THE ZiPPERTUBiNG CO. R ISO 9001 CERTIFIED WWW.ZIPPERTUBING.COM | 480.285.3990 SINCE MADE IN THE USA 1957 QUALITY PRODUCTS INNOVATIVE SOLUTIONS With four generations of customer service experience and product expertise, Zippertubing continues to produce engineered solutions around the globe. Incorporated in 1957, The Zippertubing Company has been an innovative force in every conceivable kind of application. Many of these applications have been the basis for continuous improvements and additions to our product line. New jacketing and shielding materials have been added to meet the ever changing specifications and requirements in today’s marketplace. Configurations are available to fit round, flat, square and many other shapes. Various types of shielding are offered to protect against EMI, ESD, lightning, EMP, TEMPEST and other hazards. Our knowledge and years of experience within this broad market and our selection of quality products has established Zippertubing as “THE SOLUTION” for all wire harness applications. MEETING YOUR NEEDS Applications for Zippertubing cross all industry lines. While most uses are for wiring and interconnects, the wide selection of materials and constructions makes Zippertubing a practical and economical solution for almost any type of service where protection is needed. Zippertubing offers the most versatile protection ever devised for wire, cable, tubing and other materials. Zippertubing provides a wrap-around, repairable, re-enterable, flexible jacketing and shielding systems that feature multiple, unique closures allowing fast, easy use on new or existing installations - without the need to pull through tubing or disconnect the cables. Current industries using Zippertubing include automotive and aerospace; marine and oceanographic; chemical and food processing; mining; telecommunications and utilities; laboratory and medical equipment; vending machines; simulators; automatic test equipment; robotics; and many others. QUALITY PRODUCTS MANUFACTURED IN THE USA SINCE 1957 P (480) 285-3990 WWW.ZIPPERTUBING.COM TABLE OF CONTENTS PROVEN SOLUTIONS .. ...... 5 ZIP-ON ............................................ 6 ® HOOK-IT™ . . ...................................... 6 SNAP-GRIP ® ..................................... 7 Z-WRAP ® .. ......................................... 7 CONNECTOR-COVER . . ...................... 8 ZT-TAPE ® .......................................... 8 ZTT ® . . ................................................ 9 Z-FLEX ® ............................................ 9 20 CUSTOM MATERIALS.. .. 21 CUSTOM SOLUTIONS ... COATED FABRICS . . ......................... 22 EXTRUDED FILMS . . ......................... 23 SHIELDING MATERIALS ................ 24 HEAT REFLECTIVE ......................... 25 PRESSURE TRACKS ....................... 26 ADDITIONAL CLOSURES ................ 27 PRT ® ............................................... 10 PRT-ES ® . . ........................................ 10 PRT-S ® ............................................ 11 PRT ® -1553 ....................................... 11 Z-BLOCK ® . . ..................................... 12 SHRINK-N-SHIELD ® . . ...................... 12 Z-FOIL ® ........................................... 13 Z-3250-TAPE.. .................................. 13 ZIP-MESH ® . . .................................... 14 Z-SHIELD ® ...................................... 14 ZIP-SHIELD™ . . ............................... 15 HOOK-N-SHIELD™ ......................... 15 FLEX-SHIELD ® . . .............................. 16 Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using ZiPPERTUBiNG products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of ZiPPERTUBiNG shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of The ZiPPERTUBiNG Company. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. Copyright 2015 The ZiPPERTUBiNG Company, Chandler, Arizona. ZIPPER-MESH ® . . ............................. 16 ZT-SHIELD™ .................................. 17 HEAT-WRAP ® . . ................................ 18 INSUFLECT ® ................................... 18 MOORED CABLE FAIRINGS . . .......... 19 TOWED CABLE FAIRINGS .............. 19 P (480) 285-3990 WWW.ZIPPERTUBING.COM 2 INDUSTRIES WE SERVE AEROSPACE ELECTRONICS & COMPUTER APPLIANCE ENERGY, POWER & UTILITY INDUSTRIAL & COMMERCIAL MILITARY & DEFENSE TRANSPORTATION P (480) 285-3990 AUTOMOTIVE FOOD & CHEMICAL MARINE RAIL ROBOTICS SUSTAINABLE ENERGY & SOLAR INSTRUMENTATION & MEDICAL WWW.ZIPPERTUBING.COM CAPABILITIES AUTOMATED KNITTING / BRAIDING HEAT SEALING LASER CNC CUTTING SYSTEM INTERNATIONAL SHIPPING INDUSTRIAL SEWING / ASSEMBLY ASSORTED CLOSURES AUTOMATED ASSEMBLY MACHINERY STOCKED / CUSTOM MATERIALS CUSTOM MATERIAL SIZING / SLITTING BULK ORDER PACKAGING ISOLATED SPECIAL PROJECT ROOMS ON-SITE ENGINEERING TEAM EXTRUDED FILMS / TRACKS AUTOMATED DIE CUTTING P (480) 285-3990 WWW.ZIPPERTUBING.COM 4 PROVEN SOLUTIONS ® Zippertubing welcomes you to our Proven Solutions! In this section you will find a variety of popular, innovative products. From simple pull-through cable sleeving to our world-famous “PRT®” heat shrink wrap products, virtually all of your cable management/repair needs can be found here. We also offer a variety of thermal management products to meet your hightemperature needs. If you can’t find what you need here, be sure to contact us and let our staff of Engineers help you. Rest assured that your solution is our top priority. P (480) 285-3990 WWW.ZIPPERTUBING.COM ZIP-ON ® XZ-Track, X D-Track-LT and R-track pressure closures available XPVC, X Polyurethane, Teflon, Viton jacketing materials ZIP-ON® PRODUCT LINE Zip-On® (63) Polyvinylchloride (PVC) Jacket with Track Closure Zip-On® (RPU) Polyurethane Jacket with Track Closure XPolymer X coated fabric jacketing materials available XEasy X to use installation tools Zippertubing’s Zip-On® family of cable management products are easy to install and remove. Our Zip-On® products are field-installable and can be opened and re-closed should