World reliable
CONTENTS
Company Profile
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
Products Overview
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Quality Assurance
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1
Company Profile
Brief History
Major Customers
Vendor Qualification Status
Product Overview
Production Range
Production Scope
Specification of Products
SANIL Technology
Quality Policy
Certificates State
World reliable
Company Profile
Take 30 minutes from Incheon Airport
One hour from Seoul
202, 3Na Sihwa Industrial Complex 1278-1, Jungwang-dong,
Siheung-city, Gyeonggi-do 429-850, Korea
Established
Aug. 1987
Employee
180 (Oct, 2013)
Factory
Land : 9,920 m²,Building : 6,310 m²
Products
Transformers, Reactors,
Soft-Starter and Sensors
Annual
Production
Production
Scope
Transformer 14,400 EA (1,200/Month)
OIL TRANSFORMER : 66kV / 50MVA
CAST RESIN TRANSFORMER : 33kV / 15MVA
2
World reliable
Brief History
Aug. 1987
Established In Seoul
Sep. 1987
Beginning to the Manufacturing & Sales of Motor Starting Reactor
Feb. 1988
Beginning to the Manufacturing & Sales of Condenser Series Reactor ( 22.9kV Class )
Oct. 1989
Beginning to the Exporting of Reactor to Japan
Feb. 1994
Beginning to the Manufacturing & Sales of Transformer for Dust Collector ( DC110kV Class )
Mar. 1994
Conversion to the SANIL ELECTRIC CO., LTD.
Jun. 1995
Cooperative company of Hyundai Heavy Industries Co., Ltd. (HHI)
(Supplying the Marine Transformer)
Sep. 1995
Factory Expansion Moving to Namdong Industrial Complex in Incheon-City
Jun. 1996
Appointed as a partner for High-Technology Development Subject as Development of Express Railway
Reactor" by Industrial Technology Policy Institute
Oct. 1996.
Appointed as a partner for developing the main transformer for Express Railways by Ministry of
Science and technology of Korean Government
Aug. 1997
Acquired KSC 4306 Certificate of Pole Mounted Transformer
Dec. 1997
Certificated ISO 9001 Quality Management System
Jan. 1998.
Beginning to the Manufacturing & Sales of Cast-Resin Transformer
Dec. 1998
Registered a Vendor on KEPCO (Pole Mounted Transformer)
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World reliable
Brief History
Apr. 1999
Certificate of Selection for Promising Electric Power Venture Enterprise Company
(Small & Medium Business Administration)
Apr. 1999
Exempt Certificate of Office Recognition Test (Exemption No.: 99-GA-0455) Cast-Resin Transformer
Sep. 1999
“UL” Listed for Insulation System for Transformer (UL File No: E205282)
Dec. 1999
Acquired the “EQ” Certificate of KEMC [ KEMC : Korea Energy Management Corporation]
May. 2000
Sensor CE Mark Acquisition (European export standard)
May. 2000
Established Auxiliary Research Institute
Nov. 2000
Awarded a prize for the export performance by Ministry of Commerce, Industry and Energy
Apr. 2001
Factory Expansion Moving to Sihwa Industrial Complex in Siheung-City
Sep. 2001
Awarded the Presidential order of Industrial Service Merit for technical development
Nov. 2001
Certificate of Selection for “INNO-BIZ” Company
(Small & Medium Business Administration)
Mar. 2002
Certificated “High Efficiency Power Transformer" by KEMCO
[ KEMCO : Korea Energy Management Corporation ]
Mar. 2003
Certificated ISO 14001 Environmental Management System
Jan. 2004
