30.11.2001
11:53 Uhr
Seite 1
B E LT
D R I V E S
Europe/Nordic
Central Europe
Denmark
Interroll Nordic A/S
Hammerholmen 2-6
DK-2650 Hvidovre/Denmark
Tel. +45 36 88 33 33
Fax +45 36 88 33 72
dk-sales@interroll.com
Germany
Interroll Fördertechnik GmbH
Höferhof 16
Postfach 2251/2252
D-42914 Wermelskirchen
Tel. +49 2193 23 0
Fax +49 2193 23 122
d-sales@interroll.com
Finland
Tel. +358 9 54 94 94 00
Fax +358 9 54 94 94 16
Iceland
Tel. +354 510 4100
Fax +354 510 4110
Norway
Tel. +47 32 88 26 00
Fax +47 32 88 26 10
Sweden
Tel. +46 35 227077
Fax +46 35 227078
Western/Southern Europe
France
Interroll France SAS
7 Avenue de la Découverte
B.P. 77017
F-21070 Dijon Cedex
Tel. +33 380 60 09 20
Fax +33 380 60 09 39
f-sales@interroll.com
Italy
Rulli Rulmeca S.p.A.
Via A. Toscanini, 1
I-24011 Almè (Bg)
Tel. +39 035 4300111
Fax +39 035 545523
vendite@rulmeca.it
Portugal
Rulmeca Interroll de Portugal Lda
Apartado 69, Centro Civico
P-6201-909 Covilhã
Tel. +351 275 330 780
Fax +351 275 330 789
p-sales@interroll.com
Spain
Interroll España S.A.
C.I. Santiga C/Puig dels Tudons 5
E-08210 Barbera del Vallés
Tel. +34 93 729 96 50
Fax +34 93 718 96 50
e-sales@interroll.com
See inside for Optional Extras
United Kingdom
Interroll Ltd.
Brunel Road
Earlstrees Industrial Estate
GB-Corby, Northants NN17 4UX
Tel. +44 1536 200 322
Fax +44 1536 748 505
gb-sales@interroll.com
Austria
Tel. +49 2193 23 187
Fax +49 2193 23 164
Belgium
Tel. +49 2193 23 131
Fax +49 2193 23 164
Luxembourg
Tel. +49 2193 23 190
Fax +49 2193 23 164
Netherlands
Tel. +49 2193 23 151
Fax +49 2193 23 164
Switzerland
Tel. +49 2193 23 190
Fax +49 2193 23 164
Eastern Europe
Germany
Interroll Fördertechnik GmbH
Höferhof 16
Postfach 2251/2252
D-42914 Wermelskirchen
Tel. +49 2193 23 126
Fax +49 2193 23 164
d-sales@interroll.com
Russia
Interroll FAA GmbH
Leninskij Prospekt 95 A
117313 Moscow
Tel. +7 (095) 132 37 74
Fax +7 (502) 224 81 02
ru-sales@interroll.com
Turkey
Roller Makina San. Ve. Tic. Ltd.
Sti.
Inönü Cad. Dümen Sok. No. 9
Ormo Han 80090 Taksim
Istanbul
Tel. +90 212 245 10 40
Fax +90 212 245 10 41
tr-sales@interroll.com
Near East
Poland
Tel. +48 22 861 95 00
Fax +48 22 861 95 15
Slovakia
Tel. +421 2 4363 8102
Fax +421 2 4342 7294
Slovenia
Tel. +386 1 56 56 370
Fax +386 1 56 56 372
Czech Republic
Interroll CZ S.R.O.
Ulice G.Simka 3147
CZ-69003 Breclav
Tel. +420 627 330 210
Fax +420 627 330 211
cz-sales@interroll.com
Asia
Japan
Interroll Japan Co. Ltd.
Tokyo Genboku Kaikan 10F
5-30-13 Toyo, Koto-Ku
Tokyo 135-0016
Tel. +81 3 5617 8071
Fax +81 3 5617 8072
jpn-sales@interroll.com
Israel
ComTrans Engineering Ltd.
5 Hahoma Street
Rishon le-Zion 75655
Tel. +972 3 961 96 36
Fax +972 3 961 96 44
il-sales@interroll.com
Korea
Interroll (Korea) Co. Ltd.
Room 301, Dongsan Bldg, 333-60
Shindang-Dong, Choong-ku
Seoul
Tel. +822 2 231 1900
Fax +822 2 254 36 83
interroll@netsgo.com
Africa
Singapore
Interroll (Asia) Pte. Ltd.
11 Kian Teck Drive
628828 Republic of Singapore
Tel. +65 266 63 22
Fax +65 266 68 49
sgp-sales@interroll.com
South Africa
Interroll SA Pty. Ltd.
P.O. Box 327
Isando 1600
ZA-Gauteng
Tel. +27 11 974 1901
Fax +27 11 974 1896
za-sales@interroll.com
North & South America
Hungary
Tel. +36 23 337 891
Fax +36 23 337 892
Brasil
Interroll Brasil
Av. Portugal 918
CEP 06651-970
Itapevi - SP
Tel. +55 11 4143 7704
Fax +55 11 4141 28 68
br-sales@interroll.com
Canada
Interroll Canada Ltd.
1201, Gorham Street
CDN-Newmarket
Ontario L3Y 7V1
Tel. +1 905 727 33 99
Fax +1 905 727 32 99
cdn-sales@interroll.com
USA
Interroll Corporation
3000 Corporate Drive
USA-Wilmington, NC 28405
Tel. +1 910 799 11 00
Fax +1 910 392 38 22
usa-sales@interroll.com
Argentina
Interroll South America
Calle 117, No. 3591
B1650NRU San Martin
Provincia de Buenos Aires
Tel. +54 11 4753 8005
Fax +54 11 4754 1332
ar-sales@interroll.com
Thailand
Interroll (Thailand) Co. Ltd.
41/6 Moo 6, Bangchalong,
Bangplee
Samutprakarn 10540
Tel. +66 2 337 0188 91
Fax +66 2 337 01 92
th-sales@interroll.com
Australia & New Zealand
Australia
ABC Components Pty. Ltd.
70 Keon Parade
Keon Park 3073
Melbourne
Tel. +61 3 9460 2155
Fax +61 3 9460 2029
aus-sales@interroll.com
New Zealand
ABC Conveying Systems
42 Parkway Drive
Mairangi Bay
NZ-Auckland 10
Tel. +64 9 478 6150
Fax +64 9 479 6394
nz-sales@interroll.com
www.interroll.com
1101/GB 4600/PP
227595_BeltDr80-216_Umschl_GB
B E L T D R I V E S
U N I T
H A N D L I N G
8 0 S – 2 1 6 S
227595_BeltDr80-216_Umschl_GB
30.11.2001
11:53 Uhr
Seite 2
Optional Extras
Specifications
Total stainless TS0
steel option
TS7N – regreasable
TS9/TS11 – regreasable
Black rubber lagging
– Type IR/BR/SBR, hardness 60,
shore “A” ± 5
White rubber lagging (FDA).
Oil, fat & grease resistant
– Type NBR, hardness 57,
shore “A” ± 5
Non-slip friction tape on centre
of shell – 100 mm
Single phase motors
Belt Drive type
80S
113S
113E
138S
1-phase 3-phases 1-phase 3-phases 1-phase 3-phases 1-phase 3-phases
X
X
X
X
X
X
X
Table of
Contents
Type
Diameter
Power
Nominal Speed at
Full Load at 50 Hz
Torque
Belt Pull
Max. allowable Radial
Load (T1+T2)
Standard RL
Electrical Connections
Terminal Box
Cable
General Description
4– 5
80S
81 mm
0.025 – 0.085 kW
0.08 – 0.88 m/s
3.5 – 21.5 Nm
88 – 538 N
1500 – 2000 N
270 – 962 mm
N/A
Standard
7 – 12
113S
113 mm
0.04 – 0.18 kW
0.07 – 1.06 m/s
3.1 – 43.3 Nm
55 – 764 N
1500 – 2700 N
262 – 1112 mm
N/A
Standard
13 – 18
113E
113 mm
0.18 – 0.33 kW
0.13 – 1.82 m/s
4.8 – 66.5 Nm
85 – 1177 N
3000 – 4500 N
300 – 1112 mm
Option
Standard
19 – 24
138S
138 mm
0.18 – 0.33 kW
0.16 – 2.22 m/s
4.0 – 66.5 Nm
58 – 964 N
2500 – 4200 N
300 – 950 mm
Standard
Option
25 – 30
138E
138 mm
0.10 – 0.75 kW
0.05 – 1.25 m/s
29. – 156. Nm
414 – 2255 N
4742 N
300 – 1800 mm
Standard
Option
31 – 37
165 mm
0.10 – 0.75 kW
0.06 – 1.60 m/s
29. – 143. Nm
353 – 1733 N
4742 N
300 – 1800 mm
Standard
Option
39 – 44
165E
165 mm
0.11 – 1.50 kW
0.06 – 2.00 m/s
28. – 284. Nm
348 – 3478 N
9330 N
350 – 1800 mm
Standard
Option
45 – 51
216S
216 mm
0.11 – 1.10 kW
0.08 – 2.50 m/s
30. – 237. Nm
281 – 2197 N
9330 N
350 – 1800 mm
Standard
Option
53 – 58
Mounting Brackets
Information Required for Orders
Applications in Special Environmental Conditions
Power Calculations
59 – 60
62
63 – 64
65
X
3 mm
max.
0.18 kW
3 mm
max.
0.18 kW
X
X
X
X
X
X
X
X
3 mm
3 mm
X
X
X
X
max.
3 mm
max.
3 mm
max.
3 mm
max.
3 mm
max.
0.18 kW
max.
0.18 kW
X
X
X
X
X
max.
0.55 kW
X
max.
0.55 kW
X
max.
1.10 kW
X
max.
1.10 kW
X
50
X
50
X
50
X
50
X
X
X
X
X
X
X
X
Std.
Std.
Std.
Std.
X
X
X
X
X
X
X
X
X
Std.TS0
X
X
X
X
X
X
X
X
Std.
X
max.
0.085 kW
X
max.
0.15 kW
X
X
max.
0.20 kW
X
X
max.
0.20 kW
Std.
Std
X
X
X
Std.
Std.
Std.
Std.
X
X
X
X
X
Std.TS0
Std.TS0
X
Std.TS0
Std.TS0
X
Std.TS0
Std.TS0
Std.TS0
X
Std.
Std.
Std.
Std
Std.
X
X
Std.
X
X
X
X
X
X
X
X
X
X
X
X
Std.
Std.
Std.
Std.
Std.
Std.
IP66/67 aluminium terminal box
IP66/67 powder coated food
grade approved terminal box
IP64 degree of protection
Extension cables + connector
when length ≥ 3050 mm
Screened cables – a MUST together
with Frequency Converters
X
Std.
Std.
X
X
X
X
X
X
X
X
X
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
X
X
X
X
X
X
X
X
Std.
Std.
Std.
Std.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
2 speed motors
Euro-voltage (230V/400V 50Hz; 3-phase)
with ±10% tolerance – DIN IEC 38
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
X
X
X
X
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Dual voltage connection –
NOT on 2 speed motors
Special voltages
CSA approved motors
76 – 77
UL/Canadian Standards
recognized motors
www.interroll.com
X
Std.
X
X
72 – 75
Applications: X-Ray (front cover, inside) · Meat Factory (page 3 and back cover) · Portable Conveyor (page 6) · Fish Processing (page 38) · Modular Belt (page 52) · Airport (page 61) · Check-out Stands (pages 80 – 81)
X
Std.
X
Std.
68 – 71
Back Cover
X
X
Connection Diagrams
78
X
X
Installation & Maintenance
Optional Extras
X
Parallel shell
66 – 67
After Sales Service
X
X
Thermal protector
Important Information
Oil Types & Contents for Horizontal and Vertical Applications
X
X
max.
3 mm
Low noise drives for noise
sensitive areas
IP66/67 degree of protection
165S
X
X
max.
3 mm
Insulation class H with synthetic oil
FDA & USDA food grade
approved oil & grease
X
216S
X
max.
3 mm
Special motors for applications
without belt contact
2
Features & Benefits of Interroll Belt Drives
Types of Interroll Belt Drives
Page
165E
X
max.
3 mm
Mechanical backstop
Allowable ambient temperatures
+10°C +40°C
–25°C +20°C
0°C +40°C
–10°C +20°C
–25°C +40°C
165S
X
Electromagnetic brake
RL dimensions increases by (mm)
Modified for vertical mounting
138E
Wide range voltage
X
= Optional extras
Std. = Fitted as standard
X
X
X
X
X
X
X
X
227595_BeltDr80-216_innen.GB
27.11.2001
The Key to
Efficient Material
Handling
17:10Uhr
Seite 1
The issue of material flow, and especially
of unit handling, is of vital importance
within today’s fast-paced business environment.
To give its customers competitive advantages, Interroll has made it one of its core
competences to design, develop and
produce components for conveyor and
logistical systems.
Worldwide the products of the Interroll
Group play a pivotal role in helping companies meet the new challenges of unit
handling. A well diversified range of
Interroll Belt Drives offers engineers and
technicians the means of solving virtually
any unit handling problem.
Built extremely compact and totally
enclosed, our belt drives are considered
among the most reliable worldwide combining top performance with low purchasing, installation and maintenance
costs.
Interroll Belt Drives, unique in concept
and design, are cutting-edge solutions
which contribute to the overall efficiency
and quality of customer applications in
unit handling throughout the world.
Interroll Drives and Rollers.
A Business Unit of the
Interroll Worldwide Group.
www.interroll.com
Because the best solutions always result
from close cooperation, Interroll’s Business Unit “Drives and Rollers” is fully
committed to its customers and their
needs. This is why Interroll has been able
to gain the trust of a demanding clientele
worldwide.
1
227595_BeltDr80-216_innen.GB
General
Description
of Interroll
Conveyor
Belt Drives
2
27.11.2001
17:10Uhr
Seite 2
The Interroll Belt Drive was first produced
in 1953 specifically for conveyor belt
applications.
The aim was to produce an extremely
compact, totally enclosed and highly efficient belt conveyor drive resistant to
dust, water, oil, grease or other harmful
substances – which would be quick and
simple to install and would require virtually no maintenance.
These aims were achieved and today the
Interroll Belt Drive is considered to be
one of the most reliable and effective belt
conveyor drives available throughout the
world.
The belt drive is in simplistic terms a
highly efficient geared motor drive, which
is totally enclosed in a steel cylindrical
tube, referred to as the “shell”.
The shell, usually crowned to ensure
central belt tracking, is fitted with bearing
housings incorporating precision bearings, oil seals and it rotates on a shaft.
The motor stator is fixed to the shaft or
shafts and the power cable passes
through one end of the shaft or shafts,
eliminating the need for slip rings and
brushes.
The squirrel cage motor manufactured in
laminated steel is machined concentric to
high tolerances and designed to give
200% starting torque for 3-phase versions. The rotor pinion is coupled directly
to the gearbox.
The gearbox transmits the drive directly
to the shell bearing housing through a
geared rim and provides high efficiency
from the electrical motor to the surface of
the shell with very little frictional losses.
The belt drive is oil filled. The oil acts
both as lubricant and coolant whereby
the heat is dissipated through the shell
and conveyor belt.
The Interroll Belt Drive is supplied as
standard with:
• Machined mild steel crowned shell.
• Electric motor manufactured in accordance with IEC 34-1 (EN60034-1)
(VDE 0530).
• Class F insulation according to
IEC 34-1 (EN60034-1) (VDE 0530).
• Most international voltages.
• Wide range voltage available for all belt
drives in this catalogue.
• Factory oil filled and tested.
• IP66/67 (EN60034-5) enclosure is standard for all 3-phase motors in this catalogue.
• CE marking according to directive
73/23/EEC relating to electrical equipment.
227595_BeltDr80-216_innen.GB
27.11.2001
17:10Uhr
Seite 3
3
227595_BeltDr80-216_innen.GB
27.11.2001
Features and
Benefits of
Interroll
Belt Drives
17:10Uhr
Seite 4
Purpose-built design
The Interroll Belt Drive has been specifically designed for belt conveyors and
other material handling equipment.
Totally enclosed
The motor, gearbox and bearings are
totally enclosed and sealed inside a steel
shell; therefore they are unlikely to fail
due to harmful environmental conditions
such as water, dust, grit, chemicals,
grease, oil, etc.
Low purchasing and installation cost
The Interroll Belt Drive is quite often
less expensive than a conventional drive
because it has fewer parts, which
reduces conveyor design and parts purchasing costs. It is also much quicker
and easier to install – certainly less than
a quarter of the time needed to fit an
exposed system.
Space-saving design
Because the drive unit and bearings are
mounted inside the belt drive shell, it
takes up much less room than a conventional drive. No need for costly extras like
chains, v-belts, couplings, bearings, support structure and special guarding.
