Design & Engineering Services Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Demand Response Emerging Markets and Technologies Program Prepared by: Design & Engineering Services Customer Service Business Unit Southern California Edison March 15, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Acknowledgements Southern California Edison’s Design & Engineering Services (D&ES) group is responsible for this project in collaboration with Tariff & Program Services (TP&S). It was developed as part of Southern California Edison’s Demand Response, Emerging Markets and Technologies program under internal project number DR 05.01. D&ES project manager Doug Avery conducted this technology evaluation with overall management by Carlos Haiad of D&ES and Lauren Pemberton of TP&S. For more information on this project, email doug.avery@sce.com or carlos.haiad@sce.com. Disclaimer This report was prepared by Southern California Edison and funded by California utility customers under the auspices of the California Public Utilities Commission. This work was performed with reasonable care and in accordance with professional standards. However, neither SCE nor any entity performing the work pursuant to SCE’s authority make any warranty or representation, expressed or implied, with regard to this report, the merchantability or fitness for a particular purpose of the results of the work, or any analyses, or conclusions contained in this report. The results reflected in the work are generally representative of operating conditions; however, the results in any other situation may vary depending upon particular operating conditions. Southern California Edison Design & Engineering Services Page ii March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Table of Contents Executive Summary........................................................................................ 1 1.0 Introduction .................................................................................................. 4 1.1 Background ............................................................................................. 4 1.2 Project Goals and Objectives ...................................................................... 4 1.3 Market Potential ....................................................................................... 5 2.0 Technical Approach ........................................................................................ 6 2.1 Equipment Description............................................................................... 6 2.2 Test Procedures...................................................................................... 10 2.3 Data Collection / Monitoring ..................................................................... 11 3.0 Results ....................................................................................................... 3.1 Data Analysis ......................................................................................... 3.2 Discussion ............................................................................................. 3.3 Prior Work ............................................................................................. 4.0 Conclusion .................................................................................................. 25 5.0 Bibliography ................................................................................................ 26 Southern California Edison Design & Engineering Services Page iii March 31, 2006 15 15 24 24 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Abbreviations ADM DR EMS FC GE kW kWh MCC MW Rms Vdc MHz ADM Associates. Inc. Demand Response Energy Management System Foot-candles General Electric Kilowatt Kilowatt-hour Motor Control Center Megawatt Root-mean-squared Volts direct current Megahertz Southern California Edison Design & Engineering Services Page iv March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Figures and Tables Figure ES-1. Lighting Breaker #3 Load Profile During Test 1 ....................................... 2 Figure ES-2. Light Level and Power Measurements Charted Against Light Level Settings . 2 Figure 2-1. Lighting on Third Floor of Test Building.................................................. 6 Figure 2-2. Chiller in Basement of Test Building ...................................................... 6 Figure 2-3. Internet Software Control Center for GE Wireless Energy Management....... 7 Figure 2-4. Zone Control Web Page for Test Building Which Allows Control of Lighting and Chiller Routers ............................................................. 7 Figure 2-5. Load Profile of Chiller as Measured and Logged by GE Wireless Meter Data Processor .......................................................................................... 8 Figure 2-6. Lighting Router .................................................................................. 9 Figure 2-7. Lighting Router and Ballast Controller ................................................... 9 Figure 2-8. Chiller Router .................................................................................... 9 Figure 2-9. Antenna for Wireless Chiller Router....................................................... 9 Figure 2-10. Wireless Meter Data Processor ............................................................10 Figure 2-11. Third Floor Lighting Panel ...................................................................12 Figure 2-12. Third floor Lighting Plan .....................................................................13 Figure 2-13. Close Up of Monitoring Equipment, Current Transducers and Loggers in 3rd Floor Lighting Panel ...................................................................14 Figure 2-14. Logger Monitoring Chiller in Motor Control Center ..................................14 Figure 3-1. Baseline Load Profile of Lighting Panel on 3rd Floor .................................15 Figure 3-2. Baseline Load Profile of Indoor Lighting on 3rd Floor ...............................16 Figure 3-3. Lighting Panel Load Profile during Test 1...............................................17 Figure 3-4. Lighting Panel Load Profile during Test 2...............................................18 Figure 3-5. Lighting Panel Load Profile during Test 3...............................................19 Figure 3-6. Light Level and Power Measurements Charted Against Light Level Settings 21 Figure 3-7. Baseline Chiller Load Profile as Monitored by the GE Wireless System .......21 Figure 3-8. Baseline Chiller Load Profile as Monitored by ADM..................................22 Figure 3-9. Live Test Turning Chiller Off and Back On .............................................23 Table ES-1. Demand Reduction per Fixture Referenced to 70% Level Setting...........