the need arise. They are available in a variety of colors, multiple materials and come in a myriad of sizes to ensure an optimum solution. The Zip-On® product line features a pressure closure track such as our Z-Track® or R-Track®, which are also available in a variety of materials. The outside protective jacket comes in multiple choices of PVC, Polyurethane, Teflon and Viton extruded films. Other jacketing materials are also available such as Polymer-coated fabrics for extra ruggedness and durability. The ZipOn® pressure tracks are easy to use thanks to the available plier and slider tools to assist during installation. HOOK-IT™ XNylon, X Polyester and Aramid hook and loop materials XEasy X to install, no tools required HOOK-IT™ PRODUCT LINE Hook-It™ (RP) Rodent/Animal Protection Jacketing Hook-It™ (WS) Weld Splatter Resistant Jacketing XAvailable X in a variety of materials XUseful X in hard to reach or frequently accessed areas The Hook-It™ line of products offered by Zippertubing is a hook and loop closure system that is sewn to a protective jacket made from an extruded film or coated fabric. The Hook-It™ family of products offers the easiest closure system available from Zippertubing. They are field installable and can be easily re-entered when necessary. Hook-It™ has no tool required for install or re-entry, making it useful in hard to reach or frequently accessed areas. The hook-and-loop closure is available in different materials such as Nylon, Polyester and Aramid. Although primarily designed for light duty cable applications, the variety of different jacket material options allow the Hook-It™ solution to prove itself useful in almost any industry or application. P (480) 285-3990 WWW.ZIPPERTUBING.COM 6 SNAP-GRIP ® XEasy X to Install Snap Closure XGood X Abrasion Properties XExcellent X Flexibility SNAP-GRIP® PRODUCT LINE Snap-Grip® Lightweight PVC Coated Polyester Jacket, Snap Closure, 10 Mil Snap-Grip® (AL) PVC Jacket with SH1 EMI Shield, Snap Closure XFlame X Retardant XEconomical X Snap-Grip® is a commercial-grade, flame-retardant, PVC-coated Polyester fabric material that utilizes a unique Nylon snap button closure system. The snap button design will stay closed in high flexing applications, yet it is easy to close and open as required. Just press the buttons closed for a secure covering for any wire or cable bundle. Since no tooling is required for installation, Snap-Grip® is ideal for general cable management applications in office or industrial locations where multiple wires or cables penetrate cabinets, equipment housings or internal wiring of appliances. The separation between the snaps allows for easy cable breakouts and transitions within a wire harness. Also available with SH1 Aluminum foil EMI shield with a 15 AWG Tin/Copper drain wire that provides good EMI shielding performance at an economical price. EMI SHIELD OPTION AVIALABLE WITH OUR SNAP-GRIP® (AL) Z-WRAP ® XTool-less X install XExcellent X Abrasion & Chemical Properties XExcellent X Flexibility Z-WRAP® PRODUCT LINE Z-WRAP® (PVL) Lightweight Adhesive Closed PVC Coated Polyester Jacket, 10 Mil Z-WRAP® (DVH) Lightweight Adhesive Closed PVC Coated Polyester Jacket, 20 Mil XFlame X Retardant XCertified X to UL 224, VW-1 (upon request) Z-Wrap® is an economical, lightweight wrap-around jacket system for round, flat or rectangular cables utilizing Zippertubing’s type PVL-10 or DVH-20 materials and a pressure-sensitive adhesive closure. A strip of high-strength, specially formulated Acrylic adhesive is bonded to one edge to provide a secure and flexible closure. The closure allows installation without the need for secondary tooling on assemblies that do not require re-entry and where a “pull-thru” jacket is undesirable. The thin adhesive closure allows for extremely tight cable bends since the seam area is very thin and highly flexible. The reinforced construction of Zippertubing’s coated fabric materials provide good wear resistance combined with high tear strength. Z-Wrap® is ideal for discrete wires, wire harnesses, hoses, and other applications where flexibility, strength and abrasion protection is needed. Custom materials, sizes and colors are available. P (480) 285-3990 WWW.ZIPPERTUBING.COM CONNECTOR-COVER XEasy X to use R-Track pressure closure XGood X Fluid Resistance XComes X in five standard trapezoidal shapes XProtects X Interconnect Components CONNECTOR-COVER PRODUCT LINE Connector-Cover (R-Track) Premium 63-20 PVC Cover With An R-Track Closure, 20 Mil Connector-Cover (Shielded) Premium 63-20 PVC Cover with SH1 EMI Shield, R-Track Closure Connector-Cover is a .020” thick high-temperature PVC jacket material that meets MilI-631D, Type F, Form S, Grade C, Class 1 and incorporates an easy to use R-Track® thumb-pressure closure. The covers come in five standard trapezoidal shapes and are intended to minimize dirt and fluid exposure on critical interconnect components. When used in conjunction with Zippertubing’s Zip-On® (63) cable jacketing they can create a fully enclosed cable jacket assembly. Connector-Cover may also be cut to form tapered cone shapes that can provide protection to a connector mated to a bulkhead or panel. The covers have good fluid resistance properties and operate over a temperature range of -20 to 105°C. EMI SHIELD OPTION AVIALABLE WITH OUR CONNECTOR-COVER (SHIELDED) USING OUR SH1 FOIL SHIELDING ZT-Tape ® XCold X Weather Resistant XFlame X Retardant XLightweight X & Extremely Flexible ZT-TAPE® PRODUCT LINE ZT-Tape® F.R. Polyurethane Electrical Tape with Acrylic Adhesive XUL510 X Recognized XEconomical X ZT-Tape® is a fire-retardant Polyurethane film electrical tape with a special pressuresensitive acrylic adhesive backing, an easy-to-remove paper release liner and is UL 510 recognized. The Polyurethane tape has excellent resistance to cold temperatures and is weather resistant. Use this tape for bundling and securing of wires and cables or any application requiring a flame retardant material with good dielectric