Very-Near-Field Solutions for Far-Field Problems Local representation by Electronic Instrument Associates Frank Krozel – (630) 924-1600 frank@electronicinstrument.com http://www.electronicinstrument.com Agenda Corporate Information Introduction to Near-Field Very-Near-Field Implementation EMxpert Validation EMxpert Test Applications EMxpert Demonstration Customer Case Studies Conclusion Corporate Introduction An Established Company Private Canadian corporation since 1989 – Coverage in 49 countries Unique and patented products for RF and EMI – Very-near-field magnetic measurements Recognized innovative products A Leader World Leading Developer of Visual Real-Time EM and RF Diagnostic Solutions Antenna and PCB Designers Product Integration and Verification Engineers Pre-Compliance Not Compliance Exciting Value Proposition Substantially Reduce Project Development Costs Dramatically Increase Designer Productivity Significantly Accelerate Time-to-Market 1 Hour in a Chamber or 1 Second with EMSCAN? Chamber on your Desktop EMxpert – EMC/EMI diagnostic tool enabling designers to rapidly diagnose and solve EM problems in a single design cycle in their own lab environment RFxpert – APM tool enabling engineers to quickly evaluate and optimize their designs with real-time antenna performance characterization at their desk Fundamentals High-density planar antenna array High-speed electronic switching Very near-field measurements Far-field predictions Real-time real-fast No chamber Near-Field Introduction Very-Near-Field Techniques Near-Field Scanning Near-field scanning for antenna measurement Near-field scanning for EMC applications What is Near-Field? Anything not in the far-field Far-field is where the pattern is not changing with the distance Common definitions Usually stay out of the reactive region Where is Near-Field? Emissions approximate a plane wave when the maximum phase difference between any point on the source is 22.5° The equates to ⁄ Fields from Infinitesimal Dipole 0 1 Distances should be measured form the edge of the reactive region For low frequencies the dimensions most devices are not≫ C.A.Balanis – Antenna Theory : Analysis and Design 3rd Ed. More Realistic Approximation For a case of D = 1m No radiating near-field for low frequencies Situation for many EMC problems Reactive region extend beyond the measurement distance of EMC test J.C.Bolomey - Engineering Applications of the Modulated Scatterer Technique EMI/EMC Test Solution Compliance parameters in far-field Debugging via near-field Far-Field Measurements Far-field site far and demanding a large area Open-air-test-site (OATS) avoids reflections Difficult nowadays because of EM noise pollution Image: www.noiseblog.com Far-Field Measurements cont. Controlled environment Anechoic or semi-anechoic chamber Image: www.geosig.com Very-Near-Field Alternative Origin of all emissions Insight into root causes Calculate far-field emissions from very-near-field Very-Near-Field Scanning Solutions Very close so coupling has to be managed Data collection is very fast Small area can collect the majority of the emissions Very-Near-Field Implementation EMxpert Real-time measurements ( <1 sec) Compact tabletop instrument Cost effective solution Hardware 1218 probes in a 29 x 42 array – 2436 loops in X Antennas – – Sensitive down to -135 dBm Inefficient for EMI isolation 3.75mm resolution Scan area 21.8cm x 31.6cm Plastic case for safe testing Functionality Spectral scan – Problem frequencies Real-time near-field spatial scan – Sources of radiated emissions Far-field prediction – Third party software 50 kHz to 4 GHz Automated report generator Technical Specifications System Configuration LAN/USB USB EMSCAN Application External Trigger EMSCAN Adapter Spectrum Analyzer Control RF EMSCAN Scanner Spectral Scan: Scanner Spectral Scan: Far-Field Antenna Device Emission: Shows up in near-field scan and far-field position scans but not in far-field ambient Device Emission at an Ambient Frequency: Shows as ambient in the far-field ambient scan and as a marked peak in the near-field scan; suspected to be a legitimate peak that happens to occur very close to an ambient signal Suspected Device Emission: Signal that is not in the far-field ambient or near-field device scan but appears in the position scans; it is a suspected cable emission Ambient Frequency: A signal that shows up in the far-field ambient scan and nowhere else Spatial Scan: Scanner Spatial Scan: Hand-Held Probe Up to 1218 measurements at the maximum possible resolution of the probe Spatial scan scaled up to maximum resolution Far-Field Application Software to predict Open Area Test Site (OATS) or free space radiated EMI of PCB – Compensated EMxpert very-near-field data – PCB structure and design models Absorber mat 2 mm EMxpert Validation Simulation Simulation EMC Analysis for a PCB mounted switching regulator using Electromagnetic Simulator Mitsuharu Umekawa EDA Application Engineering Electronic Measurement Group Agilent Technologies Microwave Workshop and Exhibition December 1st , 2011 Simulation Validation of ADS Momentum simulation models EMC Toyo corporation (EMSCAN Representative) Tokyo, Japan November 1, 2011 EMxpert Validation Far-Field Measurements Case Study PCBs containing