…..2 Planned Lighting Test Schedule and Location of Actual Test Command. .....11 Table 2-2. Sequence of Events ...........................................................................11 Table 2-3. Third Floor Lighting Panel Load Description by Breaker ...........................12 Table 2-4. Number of Dimmable Light Fixtures per Phase.......................................13 Southern California Edison Design & Engineering Services Page v March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Figures and Tables, continued Table 3-1. Response Times during Lighting Test 1............................................... 17 Table 3-2. Response Times during Lighting Test 2............................................... 19 Table 3-3. Response Times during Lighting Test 3............................................... 20 Table 3-4. Light Level and Power Measurements at Various Light Level Settings...... 20 Table 3-5. Response Times during Chiller Test.................................................... 23 Table 3-6. Demand Reduction per Fixture Reduction Referenced to Normal Operation .................................................................................................... 24 Southern California Edison Design & Engineering Services Page vi March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Executive Summary In this project, a GE wireless energy management system was installed in an office building to evaluate the demand response effectiveness of this technology. The building is located on the LA County Internal Services Division site. Installation and field testing for this project was completed in October 2005. This project was performed under the Southern California Edison Emerging Technologies Program, which investigates products that have potential to reduce electric demand, particularly during peak use periods. Most energy management systems currently in use are hardwired to all the loads being controlled in a facility, including the command center. By contrast, the GE wireless system investigated in this project is installed in modular components that communicate at 418 MHz and can be activated by either the customer or the utility through any computer connected to the internet. This newly available product was installed to verify that the technology works and to test it in real world conditions. Two types of load, lighting and a chiller, were controlled as part of this project. Dimmable ballasts for fluorescent ceiling lighting were installed that could be controlled by the GE wireless energy management system. The internet software allows the authorized user to change the lighting level from Full Off to Full On in 10% increments. An on/off control was installed on the chiller to signal the existing chiller controls. On-site verification and monitoring of the loads proved that the remote control of the lighting and chiller worked effectively. The lighting system was tested at three different times of the day over a pre-selected range of settings. Synchronized tests for the lighting system produced response times ranging from 2 to 12 seconds from the time the command was remotely issued and when the lighting load actually changed. Response times for the chiller ranged from 50 to 80 seconds because the chiller control system implemented the final turn off and on order. During the testing, data were logged every 2 seconds. A sample of one of the tests is shown in Figure ES-1. The commands to lower the lighting level were given at 13:00:00 (1:00 P.M.), 13:10:00 (1:10 P.M.) and 13:20:00 (1:20 P.M.) and lighting was reduced to 60%, 50% and 30% levels, respectively. The new lighting system that had been installed in this facility was dimmed by the occupants to 70% total light output, providing the desired level of illumination in the space. This test demonstrated the potential for significant Demand Response savings from a lighting system that has already been tuned for optimal energy usage and occupant comfort. The demand reduction per two-lamp fluorescent ceiling fixture measured at this facility is provided in Table ES-1. The reduction is 22.7 Watts per fixture when the level setting is changed from 70% to 30%. Southern California Edison Design & Engineering Services Page 1 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Level: 70% 70% 60% 70% 50% 70% 30% 70% 70% 70% 0.5 Phase B, kW 0.4 kW 0.3 0.2 0.1 13:40:00 13:35:00 13:30:00 13:25:00 13:20:00 13:15:00 13:10:00 13:05:00 13:00:00 12:55:00 12:50:00 0.0 Figure ES-1 - Lighting Breaker #3 Load Profile During Test 1 Table ES-1 Demand Reduction per Fixture Referenced to 70% Level Setting Level Setting 70% 60% 50% 30% Reduction per Fixture (Watts) 0.0 5.0 9.6 22.7 Light meter readings and measured lighting load from the 29 dimmable fixtures are plotted in Figure ES-2. Note that this chart shows that the relationship between light level settings by the control system are not linear with power usage or light output. Further investigation into the dimmable ballasts used in this test are needed to quantify savings based on level settings alone. 70 1.4 Light illumination, fc 60 1.2 50 1.0 40 0.8 30 0.6 20 0.4 10 0.2 0 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% Power (kW) Light Level (foot-candles) Dimming Lights, kW 0.0 100% Light Level Setting Figure ES-2 - Light Level and Power Measurements Charted Against Light Level Settings Southern California Edison Design & Engineering Services Page 2 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System The chiller control test shed 37.5 kW. This shed load was exaggerated because the chiller was turned completely off. Normally a chiller would be controlled by reducing the thermostat set point, thus reducing the load demand, not by turning it off completely. The ability to remotely control any number of loads throughout SCE service area from a computer connected to the internet provides great potential for peak demand reduction. Southern California Edison Design & Engineering Services Page 3 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System 1.0 Introduction This project evaluates the demand response effectiveness of the GE wireless energy management technology. This product is being prepared for the commercial market, and Southern California Edison has the opportunity to test it before it becomes publicly available. A GE wireless system was installed at an office building to verify the technology works and to test it in real world conditions. This demand response technology can be activated by either the customer or the utility through the internet. 