strength, high- and low-temperature flexibility and resistance to moisture and outdoor conditions. ZT-Tape® is the perfect mate to Zippertubing’s Z-Shield® family and PFR-18 Polyurethane jacketed materials. It also works well on all PVC-based materials. It can be used as a secondary sealing material for all PVC and Polyurethane extruded interlocking closure tracks. P (480) 285-3990 WWW.ZIPPERTUBING.COM 8 ZTT ® XPull-Thru X Jacket for Round & Flat Cable XExcellent X Abrasion, Environmental & Chemical Properties ZTT® PRODUCT LINE ZTT® Lightweight Heat-Sealed PVC Coated Polyester Jacket, 10 Mil XExcellent X Flexibility XFlame X Retardant XLow X Cost ZTT® is a single-seam, heat-sealed, tubular pull-thru jacket made from Zippertubing’s flame-retardant PVL-10 material. It is an inexpensive way to cover single cables, small bundles of wires, or flat ribbon cables. The ZTT® jacket provides a highly flexible, abrasion-resistant, neat and secure encapsulation of whatever wire or cable application you may have. ZTT® is supplied with Zippertubing’s special “blue-line” nylon cloth leader to assist the installer in pulling the wires through the jacket. No special tooling is required. ZTT® is supplied in reel form, black color and is easily cut to any length. Custom colors are available on a special order basis. Refer to Zippertubing’s type PVL-10 data sheet for specific material performance data. Z-FLEX ® XFlat X Cable Applications XExcellent X Abrasion, Environmental & Chemical Properties Z-FLEX® PRODUCT LINE Z-Flex® (PVL) Lightweight Abrasion-Resistant Flat Cable Jacket, 10 Mil XExcellent X Flexibility XLow X Cost Z-Flex® is an economical, pull-thru jacketing system for flat cables. This configuration is ideal for inter-connection applications where mechanical protection is required and a sealed, flat, tubular jacket is desirable. Z-Flex® is supplied in reel form and is easily cut to any length required. A special leader inside the jacket is provided for fast, easy pullthrough of the cable. Z-Flex® is available in four standard sizes to fit the most popular flat cable sizes ranging from 20 to 64 conductors. Custom sizes and colors are also available. Z-Flex® (PFR) Extremely Flexible, Polyurethane Flat Cable Jacket, 18 Mil Z-Flex® (63) Flexible, Premium Grade PVC Flat Cable Jacket, 20 Mil Z-Flex® (VNH) Heavy Duty Abrasion-Resistant Flat Cable Jacket, 23 Mil P (480) 285-3990 WWW.ZIPPERTUBING.COM PRT ® XHeat X Shrinkable Tubing XEasy X Cable Repair PRT® PRODUCT LINE PRT® PRT Heat Shrink Wrap XWrap-Around X Design XAdd X Secondary Protection PRT® is a wrap-around, heat-shrinkable tubing that provides a means of adding additional insulation to an assembled wire or cable. The PRT® can be used to protect in-service electrical systems without the need to remove or disassemble the associated connectors and end hardware. This product is also a great in-service repair tubing where a sideentry installation is required. A heat gun is used to recover the material in a fashion similar to standard, non-split, heat-shrinkable tubing. This material has an operational temperature range of -55 to 135°C. PRT® (Transition) PRT Transition Boot Heat Shrink Wrap PRT® (Clear) Clear PRT Heat Shrink Wrap NEED TO PROTECT YOU TRANSITION CONNECTION POINTS? CHECK OUT OUR PRT® (TRANSITION) PRT-ES ® XWater X Blocking XEnvironmentally X Sealed XHeat-Shrinkable X Tubing XEasy X Cable Repair PRT-ES® combines the proven benefits of a wrap-around, heat-shrinkable tubing, with the added benefits of using Z-Block® hot-melt adhesive. The PRT-ES® is designed to provide “Water Blocking” and create an environmentally sealed repair patch for wires and cables. PRT-ES® PRODUCT LINE PRT-ES® (100) Environmentally Sealed PRT Heat Shrink Wrap PRT-ES® (135) Environmentally Sealed High Temp PRT Heat Shrink Wrap P (480) 285-3990 WWW.ZIPPERTUBING.COM 10 PRT-S ® XHeat X Shrinkable Tubing XEasy X Cable Repair XAdds X EMI Hardening XWrap-Around X Installations PRT-S® is an EMI-Shielded, heat-shrinkable wrap that provides a convenient wraparound method of adding secondary insulation and EMI hardening to in-service electrical systems. The wrap around feature allows the material to be installed without the need to remove or disassemble the associated connectors and end hardware. PRT-S® PRODUCT LINE PRT-S® PRT Heat Shrink Wrap w/ EMI Shielding PRT-S® (7200) PRT Heat Shrink Wrap w/ Non-Magnetic EMI Shielding PRT ® -1553 XHeat X Shrinkable Tubing XEasy X Cable Repair PRT®-1553 PRODUCT LINE PRT®-1553 (100) Environmentally Sealed PRT w/ EMI Shielding (<100°C) XAdds X EMI Hardening XEnvironmentally X Sealed Repair PRT®-1553 combines the proven benefits of heat-shrinkable tubing (SAE-AMSDTL-23053/5), a hot-melt adhesive environmental seal and EMI shielding with the installation ease of using Zippertubing’s wrap around products. This product is designed to provide an environmentally sealed repair to both the shield and the outer jacket of damaged, shielded cable from 0.076” to 0.250” in diameter. Testing has shown that a PRT®-1553 repaired shielded cable will perform at or near the original shield cable performance levels. PRT®-1553 (135) Environmentally Sealed PRT w/ EMI Shielding (<135°C) P (480) 285-3990 WWW.ZIPPERTUBING.COM Z-BLOCK ® XNon-Corrosive X XHigh X Flow Hot-Melt Adhesive Z-BLOCK® PRODUCT LINE Z-Block® (100) High Flow Thermoplastic Hot-Melt Adhesive XAdds X Water Blocking XEnvironmentally X Sealed Field Repairs Z-Block® tape is a non-corrosive, Polyamide, high-flow, hot-melt adhesive designed to water block electrical wire and cables that utilize a secondary heat-shrinkable outer jacket. The adhesive will not corrode and is compatible with Polyolefin, Polyvinylchloride, and EVA type heat-shrinkable tubing and will not corrode Copper and Aluminum metal substrates. When used in conjunction with Zippertubing’s PRT® tubing it allows the user to make environmentally sealed field installations and repairs without having to disconnect or disassemble the wire harness end components. Z-Block® tape is