Low maintenance costs
The end user also benefits from the
Interroll Belt Drive, because it requires no
maintenance other than the recommended oil change every 10,000 hours.
In other words, there are almost 5 years
between oil changes based on an
8 hour/day 5 day working week. The Belt
Drive versions 80S and 113S, however,
are lubricated for life.
Safety
The Interroll Belt Drive is probably one
of the safest drives available because the
drive is completely enclosed and the
external shafts are always stationary.
The only moving external parts are the
belt drive shell and bearing housings.
Efficiency
The Interroll Belt Drive usually has a
much higher efficiency from electrical
motor to shell (drum surface) than conventional drives, because it has fewer
frictional losses, and therefore efficiencies
of up to 97% can be achieved.
Cleanliness
Because the Interroll Belt Drive is totally
enclosed, it cannot contaminate foodstuffs, electrical components, plastics
and other such materials that must be
kept perfectly clean during handling.
4
227595_BeltDr80-216_innen.GB
27.11.2001
Features and
Benefits of
Interroll
Belt Drives
17:10Uhr
Seite 5
Aesthetic appearance
If installed correctly the Interroll Belt Drive
always looks good. Due to its compact
size and smooth lines quite often the
drive is out of sight, because it is hidden
within the conveyor frame.
Weight saving and distribution
Often the Interroll Belt Drive is lighter than
conventional drives and often it is possible to reduce the cost of the conveyor
structure, because the weight is evenly
distributed within the conveyor frame.
Fewer parts
An Interroll Belt Drive consists of the
drive and two fixing brackets! Conventional drives can require up to 8 or more
separate components, most of which
have to be purchased from different
suppliers or manufactured specially.
Low noise
Thanks to the totally sealed enclosure
and high quality gears the Interroll Belt
Drive runs almost at a whisper – a very
important fact in today’s modern factory
environments.
5
227595_BeltDr80-216_innen.GB
6
27.11.2001
17:10Uhr
Seite 6
227595_BeltDr80-216_innen.GB
27.11.2001
Belt Drive 80S
For years, this product has because of its
strength, reliability and no maintenance
requirements, been widely accepted in
supermarket checkout counters, packaging machines and within distribution and
automation industries.
The Belt Drive 80S with a crowned shell
diameter of only 81 mm (nominally), a
min. Roller Length – RL of 270 mm and
a belt pull of up to 538 N is the perfect
solution for such applications.
With 12 different nominal speed options
and with an extraordinary low noise performance the Belt Drive 80S suits the
requirements within automated assembly
lines and wherever operators are working
next to the conveyor lines.
The Belt Drive 80S as 3-phase has standard IP66/67 enclosure and is available
in complete stainless steel execution for
wash down applications.
Optional extras:
See page 8 and back cover.
17:10Uhr
Seite 7
Specifications of standard
Belt Drive 80S
TS0 – Food grade technical
specifications of Belt Drive 80S
Crowned 81 mm mild steel shell treated
with anti-rust oil
• Die cast aluminium bearing housings
• Die cast aluminium shaft end caps
• 3-phase motor with thermal protector
• AC induction motor with motor winding
insulation class F
• Double shaft sealing system – degree
of protection IP64 (EN60034-5) on
1-phase drives
• Triple shaft sealing system – degree
of protection IP66/67 (EN60034-5) on
3-phase drives
• Voltage: Most common voltages available. Please specify!
• Wide range voltage available
• 3-phase induction motor with one rated
voltage – either low or high voltage.
Star/delta connection not possible.
• Available in both 50 & 60 Hz
• Cable outlet designed for straight or
angle connection
• Cable length minimum 1.10 m outside
shaft
• Lifetime lubricated for maintenance free
operation
• Up to 10 start/stops per minute –
higher cycle times available on request.
• Maximum RL 962 mm
• Non standard RL lengths available
• No maintenance
• No oil change
• Standard version to be installed in
horizontal position only
•
•
Shell in stainless steel – AISI 304
Max RL 962 mm
• Stainless steel covered – AISI 304 –
bearing housings
• Stainless steel shaft end caps –
AISI 304
• Degree of protection IP66/67
(EN60034-5)
• Straight cable outlet with O-ring seal
• FDA & USDA food grade recognized oil
and grease
•
•
•
Please refer to page ■
59 for brackets
Please refer to pages ■
63 –■
64 for
environmental conditions and to pages
66 –■
67 for important information
■
7
227595_BeltDr80-216_innen.GB
27.11.2001
Optional Extras
Belt Drive 80S
17:10Uhr
Seite 8
Specifications
Belt Drive type
80S
1-phase
Total stainless steel option – TS0
X
X
Black rubber lagging
– Type IR/BR/SBR, hardness 60,
shore “A” ± 5
X
max.
3 mm
X
max.
3 mm
White rubber lagging (FDA).
Oil, fat & grease resistant
– Type NBR, hardness 57, shore “A” ± 5
X
max.
3 mm
X
max.
3 mm
X
X
Non-slip friction tape on centre of shell – 100 mm
Single phase motors
X
max.
0.085 kW
Mechanical backstop
X
Modified for vertical mounting
Allowable ambient temperatures
+10 °C +40 °C
–25 °C +20 °C
X
X
Std.
Std.
X
Std.TS0
Std.TS0
X
Std.
Special motors for applications without belt contact
FDA & USDA food grade approved oil & grease
Thermal protector
X
Parallel shell
X
X
IP66/67 degree of protection
X
Std.
IP64 degree of protection
Std.
Extension cables + connector when length ≥ 3050 mm
X
X
Screened cables – a MUST together
with Frequency Converters
X
X
Euro-voltage (230V/400V 50Hz; 3-phase)
with ±10% tolerance – DIN IEC 38
Std.
Std.
Wide range voltage
Std.
Std.
Special voltages
X
X
UL/Canadian Standards recognized motors
X
X
X = Optional extras
Std. = Fitted as standard
8
3-phases
27.11.2001
17:10Uhr
Belt Drive 80S
81 mm
Seite 9
ØE
ØD
ØA
ØB
Standard
*
G
1/3
RL
EL
AGL
1/3
C
G
1/3
C
* Allow 2.2 mm for cable protrusion.
Stainless steel, TS0.
Cable straight.
F
Width
A
mm
B
mm
C
mm
D
mm
E
mm
F
mm
G
mm
RL
mm
EL
mm
AGL
mm
RL 270 – 612
81
80
20
35
45
21
3
–
RL +6
RL +46
RL > 612 – 962
83
81
–
–
–
–
–
–
–
–
G
C
1/3
RL
EL
AGL
ØD
ØA
1/3
1/3
ØE
Idler pulley
ØB
227595_BeltDr80-216_innen.GB
G
C
9
227595_BeltDr80-216_innen.GB
27.11.2001
17:10Uhr
Seite 10
Belt Drive 80S – 81 mm – 3-phase
Motor
Power
kW/HP
0.050/
0.068
0.075/
0.102
0.085/
0.115
Nomi- Torque Belt
nal
pull
No. of Gear belt
poles stages speed
at full
load
50 Hz
m/s
Nm
N
0.10
17.2
430
0.12
14.3
358
0.15
11.5
288
0.16
10.8
270
3
0.18
9.6
240
0.22
7.8
195
2
0.24
7.2
180
0.27
6.4
160
0.60
3.0
75
2
0.72
2.5
63
0.88
2.1
53
0.12
21.5
538
0.15
17.2
430
0.16
16.1
403
3
0.18
14.3
358
0.22
11.7
293
2
0.24
10.8
270
0.27
9.6
240
0.60
4.6
115
2
0.72
3.8
95
0.88
3.1
78
0.15
19.5
488
0.16
18.3
458
0.18
16.3
408
3
0.22
13.3
333
0.24
12.2
305
2
0.27
10.8
270
0.60
5.2
130
2
0.72
4.3
108
0.88
3.5
88
Minimum
RL
mm
280
Standard IP66/67
Weight in kg for standard width
N
312
362
412
462
512
562
612
662
712
762
5.0
5.4
5.8
6.1
6.5
6.8
7.2
9.6
9.9
10.5 11.1 11.7 12.2 12.8
5.0
5.4
5.8
6.1
6.5
6.8
7.2
9.6
9.9
10.5 11.1 11.7 12.2 12.8
5.0
5.4
5.8
6.1
6.5
6.8
7.2
9.6
9.9
10.5 11.1 11.7 12.2 12.8
2.5
2.9
3.2
3.5
3.8
4.2
4.5
7.0
7.5
8.0
RL in mm
812
862
912
962
2000
280
1500
280
2000
280
1500
280
2000
280
1500
255
see
Radial
load
for belt
drives
Idler Pulley 80S
10
Max.
radial
load
T1 + T2
8.5
9.0
9.5
10.0
227595_BeltDr80-216_innen.GB
27.11.2001
17:10Uhr
Seite 11
Belt Drive 80 S – 81 mm – 1-phase
Motor
Power
kW/HP
0.025/
0.034
Nomi- Torque Belt
nal
pull
No. of Gear belt
poles stages speed
at full
load
50 Hz
m/s
Nm
N
4
3
3
0.050/
0.068
2
2
3
0.075/
0.102
2
2
3
0.085/
0.115
2
2
0.08
10.8
270
0.10
0.12
0.15
0.16
0.18
0.22
0.24
0.27
0.60
0.72
0.88
0.12
0.15
0.16
0.18
0.22
0.24
0.27
0.60
0.72
0.88
0.15
0.16
0.18
0.22
0.24
0.27
0.60
0.72
0.88
17.2
14.3
11.5
10.8
9.6
7.8
7.2
6.4
3.0
2.5
2.1
21.5
17.2
16.1
14.3
11.7
10.8
9.6
4.6
3.8
3.1
19.5
18.3
16.3
13.3
12.2
10.8
5.2
4.3
3.5
430
358
288
270
240
195
180
160
75
63
53
538
430
403
358
293
270
240
115
95
78
488
458
408
333
305
270
130
108
88
Minimum
RL
mm
Max.
radial
load
T1 + T2
Standard IP64 / Options: IP66/67
Weight in kg for standard width
N
312
362
412
462
512
562
612
662
712
5.3
5.7
6.1
6.4
6.8
7.1
7.5
9.9
10.2 10.8 11.4 12.0 12.5 13.1
4.8
5.2
5.6
5.9
6.3
6.6
7.0
9.4
9.7
10.3 10.9 11.5 12.0 12.6
5.0
5.4
5.8
6.1
6.5
6.8
7.2
9.6
9.9
10.5 11.1 11.7 12.2 12.8
5.3
5.7
6.1
6.4
6.8
7.1
7.5
9.9
10.2 10.8 11.4 12.0 13.0 13.1
2.5
2.9
3.2
3.5
3.8
4.2
4.5
7.0
7.5
295
270
762
812
862
912
962
2000
270
1500
280
2000
280
1500
295
2000
295
1500
255
see
Radial
load
for belt
drives
Idler Pulley 80S
RL in mm
8.0
8.5
9.0
9.5
10.0
11
227595_BeltDr80-216_innen.GB
27.11.2001
17:10Uhr
Spare Parts List
Belt Drive 80S
24
71
12
Pos. Description
2
3
6
7
8
12
17
18
19
21
22
23
24
25
26
51
65
67
68
70
71
72
74
141
251
303
323
21 65 17 74 68
23
22
70
Seite 12
141
3
26
Stator shield, front
Stator shield, back
Geared rim
Geared rim
Gearbox
Shell
End housing
Rotor pinion
Wavy washer
Rubber bushing
Nipple
Cable
Shaft end cap (open)
Shaft end cap (closed)
Rear shaft
Stator
Lip seal
Bearing 608 2RS
Bearing 6003 2RS
Washer
Stop screw M8 x 8 mm
Stop screw M8 x 20 mm
Spacer
Oil seal
Rotor
Gear stage 1
Gear stage 2
19
67 251
12
51
303
2
323
67
6
18
8
7 17 68 65
141
74
72
25
227595_BeltDr80-216_innen.GB
27.11.2001
Belt Drive 113S
With a drum diameter of 113 mm, max.
3-phase power of 180 Watt, a min. RL of
262 mm only, the Belt Drive 113S is a
perfect drive station for small and medium
duty conveyor systems. The technopolymere planetary gearbox ensures very
quiet transport and makes it the perfect
choice as a drive for belt conveyors in
workstations.
The Belt Drive 113S is fully interchangeable with the Belt Drives 80S and 113E
and has standard IP66/67 enclosure in
3-phase versions, which makes it the
optimal solution as a drive in wash down
applications i.e. slaughterhouses, fishing
industry, and food processing in general.
Other important applications of 113S are
X-Ray & scanning equipment in airports
and super markets, recycling and packing machinery, weighing machines etc.
Optional extras:
See page 14 and back cover.
17:10Uhr
Seite 13
Specifications of standard
Belt Drive 113S
• Crowned mild 113 mm steel shell
treated with anti-rust oil
• Die cast aluminium bearing housings
• Die cast aluminium shaft end caps
• 3-phase motor with thermal protector
• AC induction motor with motor winding
insulation class F
• Double shaft sealing system – degree
of protection IP64 (EN60034-5) on
1-phase drives
• Triple shaft sealing system – degree of
protection IP66/67 (EN60034-5) on
3-phase drives
• Voltage: Most common voltages available. Please specify!
• Wide range voltage available
• 3-phase induction motor with one rated
voltage – either low or high voltage.
Star/delta connection not possible.
• Available in both 50 & 60 Hz
• Cable outlet designed for straight or
angle connection
• Cable length minimum 1.10 m outside
shaft
• Lifetime lubricated for maintenance free
operation
• Up to 10 start/stops per minute –
higher cycle times available on request
• Maximum RL 1112 with crowned shell
RL of 1162 – 2012 mm available with
parallel shell and on request only
• Non standard RL lengths available
• No maintenance
• No oil change
• To be used in horizontal position only
TS0 – Food grade technical
specifications of Belt Drive 113S
• Shell in stainless steel – AISI 304
• Max RL 1112 mm
• Stainless steel covered – AISI 304 –
bearing housings
• Stainless steel shaft end caps –
AISI 304
• Degree of protection IP66/67
(EN60034-5)
• Straight cable outlet with O-ring seal
• FDA & USDA food grade recognized oil
and grease
•
•
Please refer to page ■
59 for brackets
Please refer to pages ■
63 –■
64 for
environmental conditions and to pages
66 –■
67 for important information
■
13
227595_BeltDr80-216_innen.GB
30.11.2001
Optional Extras
Belt Drive 113S
11:47 Uhr
Seite 14
Specifications
Belt Drive type
113S
1-phase
Total stainless steel option – TS0
X
X
Black rubber lagging
– Type IR/BR/SBR, hardness 60,
shore “A” ± 5
X
max.
3 mm
X
max.
3 mm
White rubber lagging (FDA).
Oil, fat & grease resistant
– Type NBR, hardness 57, shore “A” ± 5
X
max.
3 mm
X
max.
3 mm
X
X
Non-slip friction tape on centre of shell – 100 mm
Single phase motors
X
max.
0.15 kW
Modified for vertical mounting
Allowable ambient temperatures
–25 °C +20 °C
0 °C +40 °C
X
X
X
Std.
X
Std.
Special motors for applications without belt contact
FDA & USDA food grade approved oil & grease
X
Std.TS0
Std.TS0
Thermal protector
X
Std.
Parallel shell
X
X
X
Std.
IP66/67 degree of protection
IP64 degree of protection
Std.
Extension cables + connector when length ≥ 3050 mm
X
X
Screened cables – a MUST together with Frequency Converters
X
X
Euro-voltage (230V/400V 50Hz; 3-phase)
with ±10% tolerance – DIN IEC 38
Std.
Std.
Wide range voltage
Std.
Std.
Special voltages
X
X
UL/Canadian Standards recognized motors
X
X
X = Optional extras
Std. = Fitted as standard
14
3-phases
17:10Uhr
Seite 15
Standard
ØD
ØE
ØA
ØB
Belt Drive 113S
113 mm
*
G
C
1/3
1/3
RL
EL
AGL
1/3
G
C
* Allow 2.2 mm for cable protrusion.
Stainless steel, TS0.
Cable straight.