1.1 Background The electric utility industry in California is operating under mandates to reduce peak load demand for electricity. Peak demand must be cut by 4% of annual system peak during 2006 and by 5% in 2007. Peak electricity load has been controlled by various programs such as very large customer participation in Demand Bidding, Critical Peak Pricing and Interruptible rate programs, Time-Of-Use rate structure for large commercial customers, and residential air conditioning cycling programs. SCE is looking toward demand response technologies to provide new opportunities to reduce the peak electric system load. Stress to the electric grid occurs when demand for electricity nears the capacity of the available power generation. Hot summer afternoons are historically the time for the most stress to the grid. Weather forecasts are used to predict when demand reduction tactics will need to be used and provide a degree of planning for electric load curtailment. Power generation or electric grid malfunctions result in an immediate need to reduce electricity consumption. Southern California Edison will benefit from technologies that allow the utility to reduce loads upon command. Fast responding systems provide the flexibility to be the most useful. The larger the load that can be controlled the more useful. Large load reduction can be achieved by a few major facilities or by smaller load reductions at many facilities. Technology is providing ways to coordinate larger groups of customers to participate in organized demand reduction programs. 1.2 Project Goals and Objectives SCE tested the implementation of a GE wireless energy management system to control lighting and a chiller at a pilot test facility. The system controls the level of dimming in dimmable ballasts in fluorescent ceiling lighting. The system also controls a chiller by turning it on or off. The project had four main objectives: A. Determine if SCE could control external load from our facilities B. Determine if this approach would work for lighting and chiller loads. C. Determine how long it takes from the time the command is given until the load responds. D. Determine how much load is shed. The lighting system tested has 2-lamp fluorescent recessed ceiling fixtures. The LA ISD building employs an EMS that turns lighting off after hours. The building EMS controls contactors that provide power to the lighting. The project installed dimmable ballasts and T8 lamps in the ceiling light fixtures. The dimmable ballasts are now controllable by the new GE wireless energy management system allowing various lighting levels to be selected. Southern California Edison Design & Engineering Services Page 4 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System The building EMS also controls the chiller. The new GE wireless energy management system was wired into the chiller control system to send the unit a signal to turn the chiller off or on. Generally a chiller is not given these commands because there is a sequence of events that should occur when turning a chiller on or off. Pumps for the chilled water and condensate loops must be staged on before the chiller can be turned on. A similar reverse process is used when shutting down a chiller. Because of this the facilities management has installed a hardwired lockout switch that will only allow the chiller to be turned off or on by the wireless controller when the override setting of the lockout switch is manually changed. 1.3 Market Potential The commercial sector uses 44.5% of the energy in SCE’s service area. Lighting makes up 24% of the electric end-use load in commercial buildings in SCE territory. If demand response programs could reduce power usage by 25% from just one quarter of the commercial lighting fixtures in SCE territory, there would be a 577 MW reduction in load during the peak demand period. Air conditioning makes up approximately 27% of the electric end-use load in commercial buildings in California. If 5% of the commercial air conditioning load in SCE territory could be reduced by demand response programs that would represent a 462 MW reduction in load during the peak demand period. Southern California Edison Design & Engineering Services Page 5 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System 2.0 Technical Approach The test building for this project was the Los Angeles County Internal Services Division (ISD) building at 1100 N Eastern Ave., Los Angeles, California. It is a three-story office building. The third floor of this facility houses the facility maintenance offices and has less square footage than the first or second floors. The test included lighting fixtures on the third floor and the chiller, which is located in the basement. The chiller in this test is less than a month old. Figures 2-1 and 2-2 show the lighting system and the 50-ton chiller. Figure 2-1. Lighting on Third Floor of Test Building Figure 2-2. Chiller in Basement of Test Building A GE wireless energy management system was installed to control over half of the lighting fixtures on the third floor and the chiller. Data loggers were installed to collect baseline electric load profile data and to measure response time during the synchronized tests. 2.1 Equipment Description The control system, which was installed and operated by Power Web Technologies, Inc., had these components: 1. 2. 3. 4. 5. 6. 