available in spool form, or it can be included with PRT® repair tubing in kit form. Z-Block® (135) High Temperature Thermoplastic Hot-Melt Adhesive SHRINK-N-SHIELD ® XEasily X Add EMI Protection XOne-Step X Shielding and Jacketing XPolyolefin X XHeat-Shrinkable X Tubing Shrink-N-Shield® combines two proven technologies into a single, easy-to-install product for adding EMI protection to smaller wire and cable bundles. Shrink-N-Shield® makes adding an EMI shield and secondary insulation jacket to wire or cable bundles a snap. This product is supplied in four-foot-long sticks and has a length tolerance of +/- 1/2 inch. SHRINK-N-SHIELD® PRODUCT LINE Shrink-N-Shield® (2:1) 2:1 Shrink Ratio, Polyolefin Shrink-N-Shield® (3:1) 3:1 Shrink Ratio, Polyolefin Shrink-N-Shield® (4:1) 4:1 Shrink Ratio, Polyolefin Shrink-N-Shield® (HW) 3:1 Shrink Ratio, Polyolefin, Heavy Wall Tubing Shrink-N-Shield® (TW) 2:1 Shrink Ratio, Polyolefin, Thin Wall Tubing Shrink-N-Shield® (2X) 2:1 Shrink Ratio, Polyolefin, Double Shield Layer Shrink-N-Shield® (FE) 2:1 Shrink Ratio, High Temp. Flouroelastomer Shrink-N-Shield® (PVDF) 2:1 Shrink Ratio, Polyvinylidene Fluoride Tubing P (480) 285-3990 WWW.ZIPPERTUBING.COM 12 Z-FOIL® XAdd X EMI Shielding XEconomical X Z-FOIL® PRODUCT LINE Z-Foil® Lightweight, Low Cost Aluminum Foil/Polyester Shield XLighweight X XLow X Profile Z-Foil® is a combination of a .0011” Polyester film backing bonded to our SH1 lightweight Aluminum foil shield with a pressure-sensitive adhesive closure. Extremely useful in high-frequency EMI shielding applications where an economical, lightweight, low profile shielding is needed and re-entry is not required. Z-Foil® is ideal for round and flat cable shielding requirements and is available with or without a Tin/Copper drain wire. Operating temperature range is from -40 to 150°C. Z-3250-TAPE XEMI/RFI X cloth shielding XMultiple X sizes are available Z-3250-TAPE PRODUCT LINE Z-3250-Tape EMI Shielding Tape, Ni/Cu/Polyester Fabric, Adhesive Backed XWide X range of functionality XEasily X installed tape product The Z-3250-Tape is a conductive tape consisting of Zippertubing’s Z-3250-CN EMI shielding fabric laminated to an electrically conductive transfer adhesive backing. The adhesive eases installation and ensures continuity between individual coil winds. Use as a standalone shield in applications requiring a soft, thin, flexible and non-abrasive shield. The tape allows joining of Z-Shield®, Shrink-N-Shield® and PRT-S® EMI Shielded jacket sections at cable splices, branch-outs and transitions to connector hardware. Z-3250-Tape provides excellent electromagnetic shielding when spirally wound with a 50% overlap (minimum). Z-3250-Tape standard tape width is 1.0 inch, while custom widths are available. This product has an operational temperature range of -45 to 150°C depending on shielding selected. P (480) 285-3990 WWW.ZIPPERTUBING.COM ZIP-MESH ® XFlexible X XEasy-to-Use X ZIP-MESH® PRODUCT LINE Zip-Mesh® (AL) EMI Shielding Tape, SnCu Mesh/Aluminum Foil, Adhesive Backed XLow X Electrical Resistance XGreat X for Cable Splices Zip-Mesh® is a flexible, easy-to-use EMI Shielding tape of two-ply, woven Tinned-Copper mesh, separated by either Aluminum or Copper polyester tape, with a self-adhesive material on one side. The material offers very low electrical resistance and is intended to compliment Zippertubing’s “SH1” Foil and “SHX” Series of knitted wire mesh EMI Shields. The tape allows joining of EMI-Shielded jacket sections at cable splices, branchouts and the transition to connector hardware. The standard tape width is 1.0 inch with other sizes available on a custom basis. This product has an operational temperature range of -40 to 175°C. Zip-Mesh® (CU) EMI Shielding Tape, SnCu Mesh/Copper Foil, Adhesive Backed Z-SHIELD ® XExcellent X EMI Shielding (10 MHz to 20 GHz) XFlame-Retardant X Polyurethane Jacket XHigh X Flexibility Applications XEasy X Installed Adhesive Closure Z-SHIELD® PRODUCT LINE Z-Shield® F.R. Polyurethane Jacket with Z-3250-CN EMI Shield Z-Shield® is a wrap around EMI-shielded jacket made of fire retardant Polyurethane film, EMI shielding cloth or foil and an adhesive closure. This combination provides excellent electromagnetic shielding of wires and cables in applications requiring outstanding flexibility, flame-retardancy and good dielectric strength. Extremely useful in electronics applications where space may require a thin and flexible shielding. Z-Shield® can be configured to fit most Round, Flat or Rectangular cable configurations and is available with or without a drain wire installed. Z-Shield® (AL) F.R. Polyurethane Jacket with SH1 EMI Shield Z-Shield® (5080) F.R. Polyurethane Jacket with Z-5080-CN EMI Shield Z-Shield® (2L) Dual Wall F.R. Polyurethane Jacket with Z-3250CN EMI Shield P (480) 285-3990 WWW.ZIPPERTUBING.COM 14 ZIP-SHIELD™ XZ-Track, X D-Track-LT and R-track pressure XExtruded X Films and Coated Fabric jackets available ZIP-SHIELD™ PRODUCT LINE Zip-Shield™ (PFR) Polyurethane Jacket, Z-3250 Shielding, Z-Track Closure XEMI/RFI X shielding materials available (foil, mesh or cloth) XEasy X to use installation pliers and slider tools The Zip-Shield™ family of products developed by Zippertubing are advanced cable management product that are easy to install and remove. Our Zip-Shield™ products are unique in that they feature an exterior protective jacket that is heat sealed to the pressure track closure with the additional benefits of adding our EMI/RFI protection shielding materials to the configuration. These products have been field tested for many years and provide excellent shielding results with an all-in-one solution. They are available in a variety of colors, multiple jacketing materials and shielding options. HOOK-N-SHIELD™ XNylon, X Polyester and Aramid hook-and-loop materials XEasy X to install, no tools required HOOK-N-SHIELD™ PRODUCT LINE Hook-n-Shield™ (VNH) SHX-4 EMI Shield, VNH-23 Jacket, Zipper Closure XAvailable X in a variety of materials XEMI/RFI