Renewed certificate of ISO 9001 (Year 2000) Quality Management System
Apr. 2004
Certificate of Complete by Classification Society
“Marine DRY / CAST-RESIN TYPE TRANSFORMER FOR APPLICATION OF MARINE“
4
World reliable
Brief History
Jan. 2005
Beginning to the Manufacturing & Sales of High Efficiency Transformer
Jan. 2005
Beginning to the Exporting of Power Transformer to Middle-East Asia Area
- Kuwait, Yemen etc…
Jan. 2006
Beginning to the Exporting of Power Transformer to East-South Asia Area
- Philippines, Vietnam, Malaysia etc…
Jun. 2006
Beginning to the Manufacturing & Sales of Switching elemental device : KORAIL
Sep. 2007
Beginning to the Manufacturing & Sales of 6.6kV class Soft Starter : KWRC
[KWRC : Korea Water Resources Corporation]
May. 2008
Supplied Air, Water Cooler Type (AFWF) Cast-Resin 4MVA Transformer to Off Shore Project
Jun. 2008
Type Test Certificate of High Efficiency Cast-Resin 3MVA Transformer including Short-Circuit tests by
IEC60076-11 (KERI)
Aug. 2008
Certificate of Selection for “INNO-MANAGEMENT” Company
(Small & Medium Business Administration)
Sep. 2008
Type Test Certificate of OIL type 3MVA Transformer including Short-Circuit tests by IEC60076-5 (KEMA)
Nov. 2008
Award 5 Million USD Export Monument by Ministry of Knowledge Economy
Mar. 2009
Type Test Certificate of Cast-Resin 1.5MVA Transformer including Short-Circuit tests by IEC60076-11
(KEMA)
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World reliable
Brief History
Mar. 2009
Type Test Certificate of Oil type 20MVA Transformer including Short-Circuit tests by IEC60076-5 (KERI)
Aug. 2009
Type Test Certificate of Oil type 2MVA (22.4KV/415V 50Hz) Transformer including Short-Circuit tests by
IEC60076-5 (Mitsubishi Electric Laboratories)
Nov. 2009
Award 10 Million USD Export Monument by Ministry of Knowledge Economy
Jun. 2010
Certificated UL for Dry Type General Purpose and Power Transformer (UL1561) up to 500KVA
Certificated the Integrate Management System for Quality (ISO 9001:2008),
Jul. 2010
Environment (ISO 14001:2004) and Occupational Health & Safety (OHSAS 18001)
by BSI (British Standard Institution)
Jan. 2011
Registered a Vendor to SEC (Saudi Arabia Electric Company)
Sep. 2011
Certified “Excellent Quality Products Manufacturer” by POSCO
Nov. 2011
Qualified “Class IE Transformer Manufacturer of Nuclear Power Station” by Korea Electric Association
Mar. 2012
Mar. 2012
Mar. 2012
Successfully pass Type Test of 7.4MVA AFWF IP44 Cast-Resin Transformer Witnessed by GE Energy.
(Propulsion Transformers feed one Converter / Motor Combination Enabling 24 Pulses operation)
Development of Cast-Resin Type Auto-Transformer 55kv Class(Korea Rail Network Authority)
First Supply in the world, Two(2) Cast Resin Transformers of 1Ph Auto 55KV 7.5/15 MVA to Korea
Express Rail Way System
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World reliable
Brief History
Sep. 2012
President’s awarding in commemoration ( 2012 year – A Man of Merit for Extension of Electric
Equipments Industry )
Sep. 2012
Supply 12 Transformers for Marine Propulsion, Cast Resin Type 7.4MVA 24 pulses to GE Energy(HHI)
Nov. 2012
Type Test Certificate of Special test to prove suitability to climatic class C2, to environmental class E2
and to fire behavior test class F1 in accordance with IEC60076-11 by CESI / Italy