7. GE wireless energy management internet software GE wireless lighting router GE wireless ballast controllers GE wireless chiller router GE wireless power controller GE wireless meter data processor Sylvania Powersense T8 Dimming ballasts and lamps The components work together to allow a remote operator to dim lighting or turn the chiller off or on. Care must be taken so that all components are installed so they are powered continuously. The GE wireless energy management internet software was administered by Power Web Technologies, Inc.. Internet software was set up to give the building facilities department as well as SCE the security clearance necessary to change settings on the control system for the test building. Figure 2-3 shows the internet page after logging onto the system. The zone control option brings the user to the web page that provides Southern California Edison Design & Engineering Services Page 6 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System access to control the lighting or chiller routers. (See Figure 2-4). Lighting levels can be set from FULL ON to FULL OFF and all 10% power increments in between. Figure 2-3. Internet Software Control Center for GE Wireless Energy Management Figure 2-4. Zone Control Web Page for Test Building Allows Control of Lighting and Chiller Routers Southern California Edison Design & Engineering Services Page 7 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System The system was installed to meter the chiller and the 3rd floor lighting panel. A separate watt-hour transducer was installed on the loads and connected to the GE wireless meter data processor. A sample of the electric load profile collected from the chiller is displayed in Figure 2-5. No load data was available at this time on the lighting panel power because the current transformers on the transducer are oversized. Operation of the system starts when a user issues a command using the Internet Software. A wireless tower then transmits a signal to the routers. The router receiving the coded message sends a signal on the wireless network to the ballast or power controller. The controller then executes the command to change the power setting on the load equipment. Figure 2-5. Load Profile of Chiller as Measured and Logged by GE Wireless Meter Data Processor The wireless router for controlling lighting is located above the false ceiling near an air register. The lighting router can send the control message to any ballast controller. A ballast controller can serve up to 50 dimming ballasts by using a wire loop to supply a 0 – 10 Vdc signal to the dimming ballasts. There were three ballast controllers for this installation. Figures 2-6 and 2-7 show the lighting router and a ballast controller. Sylvania T8 fluorescent lamps and Powersense dimming ballasts were installed to allow variable lighting levels. Southern California Edison Design & Engineering Services Page 8 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Figure 2-6. Lighting Router Figure 2-7. Lighting Router and Ballast Controller The wireless router for controlling the chiller was installed in the basement near the chiller (Figures 2-8 and 2-9). The wireless power controller for the chiller does not directly turn the chiller off or on. The power controller is tied into the EMS controls for the chiller and provides an on/off signal so that the chiller is shut off by its own controller. The facilities management has installed a hard-wired lockout switch that will only allow the chiller to be turned off or on by the wireless controller when the override setting of the lockout switch is changed manually. Normally the way a chiller would be controlled to reduce peak demand would be to lower the thermostat set point, thereby reducing the cooling load. The facilities personnel wanted this installation to have that option, but it would have required an additional control option for the existing EMS system. This was not added. Figure 2-8. Chiller Router Figure 2-9. Antenna for Wireless Chiller Router A GE wireless meter data processor (Figure 2-10) was installed to document the load reductions. The finest time resolution on the electric load data is 15-minutes. Southern California Edison Design & Engineering Services Page 9 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Figure 2-10. Wireless Meter Data Processor 2.2 Test Procedures Test procedures were designed to control the loads at several different times. This was a way to simulate different conditions that the system may experience during actual operation. During all testing an engineer from ADM was on site, while personnel from SCE initiated the test commands from a remote office. At different times test commands were issued from three different locations via computers connected to the internet. The computers from which commands were issued were located at SCE’s office, at a home office and at ADM’s office. All computers, equipment and watches were synchronized to NIST clocks on Pacific Time. (Note that daylight savings went into effect on October 30, 2005.) The clocks were synchronized using the following web link: http://nist.time.gov/timezone.cgi?Pacific/d/-8/java. The lighting tests were scheduled to occur at three times during the day:10:00:00, 13:00:00 and 16:00:00 (i.e., 10:00:00 A.M., 1:00:00 P.M. and 4:00:00 P.M.). Prescheduled times were chosen so that everyone involved with the tests would know exactly, to the second, when the testing was to occur and would be prepared to observe. The tests were conducted on two separate days, a Thursday and the following Monday. The lighting level was changed to three different settings. A field engineer monitored the changes as an eye witness and took measurements. Initially the settings selected were 10%, 25% and 50% below maximum power settings. However, because of complaints that it was too bright when lighting was at full on, the facility personnel set the normal lighting power setting at 70% after the dimming ballasts were installed. The wireless control system only allows changes in lighting power level settings at 10% intervals. It was decided to use the normal setting for the lighting as the base case and that power levels would drop from there. This meant that lighting tests would be conducted at 70%, 60%, 50% and 30% of the maximum power settings. After each drop in lighting power, the lighting power setting was raised back to 70% before the next reduction. Each setting lasted for 5 minutes. Table 2-1 shows the planned schedule of the lighting tests. Note that on the last test the lighting level was also increased from the normal setting. Southern California Edison Design & Engineering Services Page 10 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Table 2-1. Planned Lighting Test Schedule and Location of Actual Test Command. Lighting Level Setting 60% 70% 50% 70% 30% 70% 80% 90% 100% 70% Oct. 27 13:00:00 13:05:00 13:10:00 13:15:00 13:20:00 13:25:00 Oct. 27 SCE SCE SCE SCE SCE SCE 16:00:00 16:05:00 16:10:00 16:15:00 16:20:00 16:25:00 ADM ADM ADM Hm Off. Hm Off. Hm Off. Oct. 31 10:00:00 10:05:00 10:10:00 10:15:00 10:20:00 10:25:00 10:30:00 10:35:00 10:40:00 10:45:00 SCE SCE SCE SCE SCE SCE ADM ADM ADM ADM The chiller test was planned as a single test because of the sensitive nature of the load. The actual switching of the chiller was tested