F
A
mm
B
mm
C
mm
D
mm
E
mm
F
mm
G
mm
RL
mm
EL
mm
AGL
mm
113.3
112.3
20
35
45
21
3
–
RL +6
RL +46
Idler pulley
G
C
1/3
1/3
RL
EL
AGL
ØD
ØE
ØA
27.11.2001
ØB
227595_BeltDr80-216_innen.GB
1/3
G
C
15
227595_BeltDr80-216_innen.GB
27.11.2001
17:10Uhr
Seite 16
Belt Drive 113S – 113 mm – 3-phase
Motor
Power
kW/HP
0.04/
0.05
0.11/
0.15
Nomi- Torque Belt
nal
pull
No. of Gear belt
poles stages speed
at full
load
50 Hz
m/s
Nm
N
0.07
29.2
515
0.08
22.9
403
8
0.11
17.9
315
0.14
14.3
251
0.16
12.4
219
3
0.17
31.4
554
0.19
28.1
495
0.22
24.6
433
4
0.27
19.6
346
0.31
17.1
302
0.35
15.3
269
0.43
13.0
229
6
0.49
11.6
204
0.56
10.1
178
2
0.72
7.8
138
4
0.81
6.9
122
0.94
6.0
106
1.06
5.3
93
3
0.16/
0.22
4
2
3
0.18/
0.25
4
2
0.19
0.22
0.27
0.31
0.35
0.56
0.72
0.81
0.94
1.06
40.9
35.7
28.5
24.9
22.2
14.7
11.4
10.1
8.7
7.7
721
629
503
439
392
260
200
178
154
136
0.27
0.31
0.35
0.56
0.72
0.81
0.94
1.06
32.1
28.0
25.0
16.6
12.8
11.4
9.8
8.7
566
494
441
292
225
200
173
153
Minimum
RL
mm
Max.
radial
load
T1 + T2
N
282
2700
262
2000
297
1800
262
1500
2000
Standard IP66/67
Weight in kg for standard width
RL in mm
512
562
612
662
712
762
812
Max.
RL
862 1112
262
312
362
412
462
–
8.3
8.9
9.5
10.2 10.8 11.4 12.0 12.6 13.3 14.7 15.4 16.1 19.6
–
7.6
8.2
8.9
9.5
–
8.3
8.9
9.5
10.2 10.8 11.4 12.0 12.6 13.3 14.7 15.4 16.1 19.6
–
9.0
9.6
10.2 10.9 11.5 12.1 12.7 13.3 14.0 15.4 16.1 16.8 18.9
3.0
3.4
3.8
4.2
10.1 10.7 11.3 12.0 12.6 14.0 14.7 15.4 18.9
282
1500
2000
297
1500
Weight increases by 0.7 kg/50 mm
Idler Pulley 113S
262
16
see
Radial
load
for belt
drives
4.6
4.9
5.3
5.7
6.1
6.5
6.9
7.3
7.7
9.7
227595_BeltDr80-216_innen.GB
27.11.2001
17:10Uhr
Seite 17
Belt Drive 113S – 113 mm – 1-phase
Motor
Power
kW/HP
0.06/
0.08
0.11/
0.15
Nomi- Torque Belt
nal
pull
No. of Gear belt
poles stages speed
at full
load
50 Hz
m/s
Nm
N
0.12
23.6
416
0.16
18.5
325
0.18
16.5
291
3
0.20
14.4
254
0.25
11.5
203
0.29
10.1
177
4
0.32
9.0
158
0.52
5.9
105
0.67
4.6
81
2
0.75
4.1
72
0.87
3.5
62
0.98
3.1
55
0.12
43.3
764
0.16
33.9
596
0.18
30.3
534
4
3
0.20
26.4
466
0.25
21.1
392
0.29
18.4
325
0.32
16.5
290
0.41
13.7
241
6
0.46
12.1
214
0.52
10.9
192
2
0.67
8.4
148
4
0.75
7.5
132
0.87
6.5
114
0.98
5.7
101
Minimum
RL
mm
262
Max.
radial
load
T1 + T2
N
Standard IP64 / Option: IP66/67
Weight in kg for standard width
RL in mm
512
562
612
662
712
762
812
Max.
RL
862 1112
262
312
362
412
462
7.6
8.3
8.9
9.5
10.2 10.8 11.4 12.0 12.6 13.3 14.7 15.4 16.1 19.6
–
7.6
8.2
8.9
9.5
10.1 10.7 11.3 12.0 12.6 14.0 14.7 15.4 18.9
3.0
3.4
3.8
4.2
4.6
4.9
2000
262
1500
282
2000
297
1800
282
1500
262
see
Radial
load
for belt
drives
Weight increases by 0.7 kg/50 mm
Idler Pulley 113S
5.3
5.7
6.1
6.5
6.9
7.3
7.7
9.7
17
227595_BeltDr80-216_innen.GB
27.11.2001
Spare Parts List
Belt Drive 113S
17:10Uhr
Pos.
1
2
6
12
15
17
21
22
23
24
25
26
31
32
51
52
54
55
61
65
70
71–72
74
76
77
97
18
24
71
23
22
21
70
65
74
15 26 54
55 17
77
76
97 61
Seite 18
Description
Input pinion
Gear stage I
Gear stage II
Gear stage III
Geared rim
Shell
Motor data label
End housing complete with
bearing and seal
Rubber bushing
Nipple
Cable
Shaft end cap (open)
Shaft end cap (closed)
Main shaft
Coupling
Pin
Motor complete including rotor
Washer
Protection disc
Protection sleeve
Pin
Lip seal
Washer
Stop screw
Spacer
Screw for earth wire
Cable restrainer
Terminal lock (plastic)
12
51
2I
31
2 II
1
2 III
52
6
32
17
65
74
25
72
227595_BeltDr80-216_innen.GB
27.11.2001
Belt Drive 113E
The trend in belt conveyors for heavy
duty unit handling is moving toward
compact high power drives combining
maximum reliability with minimum
maintenance.
The Belt Drive 113E with a combined
metal and polymer gearbox is an
enhancement of 113S in terms of power
and belt pull. With a diameter of 113 mm,
an overall length between 300 and
1112 mm and a power output of 0.18 and
0.33 kW in 3-phase versions, this motor
is ideally suited for highly reliable applications in automotive and packaging industries, medium & heavy duty applications
such as sorter and distribution conveyors,
mobile conveyor systems used in construction works, meat processing, distribution etc.
The Belt Drive 113E has standard IP66/67
enclosure and is available in complete
stainless steel for wash down applications.
Optional extras:
See page 20 and back cover.
17:10Uhr
Seite 19
Specifications of standard
Belt Drive 113E
• Crowned mild 113 mm steel shell
treated with anti-rust oil
• Die cast aluminium bearing housings
• Die cast aluminium shaft end caps
• 3-phase & 1-phase motors with thermal
protector
• Outer dimensions to identical to 113S
• AC induction motor with motor winding
insulation class F
• Triple shaft sealing system – degree of
protection IP66/67 (EN60034-5)
• Voltage: Most common voltages available. Please specify!
• Wide range voltage available
• 3-phase induction motor with one rated
voltage – either low or high voltage.
Star/delta connection not possible.
• Available in both 50 & 60 Hz
• Cable outlet designed for straight or
angle connection
• Cable length minimum 1.10 m outside
shaft
• One out of two oil plugs is fitted with a
magnet to filter the oil
• Oil change recommended every 10,000
operational hours
• Up to 10 start/stops per minute –
higher cycle times available on request
• Maximum RL 1112 with crowned shell
RL of 1162-2012 mm available with
parallel shell and on request only
• Non standard RL lengths available
• No maintenance
Single-phase motors are available in
0.20 kW and require both start- and
running capacitors (to be ordered separately)
• To be used in the horizontal position
only
•
TS0 – Food grade technical
specifications of Belt Drive 113E
• Shell in stainless steel – AISI 304
• Max RL 1112 mm
• Stainless steel covered – AISI 304 –
bearing housings
• Stainless steel shaft end caps –
AISI 304
• Degree of protection IP66/67
(EN60034-5)
• Straight cable outlet with O-ring seal
or aluminium terminal box or powder
coated aluminium terminal box
(non-toxic coat)
• FDA & USDA food grade recognized oil
and grease.
•
•
Please refer to page ■
59 for brackets
Please refer to pages ■
63 –■
64 for
environmental conditions and to pages
66 –■
67 for important information
■
19
227595_BeltDr80-216_innen.GB
30.11.2001
Optional Extras
Belt Drive 113E
11:47 Uhr
Seite 20
Specifications
Belt Drive type
113E
1-phase
Total stainless steel option – TS0
X
X
Black rubber lagging
– Type IR/BR/SBR, hardness 60,
shore “A” ± 5
3 mm
max.
0.18 kW
White rubber lagging (FDA).
Oil, fat & grease resistant
– Type NBR, hardness 57, shore “A” ± 5
3 mm
max.
0.18 kW
Non-slip friction tape on centre of shell – 100 mm
X
Single phase motors
X
max.
0.20 kW
Modified for vertical mounting
Allowable ambient temperatures
+10 °C +40 °C
–10 °C +20 °C
X
X
Std.
X
Std.
X
Special motors for applications without belt contact
FDA & USDA food grade approved oil & grease
Thermal protector
Parallel shell
X
Std.TS0
Std.TS0
Std.
Std.
X
X
IP66/67 aluminium terminal box
X
X
IP66/67 degree of protection
X
X
IP66/67 powder coated food grade approved terminal box
X
X
Std.
Std.
Extension cables + connector when length ≥ 3050 mm
X
X
Screened cables – a MUST together with Frequency Converters
X
X
Euro-voltage (230V/400V 50Hz; 3-phase)
with ±10% tolerance – DIN IEC 38
Std.
Std.
Wide range voltage
Std.
Std.
Special voltages
X
X
UL/Canadian Standards recognized motors
X
X
IP64 degree of protection
X = Optional extras
Std. = Fitted as standard
20
3-phases
227595_BeltDr80-216_innen.GB
30.11.2001
11:47 Uhr
Belt Drive 113E
113 mm
Seite 21
ØD
ØE
ØA
ØB
Standard
*
G
C
1/3
1/3
RL
EL
AGL
1/3
G
C
* Allow 2.2 mm for cable protrusion.
Terminal box
N
N1
Stainless steel, TS0.
Cable straight.
F
M
K
L
Type
A
mm
B
mm
C
mm
D
mm
E
mm
F
mm
G
mm
K
mm
L
mm
M
mm
N
mm
N1
mm
RL
mm
EL
mm
AGL
mm
113E
113.3
112.5
20
35
52
21
3
20
41
24
95
14
–
RL +6
RL +46
G
C
1/3
1/3
RL
EL
AGL
ØD
ØE
ØA
ØB
Idler pulley
1/3
G
C
21
227595_BeltDr80-216_innen.GB
27.11.2001
17:10Uhr
Seite 22
Belt Drive 113E – 113 mm – 3-phase
Motor
Power
kW/HP
0.18/
0.25
0.33/
0.45
Nomi- Torque Belt
nal
pull
No. of Gear belt
poles stages speed
at full
load
50 Hz
m/s
Nm
N
0.13
66.5 1177
0.16
54.0
956
0.18
48.0
850
0.21
41.2
729
3
0.24
36.0
638
0.27
32.0
567
4
0.30
28.8
510
0.34
25.4
450
0.54
16.0
283
0.70
12.3
219
2
0.79
10.9
194
0.91
9.5
168
0.26
53.8
952
0.33
42.4
750
0.37
37.8
669
0.42
33.3
589
3
0.47
29.8
527
0.54
25.9
458
2
0.60
23.3
413
0.68
20.6
364
1.08
12.9
229
1.40
10.0
177
2
1.58
8.9
157
1.82
7.7
136
Minimum
RL
mm
300
Max.
radial
load
T1 + T2
N
Standard IP66/67
Weight in kg for Standard width
RL in mm
300
312
362
412
462
512
562
612
662
712
762
812
Max.
RL
862 1112
4500
10.6 10.8 11.8 12.7 13.2 13.7 14.2 14.7 15.2 15.7 16.2 16.7 17.2 19.7
300
3800
300
4500
10.6 10.8 11.8 12.7 13.2 13.7 14.2 14.7 15.2 15.7 16.2 16.7 17.2 19.7
300
3000
262
see
Motor
radial
load
Weight increases by 0.5 kg/50 mm to Max. RL
Idler Pulley 113E
22
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
12.0
227595_BeltDr80-216_innen.GB
27.11.2001
17:10Uhr
Seite 23
Belt Drive 113E – 113 mm – 1-phase
Motor
Power
kW/HP
0.20/
0.27
Nomi- Torque Belt
nal
pull
No. of Gear belt
poles stages speed
at full
load
50 Hz
m/s
Nm
N
0.25
33.9
600
0.32
26.5
469
0.35
24.2
429
0.40
21.2
375
3
0.45
18.8
333
0.52
16.3
288
2
0.58
14.6
259
0.65
13.0
231
1.04
8.1
144
1.35
6.3
111
2
1.52
5.6
99
1.76
4.8
85
Minimum
RL
mm
300
Max.
radial
load
T1 + T2
N
Standard IP64 / Option: IP66/67
Weight in kg for Standard width
RL in mm
300
312
362
412
462
512
562
612
662
712
762
812
Max.
RL
862 1112
4500
10.6 10.8 11.8 12.7 13.2 13.7 14.2 14.7 15.2 15.7 16.2 16.7 17.2 19.7
300
3000
262
see
Motor
radial
load
Weight increases by 0.7 kg/50 mm to Max. RL
Idler Pulley 113E
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
12.0
23
227595_BeltDr80-216_innen.GB
30.11.2001
Spare Parts List
Belt Drive 113E
24
71
21
65
11:47 Uhr
Pos.
Seite 24
Description
1
2
Input pinion
Gear stage I
Gear stage II
Gear stage III
6
Geared rim
12
Shell
15
Motor data label
17
End housing complete with
bearing and seal
21
Rubber bushing
22
Nipple
23
Cable
24
Shaft end cap (open)
25
Shaft end cap (closed)
26
Main shaft
31
Coupling
32
Pin
51
Motor complete including rotor
52
Washer
54
Protection disc
55
Protection sleeve
61
Pin
65
Lip seal
70
Washer
71–72 Stop screw
76
Screw for earth wire
77
Cable restrainer
97
Terminal lock (plastic)
115
Oil screw with magnet
17
55
97
61
12
2I
2 II
2 III
6
32
17
65
72
115
23
24
22 70
15
26 54
77
76
51
31
1
115
25
227595_BeltDr80-216_innen.GB
27.11.2001
Belt Drive 138S
The Belt Drive 138S with a combined
sintered metal and polymer planetary
gearbox is a cost effective drive station
for belts requiring a drum diameter
exceeding 113 mm.
With a min. RL of 300 mm and powers
ranging from 0.18 to 0.33 kW in 3-phase
version, this compact belt drive is suitable for most medium duty applications
such as automation systems, sorter &
distribution conveyors, mobile conveyor
system used in construction works and
in the agricultural sector, airport X-ray
and check-in conveyors, meat processing
conveyors etc. The Belt Drive 138S has
standard IP66/67 enclosure and is available in complete stainless steel for wash
down applications.
Optional extras:
See page 26 and back cover.
17:10Uhr
Seite 25
Specifications of standard
Belt Drive 138S
• Crowned mild 138 mm steel shell
treated with anti-rust oil
• Die cast aluminium bearing housings
• Mild steel shaft end caps treated with
anti-rust oil
• 3-phase & 1-phase motors with thermal
protector
• AC induction motor with motor winding
insulation class F
• Outer dimensions to identical to 138E
• One out of two oil plugs is fitted with a
magnet to filter the oil
• Triple shaft sealing system – degree of
protection IP66/67 (EN60034-5)
• Voltage: Most common voltages available. Please specify!
• Wide range voltage available
• 3-phase induction motor with one rated
voltage – either low or high voltage.
Star/delta connection not possible.
• Available in both 50 & 60 Hz
• Die cast aluminium terminal box
• Alternatively available with cable outlet
designed for straight or angle connection
• Oil change recommended every 10,000
operational hours
• Up to 10 start/stops per minute –
higher cycle times available on request
• RL from min. 300 mm to max. 950 mm
• Non-standard RL available on request
No maintenance
1-phase motors are available in
0.20 kW and require start- and running
capacitors, which must be ordered
separately
• To be used in the horizontal position
only!
•
•
TS0 – Food grade technical
specifications of Belt Drive 138S
• Shell in stainless steel – AISI 304
• Max RL 1112 mm.
• Stainless steel covered – AISI 304 –
bearing housings
• Stainless steel shaft end caps –
AISI 304
• Degree of protection IP66/67
(EN60034-5)
• Straight cable outlet with O-ring seal
or aluminium terminal box or powder
coated aluminium terminal box
(non-toxic coat)
• FDA & USDA food grade recognized oil
and grease
•
•
Please refer to page ■
60 for brackets
Please refer to pages ■
63 –■
64 for
environmental conditions and to pages
66 –■
67 for important information
■
25
227595_BeltDr80-216_innen.GB
27.11.2001
Optional Extras
Belt Drive 138S
17:10Uhr
Seite 26
Specifications
Belt Drive type
138S
1-phase
Total stainless steel option – TS0
X
X
Black rubber lagging
– Type IR/BR/SBR, hardness 60,
shore “A” ± 5
3 mm
max.
0.18 kW
White rubber lagging (FDA).
Oil, fat & grease resistant
– Type NBR, hardness 57, shore “A” ± 5
3 mm
max.