split planes on ground plane fail EMI requirements more often than those without Measure at DVT Solutions in Calgary Canada Why Split Planes on Ground Plane? In digital designs, current always travel in a loop – Return via ground connection Full ground plane is the usual design – Inadequate for multiple power supplies with varying VDC Plane splitting permits more than one voltage ground return on a single layer – Each voltage assigned an isolated copper region Negative Effects of Split Planes Reflections due to impedance mismatch – Signal and/or clock distortions Increase in common ground impedance in ground path for adjacent signals and/or clocks – High cross-talk Signal and/or clock return currents departing from indented path – Whole plane an effective broadband radiator with multiple resonances when current flows along the edges of a split plane Split Plane EMI Mitigation Mitigation with shorted jumpers Mitigation with de-coupling capacitors Case Study Parameters Impact of Open-Ended Micro-Strip Line Designs – Very-Near-Field Levels Analysis • Effects of joining split planes at discrete locations with simple short along ground plane split • Effects of placing 470pF chip capacitors between split planes at discrete locations along ground plane split – Far-Field Levels Verification • Changes in the far-field levels from ground plane split with shorts and chip capacitors between split planes Test PCBs Test Case 1 Ground Plane w/o Split Test Cases 3 - 7 Split Plane c/w Modifications Test Case 2 Ground Plane c/w Split Case 1: Micro-strip Line Case 2: Ground Split Cases 3 to 4: Shorting Jumper Test Case 3 Center Test Case 4 Edge Cases 5 to 7: Chip Capacitors Test Case 5 1 x 470pF in Center Test Case 6 1 x 470pF at Edge Test Case 7 3 x 470pF in Center C (pF) Frequency (MHz) Z (Ohm) 470 220 1.54 470 780 0.43 1410 220 0.51 1410 780 0.14 Very-Near-Field Setup of EMxpert Very-Near-Field Measurements 220 MHz Spatial Scan Very-Near-Field Effects of Split Solid Ground Split Ground Shorting Jumper Split Ground Solid Ground Jumper Center Jumper Edge Capacitor 470pF Center Solid Ground 1410pF Center 470pF Edge 220 MHz Analysis Intelligent analysis still requires an engineers mind – Combining measured very-near-field with knowledge of the PCB layout can identify root layout mistakes Near-field and layout analysis indicates split ground plane fault Split ground plane is a problem because of disturbed return current paths Using this knowledge an optimum solution will recover the most uniform return current distribution Prioritize uniform return currents over actual level 220 MHz Analysis Analysis of current distributions with most uniform being prioritized over actual level – Case 3 Jumper centre – Case 7 Three capacitors centre – Case 5 Single capacitor centre – Case 6 Single capacitor edge (no mitigation) – Case 4 Jumper edge (no mitigation) Very-Near-Field Measurements 780 MHz Spatial Scan Very-Near-Field Effects of split Solid Ground Split Ground Shorting Jumper Split Ground Solid Ground Jumper Center Jumper Edge Capacitor 470pF Center Solid Ground 1410pF Center 470pF Edge 780 MHz Analysis Visualization of hot spots for quick identification of mitigation techniques from best to worst – Case 7 Three capacitors centre – Case 5 Single capacitor centre – Case 3 Jumper centre – Case 6 Single capacitor edge – Case 4 Jumper edge Very-Near-Field Conclusion 3-capacitor centre preferred as solution across all bands Far-Field Measurements Far-Field Setup Receiving Setup on Antenna Mast Transmitter (DUT) Setup on Turntable Far-Field Analysis Frequency (MHz) Microstrip Line (dBuV/m) Split (dBuV/m) Test Case 1 Test Case 2 Test Case 3 Test Case 4 Test Case 5 Test Case 6 Test Case 7 Full Ground Split Center Edge One Cap Center One Cap Edge Three Cap Center 220 MHz 27.2 56.2 24.3 53.5 48.4 40.2 34.1 780 MHz 35.1 59.4 53.3 62.8 49.4 68.0 49.3 Label Split+Jumper (dBuV/m) Split+470pF (dBuV/m) Split+1.41nF (dBuV/m) Summary Case 220MHz FF Level 220MHz FF order Full Ground 27.2 Split Ground 220MHz NF order 780MHz FF level 780MHz FF order 780MHz NF order - 35.1 - 56.2 - 59.4 - Jumper Centre 24.3 1 1 53.3 3 3 Jumper Edge 53.5 5 5 62.8 4 5 470pF Centre 48.4 4 3 49.4 2 2 470pF Edge 40.2 3 4 68.0 5 4 1410pF Centre 34.1 2 2 49.3 1 1 Far-Field Conclusions 3-capacitor centre or jumper centre preferred Depending on the frequency of higher concern Mitigating Split Plane EMI Effects Substantial emission increase from split-planes – Very-near-field results indicate reduction in emission with decoupling capacitance at both 220MHz and 780 MHz – Far-field results confirm significant reduction in levels from decoupling capacitors High correlation between very-near-field and far field results when fault type taken into account Purely looking very-near-field emission levels without considering distribution can be misleading. – Spatial results are critical Test Duration for all 7 Test Cases EMxpert – 1 ¾ hours for 2 frequencies Automated probe – 21 hours for 2 frequencies Chamber – 28 hours for 2 frequencies Conclusion High correlation between very-near-field and far-field results Dramatically reduced test times in very-near-field EMxpert is thus an effective tool to quickly optimize number of decoupling capacitors, their capacitance