during the installation of the wireless control system, so this was to be the first time the hardware had been tested. Originally the chiller was to be tested on a Friday afternoon, but the office is closed on Fridays and nobody would be available to open the doors for the eyewitness to the event. On short notice the plan was changed to 12:15 noon on Thursday. When the command was given for the chiller to go to FULL OFF, the chiller router went off-line. It took some time to identify the problem, but no identifiable cause for the chiller router going off-line was determined. To get the router back on-line, power to the router had to be turned off and on to reboot it. A chronological sequence of events and activities that took place at the facility is provided in Table 2-2. The chiller router had gone offline on October 21 also. No reason was known. It was pointed out that this building is next door to the emergency fire and police response station with two large microwave towers. Any connection at this time is speculative. Table 2-2. Sequence of Events Date & Time 10/12/05 10/20/05 10/21/05 10/24/05 10/25/05 10/27/05 12:15 10/27/05 13:00 10/27/05 14:00 10/27/05 16:00 10/31/05 10:00 10/31/05 Activity Installation of GE wireless control system complete ADM installs loggers on lighting and chiller Chiller router went off-line Chiller router back on line ADM visit site to collect baseline data from loggers Attempt of First test of chiller controller. ADM on-site First synchronized test of lighting controller Actual test of chiller controller Second synchronized test of lighting controller Third synchronized test of lighting controller. ADM on-site. ADM removed data loggers 2.3 Data Collection/Monitoring The electric lighting load was monitored from the lighting panel located in the third floor hallway. (See Figure 2-11.) This lighting panel powers 29 2-lamp 4-foot T-8 fluorescent Southern California Edison Design & Engineering Services Page 11 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System fixtures with dimming ballasts installed. These ballasts are actively connected to the GE wireless control system. The panel also powers 5 fixtures with T-8 lamps and 14 fixtures with T-5 lamps that are not actively controlled by the wireless system. There are two fixtures in the open office area that are not working (e.g., either burned out bulbs or no control signal connected to the dimming ballast). The total daytime lighting load on this panel not controlled by the system adds up to 1.10 kW. Table 2-3 describes the various loads powered through the panel. Figure 2-11. Third Floor Lighting Panel Table 2-3 Third Floor Lighting Panel Load Description by Breaker A # of Dimmable Fixtures 8 # of Other Fixtures 1 off 2 A 6 14 all T5 3 B 7 1 off 5 C 6 2 6 C 2 5 + 2(2’) 9 11 Total B C 0 0 29 ? ? 21 + 2 off + 2(2’) parking Breaker # Phase 1 Southern California Edison Design & Engineering Services Location / Description 4 fixtures in open office area, 3 fixtures in private office, 1 fixture in copy room. 1 fixture in open office is not working. 12 fixtures w/ T5 lamps in conference room, 2 fixtures w/ T5 lamps in small office. 6 dimmable fixtures in private office. 7 fixtures in open office. 1 fixture in open office is not working. 6 fixtures in open office, 2 by elevator not dimmable. 2 fixtures in hall are dimmable, 1 fixture at end of hall not dimmable, 4 fixtures in restrooms (not dimmable) and (2) 2’ non-dimming fixture in restroom. Parking Lot Lights Parking Lot Lights Page 12 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System The number of dimmable lighting fixtures on the 3rd floor controlled by the wireless system are summarized in Table 2-4. A layout of the lighting on the third floor is provided in Figure 2-12. Table 2-4. Number of Dimmable Light Fixtures per Phase Phase A B C # of Dimming Fixtures 14 7 8 Copy M RR W RR Room Office nc nc nc Office Open Office Conference Rm nc Office Elevator Stairs nc nc Third Floor 4 Ft 2 lamp Fixture nc Non-Working Fixture not to scale N 4 Ft T5 2 lamp Fixture nc Non Controlled Fixture 24/7 Fixture nc Room Not Controlled Figure 2-12. Third floor Lighting Plan For the monitoring, three loggers were used in the lighting panel, one for each of the three voltage phases. The data loggers used are StowAway loggers manufactured by Onset Computers. They are small (2”x2”x1/2”) battery operated loggers. They interact with a laptop computer using an interface cable and BoxCarPro software. The StowAway loggers (see Figure 2-13) accept the 0 – 2.5 Vdc output of the 30 Amp split-core current transducers. These loggers effectively record the current load of the electric panel. The data from the loggers was complemented with a series of one-time power measurements taken using a portable power meter (AEMC model 3910). The power meter has a digital display of voltage, current, true rms power (kW), and power factor. The loggers will hold 16,000 data points in memory. With a storage interval set to 30 seconds they can hold over 5 days of data; set to a 2-second storage interval they will hold over 8 hours of data. The data storage interval value used as the launch parameter for the testing was determined by averaging data sampled every half second. A 30second time interval was set on the loggers to collect baseline data for the lighting and the chiller. However, the data storage interval on test days (10/27 and 10/31) was set Southern California Edison Design & Engineering Services Page 13 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System to 2 seconds in order to capture the fast response of the control systems. At 2-second intervals, extended data can not be collected. Figure 2-13. Close Up of Monitoring Equipment, Current Transducers and Loggers in 3rd Floor Lighting Panel Lighting level measurements were made to quantify the dimming settings. The measurements were made with an A.W. Sperry light meter. The measurements were made 45 inches above the floor and documented in foot-candles. The human eye has a non-linear response to lighting level. Light level measurements were taken to verify the eyewitness observations that the light levels had changed at the assigned test times. The logger used to monitor the chiller (see Figure 2-14) is the same type as was used to monitor lighting (i.e., a StowAway) but uses a 400 Amp current transformer. One phase was monitored for the chiller since the phases are approximately balanced and the currents stay in ratio across the phases. The logger measurements were again complemented by one-time power readings from the portable power meter. Figure 2-14. Logger Monitoring Chiller in MCC Southern California Edison Design & Engineering Services Page 14 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System 3.0 Results This section presents and discusses the data that was collected from the monitoring of the 3rd floor lighting and basement chiller. Charts and tables showing response time are presented for the three lighting tests. A correlation of lighting power and light intensity versus lighting level settings is also provided. 