Nov. 2012
Certified “Reliable Marine Equipment Manufacturer” by The Korea Shipbuilders’ Association
Dec. 2012
Install The Newest Technology of Vacuum Resin Casting System Manufactured by Hubers / Germany
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World reliable
Organization
President
Technical Institute
QC
Quality Management Team
QA
A/S
Electric
Sales Team
Support Team
Management Team
Finance Team
Domestic
Sales Team
QSS
Innovation Team
Over Sea
Sales Team
Electronics Division
Electric Division
Sales Division
Busan Office
Electric
Technique Team
Marine Sales
Oil Team
Dry Team
Production Team
Purchasing
Team
1 Team
2 Team
Electronics
Sales Team
Sensor
Technique Team
Sensor
Production Team
Soft Starter Team
Encoder Team
8
World reliable
Major Domestic Customers
Domestic Customers
60%
POSCO E&C
POSCO ICT
POSCO ENERGY
POSCO Engineering
HYUNDAI HEAVY INDUSTRIAL
HYUNDAI E&C
HANJIN INDUSTRY
HYUNDAI ENG
HYUNDAI MIPO SHIPBUILDING
HYUNDAI SAMHO INDUSTRIAL
SAMSUNG ELECTRONICS
SAMSUNG HEAVY INDUSTRIAL
SAMSUNG ENG
9
40%
World reliable
Major Overseas Customers
40%
60%
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World reliable
VENDOR QUALIFICATION STATUS
RAGISTRATION
NO
COMPANY
COUNTRY
APPROVED
1
FRANCE/UK/CHINA
GE ENERGY
○
2
SAUDI
ARABIA
SEC(SCECO)
○
AUTHORITY
3
U
A
E
ADNOC
AT FINAL
STAGE
IN
PROCESS
○
ARAMCO
ADWEA
○
DEWA
○
TAKREER
○
ADCO
○
ZADCO
○
○
FERTIL
○
ADMA
BOROUGE
○
ADGAS
○
○
GASCO
○
TAQA
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World reliable
VENDOR QUALIFICATION STATUS
RAGISTRATION
NO
COMPANY
COUNTRY
APPROVED
4
5
QATAR
KUWAIT
OMAN
7
MOROCCO
8
IN
PROCESS
○
KAHRAMAA
KNPC
○
KOC
○
○
MEW
6
AT FINAL
STAGE
OMAN DISTRIBUTION
CODE REVIEW PANEL(DCRP)
○
○
ONE(Office National del’Electricite)
SONELGAZ(CREDEG)
○
SONATRACH
○
ALGERIE
12
World reliable
VENDOR QUALIFICATION STATUS
RAGISTRATION
NO
COMPANY
COUNTRY
APPROVED
9
10
11
MALAYSIA
VIETNAM
JAPAN
12
CANADA
13
U.S.A
14
U.K/UAE
JKR
(JABATAN KERJA RAYA MALAYSIA)
○
PETRONAS
○
EVN
○
TOSHIBA MITSUBISHI ELECTRIC
CORPORATION
○
IHI CORPORATION
○
SNC LAVALIN ENGINEERS
& CONSTRUCTORS
○
FLUOR
○
PETROFAC
○
13
AT FINAL
STAGE
IN
PROCESS
World reliable
Products Overview
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World reliable
Production Range
DRY TYPE
TRANSFORMER/REACTOR
20 %
SOFT STARTER
&SENSOR
10 %
30 %
40 %
OIL IMMERSED TYPE
TRANSFORMER
15
CAST-RESIN
TRANSFORMER
World reliable
Production Capability
16
World reliable
Power Transformer
Production Range & Specification
Capacity
Up to 50MVA
Voltage
Up to 66KV
Frequency
60Hz, 50Hz
Cooling Method
Connection
ONAN / ONAF
Dyn11, Ddo, etc…
Tap Changing Method
NLTC & OLTC
Applicable Standard
IEC, KS, JEC
17
World reliable
Special Auto Transformer ( Express Railway Transformer )
Production Range & Specification
Capacity
10/20MVA
Voltage
55kV / 27.5kV
Frequency
H.V. Bushing Type
Applicable Standard
60Hz
Oil to Gas Bushing
IEC, KS
Express Railway Transformers
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World reliable
Special Transformer for Harmonic Protection
( for Active filter )
Production Range & Specification
Phase / Capacity
Voltage
Frequency
H.V. Bushing Type
Applicable Standard
1Ph. / 4.5MVA
55kV / 400V x 3
60Hz, 50Hz
Oil to Gas Bushing
IEC, KS, ES
Express Railway Transformers(10sets)