values and locations to mitigate split ground plane effect at low and high frequencies Test Applications Functional Testing Changes in real-time – – Sources of emission Current loop A/B Comparison Obsolescence management Production unit versus gold standard Repair Conducted Immunity Insights Injected signal path Component susceptibility Common Mode How signals couple onto connectors creating common mode problems Broadband Emissions Broadband emissions created by switching mode power supply Amplitude(dBuV) Auto 30.0 20.0 10.0 0.0 0.00 100.00 200.00 300.00 400.00 500.00 600.00 700.00 Frequency(MHz) Auto 800.00 900.00 1000.00 Filtering Effectiveness of filters Shielding Effectiveness of shields In-Situ Testing High Resolution Testing Fast identification of the emitting component with EMxpert scanner Third-party hand-held probe for pin or trace level testing – Data integrated in EMxpert software application – Automatic report generator Pre-Compliance Testing Far-field measurements without chamber or OATS Far-field prediction FCC/ANSI, CISPR and user-defined limit lines Break Demonstration Demonstration Customer Case Studies Currents Distribution Taximeter PCB test with no capacitor – noise circled in red Taximeter PCB test with capacitor reduces noise by at least 8 dBuV Filtering - Before Satellite Receiver Board positioned on EMxpert. Unfiltered connection to power supply circled in red. Frequency = 96.9 MHz Noise radiating from the power supply Filtering - After The same board and test setup as before. A ferrite filter was added and the board retested, demonstrating that the filter eliminated the noise After applying the filter the noise completely disappears Shielding - Before Small demodulator board shown with no shielding. Frequency = 269.996MHz noise emanating from the board. Shielding - After Demodulator board with foil tape shielding. EMxpert spatial scan shows noise eliminated after adding shielding. Conducted Immunity Satellite Receiver Board positioned on EMxpert Baseline spatial scan at 50MHz Conducted Immunity – Signal External signal at 50MHz injected at the video connectors on the top Spatial scan at 50MHz showing the current paths of the injected signal Customer Burn-In Tests Case Study Medical Industry PCB with Pre-Programmed Tests Wi-Fi module High speed RAM HDD Microcontroller HDD Tests Noise from the HDD is being coupled on to the Wi-Fi antenna cable. HDD Tests with Ferrite One solution is a ferrite place on the antenna cable. RAM Tests Burn-in test of the RAM shows coupling to HDD and Wi-Fi cable. Customer SERDES Case Study Automotive Industry Objectives Quantify the EMI emissions profile by comparing half-duplex deserializer (SERDES) to next generation full-duplex design Determine whether full-duplex design impacts EMI profile and, if so, quantify the difference Results courtesy of National Semiconductor / Texas Instruments Test Method Design team placed original half-duplex board on the EMxpert scanner to generate a baseline measurement. Powered the device under test (DUT) and activated the scan Test Results Baseline results Full-duplex results Conclusion No spikes and very similar peak emissions Better EMI profile (more blue in the spatial scan) No appreciable change occurred in full-duplex mode – Implementation of the full-duplex feature with no additional mitigation measures. Design team conducted the scans on the EMxpert system in their offices Results in minutes To test the new design in a third party chamber would have required that an engineer travel to an off-site test facility for the better part of a day Customer SSCG Case Study Automotive Industry Objective Generate compelling and quantified evidence to present to automotive industry customers that SSCG feature reduces EMI emissions . Results courtesy of National Semiconductor / Texas Instruments Test Setup Place device under test (DUT) on the EMxpert scanner with SSCG turned “OFF”, power and capture emissions profile To demonstrate the effectiveness of the feature, run identical test, but with SSCG function turned “ON.” Test Results SSCG OFF SSCG ON Conclusion The design team was able to compare 4 different methods to implement SSCG They were able to carefully compare results that rather dramatically highlighted the benefit of the SSCG feature Feature drastically reduces overall electromagnetic radiation Whenever the customer support team presented the above comparison, it universally resulted in a customer response of “Wow”! Reason: Automotive engineers’ biggest challenge is reducing EMI Any features that reduce EMI result in faster time-to-market, less shielding, and lower costs Conclusion Summary Advantages – Continuous peak hold scan for spurious events – Real-time view of emission sources and currents – Fast pre-compliance regulatory data – Low acquisition cost and zero operational cost Benefits – Test time reduction > 100 x – Rapid design iteration, prototyping & optimization – Reduced chamber investment or third party testing – Cost effective preparation to compliance Business Case In a single product life cycle, avoiding one board re-spin and retest can save $$$ Third party testing – – – – 8 hours driving Night in a hotel $3000 for chamber time 4 days for debugging Thank You www.emscan.com