0.18 kW
Non-slip friction tape on centre of shell – 100 mm
X
Single phase motors
X
max.
0.20 kW
Modified for vertical mounting
Allowable ambient temperatures
+10 °C +40 °C
–10 °C +20 °C
X
X
Std.
X
Std.
X
Special motors for applications without belt contact
FDA & USDA food grade approved oil & grease
Thermal protector
Parallel shell
X
Std.TS0
Std.TS0
Std.
Std.
X
X
Std.
Std.
X
X
Std.
Std.
X
X
Euro-voltage (230V/400V 50Hz; 3-phase)
with ±10% tolerance – DIN IEC 38
Std.
Std.
Wide range voltage
IP66/67 aluminium terminal box
IP66/67 powder coated food grade approved terminal box
IP66/67 degree of protection
Screened cables – a MUST together with Frequency Converters
Std.
Std.
Special voltages
X
X
UL/Canadian Standards recognized motors
X
X
X = Optional extras
Std. = Fitted as standard
26
3-phases
227595_BeltDr80-216_innen.GB
27.11.2001
17:10Uhr
Belt Drive 138S
138 mm
Seite 27
M
G
K
L
1/2
G
1/2
H
H
RL
EL
AGL
Stainless steel, TS0
Cable straight
Option with cable
Cable straight or 90°
C
C
ØE
ØD
ØA
N1
N
ØB
Standard with terminal box
C
F
Type
A
mm
B
mm
C
mm
D
mm
E
mm
F
mm
G
mm
H
mm
K
mm
L
mm
M
mm
N
mm
N1
mm
RL
mm
EL
mm
AGL
mm
138S
138.5
137
23.5
30
52
20
5
16.5
23.5
41
24
95
14
–
RL +33 RL +80
G
K
H
1/2
1/2
RL
EL
AGL
ØE
ØD
ØA
ØB
Idler pulley
G
H
C
27
227595_BeltDr80-216_innen.GB
27.11.2001
17:10Uhr
Seite 28
Belt Drive 138S – 138 mm – 3-phase
Motor
Power
kW/HP
0.18/
0.25
0.33/
0.45
Nomi- Torque Belt
nal
pull
No. of Gear belt
poles stages bpeed
at full
load
50 Hz
m/s
Nm
N
0.16
66.5
964
0.20
54.0
783
0.22
48.0
696
0.26
41.2
597
3
0.29
36.0
522
0.33
32.0
464
4
0.37
28.8
417
0.42
25.4
368
0.66
16.0
232
0.85
12.3
178
2
0.96
10.9
158
1.11
9.5
138
0.32
53.8
780
0.40
42.4
614
0.45
37.8
548
0.51
33.3
483
3
0.57
29.8
432
0.66
25.9
375
2
0.73
23.3
338
0.83
20.6
299
1.32
12.9
187
1.71
10.0
145
2
1.93
8.9
129
2.22
7.7
112
Minimum
RL
mm
Max.
radial
load
T1 + T2
N
Standard IP66/67
Weight in kg for Standard width
RL in mm
300
350
400
450
500
550
600
650
700
750
800
850
900
Max.
RL
950
4200
300
3500
300
3000
13.4 14.7 16.0 17.2 18.5 19.8 21.1 22.4 23.6 24.9 26.2 27.5 28.8 30.0
3500
300
3000
300
2500
300
see
Motor
radial
load
Weight increases by 0.7 kg/50 mm to Max. RL
Idler Pulley 138S
28
3.5
4
4.5
5
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
227595_BeltDr80-216_innen.GB
27.11.2001
17:10Uhr
Seite 29
Belt Drive 138S – 138 mm – 1-phase
Motor
Power
kW/HP
0.20/
0.27
Nomi- Torque Belt
nal
pull
No. of Gear belt
poles stages speed
at full
load
50 Hz
m/s
Nm
N
0.31
28.4
411
0.39
22.2
321
0.43
20.3
294
0.49
17.7
257
3
0.55
15.8
228
0.64
13.6
198
0.71
12.2
177
2
0.79
10.9
158
0.89
10.4
151
1.27
6.8
99
2
1.65
5.3
76
1.86
4.7
68
2.15
4.0
58
Minimum
RL
mm
Max.
radial
load
T1 + T2
N
Standard IP64 / Option: IP66/67
Weight in kg for Standard width
RL in mm
300
350
400
450
500
550
600
650
700
750
800
850
Max.
RL
900 950
3500
300
3000
13.4 14.7 16.0 17.2 18.5 19.8 21.1 22.4 23.6 24.9 26.2 27.5 28.8 30.0
300
2500
300
see
Motor
radial
load
Idler Pulley 138S
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
29
227595_BeltDr80-216_innen.GB
30.11.2001
Spare Parts List
Belt Drive 138S
Pos.
30
22
70
Seite 30
Description
1
2
Input pinion
Gear stage I
Gear stage II
Gear stage III
6
Geared rim
12
Shell
15
Motor data label
17
End housing complete
with 6204 bearing and oil seal
21
Rubber bushing
22
Nipple
23
Cable
24
Shaft end cap (open)
25
Shaft end cap (closed)
26
Main shaft
31
Coupling
32
Pin
51
Motor complete including rotor
54
Protection disc
55
Protection sleeve
61
Pin
65
Lip seal
70
Washer
71–72 Stop screw
76
Screw for earth wire
77
Cable restrainer
97
Terminal lock (plastic)
115
Oil screw with magnet
24 71 21 65
23
11:47 Uhr
17
15
26 54 77 76
55 97
51
61
2 II
2I
12
31
1
2 III
6
32
115
65
17
72
25
227595_BeltDr80-216_innen.GB
28.11.2001
Belt Drive 138E
The Belt Drive 138E, with machined helical gearbox, performs with an efficiency
of 95% of nominal power, in a compact
diameter of 138 mm only. With a min. RL
of 300 mm and powers ranging from
0.10 to 0.75 kW this size of belt drive is
suitable for most medium duty applications:
Food processing conveyors, assembly
line conveyors, pharmaceutical conveyors, packaging and weighing equipment,
airport check-in conveyors, meat and
poultry processing conveyors, metal
detection conveyors, post office sorting
conveyors, abattoir conveyors, light agricultural and bulk solids handling conveyors. The Belt Drive 138E has standard
IP66/67 enclosure and is available in
complete stainless steel for wash down
applications.
Optional extras:
See page 32 and back cover.
16:11Uhr
Seite 31
Specifications of standard
Belt Drive 138E
Crowned mild 138 mm steel shell
treated with antirust wax
• Die cast aluminium bearing housing
• Mild steel shaft treated with anti-rust wax
• Triple shaft sealing system – degree of
protection IP66/67 (EN60034-5)
• Die cast aluminium terminal box
• Voltage: Most common voltages available. Please specify!
• Wide range voltage available
• 3-phase induction motor with one rated
voltage – either low or high voltage.
Alternatively, star/delta connection is
available.
• Available in both 50 & 60 Hz
• Outer dimensions identical to 138S
• One out of two oil plugs is fitted with a
magnet to filter the oil
• AC induction motor with motor winding
insulation class F
• Dynamical balanced rotor
• Die cast aluminium lightweight gearbox
• Oil change recommended every 10,000
operational hours
• Minimum RL 300 mm
(0.75 kW: minimum RL320)
• Non standard RL lengths available
• No maintenance
• 1-phase is available in 0.20, 0.37 &
0.55 kW and will be supplied with a
running capacitor.
•
The start capacitor is optional, but
strongly recommended. When inquiring, please note that single-phase
motors without start capacitor have
a starting torque of only 70% of the
nominal torque (see further comments
on page 68)
• To be used in the horizontal position
only!
TSN7 – Food grade technical
specifications of Belt Drive 138E
Shell in stainless steel – AISI 304
Stainless steel shafts – AISI 303
• Stainless steel covered – AISI 304 –
bearing housings
• Stainless steel oil plugs – AISI 304 –
with magnet
• Aluminium terminal box or powder
coated aluminium terminal box
(non-toxic coat). Alternatively, straight
stainless steel connector – AISI 303 –
both with flying lead.
• Re-greasable stainless steel seals –
AISI 303
• Degree of protection IP66/67
(EN60034-5)
• Option: FDA & USDA food grade recognized oil and grease
•
•
•
•
Please refer to page ■
60 for brackets
Please refer to pages ■
63 –■
64 for
environmental conditions and to pages
66 –■
67 for important information
■
31
227595_BeltDr80-216_innen.GB
27.11.2001
Optional Extras
Belt Drive 138E
17:11Uhr
Seite 32
Specifications
Belt Drive
type
138E
Total stainless steel option – TS7N – regreasable
X
Black rubber lagging
– Type IR/BR/SBR, hardness 60,
shore “A” ± 5
X
White rubber lagging (FDA).
Oil, fat & grease resistant
– Type NBR, hardness 57, shore “A” ± 5
X
Single phase motors
X
max.
0.55 kW
Electromagnetic brake
RL dimensions increases by (mm)
X
50
Mechanical backstop
X
Modified for vertical mounting
Allowable ambient temperatures
X
–25 °C +40 °C
Insulation class H with synthetic oil
X
Special motors for applications without belt contact
X
FDA & USDA food grade approved oil & grease
X
Low noise drives for noise sensitive areas
X
Thermal protector
X
Parallel shell
IP66/67 aluminium terminal box
IP66/67 powder coated food grade approved terminal box
IP66/67 degree of protection
X
Std.
X
Std.
Screened cables – a MUST together with Frequency Converters
X
2 speed motors
X
Euro-voltage (230V/400V 50Hz; 3-phase)
with ±10% tolerance – DIN IEC 38
Dual voltage connection – NOT on 2 speed motors
Wide range voltage
Std.
X
Std.
Special voltages
X
CSA recognized motors
X
X = Optional extras
Std. = Fitted as standard
32
Std.
227595_BeltDr80-216_innen.GB
27.11.2001
17:11Uhr
Belt Drive 138E
138 mm
Seite 33
N1
N
ØE
ØA
ØB
Standard with terminal box
G
M
G
H
H
RL
EL
AGL
K
L
Elbow connector
S
D
T
V
Straight connector
C
U
F
K
K
R
H
H
G
mm
H
mm
K
mm
L
mm
M
mm
N
mm
N1
mm
Straight connector
H
K
U
V
mm mm mm mm
Elbow connector
H
K
R
mm mm mm
S
mm
T
mm
138.5 137
20
5
16.5
23.5
41
24
95
14
16.5
16.5
48
12
Idler pulley TS7N version; cylindric
A
B
C
D
E
F
mm mm mm mm mm mm
G
mm
H
mm
W
mm
138.5 –
13.5
16.5
36
23.5
23.5
30
30
54
54
20
25.5
3.5
19.5
25.5
20
Idler pulley TS7N version; cylindric
G
H
G
H
C
ØE
UT 138E
F
mm
ØA
138E
Belt drive with terminal box
A
B
C
D
E
mm mm mm mm mm
W
Type
RL
EL
AGL
C
33
227595_BeltDr80-216_innen.GB
27.11.2001
17:11Uhr
Seite 34
Belt Drive 138E – 138 mm – 3-phase
Motor
Power
kW/HP
Nomi- Torque Belt
nal
pull
No. of Gear belt
poles stages speed
at full
load
50 Hz
m/s
Nm
N
3
0.10/
0.13
12
0.18/
0.25
8
2
3
2
3
0.24/
0.33
6
2
3
0.37/
0.50
4
2
3
0.55/
0.75
2
2
4
2
2
2
0.75/
1.00
0.05
0.06
0.10
0.13
0.08
0.10
0.13
0.16
0.20
0.10
0.13
0.16
0.20
0.25
0.32
0.16
0.20
0.25
0.32
0.40
0.50
0.63
0.25
0.32
0.40
0.50
0.63
0.80
1.00
1.25
0.40
0.50
0.63
0.80
1.00
1.25
130
108
65
50
146
117
90
73
59
156
120
98
78
62
49
150
120
96
75
60
48
38
143
112
89
72
57
45
36
29
120
96
75
60
48
38
1900
1567
940
723
2115
1692
1301
1058
846
2255
1735
1410
1128
902
705
2173
1739
1391
1087
869
696
552
2068
1616
1293
1034
821
646
517
414
1739
1391
1087
869
696
552
Minimum
RL
mm
Max.
radial
load
T1 + T2
RL in mm (max. 1800)
N
300 320 350 400 450 500 550 600 650 700 750 800 850 900 950 1000
300
Weight in kg for Standard width
14.0 14.5 15.0 16.0 17.0 18.0 19.0 20.0 21.5 23.0 24.0 25.0 26.0 27.0 28.0 29.0
4742
–
–
–
–
–
–
320
14.5 16.5 17.5 18.5 19.5 20.5 21.5 23.0 24.5 25.5 26.5 27.5 28.5 29.5 30.5
Idler Pulley UT 138E
320
34
4742
10.0 10.2 10.5 11.0 11.5 13.0 13.5 14.0 15.0 16.0 17.0 18.0 20.0 21.0 22.0 23.0
227595_BeltDr80-216_innen.GB
27.11.2001
17:11Uhr
Seite 35
Belt Drive 138E – 138 mm – 1-phase
Motor
Power
kW/HP
Nomi- Torque Belt
nal
pull
No. of Gear belt
poles stages speed
at full
load
50 Hz
m/s
Nm
N
3
0.20/
0.27
6
2
3
0.37/
0.50
4
2
3
0.55/
0.75
4
2
0.10
0.13
0.16
0.20
0.25
0.32
138
107
87
69
55
43
2200
1538
1250
1000
800
625
0.16
0.20
0.25
0.32
0.40
0.50
0.63
150
120
96
75
60
48
38
2173
1739
1391
1087
869
696
552
0.25
0.32
0.32
0.40
0.63
0.80
1.00
152
119
95
76
57
45
36
2068
1616
1293
1034
821
646
517
Minimum
RL
mm
Max.
radial
load
T1 + T2
Weight in kg for Standard width
RL in mm (max. 1800)
N
300 320 350 400 450 500 550 600 650 700 750 800 850 900 950 1000
300
4742
14.0 14.5 15.0 16.0 17.0 18.0 19.0 20.0 21.5 23.0 24.0 25.0 26.0 27.0 28.0 29.0
320
4742
10.0 10.2 10.5 11.0 11.5 13.0 13.5 14.0 15.0 16.0 17.0 18.0 20.0 21.0 22.0 23.0
Idler Pulley UT 138E
35
227595_BeltDr80-216_innen.GB
30.11.2001
Spare Parts List
Belt Drive 138E
11:47 Uhr
Seite 36
Description
Pos.
Description
7
8
10
11
12
16
19
20
22
23
24
31
53
53.1
55
56
63
64
65–70
71
Front shaft
Rear flange
Bearing housing complete with
geared rim
Bearing housing complete
Gearbox
Terminal box – bottom part
Terminal box cover
Shell
Rear shaft
Input wheel
Output pinion
Geared rim
Intermediate pinion shaft
Intermediate wheel
Labyrinth seal cover
Nipple (terminal box
Cable seal nipple (cable option)
Spacer bushing
Spacer bushing
Ball bearing
Needle bearing
Ball bearing
Inner race
74
84
86
93
102
103
110
111
113
114
115
126
127
131
132
136
138
139
140
Locking ring
Locking ring
Locking ring
Elbow or straight connector
Screw
Screw
Screw
Screw
Screw
Socket set screw
Oil plug with magnet
Key
Key
Key
Key
O-ring/Rubber seal
Rubber seal
Grease nipple
Deflection seal
132
8
Pos.
1
3
5
2-stage gearbox
136 1 140 142 5 63 103 22
66
12
226 204 3 67 145 126 68
160, 7 16
161
10
138
110
11
53
148,
111
53.1 146 200
36
20 71 64 240 127 19 56 84 65 74 102
102
115, 131
227595_BeltDr80-216_innen.GB
30.11.2001
Spare Parts List
Belt Drive 138E
11:47 Uhr
Seite 37
Pos.
Description
Pos.
Description
142
143
145
146
148
150
150.1
156
160
161
163
Double lip seal
O-ring
Distance washer
Washer
Washer
Electromagnetic brake
Friction disc
Rectifier (not shown)
Oil plug
O-ring
O-ring
167
200
204
208
210
223
226
240
Screw
Rubber seal
Rotor complete with pinion
Stainless steel cover – gear end
Fixing guard
Cable
Stator complete
Distance ring
TS7N
Elbow connector
161
223 93 53.1 146
146
160
163
TS7N with cable connection
3-stage gearbox
Electronic brake
86 69 23 131 210, 56 70
167
139
146
93
146
53.1
3
67
150.1
223
200
114
143
31
208
150
113
20 71 64
24 55
37
227595_BeltDr80-216_innen.GB
38
27.11.2001
17:11Uhr
Seite 38
227595_BeltDr80-216_innen.GB
30.11.2001
Belt Drive 165S
The Belt Drive 165S design, with a diameter of 165 mm, is based on the same
motor & gearbox as Belt Drive 138E and
is a cost effective drive station generally
used for belts requiring a drum diameter
exceeding 138 mm.
