreases. To overcome these problems, switching losses must be reduced. In this paper, with the help of proposed softswitching cell, the power loss at the switching instants are terminated and the operation of inverter at high frequencies ensured. As a result, with the use of the unfolder teacnique and softswitching cell, inverter efficiency increased. 627 VI. REFERENCES [1] Lai, J.S.; Young, R.W.; McKeever, J.W., “Efficiency consideration of DC link soft-switching inverters for motor drive applications”, Power Electronics Specialists Conference, PESC '94 Record., IEEE, vol.2 p.p. 1003 – 1010, 1994. [2] Dos Reis, A.C.; Farias, V.J.; de Freitas, L.C.; Vieira, J.B., Jr., “A soft switched single phase inverter with special PWM technique”, Power Electronic Drives and Energy Systems for Industrial Growth, 1998. Proceedings., V. 2, p.p. 723 – 728, 1998. Bekir Çakır was born in Kocaeli, TURKEY, on 1962. He graduated from Berlin Technical University and Kocaeli University. He is currently a professor at Kocaeli Univerity Electrical Engineering department. Satilmıis Urgun was born in Tokat, TURKEY on April 1, 1977. He graduated from Kocaeli University. He is currently a instructor at Kocaeli Univerity Civil Aviation College and studying for PhD degree in Electrical Engineering department. Tarik Erfidan was born in Stuttgart, GERMANY on April 19, 1972. He is currently a assistant professor at Kocaeli Univerity Electrical Engineering department. 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