®
STRAPPING SYSTEMS
KZV 111
Automatic strapping Machine
Automatic Strapping Machine KZV 111
MOSCA-Strapping Machines Series KZV 111 Secure
Goods for Transport by Vertical Strapping
Mosca – the World of Strapping
Automatic Strapping Machine
KZV 111 (Basic Model)
MOSCA strapping machines are series-produced based on a modular principle. Sturdy design. Program-controlled integration
into conveyor lines. Automatic vertical strapping. Robust single-pylon steel construction. Fully electrically-driven. Strap
despenser KA 400 for synthetic strapping tapes. With neutral-weight strap take-off and strap accumulator. Particularly
suitable for automatic strapping of palletized packages. Friction-weld sealing placed at the top of the package.
Different Models
KZV 111, Basic Model
Technical Data
Capacity:
Top-mounted friction-weld sealing head
Height-adjustable pressure plate for gentle package
compaction
One KSR-friction-weld sealing head and one
vertical arch
Control panel with electrical and electronic control
Movable strap lance for strapping palletized goods
KOV 111, Special Version
Like basic model KZV 111
Additionally with closed strap track for strapping unpalletized goods (e.g. corrugated cardboard boxes...)
Up to 60 Pallets/h; vertically double-strapped
(with package height spread <+- 200 mm)
Electrical Power:
Operating Voltage:
Control Voltage:
Total Connection:
Strapping:
Strap Types:
Strap Sizes:
KVV 111, Special Version
Like basic model KZV 111
Bottom arch with automatically controlled strap lance
or underfeed channel. Particularly suitable for
strapping frequently changing package types with or
without pallets.
K_V 121, Special Version
400 V , 50 Hz,
3 PH / N / PE,
24 V DC
4 KVA
Break Strength:
Strap Tension:
Strap Feed:
Standard machine grade
PP and PET straps
Width: 9.5 - 16.0 mm
Thickness: 0.4 - 0.75 mm
2,200 - 7,500 N
250 - 2,500 N
infinitely adjustable
4.2 m/sec.
Sealing Head:
Like variants KZV 111, KOV 111, KWV 111 and KVV 111
Second friction-weld sealing head with second arch,
increased strapping performance through simultaneous parallel strapping with two sealing heads
MOSCA friction-weld sealing head
Weight:
1,200 kg
Options
Automatic height adjustment of
pressure plate to bundle height
Floating head
Contact gibs
Flap opener with package
height scanning
04 / 05 Subject to Alterations
MASCHINENFABRIK Gartenstraße 1
GERD MOSCA AG
D-69429 Waldbrunn/Strümpfelbrunn
Tel.: + 49 (0)62 74 / 9 32-0
Fax: + 49 (0)62 74 / 9 32-2 40
Tel. Service: + 49 (0)62 74 / 9 32-110
Internet: http://www.mosca-ag.com
E-Mail: info@mosca-ag.com
®
STRAPPING SYSTEMS
Fully-Automatic Strapping Machine
®
Fully-Automatic Stretch Wrapper
STRAPPING SYSTEMS
UATRI
WRG
Fully-Automatic In-Line Strapping
Machine with Aligning Device
Fully-Automatic Ring Stretch Wrapper
Infinitely adjustable conveying speed
PLC control Siemens type S7 with TP
Pneumatic, height adjustable pressure roller bar
Fully-automatic strap threading system
Exact package squaring to all sides
All strapping are
applied in-line
Fully-automatic ring stretch wrapper for pallet loads with a
capacity up to 120 pallets / h.