With a min. RL of 300 mm and powers
ranging from 0.10 to 0.75 kW, this size
of belt drive is suitable for most medium
and heavy duty belt conveyor applications e.g.: Food processing conveyors,
assembly line conveyors, warehousing
and vehicle loading conveyors, airport
luggage handling conveyors, meat and
poultry processing conveyors, pharmaceutical conveyors, post office sorting
conveyors, abattoir conveyors, light agricultural and bulk solids handling conveyors. The Belt Drive 165S has standard
IP66/67 enclosure and is available in
complete stainless steel for wash down
applications.
Optional extras:
See page 40 and back cover.
11:31 Uhr
Seite 39
Specifications of standard
Belt Drive 165S
Crowned mild 165 mm steel shell
treated with antirust wax
• Die cast aluminium bearing housing
• Mild steel shaft treated with anti-rust wax
• Triple shaft sealing system – degree of
protection IP66/67 (EN60034-5)
• Die cast aluminium terminal box
• Voltage: Most common voltages available. Please specify!
• Wide range voltage available
• 3-phase induction motor with one rated
voltage – either low or high voltage.
Alternatively, star/delta connection is
available.
• Available in both 50 & 60 Hz
• One out of two oil plugs fitted with a
magnet to filter the oil
• AC induction motor with motor winding
insulation class F
• Dynamical balanced rotor
• Oil change recommended every 10,000
operational hours
• Die cast aluminium lightweight gearbox
• Minimum RL 300 mm (0.75 kW: minimum RL320)
• Maximum RL 1800 mm for crowned
shells
• Non standard RL lengths available
• No maintenance
• 1-phase is available in 0.20, 0.37 &
0.55 kW and will be supplied with a
running capacitor.
•
The start capacitor is optional, but
strongly recommended. When inquiring, please note that single phase
motors without start capacitor have
a starting torque of only 70% of the
nominal torque (see further comments
on page 68).
• To be used in the horizontal position
only!
TSN7 – Food grade technical
specifications of Belt Drive 165S
Shell in stainless steel – AISI 304
Stainless steel shafts – AISI 303
• Stainless steel covered – AISI 304 –
bearing housings
• Stainless steel oil plugs – AISI 304 –
with magnet
• Aluminium terminal box or powder
coated aluminium terminal box
(non-toxic coat). Alternatively, straight
stainless steel connector – AISI 303 –
both with flying lead.
• Re-greasable stainless steel seals –
AISI 303
• Degree of protection IP66/67
(EN60034-5)
• Option: FDA & USDA food grade
recognized oil and grease
•
•
•
•
Please refer to page ■
60 for brackets
Please refer to pages ■
63 –■
64 for
environmental conditions and to pages
66 –■
67 for important information
■
39
227595_BeltDr80-216_innen.GB
27.11.2001
Optional Extras
Belt Drive 165S
17:11Uhr
Seite 40
Specifications
Belt Drive
type
165S
Total stainless steel option – TS7N – regreasable
X
Black rubber lagging
– Type IR/BR/SBR, hardness 60,
shore “A” ± 5
X
White rubber lagging (FDA).
Oil, fat & grease resistant
– Type NBR, hardness 57, shore “A” ± 5
X
Single phase motors
X
max.
0.55 kW
Electromagnetic brake
RL dimensions increases by (mm)
X
50
Mechanical backstop
X
Modified for vertical mounting
Allowable ambient temperatures
X
–25 °C +40 °C
Insulation class H with synthetic oil
X
Special motors for applications without belt contact
X
FDA & USDA food grade approved oil & grease
X
Low noise drives for noise sensitive areas
X
Thermal protector
X
Parallel shell
IP66/67 aluminium terminal box
IP66/67 powder coated food grade approved terminal box
IP66/67 degree of protection
X
Std.
X
Std.
Screened cables – a MUST together with Frequency Converters
X
2 speed motors
X
Euro-voltage (230V/400V 50Hz; 3-phase)
with ±10% tolerance – DIN IEC 38
Dual voltage connection – NOT on 2 speed motors
Wide range voltage
Std.
X
Std.
Special voltages
X
CSA recognized motors
X
X = Optional extras
Std. = Fitted as standard
40
Std.
227595_BeltDr80-216_innen.GB
27.11.2001
17:11Uhr
Belt Drive 165S
165 mm
Seite 41
ØE
ØA
N1
N
ØB
Standard with terminal box
G
H
M
G
H
RLmin = 300
EL
AGL
K
L
Elbow connector
S
D
V
T
Straight connector
C
U
F
K
K
R
H
H
G
mm
H
mm
K
mm
L
mm
M
mm
N
mm
N1
mm
Straight connector
H
K
U
V
mm mm mm mm
Elbow connector
H
K
R
mm mm mm
S
mm
T
mm
165
20
5
16.5
23.5
41
24
95
14
16.5
16.5
48
12
Idler pulley TS7N version; cylindric
A
B
C
D
E
F
mm mm mm mm mm mm
G
mm
H
mm
W
mm
165
13.5
16.5
36
163.5 23.5
–
23.5
30
30
52
64.5
20
25.5
3.5
19.5
25.5
20
Idler pulley TS7N version; cylindric
G
H
C
ØE
UT 165S
F
mm
ØA
165S
Belt drive with terminal box
A
B
C
D
E
mm mm mm mm mm
W
Type
G
H
RL
EL
AGL
C
41
227595_BeltDr80-216_innen.GB
27.11.2001
17:13Uhr
Seite 42
Belt Drive 165S – 165 mm – 3-phase*
Motor
Power
kW/HP
Nomi- Torque Belt
nal
pull
No. of Gear belt
poles stages speed
at full
load
50 Hz
m/s
Nm
N
3
0.10/
0.13
12
0.18/
0.25
8
2
3
2
3
0.24/
0.33
6
2
3
0.37/
0.50
4
2
3
0.55/
0.75
2
2
0.75/
1.00
4
2
2
2
0.06
0.08
0.10
0.13
0.10
0.13
0.20
0.25
0.16
0.20
0.25
0.32
0.40
0.25
0.32
0.40
0.50
0.63
0.80
0.32
0.40
0.50
0.63
0.80
1.00
1.25
1.60
0.63
0.80
1.00
1.25
1.60
130
108
65
50
117
90
73
59
120
98
78
62
49
120
96
75
60
48
38
143
112
89
72
57
45
36
29
90
71
57
45
36
1576
1309
788
606
1418
970
885
715
1455
1188
945
751
594
1454
1164
909
727
582
460
1733
1358
1079
873
691
545
436
352
1104
869
696
552
436
Minimum
RL
mm
Max.
radial
load
T1 + T2
RL in mm (max. 1800)
N
300 320 350 400 450 500 550 600 650 700 750 800 850 900 950 1000
300
Weight in kg for Standard width
16.0 16.6 17.5 19.0 20.0 21.5 23.0 24.5 26.0 27.5 29.0 30.5 32.0 33.0 34.0 35.5
4742
–
–
–
–
–
320
18.0 19.0 20.5 21.5 23.0 24.5 26.0 27.5 29.0 30.5 32.0 33.5 34.5 35.5 37.0
*1-phase: please contact Interrroll
Idler Pulley UT 165S
320
42
4742
10.5 11.0 12.0 12.5 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.5
227595_BeltDr80-216_innen.GB
30.11.2001
Spare Parts List
Belt Drive 165S
11:47 Uhr
Pos.
1
3
5
7
8
10
11
12
16
19
20
22
23
24
31
53
53.1
55
56
Seite 43
Description
Pos.
Description
Front shaft
Rear flange
Bearing housing complete with
geared rim
Bearing housing complete
Gearbox
Terminal box – bottom part
Terminal box cover
Shell
Rear shaft
Input wheel
Output pinion
Geared rim
Intermediate pinion shaft
Intermediate wheel
Labyrinth seal cover
Cable seal nipple (cable option)
Nipple (terminal box)
Spacer bushing
Spacer bushing
63
64
65–70
71
74
84
86
93
102
103
110
111
113
114
115
126
127
131
132
Ball bearing
Needle bearing
Ball bearing
Inner race
Locking ring
Locking ring
Locking ring
Elbow or straight connector
Screw
Screw
Screw
Screw
Screw
Socket set screw
Oil plug with magnet
Key
Key
Key
Key
2-stage gearbox
136 1 140 142 5
63 103 22
132
8
66
12
226 204 3 67 145 126 68
160,
161
7 16
10
138
110
11
53
148,
111
53.1 146 200
20 71 64 240 127 19 55 84 65 74 102
102
115, 131
43
227595_BeltDr80-216_innen.GB
30.11.2001
Spare Parts List
Belt Drive 165S
11:47 Uhr
Seite 44
Pos.
Description
Pos.
Description
136
138
139
140
142
143
145
146
148
150
150.1
156
O-ring/Rubber seal
Rubber seal
Grease nipple
Deflection seal
Double lip seal
O-ring
Distance washer
Washer
Washer
Electromagnetic brake
Friction disc
Rectifier (not shown)
160
161
163
167
200
204
208
210
223
226
240
Oil plug
O-ring
O-ring
Screw
Rubber seal
Rotor complete with pinion
Stainless steel cover – gear end
Fixing guard
Cable
Stator complete
Distance ring
TS7N
Elbow connector
161
223 93 53.1 146 200 146
160
163
TS7N with cable connection
3-stage gearbox
Electronic brake
86 69 23 131 210, 56 70
167
146
93
139
200
146
53
3
67
150.1
223
200
114
143
31
208
44
150
113
20 71 64
24 55
227595_BeltDr80-216_innen.GB
27.11.2001
Belt Drive 165E
The Belt Drive 165E, with a diameter of
165 mm, is generally used when more
power and radial load is required.
With a min. RL of 350 mm and powers
ranging from 0.11 to 1.50 kW, this size
of drum is suitable for most medium and
heavy-duty belt conveyor applications
such as: Food processing conveyors,
assembly line conveyors, warehousing
and vehicle loading conveyors, airport
baggage handling conveyors, meat and
poultry processing conveyors, pharmaceutical conveyors, post office sorting
conveyors, abattoir conveyors, light agricultural and bulk solids handling conveyors. The Belt Drive 165E has standard
IP66/67 enclosure and is available in
complete stainless steel for wash down
applications.
Optional extras:
See page 46 and back cover.
17:13Uhr
Seite 45
Specifications of standard
Belt Drive 165E
Crowned mild 165 mm steel shell
treated with antirust wax
• Die cast aluminium bearing housing
• Mild steel shaft treated with anti-rust
wax
• Triple shaft sealing system – degree of
protection IP66/67 (EN60034-5)
• Die cast aluminium terminal box
• Voltage: Most common voltages available. Please specify!
• Wide range voltage available
• Available in both 50 & 60 Hz
• 3-phase & 1-phase induction motors
with thermal protector
• 3-phase induction motors with dual
voltage
• One out of two oil plugs fitted with a
magnet to filter the oil
• Motor winding insulation class F
• Dynamical balanced rotor
• Oil change recommended every 10,000
operational hours
• Minimum RL 350 mm
• Maximum RL 1800 mm for crowned
shells
• Non standard RL lengths available
• No maintenance!
• Single-phase motors are available in
0.37 and 1.1 kW and will be supplied
with a running capacitor.
•
The start capacitor is optional, but
strongly recommended. When inquiring, please note that single phase
motors without start capacitor have
a starting torque of only 70% of the
nominal torque (see further comments
on page 68).
• To be used in the horizontal position
only!
TSN7 – Food grade technical
specifications of Belt Drive 165E
Shell in stainless steel – AISI 304
Stainless steel shafts – AISI 303
• Stainless steel covered – AISI 304 –
bearing housings
• Stainless steel oil plugs – AISI 304 –
with magnet
• Die cast aluminium terminal box or
powder coated aluminium terminal box
(non-toxic coat). Alternatively, straight
stainless steel connector – AISI 303 –
both with flying lead.
• Re-greasable stainless steel seals –
AISI 303
• Degree of protection IP66/67
(EN60034-5)
• Option: FDA & USDA food grade
recognized oil and grease
•
•
•
•
Please refer to page ■
60 for brackets
Please refer to pages ■
63 –■
64 for
environmental conditions and to pages
66 –■
67 for important information
■
45
227595_BeltDr80-216_innen.GB
27.11.2001
Optional Extras
Belt Drive 165E
17:13Uhr
Seite 46
Specifications
Belt Drive
type
165E
Total stainless steel option – TS7N – regreasable
X
Black rubber lagging
– Type IR/BR/SBR, hardness 60,
shore “A” ± 5
X
White rubber lagging (FDA)
Oil, fat & grease resistant
– Type NBR, hardness 57, shore “A” ± 5
X
Single phase motors
X
max.
1.10 kW
Electromagnetic brake
RL dimensions increases by (mm)
X
50
Mechanical backstop
X
Modified for vertical mounting
Allowable ambient temperatures
X
–25 °C +40 °C
Insulation class H with synthetic oil
X
Special motors for applications without belt contact
X
FDA & USDA food grade approved oil & grease
X
Low noise drives for noise sensitive areas
Thermal protector
Parallel shell
IP66/67 aluminium terminal box
IP66/67 powder coated food grade approved terminal box
IP66/67 degree of protection
X
Std.
X
Std.
X
Std.
Screened cables – a MUST together with Frequency Converters
X
2 speed motors
X
Euro-voltage (230V/400V 50Hz; 3-phase)
with ±10% tolerance – DIN IEC 38
Dual voltage connection – NOT on 2 speed motors
Wide range voltage
Std.
X
Std.
Special voltages
X
CSA recognized motors
X
X = Optional extras
Std. = Fitted as standard
46
Std.
27.11.2001
Belt Drives 165E
165 mm
17:13Uhr
Seite 47
ØE
N1
N
ØB
Standard with terminal box
ØA
227595_BeltDr80-216_innen.GB
G
M
G
RLmin = 400 (350)
H
K
H
C
EL
AGL
L
Elbow connector
S
V
D
T
Straight connector
U
F
K
F
mm
G
mm
H
mm
K
mm
L
mm
M
mm
N
mm
N1
mm
Straight connector
H
K
U
V
mm mm mm mm
Elbow connector
H
K
R
mm mm mm
S
mm
T
mm
165
30
10
21.5
41.5
41
24
95
14
21.5
21.5
48
12
Idler pulley TS7N version; cylindric
A
B
C
D
E
F
mm mm mm mm mm mm
G
mm
H
mm
W
mm
165
16.5
21.5
46
163.5 43.5
–
43.5
40
40
80
75
30
43.5
4
27
43.5
20
Idler pulley TS7N version; cylindric
G
H
C
ØE
UT 165E
H
Belt drive with terminal box
A
B
C
D
E
mm mm mm mm mm
ØA
165E
K
W
Type
H
G
RL
EL
AGL
H
C
47
227595_BeltDr80-216_innen.GB
27.11.2001
17:13Uhr
Seite 48
Belt Drive 165E – 165 mm – 3-phase
Motor
Power
No. of
poles
Gear
stages
kW/HP
0.11/
0.15
0.37/
0.50
12
3
6
2
2
4
3
3
0.75/
1.00
4
2
3
1.10/
1.50
2
2
3
1.50/
2.00
2
2
Nominal
belt
speed
at full
load
50 Hz
m/s
0.06
0.08
0.10
0.13
0.16
0.20
0.25
0.32
0.40
0.50
0.63
0.80
1.00
0.20
0.25
0.32
0.40
0.50
0.63
0.80
1.00
0.40
0.50
0.63
0.80
1.00
1.25
1.60
2.00
0.63
0.80
1.00
1.25
1.60
2.00
Torque
Nm
141
106
85
219
178
142
114
89
71
57
45
36
28
284
227
178
142
114
90
71
57
211
169
134
106
85
68
53
42
183
144
115
92
72
58
Belt
pull
N
1723
1293
1034
2675
2174
1739
1391
1087
869
696
552
435
348
3478
2782
2174
1739
1391
1104
869
696
2585
2068
1641
1293
1034
827
646
517
2236
1763
1410
1128
881
705
Max.
radial
load
T1 + T2
N
9330
9330
9330
9330
9330
9330
Weight in kg for Standard width
RL in mm (max. 1800)
350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100
–
– 29.0 30.5 32.0 33.0 34.0 35.0 36.5 38.0 39.0 40.0 41.5 43.0 44.0 46.0 47.0
–
– 30.0 31.5 33.0 34.0 35.0 36.0 37.5 39.0 40.0 41.0 42.5 44.0 45.0 47.0 48.0
–
26.0 28.0 29.5 31.0 32.0 33.0 34.0 35.5 37.0 38.0 39.0 40.5 42.0 43.0 45.0 46.0
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
31.0 32.5 34.0 35.0 36.0 37.0 38.5 40.0 41.0 42.0 43.5 45.0 46.0 48.0 49.0
33.0 34.5 36.0 37.0 38.0 39.0 40.5 42.0 43.0 44.0 45.5 47.0 48.0 50.0 51.0
34.0 35.5 37.0 38.0 39.0 40.0 41.5 43.0 44.0 45.0 46.5 48.0 49.0 51.0 52.0
Idler Pulley UT 165E
9330
48
13.0 14.0 15.0 17.0 18.0 19.0 20.0 21.5 23.0 24.0 25.0 26.5 28.0 29.0 31.0 32.0
227595_BeltDr80-216_innen.GB
27.11.2001
17:13Uhr
Seite 49
Belt Drive 165E – 165 mm – 1-phase
Motor
Power
No. of
poles
Gear
stages
kW/HP
6
0.37/
0.50
2
2
4
3
3
1.10/
1.50
2
2
Nominal
belt
speed
at full
load
50 Hz
m/s
0.13
0.16
0.20
0.25
0.32
0.40
0.50
0.63
0.80
1.00
0.40
0.50
0.63
0.80
1.00
1.25
1.60
2.00
Torque
Nm
219
178
142
114
89
71
57
45
36
28
211
169
134
106
85
68
53
42
Belt
pull
N
2675
2174
1739
1391
1087
869
696
552
435
348
2585
2068
1641
1293
1034
827
646
517
Max.
radial
load
T1 + T2
N
Weight in kg for Standard width
RL in mm (max. 1800)
9330
350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100
– 30.0 31.5 33.0 34.0 35.0 36.0 37.5 39.0 40.0 41.0 42.5 44.0 45.0 47.0 48.0
–
9330
26.0 28.0 29.5 31.0 32.0 33.0 34.0 35.5 37.0 38.0 39.0 40.5 42.0 43.0 45.0 46.0
9330
–
–
–
–
–
–
–
–
33.0 34.5 36.0 37.0 38.0 39.0 40.5 42.0 43.0 44.0 45.5 47.0 48.0 50.0 51.0
Idler Pulley UT 165E
9330
13.0 14.0 15.0 17.0 18.0 19.0 20.0 21.5 23.0 24.0 25.0 26.5 28.0 29.0 31.0 32.0
49
227595_BeltDr80-216_innen.GB
Spare Parts List
Belt Drive 165E
30.11.2001
11:47 Uhr
Pos.