X shielding materials available (foil, mesh or cloth) Zippertubing’s Hook-n-Shield™ is an easy to use and convenient way to provide a wide range of protective jacketing with the added benefits of EMI/RFI protection. The Hookn-Shield™ family is comprised of many variations of extruded films and coated fabrics combined with one of our shielding materials and a hook-and-loop closure. This field installable and easy to re-enter jacket is perfect for any install where frequent access is required, but accessibility for any additional tools may be limited. P (480) 285-3990 WWW.ZIPPERTUBING.COM FLEX-SHIELD ® XGood X EMI Shielding (30 MHz to 1 GHz) XExtremely X Flexible & Lightweight XHigh X Temperature Applications FLEX-SHIELD® PRODUCT LINE Flex-Shield® (HP) Tin/Copper EMI Shielded Expandable Sleeving, Aramid Core XFlame X Retardant, UL1441, VW-1 (1/8 thru 3/4” sizes only) Flex-Shield® is a high-performance, EMI shielding, expandable braid that is lightweight and flexible. The fiber cores are made of high temperature meta Aramid Fiber (Nomex) and are individually wrapped with a Tinned-Copper Foil. The fibers are braided together at a low braid angle to create a tubular product that can expand and contract to a limited degree for a perfect cable fit. These foil wrapped fibers create a sleeve that provides good EMI protection and yields a material with outstanding flex-life. This product is intended for high-flex, high-temperature and environmentally tough applications. FlexShield® is currently in use on several aerospace applications where light weight and high performance are needed. The material meets UL1441, VW-1 (1/8 thru 3/4” sizes only) for flammability and has an operational temperature range of -40 to 150°C ZIPPER-MESH ® XEasy X to install Zipper Closure XExcellent X Low Frequency EMI Shielding XHigh X Performance ZIPPER-MESH® PRODUCT LINE Zipper-Mesh® SHX-4 EMI Shield, No Jacket, Zipper Closure XHigh X Flexibility applications XNon X Flammable Shield Mesh Zipper-Mesh® cable shielding is a convenient and efficient method of providing EMI/ EMP protection to harnesses and wire bundles. It is a highly-flexible shield constructed of 4-ply knitted wire mesh utilizing an internal shield overlap, an integral grounding strap, and a heavy duty zipper closure. The zipper closure mechanism allows installation to be “tool-free”, and re-entry to be very simple for cable repair or modification. The ZipperMesh® product line give you the option of having no external covering allowing for easy ground termination, or choose from four abraison-resistant options of protective jackets . Zipper-Mesh® (63) SHX-4 EMI Shield, 63-20 Jacket, Zipper Closure Zipper-Mesh® (PFR) SHX-4 EMI Shield, PFR-18 Jacket, Zipper Closure Zipper-Mesh® (PVL) SHX-4 EMI Shield, PVL-10 Jacket, Zipper Closure Zipper-Mesh® (VNH) SHX-4 EMI Shield, VNH-23 Jacket, Zipper Closure P (480) 285-3990 WWW.ZIPPERTUBING.COM 16 ZT-SHIELD™ XFlame-Retardant X Polyurethane Jacket XExcellent X Shielding Characteristics XFlexible X and Lightweight XOne X Step installation ZT-Shield™ is a combination of Zippertubing’s fire-retardant Polyurethane ZT-Tape® stagger bonded to a layer of Z-3250-CN or Z-7200-C shielding fabrics with an electrically conductive adhesive backing. When spirally wrapped around electrical wires or other items using a 50% overlap technique, this product provides a finished installation with excellent electromagnetic shielding characteristics. The flame-retardant Polyurethane insulation jacket also provides good dielectric strength. This tape eliminates the need to go back over a shielded assembly a second time to apply a protective dielectric insulator. ZT-Shield™ is available in multiple widths to accommodate most wire harness diameters. This product line has an operational temperature range of -45 to 107°C depending on the type of shielding that is used. ZT-SHIELD™ PRODUCT LINE ZT-Shield™ (3250) Z-3250 Cloth EMI Shielding, Polyurethane Tape facebook.com/ zippertubing @zippertubingco Keep up to date on Zippertubing’s engineered proven solutions that will help keep your company ahead of the competition. linkedin.com/company/ zippertubing-company Get Social with Zippertubing! P (480) 285-3990 WWW.ZIPPERTUBING.COM HEAT-WRAP ® XAdhesive X Closure System XMulti-Purpose X Heat Barrier Protection XFlame X Retardant & Flexible HEAT-WRAP® PRODUCT LINE Heat-Wrap® Adhesive Closed, Wrap Around Heat Barrier, Up to 149°C XEasy X Tooless Installation XLow X Installed Cost Heat-Wrap® is designed for moderate temperature, low-cost heat barrier applications. Heat-Wrap® uses a high performance Acrylic adhesive closure system that provides excellent bond strength when combined with the ALS-5 jacket material. The adhesive closure yields a product that is easy to install (no tooling) and has a low installed cost. The adhesive system has very good fluid resistance and will not degrade with exposure to Ultraviolet light. This material is ideal for adding low-cost thermal protection to wires and cables. INSUFLECT ® XIdeal X for performance, commercial and XProven X performance to SAE J2302 military vehicles XMade X in the USA Custom Sizes and Shapes INSUFLECT® PRODUCT LINE Insuflect® composite heat shielding extends the survivability of sensitive components in a world of ever increasing temperatures. Zippertubing is a leading manufacturer of thermal protection sleeves and Jackets that provide a heat barrier designed to protect wiring, hoses, pipes or a variety of other components from radiant heat sources. We have the ability to produce custom shapes using a variety of heat reflective materials. Insuflect® (650) Aluminized Fiberglass with Fiber Mat and Woven Silica Cloth Inner Jackets, Up to 650°C P (480) 285-3990 WWW.ZIPPERTUBING.COM 18 MOORED CABLE FAIRINGS XBundle X multiple cables and or wires together. XFlexible X and light weight. MOORED CABLE FAIRINGS PRODUCT MCF-10 (Z-Track) Light Duty Moored Cable Fairing, Z-Track Closure, Tidal Surge XImprove X stability. Zippertubing’s Moored