Options:
Integrated top sheet
dispenser
Fully automatic film reel
changing system
Passage Widths:
1300 mm /
1600 mm /
2000 mm
Strapping
Fully-Automatic Pallet Packing Press
KPR 131
Polyester / Polypropylene Strap
Fully-Automatic Pallet Packing Press
to secure Pallet Loads
Polyester Strap: 9.0 mm – 16.0 mm
Polypropylene Strap: 4.0 mm – 19.0 mm
3 pallet voids with 3 pallet void feeders
2 sealing heads (1 sealing head laterally movable)
Automatic top edge protection (optional)
Actuated roller conveyor
Capacity: 120 pallets/h,
2 vertical strapping
Passage Widths:
1800 - 3200 mm
08 / 07 Subject to Alterations
MASCHINENFABRIK
GERD MOSCA AG
Gartenstraße 1
D-69429 Waldbrunn/Strümpfelbrunn
Tel.: + 49 (0) 62 74 / 9 32-0
Fax: + 49 (0) 62 74 / 9 32-2 40
Tel. Service: + 49 (0) 62 74 / 9 32-1 10
Internet: http://www.mosca-ag.com
E-Mail: info@mosca-ag.com
Corrugated
Strapping Systems
Mosca – the World of Strapping
Fully-Automatic Strapping Machine
Automatic Strapping Machine
Fully-Automatic Strapping Machine
RO-MP-5
RO-ATRS
MCB
Automatic Strapping Machine
Fully-Automatic Strapping Machine
Fully-Automatic In-Line Strapping
Machine with Aligning Device
Pneumatic press including maintenance unit
Fully-automatic strap threading system
Infinitely adjustable conveying speed
PLC control Siemens type S7
Exact package
squaring to all sides
Direct current drive
of the unit by
wear-free
direct drives
Optional with one or two strapping stations –
left or right hand configuration selectable
PLC control Siemens Typ S7 with touch panel
Integrated squaring and strapping function
Automated setup system reset to the dimensions of
the first bundle of the new size
Strapping in the direction
of bundle travel,
typically
in-line
with flutes
Passage Widths:
900 mm
1300 mm
1650 mm
1950 mm
2200 mm
Passage
Widths:
1300 mm
1600 mm
2000 mm
Electronic control
Strap tension adjustable via potentiometer
Fully-automatic strap threading system
Direct current drive of the unit
by wear-free direct drives
Frame Sizes:
500 x 400 mm
600 x 500 mm
800 x 600 mm
1000 x 800 mm
Fully-Automatic Strapping Machine
Fully-Automatic Strapping Machine
Fully-Automatic Strapping Machine
RO-TRC-3
RO-ATRS-K
MCB-2
Fully-Automatic Strapping Machine
For Wrapping of 4- and 6-Corner Boxes
as well as Crash-Lock Bottom Boxes
Fully-Automatic In-Line Strapping
Machine with Aligning Device
Infinitely adjustable conveying speed
PLC control Siemens type S7
Pneumatic double press
Fully-automatic strap
threading system
Selection switch for
single or double
strapping
Direct current
drive of the unit
by wear-free
direct drives
Frame Sizes:
900 x 550 mm
1250 x 550 mm
1650 x 550 mm
2000 x 550 mm
Passage Widths:
750 mm
900 mm
1300 mm
1650 mm
Infinitely adjustable conveying speed
Automated setup system resets to the dimension of
the first bundle of the new size
Control of five sides of the bundle provides perfectly
squared, uniform bundles
Provided with one
sealing head
PLC control
Siemens type
S7 with TP
Strapping in
the direction of
bundle travel,
typically in-line
with flutes
Passage Widths:
1300 mm
1600 mm
Direct current drive of the unit by wear-free direct drives
Pneumatic press, side pusher, package back stops
Fully-automatic strap threading system
PLC control Siemens type S7
Infinitely adjustable
conveying speed
Pressure
roller track
®
SV T
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Distribution / Turning
Distribution Station 1/4
Photocell control
Pneumatic in-, outfeed belt conveyor
Special Feature:
– Adjustable conveyor speed
via frequency converter
®
Project Planning
Planning and Execution of
Complete Systems
STRAPPING SYSTEMS
Distribution / Turning
Angle Pusher
Photocell control
Mechanical underfloor pusher
Underfloor backstroke
Push rake and roller track
controlled by frequency
converter
Special Feature:
– Adjustable
backstop
10 / 05 Subject to Alterations
MASCHINENFABRIK
GERD MOSCA AG
Gartenstraße 1
D-69429 Waldbrunn/Strümpfelbrunn
Tel.: + 49 (0) 62 74 / 9 32-0
Fax: + 49 (0) 62 74 / 9 32-2 40
Tel. Service: + 49 (0) 62 74 / 9 32-1 10
Internet: http://www.mosca-ag.com
E-Mail: info@mosca-ag.com
Conveying Systems
Mosca – the World of Strapping
®
S ET RRPAAPCPKI U
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Mosca-Strapping Systems.
Worldwide Success through Quality
for more than 40 Years
Mosca is committed to providing all industries with the
most advanced and economical products and services for
all strapping needs. Our systems are available in various
degrees of automation, from semi-automatic to fullyautomatic high-speed machines. We also offer variable
speed conveyors.
Transport / Alignment
Roller Conveyor /
Inclined Roller Conveyor
Additional Features:
– Photocell control
– Adjustable conveyor speed via frequency converter
– Side guide, turn roller
Transport / Cycling
Pile-up Conveyor
Photocell control
Fingerhole for manual take-on and take-off
Adjustable conveyor speed via frequency converter
Mosca has manufactured its own plastic strapping in
Waldbrunn, Singapore and in the USA since 1989.
The Mosca customer benefits from dealing with a single
source supplier – one who produces strapping machines,
conveyors and strapping.
Check it out!