1
3
5
7
8
10
11
12
16
19
20
22
23
24
31
53
53.1
55
63
64
65–70
Seite 50
Description
Pos.
Description
Front shaft
Rear flange
Bearing housing complete with
geared rim
Bearing housing complete
Gearbox
Terminal box – bottom part
Terminal box cover
Shell
Rear shaft
Input wheel
Output pinion
Geared rim
Intermediate pinion shaft
Intermediate wheel
Labyrinth seal cover
Cable seal nipple (cable option)
Nipple (terminal box)
Spacer bushing
Ball bearing
Needle bearing
Ball bearing
71
73
74
81
84
85
86
93
102
103
110
111
112
113
114
115
126
127
131
132
136
138
Inner race
Locking ring
Locking ring
Locking ring
Locking ring
Locking ring
Locking ring
Elbow or straight connector
Screw
Screw
Screw
Screw
Socket set screw
Screw
Socket set screw
Oil plug with magnet
Key
Key
Key
Key
O-ring/Rubber seal
Rubber seal
2-stage gearbox
10 136 146
22 103 167 132 8
210 103 66
102
160 161
11
110
53
148,
111
138
53.1 200 1 140 142 63 5 20 64 112 127 19 84
50
65 74 12 226 204 145 67 126 3 102 16 68 141 140 7 115 161
227595_BeltDr80-216_innen.GB
30.11.2001
Spare Parts List
Belt Drive 165E
11:47 Uhr
Seite 51
Pos.
Description
Pos.
Description
139
140
141
142
143
145
146
148
150
150.1
156
160
161
163
Grease nipple
Deflection seal
Double lip seal
Double lip seal
O-ring
Distance washer
Washer
Washer
Electromagnetic brake
Friction disc
Rectifier (not shown)
Oil plug
O-ring
O-ring
167
200
204
206
Screw
Rubber seal
Rotor complete with pinion
Insulated sleeve for wire
protection
Stainless steel cover – gear end
Stainless steel cover –
oil plug end
Fixing guard
Cable
Stator complete
Distance ring
208
209
210
223
226
240
TS7N
Elbow connector
209
1
161
93
53.1
146
223
200
160
163
146
TS7N with cable connection
3-stage gearbox
86 69 23 19 55 85 70 8
Electronic brake
81
113 67 102 150
3
139
142
31
1
223
93
146
200
53.1
146
143
114
208
127 24 73 131 84 65 74
51
227595_BeltDr80-216_innen.GB
52
27.11.2001
17:13Uhr
Seite 52
227595_BeltDr80-216_innen.GB
27.11.2001
Belt Drive 216S
The Belt Drive 216S in diameter 216 mm
with powers ranging from 0.11 to 1.10 kW
and speeds from 0.08 to 2.50 m/s is
typically used for heavy-duty unit and
bulk handling applications.
The Belt Drive 216S is often used in
cullet handling conveyors, steep incline
flexible sidewall conveyors, airport luggage handling conveyors, meat and
poultry processing conveyors, timber and
brick making conveyors, post office sorting conveyors, abattoir conveyors,
sewage and sludge handling conveyors,
bulk solids handling conveyors etc.
Optional extras:
See page 54 and back cover.
17:13Uhr
Seite 53
Specifications of standard
Belt Drive 216S
• Crowned mild 216 mm steel shell
treated with antirust wax
• Die cast aluminium bearing housing
• Mild steel shaft treated with anti-rust
wax
• Aluminium lightweight gearbox
• Sealing system with 2 dust lip seals –
degree of protection IP66/67
(EN60034-5)
• Voltage: Most common voltages available. Please specify!
• Die cast aluminium terminal box
• Wide range voltage available
• Available in both 50 & 60 Hz
• 3-phase & 1-phase induction motors
with thermal protector
• 3-phase induction motors with dual
voltage
• One out of two oil plugs fitted with a
magnet to filter the oil
• Motor winding insulation class F
• Dynamical balanced rotor
• Oil change recommended every 10,000
operational hours
• Minimum RL 350 mm
• Maximum RL 1800 mm for crowned
shells
• Non standard RL lengths available
• No maintenance!
• 1-phase motors are available in 0.37
and 1.1 kW and will be supplied with a
running capacitor.
The start capacitor is optional, but
strongly recommended. When inquiring, please note that single phase
motors without start capacitor have a
starting torque of only 70% of the nominal torque (see further comments on
page 68).
• To be used in the horizontal position
only!
Version TS9 – Belt Drive 216S
rust-free technical specifications
• Stainless steel shell – AISI 304
• Stainless steel shafts – AISI 303
• Industrial nickel-plated aluminium bearing housings
• Stainless steel oil plugs – AISI 304 –
with magnet
• Stainless steel re-greasable labyrinth
seals – AISI 303
• Degree of protection IP66/67
(EN60034-5)
• Aluminium terminal box or powder
coated aluminium terminal box
(non-toxic coat). Alternatively, straight
stainless steel connector – AISI 303 –
both with flying lead.
Version TS11
As TS9 but with mild steel shell
•
•
•
Please refer to page ■
60 for brackets
Please refer to pages ■
63 –■
64 for
environmental conditions and to pages
66 –■
67 for important information
■
53
227595_BeltDr80-216_innen.GB
27.11.2001
Optional Extras
Belt Drive 216S
17:13Uhr
Seite 54
Specifications
Belt Drive
type
216S
Stainless steel option – TS9/TS11 – regreasable
X
Black rubber lagging
– Type IR/BR/SBR, hardness 60,
shore “A” ± 5
X
White rubber lagging (FDA).
Oil, fat & grease resistant
– Type NBR, hardness 57, shore “A” ± 5
X
Single phase motors
X
max.
1.10 kW
Electromagnetic brake
RL dimensions increases by (mm)
X
50
Mechanical backstop
X
Modified for vertical mounting
Allowable ambient temperatures
X
–25 °C +40 °C
Insulation class H with synthetic oil
X
Special motors for applications without belt contact
X
FDA & USDA food grade approved oil & grease
X
Low noise drives for noise sensitive areas
Thermal protector
Parallel shell
IP66/67 aluminium terminal box
IP66/67 powder coated food grade approved terminal box
IP66/67 degree of protection
X
Std.
X
Std.
X
Std.
Screened cables – a MUST together with Frequency Converters
X
2 speed motors
X
Euro-voltage (230V/400V 50Hz; 3-phase)
with ±10% tolerance – DIN IEC 38
Dual voltage connection – NOT on 2 speed motors
Wide range voltage
Std.
X
Std.
Special voltages
X
CSA recognized motors
X
X = Optional extras
Std. = Fitted as standard
54
Std.
27.11.2001
17:13Uhr
Belt Drives 216S
216 mm
Seite 55
ØE
N1
N
ØB
Standard drive with terminal box
ØA
227595_BeltDr80-216_innen.GB
M
G
G
H
H
K
C
EL
AGL
L
Elbow
connector
S
V
D
T
Straight
connector
U
F
K
F
mm
G
mm
H
mm
K
mm
L
mm
M
mm
N
mm
N1
mm
Straight connector
H
K
U
V
mm mm mm mm
Elbow connector
H
K
R
mm mm mm
S
mm
T
mm
216
30
8.5
21.5
41.5
41
24
95
14
21.5
21.5
48
12
Idler pulley TS9/TS11 version; cylindric
A
B
C
D
E
F
G
mm mm mm mm mm mm mm
H
mm
W
mm
216
21.5
48
214.5 43.5
–
43.5
40
40
105
105
30
16.5
43.5
4
27
43.5
20
Idler pulley TS9/TS11 version; cylindric
G
H
C
ØE
UT 216S
H
Belt drive with terminal box
A
B
C
D
E
mm mm mm mm mm
ØA
216S
K
W
Type
H
G
H
RL
EL
AGL
C
55
227595_BeltDr80-216_innen.GB
27.11.2001
17:13Uhr
Seite 56
Belt Drive 216S – 216 mm – 3-phase*
Motor
Power
No. of
poles
kW/HP
0.11/
0.15
12
6
0.37/
0.50
4
0.75/
1.00
4
1.10/
1.50
2
Nominal
Gear
belt
stages speed
at full
load
50 Hz
m/s
0.08
3
0.10
0.13
0.16
3
0.20
0.25
0.32
3
0.40
0.50
0.63
0.80
2
1.00
1.25
0.40
3
0.50
0.63
0.80
2
1.00
1.25
0.63
3
0.80
1.00
1.25
1.60
2
2.00
2.50
Torque Belt
pull
Nm
141
113
87
237
190
152
124
95
76
63
48
38
30
192
153
122
96
77
62
178
141
112
90
70
56
45
N
1306
1045
762
2197
1685
1406
1098
879
703
568
439
352
281
1777
1423
1135
893
716
577
1656
1312
1042
837
651
521
419
Max.
radial
load
T1 + T2
N
9330
9330
9330
9330
9330
Weight in kg for Standard width
RL in mm (max. 1800)
350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150
–
– 37.0 39.0 41.0 43.0 45.0 47.0 49.0 51.0 53.0 55.0 57.0 59.0 61.0 63.0 65.0 67.0
–
– 38.0 40.0 42.0 44.0 46.0 48.0 50.0 52.0 54.0 56.0 58.0 60.0 62.0 64.0 66.0 68.0
–
34.0 36.0 38.0 40.0 42.0 44.0 46.0 48.0 50.0 52.0 54.0 56.0 58.0 60.0 62.0 64.0 66.0
–
–
–
–
–
–
–
–
–
–
–
–
–
39.0 41.0 43.0 45.0 47.0 49.0 51.0 53.0 55.0 57.0 59.0 61.0 63.0 65.0 67.0 69.0
41.0 43.0 45.0 47.0 49.0 51.0 53.0 55.0 57.0 59.0 61.0 63.0 65.0 67.0 69.0 71.0
*1-phase: please contact Interrroll
Idler Pulley UT 216S
9330
56
17
19
21
23
25
27
29
31
33
35
37
39
45
51
53
55
57
227595_BeltDr80-216_innen.GB
Spare Parts List
Belt Drive 216S
30.11.2001
11:47 Uhr
Pos.
1
3
5
7
8
10
11
12
16
19
20
22
23
24
31
53
53.1
55
63
64
65–70
Seite 57
Description
Pos.
Description
Front shaft
Rear flange
Bearing housing complete with
geared rim
Bearing housing complete
Gearbox
Terminal box – bottom part
Terminal box cover
Shell
Rear shaft
Input wheel
Output pinion
Geared rim
Intermediate pinion shaft
Intermediate wheel
Labyrinth seal cover
Cable seal nipple (cable option)
Nipple (terminal box)
Spacer bushing
Ball bearing
Needle bearing
Ball bearing
73
74
81
84
85
86
93
102
103
110
111
112
113
114
115
126
127
131
132
136
138
139
Locking ring
Locking ring
Locking ring
Locking ring
Locking ring
Locking ring
Elbow or straight connector
Screw
Screw
Screw
Screw
Socket set screw
Screw
Socket set screw
Oil plug with magnet
Key
Key
Key
Key
O-ring/Rubber seal
Rubber seal
Grease nipple
2-stage gearbox
10 136 146
22 103 167 132 8
210 103 66
53.1 200 1
142 63 5 20 64 112 127 19 84
102
115
11
110
53
148,
111
138
65 74 12 226 204 145 67 126 3
16 68
7
160 141
57
227595_BeltDr80-216_innen.GB
30.11.2001
Spare Parts List
Belt Drive 216S
11:47 Uhr
Seite 58
Pos.
Description
Pos.
Description
141
142
143
145
146
148
150
156
Double lip seal
Double lip seal
O-ring
Distance washer
Washer
Washer
Electromagnetic brake
Rectifier (not shown)
160
167
200
204
210
223
226
Oil plug
Screw
Rubber seal
Rotor complete with pinion
Fixing guard
Cable
Stator complete
Elbow connector
1
93
53.1
146
223
200
146
TS9/TS11 with cable connection
3-stage gearbox
86 69 23 19 55 85 70
Electronic brake
8
81
139
142
31
1
223
93
146
200
53.1
146
143
114
58
127 24 73 131 84 65 74
113 67 102 150
3
227595_BeltDr80-216_innen.GB
30.11.2001
Mounting
Brackets
for Belt Drives
80S, 113S & 113E
11:47 Uhr
Seite 59
Belt drive bracket:
Zinc plated mild steel or stainless steel
Belt drive bracket
D
mm
E
mm
F
mm
K
mm
R
mm
S
mm
T
mm
U
mm
X
mm
35.5
45.5
21.5
26.5
55
6.5
15
75
3
Bracket for idler pulley
only (do not use for belt drives!):
zinc plated mild steel or stainless steel
Idler pulley bracket
A
mm
B
mm
D
mm
E
mm
F
mm
G
mm
Hmin
mm
Hmax
mm
R
mm
S
mm
U
mm
W
mm
X
mm
Z
mm
120
21
35.5
95
21.5
24.0
35
79
55
6.5
75
30
3
37
59
227595_BeltDr80-216_innen.GB
27.11.2001
Mounting
Brackets
for Belt Drives
138S, 138E, 165S,
165E & 216S
17:13Uhr
Seite 60
KL30 & KL40
painted black
Belt drive & idler pulley brackets
Type
60
Material
Description
A
mm
B
mm
D
mm
E
mm
138S, 138E & 165S
Cast iron
KL 30
180
24
30
110
165E & 216S
Cast iron
KL 40
190
40
40
110
F
mm
20
30
H
mm
U
mm
S
mm
T
mm
V
mm
I
mm
K
mm
Weight
kg
44.5
72
11
17
12
86
57
0.7
50
81
14
20
22
110
77
1.6
227595_BeltDr80-216_innen.GB
27.11.2001
17:13Uhr
Seite 61
61
227595_BeltDr80-216_innen.GB
Information
Required
for Orders
27.11.2001
17:13Uhr
Seite 62
Please give the following information
when ordering/inquiring:
• For inquiries, please specify clearly the
type of application
Belt drive
Quantity
• Diameter in mm
• Type of Belt Drive (80S, 113S, 113E,
138S, 138E, 165S, 165E or 216S)
• Power in kW
• No. of phases
• Voltage and type (dual or single)
• Frequency in Hz
• Belt speed in m/sec
• Special requirements – see “Optional
Extras” on the back cover
• Face width dimension – RL in mm
•
Idler pulley
Quantity
• Diameter in mm
• Type of idler pulley
• Special requirements – see “Optional
Extras” on the back cover
• Face width dimension – RL in mm
•
Brackets
Quantity
• Belt drive shaft diameter
• Bracket type – see pages 60–61
•
62
Parts
Quantity
• Description of belt drive or idler pulley
as above (refer to data plate)
• Serial number of belt drive (see data
plate or end of shaft opposite the terminal box or cable entry)
• Position no. of parts – please refer to
the spare parts lists and cut away
drawings
•
Important
Please refer to Interroll regarding:
• Belt drives connected to frequency
converters (speed controllers)
• Belt drives for low noise applications –
e.g. airports, post-offices etc.