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World reliable
Furnace Transformer ( Thyristor Transformer )
Production Range & Specification
Capacity
Up to 10MVA
Voltage
Up to 33kV
Frequency
60Hz, 50Hz
Tap Changing Method
Applicable Standard
NLTC
IEC, JEC
20
World reliable
Distribution Transformer
Production Range & Specification
Capacity
Up to 2MVA
Voltage
Up to 33kV
Frequency
60Hz, 50Hz
Applicable Standard
(Corrugated Tank)
IEC, KS, JEC
Corrugated Transformers
21
World reliable
Pad Mounted Transformer
Production Range & Specification
Capacity
Up to 3MVA
Voltage
Up to 22kV
Frequency
60Hz, 50Hz
Insulation Class
Applicable Standard
E
ANSI
Pad Mount Transformers
22
World reliable
Cast–Resin Transformer
Production Range & Specification
Capacity
Up to 15MVA
Voltage
Up to 33kV
Frequency
60Hz, 50Hz
Insulation Class
Applicable Standard
B or F
IEC, KS
Cast Resin Transformers
23
World reliable
Cast–Resin Transformer for Marine( WATER COOLER TYPE )
Production Range & Specification
Capacity
Up to 15MVA
H.V.
Up to 11kV
L.V.
Up to 600V
Voltage
Frequency
60Hz, 50Hz
Cooling Method
AFWF
Insulation Class
B or F
Certificate
DNV, ABS, BV, Lloyd’s
Cast Resin Transformers for Marine
24
World reliable
Dry type Transformer
Production Range & Specification
Capacity
Up to 15MVA
Voltage
Up to 22.9kV
Frequency
60Hz, 50Hz
Applicable Standard
IEC, KS
Dry Transformers
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World reliable
Reactor (AC/DC)
Production Range
 Motor Starting Reactor
 Condenser Series Reactor
 Inverter Reactor
 Special Purpose Reactor
Reactor (AC/DC)
26
World reliable
Sensor
Production Range
Beam Sensor
Proximity
Sensor
Fiver Sensor
Encoder
A transparent object detection
Sensor
Area Sensor
High frequency rash type Sensor
Static capacitive Sensor
I-Mark Sensor
High temperature Sensor
Incremental Encoder
High speed Encoder
27
World reliable
Soft Starter
Production Range
Usage
Input
Voltage
Starting for AC Motor
L.V.
220/380/440V
H.V.
3300/6600V
Delay 125%,
Overload 500%
Capability
Production
Capability
Frequency
L.V.
Up to 750kW
H.V.
Up to 10,000kW
60Hz, 50Hz
Soft Starter (HV/LV)
28
World reliable
SANIL Technical Ability
“Development of New Products through R&D”
29
World reliable
SANIL Technical Ability
“Development of New Products through R&D”
30
World reliable
SANIL Technical Ability
“Development of New Products through R&D”
31
World reliable
SANIL Technical Ability
“Development of New Products through R&D”
32
World reliable
Sanil’s Quality Management System
Customer communication
•
•
•
•
•
Approval technical specification
& data
Clarify entry order
Managing claim and complain
Rapid feed back
Providing best service
Integrated management system
•
•
•
•
•
•
Self-QC of each process
•
•
•
•
The Greatest
Customer
Satisfaction
Quality/Environment/H & S
UL/KEPIC(nuclear)
Classification of ship
International standards
Managing Special process/
Traceability/Calibration/Supplier
Continuous improvement
Qualified personnel
Standardized procedure
Work instruction
Perfect check and inspection
Continuous improvement activity
•
3Jung 5S : Sort/Straighten/shine/
Standardize/Sustain
•
DMAIC/QSS : Define/Measure/
Analyze/ Improve/Check
•
33
Research and Development
World reliable
Factory Inspection and Test
Sanil can carry out in-house all of routine test, special and type test.
