RHINO BOTTOM MOUNT INSTALLATION INSTRUCTIONS 1. Measure 2 - 3/4” back from the front of the skidplate as illustrated (not raised part of skidplate) and mark the skidplate. Hold the front edge of the plow mount (with the ears to the front) up to this line and mark the 4 inner-most holes for drilling. Drill the 4 holes with a 3/8” drill bit. Place the front u-bolts around the frame just in front of the vertical support tubes per illustration. Put on the back two u-bolts though your drilled holes. You can now slide bottom mount into place on the u-bolts. Bolt into place with the supplied 5/16” washers and nylock nuts. Slide the blade/push tube assembly under the ATV. Lift the rear of the assembly up and align the holes in the bottom mount tabs and the push tube and install the wire loop pins (#25). 2. 3. 4. Vertical frame support tubes. 2 - 3/4” From this edge of the skidplate to the front of the plow mount should be 2 3/4”. This should allow you room to put the front u-bolts just in front of the vertical frame support tubes. 1. 2. 4. RHINO DIAGRAM TERYX BOTTOM MOUNT INSTALLATION INSTRUCTIONS Remove front skidplate. Place the four u-bolts over the main frame rails per illustration. Put the bottom mount in place through the u-bolts and position so the backside of the mount is flush with the center crossmember and skidplate. Bolt into place with supplied washers and nuts. Slide the blade/push tube assembly under the ATV. Lift the rear of the assembly up and align the holes in the bottom mount tabs and the push tube and install the wire loop pins (#25). The back edge of the plow mount will butt up against this center crossmember and skidplate. TERYX DIAGRAM All images used are copyrighted property of CMP and may not be used without permission. Inst2760 07/11/08 BOTTOM MOUNT HOLE LOCATION DIAGRAM TERYX TERYX RHINO RHINO RHINO RHINO TERYX TERYX All images used are copyrighted property of CMP and may not be used without permission. Inst2760 07/11/08 DUE TO INCREASED PACKAGING EFFICIENCY, SOME PRIOR ASSEMBLY IS REQUIRED BEFORE MOUNTING THE PLOW BLADE TO THE ATV. ALL DIRECTIONS REFERRING TO THE RIGHT AND LEFT SIDES ARE WHEN THE OPERATOR IS SEATED ON THE ATV A. Remove the 1/2" shoulder bolt, two 1/2" flat washers and 3/8" nylock nut (3) from the hardware bag. B. Take the blade swivel (11) and install it to the front of the push tube runner (10) as in DIAGRAM #1 and install the 1/2" shoulder bolts, 1/2" flat washer and 3/8" nylock nut (3), making sure that the flat washer seats properly around the bottom of the 1/2" shoulder bolt while tightening the 3/8" nylock nut. Make sure the blade swivel (11) turns freely. C. Take the blade position handle/pin assembly and remove the bottom 3/8" flanged nuts from the u-bolt (D) and the 3/8" x 3/4" bolts (H) that are installed in the blade position pin bracket (G), making sure to leave the top 3/8" flanged nuts threaded on the u-bolts. D. Now place the blade position handle/pin assembly down on the push tube runner, sliding the blade position pin through one of the blade position holes on the swivel (11) and through the rear blade position pin support as in DIAGRAM #1. E. Install the 3/8" x 2" x 3" u-bolt (D) per DIAGRAM #1. Install the (2) 3/8" flanged nuts until they are flush with the bottom of the 3/8" x 2" x 3" u-bolt (D). Now install (2) 