• “Optional Extras” described in this
catalogue (back cover).
227595_BeltDr80-216_innen.GB
27.11.2001
Applications
in Special
Environmental
Conditions
17:13Uhr
Seite 63
Low ambient temperature
For temperatures below –25 °C, please
consult Interroll. Special oil, special seals,
anti-condensation heater required.
Please consult “Optional Extras” on the
back cover for oil types.
High ambient temperature
For ambient temperatures above +40 °C
please consult Interroll.
Extremely dusty/abrasive wet/high
humidity
IP66/67 sealing, special finish, i.e. stainless steel, nickel-plating, rubber lagging,
flying lead option in place of terminal box.
Food handling applications
Stainless steel versions in TS0, TS7N,
TS9, TS10, TS11 or TS12 for high-pressure hose wash down. Food quality lagging being oil, fat and grease resistant.
FDA, USDA, FSIA & FESD recognised
materials.
IP66/67 regreasable seals.
Underwater applications
Where specified IP66/67, the Interroll Belt
Drive has been tested for 30 minutes
under 1 meter of water. However, the
motor is not intended for continuous
under water performance (IEC 529). If in
doubt, please consult Interroll.
Frequent starts/stops
Number of starts/stops for 3-phase
motors:
Belt Drive 80S
10 per minute
Belt Drive 113S
10 per minute
Belt Drive 113E
5 per minute
Belt Drive 138S
5 per minute
Belt Drive 138E
4 per minute
Belt Drive 165S
4 per minute
Belt Drive 165E
3 per minute
Belt Drive 216S
3 per minute
For more frequent starts/stops or in
connection with single phase motors,
please consult Interroll.
Indexing conveyor/decline conveyor/
reversible inclined conveyor
Electro magnetic brake (not available in
Belt Drives 80S, 113S, 113E & 138S).
Inclined conveyor (not reversible)
Mechanical backstop (not available in
Belt Drives 113S, 113E & 138S).
Reversible conveyor
Time delay between forward and reverse.
The motor must come to a complete
stop before reversing. Belt Drive to be
installed in the middle of the conveyor.
63
227595_BeltDr80-216_innen.GB
27.11.2001
Applications
in Special
Environmental
Conditions
17:13Uhr
Seite 64
Variable speed conveyor
Two speed motor. AC frequency controller (variable speed drive control).
Using a belt drive without conveyor
belt or with a belt covering less than
2/3 of the drum face width
Use drives only from a special range of
belt drives developed for this purpose.
Do not use standard belt drives unless
accepted by Interroll. Insulation class H.
Extra oil. Connect thermal protector.
Use 3-phase motors only. Please consult
Interroll.
Belt drives mounted non-horizontally
Special execution! Please consult Interroll. Extra oil, grease packed top bearing
and electrical outlet at the opposite end
required.
High power rated motors. Starting
under load
Star/delta starter. Soft start electronic
starter.
Impact load
Oversize belt drive. Please consult
Interroll.
Handling materials with oil, grease
and fat content
Stainless steel versions in TS0, TS7N
or TS9, TS10, TS11 or TS12. Food
quality lagging being oil, fat and grease
resistant.
64
Conveyors fitted with knife edges/
automatic tracking devices
Parallel shell belt drive. Higher power belt
drive.
Extremely low noise/vibration requirements
Balanced shell. Anti vibration mounting
brackets etc. Please contact Interroll for
special solution – especially where 2-pole
motors are required.
High altitudes >1000 m
Please consult Interroll.
Chemical environments
Please consult Interroll.
Underground/mining/tunnelling applications where possible dangerous
atmospheric conditions apply or
where the belt drive is to be flameproof or intrinsically safe.
Interroll Belt Drives are not intrinsically
safe or explosion proof. Please consult
Interroll.
Critical speed requirements
Normal motor speeds can deviate by
±10 % and more in some cases. Where
exact speeds are required, please consult Interroll.
227595_BeltDr80-216_innen.GB
27.11.2001
Power
Calculations
for Interroll
Belt Drives
in Unit Handling
17:13Uhr
Seite 65
60 Hz connection
All data given in this catalogue is based
on connection to 50 Hz supply.
If however the motor is connected to
a 60 Hz supply, the speed of the motor
will increase by 20%.
Example: 0.5 m/s x
The calculation is a guide for unit handling
applications only. For more detailed
calculations, please contact your conveyor
belt supplier or local Interroll partner.
60
= 0.6 m/s
50
Belt pull calculation
F
= Belt pull [N]. F = F0 + F1 + F2 + F3
The belt pull [N] for the belt drives is shown
in the respective tables
Coefficient
C2 or C4
0.30
Mild steel or
s/s slider bed
0.15
C1 or C3
= Belt weight per linear meter
[kg/m]
Ppr
= Weight of rotating parts of the belt conveyor (carrying
and return section) per meter length
[kg/m]
= Weight of the conveyed product on the load section,
for each meter of length of the belt conveyor
[kg/m]
Pm2
= Weight of the conveyed product on the return section,
for each meter of length of the belt conveyor
[kg/m]
C1
= Coefficient of friction between product and belt carrying side
C2
= Coefficient of friction between belt carrying side and slider bed
C3
= Coefficient of friction between return belt and product
C4
= Coefficient of friction between return belt side and slider bed
L
= Centre-to-centre length
[m]
H
= Height-meters
[m]
Pm1
PE Belt
PE slider bed
Pn
PE Belt
PP Belt POM Belt
0.15
0.25
0.10
0.20
PP Belt POM Belt
Steel products
0.15
0.30
0.20
Glass products
0.15
0.15
0.15
Plastic products
0.10
0.15
0.15
F0 – F3 = Force
[N]
Belt pull calculations Interroll Belt Drives D&R
H
Conveying system
Force without load
Force to convey
materials horizontally
Force to convey
materials on incline
Accumulation
Pm1
L
F0 = 0.4 · L · (2Pn + Ppr)
F1 = 0.4 · L · Pm1
F2 = 10 · H · Pm1
F3 = 10 · L · Pm1 · C1
F0 = 11· L · Pn · C2
F1 = 11 · L · Pm1 · C2
F2 = 10 · H · Pm1
F3 = 10 · L · Pm1 · C1
F2 = 10 · H · (Pm1 – Pm2)
F3 = 10 · L · (Pm1 · C1 + Pm2 · C3)
Roller bed conveyor
Pm1
L
Slide bed conveyor
Pm1
Pm2
L
F0 = 10 · L · Pn · (C2 + C4) F1 = 10 · L · (Pm1 · C2 + Pm2 · C4)
Duble
Doubleslide
slidebed
bedconveyor
conveyor
65
227595_BeltDr80-216_innen.GB
Important
Information
27.11.2001
17:13Uhr
Seite 66
Belt pull and torque
The speed values given in this catalogue
are based on a motor which has reached
the rated belt pull and torque.
Belt speed
The exact belt speed can deviate up to
±10% of the normal belt speed shown.
The exact belt speed of single phase belt
drives can deviate by +10% to –20%
from the nominal belt speed shown.
Exact information regarding the actual
belt speed for special applications is
available on request. The speeds listed
in this catalogue are always nominal full
load speeds.
Belt drives with mechanical backstop
Belt drives fitted with mechanical backstop are used for inclined belt conveyors
to prevent run back of the belt should a
power failure occur. The backstop is built
into the belt drive and is mounted on the
rotor shaft. The mechanical backstop
works in one direction only and unless
otherwise stated is supplied from factory
with a clockwise rotation when viewed
from the terminal box end of the belt
drive.
Belt drives with
electromagnetic brake
Belt drives with electromagnetic brake
are intended for use on conveyors where
automatic braking is required in one, or
both directions.
66
The electromagnetic brake is a spring
applied safety brake connected to the
rotor shaft. In a de-energised condition –
power switched off – the springs press
against
• an armature disc,
• a friction lined disc and
• the brake flange of the motor
and the rectifier and brake coil are both
disconnected. When power is switched
on, a magnetic field is built up. The
armature disc is attracted (pulled) against
the springs resulting in no friction
between
• the armature disc,
• the friction line disc and
• the brake flange.
The brake is now released and the rotor
shaft is then able to rotate freely.
A rectifier must be used.
Belt drives with special manufacture
Belt drives with special power, diameters,
widths, speeds, voltages or frequencies
deviating from the standard program can
be supplied against extra charge and
perhaps longer term of delivery. However,
the stated minimum widths in the program cannot be reduced.
227595_BeltDr80-216_innen.GB
Important
Information
27.11.2001
17:13Uhr
Seite 67
Thermal protector
The thermal protector is a heat sensitive
switch built into the motor winding head
which disconnects the control power
should the motor overheat. The thermal
protector must be connected in series,
with a magnetic coil/relay device and
contactor. The thermal protector will
reset automatically when motor winding
temperature returns to a safe level. The
thermal protector is based on a bimetallic
switch. In the event of disconnection
please identify the cause of overheating
before restarting the motor. Should the
cause not be eliminated the motor might
be damaged over time. In this case the
guarantee is no longer valid.
Attention
When the thermal protector switch or
other safety devices are activated, check
for the cause before restarting the system. Frequent activation of the system
can cause burnout of the windings. In
such a case please contact Interroll.
lagged by the customer, it is necessary
to refer to Interroll in order to avoid heat
dissipation problems and to keep guarantee. Please also note the speed change
when using rubber lagged pulleys.
Interroll Belt Drive –
single-phase version
Single-phase windings are manufactured
with an auxiliary winding. The motor
should operate with a starting capacitor,
a running capacitor and a relay, which
automatically disconnects the starting
capacitor once the rated torque is
reached. Belt Drives 80S and 113S operate with a running capacitor only. Without
a starting capacitor, the starting torque is
approx. 70% of the nominal torque listed
in the catalogue.
Certificates of approval/recognition
Interroll Belt Drives can be supplied with
CSA approval (138E – 216S), UL recognition (80S – 138S), TÜV and FDA recognition. Please ask for details.
Belt drives with rubber lagging
Plain or profiled lagging is available in
black (standard) or white (food quality)
colour. The lagging is normally cold vulcanised, but can be hot vulcanised for
high power/high temperature applications
and for belt drives with insulation class
“H”. Note: All belt drive specifications
are given according to the standard
motor without rubber lagging. In cases
where the belt drive is to be rubber
67
227595_BeltDr80-216_innen.GB
27.11.2001
Installation and
Maintenance
68
17:13Uhr
Seite 68
Mounting the Interroll Belt Drive
Before installing the Interroll Belt Drive,
please ensure the data plate information is correct to your specification.
• The Interroll Belt Drive should always be
mounted horizontally, parallel to the
idler pulley and square to the conveyor
frame. All types of brackets must be
fully supported by and fastened to the
conveyor frame in such a way that the
shaft ends do not deform. The shaft
ends must always be fully supported by
the brackets. Applications for non-horizontal installations of more than 2° for
Belt Drives 80S, 113S, 113E & 138S or
5° for 138E, 165S, 165E and 216S
must be referred to Interroll.
• The shafts of Belt Drives 138E, 165S,
165E and 216S are stamped with the
word “Up”. During installation ensure
that “Up” mark does not appear below
the horizontal. Serious damage may
occur if this instruction is not followed.
The instruction does not apply to Belt
Drives 80S, 113S, 113E and 138S.
• The mounting brackets should be fitted
in such a way that they are in contact
with the shoulder of the shaft flats. This
is to ensure that the belt drive has no
axial clearance and to limit shaft deflection to a minimum.
• Where Interroll Belt Drive brackets are
not used it is essential that at least 80%
of the shaft flats are supported by the
mounting equipment and the clearance
between the flats and the support
should be less than 0.4 mm.
•
A belt drive with frequent reversible
operations or many starts/stops should
be assembled without any clearance.
• The belt drive must always be fitted
with a conveyor belt to prevent overheating. Belt drives fitted without a belt
must be referred to Interroll. Use drives
only from a special range of belt drives
developed for this purpose. Do not use
standard belt drives unless accepted by
Interroll.
• Belt drives to be installed in ambient
temperatures below –25 °C and above
+40 °C please consult Interroll. Please
check ambient temperature limits in the
enclosed list of oil contents.
• Rubber lagging can, in certain circumstances, cause overheating of the belt
drive. Please consult Interroll for advice
on the type and maximum thickness.
• According to the European Council
Directive relating to machinery the
belt drive must not be put into operation before the motor is correctly
installed, correctly connected to the
power supply and protected against
rotating parts by the equipment
manufacturer.
Belt tension
The conveyor belt should not be over
tensioned, but sufficiently only to pull
the belt and load without belt slip. For
maximum belt tension see the figures
included in the motor specifications
(Max. Radial Load in N).
227595_BeltDr80-216_innen.GB
27.11.2001
Installation and
Maintenance
17:13Uhr
Seite 69
Electrical connection
A wiring diagram is always supplied
with the Interroll Belt Drive. Always refer
to the connection instructions and
ensure that the motor is connected as
required for the correct mains supply.
• The belt drive must be installed together
with a motor protector switch or relay.
The standard 3-phase motors are
equipped with a thermal protector,
which is fitted into the winding head.
This thermal protector will open if the
motor overheats. For higher thermal
protection of the motor it should be
connected to a relay or contactor. The
protection device must be adjusted in
accordance with the present motor
data and checked frequently.
• Single-phase motors should be connected to a starting capacitor (113E –
216S) and a running capacitor. Belt
Drives 80S and 113S are, however,
operating with a running capacitor only
resulting in a limited starting torque. The
running capacitor is supplied together
with the Belt Drives 138E – 216S. As
to Belt Drives 80S, 113S, 113E & 138S
the running capacitor has to be ordered
separately.
• When a backstop is fitted to the belt
drive, please ensure that the motor is
connected for the correct direction of
rotation. Otherwise serious damages
could occur to the motor. When connected in accordance to the delivered
•
connection diagram the motor will run
in the free direction.
• When an electromagnetic brake is fitted
to the belt drive it will be supplied with
a rectifier and has to be connected
according to instructions. The rectifier
has an input AC-voltage and output
DC-voltage. The electromagnetic brake
is operated by direct voltage (DC).
Therefore it must not be connected to
an AC-voltage supply.
• The Interroll Belt Drive is designed for
direct starting. Please be aware that
when connecting to a soft start device
e.g. star/delta switch, the power of the
motor during start will be drastically
reduced and could cause overheating
of the motor. As a safety measure,
please use the earth screw present in
the terminal box.
• If the Interroll Belt Drive with cable
option is connected to a frequency
converter, the cable has to be screened
or covered with a screening tube/sleeve
according to the European Council
Directive relating to “electromagnetic
compatibility” – EMC89/336/ECC.
• Connection of the belt drive must be
performed by a specialist in accordance
with the electrical regulations.
If in doubt, please refer to Interroll.
69
227595_BeltDr80-216_innen.GB
27.11.2001
Installation and
Maintenance
17:13Uhr
Seite 70
Before starting the belt drive
All other belt drive versions
Ensure the belt drive is wired correctly
and that it is connected to the correct
supply voltage.
• Ensure that oil is present in the belt
drive.
• Ensure that the belt drive and conveyor
belt is free to rotate.
• Ensure that the belt tension is sufficient
to transmit belt pull; avoid overtension.
•
•
Maintenance
•
If repair or maintenance is required, the
belt drive has to be disconnected from
the supply before the terminal box can
be opened.
Interroll Belt Drives 80S & 113S
•
70
These belt drives are factory oil filled for
life according to list of oil contents. No
oil change or maintenance is necessary
throughout its operational life, except
where fitted with regreasable seals.
The Interroll Belt Drives are normally
maintenance free and require no specific attention during their operation.
They are ready for operation immediately after connection to the power
station.
• All belt drives are factory oil filled
according to the enclosed list of oil
contents. The first oil change is recommended after 10,000 operational hours
and then approximately every 10,000
hours. Please note that the oil plug with
magnet must be cleaned after every oil
change.
• The oil filter/drain plugs are located on
the shell end housing (113E – 216S).
When refilling with oil, please refer to
the enclosed list of oil content shown in
litres or to the belt drive data plate.