Cable Fairings are designed to significantly reduce the vibration, noise and drag created by water movement across the tether cable of a moored buoy. The fairing allows underwater instrumentation associated with moored platforms to work to their full potential. Our materials offer good wear resistance, high tear strength, flexibility, oil and hydrocarbon resistance in addition to being impervious to salt water. Zippertubing’s Moored Cable Fairings’ long lengths and flexibility allows for an easy installation and is the answer to many tethered cable problems. TOWED CABLE FAIRINGS XBundle X multiple cables and or wires together. XTow X cables up to 5 knots. TOWED CABLE FAIRINGS PRODUCT TCF-20 (Z-Track) Medium Duty Towed Cable Fairing, Z-Track Closure, To 5 Knots XFlexible X and light weight. Zippertubing’s Towed Cable Fairings are designed to significantly reduce the vibration, acoustic noise and drag created by water movement across a towed fish cable. The single-row fin design improves the hydrodynamic flow characteristics across the cable, reducing vibration and “strumming” because each independent, flexible fin is free to assume the most favorable flow orientation. In addition, where multiple cables are used the fairing bundles all into a single, streamlined package for easier handling and even greater drag reduction. Our Towed Cable Fairings feature a 20-mil wall jacket and the Z-Track® closure system and is intended for use under moderate sea conditions and tow speeds up to 5 knots. The material offers good wear resistance, high tear strength, flexibility, oil and hydrocarbon resistance in addition to being impervious to salt water. P (480) 285-3990 WWW.ZIPPERTUBING.COM CUSTOM SOLUTIONS Is your application unique? Zippertubing can help! Being in business since 1957, we have seen a lot of special requirements. Perhaps you need a portable Faraday cage that folds into a “pizza box” when not in use. Do you need a shielded gown for your patients when using your MRI machine? Maybe you need an EMI-shielded pouch that fits on your belt. We also make connector covers which offer protection from moisture, dust, dirt and abuse. Our custom manufacturing division will gladly modify a standard product to suit your needs. We have the desire, ability, and engineering expertise to quickly develop solutions to resolve your unique application issues. Using our wide variety of products and our ability to adapt them in many ways, we thrive on the opportunity to resolve special issues. Our engineering department is ready to assist in the design process as necessary and our custom manufacturing division has the ability to turn around prototypes in a short period of time. 4 4 1 SOLUTION COMPONENTS Step 1. Pick a Jacket Choose your jacket based upon the chemical, mechanical, electrical and thermal environment that your application requires. Do you need dielectric strength, structural re-inforcement, or flexibility? Step 2. Pick a Shield What are your shielding requirements? In which frequencies do you expect your product to operate? Is shield flexing a concern? Do you want foil, meshes or conductive fabric? Step 3. Pick a Closure Creating a Custom Solution? Zippertubing’s proven products address many common industry problems. However when custom applications are necessary, Zippertubing offers dozens of raw materials that can be configured into thousands of custom solutions to provide specific results. Most custom products can be divided into four separate components; Jacket, Shielding, Closure, and Shape. Based upon the application, specification, and performance requirements, you can select the appropriate materials to produce a product to suit your application. P (480) 285-3990 Do you need your application to be re-enterable or repairable? Is flexing a concern? Choose from one of our many track methods, zippers, hook and loop, adhesives or snaps. Step 4. Pick a Shape ROUND FLAT RECTANGULAR CUSTOM WWW.ZIPPERTUBING.COM 20 CUSTOM MATERIALS ® Welcome to our Custom Materials. In this section, you will find the raw materials that Zippertubing uses to create our vast array of products. Whether you use one of our Proven Solutions or need a customized solution, these materials will offer the performance and reliability you can trust from The Zippertubing Co. P (480) 285-3990 Please note that these raw materials are not sold separately. The information shown here is for you to educate yourself and help you understand the properties of each material. WWW.ZIPPERTUBING.COM Coated Fabrics RUGGED POLYMER IMPREGNATED FABRICS Zippertubing offers a comprehensive variety of Coated Fabric materials which provide resistance to temperature and weather extremes, mildew and particulates as well as providing abrasion protection to electrical wires and cables. Our high tenacity weaves are coated with various polymers to provide outstanding performance under almost any condition. Choose from Polyvinylchloride, Polyurethane, Silicone and Teflon coated materials. Coated Fabrics can be configured for round, flat and rectangular cables. These materials can also be combined with Zippertubing’s EMI Shield materials. XX XX XX Can be configured for round, flat or rectangular cable Resistant to abrasion & environmental hazards High dielectric strength *Available in 25 Colors DVH-20 General Purpose PVC Coated Polyester Jacket, 20 Mil PTG-5 DVH-40 Heavy Duty PVC Coated Nylon/ Polyester Jacket, 40 Mil PVL-10 High Performance PTFE Coated Fiberglass Jacketing, 5 Mil Lightweight PVC Coated Polyester Jacket, 10 Mil SRFG-32 TREVIRA Heavy Duty Silicone Coated Fiberglass Jacket, 32 Mil Lightweight Halogen Free Canvas Jacketing, 15 Mil P (480) 285-3990 FRC-15 Lightweight Multi-Purpose Canvas Jacket, 15 Mil PVL-10 (Tested) UL Tested Polyester Fabric, 10 Mil NET-30 Open Weave PVC Coated Polyester Jacket, 30 Mil RPU-17 Reinforced Polyurethane Cable Jacket, 17 Mil VNH-23 Mil-Spec PVC Coated Nylon Jacket, 23 Mil WWW.ZIPPERTUBING.COM 22 Extruded Films EXTRUDED FILMS CAN BE COMBINED WITH MOST