Test Type
Inspection & Test Item
Routine
Type
Participated by
Special
Sanil
Customer
1. Construction & Dimension Check
●
H
W
2. Winding Resistance Measurement
●
H
R
3. Ratio Check
●
H
W
4. Phase Relationship Check
●
H
R
5. Insulation Resistance Measurement
●
H
R
6. No-load Loss & Current Measurement
●
H
W
7. Impedance Voltage And Load Loss Measurement
●
H
W
8. Temperature Rise Test
●
H
W
9. Impulse Test
●
H
R
10. Separate-source Voltage Withstand Test
●
H
W
11. Induced Over voltage Withstand Test
●
H
W
H
W
●
12. Sound Level Measurement
13.Partial Discharge Measurement
●
H
W
14. Calculation Of Efficiency And Voltage Regulation
●
H
R
• H : Holding point (Means that carried out test for certain)
• W : Witness
• R : Report review
• Routine Test : Will be carried out all transformer
• Type and Special Test : Will be carried out only one transformer per type
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World reliable
Test Equipment List
The following test facility includes an impulse generator, precision power analyser
for loss measurement, PD analyser and temperature data recorder.
No.
Test Item
Equipment Name
Specification
Maker
1
Measurements of
Winding Resistance
Micro ohm meter
0.05MicroΩ~100Ω
Rayteck (Swiss)
2
Voltage Ratio Measurement
Ratio meter
Error:±0.1%, Range:1~2000:1
Rayteck (Swiss)
Measurements of Losses,
Impedance and Current
• Auxiliary transformer
• Power meter, CT, PT
• IVR & M-G set
• Capacitor bank
500kV 6.6-3.3-1.6-0.88/0.44kV
CT:10-1500A, PT:220-3300V
300kVA 480/480±100% 60Hz
6.6kV, 3.3kV, 1.65kV 5MVAR
Sanil (Korea)
YEW (Japen)
Sanil (Korea)
Samwha (Korea)
4
Temperature Rise Test
• Auxiliary transformer
• IVR & M-G set
• Capacitor bank
• Temp. recording system
1000kVA 14.4-7.2-4.32-2.16/0.44kV
300kVA 480/480±100% 60Hz
6.6kV, 3.3kV, 1.65kV 5MVAR
0~150℃
Sanil (Korea)
Sanil (Korea)
Samwha (Korea)
Fluke(USA.)
5
Impulse Test
Impulse voltage test system
600kV Impulse voltage generator
Sinjensa (Korea)
6
Applied Voltage Test
Applied voltage test system
100kVA 200kV
Sinjensa (Korea)
7
Induced Overvoltage Test
High frequency M-G set
75kW 400Hz
Sinjensa (Korea)
8
Sound Level Test
Sound level meter
20~130dB
YEW(Japan)
9
Insulation Resistance
Measurement
Megger tester
5000V/1000GΩ
YEW(Japan)
10
Partial Discharge Measurement
PD Measurement System
0~100 Pico C
Soken(Japan)
Techimp(Italy)
3
35
World reliable
Certificate of Quality/Environmental Management System
ISO 9001
ISO 14001
36
Certificate of Occupational Health
& Safety Management System & KEPIC
OHSAS 18001
World reliable
KEPIC CERTIFICATE
37
World reliable
Certificate of High Efficiency Transformer
38
World reliable
CE Certificate
39
World reliable
Certificate
40
World reliable
Certificate of Complete Type Test (OIL TRANSFORMER)
KEMA
KERI
41
World reliable
Certificate of Complete Type Test (CAST-RESIN TRANSFORMER)
KEMA
KERI
42
World reliable
Certificate of Complete by Classification Society
Lloyds Register
ABS
43
RS
World reliable
Certificate of Complete by Classification Society
DNV
RINA
44
GL
World reliable
Certificate
CESI
UL
45
World reliable
THANK YOU
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