227595_BeltDr80-216_innen.GB
27.11.2001
Installation and
Maintenance
17:13Uhr
Seite 71
Interroll Belt Drives fitted with
regreasable IP66/67 seals
Oil characteristics
•
•
Regreasable IP66/67 seals must be
re-greased regularly with antifriction
bearing grease in accordance with the
operating conditions. If installed in
aggressive environments and in continuous contact with water, salt, dust etc.,
or when working under full load it will
be necessary to re-grease more frequently. If the belt drive is cleaned by
means of special chemical detergents,
high-pressure water or steam, re-greasing should take place more frequently
according to the operating conditions
and the cleaning process, when such
clearing removes the grease from the
seals. Please note that re-greasable
belt drives are not suitable for underwater applications.
Do not use oil containing additives,
which may damage the motor insulation
or seals. Furthermore, graphite, molybdenum disulphide or other electrical
conductive-based oils must not be
used as they will cause damage to the
motor.
Service and after sales
•
Always contact your local Interroll partner or official distributor.
71
227595_BeltDr80-216_innen.GB
27.11.2001
Connection
Diagrams
for Belt Drives
80S, 113S, 113E
& 138S
17:13Uhr
Seite 72
01 1-ph-motor with thermal control (T.C.)
MOTOR
3
1
2
brown black white
MOTOR
T.C.
T.C.
N.C.
N.C.
4
5
6
blue
red
grey yellow/green
3
blue
C.
1
2
4
5
6
black white brown red
grey yellow/green
C.
Cable Connection
(V)
F
(V)
0
0
F
02 1-ph-motor
MOTOR
1
2
4
brown black white
5
blue
4
red yellow/green
blue
2
3
5
black white brown red yellow/green
C.
F
blind
C.
1
0
blind
3
MOTOR
0
F
03 3-ph-motor with thermal control (T.C.) and 6-wire cable
MOTOR
1
3
4
S
T.C.
N.C.
N.C.
5
black brown blue
R
MOTOR
T.C.
red
2
3
white yellow/green
T
1
4
brown black blue
R
S
5
red
2
white yellow/green
T
04 3-ph-motor with thermal control (T.C.) and 7-wire cable
MOTOR
3
4
2
R
72
S
T
blind
black brown blue white
T.C.
N.C.
N.C.
5
red
6
grey yellow/green
3
1
brown black
R
S
4
2
blue white
T
blind
1
MOTOR
T.C.
5
red
6
grey yellow/green
Seite 73
01
3-ph-motor with thermal control (T.C.) for one voltage – low or high
N.C.
T1
T2
5
black brown blue white
red yellow/green
T2
L3
2
T1
T2
L2
4
L3
T1
L1
3
L2
L3
red yellow/green
L2
Y
black brown blue white
1
L2
L1
L3
T1
T2
B1
5
L1
2
Y
4
N.C.
B1
Terminal Box
with Wago Clamps
3
T.C.
B2
1
MOTOR
T.C.
B2
MOTOR
02
1-ph-motor with thermal control (T.C.)
black white brown red
L1
N
6
grey yellow/green
T1
T2
B1
5
T2
T2
3
T1
T1
blue
2
L3
grey yellow/green
1
N
4
L1
N
red
6
Y
L1
L3
Y
brown black white blue
5
B1
4
B2
2
N.C.
T2
1
T.C.
N.C.
T1
3
MOTOR
T.C.
B2
MOTOR
N
Connection
Diagrams
for Belt Drives
113E & 138S
17:13Uhr
L1
27.11.2001
L1
227595_BeltDr80-216_innen.GB
73
74
T1
T2
U1
V1
W1
U2
U5
V2
V5
W2
W5
T1
T2
RD(YE)
YE(RD)
BU
GY(BN)
GY(BN)
BN
BN
BK
BK
L1 L2 L3
During reconnection check star U5/V5/W5
GN
GN
4
5
L2
L1
L2
L3
(T1)
(T2)
GN
GN
1-ph-motor
B1
B2
L3
B1
B2
T1
T2
L3
T1
GN T2
WH B1
WH B2
GN
U2
V2
W2
U1
V1
W1
3-ph-motor
B1
B2
GN T1
GN T2
WH B1
WH B2
L1
L2
L2
T1
T2
YE(RD) Z1
U2
DC
L1
2W
N
L3
BU
BK
GY
BN
BK
RD(YE)
YE(RD)
BU
Characters in brackets for 2-st gearbox
BK
BN(GY) 2V
GY(BN) 2U
L1
Y
L3
L2
L1
RD(YE) U
YE(RD) V
BU
W
Push down clamp
T1
T2
L3
1W
U1
B1
B2
01
3-ph-motor
2
3
L1
L2
1V
YE
BU
L1
1
L3
3-ph-motor USA
L1
Motor Dahlander slow speed
RD(YE) Z2
(ELB)
Y
B1
B2
(ELB)
L2
RD 1U
Y
B1
1-ph-motor
B2
GN
GN
WH B1
WH B2
U1
W2
V1
U2
W1
V2
T1
T2
2
L1
BK
T1
T2
L3
2V
2W
BN
B1
B2
T2
GN
WH
WH
L3
RD(YE)
BK(GY)
YE(RD)
GY(BK)
BU
BN
3-ph-motor
5
T1
L2
L2
T1
T2
Z2
GN
U2
RD(YE)
L1
Y
1
4
(T2)
GN
L3
N
U1
BK
BU
Z1
YE(RD)
DC
L1
2
3
(T1)
L3
GN
L2
T1
T2
L3
L1
1W
N
BU
L2
L1
1
L3
YY
GN
GN
05
3-ph-motor
USA
YE(RD) 1V
DC
L1
Y
03
1-ph-motor
(ELB)
L2
04
2-speed motor
2U
Terminal Box
with Wago Clamps
RD(YE) 1U
GY
02
3-ph-motor
(ELB)
L1
Y
Connection
Diagrams
for Belt Drives
138E, 165S,
165E & 216S
11:47 Uhr
U1
U5
V1
V5
W1
W5
U2
V2
W2
30.11.2001
RD(YE)
GY(BN)
YE(RD)
BN(GY)
BU
BK
GY
BN
BK
L1
227595_BeltDr80-216_innen.GB
Seite 74
Push in cable
L1 L2 L3
(ELB)
AC
AC
Motor Dahlander high speed
3-ph-motor USA
Y
AC
(ELB)
N
DC
AC
YY
L3
Y
17:13Uhr
Seite 75
01
3-ph-motor
Cable Connection
02
3-ph-motor
3-ph-motor
3-Ph-Motor
U1
V1
W1
Connection
Diagrams
for Belt Drives
138E, 165S, 165E
& 216S
gn/ye
1 2 3
L1 L2 L3
U1
V1
W1
W2
U2
V2
T1
T2
1 2 3 4 5 6 7 8 gn/ye
1 2 3 4 5 6 7 8 gn/ye
L1 L2 L3
L1 L2 L3
B1
B2
T1
T2
3-ph-motor
3-Ph-Motor (ELB)
ELB
U1
V1
W1
03
3-ph-motor
(ELB)
3-ph-motor
3-Ph-Motor
U1
V1
W1
W2
U2
V2
T1
T2
3-ph-motor
3-Ph-Motor
1 2 3
5 6 7 8 gn/ye
L1 L2 L3
DC
AC
1-ph-motor (ELB)
(ELB)
1-Ph-Motor
3 1 2 4 5 6 7 8 gn/ye
4
1 2 3 5 6 7 8 gn/ye
L1 N
L1 N
DC
Motor Dahlander
slow speed
DC
Motor Dahlander
high speed
1U
1V
1W
2U
2V
2W
(T1)
(T2)
05
2-speed
motor
1-ph-motor(ELB)
(ELB)
1-Ph-Motor
Z2
U1
U2
Z1
B1
B2
(T1)
(T2)
04
1-ph-motor
(ELB)
Z1
U1
U2
Z2
B1
B2
(T1)
(T2)
27.11.2001
1U
1V
1W
2U
2V
2W
(T1)
(T2)
227595_BeltDr80-216_innen.GB
1 2 3 4 5 6 7 8 gn/ye
1 2 3 4 5 6 7 8 gn/ye
L1 L2 L3
L1 L2 L3
75
227595_BeltDr80-216_innen.GB
27.11.2001
Oil Contents
in Litres
for Horizontal
Applications
17:14Uhr
Litres (L)
Type
Ø 80
Ø 113
Ø 113
80S
113S
113E
Ø 138
Ø 138
Ø 165
Ø 160
Ø 216
138S
138E
165S
165E
262
312
0.25
0.42
0.55
216S
0.69
300
350
1.10
1.41
0.7
0.9
1.5
1.8
1.2
3.0
362
412
0.35
0.44
0.73
0.89
0.91
1.12
400
450
1.71
2.02
1.1
1.3
2.0
2.3
1.4
1.6
3.4
3.9
462
512
0.54
0.63
1.01
1.13
1.27
1.42
500
550
2.32
2.63
1.5
1.8
2.6
2.9
1.8
2.0
4.3
4.8
562
612
0.73
0.82
1.25
1.37
1.58
1.73
600
650
2.94
3.24
2.0
2.2
3.1
3.4
2.3
2.5
5.2
5.6
662
712
0.92
1.01
1.49
1.61
1.88
2.03
700
750
3.55
3.85
2.4
2.6
3.7
3.9
2.7
2.9
6.1
6.5
762
812
1.12
1.20
1.73
1.85
2.18
2.33
800
850
4.16
4.47
2.8
3.0
4.2
4.5
3.1
3.3
7.0
7.4
862
912
1.30
1.39
1.97
2.09
2.48
2.63
900
950
4.77
5.08
3.2
3.4
4.7
5.0
3.5
3.7
7.8
8.3
962
1012
1.49
2.21
2.33
2.78
2.94
1000
1050
3.6
3.6
5.3
5.6
3.9
4.1
8.7
9.2
2.45
2.57
3.09
3.24
1100
1150
3.8
4.0
5.8
6.1
4.4
4.6
9.6
10.0
1200
1250
4.2
4.4
6.4
6.6
4.8
5.0
10.5
10.9
1300
1350
4.6
4.8
6.9
7.2
5.2
5.4
11.4
11.8
1400
1450
5.0
5.1
7.4
7.7
5.6
5.8
12.2
12.7
1500
1550
5.3
4.8
8.0
7.7
6.0
5.8
13.1
13.6
1600
1650
5.0
5.1
7.9
8.2
6.0
6.2
14.0
14.4
1700
1750
5.3
5.5
8.4
8.7
6.4
6.6
14.9
15.3
1800
5.6
8.9
6.8
15.8
RL in mm
1062
1112
Oil Contents
in Litres
for Vertical
Mounting
76
Seite 76
Type
RL in mm
80S
0.32L
Electrical connection at the top
Special construction
113S, 113E
1.00L
Electrical connection at the top
Special construction
138S
2.00L
Electrical connection at the top
Special construction
138E
1.4L
Electrical connection at the top
Special construction
165S
4.0L
Electrical connection at the top
Special construction
165E
3.0L
Electrical connection at the top
Special construction
216S
6.7L
Electrical connection at the top
Special construction
227595_BeltDr80-216_innen.GB
27.11.2001
Special Version
17:14Uhr
Seite 77
In such a case the given quantity on the
motor data plate is the valid indication.
Please note: the indicated oil fill quantities are valid only for standard execution
drum motors. With special execution it is
possible that the oil quantities vary.
Please contact your
Interroll Partner
80S – 138S: 2° – 90°
138S – 216S: 5° – 90°
For installation please contact Interroll.
RANDO
HDZ 68
Texaco Q8 Heller
Cygnus 68
68
Hydroelf HydraWay
DS 68
HV 68
–
Tellus Oil
T 32
RANDO
HDZ 32
Texaco Q8 Heller
Cygnus 32
32
Hydroelf HydraWay
DS 32
HV 32
–
DTE 11
Tellus Oil
T 15
RANDO
HDZ 15
–
DTE 13
Tellus Oil
T 32
RANDO
HDZ 32
CC
CLP
Hyspin
Bartran
ISOVG 15 ISOVG 15 AWH-M 15 HV 15
–
DTE 11
Tellus Oil
T 15
RANDO
HDZ 15
+10°C
+40°C
CC
CLP
Hyspin
Bartran
ISOVG 32 ISOVG 32 AWH-M 32 HV 32
–
DTE 13
Tellus Oil
T 32
RANDO
HDZ 32
F
–10°C
+20°C
CC
CLP
Hyspin
Bartran
ISOVG 15 ISOVG 15 AWH-M 15 HV 15
–
DTE 11
Tellus Oil
T 15
RANDO
HDZ 15
Shell
HF 15
–
–
138E,
165S,
165E,
216S
Standard
F
–25°C
CC
CLP
+40°C ISOVG 150 ISOVG 150
OMALA
150
MEROPA
150
Shell
Cassida*
GL220
–
–
–
FALCON
CLP150
(Option)
F
–25°C
CC
CLP
ALPHA+40°C ISOVG 220 ISOVG 220 SYNT. 150
–
SPARTAN
Syn. EP
220
SHC 629
–
–
Shell
Cassida*
GL220
–
–
–
–
Standard
H
–25°C
CC
CLP
ALPHA+40°C ISOVG 220 ISOVG 220 SYNT. 150
–
SPARTAN
Syn. EP
220
SHC 629
–
–
Shell
Cassida*
GL220
–
–
–
–
DTE 11
Tellus Oil
T 15
RANDO
HDZ 15
Standard
F
+10°C
+40°C
CC
CLP
Hyspin
Bartran
ISOVG 68 ISOVG 68 AWH-M 68 HV 68
–
DTE 16
Tellus Oil
T 68
Standard
F
0°C
+40°C
CC
CLP
Hyspin
Bartran
ISOVG 32 ISOVG 32 AWH-M 32 HV 32
–
DTE 13
(Option)
F
–25°C
+20°C
CC
CLP
Hyspin
Bartran
ISOVG 15 ISOVG 15 AWH-M 15 HV 15
–
Standard
F
+10°C
+40°C
CC
CLP
Hyspin
Bartran
ISOVG 32 ISOVG 32 AWH-M 32 HV 32
(Option)
F
–10°C
+20°C
Standard
F
(Option)
ALPHA
SP 150
BP
–
Castrol
CC
CLP
Hyspin
Bartran
ISOVG 15 ISOVG 15 AWH-M 15 HV 15
DIN
51517
Texaco
138S
Shell
113E
Mobiloil
113S
–25°C
+20°C
ENERGOL SPARTAN MOBILGR-XP 150 EP 150 GEAR 629
Shell
HF 15
–
Texaco Q8 Heller
Cygnus 32
32
Shell
HF 15
–
Texaco Q8 Heller
Cygnus 32
32
–
–
Hydroelf HydraWay
DS 32
HV 32
–
–
Hydroelf HydraWay
DS 32
HV 32
DEA
–
F
STATOIL
Hydroelf HydraWay
DS 15
HV 15
only 3
Phase
(Option)
Elf oil
Q8
Q8 Heller
15
ESSO
80S
ISO
3498-1979
Shell
HF 15
IEC 34
Ins. class
Food Grade
Oil type
Ambient
Temperature
Oil Types
and Contents
–
–
–
–
–
* Cassida GL 220 temperature range – 30 °C +40 °C
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Interroll
Belt Drive
After Sales
Service
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International security with
national service
Interroll is represented in more than 40
countries with established after sales
service facilities throughout the world.
These facilities provide fast delivery of
standard Interroll Belt Drives and quick,
efficient sales and repair services using
skilled Interroll trained fitters and large
reserves of stock parts.
Interroll Belt Drive after sales service
offers the following benefits:
• Short delivery time of finished belt
drives.
• Fast efficient repair sales and replace
service.
• Communication network of stock inventory between Interroll companies worldwide.
• Technical backup from your local
Interroll partner.
• Interroll’s main manufacturing plants
are working with, or have been certified
to quality standard ISO 9001 or
ISO 9002/BS 5750 and where necessary, have CSA approval or UL
recognition.
• After assembly, all belt drives are fully
tested before leaving our factories.
227595_BeltDr80-216_innen.GB
Perfect
Flexibility
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V-grooves – Round belt
One or more V-grooves machined in the
shell end housing used for tracking conveyor belts fitted with longitudinal profiles
or for driving V-belt driven roller conveyors. Suitable for driving round belt driven
roller conveyors, providing a compact,
efficient drive system for all unit-handling
applications.
V-belt driven roller conveyors
The Interroll Belt Drive is easily adapted
for driven roller conveyors using a V-belt
for transport or accumulation systems.
Sprocket wheels
Can be fitted on the shell for driving thermoplastic modular belts or flat top chain
conveyors. Applications mostly in food
processing industry where a totally
enclosed and hygienic stainless steel
drive is required.
Centre grooves and/or rubber lagging
Used for tracking conveyor belts fitted
with longitudinal profiles. The rubber lagging is available in normal black or white
food quality to increase friction between
the shell and conveyor belt.
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