SHIELDING MATERIALS TO CREATE A FLEXIBLE SOLUTION. Zippertubing offers a broad range of high-tech Extruded Films that include materials optimized for specific needs, such as high dielectric strength, resistance to abrasion or various environmental and/or chemical hazards while exhibiting unusually high flexibility. Many of our extruded films may be configured for round, flat or rectangular cable. XX Resistant to abrasion & environmental hazards XX High dielectric strength XX Can be configured for round, flat or rectangular cable 63-10 Flexible, Light Weight, Polyvinylchloride Film, 10 Mil 63-20 Flexible, Medium Weight, Polyvinylchloride Film, 20 Mil FEP-10 High Performance FEP Teflon® Film, 10 Mil FSR-16 Viton®, High Performance, Fluorinated Synthetic Rubber Film, 16 Mil PFR-FILM PFR-18 Polyurethane Film w/ Adhesive Backing, 9 Mil Extremely Flexible, AbrasionResistant, Polyurethane Film, 18 Mil ANY OF THESE EXTRUDED FILMS CAN BE DIRECTLY HEAT SEALED TO OUR PRESSURE TRACKS TO CREATE A CUSTOM JACKET P (480) 285-3990 WWW.ZIPPERTUBING.COM Shielding Materials Zippertubing has been providing effective EMI shielding solutions to high-tech industries around the world for over 20 years. We have the ability to offer several different EMI/RFI Shielding materials, each with frequency specific features that reduce radiated interference by reflection and/or absorption. The Zippertubing Co. offers a wide range of EMI/RFI solutions that can be fully customized to suite your specific application needs. FOIL XEnsure X electromagnetic compliance (EMC) with industry standards. XStandard X and custom configuration available. XEMI/RFI X shielding solutions for military, aerospace, commercial, industrial, medical and appliance industries. SH1 (Foil Shielding) SH1 (Laminate) Aluminum/Polyvinylchloride Laminated Foil Shielding, 12 Mil MESH Aluminum Foil EMI Shielding, 2 Mil SHX-2 (SnCuFe) SHX-4 (SnCuFe) Tinned Copper/Steel Wire EMI Shielding Mesh, 4-Ply SHX-2 (S/S) Stainless Steel Wire EMI Shielding Mesh, 2-Ply SHX-4 (S/S) Stainless Steel Wire EMI Shielding Mesh, 4-Ply CLOTH Tinned Copper/Steel Wire EMI Shielding Mesh, 2-Ply Z-3250-CN High Performance EMI Shielding Cloth, Ni/Cu/Polyester Z-5080-CN Flame Retardant EMI Shielding Cloth, Ni/Cu/Modacryl P (480) 285-3990 Z-7200-C Non-Magnetic, Halogen-Free and Hypoallergenic Conductive EMI Shield WWW.ZIPPERTUBING.COM 24 Heat Reflective HIGH TEMPERATURE MATERIALS DESIGNED TO REFLECT AND DISSIPATE HEAT High Temperature materials are used to provide a method of temperature reduction from external sources protecting your wires, cables or sensors from an external heat source by reflecting and or absorbing the potentially damaging heat. The jacketing materials are rated for temperatures from 177°C up to 900°C for short durations. Component applications often demand specific forms and shapes with different closure and wrap methods. The Zippertubing Company products are available in many different shapes and sizes, and custom configurations can be produced to meet your specific needs. XInstantly X add heat reflection to your wire/cable installation. XProvides X thermal and physical protection. XAllows X “bundling” of wires, hoses, and cables. Moderate Temp. up to 260°C ALP-500 Low Cost, Aluminized Fiberglass Heat Barrier, Up to 180°C ALS-5 Thin, Flexible, Aluminized Fiberglass Heat Barrier, Up to 177°C ALSR-15 Mil-Spec Aluminized Silicone Coated Fiberglass, Up to 260°C High Temp. up to 550°C ALHTG-65 High Temperature Glass Fiber Jacket with Aluminum Foil, Up to 550°C ALK-19 High Strength Heat Reflective Woven Kevlar Fabric, Up to 300°C P (480) 285-3990 ALR-550 Thin, Flexible Heat Barrier Jacketing, Up to 550ºC WWW.ZIPPERTUBING.COM SAM-1000 Rugged, Aluminized Silicone Coated Fiberglass, Up to 240°C Pressure Tracks INTERLOCKING EXTRUDED PRESSURE TRACKS Zippertubing pressure tracks are formed from PVC, Polyurethane, FEP and other extruded materials into convenient and reliable interlocking closures. The various closure options provide a broad performance range and can be combined with most of our materials utilizing heat sealing and sewing techniques. Some of our tracks are designed to be used in conjunction with pliers or a slider tool for faster installation and larger applications. XOptional X track closures: D, R and Z XVarious X materials options for performance variations XHelpful X tools for larger installation projects *Z-Track® is available in three different compounds; FEP, PVC, and PFR D-Track-LT® (PVC) Heavy Duty, Externally Closed, PVC Extruded Track, 20 Mil R-Track® (PVC) Light Duty, Thumb Pressure Closed, Extruded Interlock Z-Track® (*) Extremely Versatile, Medium Duty, Extruded Interlock Installation Tools ZTD-SP-Plier Closing D-Track-LT Products in Production Line Applications SLD-Slider Fast & Efficient Closing of all D-Track-LT Products P (480) 285-3990 ZTZ-SP-Plier Fast & Efficient Closing of all Z-Track Products WWW.ZIPPERTUBING.COM SLR-Slider Fast & Efficient Closing of all R-Track Products 26 Additional Closures ZIPPERTUBING OFFERS VARIOUS CLOSURE OPTIONS Zippertubing offers a comprehensive range of simple, operable closures used for assembly and re-entry to the wire harness for future repair or modification. Our vast array of closure mechanisms are designed to be cost effective and compatible with most of our Zippertubing jacket products for a wide range of applications and industrial markets. XPermanent X closure options with pull-thru installation. XClosures X that offer re-entry and wrap-around installation. Conventional Zippers Durable Closure with Re-Entry. Heat Sealed & Sewn Easy Pull-Through Installation. Hook-and-Loop Quick, Easy and Economical Closure Option Snap Fasteners Tool-less Installation with Easy Re-Entry. NEED HELP CHOOSING A CLOSURE? Track closure XRe-enterable, X wide range of material choices XMay X require tools to close Hook and loop closure Tapes Strong, flexable, offering a tool-less closure Snaps XCan X provide multiple breakouts, good for heat barrier applications