3.1 Data Analysis The baseline lighting load of the third floor lighting panel from October 20th to 31st is shown in Figure 3-1. The night-time parking lot lighting is evident from this chart. The monitored data identified the parking lot lighting load to be 2.23 kW. 5.0 3rd Flr Lighting Panel, kW 4.5 4.0 3.5 kW 3.0 2.5 2.0 1.5 1.0 0.5 10/20/05 14:00 10/20/05 20:00 10/21/05 02:00 10/21/05 08:00 10/21/05 14:00 10/21/05 20:00 10/22/05 02:00 10/22/05 08:00 10/22/05 14:00 10/22/05 20:00 10/23/05 02:00 10/23/05 08:00 10/23/05 14:00 10/23/05 20:00 10/24/05 02:00 10/24/05 08:00 10/24/05 14:00 10/24/05 20:00 10/25/05 02:00 10/25/05 08:00 10/25/05 14:00 10/25/05 20:00 10/26/05 02:00 10/26/05 08:00 10/26/05 14:00 10/26/05 20:00 10/27/05 02:00 10/27/05 08:00 10/27/05 14:00 10/27/05 20:00 10/28/05 02:00 10/28/05 08:00 10/28/05 14:00 10/28/05 20:00 10/29/05 02:00 10/29/05 08:00 10/29/05 14:00 10/29/05 20:00 10/30/05 02:00 10/30/05 07:00 10/30/05 13:00 10/30/05 19:00 10/31/05 01:00 10/31/05 07:00 0.0 Figure 3-1. Baseline Load Profile of Lighting Panel on 3rd Floor To see the baseline indoor lighting load of the third floor, the parking lot lighting load was deducted. The indoor lighting load profile from October 20th to 31st in Figure 3-2 confirms that Fridays are not a work day in this office.(see 10/21/05 and 10-28-05 data). The indoor lighting load typically peaks at over 2.5 kW. Southern California Edison Design & Engineering Services Page 15 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System 3.0 3rd Floor Indoor Lighting, kW 2.5 kW 2.0 1.5 1.0 0.5 10/20/05 14:00 10/20/05 20:00 10/21/05 02:00 10/21/05 08:00 10/21/05 14:00 10/21/05 20:00 10/22/05 02:00 10/22/05 08:00 10/22/05 14:00 10/22/05 20:00 10/23/05 02:00 10/23/05 08:00 10/23/05 14:00 10/23/05 20:00 10/24/05 02:00 10/24/05 08:00 10/24/05 14:00 10/24/05 20:00 10/25/05 02:00 10/25/05 08:00 10/25/05 14:00 10/25/05 20:00 10/26/05 02:00 10/26/05 08:00 10/26/05 14:00 10/26/05 20:00 10/27/05 02:00 10/27/05 08:00 10/27/05 14:00 10/27/05 20:00 10/28/05 02:00 10/28/05 08:00 10/28/05 14:00 10/28/05 20:00 10/29/05 02:00 10/29/05 08:00 10/29/05 14:00 10/29/05 20:00 10/30/05 02:00 10/30/05 07:00 10/30/05 13:00 10/30/05 19:00 10/31/05 01:00 10/31/05 07:00 0.0 Figure 3-2. Baseline Load Profile of Indoor Lighting on 3rd Floor Lighting Test 1 started at 13:00:00 on October 27th. The initial lighting level before the start of the test was 70%. Figure 3-3 shows the monitored electric power of all three phases separately and combined. The displayed lines on the chart show data that was collected at 2 second intervals. The lighting power level setting for each of the 5-minute blocks on the chart is displayed across the top of the chart. When the lighting level was at 60%, 50% or 30%, corresponding drops in power usage are seen on all three phases. Electric phases A and C power light fixtures that were not part of the dimming control test, but could not be excluded. Normal activity in the office continued through all the test periods. Restroom lights (phase C) were turned on just before the test began and were turned off about two minutes later. The same lights were turned on again for a couple minutes after the test was complete. Southern California Edison Design & Engineering Services Page 16 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Level: 70% 70% 60% 70% 50% 70% 30% 70% 70% 70% 2.5 2.0 3rd Flr Lighting Panel, kW Phase A, kW Phase B, kW Phase C, kW kW 1.5 1.0 0.5 13:40:00 13:35:00 13:30:00 13:25:00 13:20:00 13:15:00 13:10:00 13:05:00 13:00:00 12:55:00 12:50:00 0.0 Figure 3-3. Lighting Panel Load Profile during Test 1 The response times of the control system during Test 1 are shown in Table 3-1. The first column shows the lighting level setting command issued remotely via the internet software. The second column shows the time the command was initiated (i.e., when the ‘Set Level’ button clicked). The third column is the time stamp in the monitored data when the lighting level had fully changed. The last column is the time difference between the third and second columns. The response time for the six different lighting level changes ranged from 6 to 12 seconds. Table 3-1 Response Times during Lighting Test 1 Command Setting Lighting Lighting Lighting Lighting Lighting Lighting 60% 70% 50% 70% 30% 70% Time Command Initiated 13:00:00 13:05:00 13:10:00 13:15:00 13:20:00 13:25:00 Time Lighting Responded 13:00:12 13:05:08 13:10:08 13:15:06 13:20:06 13:25:06 Response Time 12 seconds 8 seconds 8 seconds 6 seconds 6 seconds 6 seconds Lighting Test 2 was the same as Test 1 but started at 16:00:00 on October 27th. The initial lighting level before the start of the test was 70%. Figure 3-4 shows the monitored electric power of all three phases separately and combined. When the lighting level was at 60%, 50% or 30%, corresponding drops in power usage are seen Southern California Edison Design & Engineering Services Page 17 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System on all three phases. Restroom lights on phase C are evident and were turned on and off just before and after the test but not during the test. Level: 70% 70% 60% 70% 50% 70% 30% 70% 70% 2.5 2.0 3rd Flr Lighting Panel, kW Phase A, kW Phase B, kW Phase C, kW kW 1.5 1.0 0.5 16:35:00 16:30:00 16:25:00 16:20:00 16:15:00 16:10:00 16:05:00 16:00:00 15:55:00 15:50:00 0.0 Figure 3-4. Lighting Panel Load Profile during Test 2 The response times of the control system during Test 2 are shown in Table 3-2. During Test 2 there were a few departures from the original test plan but they did not seriously impact the test results. The scheduled level increase from 50% to 70% occurred one minute early. The setting scheduled for 16:20:00 was 30% but was accidentally set to 70% (no change); this mistake was quickly realized and the command for 30% reentered. The response time for the five different lighting level changes with available data ranged from 2 to 12 seconds. Southern