Timo Mosca
Transport
Transp0rt
Transport
Transport / Cycling
Belt Conveyor
Roller Bend Conveyor
Passage Flap
Additional Features:
– Photocell control
– Adjustable conveyor speed via frequency converter
– Side guide
Additional Features:
– Photocell control
– Adjustable conveyor speed via frequency converter
– Side guide
®
S ET RRPAAPCPKI U
NNGG S Y
SCT H
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Photocell control
Fingerhole for manual take-on and take-off
Adjustable conveyor speed via frequency converter
Enables to pass the conveying track
3t-Drives for
Pallet-Packaging-Press
Standard-Drive
description
Motor
Manufactorer
Gear
Breake
Safety
Pressure-Evaluation
Technical Data
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Pole-changing-motor, with 2 fix rpm
SEW
Worm-gear
operating breake
Self inhibition
Lift-truck safety device
approved System
by load-cell
lowest pressure ~5500N
Pressure in Steps of 5000N possible
maximum Pressure 30.000N
Retain pressing (Postpressing) is not possible
Platenspeed:
37mm/s slow speed (pressing)
150mm/s fast speed
© Gerd Mosca AG 2009 / mh
Seite 1 / 3
H:\Mosca\HSA\Hubwagen-Antriebe_en.doc
High-Speed-Drive + Postpressing + Hightpressing
description
Motor
Manufactorer
Gear
Breake
Encoder
Safety
PressureEvaluation
Technical Data
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
asynchron Servomotor
with Operating-Breake, no holding-breake
SEW
Bevel-Helical-Gear
Additional Operating-Brake
Erosion reduced, because activating after motor stop
No Brake-contactor necessary, aggravate Manipulations
sin/cos Encoder
Redundant Brakeystem
Safety-Speed-Monitor, Trip-Point v > 400mm/s
up to safety-category 4
no load-cell necessary
by torque from the Frequencyconverter
lowest Pressure ~2000N
Pressure in Steps of 1000N possible
maximum Pressure 30.000N
Retain pressing (Postpressing) is possible
Platenspeed stepless to max. 350mm/s
Pressure-Hight in cm-Steps adjustable
Profibus / Profinet-Interface on PLC necessary
© Gerd Mosca AG 2009 / mh
Seite 2 / 3
H:\Mosca\HSA\Hubwagen-Antriebe_en.doc
Benefit High-Speed-Drive
o
o
o
o
o
o
o
o
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o
No Load-cell necessary
Erosion reduced, because activating after motor stop
2 independent Breakesystems, for dynamical loading, redundant,
Dynamic control of the speed by Frequency-Converter up to 350mm/s
Start and Stop Ramp
Safety-Speed-Monitor
o Trip-Point for Breakes v > 400 mm/s
No Breake-Contactor cecassary, aggravate Manipulatuions
lowest Pressure ~2000N
smaler Pressure-Steps (1000N) possible
Increase in efficienty up to 30% possible
including Postpressing
o Slow pressing is possible 10mm/s
o Retain pressing (Postpressing) possible, adjustable by Timer
o A higher compression with equal setpoint
o Reduce Efficienty (Pressure-Timer)
o for Papersack / Paperbag
o for Big-Bag’s
o Print-Industry
o for Products with much air between the individual sheets
o .....
including Hight-Pressure
o Pallets will be pressed to a adjustable hight
ƒ in the background the adjusted pressure
o Products for a high bay racking system
o Folder-Glue-Boxes (4 or 6-Points)
o for optimized Shipment (hight of load-room)
o .......
© Gerd Mosca AG 2009 / mh
Seite 3 / 3
H:\Mosca\HSA\Hubwagen-Antriebe_en.doc
e_SONIXS_A5_TechPallet_7_11_07
07.11.2007 17:26 Uhr
Seite 1
The X -tra in pallet
strapping technology
X-tremely fast
X-tremely tear-proof seal
X-tremely economical
X-tremely low emissions
e_SONIXS_A5_TechPallet_7_11_07
07.11.2007 17:27 Uhr
Seite 2
Ground-breaking strapping technology –
made by MOSCA
SONIXS is the name of this ground-breaking
strapping generation. The heart is the new
sealing head with the specially designed
ultrasonic-weld technology.
Ultrasonic sealing –
Step the way into
the future
Joining the two open ends of the strap loop presents a
potential problem in the modern strapping technology.
A tear-proofed seal, reduced sealing time as well as
environmental compatibility are the main requirements
that are in demand.
MOSCA has now developed a new system that utilises
ultrasonic technology to its full capability. A special
sonotrode produces very strong consistent sealing.
This new ultrasonic sealing system that is suitable for
PET and PP straps offers a seal that is much stronger
and far more resistant to tearing.