XWill X have openings in bundle XNo X tools required, easy to use, re-enterable XLower X hold strength, may get dirty or introduce debris Heat Sealed & Sewn Adhesive Zippers XVery X thin & flexible, no tools required, good for smaller applications XNot X re-enterable, can be labor intensive for long lengths P (480) 285-3990 XFast, X easy solution to install XCan X be difficult for long runs, not re-enterable XRe-enterable, X no tools required, strong XLimited X and fixed lengths. WWW.ZIPPERTUBING.COM FAMILY OF COMPANIES USA | SWITZERLAND | GERMANY | JAPAN | CHINA ZIPPERTUBING Corporate Headquarters 7150 W. Erie St Chandler, AZ 85226 P 480.285.3990 F 480.285.3997 www.zippertubing.com ZIPTAPE LABEL I.D. SYSTEMS 2122 W. 5th Place Tempe, AZ 85281 P 480.966.2999 F 480.285.4625 www.ziptape.com TECHLITE INSULATION 2122 W. 5th Place Tempe, AZ 85281 P 480.967.8888 F 480.894.6255 www.techlite.net TICON AG Soorpark CH-9606 Bütschwil, Switzerland P 41.71.983.0075 F 41.71.983.0076 ZIPPER-TECHNIK, GmbH Werner-v.-Braun-Straße 3 D-63263 Neu-Isenburg, Germany P 49 61 02/ 7 3870 F 49 61 02/ 3 4034 www.zipper-technik.de ZIPPERTUBING (JAPAN) LTD. 3-2-56 Takatsukadai Nishiku, Kobe 651-2271 Japan P 81-6-6341-9545 F 81-6-6341-8445 www.ztj.co.jp ZT-REN East First Floor #1 Building No. 6 Jin Xing Road Zhuhai City Guangdong Province,P.R. China P 0086.756.3621377 F 0086.756.3621377 WWW.ZIPPERTUBING.COM P (480) 285-3990 WWW.ZIPPERTUBING.COM 28 What is Electro-Magnetic Interference? Electromagnetic Interference (EMI) is an electrical noise which creates a disturbance or undesired response in one or more circuits, pieces of equipment, or systems. EMI is a generalization of an older term, radio-frequency interference (RFI). Many types of electrical circuits are susceptible to EMI/RFI and must be shielded to ensure proper performance. To protect the performance of your circuit, electromagnetic emissions from commercial equipment must not exceed levels set by the FCC and other standards such as CE. Further standards set EMI levels to which electronic equipment must itself be immune. What is EMI Shielding? Shielding is the use of materials to reduce radiated EMI by reflection and/or absorption. Shielding should be placed where it best causes an abrupt discontinuity in the path of electromagnetic waves. Shielding effectiveness and performance is a function of the properties and configuration of the shielding materials, the frequency and the distance from the source to the shield. How can Zippertubing Help? Zippertubing’s “shielded” products are a quick, effective and economical way to solve many interference problems which require shielding to reduce the effects of EMI/RFI - especially in wire and cable applications. Most standard Zippertubing jacket materials can be combined with a choice of shielding system to meet or exceed almost any requirement. All Zippertubing shielding includes a patented 360° shielding and grounding construction. A tinned-copper wire braid provides a positive seal around the cable and allows easy ground termination. Zippertubing can be used to control excessive emissions from transmitters or the incidental radiation from cables and wiring cable harnesses used to interconnect digital computers or data processing equipment, so they can comply with FCC, VDE, MIL-I-461-B and/ or TEMPEST requirements. It can also be used to protect sensitive receiving or detection equipment cables from impulse noise such as electrostatic discharge, EMP or lightning, and is effective in reducing capacitive and inductive crosstalk between adjacent cables. Where Can I Use Shielding? Existing Installations Shielding is the use of materials to reduce radiated EMI by reflection and/ or absorption. Shielding should be placed where it best causes an abrupt discontinuity in the path of electromagnetic waves. Shielding effectiveness and performance is a function of the properties and configuration of the shielding materials, the frequency and the distance from the source to the shield. Updating Equipment New requirements are imposed on equipment already designed or already being manufactured due to the newly adopted CE mark required for products being delivered to the European market. Zippertubing can solve problems of this nature, whether for a quick fix, retrofits in the field, or upgrading existing products as a design technique for cost sensitive commercial equipment. It is simply slipped around the cable or harness and “zipped” closed. Termination of the shield at one or both ends as dictated by the system’s requirements completes the job. P (480) 285-3990 New Designs Zippertubing offers designers a proven solution to both emission and susceptibility cable containment. The measured performance of Zippertubing’s Shielding with quality jacket material has superior performance as compared to standard tin-plated copper braid shields. This makes Zippertubing the preferred choice during conceptual design. The special Zippertubing technique of attaching the shielding to the jacket material allows cables flexibility, with better shielding performance than standard mylar/foil cables. WWW.ZIPPERTUBING.COM (SH1-Laminate & SH1-Foil) LEVEL (dB) FOIL SHIELDING 120 SHIELDING EFFECTIVENESS (E-FIELD) 100 80 10M FREQUENCY (Hz) 100M 1G 10G 20G (SHX-2 & SHX-4) SHIELDING EFFECTIVENESS (E-FIELD) 100 SHX-2 LEVEL (dB) MESH SHIELDING SHX-4 80 60 40 10M LEVEL (dB) 1G 10G 20G (Z-3250-CN & Z-5080-CN) 100 CLOTH SHIELDING FREQUENCY (Hz) 100M SHIELDING EFFECTIVENESS (E-FIELD) 80 60 Z-3250-CN Z-5080-CN 40 10M 100M FREQUENCY (Hz) 1G 10G 20G (Z-7200-C) SHIELDING EFFECTIVENESS (E-FIELD) LEVEL (dB) 80 60 300M 30M FREQUENCY (Hz) 3G 18G ATTENUATION DATA WAS DERIVED USING PROCEDURES DEFINED IN MIL-STD-285 AND TESTED BY SCIENTIFIC APPLICATIONS INTERNATIONAL CORPORATION (SAIC) EMI LABORATORIES, SAN DIEGO, CALIFORNIA P (480) 285-3990 WWW.ZIPPERTUBING.COM 30 THE ZiPPERTUBiNG CO. R ISO 9001 CERTIFIED WWW.ZIPPERTUBING.COM | 480.285.3990 7150 West Erie Street Chandler, Arizona 85226 Version 1.1