California Edison Design & Engineering Services Page 18 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System Table 3-2 Response Times during Lighting Test 2 Time Command Initiated 16:00:00 16:05:00 16:10:00 16:14:00 16:20:00 16:20:26 * 16:25:00 Command Setting Lighting 60% Lighting 70% Lighting 50% Lighting 70% Lighting 70% Lighting 30% Lighting 70% * Estimated time Time Lighting Responded 16:00:08 16:05:06 16:10:12 16:14:02 n/a 16:20:30 16:25:02 Time Delay 8 seconds 6 seconds 12 seconds 2 seconds n/a n/a 2 seconds Lighting Test 3 started at 10:00:00 on October 31st. Test 3 was similar to the previous two tests but was extended to increase the lighting level settings. The initial lighting level before the start of the test was 70%. Figure 3-5 shows the monitored electric power of all three phases separately and combined. More unintended lighting activity occurred during Test 3 than during the other tests and included lighting fixtures on phase A and C. Level: 70% 70% 60% 70% 50% 70% 30% 70% 80% 90% 90% 70% 70% 3.0 2.5 3rd Flr Lighting Panel, kW Phase A kW Phase B kW Phase C kW kW 2.0 1.5 1.0 0.5 10:55:00 10:50:00 10:45:00 10:40:00 10:35:00 10:30:00 10:25:00 10:20:00 10:15:00 10:10:00 10:05:00 10:00:00 9:55:00 9:50:00 0.0 Figure 3-5. Lighting Panel Load Profile during Test 3 The response times of the control system during Test 3 are shown in Table 3-3. Test 3 was an extended test with plans to set the lighting level all the way to 100%. The data that was collected did not register that the full on command was received. The Southern California Edison Design & Engineering Services Page 19 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System response time for the nine different lighting level changes with available data ranged from 2 to 8 seconds. Table 3-3 Response Times during Lighting Test 3 Time Command Time Lighting Time Delay Initiated Responded Lighting 60% 10:00:00 10:00:04 4 seconds Lighting 70% 10:05:00 10:05:04 4 seconds Lighting 50% 10:10:00 10:10:08 8 seconds Lighting 70% 10:15:00 10:15:02 2 seconds Lighting 30% 10:20:00 10:20:02 2 seconds Lighting 70% 10:25:00 10:25:04 4 seconds Lighting 80% 10:30:00 10:30:06 6 seconds Lighting 90% 10:35:00 10:35:02 2 seconds Lighting 70% 10:45:00 10:45:08 8 seconds During Test 3 light level measurements were made directly under one of the dimmable light fixtures using a light meter. These light meter readings, which are measured in foot-candles, are provided in Table 3-4. The base load of the non-dimming fixtures was deducted from the panel power measurements to provide the power to the 29 dimmable light fixtures. Command Setting Table 3-4 Light Level and Power Measurements at Various Light Level Settings Level Setting 70% 60% 70% 50% 70% 30% 70% 80% 90% 70% Time 9:56 10:02 10:08 10:12 10:17 10:23 10:27 10:32 10:37 10:52 Light Level Foot-candle 48.2 40.9 47.8 33.3 47.8 15.5 48.0 55.7 57.9 47.9 Dimming Lights kW 1.231 1.086 1.229 0.951 1.227 0.572 1.235 1.313 1.371 1.227 The light meter readings from Table 3-4 are charted in Figure 3-6. The measured lighting load power of the 29 dimmable fixtures is also plotted in Figure 3-6 using the secondary y-axis on the right-hand side of the chart. Note that this chart shows that the relationships between light level settings by the control system are not linear with power usage or light output. This relationship is most likely a result from the type of dimmable ballast. Further investigation into the dimmable ballasts used in this test are needed to verify this claim. Southern California Edison Design & Engineering Services Page 20 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System 70 1.4 Light illumination, fc 60 1.2 50 1.0 40 0.8 30 0.6 20 0.4 10 0.2 0 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% Power (kW) Light Level (foot-candles) Dimming Lights, kW 0.0 100% Light Level Setting Figure 3-6. Light Level and Power Measurements Charted Against Light Level Settings The baseline chiller load was monitored by two different meters and data logging systems. An extended history of the chiller load is available via the GE wireless internet software. Figure 3-7 shows the data from October 17th to 31st. ADM monitored the chiller from October 20th to 27th using a StowAway logger with much finer time resolution for the time response testing. This data is shown in Figure 3-8. The chiller typically runs between 35 and 40 kW. 50 45 Chiller, kW 40 35 kW 30 25 20 15 10 5 10/17/05 00:00 10/17/05 12:00 10/18/05 00:00 10/18/05 12:00 10/19/05 00:00 10/19/05 12:00 10/20/05 00:00 10/20/05 12:00 10/21/05 00:00 10/21/05 12:00 10/22/05 00:00 10/22/05 12:00 10/23/05 00:00 10/23/05 12:00 10/24/05 00:00 10/24/05 12:00 10/25/05 00:00 10/25/05 12:00 10/26/05 00:00 10/26/05 12:00 10/27/05 00:00 10/27/05 12:00 10/28/05 00:00 10/28/05 12:00 10/29/05 00:00 10/29/05 12:00 10/30/05 00:00 10/30/05 12:00 10/31/05 00:00 10/31/05 12:00 11/1/05 00:00 0 Figure 3-7. Baseline Chiller Load Profile as Monitored by the GE Wireless System Southern California Edison Design & Engineering Services Page 21 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System 50 45 Chiller kW 40 35 kW 30 25 20 15 10 5 10/27/05 14:00 10/27/05 08:00 10/27/05 02:00 10/26/05 20:00 10/26/05 14:00 10/26/05 08:00 10/26/05 02:00 10/25/05 20:00 10/25/05 14:00 10/25/05 08:00 10/25/05 02:00 10/24/05 20:00 10/24/05 14:00 10/24/05 08:00 10/24/05 02:00 10/23/05 20:00 10/23/05 14:00 10/23/05 08:00 10/23/05 02:00 10/22/05 20:00 10/22/05 14:00 10/22/05 08:00 10/22/05 02:00 10/21/05 20:00 10/21/05 14:00 10/21/05 08:00 10/21/05 02:00 10/20/05 20:00 10/20/05 14:00 0 Figure 3-8. Baseline Chiller Load Profile as Monitored by ADM A two hour load profile of the chiller is charted in Figure 3-9. For this test the data were recorded and displayed in 2-second intervals. Prior to the test, the chiller load was modulating in about half hour cycles and averaging 37.5kW. When the chiller received the Full Off command it did indeed turn completely off. The chiller was off approximately a quarter hour before it was turned back on. A 54 kW spike in the demand lasting 2 seconds was recorded when the chiller was turned back on. The load increased a few minutes after the chiller came back on line. This is expected because the chiller must make up for the rise in the building temperature while it was off. Southern California Edison Design & Engineering Services Page 22 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System 60 50 kW 40 30 Chiller, kW 20 10 10/27/05 13:00:00 10/27/05 13:04:00 10/27/05 13:08:00 