Reducing the sealing time and the omission of the
heating time leads to a strapping speed that is increased by 50 % - no fumes or smells are produced
and there is no residue built up due to melting strap
to dispose of.
SONIXS –
Economic strapping
with the latest-instrapping technology
STRAPPING SYSTEMS
Mechanical vibrations are transmitted under
pressure on the plastic parts to be fused, or in the
case of strapping, the ends of the strap to be joined
together. A special sonotrode produces very strong
consistent sealing. The tensile strength at the sealing
position represents up to 85 % of the tensile strength
of the strap used.
Because of this consistent high seal strength, in many
applications it is possible to use thinner and/or narrower more economical cost-saving straps. Considerable
savings can be made, for instance changing from
12-mm to 9-mm strap in a high usage application
could mean that a machine might pay for itself within
a short time of purchase.
The operating temperature of the converter unit is
only approx. 70 °C (instead of 270 °C). This offers the
possibility of immediate operation without heating
time. There are no smells and no build up of excess
residues. At the same time a high quality consistent
seal strength is produced.
The electronics for the ultrasonic sealing head have
been especially developed by MOSCA. This offers two
advantages: the simplicity and economics of the solution
remain in our control and at the same time are perfectly adjusted to the application.
e_SONIXS_A5_TechPallet_7_11_07
07.11.2007 17:27 Uhr
Seite 4
X -tremely many advantages are featured by the ultrasonic
sealing technology
X -tremely low emission
X -tremely wear-free
X -tremely tear-proof
X -tremely operator friendly
X -tremely fast
X -tremely economical
There are no smells or fumes (that appear
in thermal compound of PET-straps and that require
extracting) produced as the plastic strap is only heated
inside. Low running noises by linear supported parts
improve the environment.
The MOSCA sonotrode
produces very strong consistent
sealing. The tensile strength at
the sealing position represents
85 % of the tensile strength of
the strap used. In practise this
means that the transported
goods can withstand greater
stress because of the increased
seal strength. In many applications it is possible to use thinner
and/or narrower straps without
loss of performance.
No heating time is required resulting in a significant
reduction in sealing time.
Contrary to the heat-welding system, the ultrasonic
sealing technology needs no heating time.
The complete sealing head, squaring and strapping unit operates with brushless DC motors. The
electronic commutating of the drives together with
the proven bearing technology guarantee lowest
noise levels during strapping machine operation.
The electronics for the ultrasonic
sealing head have also been developed by MOSCA.
The process controlled systems works with latest
technology. If required the sealer head calibrates itself.
Temperature variations are compensated for automatically. Automatic monitoring of the operation is
integrated into the system; light emitting diodes signal
the status of the converter. The wear-free direct drives
can be precisely controlled. The SONIXS-sealing head
can be easily and quickly removed without tools and
its performance is tested on a test rig. Another big
advantage is seen when servicing the sealing head.
The sealing head can be changed within 30 seconds.
Considerable savings can be made, for instance
changing the strap in a high usage application could
mean that a machine might pay for itself within one
year of purchase.
STRAPPING SYSTEMS
e_SONIXS_A5_TechPallet_7_11_07
07.11.2007 17:27 Uhr
Seite 6
The X-tra in strapping technology
Sealing head
can be
changed in
Drive
30
The complete sealing head
operates with brushless
DC motors with integrated
electronic commutating.
sec. without tools
No smells and
melting strap residue
No fumes or smells are produced as the plastic strap is
only heated on the inside.
The operating temperature
of the converter unit is only
approx. 70 °C. Compared to
uncontrolled heating systems
which operate at much higher temperatures, there is no
residue build up due to melting strap to dispose of.
Linear ball bearing
All moveable parts travel
short distances and have
linear bearings; this guarantees lowest noise levels
during strapping machine
operation.
Sonotrode
PET and PP strap
Both PET and PP straps
can be used without a
problem.
A special sonotrode produces
very strong consistant
sealing.
Self-calibrated
system
The system works with latest
technology, calibrates and
controls itself. No adjustments have to be made by
the operator.
STRAPPING SYSTEMS
Sealing
Significant reduction in
sealing time.
e_SONIXS_A5_TechPallet_7_11_07
07.11.2007 17:28 Uhr
Seite 8
MASCHINENFABRIK Gerd-Mosca-Straße 1
GERD MOSCA AG
D-69429 Waldbrunn/Germany
Tel.: + 49 (0) 62 74 / 9 32-0
Fax: + 49 (0) 62 74 / 9 32-2 40
Tel. Service: + 49 (0)62 74 / 9 32-1 10
Internet: http://www.sonixs.com
E-Mail: info@mosca-ag.com
STRAPPING SYSTEMS
11 / 07 Subject to Alterations