3/8" flanged nuts (H) to the (2) 3/8" x 3/4" bolts (H) that hold the blade position pin bracket (G) and tighten. Then, tighten the (2) top 3/8" flanged nuts down on the u-bolts, making sure the 3/8" flanged nuts remain flush with the bottoms of the u-bolts. F. Dee DIAGRAM #2 for completed assemble. Work blade position handle/pin back and forth while turning swivel (11), making sure everything works smoothly. Location A B C D E F G H Part # PC137 PC136 HDW2250 HDW7088 HDW2145 PC138 HDW2367 FG3081 HDW2106 HDW7060 Qty. Description 1 2 3 3 1 1 1 1 2 6 Blade Position Handle Blade Position Handle/Pin Straps #8 x 1-1/2" Phillips Screws #8 Nylock Nuts 3/8" x 2" x 3" U-Bolt 1/2" x 3-1/4" Blade Position Pin Blade Position Pin Spring Blade Position Pin Bracket 3/8" x 3/4" Hex Bolts 3/8" Flanged Nuts DIAGRAM #1 DIAGRAM #2 A. Remove the (2) 3/8" shoulder bolts (14) from the back of the blade (1). Install the blade on the swivel (11) by sandwiching the blade pivot point brackets around the blade swivel ears located on each side of the swivel (11). Install (2) 3/8" shoulder bolts (14) and 5/16" nylock nuts and tighten. B. Hook the blade springs (4) to each side of the swivel (11) through the blade spring attaching holes. Place the 3/8" eyebolt (2) on the end of the blade spring (4) and pull the eyebolt through the spring attaching point on the back of the blade and install a 3/8" nylock nut (2). Spring tension may be stiffened by tightening the 3/8" nylock nuts on the eyebolts. C. The blade swivel adjusting stops (17) on each side of the blade swivel (16) allow you to change the pitch of the blade. Rotating the stops allow you to customize the blade pitch to changing conditions and material. All images used are copyrighted property of CMP and may not be used without permission. Item Part # 1 2552 2560 2 HDW2117 3 HDW7061 4 HDW2160 5 HDW9025 6 HDW2369 7 FG2590 8 HDW2356 9 HDW2315 10 HDW2106 11 HDW7060 12 HDW9005 13 FG2592 14 2705-70 15 KD60 16 FG2417 17 HDW2100 18 HDW2161 19 HDW7058 20 HDW2064 21 HDW7056 22 2568 2570 23 KD64 24 2760-70 25 HDW2323 26 HDW2073 27 HDW9002 19 HDW7058 YAMAHA ‘06-’11 450/660/700 Rhino 4x4 KAWASAKI ‘08-10 Teryx 750 BLADE HARDWARE MOUNTING INSTRUCTIONS P/N: 4501-0188 NOTE: Part numbers and diagrams not applicable when installing a V-Plow . NOTE: Skids and all hardware for the skids are located in the plow blade box. 18 3 2 6 2 3 1 16 18 Qty. 1 1 2 5 1 2 2 2 4 2 4 4 18 2 1 1 2 2 2 10 7 7 1 1 1 1 2 4 8 8 Description 50" Blade Optional 60" blade 3/8" X 6" eye bolt 3/8" Nylock nut 1/2" x 1" shoulder bolt 1/2" flat washer Spring Skid bracket 1.3" x 5/8" x 3/4" spacer 3/16" x 1-1/4" Lynch pin 3/8" x 3/4" hex head bolt 3/8" flanged nut 5/8" flat washer Skid Push tube runner Blade swivel Blade hinge adjusting stop 3/8" x 1" hex head bolt 3/8" x 3/4" shoulder bolt 5/16" Nylock nut 5/16" x 1" Carriage bolt 5/16" flanged nut 50" wear bar 60" wear bar Blade position pin Bottom mount 3/8" x 2-1/2" wire loop pin 5/16" x 1 1/2" x 3-1/2" U-bolt 5/16" flat washer 5/16" Nylock nut 17 26 19 19 20 3 23 6 22 11 21 9 7 10 12 8 27 3 5 17 16 24 19 3 15 13 CUSTOMER MUST RECEIVE A COPY OF THIS INSTRUCTION SHEET AT THE TIME OF SALE 4 14 FOR QUESTIONS OR COMMENTS PLEASE CALL: 763-689-4800 All images used are copyrighted property of CMP and may not be used without permission. 25 Inst2760 07/09/08