10/27/05 13:12:00 10/27/05 13:16:00 10/27/05 13:20:00 10/27/05 13:24:00 10/27/05 13:28:00 10/27/05 13:32:00 10/27/05 13:36:00 10/27/05 13:40:00 10/27/05 13:44:00 10/27/05 13:48:00 10/27/05 13:52:00 10/27/05 13:56:00 10/27/05 14:00:00 10/27/05 14:04:00 10/27/05 14:08:00 10/27/05 14:12:00 10/27/05 14:16:00 10/27/05 14:20:00 10/27/05 14:24:00 10/27/05 14:28:00 10/27/05 14:32:00 10/27/05 14:36:00 10/27/05 14:40:00 10/27/05 14:44:00 10/27/05 14:48:00 10/27/05 14:52:00 10/27/05 14:56:00 10/27/05 15:00:00 10/27/05 15:04:00 10/27/05 15:08:00 0 Figure 3-9. Live Test Turning Chiller Off and Back On The response times for the chiller during the test are shown in Table 3-5. During the chiller test there was an irregularity in that the scheduled turning back on occurred two minutes later. A repeated Full Off command was accidentally given at 14:15. The Full On command was given at 14:17. The command to turn the chiller on or off is indirect because it must relay through the chiller control system. The response time for turning the chiller off was 80 seconds and 50 seconds to turn it back on. Table 3-5 Response Times during Chiller Test Command Setting Chiller Full OFF Chiller Full OFF Chiller Full ON Time Command Initiated 14:00:00 14:15:00 14:17:00 Southern California Edison Design & Engineering Services Time Chiller Responded 14:01:20 n/a 14:17:50 Time Delay 80 seconds n/a 50 seconds Page 23 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System 3.2 Discussion It is anticipated that the lighting level reductions for demand response customers would be 10, 25 or 50 percent depending on the needs at the time. For the test facility this actually translates to lighting level settings of 60, 50 and 30 percent. The demand reduction per fixture measured at this facility is provided in Table 3-6. The reduction is 22.7 Watts per fixture when the level setting is changed from 70% to 30%. Table 3-6 Demand Reduction per Fixture Reduction Referenced to Normal Operation. Level Setting 70% 60% 50% 30% Reduction per Fixture (Watts) 0.0 5.0 9.6 22.7 The facility allowed the installation of the system to test turning the chiller on and off, but does not intend to allow the chiller to be controlled this way for demand response purposes. This would be an unusual installation for demand response purposes. Normally the thermostat set point would be changed as part of a chiller application on a demand response program. 3.3 Prior Work For most research work electric loads are monitored on 15-minute intervals. When more time detail is wanted the monitoring interval will drop to 5-minutes. For this project, loads needed to be monitored in seconds. Two-second intervals were selected for the testing based on monitoring equipment capabilities and expected time resolution needed. Southern California Edison Design & Engineering Services Page 24 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System 4.0 Conclusion The GE wireless energy management technology holds promise for being a part of the strategy to reduce peak demand for SCE. The objectives of this test program were successful. The four objectives and results are outlined here. A. Determine if SCE could control external load from our facilities. Yes, the project verified that the loads could be controlled from multiple remote locations. B. Determine if this approach would work for lighting and chiller loads. The tests for the lighting and chiller were successful. C. Determine how long it takes from the time the command is given until the load responds. The response time for lighting level changes ranged from 2 to 12 seconds. Chiller on and off response was 50 and 80 seconds respectively. D. Determine how much load is shed. For two-lamp, four-foot T-8 lighting fixtures, 22.7 Watts per fixture were shed when the level setting was reduced from 70% down to 30%. The chiller shed 37.5 kW. The response time for the lighting system control is very quick. The response time for the chiller is longer because it must interact with the chiller controller. The chiller load shedding is exaggerated because normally a chiller would be controlled by reducing the thermostat set point, thus reducing the load demand, not turning it off completely. Three issues came up during this study that warrant further study. 1. One issue pertains to power measurement versus lighting level setting. Results from this testing suggest that the response of dimming ballasts to signal levels may not be linear and could lead program operators to assume the wrong amount of power is being reduced. Further testing may be warranted to measure control system signal level to dimming ballasts. 2. A second issue pertains to testing chiller control when thermostat set point can be changed. Measurable savings via this approach would require longer data collection during summer-like conditions. 3. Finally, the architecture of the existing software only permits dimming of the lighting system in 10 percent increments, (i.e.) from 70% to 60%. Typically SCE will contract with a customer for a certain percentage of load reduction, based on the actual load being used. In the case of Los Angeles County, the existing lighting load was set at 70% of total system power. A 10 percent reduction signal should have dropped the lighting system to 63% rather than the 60% level demonstrated in this study. Southern California Edison Design & Engineering Services Page 25 March 31, 2006 Assessing the Demand Response Capability of a Remotely Controlled, Stepped Dimming Lighting System 5.0 Bibliography Rulemaking California Public Utilities Commission, Decision 05-01-056 January 27, 2005, Rulemaking 02-06-001, “Opinion Approving 2005 Demand Response Goals, Programs And Budgets.” (IOUs peak demand must be cut by 4% of annual system peak during 2006 and by 5% in 2007.) Press Release Edison International Reports Financial Results for Third Quarter 2005, November 4, 2005. (3rd quarter Commercial sales of 11,044,615 kWh, Total sales of 24,837,592 kWh = 44.5%) Annual Report “Southern California Edison 2004 Annual Report”, P. 93 (Operating data for 2004 reported peak demand of 20,762 MW.) Report Reference ADM Associates, Inc., February 1990, “End-Use Metered Data for Commercial Buildings – Annual Report 1988-1989”, prepared for Southern California Edison (Report lists monitored Air Conditioning and Lighting end-uses as a percentage of total building load for summer weekdays for major commercial building types.) Southern California Edison Design & Engineering Services Page 26 March 31, 2006